250 series end drive conveyors · 2006-06-28 · 250 series end drive conveyors 94 qc industries...

QC Industries 513.753.6000

250 Series End Drive Conveyors

92

6.191.89 * 1.81

FRAME

W - .25 = BELT WIDTH

4.44

.42

39.38

W + .31 = FRAME WIDTH

L

DA = (L - D)

1.38 SHAFTLENGTH

.62 DIA.3/16 KEY

W + 4.95

.82

Specifications

Note: As in allindustries, technicalspecifications willchange withtechnology updates.Please contactfactory or seewww.qcindustries.comfor the most up-to-date drawings.

Width 2” to 24”Length 3’ to 15’Profile 1.89” highDrive Pulley 2.5” DiameterLoad Carrying Capacity to 630 lbs.*Speed Range up to 360 fpmBelt is the highest point on the conveyor

Overview Dimensions

*See Technical Data on page 94

•••••••

*Dimension reflects use of MAA belt. See page 100. Note: Conveyors 120” and under are built using a single piece frame

QC Industries 513.753.6000 93

Features & Benefits

Tail Assembly Drive Assembly

Conveyor

• Low profile design provides tight product transfers and the ability to fit into space-constrainedareas

• Single piece 10-gauge steel framework is laser cut and formed to create a single-body frameconstruction, ensuring frame integrity

• Tight tolerance belting and our unique snap-out sealed tail assembly provide for a quick beltchange (less than 5 minutes) that is normally achieved without having to remove the drivepackages or side rails

• High tensile strength belts offer superior strength-to-weight ratio and are available in over 50various types

• All components in our conveyors are produced on state-of-the-art manufacturingequipment

• Multi-point belt tension is achieved through a snap-in eccentric tailassembly designed to pull through the natural elongation characteristics ofthe belt and provide quick and easy belt change capacity

• Crowned sealed tail assembly isdesigned to promote excellent belttracking and is equipped withsuperior needle bearings withseals that are filled with highperformance grease

• Thrust washers designed into thetail assembly provide axial float,which allows the assembly to move with the natural camber of the belt andprotect bearings against off-center load conditions

• Grease fitting design in the tail assembly allows for lubrication of bearingswhile the conveyor is running, resulting in zero down time duringlubrication

• Precision bearing alignment is guaranteed within the pressed tail assembly,providing optimal conditions to move the heaviest loads in low profile conveyors

• Eccentric tracking bushing allows for single point tracking control at theidler ends of the conveyor

• Straight knurl design used to prevent premature wear on the carcassof the belt and still provide superior grip to overcome start-up inertia

• Crowned sealed drive assembly is designed to promote superior belttracking, and is equipped withsuperior sealed ball bearingsthat are filled with highperformance grease

• Thrust washers designed into thedrive assembly back-flexing idlersprovide axial float, allowing theassembly to move with the naturalcamber of the belt and protectbearings against off-center loadconditions

• Grease fitting design in each bearing housing allows for lubrication ofbearings while the conveyor is running, resulting in zero down timeduring lubrication

• Precision bearing alignment is guaranteed within the drive assemblythough self-aligning bearings, providing optimal conditions to move theheaviest loads in low profile conveyors

• Threaded tracking adjustment points provide simple responsive belttracking that retain settings, even during belt removal

250 Series End Drive Conveyors

94 QC Industries 513.753.6000

Load Carrying Capacity - Figure 94-A

Incline/Decline Load Factors - Figure 94-B

Conveyor Friction - Figure 94-C

700

600

500

400

300

200

100

0

Above load carrying capacities are for both drive pushing and pulling applications.Note: for drive pushing applications, decrease load capacity of conveyor by 1/2(except on the 24” conveyor).

2 3 4 6 8 10 12 18 24

3570 52.5

105 10570140

210140

210175

280350

420

630

175175

315

Pushing (Drive Location C&D)Pulling (Drive Location A&B)

Lbs.

Conveyor Belt Width (in.)

Equ

ival

nt L

oad

Con

stan

t

Angle

2.0

1.5

1.0

0.5

0.0

Factor 0.3 0.6 0.8 1.1 1.4 1.65 10 15 20 25 30

0.3

0.6

0.8

1.1

1.4

1.6

Conveyor Width

Frictional Load

Equ

ival

ent L

oad

300

250

200

150

100

50

02 3 4 6 8 10 12 18 24

96 104 112 128 144 160 176 224 272

96

224

272

Technical Data

Each of the myriad of applications that exist requires certain performancecharacteristics from the conveyor. QC Industries has developed a sizingsystem that condenses all of these parameters into a common factor, namelyequivalent load.

A conveyor application that is accumulating a 50 pound load, for example,demands the conveyor to carry more than 50 pounds. As such, we havedeveloped certain factors to add to the load that the conveyor needs to carry.

Follow the five steps below to determine the equivalent load your applicationrequires. The result will then be used to help choose the gear motorarrangement that will provide the correct torque.

Write down the equivalent load on your application data sheet (found inthe back of the catalog). The equivalent load will be needed to properlysize a gear motor for the conveyor.

Next, proceed to the next page to construct the conveyor part number.

1. Nominal Load

Equivalent Load (lbs) SUM (1-4)

Enter the total load in pounds the conveyor must carry. For example, (12)cartons weighing 10 pounds each would have a total nominal load of 120 lbs.Use Figure 94-A to cross-reference the width conveyor you desire with thenominal load you need to carry. Each conveyor width listed shows a total loadcarrying capacity for pushing and pulling applications. The 250 conveyor cancarry 35 pounds per inch of width (with the exception of a 24” wide conveyor,which can carry only 175 lbs.) Enter nominal load (in pounds) on Line One.

If the application does not have an accumulating load, enter zero on LineTwo. Otherwise, multiply the nominal load times an accumulation factor. (0.2for accumulation belts listed on page 100 and 0.3 for MAA standardurethane). Enter Accumulation Factor on Line Two.

Some applications require an incline or decline. If the application does notrequire an incline or decline enter zero on Line Three. For inclining ordeclining applications choose a factor from Figure 94-B based upon theangle of incline, then multiply that factor by the total nominal load fromLine One. The angle limit is 30 degrees. Enter result on Line Three.

**Verify Load Capacity:After adding lines one through four together, please referenceFigure 94-A to ensure that the conveyor width you desire willcarry the sum of Lines One through Three. If the sum isgreater than the load capacity listed for the width you havechosen, please choose a wider conveyor or consult factory.

All conveyors have a certain amount of friction that must be added to thenominal load. To determine how much additional load must be factoredin, add 4 to the conveyor width in inches, then multiply by 6, or simplychoose the value from Figure 94-C. Enter result on Line Four.

lbs.

1.

2. Accumulation 2.

3. Incline/Decline [Factor] x [Load] = 3.

4. Conveyor Friction 4.

104 112 128144

160176

Note: See page 95

STOPSTOP


Step 4

Choose three-digit belt code on page 100.

Example: 2ESBH10-SPF120-ALQ-MAA250 Series End Drive conveyor with standard construction and 1.81” powdercoated frame. Conveyor measures 10” wide by 120” long with solid outputdrive pulley and standard tail pulley. The drive output shaft is in the Aposition. The conveyor has a standard urethane belt.

Step 1

Step 2

Step 3

- - -2 E S H

SeriesD

rive TypeC

onstructionFram

eFram

e StyleW

idthW

idth

LengthLengthLength

Drive LocationD

rive PulleyTail Pulley

Belt

Belt

Belt

2 = 250 E = End Drive S = StandardB = 1.81” Powder Coat (Beige)E = 1.81” Stainless Steel H = Straight Frame

Widths Lengths*2”3”4”6”8”

10”12”18”24”

Drive Location Drive Pulley Type Tail Pulley TypeD

BA

C

*.625” Dia.Cap

Solid Output ShaftL QStandard

Step 1 Step 2 Step 3 Step 4

*Contact factory for special lengths. Lengths 120” and under area single piece frame design.

