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.1 © 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved © 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved Introduction to B&W mPower™ Program IAEA Interregional Workshop Vienna, Austria July 7, 2011 Doug Lee Babcock & Wilcox Company

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  • .1 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved

    Introduction to B&W mPower ProgramIAEA Interregional Workshop

    Vienna, Austria

    July 7, 2011

    Doug LeeBabcock & Wilcox Company

  • .2 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 2

    Outline

    Introduction

    Plant layout

    Integral reactor design

    Safety concept

    Systems

    Development testing

    Implications from Fukushima

    Lead plant deployment

    Conclusion

  • .3 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 3

    Alliance between B&W and Bechtel

    Risk sharing with 90/10 current ownership

    300+ FTE development team

    Technology and project execution

    Turnkey projects = cost/schedule certainty

    Broad industry engagement

    Investment from 15 member Consortium

    26 member Industry Advisory Council

    Goal is to deploy lead plant by 2020

    Industry side of public-private partnership

    Platform for industry cost/risk sharing

    Nebraska Electric G&T Cooperative

    Hoosier Energy Rural Electric Cooperative, Inc.

    Generation mPower Industry Consortium

    Industry Partners

    Industry Advisory CouncilIncludes Consortium members above plus:

    AEPDayton Power & LightDuke EnergyExelonNPPDVattenfall

    Bruce PowerDominionEntergyMidAmericanProgress Energy

    www.generationmpower.com

  • .4 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 4

    The Babcock & Wilcox Companyis a leader in clean energy technology and services

    for the nuclear and fossil power markets

    .4

    2010: $2.7B revenue and $5.2B backlog

  • .5 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 5

    Bechtel Power

    Over 70 years in the power business

    Over 60 years in nuclear power

    Over 200,000 MW of completed projects

    Nuclear: 74,000 MW

    Fossil: 118,000 MW/445 units

    Hydro: 26,000 MW/155 units

    20012006: 30,200 MW online in 14 countries

    20 years of gasification/IGCC experience

    28 CT cogen plants, 5,200 MW; 12 solid fuel cogens

    Integrated power/desalination; waste-to-energy

    Over 15,000 MW of active, new generation power projects

    25,000 employees with nuclear experience

    2011 Bechtel Power Corporation. All rights reserved.

  • .6 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 6

    Integrated Supply Chain

    Multiple sources for forgings and plate

    Component fabrication

    Mt. Vernon, Indiana

    Barberton, Ohio

    Cambridge, Ontario, Canada

    Fuel fabrication

    Lynchburg, Virginia

    Control rod drive fabrication

    Euclid, Ohio

    Critical NSSS Components manufactured in existing B&W facilities

  • .7 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 7

    Goal and Value Proposition

    Develop and deploy, by 2020, an SMR that offers:

    Lower Capital Cost

    Schedule & Cost Certainty

    Competitive LCOE Pricing

    Within the constraints of:

    Proven: GEN III+, established NRC regulation

    Safe: Robust margins, passive safety

    Practical: Standard fuel, construction and O&M

    Benign: Underground, small footprint

  • .8 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 8

    High-Level Requirements 125 MWe Nominal Output per Module and 60-Year Plant Life

    NSSS Forging Diameter Allows Readily Available Forgings and Unrestricted Rail Shipment

    Passive Safety Requirements Emergency (Diesel) Power Not Required

    Minimize Primary Coolant Penetrations, Maximize Elevation of Penetrations Large Reactor Coolant Inventory Low Core Power Density

    Standard Fuel (less than 5% U235)

    Long Fuel Cycle, 4+ Year Core Life

    Spent Fuel Storage on Site for Life of Plant

    No Soluble Boron in Primary System for Normal Reactivity Control

    Conventional/Off-the-Shelf Balance of Plant Systems and Components

    Accommodate Air-Cooled Condensers as well as Water-Cooled Condensers

    Flexible Grid Interface (50 Hz or 60 Hz)

