2swlrqdo $vvlvw 7rzhu ,qvwdoodwlrq for easy reference. ... place tire/wheel assembly on table top...

Optional Assist Tower Installation ...............26-30

Parts Diagrams.............................................30-51

General Disclaimer.......................................52-55

DEFINITIONS OF

HAZARD LEVELS

Identify the hazard levels used in this manual with the

following definitions and signal words:

DANGERWatch for this symbol: It Means: Immediate hazards which

will result in severe personal injury or death.

WARNINGWatch for this symbol: It Means: Hazards or unsafe

practices which could result in severe personal injury or

death.

CAUTIONWatch for this symbol: It Means: Hazards or unsafe

practices which may result in minor personal injury or

product or property damage.

Watch for this symbol! It means BE ALERT! Your safety, or

the safety of others, is involved!

OWNER’S RESPONSIBILITY

To maintain machine and user safety, the responsibility of

the owner is to read and follow these instructions:

� Follow all installation instructions.

� Make sure installation conforms to all applicable Local,

State, and Federal Codes, Rules, and Regulations; such as

State and Federal OSHA Regulations and Electrical Codes.

� Carefully check the unit for correct initial function.

� Read and follow the safety instructions. Keep them

readily available for machine operators.

� Make certain all operators are properly trained, know

how to safely and correctly operate the unit, and are

properly supervised.

� Allow unit operation only with all parts in place and

operating safely.

� Carefully inspect the unit on a regular basis and perform

all maintenance as required.

� Service and maintain the unit only with authorized or

approved replacement parts.

� Keep all instructions permanently with the unit and all

decal's on the unit clean and visible.

Do not attempt to operate this equipment if you have never

been trained on basic tire service and mounting /

dismounting procedures.

4

Model Height Length Width Shipping Weight

T-100 80.5” / 2040mm

44.75” / 1135mm

34.25” / 870mm

491 lbs. / 223kg

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Note: Air Fitting Not Included

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OPERATING INSTRUCTION

BEAD LOOSENING AND DEMOUNTING

� Remember to remove all weights from both sides of the

wheel. Weights left on the back side of the wheel may cause

the wheel to be clamped un-level. This may result in the

combination mount/demount head contacting the rim

causing scratches. On alloy wheels, always rotate the wheel

one turn after setting the head to insure proper wheel

chucking.

� Always review nicks and scratches with owners of

expensive wheel and tire combinations prior to servicing.

� Review the performance wheel section of this manual

prior to servicing performance tire/wheel combinations.

1. Deflate tire completely by removing the valve core from

the valve stem. (See Fig. 1).

2. The clamps on the table top may extend beyond the table

top itself. To avoid damaging the clamps and/or wheel,

move the clamps to their full inward position before

positioning a tire for bead loosening.

3. Always loosen the bead on the narrow side of the wheels

drop center first. ( See Fig. 4 for better description of the

drop center.)

4. Use extra care in positioning the bead breaker shoe on

larger wheels/tires, and on alloy wheels. Make sure the

shoe rests next to but not on the rim, and not on the tire

sidewall.

5. Pull the bead breaker shoe away from the machine and

roll the wheel into position. The valve stem should be in the

2 o’clock position.

6. Position the bead breaker shoe against the tire next to,

but not on, the rim. Press the breaker pedal to actuate the

shoe and loosen the bead. It may be necessary to loosen

the bead in multiple locations around the tire. (See Fig. 2).

7. Turn wheel around and repeat procedure on the other

side of the wheel. This should be the long side of the drop

center. It will be easier to clamp the wheel to the table top if

the lower bead is loosened last. (See Fig. 3).

8. Determine the mounting side of the wheel. The mounting

side is the narrow side of the drop center. The tire is

removed for clarity. (See Fig. 4).

11

The unit must be properly operated and main-

tained to help avoid accidents that could damage

the unit and injure the operator or bystanders.

This section of the Operating Instructions manual

review basic operations and use of controls.

These instructions should be reviewed with all

employees before they are allowed to work with

the machine. Keep these instructions near the

machine for easy reference.

This machine may operate differently from

machines you have previously operated.

Practice with a regular steel wheel and tire

combination to familiarize yourself with the

machine’s operation and function.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

9. Place tire/wheel assembly on table top with mounting

side up (See Fig. 1)

10. Use the clamp control pedal to move the clamps inward

(pedal down) or outward (pedal up). (See Fig. 2.)

11. Apply tire manufacturer’s approved rubber lubricant

liberally to entire circumference of both beads after loosening

bead and placing on table top. Using the mount/demount

roller to hold down the top bead while rotating the turntable

will make lubrication easier. (See Fig. 3)

12. Use the lower bead helpers to assist in the bottom bead

lubrication. (See Fig. 4)

13. After the wheel is secured to the turntable, pull the over-

head swing arm into position so that the mount/demount

head is directly over the edge of the rim. Push down on the

vertical slide until the mount/demount head comes in con-

tact with the edge of the rim. . ( See Fig. 5 )

14. Push the vertical slide down and position the demount

head into contact with the rim edge. (See Fig. 6-7)

15 .Push up on the locking handle to lock the slide into

position. As the slide is locked, the mount/demount head

will move upward approximately 1/8 inch and backward 1/8

inch from the rim edge. The mount/demount head roller

should not be in contact with the rim edge. (See Fig. 1)

12

NOTE

Clamp steel wheels from the inside (clamps

push outward against wheel). Clamp mag and

custom wheels from the outside (Clamps push

inward against the outside rim edge). Refer to

the Performance Tires and Wheels section.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 7

Fig. 5

Fig. 6

Fig. 1

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16. Move the left hand top helper into position opposite themount/demount head positioning the edge of the helper just

outside the rim edge. (See Fig. 2-3)

17. Press down on the left hand control valve. (See Fig. 4)

18. Power the left top helper down to force the tire bead into

the drop the center of the wheel. (See Fig. 5-6)

19. Insert the smooth curved end of tool bar over the right

end knob of the mount/demount head and below the top

bead of the tire. (See Fig. 7 & 8)

20. Push the tool bar down toward the wheel to lift the tire

bead up and over the right -side knob portion of the demount

head. Hold the tool bar in this position.(See Fig. 9-10)

NOTE

This clearance will be maintained as long as the

slide lock remains locked. The operator may swing

the arm out of the way and back into place again

without needing to reposition the head when chang-

ing a like set of wheels. The tool clearance may

change with machine use and should be inspected

often. Failure to maintain proper clearance may

result in damage to the wheel rim or tire.

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Fig. 9

13

Note:

The Following Procedures show

optional equipment being used;

The Tire Changer you are using may not have the

Assist Tower Option.

CUSTOM AND SPECIAL WHEELS

If a custom wheel is damaged in dismounting, STOP, and

avoid damaging the other wheels. Continue only when the

cause is identified and corrected.

Alloy Wheels

Some manufacturers offer wheels with little or no drop

center. These are not DOT approved. The tire or wheel - or

both - can be damaged and the tire could explode under

pressure, resulting in serious injury or death. If you attempt

to mount/demount this type of wheel, use extreme caution.

European Performance Wheels (Asymmetrical Hump)

Some European wheels have very large humps except near

the valve hole. On these wheels, the beads should be

loosened at the valve hole on both the upper and lower

sides first.

Wheels with Low Pressure Warning Sensors

Performance wheels on some vehicles (including Corvette,

BMW, Lamborghini Diablo) have a pressure sensor

strapped to the rim opposite the valve hole. On these

wheels, the beads should be loosened at the valve hole on

both upper and lower sides first.

DEMOUNTING TUBE TYPE TIRES

1. After both tire beads are loosened, lubricate the beads

and rim liberally.

2. Position the demount head and bead lifting tool as

described earlier paying careful attention not to pinch the

tube. Depress the table top pedal and rotate only a short

distance at a time. This allows you to stop the process

should you suspect the tube is getting pinched.

3. After upper bead is demounted, remove tube and

demount lower bead.

MOUNTINGThis information must be read and followed carefully to

prevent accidents and injuries during mounting.

FOR TUBE-TYPE TIRES

With tube-type tires, demount the upper bead

and remove the tube before de-mounting the

lower bead.

NOTE

Table top rotation can be stopped at any time by

removing your foot from the rotation pedal.

Normal table top rotation for demounting is

clockwise. Depress the table top pedal to rotate

this direction. To rotate the table top counter-

clockwise, lift the pedal up with your toe.

Check tire and wheel carefully before mounting.

Make sure the tire bead diameter and wheel

diameter match exactly. Consult the Rubber

Manufacturer's Association for approved rim

widths for tire sizes.

Attempts to force a bead seat on mis-matched

tires and wheels can cause the tire to violently

explode, causing serious personal injury or

death to operator and/or bystanders.