Frame Frame StyleConstructionDrive TypeSeries

How to Order

A&B are drive pullingC&D are drive pushing

Standa

rd

Standa

rd

As standard, we assemble the conveyor,track the pre-tensioned belt and qualitycheck every conveyor before we ship tothe customer. Conveyors longer than120” ship unassembled. Accessoriessuch as Motors, Stands, Mounts, andGuides are packaged separately andare shipped unassembled with theconveyor to prevent damage duringshipment. Complete assembly can beprovided upon request; please contactour factory for details.

LengthLengthLength

020304060810121824

36”48”60”72”96”

120”132”156”180”

Order CodeSSSSSS011

PPPPPP924

346792333

680260666

FFFFFF604

000001000

---------

Y*.625” Dia.*.625” Dia.

Dual Output

Order Code

Custom colors available - Contact factory

*3/16 square key included


250 Series Center Drive Conveyors

96

W - .25 = BELT WIDTH

.42

1.89 *1.81

FRAME

4.446.19

54.75

D

W + .31 =FRAME WIDTH

.82

.62 DIA.3/16 KEY 1.38 SHAFT

LENGTH

W + 4.95

L

(L - D) /2 (L - D) /2

Specifications

Note: As in allindustries, technicalspecifications willchange withtechnology updates.Please contactfactory or seewww.qcindustries.comfor the most up-to-date drawings.

• Width 2” to 24”• Length 4’ to 28’• Profile 1.89” high• Drive Pulley 2.5” Diameter• Load Carrying Capacity to 630 lbs.*• Speed Range up to 360 fpm• Belt is highest point on conveyor

Overview Dimensions

*See Technical Data on page 98

Note: Conveyors 120” and under are built using a single piece frame*Dimension reflects use of MAA belt. See page 100.


FeaturesFeatures & Benefits

97

Tail Assembly Drive Assembly

Conveyor

• Low profile design provides tight product transfers and the ability to fit into space-constrainedareas

• Single piece 10-gauge steel framework is laser cut and formed to create a single-body frameconstruction, ensuring frame integrity

• Tight tolerance belting and our unique snap-out sealed tail assembly provide for a quick beltchange (less than 5 minutes) that is normally achieved without having to remove the drivepackages or side rails

• High tensile strength belts offer superior strength-to-weight ratio and are available in over 50various types

• All components in our conveyors are produced on state-of-the-art manufacturingequipment

• Multi-point belt tension is achieved through a snap-in eccentric tailassembly designed to pull through the natural elongation characteristics ofthe belt and provide quick and easy belt change capacity

• Crowned sealed tail assembly isdesigned to promote excellent belttracking and is equipped withsuperior needle bearings withseals that are filled with highperformance grease

• Thrust washers designed into thetail assembly provide axial float,which allows the assembly to move with the natural camber of the belt andprotect bearings against off-center load conditions

• Grease fitting design in the tail assembly allows for lubrication of bearingswhile the conveyor is running, resulting in zero down time duringlubrication

• Precision bearing alignment is guaranteed within the pressed tail assembly,providing optimal conditions to move the heaviest loads in low profile conveyors

• Eccentric tracking bushing allows for single point tracking control at theidler ends of the conveyor

• Straight knurl design used to prevent premature wear on the carcassof the belt and still provide superior grip to overcome start-up inertia

• Crowned sealed drive assembly is designed to promote superior belttracking, and is equipped withsuperior sealed ball bearingsthat are filled with highperformance grease

• Thrust washers designed into thedrive assembly back-flexing idlersprovide axial float, allowing theassembly to move with the naturalcamber of the belt and protectbearings against off-center loadconditions

• Grease fitting design in each bearing housing allows for lubrication ofbearings while the conveyor is running, resulting in zero down timeduring lubrication

• Precision bearing alignment is guaranteed within the drive assemblythough self-aligning bearings, providing optimal conditions to move theheaviest loads in low profile conveyors

• Threaded tracking adjustment points provide simple responsive belttracking that retain settings, even during belt removal


250 Series Center Drive Conveyors

98

Technical Data

Load Carrying Capacity - Figure 98-A

Incline/Decline Load Factors - Figure 98-B

Conveyor Friction - Figure 98-C

700

600

500

400

300

200

100

0 2 3 4 6 8 10 12 18 24

70 105 140210

280350

420

630

175

Lbs.

Conveyor Belt Width (in.)

Equ

ival

nt L

oad

Con

stan

t

Angle

2.0

1.5

1.0

0.5

0.0

Factor0

0.0 0.3 0.6 0.8 1.1 1.4 1.65 10 15 20 25 30

0.0

0.3

0.6

0.8

1.1

1.4

1.6

Conveyor Width

Frictional Load

Equ

ival

ent L

oad

300

250

200

150

100

50

02 3 4 6 8 10 12 18 24

96 104 112 128 144 160 176 224 272

96

224

272

Each of the myriad of applications that exist requires certain performancecharacteristics from the conveyor. QC Industries has developed a sizingsystem that condenses all of these parameters into a common factor, namelyequivalent load.

A conveyor application that is accumulating a 50 pound load, for example,demands the conveyor to carry more than 50 pounds. As such, we havedeveloped certain factors to add to the load that the conveyor needs to carry.

Follow the five steps below to determine the equivalent load your applicationrequires. The result will then be used to help choose the gear motorarrangement that will provide the correct torque.

Write down the equivalent load on your application data sheet (found inthe back of the catalog). The equivalent load will be needed to properlysize a gear motor for the conveyor.

Next, proceed to the next page to construct the conveyor part number.

1. Nominal Load

Equivalent Load (lbs) SUM (1-4)

Enter the total load in pounds the conveyor must carry. For example, (12)cartons weighing 10 pounds each would have a total nominal load of 120 lbs.Use Figure 98-A to cross-reference the width conveyor you desire with thenominal load you need to carry. Each conveyor width listed shows a total loadcarrying capacity for pushing and pulling applications. The 250 conveyor cancarry 35 pounds per inch of width (with the exception of a 24” wide conveyor,which can carry only 175 lbs.) Enter nominal load (in pounds) on Line One.

If the application does not have an accumulating load, enter zero on LineTwo. Otherwise, multiply the nominal load times an accumulation factor. (0.2for accumulation belts listed on page 100 and 0.3 for MAA standardurethane). Enter Accumulation Factor on Line Two.

Some applications require an incline or decline. If the application does notrequire an incline or decline enter zero on Line Three. For inclining ordeclining applications choose a factor from Figure 98-B based upon theangle of incline, then multiply that factor by the total nominal load fromLine One. The angle limit is 30 degrees. Enter result on Line Three.

**Verify Load Capacity:After adding lines one through four together, please referenceFigure 98-A to ensure that the conveyor width you desire willcarry the sum of Lines One through Three. If the sum isgreater than the load capacity listed for the width you havechosen, please choose a wider conveyor.

All conveyors have a certain amount of friction that must be added to thenominal load. To determine how much additional load must be factoredin, add (width x 8) + 80, or simply choose the value from Figure 98-C.Enter result on Line Four.

lbs.

1.

2. Accumulation 2.

3. Incline/Decline [Factor] x [Load] = 3.

4. Conveyor Friction 4.

104 112 128144

160176

STOPSTOP


How to Order

Step 4

Choose three-digit belt ordering code on page 100.

Example: 2CSBH18-096D096-ALQ-MAA250 Series Center Drive conveyor with standard construction and 1.81”powder coated frame. Conveyor measures 18” wide by 240” long with solidoutput drive pulley and standard tail pulley. The drive output shaft is in the Aposition. The conveyor has a standard urethane belt.

