2.54 mm single row connector (src) maxibridge™ · 2 catalog e 074593 02/10 edition 7 2.54 mm...

Katalog D 074518 Ausgabe 3, 03/05 www.erni.com 1 Catalog E 074593 02/10 Edition 7

www.erni.com

2.54 mm Single Row Connector (SRC)MaxiBridge™

Catalog E 074593 02/10 Edition 7

www.erni.com

Catalog E 074593 02/10 Edition 7 www.erni.com 1

2.54 mm Single Row Connectors (SRC) MaxiBridge™Table of Contents

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Electrical and Mechanical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Right Angle Male Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Vertical Male Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Vertical Female Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Crimp Contacts and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2 Catalog E 074593 02/10 Edition 7 www.erni.com

2.54 mm Single Row Connectors (SRC)MaxiBridge™General

The 2.54 mm single row cable connector system is ideally suitable for

high reliable and space saving connections between PCBs and decentral

units, e.g. lamps or info-panels, front plate elements like buttons, swit-

ches, fuses or LEDs, motors, fans etc.The cable system can be used in

different applications, for example: automotive, telecom, industrial, medi-

cal or even consumer electronics.

Thanks to the availability of vertical and right angle male connectors and

female connectors with 180° cable outlet the system can be used in a

versatile manner. Emphasis is put on flexibility of the usable cable sizes.

Thus the required current carrying capacity can be adjusted over a wide

range.

The male connector provides SMT-terminals and the female connector

has contact cavities according to the crimp contacts. The plastic material

used is suitable for lead-free reflow soldering.

Tape-and-Reel packaging and pick and place pad for fully automatic

assembly is a standard. The crimp contacts are secured twice and reach

highest retention forces. There are 4 mechanical and different coloured

coding versions with high blocking forces against mismating. Cable and

male connector have a locking system which prevents the contact from

loosening due to vibration. The cable connector can be removed without

an additional tool.

Technical Features•Numberofpins:2,3,5,6and8

•Pitch:2.54mm

•Currentcarryingcapacitypercontact:upto12A*

(8Posconnectorupto96A*perconnector)

•Termination: MaleconnectorSMT

Female connector crimp

•Singlestrandedwires:AWG16,18,20,22,24,26

•Verticalandrightanglemaleconnector

Female connector 180° cable outlet

•Robustpositivelockingfeature

•4codingversions:black,red,green,blue

*For specific data, please see the corresponding derating curve.


2.54 mm Single Row Connectors (SRC) MaxiBridge™Electrical and Mechanical Characteristics

Standard

Male ConnectorsType A and P

Female ConnectorsType A with crimp contact

Number of Pins

2, 3, 5, 6 and 8

2, 3, 5, 6 and 8

Technical data

Climate category

DIN EN 60068-1test b

55/125/56

55/125/56

Temperature range

-55/150 °C

-55/150 °C

Current ratingper contact

Depending on used cable and limit temperature; see derating curve.

Depending on used cable and limit temperature; see derating curve.

Air– and creepage distance contact - contact 1.2 mm contact - contact 1.2 mmVoltage rating

IEC60664

The permissible operating voltages depend on the customer application and on the applicable or specified safety require-ments. Insulation coordination according to IEC 60664-1 has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector.

Dielectric strength

IEC 60512 test 4a

contact – contact 1000 Vrms

contact – contact 1000 Vrms

Contact resistance

IEC 60512 test 2a

< 20 mΩ

< 20 mΩ

Insulation resistance

IEC 60512 test 3a

> 104 MΩ

> 104 MΩ

Vibration, sine

IEC 60512 test 6d

10 - 2000 Hz20 g

10 - 2000 Hz20 g

Contact disturbance(while vibration test)

IEC 60512 test 2e

< 1 µs

< 1 µs

Shock, halfsine

IEC 60512 test 6c

50 g11 ms

50 g11 ms

Contact disturbance(while shock test)

IEC 60512 test 2e

< 1µs

< 1µs

Mechanical operation (mating cycles)

