3 wire connectors · 3 wire connectors 3 wire connectors t he best connectors do more than fit the...

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21 3 Wire Connectors 3 Wire Connectors T he best connectors do more than fit the application; they also fit your hand, and they feel good to use. At 3M, we design connectors that are as comfortable and easy to use as they are dependable. Our complete line provides a wide range of connector choices. Simply choose the connector that fits your personal preference, as well as the application. We give you plenty of choices. Start with the unique 3M Performance Plus Wire Connectors. See just how easy it is to work with three sizes instead of seven, and still cover the entire 600-volt copper wire range. The 3M Scotchlok connectors are our original color-coded line of wire connectors designed with the exact features requested most by electricians. 3M wire connectors are durable for regular or low-voltage systems in construction, industrial, maintenance, OEM or irrigation. 3M Highland wire connectors offer an affordable alternative with no compromise to quality. It’s all here— right at your fingertips—with 3M’s family of easy-to-use, versatile and highly reliable wire connectors. Spring Connectors and Tools pg. 22 Crimp Sleeve Connectors pg. 26 Insulation Displacement Connectors and Tools pg. 28 Quick, reliable splices are a snap and a squeeze For over 30 years, 3M has been designing connectors with the reliability and ease of installation that electricians demand. From the very first Scotchlok insulation displacement connector (IDC) to today’s improved models, 3M has always provided connection technology that saves time and money. The latest series of IDCs has kept all that was good about the original connector—the design, the shape, the element technology and the color-coding. Choose from 38 different 3M IDCs that meet a variety of uses; including fluorescent ballast installation and replacement, fixture and appliance wiring, automotive and marine wiring and control circuit wiring. Whatever the application, 3M has the connector to make your job easier. Scotchlok 557 IDC Connector 3M O/B+ Connector 063MHA201-02 Wire Conn-GTP.qxd 3/21/07 2:34 PM Page 21

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Page 1: 3 Wire Connectors · 3 Wire Connectors 3 Wire Connectors T he best connectors do more than fit the application; they also fit your hand, and they feel good to use. At 3M, we design

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3W

ire Connectors

3

Wire Connectors

The best connectors do more than fit the application; they also fit your hand, and they feel good to use. At 3M, we design connectors that are as comfortable and easy to use as they are dependable.

Our complete line provides a wide range of connectorchoices. Simply choose the connector that fits your personalpreference, as well as the application. We give you plenty of choices.

Start with the unique 3M™ Performance Plus WireConnectors. See just how easy it is to work with three sizes instead of seven, and still cover the entire 600-voltcopper wire range. The 3M Scotchlok™ connectors are ouroriginal color-coded line of wire connectors designed withthe exact features requested most by electricians. 3M wireconnectors are durable for regular or low-voltage systems in construction, industrial, maintenance, OEM or irrigation.3M Highland™ wire connectors offer an affordablealternative with no compromise to quality.

It’s all here—right at your fingertips—with 3M’s familyof easy-to-use, versatile and highly reliable wire connectors.

Spring Connectors and Tools pg. 22

Crimp Sleeve Connectors pg. 26

Insulation Displacement Connectors and Tools pg. 28

Quick, reliable splices are a snapand a squeeze

For over 30 years, 3M has been designing connectors with the reliability and ease of installation that electriciansdemand. From the very first Scotchlok insulationdisplacement connector (IDC) to today’s improved models,3M has always provided connection technology that savestime and money.

The latest series of IDCs has kept all that was good aboutthe original connector—the design, the shape, the elementtechnology and the color-coding.

Choose from 38 different 3M IDCs that meet a variety of uses; including fluorescent ballast installation andreplacement, fixture and appliance wiring, automotive and marine wiring and control circuit wiring. Whatever theapplication, 3M has the connector to make your job easier.

Scotchlok™ 557 IDC Connector

3M™ O/B+ Connector

063MHA201-02 Wire Conn-GTP.qxd 3/21/07 2:34 PM Page 21

Page 2: 3 Wire Connectors · 3 Wire Connectors 3 Wire Connectors T he best connectors do more than fit the application; they also fit your hand, and they feel good to use. At 3M, we design

3M™ Performance Plus Wire Connectors (T/R+, T/Y+, O/B+, R/Y+, B/G+)

Because of their increased wire range, just four PerformancePlus Wire Connectors handle the work of seven standardconnectors. T/R+ replaces the yellow, tan and red connectorsin the majority of field applications. T/Y+ replaces theyellow, orange, blue and gray wire nuts in mostapplications. O/B+ replaces the orange, blue and gray wireconnector style connectors, as well as 70% of the yellowwire connector and wing style connectors. R/Y+ replacesboth red and yellow wing style connectors. B/G+ coversboth the large blue and gray connectors. This simplifiesselection of the right connector for a wide range of wiringjobs. There’s also less inventory to manage, and a betterchance you’ll have the connector you need to do every job.

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3M™ Scotchlok™ Electrical Spring ConnectorsY, R, G and B

3M ScotchlokElectrical SpringConnectors Y, R, G and B are theoriginal color-coded wireconnectors with a unique soft shell that is easy on the fingers.They’re flexible,yet durable, and

provide a compact, fully-insulated connection that won’t cutor abrade wires. Their torque fins are engineered to provide acomfortable and secure grip, which makes installation fast andback-off easy.

3M™ Electrical Spring and GroundingConnectors 312, 412, 512 and 512G

The quick-spin,wing-torque designof Electrical Springand GroundingConnectors 312,412 and 512 is easy on yourfingers. The

day’s last connection will feel almost as good as the first.Generous expansion room accommodates a wide range ofsolid or stranded wire. Use the 312 (yellow) connector forwire combinations from 3 #20 to 3 #12 AWG, the 412 (tan)connector for 2 #20 to 3 #10 AWG and the 512 (red)connector for 2 #18 to 5 #12 AWG. The 512G (green) is used for grounding connections.

Spring Connectors and Tools

Features — Advantages — Benefits

Spring Connectors3M Performance Plus Wire Connectors (T/R+, T/Y+, O/B+, R/Y+, B/G+)Wires feed deeper Increases level of pull out Security

Wide wire ranges Three connectors replace seven Saves money and time

Flexible skirt Covers overstripped wires Safety

New internal design Smoother and faster installation Improves quality and saves time

3M Scotchlok Electrical Spring Connectors (Y, R, G, B)

Soft outer shell Easy on the fingers Easy to use

Steel inner shell No wire poke-through Safety

Compact design Fit into tight places Easy to use

Able to back off Rewire if needed Saves time

3M Electrical Spring and Grounding Connectors (312, 412, 512, 512G)

Hard shell Easy to grip Easy to use

Wings Easy to turn Easy to use

3M Highland™ Wire Connectors (H-29, H-30, H-31, H-33, H-35)

Low price Economical Save money

063MHA201-02 Wire Conn-GTP.qxd 3/21/07 2:34 PM Page 22

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2#202#22 2#18 2#16 2#14 2#12 4#14 3#12 6#14 4#12 3#10 5#12 2#8 6#12 4#10 5#10

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Gray 71B

Blue 72B

Orange 73B

Yellow 74B

Red 76B

O/B+

T/R+

R/Y+

B/G+

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Tan 341

Yellow 451

Red 452

Gray 342

Blue 454

2#6

T/Y+

3M Highland WireConnectors make itquick and easy tomatch the rightconnector to thesize of the wire.

The shells aredesigned towithstandtemperatures up to 221°F (105°C).Highland color-coded wire

connectors are UL Listed, CSA Certified, and work equallywell with either solid or stranded wire.

These applicationtools for 3MPerformance PlusO/B+ and R/Y+;3M 212, 312, and 512; and 3MScotchlok™ Y, R,and G connectorsquickly spin on the connector andposition the wirebundle in the box.

The WCD-H is a hand driver and the WCD-P is a powerdriver that fits a standard chuck.