Step 1

Step 2

Step 3

- - -2 C S H

SeriesD

rive TypeC

onstructionFram

eFram

e StyleW

idthW

idth

Length

LengthLength

Drive LocationD

rive PulleyTail Pulley

Belt

Belt

Belt

2 = 250 C = Center Drive S = StandardB = 1.81” Powder Coat (Beige)E = 1.81” Stainless Steel H = Straight Frame

WidthsLengths*

2”3”4”6”8”

10”12”18”24”

Drive Location Drive Pulley Type Tail Pulley Type

BA*.625” Dia.Cap

Solid Output ShaftL QStandard

Step 1 Step 2 Step 3 Step 4

*Contact factory for special lengths. Lengths 120” and under are a single piece frame design

Frame Frame StyleConstructionDrive TypeSeries

Standa

rd

Standa

rd

As standard, we assemble the conveyor,track the pre-tensioned belt and qualitycheck every conveyor before we ship tothe customer. Conveyors longer than120” ship unassembled. Accessoriessuch as Motor, Stands, Mounts, andGuides are packaged separately andare shipped unassembled with theconveyor to prevent damage duringshipment. Complete assembly can beprovided upon request; please contactour factory for details.

LengthLengthLength

020304060810121824

48”60”72”96”

120”144”168”192”240”288”336”

Order CodeSSSSS000011

PPPPP467924

46792467924

80260802604

FFFFF802604

00001000011

-----------

DDDDDDDDDDD

Length

Y*.625” Dia.*.625” Dia.

Dual Output

Order Code

*3/16 square key included

Custom colors available - contact factory


250 Series Conveyors

100

High Friction BeltsA. Grey Diamond Top High AdhesionB. Green High Tack PVCC. Black Lateral Grooved High AdhesionD. Black Rough Top High Adhesion

Accumulation Belts (Low Friction)A. White FDA Fabric AccumulatorC. Black Tight Weave AccumulatorD. Grey Textured Urethane AccumulatorE. Green FDA Fabric Accumulator

Heat-Resistant BeltsA. White Silicone Heat ResistorB. White Silicone Translucent ResistorC. Blue Nitrile Heat ResistorD. White Nitrile Heat Resistor

Cut Resistant BeltsA. Standard UrethaneB. Black Dimple Top Cut ResistorC. Rugged Poly Cut Resistor

FDA BeltsA. Standard UrethaneB. Sealed Edge Standard UrethaneC. Pure White FDAD. Woven White FDAE. White FDA Urethane High AdhesionStatic Conductive BeltsA. Textured Carbon ImpregnatedB. Accumulation Static ConductiveC. Low Friction Static ConductiveD. Structured Static ConductiveTranslucent Belts

A. Green Translucent AccumulatorB. FDA Fabric Translucent AccumulatorC. Silicone Translucent Accumulator

Non-Marking BeltsA. Felt Topped Product ProtectorB. Fabric Topped Product ProtectorC. Cotton Topped Product ProtectorD. Black Elastomer Product Protector

Color Contrasting BeltsA. Gray Textured ContrasterB. Smooth Green Urethane ContrasterC. Dark Green PVC ContrasterD. Light Blue Urethane ContrasterE. Smooth Black PVC Contraster

Release Properties BeltsA. Beige Silicone Product ReleaseB. White PVC Product ReleaseC. Textured Silicone Product ReleaseD. Smooth Habilene Product ReleaseE. Smooth Silicone Product ReleaseSpecialty/Profile BeltsA. Negative Pyramid Profile

Chemical Resistant BeltsDue to the broad spectrum of chemicals and percentages of chemical mixtures, QC Industries offers belt selection assistance in chemical application circumstances. Ourapplication specialists will help determine which belt is best suited to withstand the chemicals present as well as the entire scope of the application parameters. This approachdelivers the best possible product for the application.

FAAFABFADFAF

AAAAACAADAAE

HAAHABHADHAE

IABIACIAD

EAAEABEACEAD

UAAUABUACUADUAE

TAATABTAC

PAAPABPACPADPAE

NAANABNACNAD

RAARABRACRADRAE

SAD

SnakeskinMatte

Longitudinal GrooveRough Top

FabricFabric

TexturedFabric

Fine TextureFabric

Coarse StructureSmooth

SmoothDimple TopStructured

SmoothSmooth, Sealed Edge

MatteSmoothSmooth

TexturedRough Texture

SmoothStructured

TexturedFabric

Textured

TexturedSmoothMatteMatte

Smooth

SmoothMatte, SmoothFine Texture

SmoothTextured

Textured

FeltFabricFabricFelt

PVCPVC Soft

PVCPVC

UrethaneUrethane ImpregnatedUrethane ImpregnatedUrethane Impregnated

SiliconeSilicone Impregnated

Nitrile RubberNitrile Rubber

UrethaneHard UrethaneNitrile Rubber

UrethaneUrethaneUrethane

Urethane ImpregnatedUrethane

Urethane ImpregnatedNitrile Rubber

UrethaneNBR Impregnated Fleece

Impregnated PUUrethane Impregnated

Silicone

PVCUrethane

PVCUrethane

PVC

FeltSpun Polyester

CottonPolyester

SiliconeNon-Stick PVC

SiliconeHabileneSilicone

Urethane

Light GreyDark Green

BlackBlack

WhiteBlack

Light GreyDark Green

WhiteWhiteBlueWhite

WhiteBlackBlack

WhiteWhiteWhite

TranslucentWhite

GreyGreen

Dark GreenLight Blue

Black

BlackBlackBlackBlack

Light GreenTranslucentTranslucent

BeigeWhiteWhiteWhiteWhite

White

WhiteWhite

Natural WhiteBlack

NONONONO

HIGHHIGHHIGHHIGH

212212194212

176176158176

NOYESYESYES

0.1030.1450.0830.185

YESNONOYES

NONONONO

YESNONO

YESYESYESYESYES

NONONONO

YESYESYES

NOYESNOYESNO

YESYESYESNO

YESYESNOYESYES

YES

VERY LOWVERY LOWVERY LOWVERY LOW

MEDLOWMEDMED

LOWHIGHMED

LOWLOWLOWMEDHIGH

MEDHIGHLOWMED

VERY LOWVERY LOWVERY LOW

MEDLOWMEDMEDMED

MEDMEDMEDMED

HIGHLOWMEDMEDLOW

MED

212248140175

356356300300

212248176

212212230248176

212212158176

175248176

158176212212212

175175175302

212

212194356176176

176212140175

356356212212

176212176

176176194212176

176212158176

175212176

158176176176176

176158356176176

176

175175175248

YESNOYESYES

YESYESYESYES

YESYESYES

0.0540.0510.0600.054

0.0590.0510.0790.067

0.0750.0830.100

YESYESYESYESYES

NONONO

YESYESYESYESNO

NONONOYES

YESYESYESYESNO

YES

0.0750.0750.0550.0470.050

0.0630.0800.0400.100

0.0230.0240.040

0.0600.0500.0750.0630.071

0.0700.0670.0720.098

0.0720.0590.0590.0900.040

0.078

Top

Surfa

ce D

escr

iptio

n

Top

Surfa

ce M

ater

ial

Belt

Colo

r

FDA

Tops

ide

Coef

ficie

ntof

Fric

tion

(CoF

)Sh

ort T

erm

Par

tM

ax T

empe

ratu

re (°

F)

Max

. Am

bint

Ope

ratin

gTe

mpe

ratu

re (°

F)An

ti-St

atic

Aver

age

Belt

Thic

knes

s (in

ches

)

Belt

Orde

ring

Code

Belt Selection Guide

Multi-Purpose BeltsA. Standard UrethaneB. Option #1-Sealed Edge Standard UrethaneC. Option #3-Perforated Belt

MAAMABMAD

SmoothSmooth, Sealed EdgeSmooth, Perforations

UrethaneUrethaneUrethane

WhiteWhiteWhite

YESYESYES

LOWLOWLOW

212212212

176176176

YESYESYES

0.0750.0750.075

eeee

104

104

105

105

Specifications subject to change - consult factory


QC Industries offers conveyor belting for awide variety of applications and industries.These pages cover a number of the morepopular belts we have provided through theyears. These belts have all been tested at QCIndustries and offer a compatible fit to the 250

Series conveyors. If you have a specific needthat is not covered on these pages, pleasecontact one of our sales engineers directly atthe factory to discuss your applicationparameters.