Never mount a tire and wheel handed to you by

anyone without checking both tire and wheel for

damage and compatibility. Be extra cautious of

persons without knowledge of tire service. Keep

bystanders out of service area.

15

Never mount a damaged tire. Never mount a tire

on a rusty or damaged wheel. Damaged tires

and/or wheels may explode.

1. Inspect the wheel closely for damage. Clean the wheel

and remove any light corrosion or rubber residue. Do not

attempt to service heavily corroded wheels. ( See Fig. 1)

2. Inspect tire for damage, paying close attention to the

beads. Verify size match between tire and wheel.

( See Fig. 2)

3. Lubricate both tire beads liberally with tire manufacturer

approved lubricant. ( See Fig. 3)

4. Place tire over wheel and move tower and

mount/demount head into position as described earlier.

Position tire so that the lower bead is above the left

“duckbill” side of the mount/demount head and below the

right front knob. ( See Fig. 4)

5. Manually force the tire down into the drop center of the

wheel directly across from the mount head to reduce the

tensional force on the bead. Depress the table top pedal and

rotate the wheel to mount the lower bead. Rotate the table top

until the lower bead is fully mounted. ( See Fig. 5-6)

6. For the top bead, rotate the table top until the valve stem

is directly across from the mount head. Lift the upper bead

above the left “duckbill” side of the mount/demount head

and below the right front knob. ( See Fig. 7-8)

16

Fig. 3

Fig. 4

If you damage the tire bead during mounting,

STOP!, remove the tire and mark it as damaged.

Do not mount a damaged tire.

Fig. 5

Fig. 6

Fig. 7

Fig. 8

Fig. 1

Fig. 2

Note:

The Following Procedures show

optional equipment being used;

The Tire Changer you are using may

not have the Assist Tower Option.

8. With the left side helper, press down on the tire near the

right side assist roller to hold the tire in the drop center.

( See Fig. 1)

9. Depress the table top pedal and rotate the tire until the

bead is mounted. The left side helper shoe will follow the tire

during rotation. ( See Fig. 2-5)

MOUNTING TUBE TYPE TIRES

1. Lubricate the beads and rim liberally.

2. Position the demount head and bead lifting tool as

described earlier. Mount the bottom bead first.

3. Round out the tube with a small amount of air. Avoid

pinching or forcing the tube. Apply rubber lubricant to the

tube.

4. Insert the tube into the tire paying careful attention not to

pinch the tube.

5. Depress the table top pedal and rotate only a short

distance at a time. This allows you to stop the process

should you suspect the tube is getting pinched.

6. Mount the top bead.

INFLATION INSTRUCTIONSTire inflation is performed in four steps: Restraint, Bead

Seal, Bead Seat, and Inflation. Read the explanation of

each step and understand them thoroughly before

proceeding.

Do not force the tire onto the rim. Bead damage

could result making the tire unsafe and/or

creating the risk of injury.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Check inflation gauge for proper operation .

Accurate pressure readings are important to safe

tire inflation. Refer to the Operating Maintenance

section of this manual for instructions. If the rim

has been clamped from the outside for tire

mounting, release the clamps once bead seal is

obtained, lift the tire, and move the clamps to the

center of the table top.

Tire failure under pressure is hazardous. This tire

changer is not intended to be a safety device to

contain exploding tires, tubes, wheels, or bead

sealing equipment. Inspect tire and wheel carefully

for match, wear, or defects before mounting.

Always use approved tire bead lubricant during

mounting and inflation. The inflation pedal, located

at the center of the left side of the machine,

controls the flow of air through the inflation hose.

17

INFLATION PEDAL OPERATION

The three-position inflation pedal located at the center of the

left side of the machine serves three different functions. It

checks air pressure in the tire; controls the flow of air

through the inflation hose; and operates the “Jet-Blast” bead

sealing nozzles . ( See Fig. 1 )

Position One - Tire Pressure – With the inflation hose

attached to the tire valve and the pedal in this position, the

air gauge will register the air pressure in the tire. Whenever

your foot is removed from the pedal, it will return to this

position. ( See Fig. 2 )

Position Two - Tire Inflation – This is the first activated posi-

tion. With the inflation hose attached to the tire valve and the

pedal in this position, line pressure is allowed to flow through

the valve and into the tire for inflation. Tire pressure is not

indicated on the gauge in this position. ( See Fig. 3 )

Position Three - Bead Sealing – This is the second ( pressed

all the way down ) activated position. With the inflation hose

attached to the tire valve and the pedal in this position, line

pressure is allowed to flow through the valve and to the “Jet-

Blast” nozzles on the table top for bead sealing. ( See Fig. 4 )

TIRE INFLATION

The unit is equipped with a pressure limiter/regulator to

assist the operator with proper tire inflation. The pressure

limiter will keep most car and light truck tires from inflating

beyond 60 PSI (smaller tires may reach higher pressures).

It is the operators responsibility to follow all instructions and

to control inflation pressure as specified in these

instructions. (See Fig. 5)

18

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Do not use the “Jet-Blast” bead sealing nozzles

without a tire and wheel positioned on the table

top. Dirt and debris could be blown into the air with

enough force to injure the operator or bystanders.

Do not use this position to inflate a tire.

Fig. 5

The clip-on air chuck on the end of the inflation

hose and all inflation related components should

be checked weekly for proper operation. DO NOT

USE this machine for tire inflation if any parts are

damaged or appear not in proper working order.

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STAGES OF INFLATION

Review the following descriptions and diagrams carefully.

Refer to them as necessary during wheel restraint, bead

sealing, bead seating, and inflation to verify that you are

proceeding properly and safely.

STAGE ONE / WHEEL RESTRAINT

As an added safety precaution, a wheel restraint devise has

been added to protect operators during tire inflation.

1. Raise the left helper and support assembly and insert the

restraint devise as shown. (See Fig. 1)

2. Make sure the restraint tool is centered in the center hub

of the wheel then press down on the left hand control valve.

(See Fig. 2-3)

STAGE TWO / BEAD SEALING

1. Position valve stem in front of operator and connect the

inflation hose. (See Fig. 4)

2. Hold tire up against upper edge of the wheel. Be sure tires

top bead is over the bottom of the valve stem. (See Fig. 5)

3. Depress inflation pedal to position two and hold about one

second to begin air flow through tire valve, then depress pedal

to position three and hold briefly – less than 1 full second. The

blast of air from the jets will expand tire and seal the beads.

(See Fig. 6-7)

Check the function of the pressure limiter

regularly and maintain it according to the

instructions provided in this manual for safe and

proper operation. Do not tamper with or attempt

to adjust the pressure limiter. Tires requiring

inflation beyond 60 PSI should only be inflated in

a safety cage.

This devise is a restraint devise only. It will not

protect operators in the event of catastrophic

tire/wheel rupture or failure. Always use extreme

caution during the inflation procedure. As an added

safety precaution, safety cages that conform to

OSHA standard 1910.177 are recommended.

Hold the restraint tool firmly in place when

installing and/or removing from the left helper

assembly. The unit can drop suddenly to the floor.

Be sure to keep feet clear at all times.

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Fig. 5

Fig. 6

19

4 .

Release the inflation pedal and allow it to return to posi-

tion one. Verify that both beads are completely sealed to the

wheel. Repeat these steps if beads have not sealed. It may

be necessary to wait a few seconds for the air storage tank

to recover before attempting again. If tire and wheel are

properly lubricated and operator cannot achieve bead seal

after a few attempts, the valve core may be removed from

the valve stem to allow more air flow into the tire to assist

with bead seal. After bead seal is achieved, remove the

chuck and reinstall the valve core.

STAGE THREE / BEAD SEATING

Bead seating usually occurs on the long tapered side of the

wheel first and the shorter side last. Bead seating will

usually require at least 7 PSI in the tire. 40 PSI is the

maximum safe pressure at this stage regardless of tire

operating pressure. Most European import cars and many

aftermarket alloy wheels are very tight and can be difficult to

bead seat. Also note that asymmetrical hump and run-flat

tires are extremely difficult to bead seat. Follow tire

manufacturer's recommended procedure for bead seating.

1. Once tire pressure is indicated on the air gauge (inflation

pedal in position one; foot removed from pedal), continue to

inject air into the tire in short intervals. Check the pressure

frequently. Stand back during bead seat. Keep hands, arms,

and entire body away from tire during this procedure. Tire

beads should move outward and "pop" into their bead seat

position as pressure inside the tire increases. If this does not

happen, a problem exists. Investigate carefully. (See Fig. 1)

KEEP HANDS AND FINGERS CLEAR.

Keep entire body away from the tire

2. Release air pressure from the tire by pressing the manual

release valve button. NOTE: The inflation hose must be

attached to the valve stem during this procedure. (See Fig. 2)

20

Operator should keep hands, arms, and entire

body away from the tire during the remaining

bead seat and inflation procedures. Do not

stand over tire, as personal injury could result.

from inflating tire. Avoid distraction during

inflation. Check tire pressure frequently to avoid

over inflation. Excessive pressure can cause

tires to explode, causing serious injury or death

to operator or bystander.