Wire Range for 3M Performance Plus Wire Connectors

3M™ Highland™ Wire Connectors 3M™ Wire Connector Drivers WCD

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3 Specification Information for Spring ConnectorsFeatures/ Maximum Wire Range* Temp. UL, CSA or

Connector Description Voltage Rating AWG (mm2) Rating CE Certified Tools

3M™ Connector O/B+ Flexible skirt 600V 2#22-2#12 221°F WCD-Pw/square wire (1000V in signs, lighting 3#14 (105°C) WCD-H

fixtures and luminaries) (1,0 mm2–5,0 mm2) †

3M™ Connector T/R+ Quick bite,compact size 600V 221°F WCD-Pwide wire range (1000V in signs, lighting up to 5#12s (105°C) WCD-H

fixtures and luminaries) (2,0 mm2–16,0 mm2) †

3M™ Connector R/Y+ Flexible skirt 600V 2#18-2#8 221°F WCD-Pw/square wire (1000V in signs, lighting 5#12 (105°C) WCD-H

fixtures and luminaries) (2,0 mm2–16,0 mm2) †

3M™ Connector T/Y+ Flexible skirt 600V 2#22-3#12 221°F WCD-Pw/square wire (1000V in signs, lighting 3#14 (105°C) WCD-H

fixtures and luminaries) (1,0 mm2–5,0 mm2) †

3M™ Connector B/G+ Flexible skirt 600V 4#14-2#6-3#8 221°F—w/square wire (1000V in signs, lighting (10,0 mm2–31,6 mm2) (105°C)

fixtures and luminaries) †

3M™ Scotchlok™ Insulated w/vinyl 600V 9#18, 4-6#16, 2-5#14, 2-5#12, 221°F WCD-PConnector R skirt and live spring (1000V for signs, lighting 1-3#10 (5,0 mm2 –16,0 mm2) (105°C) WCD-H

and steel shell fixtures and luminaries) †

3M™ Scotchlok™ Insulated w/vinyl 600V 5-8#22, 4-6#20, 2-5#18, 2-3#16, 221°F WCD-PConnector Y skirt and live spring (1000V for signs, lighting 1-3#14, 1-2#12, 1#10 (2,0 mm2 –17,5 mm2) (105°C) WCD-H

and steel shell fixtures and luminaries) †

3M™ Scotchlok™ Insulated w/vinyl 600V 3-6#12, 2-6#10, 2-3#8, 221°FConnector B skirt and live spring (1000V for signs, lighting 1-2#6 stranded (12,0 mm2 -36,0 mm2) (105°C) —

and steel shell fixtures and luminaries) †

3M™ Scotchlok™ Insulated w/vinyl 600V 3-7#14, 2-6#12, 2-4#10, 221°F WCD-PConnector G skirt and live spring (1000V for signs, lighting 2#8 (8,0 mm2 -24,0 mm2) (105°C) WCD-H

and steel shell fixtures and luminaries) †

3M™ Connector 312 Nylon Insulated 600V 5-7#22, 3-6#20, 2-6#18 221°F WCD-Pw/live spring (1000V for signs, lighting 2-6#16, 1-4#14, 1-3#12 (105°C) WCD-H

fixtures and luminaries) (1,5 mm2 -10,0 mm2) †

3M™ Connector 412 Nylon Insulated 600V 5-7#22, 3-6#20, 2-6#18 221°F WCD-Pw/live spring (1000V for signs, lighting 2-6#16, 1-4#14, 1-3#12 (105°C) WCD-H

fixtures and luminaries) (1,5 mm2 -10,0 mm2) †

3M™ Connector 512 Nylon insulated 600V 2-10#18, 2-7#16, 1-6#14, 1-5#12, 221°F WCD-Pw/live spring (1000V for signs, lighting 1-3#10, 1-2#8, 1#6 (2,0 mm2 -16,0 mm2) (105°C) WCD-H

fixtures and luminaries) †

3M™ Connector 512G Nylon insulated 600V 2-5#14, 2-5#12, 2-3#10, 1#14 w/ 221°F —grounding (1000V for signs, lighting 1-4#12, 2#14 w/1-3#12, 3#14 w/2 or 3 (105°C)connector fixtures and luminaries) #12, 4#14 w/1#12, 1#14 w/1-3#10, 2#14 †

w/1 or 2#10, 3#14 w/1#10, 1#12 w/1 or2#10, 2#12 w/1#10 (4,0 mm2 -15,0 mm2)

3M Highland™ Connector Round wire 300V 22-16 AWG 221°F —H-29 spring [Two 22 AWG/One 20 AWG Min.] (105°C)

[Two 16 AWG Max.] (1,5 mm2 -2,5 mm2)

3M Highland™ Connector Round wire 300V 22-16 AWG [Two 22 AWG Min.] 221°F —H-30 spring [Three 16 AWG Max.] (1,5 mm2 -3,0 mm2) (105°C)

3M Highland™ Connector Round wire 600V 18-14 AWG [Two 18 AWG Min.] 221°F —H-31 spring (1000V in signs, lighting [300V] (2,0 mm2 -4,0 mm2) (105°C)

fixtures and luminaries) [Two 14 AWG Max]Depending upon combinations

3M Highland™ Connector Round wire 600V 18-12 AWG [Three 18 AWG Min.] 221°F —H-33 spring (1000V in signs, lighting [Three 14 AWG Max] (105°C)

fixtures and luminaries) (2,0 mm2 -0,5 mm2)Depending upon combinations

3M Highland™ Connector Round wire 600V 18-10 AWG [Three 18 AWG Min.] 221°F —H-35 spring (1000V in signs, lighting [Three 10 AWG Max.] (105°C)

fixtures and luminaries) (2,5 mm2 -16,0 mm2)Depending upon combinations

*For information on additional Cu wire connections, refer to package or consult 3M technical service.† UL Listed E23438 and CSA Certified LR15503

063MHA201-02 Wire Conn-GTP.qxd 3/21/07 2:34 PM Page 24

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Ordering Information for Spring ConnectorsProduct UPC Inner Case Qty. (connectors)Number (054007-) Unit Pack Distributor Order Qty.

3M™ Connector O/B+ 43152 100/box 1,000 box

43153 500/container 10,000 container

3M™ Connector T/R+ 051128-54454* 100/box 1,000 box

051128-54455* 750/jug 6,000 jug

051128-54456* N/A 25,000 keg

3M™ Connector R/Y+ 43154 100/box 1,000 box

43155 500/container 4,000 container

3M™ Connector T/Y+ 051128-55218* 100/box 1,000 box

051128-55219* 500/jug 10,000 container

3M™ Connector B/G+ 43150 50/box 500 box

43151 250/container 2,000 container

3M™ Scotchlok™ Connector R 20058 100/box 1,000 box

70489 500/bag 5,000 bag

3M™ Scotchlok™ Connector Y 20041 100/box 1,000 box

15769 500/bag 10,000 bag

3M™ Scotchlok™ Connector B 42033 50/box 500 box

3M™ Scotchlok™ Connector G 21346 100/box 1,000 box

70488 500/bag 2,500 bag

3M™ Connector 312 (Yellow) 08159 100/box 1,000 box

08160 500/bag 10,000 bag

3M™ Connector 412 (Tan) 051128-54451* 100/box 1,000 box

051128-54452* 500/bag 10,000 bag

051128-54453* 20,000/keg 20,000 keg

051128-55695* 500/jug 4,000 box

3M™ Connector 512 (Red) 08161 100/box 1,000 box

08162 500/bag 10,000 bag

3M™ Connector 512G (Green) 49950 50/box 500 box

50232 500/bag 10,000 bag

3M Highland™ Connector H-29 (Gray) 43133 100/box 1,000 box

43134 N/A 1,000 bin

43135 N/A 25,000 keg (loose)

3M Highland™ Connector H-30 (Blue) 43122 100/box 1,000 box

43123 N/A 1,000 bin

43124 N/A 10,000 keg (loose)

3M Highland™ Connector H-31 (Orange) 43117 100/box 1,000 box

43118 500/bag 10,000 bulk

43119 N/A 1,000 bin

43120 N/A 10,000 keg

3M Highland™ Connector H-33 (Yellow) 43136 100/bag 1,000 bag

43137 N/A 1,000 bin

43138 500/bag 5,000 bag

43139 N/A 5,000 keg

3M Highland™ Connector H-35 (Red) 43140 100/box 1,000 box

43141 N/A 1,000 bulk

43142 250/bag 2,500 bag

*UPC prefix – 051128

Specification and Ordering Information for Application ToolsProduct UPC Inner Case Number Description Application (054007-) Unit Pack Qty.

WCD-P Power driver for wire connectors Tools for 3M O/B+, R/Y+, 3M Scotchlok Y, R, 49919 N/A 10G and 3M 212, 312, and 512.