Chemical Resistant BeltsDue to the wide variety of chemical and percentages of chemical mixtures, QC Industries offers belt selection assistance in these application circumstances. Our applicationspecialists will help determine which belt is best suited to withstand not only the chemicals present, but the entire scope of the application parameters. This approachdelivers the best possible product for the application.

To Order With Conveyor:Please use the three-digit QC belt codenumber for conveyor ordering on pages95 and 99.

Multi-Purpose Belts

High-Friction Belts

Accumulation Belts (Low Friction)

Cut-Resistant Belts

Heat-Resistant Belts

FDA/USDA Belts

Static Conductive Belts

Translucent Belts

Color Contrasting Belts

Non-Marking Belts

Release Properties Belts

Specialty/Profile Belts

MAB

FAA

FAB

FAD

FAF

AAAAAC

AAD

HAA

IAB IACIAD

UAA

EAA

UAB

EABEAC

UACUAD

UAE

EAD

TAA

TAB

TAC

PAAPAB

PACPAD

PAE

NAANAB

NACNAD

RAARAB

RACRAD

RAE

SAD

HAB

MAA

QUICK SHIP! MAD

AAE

HADHAE

250 Series Side & Guide Rails

Note 1: W = nominal belt width in inches * Dimension reflects use of standard urethane belt (MAA) see page 100Note 2: All rails are sold in setsNote 3: Side Rails do not run the full length of conveyor. They are indented 1 11/16” from either end

Custom fixed and flared side rails are available. For heights, consult factory

250-0153 pictured

.46 *

2.35

W - .19

W + 1.06

Aluminum extruded 1/3” high sideswith wear strip

W + 1.06

W + .06

2.22

.33 *

Aluminum extruded 1/3” high sides1/3” Side Rails

To Order:Fill in the last three digits of the partnumber with the nominal conveyorlength in inches.

Ex. 250-0153-048 (Center or End Drive Rail)



Part No. 250-0153-Part No. 250-0170-

250-0178 pictured

W + 1.19

W - .19

1.03 * .88

2.912.03

Aluminum extruded 1” high sideswith wear strip

W + .06

W + 1.19

.93 * .78

2.812.03

Aluminum extruded 1” high sides1” Side Rails





Part No. 250-0174- Part No. 250-0178-

250-0215 pictured

2.03

1.90

W + 1.19

2.05 *

3.93

W - .18

Aluminum extruded 2” high sideswith wear strip

W + .06

W + 1.19

1.93 * 1.78

3.81

2.03

Aluminum extruded 2” high sides2” Side Rails





Part No. 250-0215- Part No. 250-0216-


Fixed Side Rails


Adjustable Guide Rails

103

2” High 2-Axis Adjustable Guides

W + 9.12 MAX

W + 2.81

4.34

3.00ADJ.

W - .25 MAX.

3.25 MAX. *1.99 MIN. *

W + 2.81

W + 9.12 MAX.

W - .10 MAX.3.00

ADJ.

2.50 MAX. *1.13 MIN. *

1” High 2-Axis Adjustable GuidesPart No. 250-0281-

W + 2.81

W + 9.12 MAX.

4.34

W - .38 MAX.3.00

ADJ.

5.25 MAX. *3.00 MIN. *

3” High 2-Axis Adjustable Guides

W + 1.42

W - 1.21

3.281.62 MAX. *1.03 MIN. *

1” High Indented Guide AssemblyPart No. 250-0219-

3.94

W + 1.57

W - 1.21

2.40 MAX. *2.13 MIN. *


4.92

3.03 *

W + 1.57

W - 1.31


2-Axis Adjustable Guides250-0281-048-T pictured

Indented Guides250-0219 pictured

To Order:Fill in the last three digits of part number with the nominallength of the conveyor. Choose a set screw adjustment or athumb wheel adjustment mechanism by indicating (S) for setscrew and (T) for thumb wheel at the end of the part number.

Example 250-0281-120 -T1” adjustable guide rail with wear strip and thumb wheeladjustment for a 120” long conveyor

The 2-Axis Adjustable Guides are designed to guide theproduct being conveyed. The rails can adjust vertically andhorizontally, offering the end user the ultimate in flexibility.Choose from a set screw or thumb wheel adjustment. Thethumb wheel is shown in the above picture and is ideal forquick adjustments, because no tools are required.

To Order:Fill in the last three digits of the part number with the nominalconveyor length in inches.

Example 250-0281-1201” adustable guide rail with wear strip for a 120” longconveyor

- Part No. 250-0282- -

Part No. 250-0283- -

*Dimension reflects use of MAA belt. See page 100


250 Series Automation Accessories

104

To Order:

LD

Conveyor Length (in inches)

Conveyor Width (in inches)

# of Rails (1, 2, 3, etc)

Rail Clearance Height (2” or 3”)

# of Lanes (2,3,4 etc)Mounting Type (F - Frame or T - Tee slot)

Construction (S - Standard)

ExampleLD-2-08144-12FS2” Lane Divider for 8” wide 144” longconveyor. One rail with two lanesmounted to the conveyor frameLane Dividers Lane Dividers

For part number see box to right

LANES

RAILS

RAIL CLEARANCE 2" OR 3"

S

90O Transfer Plate

Conveyor Width Part No.

125-0230-02125-0230-03125-0230-04125-0230-06125-0230-08125-0230-10125-0230-12125-0230-18125-0230-24

2 in.3 in.4 in.6 in.8 in.10 in.12 in.18 in.24 in.

Note 1: Transfer plates are not intendedfor use with high friction belts.Note 2: Discharge conveyor must bepushingNote 3: Customer to drill screw holes tomount plate

Conveyor Width Part No.

125-0220-02125-0220-03125-0220-04125-0220-06125-0220-08125-0220-10125-0220-12125-0220-18125-0220-24

2 in.3 in.4 in.6 in.8 in.10 in.12 in.18 in.24 in.

Inline Transfer Plate

Note:Transfer plates are not intended for usewith high friction belts

Adjustable Stops

To Order:

1. Select an adjustable stop for 1”sides, 2” sides, or single tee slot(See page 102)

2. Using the chart below, fill in thepart number using the nominal widthof the conveyor for the last two digitsof the part number

Example: 125-0232-04End Stop for a 4” wide conveyor that has1” aluminum side rails

1” Sides2” SidesSingle Tee Slot

125-0232-WW125-0234-WW125-0233-WW

Part No.

Adjustable Diverters

To Order:Part No. 125-0250-000

Note:

The adjustable diverter comes with a5’ piece of UHMW rail and (2)mounting assemblies that the usercan utilize to help orient the productaround a 90O transfer.


Standard Mounts Note:These mounts are intended for surface mounting only. The 250 stands do notrequire a conveyor mount when ordering stands on pages 106 & 107.

To Order:Frame Mounted version attachesdirectly to the conveyor frame. Theframe has mounting holes every 3”.

Part No. 125-0181-04 (Frame)*

Notes:Brackets are universal and can work on either side of the conveyor.

W + 1.71

W + 1.09 MAX.W + .57 MIN.

1.25.135

W + 1.46

3.06

.34 DIA..22 DIA.

1.32

.88.59

.31

3.50

.38SLOT

1.32

1.15

.41

.13

2.06 *

Universal Raised Side Mount

W + 1.46

W + 1.71

W + 1.09 MAX.W + .57 MIN.

.135

1.25

.22 DIA. .34 DIA.

3.50

.38SLOT

4.81

3.07

.88.59

.31

3.10

1.53

.13 5.28 *

To Order:Frame Mounted version attachesdirectly to the conveyor frame. Theframe has mounting holes every 3”.

Part No. 125-0182-04 (Frame)*

Notes:Brackets are universal and can work on either side of the conveyor.