Fig. 7

Fig. 1

Fig. 2

Check tire pressure frequently. Never exceed 40

PSI while seating beads. Once seated, never

exceed tire manufacturer's recommended air

pressure. Tires can explode, especially if they

are inflated beyond their limits. At all pressure

levels when inflating through the valve stem,

keep hands, arms, and entire body away from

inflating tire. An exploding tire, wheel, or bead

sealing equipment may propel upward and

outward with sufficient force to cause serious

injury or death to operator or bystander.

NEVER increase air pressure to exceed 40 PSI

when attempting Bead Seat. If operator is

unable to obtain Bead Seat, something is wrong.

Deflate tire completely, inspect tire and wheel,

correct any problems found, relubricate both tire

beads, and reattempt Bead Seal and Seat

procedures. Follow all safety instructions in this

manual and on machine.

MIS-MATCHED TIRES AND WHEELS

Never attempt to mount and inflate mis-matched

tires and wheels. Mis-matched tire and wheel

combinations can explode, causing personal

injury or death to operator and bystanders. For

safety, do not attempt to mount and inflate

mis-matched tires and wheels.

STAGE FOUR / TIRE INFLATION

1. Make sure both beads are seated. When both beads are

seated, the tire is ready for inflation.

2. Replace the valve core if it was removed.

3. Depress the inflation pedal to position two to inflate the

tire. DO NOT STAND OVER TIRE DURING INFLATION.

4. Do not inflate the tire above the manufacturer's

recommended pressure as stamped on the tire sidewall.

The typical inflation pressure for automobile tires is between

24 and 45 PSI. Light truck inflation pressure typically covers

a wider range. Release air pressure from the tire by

pressing the manual release valve button.

MAINTENANCE INSTRUCTIONSRead and follow all the maintenance instructions provided in

this manual to keep the machine in good operating

condition. Regular inspections and proper maintenance are

essential to preventing accidents and injuries. These

instructions will help you service the unit. Instructions are for

a person with some mechanical ability and training. No

attempt has been made to describe all basic steps like how

to loosen or tighten fasteners. Basic procedures such as

cycling systems and checking operation of the equipment

are not fully described since they are described in this

manual. Do not attempt to perform work beyond your ability

or at which you have no experience. If you need assistance,

call an authorized service center or contact the factory.

DAILY

� Check the tire pressure gauge function daily, and check

the accuracy monthly. Use a pressurized tire and a high

quality stick-type pressure gauge. If necessary, adjust the

dial of the machine gauge. If the gauge is defective, replace

it immediately.

� Make sure all fasteners are securely tightened and all

guards and covers are in place.

� Check for worn, damaged or missing parts including

grips and protective covers. Replace them before allowing

the unit to be used.

IMPORTANT

When inflating tires that require more than 60

PSI, always use a safety cage and air hose with

a clip-on air chuck and in-line valve. The hose

must have enough length between the chuck

and the operation/in-line valve to allow the

operator to stand outside the trajectory.

THE INFLATION PRESSURE LIMITER IS PRE-SETAT THE FACTORY AND SHOULD NEED NOADJUSTMENT. ADJUST ONLY IF PRESSURE

EXCEEDS 60 PSI. Operating a tire changer with adefective, improperly adjusted, or by-passed

pressure limiter could result in a tire explosion withsevere injury or death to the operator or

bystanders. Always be sure that the pressurelimiter is operating properly on the machine at all

times. Pressure limiter is set at 60 PSI. Anyrequired inflation above 60 PSI should be

performed in an inflation chamber/safety cage.A tire explosion may cause personal injury or

death to operator or bystanders.

� Before making any inspection, adjustment, orrepair, disconnect the power source and blockout all moving parts to prevent injury.

� Keep the machine and the immediate workarea clean. Do not use compressed air to removedirt and debris from the machine. Foreignmaterial may be propelled into the air and intooperator or bystander causing personal injury.

� Wear protective clothing and use eyeprotection when making any adjustments orrepairs to the machine.

21

MONTHLY

� Lubricate the arm Pivot Pin. If so equipped, the vertical

slides should be cleaned with a vaporizing solvent and then

lubricated with chassis grease once a month.

(See Fig. 1-2)

� Check adjustment of the mount/demount head monthly.

� Check function of the inflation hose pressure limiter/

regulator monthly. Always secure/stow the cover if

adjustments are made. The pressure regulator should

never be adjusted to exceed 60 PSI.

� The table top, clamps, steel mount/demount head, and

other working surfaces should be cleaned with a vaporizing

solvent every month.

� On a daily basis, inspect the unit and check to be

certain that all systems are operating normally. Follow

detailed inspection and testing procedures as specified for

various components at regular intervals.

� Replace any damaged or missing safety decal's. They

are available from the factory.

Mount/Demount Tool Head Adjustment

To adjust tool head lift, adjust locking nut up or down until lift

clearance is 1/8" to 3/16". Recheck clearance before

replacing cover. (See Fig. 3)

Mount/Demount Head Cleaning

Clean dirt and debris from the mount/demount tool roller

with small screw driver or pick. (See Fig. 4)

Water Separator/Lubricator Maintenance

Check oil and water levels regularly, and perform these

maintenance items weekly:

� Disconnect air supply to machine. (See Fig. 5)

� Observe the sight glass on the water separator/filter

unit. If water is observed, drain by pressing upwards on the

drain plug at the bottom of the reservoir. (See Fig. 6)

� Add oil to the lubricator if the fluid level is below the

middle of the sight glass. Remove the reservoir by turning

counter-clockwise and pulling down. Add SAE 10W non-

detergent oil or an air tool oil if necessary.

22

Fig. 1

Fig. 2

Fig. 3

Fig. 5

Fig. 4

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Reconnect the air when service/adjustments are complete.

Inflation Pedal Pressure Limiter Maintenance

The inflation pedal pressure limiter helps prevent inflation of

standard size or larger tires or tubes beyond 60 PSI to

minimize risk of explosion. This device is for the safety of

the operator and bystanders. Proper operation of the pres-

sure limiter is essential to safe operation of the machine.

(See Fig. 1)

Check operation of the pressure limiter as follows at least

once a month:

1. Remove tires and/or wheels from the machine.

2. Connect the inflation hose to an empty service tank with

a pressure gauge (gauge should read 0). Use a certified

tank with at least 250 PSI pressure rating. (See Fig. 2)

3. Depress inflation pedal to position one to start air flow

through the hose and into the tank. Maintain a steady

pressure for constant flow.

4. Watch the rising pressure on the tank gauge and the

gauge on the machine. Machine gauge should cycle

between check and inflation pressures while tank gauge

climbs steadily. As tank pressure reaches 60 PSI, the

pressure limiter should stop the air flow automatically. Both

gauges should read 60 PSI ± 5 PSI.

5. If the pressure exceeds 60 PSI, adjust the knob on the

regulator by lifting the locking cover and turning

COUNTERCLOCKWISE. After adjustment is made, secure

cover in the locked position.

6. Repeat steps 1-6. Re-adjust if necessary.

7. After pressure limit has been set, check the manual

release valve function by pressing the button and releasing

pressure from the tank until it reaches 50 PSI. Disconnect

inflation hose, and release air inside tank. (See Fig. 4)

INSTALLATION INSTRUCTIONS

Location

Select a location using the drawings on page 23. The area

should provide the operator with enough space to use the

equipment in a safe manner. The area selected should be

well lit, easy to clean and should be away from oil, grease,

brake lathe chips, etc. Avoid areas where bystanders and

customers may be present.

THE PRESSURE LIMITER IS PRE-SET AT THEFACTORY AND SHOULD NEED NO ADJUSTMENT.

ADJUST ONLY IF PRESSURE EXCEEDS 60 PSI.Operating a tire changer with a defective,

improperly adjusted, or by-passed pressure limitercould result in a tire explosion with severe injury or

death to the operator or bystanders. Always besure that the pressure limiter is operating properlyon the machine at all times. Pressure limiter is set

at 60 PSI. Any required inflation above 60 PSIshould be performed in an inflation chamber/safetycage. A tire explosion may cause personal injury or

death to operator or bystanders.

Fig. 1

Fig. 2

Fig. 4

Proper unit installation is necessary for safe use

and efficient operation. Proper installation also

helps protect the unit from damage and makes

service easier. Always keep this manual unit.

23

Fig. 6

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Installing Power Assist Tower

1. See mount location at the top of the unit. 2. Align assist arm fitting holes to mount location. Make sure large bolt is facing the front of the unit.

3.Attach tightening-ring to assist arm fitting.

4. Align assist arm hole to fitting. 5. Place assist arm on the top of the unit. Make sure arm tab goes into tightening-ring fitting.

