2.2 sittner nrc requirements 10 cfr 21

S. Scott Sittner Corporate Quality Management Consultant, ANSI-ASME-NQA-1, Certified Lead Auditor, Certified Auditor Trainer

10 CFR Part 21: Reporting of Defects and NonCompliance

10 CFR Part 50.55(e): Conditions of Construction Permits, Early Site Permits,

Combined Licenses, and Manufacturing Licenses.

NRC Requirements

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DOOSAN Proprietary and Confidential 2

Table of Contents 2

Learning Objectives 3

Objective 1 4

Overview 5, 6

Definitions: Defect 7

Definitions: Basic Component, Deviation, Evaluation,

Non-Conformance 8

Definitions: Notification, Substantial Safety Hazard 9

Commercial Grade Item (CGI) 10, 11

Dedication 12, 13

Posting 14

Procedures for Notification: Evaluation and Deviations 15, 16

Procedures for Notification: 10 CFR 21, 10 CFR 50.55(e) 17

Failure to Notify 18

Procurement Documents 19

Inspection 22

Records 21

Maintenance and Inspection of Records 22

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NRC Requirements: Table of Contents

DOOSAN Proprietary and Confidential 3 S. S. Sittner

1.) Develop and understanding of 10 CFR 21, the relationship to procurement and vendors, and responsibilities of licensees for

implementation.. 2.) Identify the requirements of Commercial Grade Items (CGIs) in

NRC IPs 43004 and 38703. 3.) Understand NRC QA Procedures through Inspection Procedures

35021, 3572 and 4054. 4.) Understand NRC Inspection Procedures through 10 CFR 52,

NRC IPs 65002, 36001, 35017 and Generic Letter 91-05. 5.) Identify NRC concerns regarding Counterfeit Parts as identified in

NRC Generic Letter 89-02.

NRC Requirements: Learning Objectives


NRC Requirements: Objective 1

Develop an understanding of 10 CFR 21, the relationship to

Procurement, Vendors, and the responsibilities of licensees

for implementation.


Overview

10 CFR 21 establishes the requirement to immediately

notify the NRC:

• Of the reasonable potential of substantial safety hazards,

followed by

• Written notification of evaluation results whether the facility,

activity, or basic component supplied to such a facility or

activity contains defects, which could create a substantial

safety hazard.

Exemption: Suppliers of Commercial Grade Items are exempt

from the provisions of this part to the extent that they supply

Commercial Grade Items.

NRC Requirements: 10 CFR 21 Reporting Defects and Noncompliance


10 CFR 50.55 (e)

Applies to holders of construction permits and COLs

under 10 CFR 52, and establishes the requirement to

evaluate deviations and failures to comply to identify

defects and failures to comply associated with

substantial safety hazards, and to notify the NRC of

defects which could create a substantial safety hazard.



Defect means:

A deviation in a basic component that could create a substantial safety

hazard.

The installation, use, or operation of a basic component containing a defect

.

A deviation in a portion of a facility subject to the: • Early site permit

• Standard design certification

• Standard design approval

• Construction permit

• Combined license or manufacturing license requirements of part 50 or part 52, provided the

deviation could create a substantial safety hazard, and the portion of the facility containing

the has been offered to the purchaser for acceptance.

A condition or circumstance involving a basic component that could

contribute to the exceeding or a safety limit, or

An error, omission or other circumstance in a design certification, or

standard design approval that could create a substantial safety hazard.


DOOSAN Proprietary and Confidential

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BASIC COMPONENT: A safety-related item. It includes design,

inspection, testing or consulting services important to safety that are associated with the component hardware, whether these services are performed by the component supplier or other.

DEVIATION: A departure from the technical requirements included in a procurement document or specified in early site permit information, a standard design certification or standard design approval.

EVALUATION: The process of determining whether a particular deviation could create a substantial hazard or determining whether a failure to comply is associated with a substantial safety hazard.

Non-Conformance: Failure to meet a specification or requirement of 10 CFR 50, Appendix B.

8



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Notification: • The telephonic communication to the NRC Operations Center and written

transmittal of information to the NRC Document Control Desk.

• Two working days are allotted from notification to phone call to the NRC

• Within 30 days, must provide final report.

Substantial Safety Hazard: • A loss of safety function to the extent that there is a major reduction in the

degree of protection provided to public health and safety for any facility or

activity licensed or otherwise approved or regulated by the NRC, other than

for export.




Commercial Grade Item (CGI)

When applied to nuclear power plants licensed pursuant to 10 CFR Part

30, 40, 50 (specifically 50.55(e)), 52, 60, Commercial Grade Item:

• Is a structure, system or component, or part thereof that effects its

safety function, that was not designed and manufactured as a basic

component.

• Does not include items where the design and manufacturing process

require in-process inspections and verifications to ensure that defect

s or failures to comply are identified and corrected (i.e., one or more

critical characteristics of the item cannot be verified).


Commercial Grade Item (CGI) (continued)

When applied to facilities and activities licensed pursuant to 10 CFR Parts

20, 40, 50 (other than nuclear power plants), 60, 61, 63, 70, 71, or 72,

Commercial Grade Items Means that it is:

Not Subject to Design or Specification Requirements, that are

unique to those facilities or activities;

Used in applications other than those facilities or activities; and

To be ordered from the manufacturer/supplier on the basis of

specifications set forth in the manufacturer’s published product

description (e.g. a catalog).



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DEDICATION When applied to nuclear power plants licensed pursuant to 10 CFR Part

30, 40, 50, 60 dedication is:

• An acceptance process undertaken to provide reasonable assurance that a

commercial grade item to be used as a basic component will perform its

intended safety function and,

• Deemed equivalent to an item designed and manufactured under a 10 CFR

50, Appendix B, Quality Assurance Program.