Tee Mount

Notes:Brackets are universal and can work on either side of the conveyor and mountsthe conveyor to a flat surface.

To Order:

Attaches directly to the conveyorframe. The frame has mounting holesevery 3”.

Part No. 125-0010-00*

5/16 DIA.THRU HOLE

.135

W + 2.00

W + 1.37

2.04 *

1.56

4.00

3.00

.66

.22 1.00

1.60

Universal Bottom Mount

Notes:Bottom mount can attach conveyor to a horizontal or vertical surface.Cannot be used with high adhesion belts.

5/16-18SET SCREW

.257 DIA.THRU HOLE

11/32 DIA.

2.89 *

W - 1.50

W + 1.50

W - .75 W + 1.00

.43

.63

1.25 .16 .84

To Order:Attaches directly to the underside ofthe conveyor frame. To order, use thepart number below and fill in thenominal conveyor width in inches forthe last two digits.

Part No. 125-0011-WW *

Universal Adjustable Side Mount

125-0182-04 pictured

*Part No. denotes one bracket andnecessary hardware




Example: 125-0011-04*Universal Bottom mount for a 4” wideconveyor

125-0181-04 pictured

*Dimension reflects use of MAA belt. See pages 100-101.


250 Series Stands

106

NOTE: There is a 3” overall height adjustment with feet

NOTE: All applications will require the end user to properly lag stands and ensure stability. Because every application and installation is different, thefunctionality and performance of the supports depend on the end user. QC Industries can aid in determining the supports your application requires.

Part No.125-0074-036 (Qty 1)125-0074-036-SET (Qty 4)The Swivel-In Tee Nut is ideal formounting brackets to analuminum stand, and allows quickmounting location changes.1/4 - 20 thread in Tee-Nut is providedfor attaching accessories

To order:

Swivel-In T Nut

To order:Aluminum Cross Ties

Example:125-0235-024

Part No.125 - 0235 -

Cross Ties - Available LengthsLLL

Enter length of cross ties needed into the “LLL”section above. A quantity of one includes (2) crossties. Note: Cross ties require customer to cut tolength because of stand placement variations.

Inches24”36”48”60”72”96”

120”144”

LLL024036048060072096120144

Part No. 125-0122-04Swivel locking casterOrder (2) per standCasters can be added to eitheraluminum or steel stands. Swivellocking casters increase standheight by 5.50”.Casters should only be used withstands that are 1/3 as wide asthey are tall.

Casters are not recommended onmulti-frame conveyors.

To order:

Casters

To be used in conjunction with the aluminum standsat the top of the page. See opposing page fortypical layouts

WW

H1 - H2

Stand Height Range: H1- H2 (in inches)

Stand Widths-WW (nominal conveyor width in inches)

06 - 0909 - 1212 - 1515 - 1818 - 2121 - 2424 - 2727 - 3030 - 33

33 - 3636 - 3939 - 4242 - 4545 - 4848 - 5151 - 5454 - 5757 - 60

02 03 04 06 08 10 12 18 24

H1 - H2H1 - H2

See the next page for table of part numbers

NOTE: No additional mounts are required. The mounts areincluded with the stand but are specific to where the stand isattached to the conveyor. See opposing page.

NOTE: Conveyors 4” wide and under will have the standframework on the outside of the conveyor; and the minimumheight range is 12 - 15 inches

To order:Aluminum Exact Width Conveyor Stands

There are three different stand types.


To Order:1) Choose the height rangefrom the left and enter intoH1 & H2 section of the partnumber

2) Enter the conveyor widthinto the WW section

3) If the conveyor is over120” in length, it will beconstructed in sections.Those sections are denotedon the conveyor orderingpage (pg. 95 or 99). Place astand at each frame joint.Denote those stands byadding the suffix FJ to thestand part number.

4) End drive 250’s require astand at the drive. Denotethis stand by adding thesuffix DS to the stand partnumber.

End Drive Typical Stand Layout

Center Drive Typical Stand Layout

Drive Support Stand

Prefix

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

0182DS-

H1-H2*

12-15

15-18

18-21

21-24

24-27

27-30

30-33

33-36

36-39

39-42

42-45

45-48

48-51

51-54

54-57

57-60

WW**

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

Frame Joint Stand

Prefix

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

0182FJ-

H1-H2*

06-09

09-12

12-15

15-18

18-21

21-24

24-27

27-30

30-33

33-36

36-39

39-42

42-45

45-48

48-51

51-54

54-57

57-60

WW**

see below¹

see below¹

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

NOTE: All applications will require the end user to properly lag stands and ensure stability. Because every application and installation is different, thefunctionality and performance of the supports depend on the end user. QC Industries can aid in determining the supports your application requires.

NOTE: The conveyor profile adds 1.89” to the overall height

03 04 06 08 10 12 18 24

Example: 0182-27-30-10

Example: 0182FJ-27-30-10

Example: 0182DS-27-30-10

Frame Joint Stand

Drive Support Stand

Example: 0182DS-33-36-12Example: 0182FJ-33-36-12Example: 0182-33-36-12

Frame Joint Stand Frame Joint Stand

Example: 0182-33-36-18 Example: 0182FJ-33-36-18 Example: 0182-33-36-18

* Conveyor adds 1.89” to theoverall height

Prefix

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

0182-

Aluminum Exact Width Stand

H1-H2*

03-06

06-09

09-12

12-15

15-18

18-21

21-24

24-27

27-30

30-33

33-36

36-39

39-42

42-45

45-48

48-51

51-54

54-57

57-60

WW**

see below¹

see below¹

see below¹

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

see below

02

**WW (Conveyor Width)

¹Not compatible with the followingconveyor widths: 2”, 3”, 4”

250 Series Drives


Service Factor - Chart 108-A

Serv

ice

Fact

or

5 10 7020 30 40 50 60

Drive Sizing Technical Data

The equivalent load was determined in the conveyor technical data pages (pages 94 & 98). To choose a gear motor combination that works bestfor the application, the next step is to convert that equivalent load into the torque required and size a drive based upon its use. The user mustknow the belt speed (in feet per minute), service factor (determined below), and the duty cycle of the application. The steps below guide the userthrough this process. These steps will utimately compare the torque required to move the load on the conveyor (Required Conveyor DriveTorque) and the torque the drive train is capable of producing (Supplied Drive Train Torque).

1. Calculate Required Conveyor Drive Torque (RCDT)

Enter the equivalent load determined on page 94 or 98. Divide this number by 2. The resultequals the torque required for the application, or the required conveyor drive torque (RCDT). Enter RCDT on Line One.

Choose the belt speed from one of the following pages to write down the drive train torque (DTT) for theselected speed. Please note that there are two gearbox types listed; standard and high capacity, for each speed.Enter the drive train torque on Line Two.

Use Chart 108-A below, based upon the hours of operation per day as well as starts and stops per hour. Enterthe result on Line Three.

Divide the drive train torque (DTT) from #2 by the service factor (SF) from #3. This result equals the supplieddrive train torque (SDTT). Enter the result on Line Four.

Compare Line 4 (the supplied drive train torque[SDTT]) to Line 1 (the required conveyor drive torque[RCDT]). If the SDTT is equal to or greater than RCDT,then you have selected the proper drive. SDTT >RCDT. If not, then:

A) Slow down the belt speedB) Choose high capacity gearboxC) Choose a wider conveyorD) Consult factory

Proceed to the next page for instructions on how touse the remaining drive pages.

1.