6. Secure and fasten the bolt to keep the assist arm on the unit.

7. See original air hose. 8. Replace with new dual-split hose in box.

9. Reroute old hose into the new attachment. As well as routing new air hose into new attachment.

10. Route the new air hose through the bracket on the assist arm unit.

11. See power assist tower attachment with rollers. 12. Fit through tower rod and pull upwards

13. Secure tightly with provided fitting.

14. Insert cone attachment into fitting. 15. Secure with pin.

16. See final unit assembled.

5376

5251

5049

4847

464544

4342 41

72

40

64

3837

39

3633 34 35

71

32

29 31

2827 30

2624

2523

2273

62

2120

67 65

63

66

69

19

68

77

18

56

17 6061 58 5759

16

121415 13 11 10 9 8 7

746

555

3

4 7554

2 1

70

78

项目号

零件号

旧图号

说明

数量

1GB70.1-M12×30

内六角圆柱头螺钉 M12×30

12

CT-Y-0100001

T-18Y.00.02

压盖

13

GB93-6

标准型弹簧垫圈 6

24

CT-Q-0000001

T-J.00.11

卡圈

25

GB70.1-M6×35


26

CT-Q-3000000

GTDQTZC-T

铸铁导气体（GT型）

17

GB1096-12×8×45

普通型平键 12×8×45

18

CT-DJ-0000007

BSJD-A25

三角带（A25）

19

CT-J-4100000

T-JK.00.00

减速机(铁蜗轮、长轴、130带轮)1

10

GB96.1-10

大垫圈 A级 10

611

GB5780-M10×160

六角头螺栓 C级 M10×160

212

GB5781-M10X200

螺栓 M10X200

413

GB97.1-10

平垫圈 A级 10

14

14

GB41-M10

六角螺母 C级 M10

14

15

CT-DJ-0212112

电机部装X

116

CT-D-1100000

底盘总成(01-40A)

117

GB95-6

平垫圈 C级 6

16

18

GB70.1-M6×16


14

19

C-01-1000002

防护盖

120

C-54-1000006

BKTJP409

GT890橡胶垫板

121

GB/T 70.1-2000 M8×20


322

C-54-1000005

BDJJD-X

地脚胶块

423

CT-C-2100000

T-C.02.00A

靠胎铲焊接

124

CT-C-2100003

T-C.02.03

平垫

125

GB955-14

波形弹性垫圈 14

126

GB889.1-M14

1型非金属嵌件六角锁紧螺母 M141

27

C-21-1000002

靠胎胶垫-大

128

C-70-1000017

BDYX-380

220V美式电源线

129

CT-B-2000002

BKBLH-C

靠臂拉簧

130

CT-B-2000001

T-B.02.08

滑套

131

GB41-M16


132

M18X1.5

电源线接头 M18X1.5

133

GB5781-M5×16

六角头螺栓全螺纹 C级 M5×16

134

GB95-5

平垫圈 C级 5

235

C-54-1300011

橡胶套

136

GB95-16

平垫圈 C级 16

137

GB70.1-M6×12


438

CT-F-2112111

新型AJ分水器安装

139

GB5780-M16×100

六角头螺栓 C级 M16×100

140

GB93-12


641

GB5781-M12×50


42

GB95-12

平垫圈 C级 12

643

GB5781-M12×70


44

GB889.1-M16

1型非金属嵌件六角锁紧螺母 M161

45

C-54-1000009

GT890.03.09

摇臂立轴垫

146

C-54-1000011

摇臂调节垫

147

C-54-1000008

GT890.03.01

摇臂立轴

148

CT-F-4400001

小丝对 R1/4

149

C-31-1200005

BAQF

安全阀 G1/4

150

C-13-1000002

锁紧螺母

151

PBH02-01

CSTG1/8

三通中边部内螺纹1/4

152

C-01-1400003

压力表 0.1-1.0MPa 轴向压力表

153

CT-K-3100000

T-K.03.00（ABS）

充气表罩总成

154

C-70-1000011

GT885.00.11

密封盖

155

GB6172.1-M14

六角薄螺母 M14

256

C-80-1400000

T-LSD.01.07.00

调整套总成

157

CT-LS-1000012

紧锭圆柱端 M14x42

258

GB5781-M8×20


459

CT-K-1100000

T-K.01.00

快速充气底盘总成

160

GB95-8

平垫圈 C级 8

661

GB41-M8


262

C-90-1000001

转换开关胶堵

163

GB93-8


664

GB70.1-M8×25


365

C-90-1000004

GT895.00.18

胶堵C

266

C-90-1000003

GT895.00.20

胶堵A

267

C-90-1000002

GT895.00.19

胶堵B

168

CT-K-2200000

T-K.06.00

快速排气阀总成

169

CT-K-2200004

T-K.06.04

方螺母

170

C-70-1200009

穿线堵

穿线堵

171

C-5B-1100000

箱体焊接

1

72

C-5B-1200000

GT890.02.00

园立柱焊接图

1

73

CT-B-B100000

靠臂组件

1

74

CT-LS-8100000

大气缸总成

175

CT-Y-5300000

圆转盘

176

C-5B-1300000

摇臂组件

177

C-54-1000001

GT890.00.01

侧面板

178

C-54-1000007

BSLZ880

工具盒

1

REVISION A-01

C-5B-1000000

52 75

51 50 49 48 47 46

454443

42

4140

71

39

63

37 36

38

35323334

70

31

2830

27

26

29

2523 242221 72

61

2019

6664

62

65

68

18

67

76

17

55

16

59

60

5756

58

78

12

14

15

13

11

10987

736

545 3

474

53

21

69

77

ITEM PART.NO DESCRIPTION QT.Y

1 GB70.1-M12×30 INNER HEXA CYLINDRICAL SCREW 1

2 CT-Y-0100001 PRESS COVER 1

3 GB93-6 STANDARD SPRING WASHER 2

4 CT-Q-0000001 CLAMP RING 2

5 GB70.1-M6×35 SCREW M6X35 2

6 CT-Q-3000000 ROTATING UNION 1

7 GB1096-12×8×45 COMMON FLAT KEY 1

8 CT-DJ-0000007 BELT A-25 1

9 CT-J-4100000 GEARBOX ASSEMBLY 1

10 GB96.1-10 LARGE WASHER A GRADE 6

11 GB5780-M10×160 HEXANGULAR BOLT 2

12 GB5781-M10X200 BOLT M10X200 4

13 GB97.1-10 FLAT WASHER A GRADE 14

14 GB41-M10 HEXANGULAR NUT 14

15 CT-DJ-0212112 MOTOR ASSEMBLY 1

16 CT-D-1300000 PEDAL ASSEMBLY 1

17 GB95-6 FLAT WASHER 16


19 C-01-1000002 PROTECTIVE COVER 1

20 C-54-1000006 RUBBER PAD PLATE 1

21 GB/T 70.1-2000 M8×20 INNER HEXA CYLINDRICAL SCREW 3

22 C-54-1000005 RUBBER FOOT 4

23 CT-C-2100000 BEAD BREAKER BLADE 1

24 CT-C-2100003 WASHER 1

25 GB955-14 WAVE-FORM SPRING WASHER 1

26 GB889.1-M141-TYPE PREVAILING TORQUE TYPE

HEXAGON LOCK NUT1

27 C-21-1000002 RUBBER WASHER 1

28 C-70-1000017 CABLE 1

29 CT-B-2000002 SPRING 1

30 CT-B-2000001 SLIDE SPACER 1


32 M18X1.5 CABLE CONNECTOR 1



35 C-54-1300011 RUBBER COVER 1



38 CT-F-2112111 AIR REGULATOR ASSEMBIY 1








HEXAGON LOCK NUT1

45 C-54-1000009 SHAFT WASHER 1

46 C-54-1000011 ADJUSTING WASHER 1

47 C-54-1000008 VERTICAL SHAFT 1

48 CT-F-4400001 DOUBLE SCREW R1/4 1

49 C-31-1200005 SAFE VALVE 1

50 C-13-1000002 LOCKNUT 1

51 PBH02-01 FAMALE BRANCH TEE 1

52 C-01-1400003 PRESSURE GAUGE 1

53 CT-K-3100000 INFLATOR COVER ASSEMBLY 1

54 C-70-1000011 SEALED COVER 1

55 GB6172.1-M14 HEXANGULAR THIN NUT 2

56 C-80-1400000 LIMIT SET 1

57 CT-LS-1000012 SCREWS M14X42 2


59 CT-K-1100000 QUICK INFLATION PEDAL ASSY 1



62 C-90-1000001 STOP-UP 1



65 C-90-1000004 PLUG C 2

66 C-90-1000003 PLUG A 2

67 C-90-1000002 PLUG B 1

68 CT-K-2200000 QUICK EXHAUST VALVE ASSY 1

69 CT-K-2200004 NUT 1

70 C-70-1200009 STOP-UP 1

71 C-5B-1100000 BODY 1

72 C-5B-1200000 VERTICAL COLUMN 1

73 CT-B-B100000 BEAD BREAKER 1

74 CT-LS-8100000 BEAD BREAKER CYLINDER ASSEMBLY 1

75 CT-Y-5300000TURNTABLE

1

76 C-5B-1300000SWING ARM

1

77 C-54-1000001 SIDE PANEL 1

78 C-54-1000007 TOOL BOX 1

REVISION A-01C-5B-1000000

6.