WCD-H Hand driver for wire connectors Tools for 3M O/B+, R/Y+, 3M Scotchlok Y, R, 49948 N/A 10G and 3M 212, 312, and 512.

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3M™ Scotchlok™ Insulated Electrical CrimpSleeve Connectors S-11 and S-31

UL Listed and CSACertified, 3M Scotchlokelectrical crimp sleeveconnectors make fast workof splicing 22 to 10 AWGcopper conductors. Smoothflared entry makes wireinsertion fast—simply twistconductors together andcrimp. The S-11 and S-31(copper), and MN14CEC/STand MN10CEC/ST (steel)are insulated, closed-endcrimp sleeve connectors.With a rugged, yet resilientnylon insulator, use these connectors in light fixtures,appliances and other electrical OEM applications.

How to read chart for S-11:One #16 Stranded plus three #22 Stranded(equaling four wires) can be connected using an S-11 connector.

How to read chart for S-31:One #14 Solid plus four #18 Stranded(equaling five wires) can be connectedusing an S-31 connector.

Crimp Sleeve Connectors

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Specification Information for Nylon Insulated Closed End Connectors(Copper Insert)Product UPC Wire Range Copper Wire Barrel BarrelNumber (054007-) (AWG) Combinations L Length I.D.

S-11 (copper)* 16733 bulk 22-14 see chart below 0.76 0.31 0.09116732 boxed 22-14 see chart below 0.76 0.31 0.091

S-31 (copper)* 16735 bulk 18-10 see chart below 0.85 0.34 0.15216734 boxed 18-10 see chart below 0.85 0.34 0.152

* UL Listed and CSA Certified for use with TH-440 and TH-450 Crimping Tools.

Crimp Sleeve Connectors – Nylon Insulated Maximum AWG (mm2) Inner

Product UPC Voltage Wire Range Temperature Unit CaseNumber (054007-) Rating* O.D. * Rating Pack Qty.

S-11 16732 600V 2#22, 2#18, 2#16 stranded 221°F (105°C) 100/box 1,000(0,6–2,6 mm2)

16733 600V 2#22, 2#18, 2#16 stranded 221°F (105°C) 1,000/bag 10,000(0,6–2,6 mm2)

S-31 16734 600V 2#18, 3#14 (1,6–6,6 mm2) 221°F (105°C) 50/box 50016735 600V 2#18, 3#14 (1,6–6,6 mm2) 221°F (105°C) 500/bag 5,000

* 1000V for signs, lighting fixtures and luminaries.Note: See package for complete wire listings.

S-11 S-31

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3 InsulationDisplacementConnectors and Tools3M™ Scotchlok™ IDC Connectors for Electrical Applications

The latest series of 3MScotchlok InsulationDisplacement Connectors(IDCs) has kept all that was good about the originalconnector — the design, theshape, the elementtechnology and the color-coding. Each model,

however, also incorporates a full wire range capability, an increased port size that accommodates up to 0.155" (4,0 mm) insulation sizes, double “U” elements and asolvent-resistant plastic construction. Choose from 38different 3M IDCs to meet a variety of uses; includingfluorescent ballast installation and replacement, fixtureand appliance wiring, automotive and marine wiring, and control circuit wiring.

3M Scotchlok IDC Connectors forCommunicationApplications

Over 30 years ago, 3Mintroduced the industry’soriginal U elementconnector, the 3M ScotchlokConnector UR. The latestseries of connectors; the 3M

Connecting TipsQuick, reliable splices are a squeeze.And a snap.

3M Scotchlok Insulation Displacement Connectors (IDCs) are easy to use and save time — to install one,just squeeze — no stripping or twisting. Our unique “U” contact provides a dependable electrical connection.

• A “live-spring” joint is made by driving the “U” contact down into the connector.• As the “U” contact is pressed into the connector, it grasps the conductors as it displaces the insulation.• Contact grips the conductor and holds with a firm, resilient pressure.

Scotchlok connectors UR2,UY2 and UB2A; features that same originality intechnological advantages,building on the successfulScotchlok connector’s design,shape, color-coded capconcepts and elementtechnology. The Series 2

connectors additionally offer full wire range capability,increased port size to accommodate up to 0.082" (2,08 mm) insulation sizes, double elements in all products and a solvent-resistant plastic construction.

3M™ Crimping Tools E-9BM, E-9C, E-9E, E-9Y and E-9R

The 3M Crimping Tool E-9BM is used with most Scotchlokconnectors, and has parallel closing action with adjustablejaws and a high mechanical advantage. The 3M CartridgeTool E-9C with Case holds connectors (in cartridges) firmlyin place, allowing the craftsperson use of the other hand for guiding wires. A time saving tool, the E-9C tool holdscartridges of UR2, UR, UY2, UY, or UAL connectors. TheCrimping Tool E-9E is a parallel closing-action tool for usewith Scotchlok butt and tap connectors. The Crimping Tool’sE-9Y stepped jaws and long nose provide parallel crimping

action. Its features include aside wire cutter, cushionedhandles and a return spring.The Crimping Tool E-9Rfeatures single-stroke,parallel crimping action with a work-saving 10:1mechanical advantage overapplied hand force. Thetool’s innovative ratchet-

release design indicates a positive crimp by automaticallyreleasing after each successful connection. The E-9R tool iscompatible with all 3M™ Scotchlok™ Connectors includingUY, UR, UY2, UR2, UP2, UAL, UP3, UB, 211 and UB2Aunits across the entire range of applicable wire sizes.

Features — Advantages — Benefits

Insulation Displacement Connectors

Squeeze-shut connector No wire stripping or twisting Saves time

Crimp with slip-joint pliers No special tools required Saves money

Unique “U” contact, fully insulated Provides dependable connections Safety

No need to cut run wire Faster installation, minimum clean up Saves time

No need to twist on Easy on hands Easy to use

E-9C

E-9E

E-9Y

E-9BM

E-9R

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Specification Information for 3M™ Scotchlok™ Insulation Displacement ConnectorsType Features/ Maximum AWG (mm2) Operating UL, CSA or Suggested 3M

Connector Connection Description Insulation O.D. Wire Range Temperature CE Certified Tools/Mate

314* Moisture- 0.155" (3,9 mm) 22-14 (0,5-1,5) 221°F (105°C) E-9BMresistant seal Solid/Stranded

Flame retardant

314U* Dry environment 0.155" (3,9 mm) 22-14 (0,5-1,5) 221°F (105°C) E-9BMapplications Solid/Stranded

Flame retardant

316IR Moisture-resistant 0.155" (3,9 mm) 22-16 (0,5-1,0) 221°F (105°C) N/A E-9BMapplications Solid/Stranded

557 Dual element 0.120" (3,05 mm) 22-16 (0,5-1,5) 221°F (105°C) E-9BM connection Solid/Stranded

Flameretardant

558 Flame 0.120" (3,05 mm) 22-16 (0,5-1,0) 221°F (105°C) E-9BM retardant Solid/Stranded

560 Flame 0.145" (3,68 mm) 18-16 (0,75-1,0) 221°F (105°C) E-9BMretardant Solid/Stranded

14 (1,5) Stranded

560B Run & Tap 0.145" (3,68 mm) 18-16 (0,75-1,0) 194°F (90°C) E-9BMSplicing Solid/Stranded

Flame retardant 14 (1,5) Stranded

560N Flame 0.145" (3,68 mm) 18-16 (0,75-1,0) 221°F (105°C) E-9BMretardant Solid/Stranded

14 (1,5) Stranded

562 Run & Tap 0.190" (4,82 mm) 12 (2,5) 194°F (90°C) E-9BMSplicing Solid/Stranded

Flame retardant 10 (4,0) Stranded

564 Double 0.145" (3,68 mm) 18-14 (0,75-1,5) 194°F (90°C) E-9BMRun Solid/Stranded

567 Dual element 0.145" (3,68 mm) 18-14 (0,75-1,5) 221°F (105°C) connection Tap Tap E-9BM

Flame 0.190" (4,82 mm) 12-10 (2,5-4,0)retardant Run Run

Solid/Stranded

804 Moisture- 0.145" (3,68 mm) 18-16 (0,75-1,5) 167°F (75°C) E-9BMresistant Solid/Stranded

applications 14 (1,5) StrandedFlame retardant

804U Run & Tap 0.145" (3,68 mm) 18-16 (0,75-1,5) 167°F (75°C) E-9BMFlame retardant Solid/Stranded