    Digital Instrumentation and Controls Compliant with NRC Regulations

  • .9 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 9 .9

    Twin-pack mPower plant configuration

    40 acre site footprint

    Low profile architecture

    Water or air cooled condenser

    Enhanced security posture

    Underground containment

    Underground spent fuel pool

    Lower overnight construction cost

    Competitive levelized cost of electricity 2010 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved. Patent Pending

    The B&W mPower Nuclear Plant

    Security-informed plant design contains O&M costs

  • .10 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 10

    Integral Reactor

    Simplified Integrated, Pressurized Water Reactor

    Internal Components to Minimize Penetrations

    Control Rod Drives No rod ejection

    Coolant Pumps Not safety related

    Control Rods versus Boron Shim

    Load Following Capability Up to 10%/Min

    Passive Safety

    No safety-related emergency diesel generators

    No core uncovery during design basis accident (small break LOCA)

    Performance of Critical Functions by Multiple Systems for Improved Reliability and Plant Safety

    Multiple Module Plants BOP Equipment Not Shared

  • .11 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 11

    Pressurizer

    Steam Generator Tubes

    Reactor Coolant

    Pumps

    Control Rod Drive

    Mechanisms

    Core

    Steam Outlet

    Feedwater Inlet

    Integral Reactor Arrangement

    Primary Loop Secondary Loop

    Central Riser

    Steam

    Feedwater

  • .12 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 12

    Key Features of the Integral RCS

    Feature B&W 177 Typical Gen 3 PWR

    B&W mPower

    Feature B&W 177 Typical Gen 3 PWR

    B&W mPower

    Rated Core power (MWth) 2568 3415 425

    Core average linear heat rate (kWth/m) 18.7 18.7 11.5

    Average flow velocity through the core

    (m/s)

    4.8 4.8 2.5

    RCS volume (m3) 325 272 91

    RCS volume to power ratio (m3/MWth) 0.14 0.08 0.21

    Maximum LOCA area (m2) * 1.3 1.0 0.009

    * Assumes double ended break

    RCS volume and small break sizes allow simplification of RCS safety systems

    Feature B&W 177 Typical Gen 3 PWR

    B&W mPower

    Rated Core power (MWth) 2568 3415 425

    Core average linear heat rate (KWth/m) 18.7 18.7 11.5

    Average flow velocity through the core

    (m/s)

    4.8 4.8 2.5

    RCS volume (m3) 325 272 91

    RCS volume to power ratio (m3/MWth) 0.14 0.08 0.21

    Maximum LOCA area (m2) * 1.3 1.0 0.009

    RCS volume/LOCA area ratio (m3 /m2) 250 270 310,000

  • .13 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 13

    Ensure that assemblies are mechanically designed to remain leak tight and maintain structural integrity under all possible conditions

    Load enough fuel inventory to accommodate a 4 year operating cycle at a capacity factor of > 95%

    Optimize fuel assembly design to maximize fuel utilization

    Maintain conservative peaking factors and linear heat rate throughout the operating cycle

    Ensure a shutdown margin of > 1% keff/keff under the most reactive conditions and highest worth CRA cluster stuck out

    Meet a MDNBR > 1.3 for limiting thermal-hydraulic conditions and confirm via unique CHF correlation

    Design Objectives Core and Fuel Assembly

  • .14 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 14

    69 fuel assemblies

    < 5 wt% 235U enrichments

    No soluble boron for control

    Axially graded BPRs

    Gd2O3 spiked rods

    Control rod sequence exchanges

    AIC and B4C control rods

    3% shutdown margin

    Core Design Features

  • .15 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 15

    Fuel Mechanical Design Features

    15

    Shortened and Simplified Conventional Fuel Assembly Design

    Conventional 17x17 design

    Fixed grid structural cage

    Design optimized for mPower

    Upper End

    Fitting

    End Grid

    Mid Grid

    17 x 17 Square Array

    Control Rod Guide Tube

    End Grid

    Lower End Fitting

  • .16 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 16

    Auxiliary Fluid Systems

    Reactor Coolant Inventory and Purification (RCIPS) Controls the reactor coolant volume by compensating for coolant contraction or

    expansion

    Provides hydraulic pressure to CRDM Maintains reactor coolant activity at the desired level by removing corrosion and

    fission products

    Injects chemicals into the RCS to control coolant chemistry and minimize corrosion