52 75

51 50 49 48 47 46

454443

42

4140

71

39

63

37 36

38

35323334

70

31

2830

27

26

29

2523 242221 72

61

2019

6664

62

65

68

18

67

76

17

55

16

59

60

5756

58

78

12

14

15

13

11

10987

736

545 3

474

53

21

69

77



2 CT-Y-0100001 PRESS COVER 1


4 CT-Q-0000001 CLAMP RING 2

5 GB70.1-M6×35 SCREW M6X35 2

6 CT-Q-3000000 ROTATING UNION 1


8 CT-DJ-0000007 BELT A-25 1

9 CT-J-4100000 GEARBOX ASSEMBLY 1



12 GB5781-M10X200 BOLT M10X200 4

13 GB97.1-10 FLAT WASHER A GRADE 14


15 CT-DJ-0212112 MOTOR ASSEMBLY 1



18 C-01-1000002 PROTECTIVE COVER 1

19 C-54-1000006 RUBBER PAD PLATE 1

20 GB/T 70.1-2000 M8×20 INNER HEXA CYLINDRICAL SCREW 3

21 C-54-1000005 RUBBER FOOT 4

22 CT-C-2100000 BEAD BREAKER BLADE 1

23 CT-C-2100003 WASHER 1

24 GB955-14 WAVE-FORM SPRING WASHER 1


HEXAGON LOCK NUT1

26 C-21-1000002 RUBBER WASHER 1

27 C-70-1000017 CABLE 1

28 CT-B-2000002 SPRING 1

29 CT-B-2000001 SLIDE SPACER 1


31 M18X1.5 CABLE CONNECTOR 1






37 CT-F-2112111 AIR REGULATOR ASSEMBIY 1








HEXAGON LOCK NUT1

44 C-54-1000009 SHAFT WASHER 1

45 C-54-1000011 ADJUSTING WASHER 1

46 C-54-1000008 VERTICAL SHAFT 1

47 CT-F-4400001 DOUBLE SCREW R1/4 1

48 C-31-1200005 SAFE VALVE 1

49 C-13-1000002 LOCKNUT 1

50 PBH02-01 FAMALE BRANCH TEE 1

51 C-01-1400003 PRESSURE GAUGE 1

52 CT-K-3100000 INFLATOR COVER ASSEMBLY 1

53 C-70-1000011 SEALED COVER 1

54 GB6172.1-M14 HEXANGULAR THIN NUT 2

55 C-80-1400000 LIMIT SET 1

56 CT-LS-1000012 SCREWS M14X42 2


58 CT-K-1100000 QUICK INFLATION PEDAL ASSY 1



61 C-90-1000001 STOP-UP 1



64 C-90-1000004 PLUG C 2

65 C-90-1000003 PLUG A 2

66 C-90-1000002 PLUG B 1

67 CT-K-2200000 QUICK EXHAUST VALVE ASSY 1

68 CT-K-2200004 NUT 1

69 C-70-1200009 STOP-UP 1

70 C-5B-1100000 BODY 1

71 C-5B-1200000 VERTICAL COLUMN 1

72 CT-B-B100000 BEAD BREAKER 1

73 CT-LS-8100000 BEAD BREAKER CYLINDER ASSEMBLY 1

74 CT-Y-5300000TURNTABLE

1

75 C-5B-1300000SWING ARM

1

76 C-54-1000001 SIDE PANEL 1

77 C-54-1000007 TOOL BOX 1

78 CT-D-1300000 PEDAL ASSEMBLY 1


11

10

1

2

24

21

20

14

1615

19

12

18

13

42625

23

22

3

5

6

7

27

89

17

项目号零件号说明数量

1 C-5B-1310000 摇臂组焊 1

2 C-54-1320000 锁紧手把 1

3 C-5B-1300003 六方锁紧板 1

4 C-5B-1300001 六方轴 1

5 GB95-10 平垫圈 C级 10 2

6 GB889.1-M101型非金属嵌件六角锁紧螺母

M102

7 GB41-M10 六角螺母 C级 M10 1

8GB70.1-M10×70

内六角圆柱头螺钉 M10×70 1

9 GB894.1-25 轴用弹性挡圈 A型 25 1

10 C-90-1220004 立轴帽 1

11GB70.1-M10×30

内六角圆柱头螺钉 M10×30 1

12 C-31-1300013 5# 鸟头 1

13 C-54-1300007 六方减震垫 1

14 C-54-1300008 鸟头压垫 1

15 GB93-10 标准型弹簧垫圈 10 1

16GB5781-M10×25


1

17 C-80-1320003 立轴簧 1

18 GB77-M12×16 内六角平端紧定螺钉 M12×16 2

19 GB77-M12×12 内六角平端紧定螺钉 M12×12 2

20 C-54-1300006 鸟头滚螺钉 1

21 C-54-1300009 鸟头滚 1

22GB5781-M12×30


1

23 C-54-1300005 摇臂装饰盖 1

24 C-54-1300011 橡胶套 1

25 GB93-12 标准型弹簧垫圈 12 1

26 GB95-12 平垫圈 C级 12 1

27 C-5B-1300002 压簧 1


11

10

1

2

24

21

20

14

1615

19

12

18

13

42625

23

22

3

5

6

7

27

89

17

ITEM PART.NO DESCRIOTION QT.Y

1 C-5B-1310000 SWING ARM 1

2 C-54-1320000 LOCK HANDLE 1

3 C-5B-1300003 HEXAGON LOCK PLATE 1

4 C-5B-1300001 HEXAGON SHAFT 1


6 GB889.1-M101-TYPE PREVAILING TORQUE TYPE HEXAGON

LOCK NUT2



9 GB894.1-25 SHAFT ELATIC BIG RETAINING RING A-TYPE 1

10 C-90-1220004 VERTICAL SHAFT COVER 1


12 C-31-1300013 DEMOUNTING HEAD 1

13 C-54-1300007 SHOCK ABSORBER WASHER 1

14 C-54-1300008 PRESS WASHER 1



17 C-80-1320003 VERTICAL SHAFT SPRING 1

18 GB77-M12×16 INNER HEXA FLAT TERMINUS SET SCREW 2

19 GB77-M12×12 INNER HEXA FLAT TERMINUS SET SCREW 2

20 C-54-1300006 ROLLER BOLT 1

21 C-54-1300009 ROLLER 1

22 GB5781-M12×30 hexangular bolt 1

23 C-54-1300005 DECORATING COVER 1




27 C-5B-1300002 VERTICAL SHAFT SPRING 1


1

4

5

6

7

8

3

1

2

3

3

1

44

8

4

3

ITEM PART.No DESCRIPTION. QT.Y

1 GB73-M3×6 SLOTTED FLATTEN HEAD SET SCREW 6

2 CT-Q-3000001 AIR GUIDE ROTATION BUSHING 1

3 FPC 10-02 MALE STRAIGHT 4


5 GB3452.1-100×2.65-G HYDRAULIC-PNEUMATIC RUBBER O-RING G TYPE 1

6 GB3452.1-60×2.65-G HYDRAULIC-PNEUMATIC RUBBER O-RING G TYPE 3

7 CT-Q-3000002 AIR GUIDE EXTERNAL BUSHING 1


REVISION A-01CT-Q-3000000

Alex

Typewritten Text

4

7

10

12

11

2

15.4

15.1

6

3

14

5

13

1

15

15.2

15.3

9

8


1 CT-LS-1200001 CYLINDER BODY 1

2 CT-LS-8100001 CYLINDER PISTON ROD 1

3 CT-LS-1100003 PISTON 1

4 CT-LS-1100004 CYLINDER COVER 1

5 CT-LS-1100006 CLAMP RING 2

6 CT-LS-1100007 PISTION SUPPORT RING 1

7 CT-LS-1000009 GUIDER SPACER 1

8 FPL 8-02 INSERT ELBOW Φ8, R1/4 1


10 GB893.2-30 ELASTIC RETAINING RING B-TYPE 1



13 GB6177.1-M6 HEXA FLANGE NUT 12

14 GB6171- M18×1.5 NUT THIN TOOTH 1

15 CT-LS-1110000 CYCLINDER SEALING PARTS ASSEMBLY 1

15.1 CT-LS-1100009 Y-RING 2

15.2 GB3452.1-185×3.55-G O-RING G TYPE 1

15.3 GB3452.1-15.5×2.65 HYDRAULIC-PNEUMATIC RUBBER O-RING 1

15.4 CT-Y-0160007 SEAL-ROD,CYLNDR 1

REVISION A-01CT-LS-8100000

5

8

1012

11

139

14

761

2

34



2 CT-K-3100004 PRESSURE GAUGE 1

3 TC-10-1620003 AIR REGULATOR WASHER 2

4 CT-K-3100002 CONNECT NUT 1


6 GB6170-M4 HEXANGULAR NUT 1-TYPE 3

7 CT-K-3110000 EXHAUST VALVE ASSEMBLY 1

8 CT-K-3100001 PRESSURE GAUGE COVER 1


10 PU Φ8x5-160 PU HOSE Φ8x5 1


12 CT-K-3100005 SIDE PANEL 1

13 CT-K-3120000 AIR DISTRIBUTING VALVE 1

14 CT-K-3100003 INFLATING HOSE 1

REVISION A-01CT-K-3100000

3

2

46

1

7

8

5

ITEM

PART.No

DESCRIPTION.