14 (1,5) Stranded

901 Disconnect 0.145" (3,68 mm) 18-14 (0,75-1,5) 194°F (90°C) N/A E-9BMSolid/Stranded MNG14-156DM

905 Low voltage 0.110" (2,79 mm) Tap 22-18 (0,5-0,75) Tap 194°F (90°C) E-9BM(automotive) 0.145" (3,68 mm) Run 18-14 (0,75-1,5) Runapplications Solid/Stranded

905N Low voltage 0.110" (2,79 mm) Tap 22-18 (0,5-0,75)Tap 194°F (90°C) N/A E-9BM(automotive) 0.145" (3,68 mm) Run 18-14 (0,75-1,5) Run

applications Solid/Stranded

951 T-tap disconnect 0.150" (3,81 mm) 22-18 (0,5-0,75) 221°F (105°C) E-9BMFlame retardant Solid/Stranded Mate: 0.250" male tab

MNG18-250 DMI

952 T-tap disconnect 0.150" (3,81 mm) 18-14 (0,75-1,5) 221°F (105°C) E-9BMFlame retardant Solid/Stranded Mate: 0.250" male tab

MNG14-250 DMI

953 T-tap disconnect 0.150" (3,81 mm) 12 (3,0) 221°F (105°C) E-9BMFlame retardant Solid/Stranded Mate: 0.250" male tab

MNG10-250 DMI

972 Auto fuse holder 0.150" (3,81 mm) 18-14 (0,75-1,5) 194°F (90°C) N/A E-9BMSolid/Stranded

*Also tested in accordance with UL Standard for Portable Electric Lamps, UL 153, Section 15 when housed within the body of the lamp.† UL Listed 70512 and/or CSA Certified LR15503†† UL Listed 23438 and/or CSA Certified LR15503

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3 Ordering Information for 3M™ Scotchlok™ Insulation Displacement ConnectorsProduct UPC Inner Case Number (054007-) Unit Pack Quantity

314 09230 50/box 500 box

09231 N/A 1,000 bin

314U 09232 50/box 500 box

09233 N/A 1,000 bin

316IR 50419 30/bag 300 bulk

557 21494 100/box 1,000 box

21502 500/bag 5,000 bulk

558 14861 100/box 1,000 box

14879 N/A 5,000 bulk

560 00839 100/box 1,000 box

00840 500/bag 5,000 bulk

560B 20090 100/box 1,000 box

20181 500/bag 5,000 bulk

560N 09513 500/bag 5,000 bulk

562 11032 100/box 1,000 box

11040 N/A 1,000 bin

564 06118 500/bag 5,000 bulk

567 14887 100/box 1,000 box

14895 — 1,000 bin

804 06134 25/box 250 box

06135 500/bag 5,000 bulk

50187 50/bag 1,000 bulk

50188 N/A 1,000 bulk

804U 50767 500/bag 5,000 bulk

901 06106 50/box 500 box

06107 500/bag 5,000 bulk

905 06128 N/A 10,000 box

06129 N/A 1,000 bulk

905N 06124 N/A 1,000 bulk

951 12312 50/box 500 box

12313 — 1,000 bin

952 08427 50/box 500 box

08428 — 1,000 bin

953 12314 50/box 500 box

12315 — 1,000 bin

972 06171 25/box 250 box

06172 — 1,000 bin

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Type Maximum PIC-unified and PIC-filled Pulp or PaperConnector Connector Features Insulation AWG (mm) AWG (mm)

UAL Gel-filled 0.082" (2,08 mm) 17-20 AL (1.2-0.8 AL) N/AFor Aluminum Outside portPolycarbonate 0.076" (1,93 mm) 19-24 CU (0.9-0.5 CU)

UP2 Dry 0.060" (1,52 mm) 22-26 (0,7-0,4) 22-26 (0,7-0,4)Flame Retardant

UL ListedPolycarbonate

UP3 Dry 0.060" (1,52 mm) 19-26 (0,9-0,4) 19-26 (0,9-0,4)Flame Retardant

UL ListedPolycarbonate

UR Gel-filled 0.060" (1,52 mm) 19-26 (0,9-0,4) N/AUL Listed

Polycarbonate

UR2 Gel-filled 0.082" (2,08 mm) 19-26 (0,9-0,4) N/AUL Listed

Polypropylene

UR2-D Dry 0.082" (2,08 mm) 19-26 (0,9-0,4) 19-26 (0,9-0,4)Polypropylene

UY Gel-filled 0.060" (1,52 mm) 22-26 (0,7-0,4) N/AUL Listed

Polycarbonate

UY2 Gel-filled 0.082" (2,08 mm) 19-26 (0,9-0,4) N/AUL Listed

Polypropylene

UY2-D Dry 0.082" (2,08 mm) 19-26 (0,9-0,4) 19-26 (0,9-0,4)Polypropylene

UYF Gel-filled 0.060" (1,52 mm) 20-26 (0,8-0,4) N/AUL Listed

Polycarbonate

211 Gel-filled 0.082" (2,08 mm) 19-26 (0,9-0,4) N/AUL Listed

Polypropylene

557TG2 Gel-filled 0.12" (3,0 mm) 16-22 (1,3-0,6) N/AFlame RetardantPolypropylene

UB2A Gel-filled 0.082" (2,08 mm) 19-26 (0.9-0.4) N/AUL Listed

Polypropylene

UB2A-D Dry 0.082" (2,08 mm) 19-26 (0.9-0.4) 19-26 (0,9-0,4)Polypropylene

UG Gel-filled Butt 0.066" (1,67 mm) 19-26 (0,9-0,4) N/APolycarbonate Tap 0.044" (1,12 mm) 22-26 (0,7-0,4)

UPB Dry 0.050" (1,27 mm) 22-26 (0,7-0,4) 22-26 (0,7-0,4)UL Listed

Flame RetardantPolycarbonate

Specification Information for 3M™Scotchlok™ Insulation Displacement Connectors for Communication

3M Copper Splicing ProductsReliable Solutions for Communications Service Providers

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3 Specification Information for 3M™Scotchlok™ Insulation Displacement Connectors for CommunicationType Maximum PIC-unified and PIC-filled Pulp or Paper

Connector Connector Features Insulation AWG (mm) AWG (mm)

UDW2* Full Pair 0.175" (4,4 mm) 16-19 (1,3-0,9) N/ADrop Pair

Polycarbonate

U1B* Gel-filled 0.125" (3,18 mm) 16-19 (1,3-0,9) N/AFull Pair

Polycarbonate

U1R* Gel-filled 0.125" (3,18 mm) 19-24 (0,9-0,5) N/AFull Pair

Polycarbonate

UCC Gel-filled 0.060" (1,52 mm) 22-26 (0,7-0,4) N/AUL Listed

Polycarbonate

UPC UL Listed 0.060" (1,52 mm) 22-26 (0,7-0,4) 22-26 (0,7-0,4)Flame RetardantPolycarbonate

Cle

ar/C

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Only

E-9BM(10:1)

E-9E(4:1)

E-9C(7:1)

E-9Y**(3:1)

E-9R(10:1)

E-9J(10:1)

To reduce fatigue, use tool within each group with highest mechanicaladvantage, indicated in ( ).