IEC 60512 test 9a

> 250 mating cycles

> 250 mating cycles

Insertion and withdrawal force

IEC 60512 test 13b

5 pin version ≤ 5 N

5 pin version ≤ 5 N

Gauge retention force

IEC 60512 test 16e

> 0.15 N

> 0.15 N


2.54 mm Single Row Connectors (SRC)MaxiBridge™Electrical and Mechanical Characteristics

Standard

Male ConnectorsType A and P

Female ConnectorsType P with crimp contact

Number of Pins

2, 3, 5, 6 and 8

2, 3 , 5, 6 and 8

Process-conditions

Soldering temperature max. IEC 68-2-20 Hand solderingtemperature max.

3.5 s at 350 °C

Dip solderingtemperature max.

10 s at 260 °C

Reflow solderingtemperature max.

JEDECJ-STD-020C

20 - 40 s at 260 °C

Coplanarity < 0.1 mm Housing Materials

Plastic material LCP PA46

CTI value IEC 60112 175 250

UL flame rating UL 94 V-0 UL 94 V-0

UL file E83005 E47960

Contact Materials

Base material Cu alloy Cu alloyMating area

gold plated

gold plated

Termination area

Sn

Sn

Environment compatibility

Recycling no flame-retardent additives, no toxic additives allows easy recycling

Product-approval

UL E84703 E84703


2.54 mm Single Row Connectors (SRC)MaxiBridge™Electrical and Mechanical Characteristics

Standard

Standard Cable (PVC)

Number of Pins

2, 3, 5, 6 and 8

Cable data

Cross-section

AWG20/7tinned wire

Conductor cross-section 0.56 mm2 Bending radius(one time)

10 mm

Bending radius(repeated)

20 mm

Outer diameter ±3 %

1.9 mm

Operating voltage

max. 300 V

Operating temperature

max. 105 °C

Insulator material

PVC

Product-approval

UL 1007/1569 TR64


2.54 mm Single Row Connectors (SRC)MaxiBridge™Right Angle Male Connectors

Dimensional Drawing 5 Pin Version

12,28,

9

-0,0

31,

5

5,050,75 -0,1

4,7

19,16

6,4

7,2

17,96

4,1±

0,1

a1

15,46

D C

B

2,54

3,1

10,164 x 2,54 =

A

16,46±0,05

PCB-Layout Proposal for SMT

a1

1,950,4

3,2±0,03 2,543,15

16,46±0,05

7,6

2,2

10,164 x 2,54 =

5,9

1,021,6-0,03

C DColor A B

3,90,94,50,3

Part-No.