QT.Y

1CT-K-2200002

LOWER COVER OF QUICK DEFLATE

VALVE

1

2CT-K-2200001

COVER OF QUICK DEFLATE VALVE

1

3CT-K-2210000

FILM CHIP

1

4CT-K-2200003

PRESS WASHER

1

5GB41-M6

HEXANGULAR NUT

4

6GB70.1-M6×40

INNER HEXA CYLINDRICAL SCREW

4

7FPL 8-02

INSERT ELBOW Φ8, R1/4

2

8FPL 12-03

INSERT ELBOW Φ12 R3/8"

2

REVISION A-08

CT-K-2200000

10

1913

2927

17

122

1826

2524

1

3

23

11 15

5

414

6

928

7

8

22

2116

20

项目号

编码

名称

数量

1CT-K-1110000

弯板焊接图

1 CT-K-

1110001

弯板

1

CT-K-

1110002

角筋板

2

CT-D-

2110002

底轴转套

2

2CT-D-2100003

吊阀拉簧

13

CT-D-2140002

吊阀

14

CT-K-1100004

固定盘

15

CT-D-1110004

新隔套

56

CT-K-1100005

双头螺栓

37

CT-K-1100003

限位弹簧

18

CT-K-1100002

移动盘

19

CT-K-1100001

快排控制阀阀杆

110

AR20-01

减压阀 AR20-01

111

CT-K-1100007

减压阀接头

112

CT-D-2130000

拉杆支架组件

1 CT-D-

2130001

拉杆支架

1

CT-D-

2130002

拉杆支架销轴

1

13

CT-K-1100006

底轴

114

CT-D-1110003

O型圈

6

15

AR20-

01_AR3015A

螺钉堵 R1/8"X10

2

16

GB95-10

平垫圈 C级 10

2

17

GB889.1-M8

1型非金属嵌件六角锁紧螺母

M8

1

18

GB889.1-M6

1型非金属嵌件六角锁紧螺母

M6

6

19

GB894.1-14

轴用弹性挡圈 A型 14

2

20

GB879.1-4×20

弹性圆柱销直槽重型

4×20

1

21

GB70.1-M5×45

内六

角圆柱头螺钉 M5×45

222

GB41-M5


423

GB95-5

平垫圈 C级 5

424

GB93-5


225

GB70.1-M5×25

内六


226

GB41-M6


227

GB70.1-M6×30

内六


1

28

KC-ZTZD-1-8

快插直通终端接头 Φ8,

R1/8

3

29

CT-D-2100006

踏脚

1

REVISION A-01

CT-K-1100000

10

1913

2927

17

122

1826

2524

1

3

23

11

15

5

414

6

928

7

8

22

2116 20


1 CT-K-1110000 BRACKET 1

2 CT-D-2100003 SPRING 1

3 CT-D-2140002 VALVE BODY 1

4 CT-K-1100004 FIXTURE PLATE 1

5 CT-D-1110004 SPACER 5

6 CT-K-1100005 BOLT 3

7 CT-K-1100003 SPRING 1

8 CT-K-1100002 MOVABLE PLATE 1

9 CT-K-1100001 VALVE ROD 1

10 AR20-01 PRESSURE REDUCING VALVE 1

11 CT-K-1100007 FITTING 1

12 CT-D-2130000 BRACKET RIVETING 1

13 CT-K-1100006 SHAFT 1

14 CT-D-1110003 O-RING 6

15 AR20-01_AR3015ASCREWS PLUG R1/8"x10

2



HEXAGON LOCK NUT1


HEXAGON LOCK NUT6

19 GB894.1-14SHAFT ELATIC BIG RETAINING

RING A-TYPE2

20 GB879.1-4×20ELASTIC CYLINDRICAL PIN,

HEAVY1








28 KC-ZTZD-1-8 INSERT FITTING Φ8, R1/8 3

29 CT-D-2100006 PEDAL 1

REVISION A-01CT-K-1100000

4.

3

1

2

4

5

6

7

8

9

10

11

12

20

19

18

17

16

14

14

13

15


1 GB77-M16X1.5-16 SCREW 1


3 GB119.1-8×20 CYLINDRICAL PIN 2

4 CT-J-0000006 GEARBOX TOP 1

5 GB276-6010 DEEP GROOVE BALL BEARINGS 1

6 CT-J-0000002 WORM SHAFT 1


8 CT-J-0000003 WORM 1

9 GB894.1-50SHAFT ELATIC BIG RETAINING RING A-TYPE

1

10 GB276-6208 DEEP GROOVE BALL BEARINGS 1

11 CT-J-0000005 GEARBOX TOP 1


13 CT-J-0100000 CAP 1

14 GB297-30205 CYLINDRICAL BALL BEARING 2

15 GB1099.1-6×9×22 COMMON SEMI-CIRCULAR KEY 1

16 CT-J-0000004 WORM ROD 1

17 FB25-40 GB13871.92 SEALED RING 1

18 CT-J-0000008 BELT PULLEY 1

19 GB96.2-8 LARGE WASHER C GRADE 1


REVISION A-01CT-J-4100000

8

3 9 4

6

7

1

2

10

5

11

12



2 CT-F-2000004 CONNECT 4


4 C-01-100000D AIR SUPPLY CONNECTOR 1

5 GB3452.1-8×2.65-A HYDRAULIC-PNEUMATIC RUBBER O-RING A TYPE 1

6 CT-F-2000003 PRESSURE GAUGE 1

7 FPLF8-02 INSERT ELBOW φ8,R1/4 1

8 PEH 02-02 FAMALE UNION TEE 1

9 CT-F-2000007 PRESSURE ADJUST VALVE AND WATER CUP 1

10 CT-F-2000008 OIL CUP 1

11 CT-F-2000009 英文名称 1


REVISION A-04CT-F-2112111

2.

Alex

Typewritten Text

1

2

3

4

5

6

7

8

9

8

10

11




3 CT-DJ-0011212 MOTOR(1.1KW110V60Hz) 1


5 GB71-M5×16 SLOTTED CONIC HEAD SET SCREW 1

6 CT-DJ-0000003 MOTOR BELT PULLEY 1


8 CT-DJ-0000002 RUBBER WASHER 8

9 CT-DJ-0000001 MOTOR SUPPORT 1



REVISION A-03CT-DJ-0211212

21

19

209

4 5

3

12

13

14

13

15

811

6 716

12

2

10

18

117

ITEM

PART.No

DESCRIPTION.

QT.Y

1CT-Y-5310000

PLATE-F

1

2CT-Y-5230000

BRACKET

2

3CT-Y-0200001

PRESS PLATE

2

4CT-Y-6200000

SLIDE COVER

4

5CT-Y-0100002

CLAMP

4

6CT-Y-0150000

SQUARE TURNTABLE

1

7CT-Y-5220000

PULLING PLATE

4

8CT-Y-0100003

SPACER

4

9CT-Y-4100001

SLIDE STOPPER

4

10

CT-Y-5300001

GUARD BOARD

4

11

GB894.1-65

SHAFT ELATIC BIG RETAINING RING A-TYPE

1

12

GB95-12

FLAT WASHER

12

13

GB93-12

STANDARD SPRING WASHER

8

14

GB5781-M12×

35

HEXANGULAR BOLT

4

15

GB5780 M12X85

HEXANGULAR BOLT

4

16

GB894.1-12

SHAFT ELATIC BIG RETAINING RING A-TYPE

4

17

GB879.1-4×

14

ELASTIC CYLINDRICAL PIN HEAVY

8

18

GB70.3-M8×

20

INNER COUNTER SUNK SCREW

4

19

CT-Y-5240000

CYLINDER ASSEMBLY

2

20

CT-Y-6000008

HINGE TEE Φ8 R1/8"

2

21

CT-Y-6000007

HINGE ELBOW Φ8 R1/8"

2

REVISION A-05

CT-Y-5300000

3.