Ordering Information for 3M™ Scotchlok™ Insulation Displacement Connectors for CommunicationBox Packaging Jar Packaging Bulk Packaging Clam Shell Packaging Cartridge Packaging

Weight kg (lbs.) Weight kg (lbs.) Weight kg (lbs.) Weight kg (lbs.) Weight kg (lbs.)Minimum Order Minimum Order Minimum Order Minimum Order Minimum Order

Connector UPC Code UPC Code UPC Code UPC Code UPC Code

UAL 100/box, 1000/cs. N/A N/A N/A 10/cart, 100/pak., 1000/cs.1.4 (3.10) N/A N/A N/A 2.1 (4.7)

Min. Order: 1000 connectors N/A N/A N/A Min. Order: 1000 connectors05111519163 N/A N/A N/A 05111515097

UP2 N/A N/A 1000/box, 5000/cs. N/A 16/cart, 160/pak., 1600/cs.N/A N/A 2.4 (5.4) N/A 1.4 (3.2)N/A N/A Min. Order: 5000 connectors N/A Min. Order: 1600 connectorsN/A N/A 05400733420 N/A 05400732698

UP3 N/A N/A 1000/box, 5000/cs. N/A 10/cart, 100/pak., 1000/cs.N/A N/A 6.0 (13.3) N/A 2.0 (4.4)N/A N/A Min. Order: 5000 connectors N/A Min. Order: 1000 connectorsN/A N/A 05400733419 N/A 05400732700

UR 100/box, 1000/cs. N/A 500/box, 5000/cs. N/A 10/cart, 100/pak., 1000/cs1.36 (3) N/A 6.9 (15.2) N/A 2.09 (4.6)

Min. Order: 1000 connectors N/A Min. Order: 5000 connectors N/A Min. Order: 1000 connectors05111515100 N/A 05111515102 N/A 05111515104

UR2 100/box, 1000/cs. 500/jar, 5000/cs. 500/box, 5000/cs. 25/pack, 1000/cs. 10/cart, 100/pak., 1000/cs.1.36 (3) 5.9 (13.1) 6.9 (15.2) 1.8 (3.9) 2.09 (4.6)

Min. Order: 1000 connectors Min. Order: 5000 connectors Min. Order: 5000 connectors Min. Order: 1000 connectors Min. Order: 1000 connectors05400768538 05111522977 05400768539 05111522985 05400768541

UR2-D N/A N/A 500/box, 5000/cs. N/A 10/cart, 100/pak., 1000/cs.N/A N/A 6.9 (15.2) N/A 2.09 (4.6)N/A N/A Min. Order: 5000 connectors N/A Min. Order: 1000 connectorsN/A N/A 05400771474 N/A 05400771475

UY 100/box, 1000/cs. N/A 1000/box, 5000/cs. N/A 16/cart, 160/pak., 1600/cs.0.6 (1.3) N/A 2.8 (6.1) N/A 1.6 (3.5)

Min. Order: 1000 connectors N/A Min. Order: 5000 connectors N/A Min. Order: 1600 connectors05111515108 N/A 05111515110 N/A 05111515113

UY2 100/box, 1000/cs. 500/jar, 5000/cs. 1000/box, 5000/cs. 25/pack, 1000/cs. 12/cart, 120/pak., 1200/cs.0.6 (1.3) 3.8 (8.3) 2.8 (6.1) 1.3 (2.8) 1.6 (3.5)

Min. Order: 1000 connectors Min. Order: 5000 connectors Min. Order: 5000 connectors Min. Order: 1000 connectors Min. Order: 1200 connectors05400768537 05111522979 05400768535 05111522984 05400768534

UY2-D N/A N/A 1000/box, 5000/cs. N/A 12/cart, 120/pak., 1200/cs.N/A N/A 2.8 (6.1) N/A 1.6 (3.5)N/A N/A Min. Order: 5000 connectors N/A Min. Order: 1200 connectorsN/A N/A 05400771477 N/A 05400771478

Inlin

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*Inline and drop wire connectors can only be used with E-9BM.**Not recommended for 19 gauge (0.9mm) conductor and larger.

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Ordering Information for 3M™ Scotchlok™ Insulation Displacement Connectors for CommunicationBox Packaging Jar Packaging Bulk Packaging Clam Shell Packaging Cartridge Packaging

Weight kg (lbs.) Weight kg (lbs.) Weight kg (lbs.) Weight kg (lbs.) Weight kg (lbs.)Minimum Order Minimum Order Minimum Order Minimum Order Minimum Order

Connector UPC Code UPC Code UPC Code UPC Code UPC Code

211 100/box, 1000/cs. N/A N/A N/A N/A1.2 (2.6) N/A N/A N/A N/A

Min. Order: 1000 connectors N/A N/A N/A N/A05111515111 N/A N/A N/A N/A

557TG2 N/A N/A 500/bag, 5000/box N/A N/AN/A N/A 9.0 (20.00) N/A N/AN/A N/A Min. Order: 5000 connectors N/A N/AN/A N/A 05111522828 N/A N/A

UB2A 100/box, 1000/cs. N/A 500/box, 5000/cs. 25/clam, 1000/cs. N/A1.2 (2.6) N/A 5.9 (12.9) 1.5 (3.4) N/A

Min. Order: 1000 connectors N/A Min. Order: 5000 connectors Min. Order: 1000 connectors N/A05400792693 N/A 05400792696 05111522986 N/A

UB2A-D 100/box, 1000/cs. N/A N/A N/A N/A1.2 (2.6) N/A N/A N/A N/A

Min. Order: 1000 connectors N/A N/A N/A N/A05400792694 N/A N/A N/A N/A

UG 100/box, 1000/cs. N/A N/A N/A N/A1.1 (2.5) N/A N/A N/A N/A

Min. Order: 1000 connectors N/A N/A N/A N/A05111515203 N/A N/A N/A N/A

UPB N/A N/A 1000/box, 5000/cs. N/A N/AN/A N/A 3.0 (6.6) N/A N/AN/A N/A Min. Order: 5000 connectors N/A N/AN/A N/A 05400733416 N/A N/A

UDW2 25/bag, 100/box N/A N/A N/A N/AN/A N/A N/A N/A N/A

Min. Order: 1000 connectors N/A N/A N/A N/A05113811505 N/A N/A N/A N/A

U1B 100/box, 1000/cs. N/A N/A N/A N/A7.3 (16.0) N/A N/A N/A N/A

Min. Order: 5000 connectors N/A N/A N/A N/A05400771340 N/A N/A N/A N/A

U1R 100/box, 1000/cs. N/A N/A N/A N/A7.4 (16.2) N/A N/A N/A N/A

Min. Order: 2500 connectors N/A N/A N/A N/A05400756388 N/A N/A N/A N/A

UCC N/A 500/jar, 5000/cs. 1000/box, 5000/cs. N/A 16/cart, 160/pak., 1600/cs.N/A 2.8 (6.1) 2.4 (5.2) N/A 1.6 (3.5)N/A Min. Order: 5000 connectors Min. Order: 5000 connectors N/A Min. Order: 1600 connectorsN/A 05111522980 05111515101 N/A 05111515103

UPC N/A N/A 1000/box, 5000/cs. N/A 16/cart, 160/pak., 1600/cs.N/A N/A 2.3 (5.0) N/A 1.4 (3.0)N/A N/A Min. Order: 5000 connectors N/A Min. Order: 1600 connectorsN/A N/A 05400733557 N/A 05400733721

Ordering Information for 3M™ Application ToolsPackaging

Tools kg (lbs.)/cs. Minimum Order UPC Code

E-9BM Crimping Tool 4.3 (9.5) 10 each 054007-33482

E-9C Cartridge Tool 1/cs., 0.91 (2) 1 each 054007-34211

E-9R Crimping Tool 1/bag,10/cs., 2.59 (5.7) 10 each 051138-87649

E-9E Crimping Tool 1/bag,10/cs., 2.7 (6) 10 each 054007-10577

E-9Y Crimping Tool* 1/bag,10/cs., 1.53 (3.3) 10 each 054007-15625

E-9Y-P Crimping Tool* 1/bag,10/cs., 1.53 (3.3) 10 each 051115-22987

E-9J Crimping Tool 1/bag,10/cs., 4.1 (9.02) 10 each 051115-19004

* Not recommended for 19 AWG and larger.

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3 3M™ MS2™ Splicing System

3M MS2 25-pair splicing modules provide the efficiency ofmulti-pair splicing, plus the proven performance of MS2

modular system splicing.

3M’s 4000 and 4008 series and 4005 series modules are thebasic components of MS2 modular system splicing. The modules are building blocks of a systematized splicingtechnology that can help reduce installation time outside orinside the plant, and in addition, can help reduce reworkingdemands, which can save both time and effort in yourconstruction and maintenance programs. To make your job easier, all MS2 modules’ covers and bases are nowtransparent.

U-shaped contacts are designed to enablegas-tight connectionsThe 4000 and 4008 series super-mini modules and 4005super mate modules feature an array of U-shaped,phosphor-bronze contacts and stainless steel cut-off blades.

As a module is crimped, each contact strips the insulationfrom the positioned wire and securely grips the conductor.During this crimping operation, the cut-off blades insideeach module trim the excess wire.

A single crimp is designed to complete a gas-tightconnection on all 25-pairs in the module. It’s simple and fast, because there’s no need to strip or trim any of the individual pairs.