    Removes decay heat during normal shutdown and plant cooldown Provides for reactor cavity fill Provides a means for transferring fluids and gases to the radioactive waste

    processing system

    Provides RCS pressure control by supplying spray flow to the pressurizer

    Component Cooling Water Supporting system for RCIPS by transferring heat to the chilled water system

  • .17 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 17 .17

    Low Core Linear Heat Rate Low Power Density Reduces Fuel and Clad Temperatures During

    Accidents

    Low Power Density Allows Lower Flow Velocities that Minimize Flow Induced Vibration Effects

    Large Reactor Coolant System Volume Large RCS Volume Allows More Time for Safety System Response

    in the Event of an Accident

    More Coolant Is Available During a Small Break LOCA Providing Continuous Cooling to Protect the Core

    Small Penetrations at High Elevation High Penetration Locations Increase the Amount of Coolant Left in

    the Vessel after a Small Break LOCA

    Small Penetrations Reduce Rate of Energy Release to Containment Resulting in Lower Containment Pressures

    Inherent Safety Features

    CONFIDENTIAL AND PROPRIETARY TO B&W

  • .18 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 18

    ECCS Safety Functions

    Passively removes core heat following certain anticipated operational occurrences and analyzed accidents

    Passively reduces containment pressure and temperature following certain analyzed accidents

    Provides an alternate means of reactivity control for beyond design basis accidents (i.e. ATWS)

    Provides a barrier to the release of fission products to the environment

  • .19 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 19

    B&W mPower Containment

    Underground containment and fuel storage buildings

    Metal containment vessel Environment suitable for human

    occupancy during normal

    operation

    Simultaneous refueling and NSSS equipment inspections

    Leakage free Volume sufficient to limit internal

    pressure for all design basis

    accidents

    2010 Babcock & Wilcox Nuclear Energy, Inc., All rights reserved.

  • .20 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 20

    Balance of Plant Design

    Plant designed to produce a nominal 125 MWe

    Conventional steam cycle equipment (small, easy to maintain and replace)

    BOP operation not credited for design basis accidents

    Conventional

    Air-Cooled Condenser

    Steam Cycle

    2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved.

  • .21 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 21

    State of the art digital system

    Provides monitoring, control and protection functions

    Separate safety and non-safetysystems

    Implement lessons learned fromcurrent licensing activities

    Currently developing digitalcontrol system architecture

    Instrumentation and Controls

  • .22 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 22

    I&C Philosophy

    Highly-Reliable, Integrated and Scalable Digital I&C System

    I&C System Must Have Highest Degree of Licensing Certainty

    Complies with All Regulatory, URD Requirements

    Minimizes Regulatory Challenges with Digital I&CCyber-security, Diversity, Independence

    Integrated, Modernized Human-Factored Design

    High Level of Plant Automation

    Control of Startup, Shutdown, Load Followingsupport staffing plan

    Deliver Comprehensive O&M Strategy

    Use of commercially-available components

    Managed obsolescence

  • .23 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 23 .23

    Component Tests Reactor Coolant Pump CRDM Fuel Mechanical Testing CRDM/Fuel Integrated Test Fuel Critical Heat Flux Emergency High Pressure

    Condenser

    Integrated Systems Test (IST) Heat Transfer Phenomena Steam Generator Performance LOCA Response Pressurizer Performance Reactor Control

    Development Testing Programs

    Center for Advanced Engineering

    Research (CAER)