2. Select Belt Speed & Enter Drive Train Torque (DTT) 2.

3. Enter Service Factor (SF) 3.

4. Calculate Supplied Drive Train Torque (SDTT) 4.

5. Determine Functionality

Starts and Stops per Hour

Hours of Operation per Day

1.8

1.7

1.6

1.5

1.4

1.4

1.3

1.2

1.1

1.0

80 90 100

24 16 8 2

Example:

Equivalent load = 150 (per conveyor technical data page)150 / 2 = 75 (RCDT)30 FPM (From page 111 - end drive)169 inch lbs. of torque (DTT) (Standard capacity gearbox)8 hours per day with no starts and stops (Service Factor is 1.2)169 / 1.2 = 140 inch lbs. (SDTT)

RCDT = 75SDTT = 140

140 75 (Gearmotor assembly will provide adequate torque)

Example:

Equivalent load = 250 (per conveyor technical data page)250 / 2 = 125 (RCDT)100 FPM (From page 113 - center drive)181 inch lbs. of torque (DTT) (High Capacity Gearbox)16 hours per day with (10) starts and stops (Service Factor is 1.5)181 / 1.5 = 121 inch lbs. (SDTT)

RCDT = 125SDTT = 121

121 < 125 (Gearmotor assembly will not provide adequate torque)

2.1

2.0

1.9

1.8

1.7

1.6

1.5

1.4

1.3

1.2

Factor


How to Use the Following Pages

The following pages contain information on types and locations of available QC drives, presented in a clear, concise manner.Simply follow the two-page spread from left to right, and note the steps listed here.

Voltage

Step 1:Choose an end orcenter drive (end drivepages 110 & 111,center drive pages 112& 113)

Step 2:Choose mountingarrangement & drivelocation

Step 3:Choose a speed

Step 4:Run drive sizingcalculations listed onpage 108

Step 5:Choose standard orhigh capacity gearbox.Note: Each speed hastwo rows. The top rowis a standard capacitygearbox, and thebottom is a highcapacity gearbox.Some speed andgearbox selections willhave two differenthorsepower motors.

Step 6:Choose voltagerequirements

Step 7:Put together two partnumbers, motormounting package andmotor by following fromleft to right

Step 3

Step 5

Sizing Information Mounting Part Number Motor Part No. Motor Information

Ratio

50

40

30

Voltage

1,3,V, D-

1,3,V, D-

1,3,V, D-

Prefix

16

16

16

GMtr.Sprocket Belt/ChainGearbox

SizePosition*MountingPrefixConv

SprocketGearboxHand

G or J

G or J

G or J

FPM* HP

1/6

1/6

1/6

Face

42C

42C

42C

Heavy Duty Electric - Fixed or Variable Speed - End Drive

115/230Amp

3.6/1.9

3.6/1.9

3.6/1.9

230/460Amp1.3/.6

1.3/.6

1.3/.6

DCAmp1.7

1.7

1.7

15

20

25

30

40

50

60

75

80

90

100

110

115

120

125

150

1853171862592043211692661442871703591412971703711603491403078618111825711024071150102224128253120

Torque (DTT)Inch Lbs.

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

G

0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

22

22

22

25

22

22

25

22

22

25

32

28

28

34

30

22

34

32

34

32

32

34

32

34

32

32

25

30

28

22

28

34

162516332550255033753375337525503375337525503375501H50

1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-13V D-

303020201515151510101010101015151010101015151010050505

G or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or J

1/61/41/61/31/41/21/41/21/33/41/33/41/33/41/41/21/33/41/33/41/41/21/33/41/21

1/2

3.6/1.94.6/2.63.6/1.97.2/3.64.6/2.68.8/4.44.6/2.68.8/4.47.2/3.610.6/5.37.2/3.610.6/5.37.2/3.610.6/5.34.6/2.68.8/4.47.2/3.610.6/5.37.2/3.610.6/5.34.6/2.68.8/4.47.2/3.610.6/5.38.8/4.412.4/6.28 8/4 4

1.3/.61.3/.61.3/.61.6/.81.3/.62.0/1.01.3/.62.0/1.01.6/.83/1.51.6/.83/1.51.6/.83/1.51.3/.62.0/1.01.6/.83/1.51.6/.83/1.51.3/.62.0/1.01.6/.83/1.5

2.0/1.03.4/1.72 0/1 0

1.72.51.73.52.55

2.55

3.57.63.57.63.57.62.55

3.57.63.57.62.55

3.57.65105

42C42C42C42C42C56C42C56C42C56C42C56C42C56C42C56C42C56C42C56C42C56C42C56C56C56C56C

Example: M2-C1G0-8M2234 Example: 253-15G Voltage

Step 6

Speed

Torque

SizingInfo

DriveLocation

Step 2


250 Series


*Speeds Vary +/- 4 FPM *See drive position chart

Mounting Part Number Example:M2-E3J3-8M3225 (End Mounting Pkg w/high capacity gearbox)

1. ALL above gearmotors are UL and CSA approved2. Torque values are based upon start-up torque3. Inverter duty variable frequency rated motors are available in 1/2, 3/4, and 1 HP. Add an ID to the end of the part number.4. Please note that all inverter duty motors have a non-removable foot mount on them

Notes:

Ratio

50

40

30

Voltage

1,3,V, D-

1,3,V, D-

1,3,V, D-

Prefix

16

16

16

GMtr.Sprocket Belt/ChainGearbox


SprocketGearboxHand

G or J

G or J

G or J

FPM* HP

1/6

1/6

1/6

Face

42C

42C

42C

Motor Part No. Example:1H3-05J (230/460VAC 1HP Gearmotor@300 FPM)

Heavy Duty Electric - Fixed or Variable Speed - End Drive

115/230Amp

3.6/1.9

3.6/1.9

3.6/1.9

230/460Amp1.3/.6

1.3/.6

1.3/.6

DCAmp1.7

1.7

1.7

15

20

25

30

40

50

60

75

80

90

100

110

115

120

125

150

160

180

220

230

250

300

340

360

1853171862592043211692661442871703591412971703711603491403078618111825711024071150102224128253120239106210881768316477153641285711353106


M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

E

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

22

22

22

25

22

22

25

22

22

25

32

28

28

34

30

22

22

25

28

28

30

32

32

34

34

32

34

32

32

34

32

34

32

32

25

30

28

22

28

34

32

32

30

28

28

25

22

22

162516332550255033753375337525503375337525503375501H501H501H501H501H501H501H501H501H

1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-

303020201515151510101010101015151010101015151010050505050505050505050505050505050505

G or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or JG or J

1/61/41/61/31/41/21/41/21/33/41/33/41/33/41/41/21/33/41/33/41/41/21/33/41/21

1/21

1/21

1/21

1/21

1/21

1/21

1/21

1/21

3.6/1.94.6/2.63.6/1.97.2/3.64.6/2.68.8/4.44.6/2.68.8/4.47.2/3.610.6/5.37.2/3.610.6/5.37.2/3.610.6/5.34.6/2.68.8/4.47.2/3.610.6/5.37.2/3.610.6/5.34.6/2.68.8/4.47.2/3.610.6/5.38.8/4.412.4/6.28.8/4.412.4/6.28.8/4.412.4/6.28.8/4.412.4/6.28.8/4.412.4/6.28.8/4.412.4/6.28.8/4.412.4/6.28.8/4.412.4/6.28.8/4.412.4/6.2

1.3/.61.3/.61.3/.61.6/.81.3/.62.0/1.01.3/.62.0/1.01.6/.83/1.51.6/.83/1.51.6/.83/1.51.3/.62.0/1.01.6/.83/1.51.6/.83/1.51.3/.62.0/1.01.6/.83/1.5

2.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72/0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.7

1.72.51.73.52.55

2.55

3.57.63.57.63.57.62.55

3.57.63.57.62.55

3.57.6510510510510510510510510510

42C42C42C42C42C56C42C56C42C56C42C56C42C56C42C56C42C56C42C56C42C56C42C56C56C56C56C56C56C56C56C56C56C56C56C56C56C56C56C56C56C56C


115 VAC 1 PH230/460 VAC 3 PH90 VDC w/controller90 VDC w/o controller

Voltage KeyFor optional AC controls, see p. 38For optional AC controls, see p. 38See controller on p. 38Customer to supply controller

13VD

See Drive Accessories pages (p. 114)for optional controllers, motor starters,e-stops, cords, switches, and plugs


250 Series End Drive

110

A0A3

OB0OB3

-.04 .78

3.6410.94

//

1.89

C0C3

13.34

Drive Location1G

3J1G

3J

End Drive

A0 11.39 10.48 11.38 12.38 12.41 12.31 12.17 12.40 13.27 13.85 13.22 15.84 14.08

161 163 16V 251 253 25V 331 333 33V 501 503 50V 503ID 751 753 75V 753ID 1001 1003 100V 1003ID

A3 12.18 12.18 12.19 13.26 13.26 13.13 13.26 13.26 14.06 13.85 13.22 15.84 14.08 15.19 13.26 15.63 13.50 15.19 14.19 16.51 13.76

B0 5.20 4.69 4.98 5.19 5.20 4.99 6.20 5.20 5.01 6.15 6.19 4.98 7.23

B3 6.78 6.78 4.68 6.19 6.19 4.68 6.19 6.19 4.68 6.15 6.19 4.98 7.23 7.19 6.19 6.13 6.76 7.19 7.19 6.13 8.18

Note:

If your application requires a standardcapacity gearbox, use the A0, B0, or C0dimensions. If it uses a high capacitygearbox, use the A3, B3, C3 dimensions.