Pair testing is easy

Test entry ports on the front side of all modules provideaccess for testing individual pairs. All tests can beaccomplished without opening the module, strippinginsulation, or otherwise interrupting service by using MS2 module test accessories.

The rugged design and construction of the modules canwithstand crimping and reopening to facilitate transfers orcable rearrangements.

3M MS2 Super-Mini Splicing Module 4000-G/TRPKG. (LBS.): 120 EACH (8.77) MIN. ORDER: 120 EACH UPC: 051138-70906

The 4000-G/TR module not only meets Cat. 5 requirements of the TIA/EIA 568B and the ISO/IEC 11801:1995 for high-speed connectors, but it also delivers in place performance withstanding extended exposure to various conditions of extremely high humidity, including water immersion, while maintaining insulation resistance and circuit integrity.

3M MS2 Module with Sealant Box 4000-DWP/TRREQUIREMENTS: INCLUDES ONE 4000-D/TR MODULE AND 4075-S SEALANT BOX PKG. (LBS.): 12/BOX, 120/CS (16.60) MIN. ORDER: 120 EACH UPC: 051138-57574

The 4000-DWP/TR 25-pair module combines a 4000-D/TR module with a 4075-S sealant box. This combination offers waterproof* splicing of copper in buried, aerial, and underground applications. The module also makes reentry into splices encapsulated with reenterable gel much easier. Because the sealant box prevents encapsulants from filling the wire channels and test entry ports, modules may be tested at any time once the sealant box is removed.

*The term “waterproof” applies to this system as determined according to 3M Test Method No. TP0200-05. User should write for this method to determine suitability for application.

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cts3M™ MS2™ Super Mate Pluggable Module 4005-DPM/TRPKG. (LBS.): 120 EACH (7.80) MIN. ORDER: 120 EACH UPC: 054007-71370

4005-DPM/TR 25-pair super mate pluggable modules can help increase productivity and reduceexpenses by avoiding the time-and cost-intensive job of cutting and resplicing conductors forrearrangement, addition, and removal of apparatus and stubs.

4005-DPM/TR modules plug into other super mate modules and onto the top of the 4000-D/TR or4008-D/TR super-mini modules for bridging applications.

The 4005-GBM/TR modules are for bridging to encapsulated 4000-G/TR, 4005-GBM/TR or 4008-G/TR modules, as a bridge only.

The UL Listed 4005-DPM/FR is for applications requiring a flame-retardant module.

3M MS2 Super-Mini Half-Tap Module 4008-D/TR

PKG. (LBS.): 120 EACH (6.60) MIN. ORDER: 120 EACH UPC: 054007-71372

The 25-pair super-mini modules, available dry or encapsulated, are similar to the 4000TR series,except that the cut-off blades have been eliminated from the bottom of the modules. This allowsthe run of through wires to be half-tapped without cutting the conductors. The wires in the baseare electrically connected, but are not cut off.

3M MS2 Super Mini Sealant Box 4075-SSEALANT BOX REQUIREMENTS: USE WITH ONE 4000-D/TR SERIES MODULE OR ONE 4008-D/TR SERIES MODULE PKG. (LBS.): 12/BOX, 120/CS (9.10) MIN. ORDER: 120 EACH UPC: 051138-57567

The 4075-S sealant box is a molded PBT polyester box designed to be used with the 4000 seriessuper-mini modules and provides waterproof* protection in PIC splicing applications. One applicator tool is included with every 12 sealant boxes.

3M MS2 Pluggable Module Sealant Boxes 4077 Series

PRODUCT NUMBER: 4077-A SEALANT BOX REQUIREMENTS: USE WITH ONE 4005-DPM/TR MODULE PKG. (LBS.): 12/BOX, 120/CS (10.80) MIN. ORDER: 120 EACH UPC: 051138-57569

PRODUCT NUMBER: 4077-B SEALANT BOX REQUIREMENTS: USE WITH ONE 4000-D/TR MODULE AND ONE 4005-DPM MODULE PKG. (LBS.): 12/BOX, 120/CS (12.00) MIN. ORDER: 120 EACH UPC: 051138-57570

PRODUCT NUMBER: 4077-C SEALANT BOX REQUIREMENTS: USE WITH TWO 4005-DPM/TR MODULES PKG. (LBS.): 12/BOX, 120/CS (13.30) MIN. ORDER: 120 EACH UPC: 051138-57572

PRODUCT NUMBER: 4077-D SEALANT BOX REQUIREMENTS: USE WITH THREE 4005-DPM/TR MODULES PKG. (LBS.): 12/BOX, 120/CS (16.60) MIN. ORDER: 120 EACH UPC: 051138-57573

Designed for use with 4005-DPM/TR super mate modules and/or in combination with 4000-D/TR modules. The sealantboxes provide waterproof* protection in PIC splicing applications where one or more modules are plugged together. One applicator tool is included with each box of 12 sealant boxes.

4077-A one 4005-DPM/TR module4077-B one 4000-D/TR and one 4005-DPM module4077-C two 4005-DPM/TR modules4077-D three 4005-DPM/TR modules

*The term “waterproof” applies to this system as determined according to 3M Test Method No. TP0200-05. User should write for this method to determine suitability for application.

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Specification Information3M MS2 STRAIGHT SPLICING MODULES 4000 SERIES

SPLICING MODULE 4000-D/TR/24 4000-G/TR 4000-D/CO 4000-DT/FR 4000-GT/TR

MODULAR TYPE

Dry Gelled Dry Dry/test Gelled/testTransparent Transparent Flame retardant Transparent Transparent

COLORS

Cover Transparent Transparent Gray Transparent Transparent

Body top Yellow Yellow Gray Yellow Yellow

Body bottom Dark gold Dark gold Gray Dark gold Dark gold

Base Transparent Transparent Gray Transparent Transparentsmoked smoked smoked smoked smoked

Sealant boxes 4075-S N/A N/A 4075-S N/Afor 4000 modules

ORDERING INFORMATION

PKG. 24/bag, 120/cs. 24/bag, 120/cs. 24/bag, 120/cs. 24/bag, 120/cs. 24/bag, 120/cs.(LBS.) (6.50) (8.70) (6.40) (6.30) (8.30)

MIN. ORDER 120 each 120 each 120 each 120 each 120 each

UPC 054007-71338 051138-70906 054007-30944 054007-71368 051138-88337

Specification Information3M™ MS2™ SPLICING MODULES 4000/4005/4008 SERIES (SUPER-MINI AND SUPER MATE)

MAXIMUM INSULATION O.D.

Metric (mm) 1.65 [4000G/TR has maximum insulation O.D. of 1.35 mm (0.053")]

Inches 0.065 [4000G/TR has maximum insulation O.D. of 1.35 mm (0.053")]

CABLE TYPE

PIC, Pulp or Paper

AWG 22-28

Metric (mm) 0.7-0.3

*The term “waterproof” applies to this system as determined according to 3M Test Method No. TP0200-05.User should write for this method to determine suitability for application.

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ctsSpecification Information3M™ MS2™ PLUGGABLE/BRIDGE SPLICING MODULES 4005 SERIES

SPLICING MODULE 4005-DPM/TR 4005-GBM/TR 4005-DPM/FR 4005-DPM/TR/NB

MODULE TYPE

Dry bridge Filled bridge Dry bridge Dry bridgeTransparent Transparent Flame retardant No blade

COLORS

Cover Transparent Transparent Gray Transparent

Body top Yellow Yellow Gray Yellow

Body bottom Blue Blue Dark blue Blue

Insulator Red Red Maroon Red

ORDERING INFORMATION

PKG. 24/bag, 120/cs. 24/bag, 120/cs. 24/bag, 120/cs. 24/bag, 120/cs.(LBS.) (7.80) (11.30) (7.80) (7.80)

MIN. ORDER 120 each 120 each 120 each 120 each

UPC 054007-71370 051115-15064 054007-17352 054007-92318

Note: 4077-A protects one 4005-DPM Module, 4077-B protects one 4000-D and one 4005-DPM Module, 4077-C protects two 4005-DPM Modules, 4077-D protects three 4005-DPM Modules.

