3 material handling report

7/18/2019 3 Material Handling Report

http://slidepdf.com/reader/full/3-material-handling-report 1/21

MATERIAL HANDLING & SCRAPMATERIAL HANDLING & SCRAP

DISPOSALDISPOSAL

PREPARED BY-PREPARED BY- DHANANJAY KR. SRIVASTAVADHANANJAY KR. SRIVASTAVA

LOKESH KR. KORRAMLOKESH KR. KORRAMRAVI PRAKASHRAVI PRAKASH

CHANDRAKANT VERMACHANDRAKANT VERMA

OM PRAKASH TIWARIOM PRAKASH TIWARI



What is mat!ia" ha#$"i#%What is mat!ia" ha#$"i#%

Mat!ia" Ha#$"i#% is th '!()ss (*Mat!ia" Ha#$"i#% is th '!()ss (*

m(+m#t, st(!a%, )(#t!(" a#$ '!(t)ti(#m(+m#t, st(!a%, )(#t!(" a#$ '!(t)ti(#

(* mat!ia"s, %(($s a#$ '!($)ts(* mat!ia"s, %(($s a#$ '!($)ts

th!(%h(t th '!()ss (* ma#*a)t!i#%,th!(%h(t th '!()ss (* ma#*a)t!i#%,

$ist!iti(#, )(#sm'ti(# a#$ $is'(sa".$ist!iti(#, )(#sm'ti(# a#$ $is'(sa".

Th *()s is (# th mth($s, m)ha#i)a"Th *()s is (# th mth($s, m)ha#i)a"

/i'm#t, s0stms a#$ !"at$ )(#t!("s/i'm#t, s0stms a#$ !"at$ )(#t!("ss$ t( a)hi+ ths *#)ti(#ss$ t( a)hi+ ths *#)ti(#s



1ACTOR IN1L2ENCING1ACTOR IN1L2ENCING

MATERIAL HANDLING3MATERIAL HANDLING34.E#%i#!i#%4.E#%i#!i#%

5.E)(#(mi)s5.E)(#(mi)s



T0' (* mat!ia" ha#$"i#%T0' (* mat!ia" ha#$"i#%

s0stms0stm

Mat!ia" Ha#$"i#%Mat!ia" Ha#$"i#%

MANUAL MECHANICAL AUTOMATIC



PRINCIPLES OF MANUALPRINCIPLES OF MANUAL

MATERIAL HANDLINGMATERIAL HANDLING

BEND THE KNEES, BACK MUSCLES SHOULD BEBEND THE KNEES, BACK MUSCLES SHOULD BERELAXED.RELAXED.

GET A SECURE GRIP OF THE LOAD.GET A SECURE GRIP OF THE LOAD.



PRINCIPLES OF MANUALPRINCIPLES OF MANUAL


THE LOAD HELD CLOSE TO BODYTHE LOAD HELD CLOSE TO BODY



PRINCIPLE OF MECHANICALPRINCIPLE OF MECHANICAL


TO AVOID ALL TYPES OF ACCIDENTS DUE TOTO AVOID ALL TYPES OF ACCIDENTS DUE TO

MATERIAL HANDLING THE FOLLOWING PRINCIPLESMATERIAL HANDLING THE FOLLOWING PRINCIPLES

SHOULD BE PRACTICED ON SHOP FLOORSHOULD BE PRACTICED ON SHOP FLOOR..

THE COMPLETE JOB MUST BE CONTAINED OR HELDTHE COMPLETE JOB MUST BE CONTAINED OR HELDSECURELY BY THE LIFTING TACKELS.SECURELY BY THE LIFTING TACKELS.

THE LOAD MUST BE SO LIFTED THAT IT WILL NOT SUFFERTHE LOAD MUST BE SO LIFTED THAT IT WILL NOT SUFFER

COLLAPSE, WHEN SUBJECTED TO JERKS, SWINGS AFTER THECOLLAPSE, WHEN SUBJECTED TO JERKS, SWINGS AFTER THEINITIAL TIGHTENING.INITIAL TIGHTENING.

THE LOAD MUST NOT DAMAGE THE SLINGS OR BE DAMAGEDTHE LOAD MUST NOT DAMAGE THE SLINGS OR BE DAMAGEDBY LIFTING TACKELS.BY LIFTING TACKELS.



MATERIALS HANDLINGMATERIALS HANDLING

EUIPMENTSEUIPMENTS



1(!6 "i*t a! %#!a""0 s *(! '"a)i#% '!($)ts *!(m (# '"a) t(

a#(th!. th! "(a$i#% )a'a)it0 is 4 t( 7 t(#.