    Bedford, VA

  • .24 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 24

    Testing Program

    Objective Method Location Duration/ Timing

    Rx coolant pump performance High temp test loop Curtiss Wright 2011-2016

    CRDM performance Bench & autoclave Euclid 2010-2016

    Fuel mechanical design Mechanical and cold

    flow

    Lynchburg 2010-2012

    Fuel bundle performance Autoclave Euclid 2012-2013

    Integrated CRDM/fuel assembly Autoclave Euclid 2012-2014

    DNB correlation CHF testing Stern Lab 2010-2012

    Emergency condenser IST & contract TBE 2011-2014

    Integral reactor performance IST Lynchburg 2011-2014

  • .25 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 25 .25

    IST Objectives

    Integrated system performance

    Steam generator and component performance

    Computer code validation

    Licensing support

    Control and protection systems verification

    Design enhancements

    Simulator development and verification

    Operating procedures and training development

    Demonstration to potential customers

    February 2011A broad spectrum of objectives identified

  • .26 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 26

    IST Features

    Scaling

    Full height

    Full pressure and temperature

    Power, area and volume scaled

    Real time operation

    Trace heating

    Systems Simulated

    Integral reactor coolant

    Steam and feedwater

    Reactor coolant inventory and purification

    Emergency core cooling

    Component cooling water

    Protection and control

    Integral reactor and important systems carefully designed

  • .27 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 27

    Status

    Building complete

    Equipment procurement complete

    Integral loop assembly in process

    Equipment installation in process

    Operating and test teams hired

    Procedures in preparation

    Start-up August-September

    Testing will begin this year

  • .28 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 28

    Design Considerations for Fukushima-Type EventsEvents and Threats B&W mPower Reactor Design Features

    Earthquakes

    And Floods

    Seismic attenuation: Deeply embedded reactor building dissipates energy, limits motion

    Water-tight : Separated, waterproof reactor compartments address unexpected events

    Loss of Offsite Power Passively safe: AC power, offsite or onsite, not required for design basis safety functions

    Defense-in-depth: 2 back-up 2.75MWe diesel generators for grid-independent AC power

    Station Blackout 3-day batteries: Safety-related DC power supports all accident mitigation for 72 hours

    APU back-up: Auxiliary Power Units inside reactor building recharge battery system

    Long-duration station keeping: 7+ day battery supply for plant monitoring/control

    Emergency

    Core Cooling

    Gravity, not pumps: Natural circulation decay heat removal; water source in containment

    Robust margins: Core power density (11.5kW/m) and small core (425MWth) limit energy

    Slow accidents: Maximum break small compared to reactor inventory (4.7x10-5m2/m3)

    Containment Integrity

    and Ultimate Heat Sink

    Passive hydrogen recombiners: Prevention of explosions without need for power supply

    Internal cooling source: Ultimate heat sink inside underground shielded reactor building

    Extended performance window: Up to 14 days without need for external intervention

    Spent Fuel Pool

    Integrity and Cooling

    Protected structure: Underground, inside auxiliary containment

    Large heat sink: 30+ days before boiling and uncovering of fuel with 40 years of spent fuel

    Multi-layer defense mitigates extreme beyond-design basis challenges

  • .29 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 29

    Lead Plant

    Generation mPower and TVA Letter of Intent

    Joint development and pursuit of construction permit and operation license

    Up to six B&W mPower reactors at the Clinch River site in Roane County, Tennessee

    Deploy first unit by 2020

  • .30 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 30

    Integrated Part 50/52 Lead Plant Deployment ScheduleCY CY CY CY CY CY CY CY CY CY CY

    2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

    Clinch River Project 10 CFR 50 Process

    Submit CPA

    NRC CPA Review

    CP DSER

    CP Issuance

    Submit OL Application

    NRC Review OL Application

    FSER Issued

    Fuel Load

    COL Issuance

    Submit DCA

    NRC DCA Review

    NRC COLA Review

    DC RulemakingFSER IssuedCOLA Submittal

    COD

    mPower DCD & COLA 10 CFR 52 Process

    Pre-op TestingStart-up Testing

    Site Prep/Construction/ITAAC/Fuel Load/Startup Testing

    Hearing

    COD

    Site Prep/Construction

    OL Issuance

  • .31 2011 Babcock & Wilcox Nuclear Energy, Inc. All rights reserved 31

    Conclusion

    B&W and Bechtel have formed an alliance to design and construct turn-key mPower SMR plant

    The mPower modular reactor plant has a unique integral reactor design with passive safety system design

    Design and licensing activities are well underway

    A comprehensive test program is in process

    A letter of intent has been signed with TVA for up to six units for deployment of the first unit by 2020