254826 red 3,9 0,9 4,5 0,3

254825 green 2,7 2,1 3,3 1,5

254824 blue 1,5 3,3 2,1 2,7

254823 black

Coding

Reel off Direction a1

44

20

330

150 44,5


2.54 mm Single Row Connectors (SRC)MaxiBridge™Right Angle Male Connectors

Configuration Number Termination Coding Packaging/Unit Part Number of Pins

Right Angle Male 2 SMT black Tape and reel/440 pcs 234832

Right Angle Male 2 SMT blue Tape and reel/440 pcs 234833

Right Angle Male 2 SMT green Tape and reel/440 pcs 234834

Right Angle Male 2 SMT red Tape and reel/440 pcs 234835

















Ordering Information


2.54 mm Single Row Connectors (SRC) MaxiBridge™Vertical Male Connectors


5

6

0,75

-0,1

9,9

without hood

CD

A B

a1

15,46

2,54

7,2

10,164 x 2,54 =

3,1

19,16

hood

17,96

16,46±0,05

6,4

8,4

1,5-0,03

9,4

4,1 ±

0,1

PCB-Layout Proposal for SMT

a1

1,02

±0,03

4,8

4 x 2,54 =

-0,03

16,46±0,05

2,2

7,6

3,15

10,16

2,54

0,4

1,95 1,6

1,4

C DColor A B

3,90,94,50,3

Part-No. Coding

254834 red 3,9 0,9 4,5 0,3

254833 green 2,7 2,1 3,3 1,5

254832 blue 1,5 3,3 2,1 2,7

254831 black

Reel off Direction

a116

44

330

150 44,5


2.54 mm Single Row Connectors (SRC) MaxiBridge™Vertical Male Connectors


Vertical Male 2 SMT black Tape and reel/320 pcs 294645

Vertical Male 2 SMT green Tape and reel/320 pcs 294647

Vertical Male 2 SMT red Tape and reel/320 pcs 294648

Vertical Male 2 SMT blue Tape and reel/320 pcs 294646



















2.54 mm Single Row Connectors (SRC) MaxiBridge™Vertical Female Connectors


a1

10,164 x 2,54 =

3

B

2,54

A

CD

cover pressed on

5

4

cover loose mounted

5,55

4,55

15

6,6

19,16

15,36

C DColor A B

3,90,94,50,3

Part-No. Coding

254830 red 3,9 0,9 4,5 0,3

254829 green 2,7 2,1 3,3 1,5

254828 blue 1,5 3,3 2,1 2,7

254827 black

X

max.

847

x 14

=

342

14

max

. 128


2.54 mm Single Row Connectors (SRC)MaxiBridge™Vertical Female Connectors


Vertical Female 2 crimp black Tray/182 pcs 284044

Vertical Female 2 crimp blue Tray/182 pcs 284045

Vertical Female 2 crimp green Tray/182 pcs 284046

Vertical Female 2 crimp red Tray/182 pcs 284047



















2.54 mm Single Row Connectors (SRC) MaxiBridge™Crimp Contacts and Tools

Contacts Cable Type Termination Packaging Part Number

Femalecontact AWG16,18 crimp Reel/10000pcs 374043


Tool Cable Type Packaging Part Number

HandCrimp AWG16,18 1pcs 992215

The tools are designed for use with contact reels (500 contacts per reel) only.








Maximum cable diameter 2 mm.

Tool Part Number

Crimp Applicator, mechanical, usable on automatic crimp processing systems or on bench-top presses 041171

More information about crimp applicators on request.


2.54 mm Single Row Connectors (SRC) MaxiBridge™Cable Assemblies

Dimensional Drawing

5

15

Pin 1

A

L 0+5

No. of Pins

23568

11,5414,0819,1621,726,78

A


Number Length Cable Type Connector 1 Connector 2 Class Part Numberof Pins (mm) (AWG 20)

2 500 PVC Vertical Female, black Vertical Female, black 1 167355





















2.54 mm Single Row Connectors (SRC) MaxiBridge™Cable Assemblies

Other configurations on request.


041171 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12167355 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167356 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167357 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167358 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167359 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167363 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167366 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167368 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167370 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167371 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167372 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14167374 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14234832 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7234833 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7234834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7234835 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254699 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254701 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254702 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254703 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11254704 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11254705 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11254706 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11254707 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9254708 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9254709 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9254710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9254823 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254824 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254825 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254826 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7254827 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11254828 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11254829 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11254830 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11254831 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9254832 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9254833 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9254834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

284044 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284045 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284046 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284047 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284048 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284049 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284051 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284052 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7284053 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7284054 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7284055 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7284069 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12284070 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12284117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284118 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284119 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11284121 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7284122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 284123 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 284124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7284656 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9284657 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9284658 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9284659 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9294645 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9294646 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9294647 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9294648 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9294649 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9294650 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9294651 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9294652 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9374038 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12374039 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12374043 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12374044 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12952050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12992215 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12992216 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.54 mm Single Row Connectors (SRC) MaxiBridge™Part Number Index

Part Number Page Part Number Page


2.54 mm Single Row Connectors (SRC) MaxiBridge™Notes

Katalog D 074518 Ausgabe 3, 03/05 www.erni.com 17 Catalog E 074593 02/10 Edition 7

www.erni.com

Member

18 Katalog D 074518 Ausgabe 3, 03/05 www.erni.com18 Katalog D 074518 Ausgabe 3, 03/05 www.erni.com Catalog E 074593 02/10 Edition 7

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2.54 mm single row connector (src) maxibridge™ · 2 catalog e 074593 02/10 edition 7 2.54 mm...

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