7

4

3

2

5

8

6

1

9

10

11

11.1

11.3

11.2

11.3


1 CT-Y-5240001 SHAFT-CLYNDR 1

2 CT-Y-5240002 SLEEVE-CYLNDR 80MM 1

3 CT-Y-5240003 BOLT-TIE,CYLNDR 4

4 CT-Y-6600001 CYLINDER FRONT COVER 1

5 CT-Y-6600005 CAP-BASE,CYLNDR 1

6 JH1 2020 BEARING-SLIDE 1

7 GB889.1-M8 1-TYPE PREVAILING TORQUE TYPE HEXAGON LOCK NUT 4

8 GB893.1-30 ELASTIC RETAINING RING A-TYPE 1


10 GB889.1-M12 1- TYPE PREVAILING TORQUE TYPE HEXAGON LOCK NUT 1

11 CT-Y-1121000 CYCLINDER SEALING PARTS ASSEMBLY 1

11.1 CT-Y-0160007 SEAL-ROD,CYLNDR 1

11.2 CT-Y-0161000 PISTON-W/WSHR,ASSY 1

11.3 GB3452.1-65×2.65-G HYDRAULIC-PNEUMATIC RUBBER O-RING G TYPE 2

REVISION A-03CT-Y-5240000

2.

REVISION A-07

CT-D-1300000

4.

40 39

17

737

46

49

33829

19

2231

47

48

50

34

35

216410

6

526

28

27

114

25

30

15

11

12

36

18 43 9 24 33

23 8 21

45 44 13

32

42 41 20

ITEM PART.No DESCRIPTION. QT.Y1 CT-D-1100003 PEDAL SUPPORT 12 CT-D-1110000 VALVE 13 CT-D-1120000 VALVE 14 CT-D-1100004 BOTTOM SHAFT 15 CT-D-1100001 PEDAL 16 CT-D-1100002 PEDAL 27 CT-D-1100013 SPRING PLATE 18 CT-D-1100005 SWITCH BASE PLATE 19 CT-D-1100006 SWITCH CONNECTING PLATE 110 CT-D-1100007 SPRING 211 CT-D-1100008 CAM CONNECTING ROD 112 CT-D-1100009 CAM 113 CT-D-1100010 REVERSE LEVER 114 CT-D-1100012 TORSION SPRING 115 CT-D-1100016 SPACER 116 CT-D-1100015 WASHER 117 CT-D-1100014 SWITCH COVER 118 CT-D-1100011 CAM BAFFLE PLATE 119 CT-D-1100017 HOSE 120 CT-D-1100018 SWITCH 121 GB70.1-M10×25 INNER HEXA CYLINDRICAL SCREW 122 GB95-10 FLAT WASHER 223 GB95-8 FLAT WASHER 524 GB70.1-M8×25 INNER HEXA CYLINDRICAL SCREW 125 GB95-12 FLAT WASHER 226 GB70.1-M8×55 INNER HEXA CYLINDRICAL SCREW 127 GB93-8 STANDARD SPRING WASHER 128 GB41-M8 HEXANGULAR NUT 229 GB95-4 FLAT WASHER 530 GB894.1-12 SHAFT ELATIC BIG RETAINING RING A-TYPE 231 GB879.1-4×20 ELASTIC CYLINDRICAL PIN, HEAVY 132 GB889.1-M10 1-TYPE PREVAILING TORQUE TYPE HEXAGON LOCK NUT 133 GB889.1-M8 1-TYPE PREVAILING TORQUE TYPE HEXAGON LOCK NUT 234 GB818-M4×30-H CROSS PANHEAD SCREW 235 GB889.1-M4 1-TYPE PREVAILING TORQUE TYPE HEXAGON LOCK NUT 236 GB95-6 FLAT WASHER 1237 GB93-6 STANDARD SPRING WASHER 838 GB70.1-M6×20 INNER HEXA CYLINDRICAL SCREW 1039 GB70.1-M6×16 INNER HEXA CYLINDRICAL SCREW 240 GB95-5 FLAT WASHER 241 GB93-5 STANDARD SPRING WASHER 242 GB70.1-M5×25 INNER HEXA CYLINDRICAL SCREW 243 GB845-ST2.9×9.5 H C CROSS PANHEAD TAPPING SCREW 244 GB93-4 STANDARD SPRING WASHER 145 GB818-M4×12-H CROSS PANHEAD SCREW 146 FPC 8-01 MALE STRAIGHT 247 FPC 8-01 MALE STRAIGHT 248 FPD 8-01 MALE RUN TEE 149 FPL 8-01 INSERT ELBOW Φ8, R1/8 150 FSK 01 PLASTIC PARTICLE SILENCER 4

REVISION A-07CT-D-1300000

5.



2 CT-D-1110003 O-RING 6

3 CT-D-1110004 SPACER 5

4 CT-D-1110002 VALVE STEM 1

5 CT-D-1110005 VALVE CAP 1

6 GB845-ST2.9×13 H C CROSS PANHEAD TAPPING SCREW 3

3

2

4

5

1

6


3.



2 CT-D-1110003 O-RING 6

3 CT-D-1110004 SPACER 5

4 CT-D-1110005 VALVE CAP 1

5 CT-D-1120001 VALVE STEM 1

6 GB845-ST2.9×13 H C CROSS PANHEAD TAPPING SCREW 3


3.

4

2

1

5

3

6

GENERAL DISCLAIMER

In addition to all claims listed on each of the following individual WARRANTY pages, the following GENERAL DISCLAIMERS apply.

1. The purchaser of any DANNMAR product (Buyer) assumes the risk of verifying all materials or

resources used or relied on in making Buyer’s purchase decsion. In no event will DANNMAR be liable to the Buyer or to anyone else for any decision made or action taken in reliance on information obtained from any DANNMAR website or from any DANNMAR dealer, or third-party website, or any online or published catalog.

2. DANNMAR has exclusive title and ownership rights including all intellectual property right throughout

the world for all material and content contained on any DANNMAR website or from any DANNMAR online or published catalog.

3. DANNMAR warrants that all products shown on any DANNMAR website or in any online or published

catalog conform to DANNMAR published specifications only and are free from defects in material or workmanship as more fully set forth in the Warranty for the specific product.

4. DANNMAR websites may contain hypertext or other links to websites not owned or controlled by

DANNMAR. Links to other computer systems or websites are not supervised nor regularly reviewed by DANNMAR. DANNMAR specifically disavows legal responsibility for any information, personal opinions, guidance, advice or instruction that a Buyer receives from others or other websites.

5. Materials, design, specifications, images and other content from any DANNMAR website, or any

other DANNMAR affiliate or dealer website, or any DANNMAR online or published catalog are subject to change. DANNMAR takes no responsibility for improper use or any results therof. DANNMAR reserves the right to make changes to all published warranties, website content, or published content without incurring any obligation to notify the Buyer or public that changes were made.

6. DANNMAR products are provided and sold as is without any express or implied warranties including

warranties of merchantability or fitness for particular purpose, other than the published written limited Warranty for the specific product or as required by law.

7. DANNMAR makes no promises, guarantees or assurances that our products meet any state,

county, federal or international mandated permit, license, code, standard, certification, or any other mandate other than what is listed or shown on DANNMAR website(s), or any DANNMAR online or published catalog. Not all DANNMAR lift models meet the standards as prescribed by ANSI/ALI ALCTV-(current edition) or ANSI/UL 201. Consult www.autolift.org for a complete list of lift models that meet ANSI/ALI ALCTV-(current edition) or ANSI/UL 201, or contact DANNMAR via [email protected] Buyer assumes full responsibility for any state, county, federal or international mandated permit, license, code, standard, certification, or any other mandate required related to the installation and/or operation at any DANNMAR product. DANNMAR will not be responsible for any charges, fines, liens, or other levies imposed on the Buyer related to any special or regional structural, seismic or any other building code and/or codes such as the Uniform Building Code (UBC), International Building Code (IBC) or any other state, county, federal or international mandated permit, license, code, standard, certification, or other mandate, law, rule, regulation or directive by any other agency, government, administrations, or corporations whether state, county, federal, or international mandated.

8. In no event will DANNMAR be liable for any special, incidental, or consequential damages based

on breach of warrant, breach of contract, negligence, strict tort, or any other legal theory. Damages that DANNMAR will not be responsible for include, but are not limited to: loss of profits; loss of savings or revenue; loss of use of the product or any associated equipment; cost of capital; cost of any

substitute equipment, facilities, or services; downtime; the claims of third parties, including customers; and injury to property. This limitation does not apply to damages caused by breach of the warranty of title and against infringements or to claims for personal injury.