The Assurance is achieved by:

• Identifying the critical characteristics of the item and

• Verifying their acceptability by inspections, tests, or analysis performed by the

purchaser or third-party dedicating entity after delivery, supplemented as

necessary by one or more of the following:

Commercial Grade Surveys

Product Inspection or Witness and Hold Points at the Manufacturer’s

Facility and

Analysis of Historical Records for acceptable performance. In all

cases, the dedication process must be conducted in accordance

with the applicable provisions of 10 CFR Part 50, appendix B.


DEDICATION continued

When applied to facilities and activities licensed pursuant to 10 CFR Parts 30, 40, 50 (other than nuclear power plants), 60, 61, 63, 70, 71, or 72, dedication:

Occurs after receipt when that item is designated for use as

a basic component, if licensee is conducting the dedication as opposed to a 3rd party.

The process is considered complete when the item is designated for use as a Basic Component.



POSTING Each individual, partnership, corporation, dedicating entity, or other entity subject to the regulations in this part shall post current copies of: • The regulations in 10 CFR 21

• Section 206 of the Energy Reorganization Act of 1974, and

• Procedures adopted pursuant to the regulations in this part.

These documents must be posted in a conspicuous position on any premises within the United States where the activities subject to 10 CFR 21 are conducted.

NOTE: A similar posting requirement exists for 10 CFR 50.55 (e)



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Procedures for Notification: Evaluations and Deviations Permit holders and licensees are required to adopt appropriate procedures for notification of failure to comply (or existence of a defect and its evaluation). Any facility subject to this regulation must adopt the following appropriate procedures, including to: • If such an evaluation cannot be completed within 60 days, an interim report

must be prepared and submitted to the Commission.

• The interim report should: 1.) Describe the deviation or failure to comply that is being evaluated 2.) Should also state when the evaluation will be completed 3.) Be submitted in writing within 60 days of discovery of the deviation or failure to comply.

• Ensure that a director or responsible officer subject to the regulations of this part is informed in all cases, within the 5 working days after completion of the evaluation.




Procedures for Notification: Evaluations and Deviations (CONTINUED)

• The dedicating entity is responsible for:

1.) Identifying and evaluating deviations.

2.) Reporting defects and failures to comply for the dedicated item, and 3.) Maintaining auditable records of the dedication process NOTE: A similar posting requirement exists for 10 cfr 50.55 (e)


Procedures for Notification: 10 CFRs 21 and 50.55(e)


REQUIREMENT

10 CFR 21

• Initial notification by facsimile to the

NRC Operations Center within 2 days

following receipt of information by the

director or responsible corporate officer

on the identification of a defect or a

failure to comply. Does not apply to

interim reports.

• Written notification to NRC’s Document

Control Desk within 30 days following

receipt of information by the director or

responsible corporate officer on the

identification of a defect or a failure to

comply

REQUIREMENT

10 CFR 50.55(e)

• Initial notification by facsimile to the

NRC Operations Center within 2 days

following receipt of information by the

director or responsible corporate officer

on the identification of a defect or a

failure to comply.

• Written notification shall be submitted to

the NRC Document Control Desk, with

a copy to the appropriate Regional

Administrator and a copy to the

appropriate NRC resident inspector

within 30 days following receipt of

information by the director or

responsible corporate officer of a defect

or a failure to comply.



Failure to Notify

Failure to notify refers to:

• Any Director or Responsible Officer of an entity (including dedicating entity) who

knowingly and consciously fails to provide the notice required as by 21.21

• Any NRC licensee or applicant for a license (including and applicant for, or holder of,

a permit), applicant for a design certification who fails to provide the notice required

by 21.21, or otherwise fails to comply with the applicable requirements.

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Procurement Documents

Each individual, corporation, partnership, dedicating entity, or other entity

subject to the regulations should ensure that each procurement document for

a facility, or a basic component issued by him, her or it on or after January 6,

1978, specifies that the provisions of 10 CFR Part 21 apply.

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Inspection

Each individual, corporation, partnership, dedicating entity, or other entity subject

to the regulations in this part must permit the Commission to inspect records,

premises, activities, and basic components as necessary to accomplish the

purposes of this part.

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Records REQUIREMENT

10 CFR 21

• Retain evaluations of all deviations and

failures to comply for a minimum of 5

years after the date of the evaluation;

REQUIREMENT

10 CFR 50.55(e)

• Retain records of evaluations of all

deviations and failures to comply under

paragraph for …minimum of 10 years

after the date of the evaluation;

• Retain records of all interim reports to

the Commission…for the minimum time

period of 10 years.

• Maintaining records in accordance with

this section satisfies the recordkeeping

obligations under Part 21.

In coordination with 10 CFR Part 21, the requirements of 50.55 (e) are satisfied when the defect or

failure to comply associated with a substantial safety hazard has been previously reported under

Part 21 or under 50.55(e).

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Maintenance and Inspection of Records

Each individual, corporation, partnership, dedicating entity, or other entity subject to the

regulations in the part must prepare and maintain records, specifically:

• Retain evaluations of all deviations and failures to comply for a minimum of five years

after the date of the evaluation.

Applicants for standard design certification must comply with subparts B and E of Part 52.

The Commission must be granted the opportunity to inspect records pertaining to basic

components that relate to:

• The identification and evaluation of deviations, and

• The reporting of defects and failures to comply, including (any advice given to

purchasers or licensees on the placement, erection, installation, operation,

maintenance, modification, or inspection of a basic component.

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