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Study Objective & Intro• Resolve Problem of Effluent Total
Phosphorus SPIKING in a Biological Phosphorus Removal (BPR) System
• Proposed Solution – Automatically Feeding a high rbCOD product
• LaCrosse - Logical Place for Study– Has Effluent TP Spiking -- Already Using
high rbCOD product on Weekends– Close to Home
La Crosse WWTP
• Design - 20 MGD• Present - 10 MGD • Liquid - Fine Screen/Grit/Primaries/BPR/UV • Solids – Co-Thicken Gravity
Thickeners/Anaerobic Digestion/GBT Thickening/Storage/Liquid Injection
• Major Contributor – City Brewery, high rbCOD
PRI ANAEROBIC ZONE
ANOXIC ZONE
AEROBIC ZONE
EFF
Molasses FormulateProductHigh rbCOD Product
added to Primary Clarifier Effluent Trough
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BPR Works Well 75% of
Time
Eff Spiking P on Weekends or Beginning of
Week
BPR Operational Difficulties
Investigate/Analyze Difficulties
• Survey/Investigate BPR systems using P profile testing–What is P profile testing?
• Snapshot in time–Why use it for this investigation
• P-Release in Anaerobic Zone • P-Uptake in Aerobic Zone
–Are there Trends?• Simple analyses– on-line analyzers available
P-Release in Anaerobic Zone WEF (2010), Nutrient Removal WEF Manual of
Practice No. 34 (Page 523, Section 2.3.4)
• “..higher overall release..better Premoval”
• "The release of P can result in Pconcentration in the anaerobic zonefrom the influent concentration and still result in good Puptake in the aeration basin."
Performing P Profiles - BPR Systems
• Ran Multiple P Profiles on LaCrosse System and at numerous other WWTPs
• Taking pulse of system • Multiple profiles/day multiple days -
weekends
QLF Specialty Products…Phosphorus Profiles of a BPR System Which has Lost and Then Regained rbCOD Loading Over a Weekend
Analyze Results for Patterns• Need a Mathematical Expression
–For a baseline to measurement BPR performance
• Back to ANAEROBIC ZONE - Healthy BPR System–PAO’s uptake VFAs and P Release–Small P-Release – low influent rbCOD–High P-Release – high influent rbCOD
Analyze Results for Patterns
• Using ONLY anaerobic zone P release as a sole measure of BPR health had problems;–Changing influent P concentrations
•Side streams can give False High P-Release
–Need to Compare anaerobic P-Release to something--WEF
Analyze Results for Patterns
• Created Mathematical Expression • Anaerobic Zone P-Release divided by
BPR Influent P • For this study we will refer to it as
Phosphorus Release Ratio - PR2
• Can PR2 be used to measure the health and performance of a BPR system? WEF - PR2 between 2 and 4 GOOD
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PO4
as P
, mg/
l and
PR2
P Uptake Compared to PR2 - Is NOT Adjusted for Detention Time
P Release Ratio, PR2 Aerobic Zone 3 OP as P, mg/l
These 2 lines appear to correlate
well, but base on the what's going on
THEY SHOULDN'T
Anaerobic Zone P divided by Influent P = P-Release Ratio (PR2)
Measurement of Satisfying BPR rbCOD Demand
Last Aerobic ZonePO4 as P, mg/l
Measurement of BPR Performance
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PO4
as P
, mg/
l and
PR2
P Uptake Compared to PR2 - Is Adjusted for Detention Time
P Release Ratio, PR2 Aerobic Zone 3 OP as P, mg/l
Anaerobic Zone P divided by Influent P = P-Release Ratio (PR2)
Measurement of Satisfying BPR rbCOD Demand
Last Aerobic ZonePO4 as P, mg/l
Measurement of BPR Performance
Multiple P Profiles Adjusted for System Detention Time were
Performed - Results
• Increase/Decrease of rbCOD has almost instantaneous effect on Anaerobic Zone P-Release - PR2
• PR2 Appears to Predict BPR Performance - Effluent DRP Concentrations
Plans and Setup for Trial
• Related PR2 findings to Method of Automatic Control
• Added Ramp Control - SCADA system • Needed: An on-line analyzer – monitor
2 sample points with one analyzer• Worked with Instrument vendor to
supply an analyzer
Primary Effluent orthophosphate
Input, mg/l
Anaerobic Zoneorthophosphate
Input, mg/l