FORK LIFTER



CRANECRANE

This is s$ *(! ha+0 "(a$s s)h as 48 t( 98 t(#



A2TOMATIC MATERIAL A2TOMATIC MATERIAL

HANDLINGHANDLING

At(mati) )(#t!(" !((ts a! %#!a""0 s$ i# s('histi)at$ i#$st!is.

Wh! a"" ha#$"i#% is $(# at(mati)a""0.



Stora! a"# $a"#%&" !'(&)*!"tStora! a"# $a"#%&" !'(&)*!"t

St(!a% a#$ ha#$"i#% /i'm#t is a )at%(!0 :ithi# thSt(!a% a#$ ha#$"i#% /i'm#t is a )at%(!0 :ithi# thmat!ia" ha#$"i#% i#$st!0. Th /i'm#t that *a""s #$! thismat!ia" ha#$"i#% i#$st!0. Th /i'm#t that *a""s #$! this$s)!i'ti(# is sa""0 #(#-at(mat$ st(!a% /i'm#t.$s)!i'ti(# is sa""0 #(#-at(mat$ st(!a% /i'm#t.

P!($)ts s)h asP!($)ts s)h as Pa""t !a)6Pa""t !a)6, sh"+i#%, )a!ts, t). "(#% t(, sh"+i#%, )a!ts, t). "(#% t(st(!a% a#$ ha#$"i#%. Ma#0 (* ths '!($)ts a! (*t#st(!a% a#$ ha#$"i#%. Ma#0 (* ths '!($)ts a! (*t#!*!!$ t( as ;)ata"(%; itms )as th0 %#!a""0 ha+!*!!$ t( as ;)ata"(%; itms )as th0 %#!a""0 ha+%"(a""0 a))'t$ sta#$a!$s a#$ a! (*t# s("$ as st()6%"(a""0 a))'t$ sta#$a!$s a#$ a! (*t# s("$ as st()6mat!ia"s (t (* Mat!ia" ha#$"i#% )ata"(%s.mat!ia"s (t (* Mat!ia" ha#$"i#% )ata"(%s.

LAY O2T O1 MATERIAL

http://en.wikipedia.org/wiki/Pallet_rack





LAY O2T O1 MATERIALLAY O2T O1 MATERIAL

HANDLING IN WORKSHOPHANDLING IN WORKSHOP

PCO<II =

STORE

BODY SHOP BOGIE SHOP WHEEL & CTRB 1ITTING SHOP AIR BRAKE PAINT SHOP CBCMACHINE

SHOP



A$+a#ta%s (* mat!ia" ha#$"i#% A$+a#ta%s (* mat!ia" ha#$"i#%

R$)i#% "a(! )(st.R$)i#% "a(! )(st.

R$) i# t!a#s'(!tati(# )(st.R$) i# t!a#s'(!tati(# )(st.

Lss a))i$#t.Lss a))i$#t.R$)ti(# (* i#+stm#t i# /i'm#ts.R$)ti(# (* i#+stm#t i# /i'm#ts.

Sm((th *"(: (* mat!ia".Sm((th *"(: (* mat!ia".

I#)!as i# '!(*it.I#)!as i# '!(*it.



DE1INATION O1 SCRAPDE1INATION O1 SCRAP

S)!a' is a t!m s$ t( $s)!i !)0)"a"S)!a' is a t!m s$ t( $s)!i !)0)"a"

mat!ia" "*t (+! *!(m +!0 ma##! (* '!($)tmat!ia" "*t (+! *!(m +!0 ma##! (* '!($)t

)(#sm'ti(#. S)h as 'a!t (* +hi)"s, i"$i#%)(#sm'ti(#. S)h as 'a!t (* +hi)"s, i"$i#%

s''"is a#$ i#$st!is. O*t# )(#*s$ :iths''"is a#$ i#$st!is. O*t# )(#*s$ :ith:ast s)!a' i# *a)t has si%#i*i)a#t m(#ta!0:ast s)!a' i# *a)t has si%#i*i)a#t m(#ta!0

+a". O+!a"" th s)!a' i#$st!0 '!()ss m(!+a". O+!a"" th s)!a' i#$st!0 '!()ss m(!

tha# 474>94?@? t(#s (* !)0)"a" mat!ia" a)htha# 474>94?@? t(#s (* !)0)"a" mat!ia" a)h

0a! i#t( !a: mat!ia" *$st()6 *(! i#$st!ia"0a! i#t( !a: mat!ia" *$st()6 *(! i#$st!ia"ma#*a)t!i#% a!(#$ th :(!$ i# 588?.ma#*a)t!i#% a!(#$ th :(!$ i# 588?.