Specification Information3M MS2 HALF-TAP SPLICING MODULES 4008 SERIES

SPLICING MODULE 4008-D/TR 4008-G/TR 4008-D/CO

MODULE TYPE

Dry Gelled DryTransparent Transparent Flame retardant

COLORS

Cover Transparent Transparent Gray

Body top Yellow Yellow Gray

Body bottom Green Green Gray

Base Transparent Transparent Graysmoked smoked

Sealant boxes 4075-S N/A N/Afor 4008 modules after cut out

ORDERING INFORMATION

PKG. 24/bag, 120/cs. 24/bag, 120/cs. 24/bag, 120/cs.(LBS.) (6.40) (8.90) (6.40)

MIN. ORDER 120 each 120 each 120 each

UPC 054007-71372 051138-89336 054007-30945

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3M™ MS2™ Modular Splicing Rigs and Equipment

3M MS2 splicing tools and equipment are easy to use in anykind of splicing operation, regardless of the environment or working conditions. By designing system componentsand techniques that are interchangeable, 3M simplifies the splicing task and helps reduce potential inventoryheadaches. Included in the system are detailed step-by-stepinstructions for each splicing application, user-friendly parts and components, and testing equipment to optimizesplice accuracy.

Systemized splicing technology

3M MS2 splicing simplifies wire joining and terminatingoperations by allowing many jobs to be performed with thesame components, tools, and techniques. Any of five standardsplicing rigs with MS2 splicing modules could meet all yourmulti-pair splicing requirements in inside or outside plant —new construction, cable rearrangements or maintenance.Easily learned procedures, designed to assure both splicingaccuracy and good housekeeping, make the system’scomponents simple to master.

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3M MS2 Splicing Rig 4021-M2/36/NXG

PKG.: 1 EACH MIN. ORDER: 1 EACH UPC: 051115-18524The 4021-M2/36/NXG splicing rig is a complete splicing rigdesigned for one- or two-person fold-back or inline splicing.

3M MS2 Splicing Rig 4021-M2/36/TMK/NXG

PKG.: 1 EACH MIN. ORDER: 1 EACH UPC: 051115-18525 The 4021-M2/36/TMK/NXG splicing rig is a complete splicing rigdesigned for one- or two-person fold-back or inline splicing. The TMK kit provides maximum mounting flexibility.

3M MS2 Splicing Rig 4022-M2/TMK/NXG

PKG.: 1 EACH MIN. ORDER: 1 EACH UPC: 051115-18526 The 4022-M2/TMK/NXG splicing rig is a complete splicing rig designed for one- or two-person fold-back or inline splicing. The TMK kit provides maximum mounting flexibility. Crimper not included.

3M MS2 Splicing Rig 4022-M2/NXG

PKG.: 1 EACH MIN. ORDER: 1 EACH UPC: 051115-18527 The 4022-M2/NXG splicing rig is a complete splicing rig designed for one- or two-person fold-back or inline splicing. Crimper not included.

3M MS2 Universal Splicing Rig 4045-K/36/NXG

PKG.: 1 EACH MIN. ORDER: 1 EACH UPC: 051115-18528 The 4045-K/36/NXG universal splicing rig is a versatile rig designed for one-person splicing in difficult-to-reach pedestal or rack areas.

3M MS2 Splicing Rig 4045-K2/36/FL/NXG

PKG.: 1 EACH MIN. ORDER: 1 EACH UPC: 051115-18486 The 4045-K/36/FL/NXG splicing rig is a versatile rig designed for one-person splicing. It allows maximum flexibility for difficult-to-reach areas and aerial applications.

3M MS2 Splicing Rig 4049/NXG

PKG. (LBS.): 1 EACH (25.00) MIN. ORDER: 1 EACH UPC: 051115-18529 The 4049/NXG splicing rig is a lightweight and portable splicing rig.

3M Module Maintenance Kit 4026-A

PKG. (LBS.): 1 EACH (11.00) MIN. ORDER: 1 EACH UPC: 054007-92307 The 4026-A module maintenance kit contains the tools necessary for reentry of super-mini and super-mate modules. The kit may be used for splice module combinations of two- through seven-way stackable splices.

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3M™ 710 Splicing System for Dry or Filled Applications

Modules areavailable forstraight, half-tap andbridgesplicing

Several splicemoduleconfigurations

allow multiple options when designing a communicationssystem. Straight connectors permit the joining ofconductors when making a straight splice. Half-tapmodules permit the joining of two cables but can also beused for rearranging and transferring cables withoutinterruption of service while bridge modules are used inconjunction with either straight or half-tap connectors.

Modules may be used to splice 22 to 26AWG conductors

Multiple pairs (5 or 25) of PIC, PVC, pulp or paper-insulated, copper conductors are quickly and easilyspliced at one time. 3M 710 connectors may be used tosplice conductors ranging in size between 0.65 mm to0.40 mm (22 to 26 AWG).

• All 3M 710 modules are manufactured from fire retardant plastic.

• All 3M 710 modules are available either dry or filled.

3M™ 710 Splicing System Ordering Chart

Fire retardant connector. (dry only) half-tap body.For copper conductors with PIC, PVC, pulp orpaper insulation.

22/26 gauge (0.65 - 0.40 mm) connectors are standard.*3M™ Scotchlok™ Connectors UY2 recommended for 19 AWG (0.9 mm) solid polypropylene insulated conductors.

Applications:

• Aerial closures• Underground/vault closures• Direct buried closures• Encapsulated closures• Building distribution systems• Central office/main frame distribution

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TYPE OF SPLICE CONNECTOR CODE CONNECTOR DIAGRAM GAUGE RANGE

CAP MODULE INDEX

Straight or Half-Tap Dry 3M710-SD1-5 22 - 26PIC or pulp insulation with copper conductor Standard gauge

3M710-SD1-25 24 - 26Standard gauge

3M710-SDL-25 22 - 24Large gauge

Straight Only Filled 3M710-SC1-5 22 - 26PIC insulation with copper conductor Standard gauge

3M710-SC1-25 24 - 26Standard gauge

3M710-SCL-25 22 - 24Large gauge

Bridge Dry 3M710-BD1-5 — 22 - 26

PIC or pulp insulation 3M710-BD1-25 — 22 - 26with copper conductor

Bridge Filled 3M710-BC1-5 — 22 - 26

PIC insulation 3M710-BC1-25 — 22 - 26with copper conductor

Straight or Half-Tap Filled 3M710-TC1-5 22 - 26PIC insulation with copper conductor Standard gauge

3M710-TC1-25 24 - 26Standard gauge

3M710-TCL-25 22 - 24Large gauge

Cap Dry 3M710-CD1-25 — — —

Cap Filled 3M710-CC1-25 — — —

Index Dry 3M710-ID1-25 — — 24 - 26Standard gauge

3M710-IDL-25 — — 22 - 24Large gauge

Recommend use of 3M™ Scotchlok™ Connectors on 19-gauge conductors.

Index Color Schematic: Background Color Schematic:Gray = Standard gauge White = StandardBlue = Large gauge Blue = Water resistant

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Ordering Information3M™ 710 SPLICING SYSTEM

PRODUCT DESCRIPTION GAUGE PKG. MIN. UPCNUMBER MM (IN.) (LBS.) ORDER 051138-

25-Pair Straight-only Modular Splice ConnectorsStraight-only splice connectors permit the joining of conductors, 25 pairs at a time, in a communication distribution system.

3M710-SC1-25 Splice module, full skirt body, 24-26 gauge, 384 each 384 each 78470standard index strip, cap - encap. 0.51*/0.40 (0.026/0.016) (34.36)

3M710-SCL-25 Splice module, full skirt body, 22-24 gauge 384 each 384 each 7847222 ga. index strip, cap - encap. 0.65*/0.51 (0.035/0.020) (35.35)

25-Pair Straight/Half-Tap Modular Splice ConnectorsStraight/half-tap splice connectors permit the joining of two cables, 25 pairs at a time. They may also be used for rearranging and transferring cable without interrupting service.

3M710-SD1-25 Splice module, half-tap body, 24-26 gauge, 384 each 384 each 78475standard index strip, cap - dry 0.51/0.40 (0.026/0.016) (31.57)

3M710-SDL-25 Splice module, half-tap body, 22-24 gauge, 384 each 384 each 7709222 ga. index strip, cap - dry 0.65*/0.51 (0.035/0.020) (30.88)

3M710-TC1-25 Splice module, half-tap body, 24-26 gauge, 384 each 384 each 78478standard index strip, cap - encap. 0.51/0.40 (0.026/0.016) (35.36)

3M710-TCL-25 Splice module, half-tap body, 22-24 gauge, 384 each 384 each 7848022 ga. index strip, cap - encap. 0.65*/0.51 (0.035/0.020) (34.09)

25-Pair Bridge Splice ConnectorsBridge connectors are used in conjunction with either straight-only connectors or straight/half-tap connectors to permit pluggable 3-way splices, 25 pairs at a time.