PLC Controller Calculate
P-Release Ratio
Aeration Basin Effluent
orthophosphate Input, mg/l
Output Control EnhanceBioP+N - Feed
Based on P-Release Ratio Set Point
Ferric - PID Loop ControlMolasses Formulation
Feed Pump to Primary EffluentFerric Chloride Feed Pump to Aeration Tank Effluent Tough
On-Line Analyzer Info
2 sample points In Situ filters Analyzes for orthophosphorus and nitrate Sampling Frequency – one every 15 minutes Analyte data can be used for monitoring
and control
Aerobic Zone 2 Aerobic Zone 3
Anaerobic Zone 1
Anoxic ZoneAerobic Zone 1
Anaerobic Zone 2Inf
RAS
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1 - BPR Influent Analyzer Sample Point2 - Anaerobic Zone Analyzer Sample Point3 - Nitrate Recycle Pump4 - There is not wall at this location. It is divided into 2 zones for sampling purposes
La Crosse WWTP BPR System A2/O
12
31. BPR influent sample point, primary effluent was pumped through drum to provide this sample point2. Anaerobic Zone sampling point3. Anaerobic Zone sample filter
Trial• Length – 4 weeks
– Focus on the weekends when rbCOD loading changes–
– DID FEED AUTOMATICALLY DURING WEEK TOO AT HIGHER PR2 SET POINT
• First Worked out Bugs, took 3 weeks– Learning the best dose setting required
trial/error– Accidently let on-line analyzer reagent run out– Etc
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PR2
Ratio
-O
rtho
-P, m
g/l
rbCO
D Pr
oduc
t Pum
p Sp
eed,
%
rbCOD Product Pump Speed = % PR2-Ratio Eff Online Ortho-P Avg PR2 Ratio 2 per. Mov. Avg. (PR2-Ratio)
1-PR2 set point too low and ramp control set too react slow.2-PR2, QLF Pump Speed, and Effluent OP - level out3-rbCOD Product - OFF – PR2 ↓ Effluent OP ↑ 4-Monday - Industrial rbCOD loading returns, drives PR2 ↑ and Effluent OP ↓
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PR2
Ratio
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D Pr
oduc
t Pum
p Sp
eed,
%
rbCOD Product Pump Speed = % PR2-Ratio Final Eff. Ortho P Avg PR2-Ratio 2 per. Mov. Avg. (PR2-Ratio)
All Control Settings Fine Tuned Successful Run
Conclusion• Successful - Fed high rbCOD product
automatically to maintain consistently low effluent DRP
• Each BPR system will have its own optimum PR2 and its own unique rbCOD Demand to achieve that PR2
• Auto feed high rbCOD system will not FIX Extreme rbCOD shock loads, operational issues and toxic loads - cover with automatic chemical feed system
Conclusion• Benefits related to automated feed
– Keep biology HAPPY – THEN IT PERFORMS– Providing rbCOD when necessary– Process covers multiple BPR sins
• Nitrates in RAS or from recycle ammonia spikes – DATA FROM ANALYZER
• Oxygen in RAS• P spikes in recycle
– System works on rbCOD DEMAND not on influent rbCOD:TP ratio• Stops feeding – When Influent rbCOD is
Adequate or High
Other Potential Benefits of Automatically Feeding High rbCOD
These need more investigation/assessment• Reduced sludge production when
compared to using chemical for P control• Reduced effluent TSS because biological
loading to system is stabilized–Eff TSS during the successful weekend of
auto feeding study was very low – 1 to 2 mg/l usually 3 to 5 mg/l - FIRST TIME EVER
Other Potential Benefits of Automatically Feeding High rbCOD
These need more investigation/assessment• Reduced heavy metals in sludge due to
reduced ferric requirement • Improved solids dewatering when
compared to systems that use alum
Closing Thoughts • How much rbCOD does a system need, and when?• BPR rbCOD demand (PR2) vs. rbCOD:TP• Compare Chlorine Residual and PR2
– Chlorine residual is an indirect operational test(Fecal) is demand met? -- nitrite ↑ demand
– PR2 may also be an indirect measure of how much the BPR rbCOD Demand is satisfied• BPR systems have Real time Demands based on
changing conditions in anaerobic zone• Changing rbCOD, P, NO3 and O2 loadings
• Establish the optimal PR2 by comparing the PR2 levels to effluent DRP
Jared Greeno, [email protected] Paul, [email protected] Roskowic, [email protected]