TYPES O1 SCRAPTYPES O1 SCRAP

4 Assm"0 s)!a'4 Assm"0 s)!a'

5 C(m'(##t s)!a'5 C(m'(##t s)!a'

7 O'!ati(# s)!a'7 O'!ati(# s)!a'9 O'!ati(# s)!a' #t i#$i)at(! 9 O'!ati(# s)!a' #t i#$i)at(!



Sh(' :is )(#$(m #ati(# (*Sh(' :is )(#$(m #ati(# (*

mat!ia" a! as #$! mat!ia" a! as #$!

BODY +- BODY +- I# this sh(' asi)a""0 :a%(# ($0I# this sh(' asi)a""0 :a%(# ($0is !'ai!$, a*t! this i#*)ti(# it is $)i$$ 0 s'!+is(!is !'ai!$, a*t! this i#*)ti(# it is $)i$$ 0 s'!+is(!:hi)h itm a! t( !'"a)$ (! !'ai!$. N(!ma""0 %as:hi)h itm a! t( !'"a)$ (! !'ai!$. N(!ma""0 %as

)tti#% '!()ss is a$a't$ *(! !mai#i#% i# th)tti#% '!()ss is a$a't$ *(! !mai#i#% i# th$t!i(!at$ 'a!t (* th :a%(# i.. *(! am'" )(!!($$$t!i(!at$ 'a!t (* th :a%(# i.. *(! am'" )(!!($$'(!ti(# (! #$ t).'(!ti(# (! #$ t).

I# this '!()ss "(t (* s)!a' ma)hi# )(!!($$I# this '!()ss "(t (* s)!a' ma)hi# )(!!($$shi*t, "t )ha##" a#%", )ast st", #t ("ts,shi*t, "t )ha##" a#%", )ast st", #t ("ts,!i+ts (* $i**!#t si$s a! !m(+$ *!(m th!i+ts (* $i**!#t si$s a! !m(+$ *!(m th:a%(# ($0. Ths a"" it(ms a! %ath! at a:a%(# ($0. Ths a"" it(ms a! %ath! at a'"a) a#$ it is 6't i# t( 'a"at.'"a) a#$ it is 6't i# t( 'a"at.



CENTRE B211ER CO2PLERCENTRE B211ER CO2PLER

CBCCBCI# )#t! **! )('"! s)ti(# *(""(:i#% itms a! )h)6$ 0 sI# )#t! **! )('"! s)ti(# *(""(:i#% itms a! )h)6$ 0 s(* $i**!#t t0' (* %a%s.(* $i**!#t t0' (* %a%s.

4 CBC ($04 CBC ($0

5 Y(65 Y(6

7 Y(6 'i#7 Y(6 'i#

9 D!a*t %a! 9 D!a*t %a! > K#)6"> K#)6"

F K#)6" 'i#F K#)6" 'i#

? L()6? L()6

@ L()6 "i*t! @ L()6 "i*t!

K#)6" th!(:! K#)6" th!(:! 48 H(" *(! 6#)6" 'i#48 H(" *(! 6#)6" 'i#

44 H(" *(! 0(6 'i#44 H(" *(! 0(6 'i#



BOGIE SHOPBOGIE SHOP

I# (%i sh(' a*t! $ :h"i#% (* (%i *(""(:i#%I# (%i sh(' a*t! $ :h"i#% (* (%i *(""(:i#%'a!ts (* (%i *!am is $isma#t" a#$ )h)6 *(!'a!ts (* (%i *!am is $isma#t" a#$ )h)6 *(!th! $im#si(#, )!a)6s t).th! $im#si(#, )!a)6s t).

PARTSPARTS4 B(%i *!am4 B(%i *!am

5 B("sta!5 B("sta!

7 C(i" s'!i#%7 C(i" s'!i#%

9 B!a6 s'!i#%9 B!a6 s'!i#%

> B!a6 am> B!a6 am

F B!a6 "()6F B!a6 "()6



SPECIALSPECIAL

Th )(#$(m (%i *!am is )t i# t(Th )(#$(m (%i *!am is )t i# t(

'i)s a#$ "(a$$ it i#t( :a%(# a#$'i)s a#$ "(a$$ it i#t( :a%(# a#$

$i!)t"0 s#$ t( :h" a#$ )" '"a#t$i!)t"0 s#$ t( :h" a#$ )" '"a#t

a#%a"(!a#%a"(!



WAGON REPAIR SHOP,RAIP2R

SO2TH EASTERN CENTRAL RAILWAY

THANK YO2

3 material handling report

Documents