Reference these drawings and the tablebelow

Motor Dimension Chart

C0 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82

C3 6.56 6.56 6.56 6.56 6.56 6.56 6.19 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56

Step 1

115VAC 1 PH

230/460 VAC 3 PH

90 VDC w/controller

90 VDC w/o controller

Voltage Key

1

3

V

D


250 Series End Drive

110

A0 A3

B0 DIA.B3 DIA.

D0 D3

10.94

3.64

1.89 *

7.83 C0 C3

13.34

Drive Location1G

3J1G

3J

End Drive

A0 11.39 10.48 11.38 12.38 12.41 12.31 12.17 12.40 13.27 13.85 13.22 15.84 14.08

161 163 16V 251 253 25V 331 333 33V 501 503 50V 503ID 751 753 75V 753ID 1H1 1H3 1HV 1H3ID

A3 12.18 12.18 12.19 13.26 13.26 13.13 13.26 13.26 14.06 13.85 13.22 15.84 14.08 15.19 13.26 15.63 13.50 15.19 14.19 16.51 13.76

B0 5.20 4.69 4.98 5.19 5.20 4.99 6.20 5.20 5.01 6.15 6.19 4.98 7.23

B3 6.78 6.78 4.68 6.19 6.19 4.68 6.19 6.19 4.68 6.15 6.19 4.98 7.23 7.19 6.19 6.13 6.76 7.19 7.19 6.13 8.18

Note:

If your application requires a standardcapacity gearbox, use the A0, B0, C0, andD0 dimensions. If it uses a high capacitygearbox, use the A3, B3, C3, and D3dimensions.



C0 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82

C3 6.56 6.56 6.56 6.56 6.56 6.56 6.19 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56

D0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

D3 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78



*Speeds Vary up to +/- 4 FPM *See Drive Location chart

Mounting Part Number Example:M2-C3J3-8M3225 (250 Mounting Pkg w/high capacity gearbox)

1. ALL above gearmotors are UL and CSA approved2. Torque values are based upon running torque3. Inverter duty variable frequency rated motors are available in 1/2, 3/4, and 1 HP. Add an ID to the end of the part number.4. Please note that all inverter duty motors have a non-removable foot mount on them

Notes:

Ratio505040403030

Voltage1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-

Prefix

161616161616

GMtr.Sprocket BeltGearbox


SprocketGearbox

HandG or J

G3 or J3G or J

G3 or J3G or J

G3 or J3

FPM* HP1/61/61/61/61/61/6

Motor Part No. Example:1H3-05J3 (230/460VAC 1HP Gearmotor@300 FPM)

Heavy Duty Electric - Fixed or Variable Speed - 250 Drive

115/230Amp

3.6/1.93.6/1.93.6/1.93.6/1.93.6/1.93.6/1.9

230/460Amp

1.3/0.61.3/0.61.3/0.61.3/0.61.3/0.61.3/0.6

DCAmp1.71.71.71.71.71.7

15

20

25

30

40

50

60

75

80

90

100

110

115

120

125

150

160

180

220

230

250

300

340

360

1853171862592043211692661442871703591412971703711603491403078618111825711024071150102224128253120239106210881768316477153641285711353106


M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

22

22

22

25

22

22

25

22

22

25

32

28

28

34

30

22

22

25

28

28

30

32

32

34

34

32

34

32

32

34

32

34

32

32

25

30

28

22

28

34

32

32

30

28

28

25

22

22

162516332550255033753375337525503375337525503375501H501H501H501H501H501H501H501H501H


303020201515151510101010101015151010101015151010050505050505050505050505050505050505

G or JG3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3

1/61/41/61/31/41/21/41/21/33/41/33/41/33/41/41/21/33/41/33/41/41/21/33/41/21

1/21

1/21

1/21

1/21

1/21

1/21

1/21

1/21





13VD

See Drive Accessories (pages 114-115)for optional controllers, motor starters,e-stops, cords, switches, and plugs

111

Face425642564256

1.3/0.62.1/1.01.3/0.61.5/0.72.1/1.02.0/1.02.1/1.02.0/1.01.5/0.7

1.11.5/0.7

1.11.5/0.7

1.12.1/1.02.0/1.01.5/0.7

1.11.5/0.7

1.12.1/1.02.0/1.01.5/0.7

1.12.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.7

1.74.81.73.24.85

4.85

3.27.63.27.63.27.64.85

3.27.63.27.64.85

3.27.6510510510510510510510510510

3.6/1.97.4/3.73.6/1.95.2/2.87.4/3.78.8/4.47.4/3.78.8/4.45.2/2.810.8/5.45.2/2.810.8/5.45.2/2.810.8/5.47.4/3.78.8/4.45.2/2.810.8/5.45.2/2.810.8/5.47.4/3.78.8/4.45.2/2.810.8/5.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.4


250 Series Center Drive

112

Center Drive

A0 A3

B0 DIA.B3 DIA.

D0 D3

10.94

3.64

1.89 *

7.83 C0 C3

13.34

Drive Location

3J1G

Note:

If your application requires a standardcapacity gearbox, use the A0, B0, C0, andD0 dimensions. If it uses a high capacitygearbox, use the A3, B3, C3, and D3dimensions.


A0 11.39 10.48 11.38 12.38 12.41 12.31 12.17 12.40 13.27 13.85 13.22 15.84 14.08

161 163 16V 251 253 25V 331 333 33V 501 503 50V 503ID 751 753 75V 753ID 1H1 1H3 1HV 1H3ID

A3 12.18 12.18 12.19 13.26 13.26 13.13 13.26 13.26 14.06 13.85 13.22 15.84 14.08 15.19 13.26 15.63 13.50 15.19 14.19 16.51 13.76

B0 5.20 4.69 4.98 5.19 5.20 4.99 6.20 5.20 5.01 6.15 6.19 4.98 7.23

B3 6.78 6.78 4.68 6.19 6.19 4.68 6.19 6.19 4.68 6.15 6.19 4.98 7.23 7.19 6.19 6.13 6.76 7.19 7.19 6.13 8.18


C0 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82 5.82

C3 6.56 6.56 6.56 6.56 6.56 6.56 6.19 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56 6.56

D0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

D3 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78 .78



*Speeds Vary up to +/- 4 FPM *See Drive Location chart

Mounting Part Number Example:M2-C3J3-8M3225 (250 Mounting Pkg w/high capacity gearbox)

1. ALL above gearmotors are UL and CSA approved2. Torque values are based upon running torque3. Inverter duty variable frequency rated motors are available in 1/2, 3/4, and 1 HP. Add an ID to the end of the part number.4. Please note that all inverter duty motors have a non-removable foot mount on them

Notes:

Ratio505040403030

Voltage1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-1,3,V, D-

Prefix

161616161616

GMtr.Sprocket BeltGearbox


SprocketGearbox

HandG or J

G3 or J3G or J

G3 or J3G or J

G3 or J3

FPM* HP1/61/61/61/61/61/6

Motor Part No. Example:1H3-05J3 (230/460VAC 1HP Gearmotor@300 FPM)

Heavy Duty Electric - Fixed or Variable Speed - 250 Drive

115/230Amp

3.6/1.93.6/1.93.6/1.93.6/1.93.6/1.93.6/1.9

230/460Amp1.3/.61.3/.61.3/.61.3/.61.3/.61.3/.6

DCAmp1.71.71.71.71.71.7

15

20

25

30

40

50

60

75

80

90

100

110

115

120

125

150

160

180

220

230

250

300

340

360

1853171862592043211692661442871703591412971703711603491403078618111825711024071150102224128253120239106210881768316477153641285711353106


M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

M2-

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

C

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

1G or 3J

0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-0-3-

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

8M

22

22

22

25

22

22

25

22

22

25

32

28

28

34

30

22

22

25

28

28

30

32

32

34

34

32

34

32

32

34

32

34

32

32

25

30

28

22

28

34

32

32

30

28

28

25

22

22

162516332550255033753375337525503375337525503375501H501H501H501H501H501H501H501H501H


303020201515151510101010101015151010101015151010050505050505050505050505050505050505

G or JG3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3G or J

G3 or J3

1/61/41/61/31/41/21/41/21/33/41/33/41/33/41/41/21/33/41/33/41/41/21/33/41/21

1/21

1/21

1/21

1/21

1/21

1/21

1/21

1/21

3.6/1.97.4/3.73.6/1.95.2/2.87.4/3.78.8/4.47.4/3.78.8/4.45.2/2.810.8/5.45.2/2.810.8/5.45.2/2.810.8/5.47.4/3.78.8/4.45.2/2.810.8/5.45.2/2.810.8/5.47.4/3.78.8/4.45.2/2.810.8/5.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.48.8/4.42.8/1.4

1.3/0.62.1/1.01.3/0.61.5/0.72.1/1.02.0/1.02.1/1.02.0/1.01.5/0.7

1.11.5/0.7

1.11.5/0.7

1.12.1/1.02.0/1.01.5/0.7

1.11.5/0.7

1.12.1/1.02.0/1.01.5/0.7

1.12.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.72.0/1.03.4/1.7

1.74.81.73.24.85

4.85

3.27.63.27.63.27.64.85

3.27.63.27.64.85

3.27.6510510510510510510510510510





13VD

See Drive Accessories (pages 114-115)for optional controllers, motor starters,e-stops, cords, switches, and plugs

Face425642564256

250 Series Drive Accessories


2X .88 DIA. 2.50

1.253.45

8.00

6.00

5.00

5.00

3X .19 DIA.

Specifications/Features:

115 V AC, 1 phase input, 90 V DC, 1/2 hp max output230 V AC, 1 phase input, 180 V DC, 1 hp max output30:1 speed rangeUL/ULc/CENEMA 1 EnclosureForward/Reverse switch, Run/Brake switchMin/Max & Accel/Decel settings

To Order:Part Number:125-0054-01 Standard NEMA 1DC Control125-0149-09* Wiring: cords & plugs

*Includes 8’ cord from control to AC plug and 8’ cord fromcontrol to motor with male/female disconnects (wired).

Motor Controls

Standard DC Control

4X .18 DIA.

4.45

5.13

.34

2.84

2.40

4.57 5.73

Specifications/Features:115/230 V AC, 1/3 phase, 50/60 hz input, 1 hp max output10:1 speed range (when used with ID motor)UL/ULc/CEIP 20 Enclosure3-digit LED displayForward/Reverse switchRun/Stop button, Accel/Decel buttonsCarrier frequency selectable for quiet operation

To Order:Part Number:*125-0054-5C-11-05 115V AC, 1 phase input, IP20125-0054-5C-21-05 230V AC, 1 phase input, IP20125-0054-5C-23-20 230 V AC, 3 phase input, IP20125-0054-5C-43-10 460 V AC, 3 phase input, IP20

Standard AC Control

2X 3/4 NPT

4.56

7.20 6.35.85

.19

5.63

5.16

2.20 1.20

2.12


115 V AC, 1 phase input, 90 V DC, 1 hp max output230 V AC, 1 phase input, 180 V DC, 2 hp max output30:1 speed rangeUL/ULc/CENEMA 4X EnclosureSpeed adjustment potentiometerForward/Off/Reverse switchMin/Max & Accel/Decel settings

To Order:Part Number:125-0054-38 NEMA 4X DC Control

This 4X washdown controller can be used in a wet or dustyenvironment. Washdown DC Control

2X 3/4 NPT

4.56

7.20 6.35.85

.19

5.63

5.16

2.20 1.20

2.12


115/230 V AC, 1 phase, 50/60 hz input, 3 phase out, 1 hp max output10:1 speed range (when used with ID motor)UL/ULcNEMA 4X EnclosureSpeed adjustment potentiometerRun/Stop switchCarrier frequency selectable for quiet operation

To Order:Part Number:125-0054-37 NEMA 4X AC Control

This 4X washdown controller can be used in a wet or dustyenvironment. Washdown AC Control

Note: It is the responsibility of the end user to properlywire this controller to the gearmotor





Motion Controls

Optional Cords, Plugs, & Switches

Heavy Duty Motor Options

Part Number125-0149-05125-0149-06125-0149-07125-0149-09

DescriptionON/OFF switch for 1 PH heavy duty motorFORWARD/REVERSE switch for 1 PH heavy duty motor8’ cord and plug for 1 PH heavy duty motor8’ cord and plug for 90VDC motor - see controller for details

4X 1/2 DIA. KNOCKOUT

3.63

5.75

2.00

.72

.25 DIA.

5.13

The Motor Starter is an overload protection that alsoprovides a means of using a Remote E-Stop for safety.The starter is equipped with an undervoltage trip toprotect against autostarting after the overload conditionhas been corrected. Also includes short circuit protection.

Specifications/Features:115 V AC, 1 phase, 60 hz input, 1/2 hp max230 V AC, 3 phase input, 1 1/2 hp max460 V AC, 3 phase input, 1 1/2 hp maxUL/CSA/CEStart/Stop buttonsIP55 Enclosure

To Order:Part Number:125-0054-38-115 115 V AC, 1ph w/enclosure125-0054-38-230 230 V AC, 3 ph w/enclosure125-0054-38-460 460 V AC, 3 ph w/enclosure

Motor Starter

LOCK-OUTTAG-OUT

TURN TO RELEASEE-STOP

5.88

2.50

2.25

3.13

The E-Stop accessory is mounted directly to the MotorStarter enclosure, providing a means of stopping the motorfor safety. It can be padlocked for servicing, and contains astart button for restarting the motor after the pushbuttonhas been released.

Specifications/Features:Turn to releaseUL/CSA/CEE-Stop can be locked out/includes start buttonIP55 Rated

Note: Mounts directly to motor starter enclosure

To Order:Part Number:ELECT-061 E-Stop Accessory for Motor Starter

E-Stop Accessory

3.00

2.67

3.76

2.37 2.75

3.50

2.89

2X .22 DIA.

The Remote E-Stop provides a means for locking out powerto the motor for safety. It includes an IP65 enclosure andmounting bracket to allow the E-Stop to be mounted directlyto the side of the conveyor frame.

Specifications/Features:Turn to releaseUL/CSA/CEIP65 Enclosure

To Order:Part Number:ELECT-063-WBRKT E-Stop with enclosure

Note: Includes mounting bracket to mount to conveyor frameRemote E-StopNote: It is the responsibility of the end user to properlywire motor starter and e-stops

Note: It is the responsibility of the end user to properlywire motor starter and e-stops

Note: It is the responsibility of the end user to properlywire motor starter and e-stops

250 series end drive conveyors · 2006-06-28 · 250 series end drive conveyors 94 qc industries...

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