3M710-BC1-25 Bridge module, bridge body, 22-26 gauge, 384 each 384 each 78452solid cap - encap. 0.65*/0.40 (0.035/0.016) (40.00)

3M710-BD1-25 Bridge module, bridge body, 22-26 gauge, 384 each 384 each 78456solid cap - dry 0.65*/0.40 (0.035/0.016) (40.00)

25-Pair CapsCaps are used as a replacement item for the 3M710 25-pair modular splicing system.

3M710-CC1-25 Cap - encap., gray 22-26 gauge, 100 each 100 each 784610.65*/0.40 (0.035/0.016) (23.60)

3M710-CD1-25 Cap - dry, gray 22-26 gauge, 100 each 100 each 776020.65*/0.40 (0.035/0.016) (23.60)

25-Pair Index StripsIndex strips are used as a replacement item for the 25-pair modular splicing system.

3M710-ID1-25 Gray index strip, 24-26 gauge, 100 each 100 each 78467standard, color-coded 0.51/0.40 (0.026/0.016) (25.95)

3M710-IDL-25 Blue index strip, 22-24 gauge, 100 each 100 each 7707322 ga., color-coded 0.65/0.51 (0.035/0.016) (25.95)

25-Pair Filler StripsFiller Strips are used with dry 3M710 models in an encapsulated splice to give additional protection to the 3M710 splice module by covering and sealing the bridge module port section of the module.

3M710-FS-25 Filler strip N/A 800 each 800 each 78465(41.9)

5-Pair Straight-only Modular Splice ConnectorsStraight-only splice connectors permit the joining of conductors, 5 pairs at a time, in a communication distribution system.

3M710-SC1-5 Splice module, full skirt body, 22-26 gauge, 100 each 100 each 78471standard index strip, cap - encap. 0.65*/0.40 (0.026/0.016) (22.41)

5-Pair Straight/Half-Tap Modular Splice ConnectorsStraight/half-tap splice connectors permit the joining of two cables, 5 pairs at a time. They may also be used for rearranging and transferring cable without interrupting service.

3M710-SD1-5 Splice module, half-tap body, 22-26 gauge, 100 each 100 each 78476standard index strip, cap - dry 0.65*/0.40 (0.026/0.016) (19.49)

3M710-TC1-5 Splice module, half-tap body, 22-26 gauge, 100 each 100 each 78479standard index strip, cap - encap. 0.65*/0.40 (0.026/0.016) (22.13)

5-Pair Bridge Splice ConnectorsBridge connectors are used in conjunction with either straight-only connectors or straight/half-tap connectors to permit pluggable 3-way splices, 5 pairs at a time.

3M710-BC1-5 Bridge module, bridge body, 22-26 gauge, 100 each 100 each 78453cap - encap. 0.65*/0.40 (0.035/0.016) (17.78)

3M710-BD1-5 Bridge module, bridge body, 22-26 gauge, 100 each 100 each 78457cap - dry 0.65*/0.40 (0.035/0.016) (15.28)

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Part of the 710 Splicing System

3M’s 710 splicing modules have been used worldwidefor over 30 years to create high quality splices in copperconductor cable. The 710 system includes splicingmodules (including half-tap, straight and bridgeconnectors), tools, supplies and replacement parts. Used for splicing 22 to 26 AWG conductors, 710modules contain an IDC (insulation displacement

connection) technology designed to provide a gas-tightconnection. The modules are available either dry orfilled, use only a minimum amount of metal componentparts and can easily be reopened for maintenance withoutloss of customer service.

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3 3M™ 710 SPLICING RIG TOOLS AND ACCESSORIESPRODUCT NUMBER/PACKAGING INFO

3M710-AP100PKG. (LBS.): 1 EACH (2.60) MIN. ORDER: 1 EACH UPC: 051138-78262

3M710-HTK05APKG. (LBS.): 1 EACH (10.00) MIN. ORDER: 1 EACH UPC: 051138-78281

3M710-HT05APKG. (LBS.): 1 EACH (2.30) MIN. ORDER: 1 EACH UPC: 051138-78277

3M710-HT05BPKG. (LBS.): 1 EACH (0.40) MIN. ORDER: 1 EACH UPC: 051138-78279

3M710-HT05DPKG. (LBS.): 1 EACH (0.80) MIN. ORDER: 1 EACH UPC: 051138-78280

3M710-HMK05APKG. (LBS.): 1 EACH (0.50) MIN. ORDER: 1 EACH UPC: 051138-78275

3M710-AP105-05PKG. (LBS.): 5 EACH (0.16) MIN. ORDER: 5 EACH UPC: 051138-78265

3M710-UTK25APKG. (LBS.): 1 EACH (14.50) MIN. ORDER: 1 EACH UPC: 051138-78396

3M710-UT25APKG. (LBS.): 1 EACH (7.40) MIN. ORDER: 1 EACH UPC: 051138-78291

DESCRIPTION

“L” Mounting Rods with Support Clamp

5-Pair Hand Presser Tool Kit with 5- and 25-Pair Connector Holders and Plastic Case

5-Pair Hand Presser Tool Kit with 5- and 25-Pair Connector Holders

5-Pair Connector Holder for 5-Pair Hand Presser Tool

25-Pair Connector Holder for 5-Pair Hand Presser Tool

5-Pair Hand Presser Tool Maintenance Kit with 945A Spare Parts

5-Pair Cutter Blades (5 pack)

25-Pair Unipresser Tool Kit with Module Supports and Plastic Case

25-Pair Unipresser Tool Only with Module SupportsImproved features for better performance andruggedness.

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3M™ Copper Outside Plant ProductsCopper Splicing Products

Scotchlok™ Connectors and ToolsMS2™ Splicing System MS2™ Modular Splicing Rigs and EquipmentMS2™ Splicing Rig Spare Parts710 Splicing System 710 Splicing Rig Tools and Accessories

Splice Protection ProductsSLiC™ Aerial Closures and TerminalsSuper Stretch Closures and Accessories GATM SeriesMulti-Pair Terminating System ATS/TR Termination Modules MX2000 SeriesDome ClosuresFoam-Sealed ClosuresClosures Better Buried Scotchcast™ Closures 89 SeriesScotchcast™ PIC Encapsulating Closure KitsPressure Encapsulated Apparatus Kit (PEAK) 2-Type Pressurized Closures 2-Type Flame Retardant Closures 4-Type Closure Accessories and Replacement PartsClosure Installation ToolsWatertight Closure System Z SeriesPressurized Closure 50/51P SeriesTools, Accessories and Replacement PartsVault and Riser Closures K&B SeriesCompounds and Sealing KitsPressure and Moisture Blocking KitsScotchcast™ Shield Bonding ProductsSheath Repair ProductsAccessories

Cross-Connect ProductsCross-Connect CabinetsSelf-Strip and Quick-Connect FramesCabinet Tools and AccessoriesMS2™ Termination Modules and AccessoriesRehabilitation and Expansion CabinetsProtected Entrance Terminals (PETs)

3M™ Fiber Outside Plant ProductsFiber Optic Splices and Connectors

Fibrlok™ II Universal Optical Fiber Splice 2529Fibrlok™ Multi-Fiber Optical Splicing System 2600 SeriesFibrlok™ Components and Spare PartsFiber ConnectorsFiber Connector Termination Kits and Accessories

Fiber Optic Closures, Trays and AccessoriesFiber Optic Splice Case 2178 Series and AccessoriesFiber Optic Splice Closure 2177 Series and AccessoriesFiber Optic Dome Splice Closure FD SeriesSLiC™ Fiber Aerial Closure and TerminalsFiber Splice Closure System LL Series

Network AccessoriesIdentification ProductsScotchCode™ Marker and Label Products

FOR ADDITIONAL INFORMATION ON 3M TELECOMMUNICATION SOLUTIONS:WWW.3MTELECOMMUNICATIONS.COM

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