9. Unless modified in a writing signed by both parties, it is understood that DANNMAR published

Warranties and DANNMAR Terms and conditions of Sale are to be the complete and exclusive agreement (Agreement) between the parties superseding all oral or written prior agreements and all other communications between the parties relating to the subject matter of said Agreement, including statements made by sales persons. No employee of DANNMAR or any other party is authorized to make any warranty in addition to those made in the Agreement. The buyer is warned, therefore, to check all Warranties and review in full detail the Terms and Conditions of Sale carefully to see that it correctly reflects those terms that are important to the Buyer.

10. The Warranty and this General Disclaimer allocate the risks of product failure between DANNMAR

and the Buyer. This allocation is recognized by both parties and is reflected in the price of the goods. Buyer acknowledges that they have read and fully understand the Warranty and these General Conditions, and are bound by their terms. Some States do not allow limitations on how long a warranty lasts, so the above limitation may not apply to some Buyers. The Warranty gives the Buyer specific legal rights. The Buyer may have other rights also which vary from State to State.

11. ANY ACTION FOR BREACH OF WARRANTY MUST BE COMMENCED WITHIN 60-DAYS

FOLLOWING EXPIRATION DATE OF ANY WARRANTY PROVISION OR TERM.

DANNMAR, INC. LIMITED WARRANTY

Duration: 36-12 months From the date of purchase by original Purchaser or 36-12 months from the date of shipment by DANNMAR or whichever comes first. Τ Three Years (36-Months) Warranty on the structure Τ One Year (12-Months) Warranty on operating components Limited Warranty 1. Who gives this warranty (Warrantor): DANNMAR Inc., 646 Flinn Avenue, Moorpark, CA 93021 2. Who receives this warranty (Purchaser): The original Purchaser (other than for purpose of resale) 3. What products are covered by this warranty: Any DANNMARproducts. 4. What is covered under this warranty: manufacturer defects due to material and/or workmanship with the exceptions noted

below. 5. What is not covered under this warranty:

a. Any failure that results from Purchaser’s abuse, neglect or failure to install, operate, maintain or service product in accordance with instructions provided in the owner’s manual(s) supplied

b. Any damage caused by overloading product beyond rated capacity c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc. d. Items considered general wear parts unless wear or failure is a direct result of manufacturer defect due to material

and/or workmanship e. Any component damaged in shipment or any failure caused in whole or in part by installing or operating product under

conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings

f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants g. Rusted components due to improper maintenance or corrosive environments h. Cosmetic defects that do not interfere with product functionality I. Damage due to incorrect voltage or improper wiring j. Any incidental, indirect, or consequential loss, damage, or expense that may result from any defect, failure, or

malfunction of DANNMAR Inc. Product k. All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or

materials when the lift is installed and used according to specifications. l. The cost of labor to make repairs or replacements. m. Shipping costs.

6. Responsibilities of Warrantor under this warranty: Repair or replace, at Warrantor’s option, component which is defective, has malfunctioned and/or failed to conform within duration of the warranty period. DANNMAR will not pay labor, shipping or installation costs.

7. Responsibilities of Purchaser under this warranty: a. Provide dated proof of purchase and maintenance records b. In some cases, components may be required to be shipped to the nearest DANNMAR Authorized Service center.

Freight costs must be borne by the Purchaser c. Use reasonable care in the installation, operation and maintenance of the products as described in the owner’s

manual(s). 8. When Warrantor will perform repair or replacement under this warranty: Repair or replacement will be scheduled and

serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts. 9. The warranty will be voided if the product is not installed in accordance with the instructions provided by Dannmar. 10. This Warranty is further limited by DANNMAR’S General Disclaimer and Terms and Conditions of Sale. Limitation of Liability DANNMAR shall have no obligation pursuant to this Warranty with respect to products which in our sole judgment have been altered damaged, misused, abused , badly worn, lost or improperly installed or maintained. This Warranty is null and void if the customer or any other person other than an authorized representative of DANNMAR has made any attempt to service or modify the tool prior to its return to DANNMAR under this Warranty. In no event will either party be liable for any damage caused by the other party’s failure to fulfill its responsibilities, under these terms and conditions. In no event will either party be liable for any lost profits, lost savings, incidental damage, damages to third parties or other economic consequential damages. DANNMAR products are provided and sold as is without any express or implied warranties including warranties of merchantability or fitness for particular purpose. No warranties, expressed or implied, will apply after the period set forth in this Limited Warranty. DANNMAR may modify these terms and conditions at any time by either providing the customer with written notice or posting such revised terms on www.DANNMAR.com. Such revised terms shall be effective thirty days from the date of such written notice or posting. The Warranty allocates the risks of product failure between DANNMAR and the Buyer. This allocation is recognized by both parties and is reflected in the price of the goods. Buyer acknowledges that they have read and fully understand the Warranty and are bound by its terms. Some States do not allow limitations on how long a warranty lasts, so the above limitation may not apply to some Buyers. The warranty gives the Buyer specific legal rights. The Buyer may have other rights also which vary from State to State.

DANNMAR, INC. TWO-POST LIFTS/FOUR-POST LIFTS/SCISSOR LIFTS LIMITED WARRANTY

Duration: 36-12 months From the date of purchase by original Purchaser or 36-12 months from the date of shipment by DANNMAR or whichever comes first. Τ Three Years (36-Months) Warranty on the lift structure Τ One Year (12-Months) Warranty on operating components Limited Warranty 1. Who gives this warranty (Warrantor): DANNMAR Inc., 646 Flinn Avenue, Moorpark, CA 93021 2. Who receives this warranty (Purchaser): The original Purchaser (other than for purpose of resale) 3. What products are covered by this warranty: Any DANNMAR Two-Post, Four-Post or Scissor Vehicle Service Lift 4. What is covered under this warranty: manufacturer defects due to material and/or workmanship with the exceptions noted

below. 5. What is not covered under this warranty:

a. Any failure that results from Purchaser’s abuse, neglect or failure to install, operate, maintain or service product in accordance with instructions provided in the owner’s manual(s) supplied

b. Any damage caused by overloading lift beyond rated capacity c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc. d. Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or failure is a direct result of

manufacturer defect due to material and/or workmanship e. Any component damaged in shipment or any failure caused in whole or in part by installing or operating lift under

conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings

f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants g. Rusted components due to improper maintenance or corrosive environments h. Cosmetic defects that do not interfere with product functionality I. Damage due to incorrect voltage or improper wiring j. Any incidental, indirect, or consequential loss, damage, or expense that may result from any defect, failure, or

malfunction of DANNMAR Inc. Product k. All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or

materials when the lift is installed and used according to specifications. l. The cost of labor to make repairs or replacements. m. Shipping costs.

6. Responsibilities of Warrantor under this warranty: Repair or replace, at Warrantor’s option, component which is defective, has malfunctioned and/or failed to conform within duration of the warranty period. DANNMAR will not pay labor, shipping or installation costs.

7. Responsibilities of Purchaser under this warranty: a. Provide dated proof of purchase and maintenance records b. In some cases, components may be required to be shipped to the nearest DANNMAR Authorized Service center.

Freight costs must be borne by the Purchaser c. Use reasonable care in the installation, operation and maintenance of the products as described in the owner’s

manual(s). 8. When Warrantor will perform repair or replacement under this warranty: Repair or replacement will be scheduled and

serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts. 9. The warranty will be voided if the product is not installed in accordance with the instructions provided by Dannmar. 10. This Warranty is further limited by DANNMAR’S General Disclaimer and Terms and Conditions of Sale. Limitation of Liability DANNMAR shall have no obligation pursuant to this Warranty with respect to products which in our sole judgment have been altered damaged, misused, abused , badly worn, lost or improperly installed or maintained. This Warranty is null and void if the customer or any other person other than an authorized representative of DANNMAR has made any attempt to service or modify the tool prior to its return to DANNMAR under this Warranty. In no event will either party be liable for any damage caused by the other party’s failure to fulfill its responsibilities, under these terms and conditions. In no event will either party be liable for any lost profits, lost savings, incidental damage, damages to third parties or other economic consequential damages. DANNMAR products are provided and sold as is without any express or implied warranties including warranties of merchantability or fitness for particular purpose. No warranties, expressed or implied, will apply after the period set forth in this Limited Warranty. DANNMAR may modify these terms and conditions at any time by either providing the customer with written notice or posting such revised terms on www.DANNMAR.com. Such revised terms shall be effective thirty days from the date of such written notice or posting. The Warranty allocates the risks of product failure between DANNMAR and the Buyer. This allocation is recognized by both parties and is reflected in the price of the goods. Buyer acknowledges that they have read and fully understand the Warranty and are bound by its terms. Some States do not allow limitations on how long a warranty lasts, so the above limitation may not apply to some Buyers. The warranty gives the Buyer specific legal rights. The Buyer may have other rights also which vary from State to State.

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