2540mm x 20.0mm ssaw pipe production line...
TRANSCRIPT
2540mm X 20.0mm SSAW PIPE PRODUCTION LINE (2006)
ES-11285
BRAND: Ö ZEMEK (TURKEY)
MANUFACTURE YEAR : 2006
1. STRIP PREPARATION – FEEDING AND FORMING
A) STRIP PREPARATION AND FEEDING SECTION
B) COIL HOLDER SYSTEM
C) AUXILIARY PUSHING POWER UNIT : 15 KW, ROLLER DIAMETER: 320 MM.
D) PRIMARY FLATTENING
E) SKELP END UNIT
F) SECONDARY FLATTENING
G) EDGE MILLING : ABLE TO PROCESS Y AND X SHAPE EDGE PREPARATION WITH 30 LAPIDARY
MILLING HEAD DIAMETER: 500 mm ,
DRIVING POWER : 2x45 kW AC
H) DRIVING POWER UNIT: BOTTOM ROLL IS FIXED AND TOP ROLL IS 50 MM STROKE.CYLINDER
DIAMETER :420 MM AND MAX PRESSURE IS: 200 BARS.SURFACE OF ROLLS (3-5 MM) HAS
BEEN TEMPERED TILL 55-60 HRC.ENGINE POWER: 90 kW.
I) STRIP SUPPORT SYSTEM , UPPER AND LOWER
J) MANUFACTURING ANGLE ADJUSTMENT SYSTEM
K) FORMING UNIT
2. PIPE OUTLET SECTION
A) TOWER FOR WELDING EQUIPMENT
B) TOWER FOR WELDING FLUX
C) TOWER FOR UT EQUIPMENTS
D) SIDE SUPPORTS IN FORM “V”
E) PLASMA CARRIER
F) PIPE SETDOWN SECTION
3. GENERAL SPECIFICATIONS
MANUFACTURING ANGLE (β) BETWEEN 10 AND 43 DEGREE
STEEL GRADE: UNTILL API 5L PSL2 X65
THICKNESS: MIN.4 MM – MAX 20 MM.
OUTER DIAMETER: MIN 508 MM- MAX 2540 MM
MAX COIL WEIGHT: 30 MTON
COIL WIDTH: MAX 1760 MM
THERE IS ONLY ONE BOOM IN SSAW LINE
COIL FEED RATE : MAX 1,6 M/MINUTE
HYDRAULIC PRESSURE: MAX 250 BARS
PLASMA ENGINE: HYPERTERM MAX. 400 A.
4. EQUIPMENTS
A) WELDING EQUIPMENTS
1. Lincoln DC 1500: 2 pcs -2x110 kW
2. Lincoln AC 1200: 2 pcs -2x110 kW
3. Lincoln DC 1000: 1 pcs for skelp end unit -1x56 kW
4. 3 pcs NA 5 CONTROL PANELS FOR WELDING MACHINES
5. 2 pcs NA 4 CONTROL PANELS FOR WELDING MACHINES
6. INTERNAL AND EXTERNAL WELDING APPARATUS AND FLUX COLLECTING SYSTEM
B) ELECTRICAL EQUIPMENT)
1. AUXILIARY DRIVING ENGINE: 15 Kw
2. MAIN DRIVING ENGINE: 90 Kw
3. HYDRAULIC UNIT: 18,5 Kw
4. FIRST EDGE MILLING : 45 Kw
5. SECOND EDGE MILLING : 45 Kw
6. FIRST LOWER STRIP ENGINE: 2,2 Kw
7. SECOND LOWER STRIP ENGINE : 2,2 Kw
8. COIL CARRIER : 3 Kw
9. RIGHT BRUSH ENGINE: 1,1 Kw
10. MILLING ADJUSTMENT ENGINE: 0,75 Kw
11. INTERNAL WELDING ADJUSTMENT ENGINE : 0.75 Kw
12. SHAVINGS CONVEYOR : 0,37 Kw
13. FIRST FAN: 1 Kw
14. SECOND FAN: 1 Kw
15. TOWER ENGINE: 2,2 Kw
16. REAR PRESSURE ENGINE : 1,5 Kw
17. LOWER PRESSURE ENGINE : 1,5 Kw
18. EXTERNAL WELDING ADJUSTMENT ENGINE : 0.37 Kw
19. TOWER ADJUSTMENT ENGINE:1,5 Kw
20. UT TOWER ENGINE: 1,5 Kw
21. LAMINATION TOWER ENGINE: 1,5 Kw
22. HYDRAULIC UNIT ENGINE: 7,5 Kw
23. WELD SEAM MILLING: 1,1 Kw
24. FIRST EXTERNAL WELDING ADJUSTMENT ENGINE: 0.75 Kw
25. SECOND EXTERNAL WELDING SEAM ADJUSTMENT: 0,75 Kw
26. MILLING BRUSH ENGINE: 2,2 Kw
27. FIRST ABSORBER :4 Kw
28. SECOND ABSORBER :4 Kw
29. FLUX CONVEYOR : 0,75 Kw
C) HYDRAULIC EQUIPMENTS
THERE ARE 2 HYDRAULIC UNITS
MAIN UNIT, PUMP ENGINE POWER 22 KW, HYDRAULIC PRESSURE IS 200 BARS.
SECONDARY UNITE, PUMP ENGINE POWER 5,5 KW, HYDRAULIC PRESSURE IS 150 BARS
VALVES BRAND IN ALL SYSTEM IS VICKERS.
5. PRODUCTION RANGE
PRODUCTION RANGE TABLE
O.D. St 37
WT (mm) St 44
WT (mm) X42-52
WT (mm) X65
WT (mm) mm inch Min. Max. Min. Max. Min. Max. Min. Max. 219,10 8,63 4 8 4 7 4 7 4 7 273,00 10,75 4 8 4 7 4 7 4 7 323,90 12,75 4 8 4 8 4 7 4 7 355,60 14,00 4 9 4 8 4 8 4 8 406,40 16,00 4 10 4 9 4 8 4 8 457,20 18,00 4 10 4 10 4 9 4 9 508,00 20,00 4 12 4 12 4 12 4 11 558,80 22,00 4 12 4 12 4 12 4 11 609,60 24,00 5 14 5 13 5 12 5 12 660,40 26,00 5 14 5 13 5 12 5 12 711,20 28,00 5 14 5 14 5 13 5 13 762,00 30,00 6 14 5 14 5 14 5 13 812,80 32,00 6 14 6 14 5 14 6 14 914,40 36,00 6 15 6 14 6 14 6 14
1016,00 40,00 7 16 6 15 6 15 6 15 1219,00 47,99 8 16 7 15 7 15 7 15 1422,00 55,98 8 17 7 16 7 15 7 15 1524,00 60,00 9 18 8 16 9 16 8 15 1626,00 64,02 10 18 8 16 9 16 9 16 1727,00 67,99 11 19 9 17 10 17 9 16 1829,00 72,01 12 20 9 18 10 18 10 17 2032,00 80,00 14 20 10 19 10 18 10 18 2235,00 87,99 15 20 10 20 10 20 10 20 2336,00 91,97 16 20 11 20 12 20 12 20 2450,00 96,46 16 20 12 20 12 20 12 20 2540,00 100,00 16 20 14 20 13 20 12 20