21 cylinder head - jetmarine · 8 3580305 3 valve stem seal, exhaust 3580306 3 valve stem seal,...

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21 Cylinder Head MD2010C, MD2010D 38 39 37 36 31 29 30 22 24 24 18 18 21 17 17 26 26 23 34 32 33 27 20 19 40 25 18A 10 28 2 13 14 9 8 3 3 3 3 7 41 16 15 12 11 5 6 1 35 4 Upd:2011-10-28 17502 7740690-21-3982 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Page 1: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Cylinder Head

MD2010C, MD2010D

38

39 3736

31

29

30

2224

24

18

18

21 17

17

26

26

23 3432

3327

2019

40

25

18A10

28

2

13

149

83

3

3

37

41

16

1512

115

6

1

35

4

Upd:2011-10-28 17502 7740690 -21 -3982

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 2: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cylinder Head 21

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 861856 1 Cylinder head2 861802 1 Plug Replaced by 3886428

3886428 1 Cardboard tube3 861857 4 Plug Replaced by 21281436

21281436 4 Plug Replaced by 38864303886430 4 Plug blank

4 3807215 3 Plug (3580456)5 861858 2 Inlet valve6 861859 2 Exhaust valve7 861860 4 Valve stem seal8 861861 4 Valve spring9 861862 4 Valve spring washer

10 861863 8 Valve cone11 861864 2 Valve seat12 861865 1 Cylinder head gasket TH=0,6mm13 861866 8 Screw14 861867 2 Screw15 (861869) 1 Lifting eye Obsolete part16 861870 1 Screw17 3581291 2 Rocker arm18 3581292 2 Rocker arm

18A 3581293 4 Valve cap19 861877 4 Screw20 861878 4 Nut21 3582684 2 Bracket22 861880 1 Shaft23 861881 1 Spring24 861886 2 Plug25 861882 1 Tensioning din26 861883 2 Adjusting washer27 948645 2 Flange lock nut28 861885 2 Stud bolt29 861887 1 Gasket30 861888 1 Gasket31 861889 1 Valve cover32 1 Separator33 861891 1 Filter34 967949 2 Flange screw35 861893 1 Plug36 11992 2 Gasket37 3580241 2 Nut (861895)38 3583541 1 Oil filler cap (861896)39 861897 1 O-ring40 861828 4 Push rod41 861827 4 Tappet

7740690- 21- 3982 17502 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 3: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Cylinder Head

MD2020C, MD2020D

44

29

41

39

384037

32

3626

26

22 30

31

23

23

3424

24

2424

18

1818

3317

17

17

2825

25

25

2135 20

13 191 1042 2714 9

423

3

33

8

7

43

15

1216

6 11

5

Upd:2011-10-28 16812 7740690 -21 -3983

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 4: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cylinder Head 21

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3580233 1 Cylinder head2 861802 2 Plug Replaced by 3886428

3886428 2 Cardboard tube3 861857 6 Plug Replaced by 21281436

21281436 6 Plug Replaced by 38864303886430 6 Plug blank

4 3807215 4 Plug5 861858 3 Inlet valve6 861859 3 Exhaust valve7 861860 6 Valve stem seal8 861861 6 Valve spring9 861862 6 Valve spring washer

10 861863 12 Valve cone11 861864 3 Valve seat12 3580234 1 Cylinder head gasket13 861866 11 Screw14 861867 3 Screw15 (861869) 1 Lifting eye Obsolete part16 861870 1 Screw17 3581291 3 Rocker arm18 3581292 3 Rocker arm19 3581293 6 Valve cap20 861877 6 Screw21 861878 6 Nut22 3580237 1 Shaft23 861881 2 Spring24 861883 4 Adjusting washer25 3582684 3 Bracket26 861886 2 Plug27 861882 1 Tensioning din28 948645 3 Flange lock nut29 861885 3 Stud bolt30 3580238 1 Gasket31 3580239 1 Gasket32 3580240 1 Valve cover33 1 Separator34 861891 1 Filter35 967949 2 Flange screw36 861893 1 Plug37 11992 3 Gasket38 3580241 3 Nut39 3583541 1 Oil filler cap (861896)40 861897 1 O-ring41 3580243 2 Screw42 861828 6 Push rod43 861827 6 Tappet44 1 Air inlet

7740690- 21- 3983 16812 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 5: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Cylinder Head

MD2030C, MD2030D

43

41

4239

40

38

3425

25

32

33

23

27

27

27 27

36

18

1818

3517

17

17

2822

22

22

3724

24 21

20

6

6

13 191 29 11105

5

414 3

3

3

269

30

8

31

16

12

15

7 2

Upd:2011-10-28 16813 7740690 -21 -3989

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 6: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cylinder Head 21

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3580300 1 Cylinder head2 3580301 3 Valve seat3 861802 6 Plug Replaced by 3886428

3886428 6 Cardboard tube4 861801 2 Plug Replaced by 3886427

3886427 2 Cardboard tube5 3580302 2 Plug6 3580303 3 Inlet valve7 3580304 3 Exhaust valve8 3580305 3 Valve stem seal, exhaust

3580306 3 Valve stem seal, intake9 3580964 6 Valve spring

10 3580307 6 Valve spring washer11 3580308 12 Valve cone12 3580309 1 Cylinder head gasket TH=1,3mm13 3580310 11 Screw14 3580311 3 Screw15 (861869) 1 Lifting eye Obsolete part16 861870 2 Screw17 3581291 3 Rocker arm18 3581292 3 Rocker arm19 21250646 6 Valve cap20 861877 6 Screw21 861878 6 Nut22 3582684 3 Bracket23 3580314 1 Shaft24 3580315 2 Spring25 861886 2 Plug26 861882 1 Tensioning din27 861883 4 Adjusting washer28 948645 3 Flange lock nut29 861885 3 Stud bolt30 3580289 6 Push rod31 861827 6 Tappet32 3580316 1 Gasket33 3580317 1 O-ring34 3580318 1 Valve cover35 1 Separator36 3580320 1 Filter37 3580321 2 Screw38 861893 1 Plug39 11992 3 Gasket40 3580241 3 Nut (861895)41 3583541 1 Oil filler cap (861896)42 861897 1 O-ring43 1 Air inlet

7740690- 21- 3989 16813 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 7: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Cylinder Head

MD2040C, MD2040D

4330

15

42

5 10

41

11

4445

9

36

22

2320

20

20

38 47

11A

27

7

46

34

25A

3940

3337 3135

24

21

21

21

2528

26

26

29

2929

29

12

3214

2

3

3

8 184

4

1 19

16

1713

6

Upd:2011-10-28 15899 7740690 -21 -3990

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 8: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cylinder Head 21

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3580475 1 Cylinder head2 3580476 5 Plug3 3580302 2 Plug4 3583696 4 Plug5 3580477 2 Plug6 3580478 3 Inlet valve7 21186282 3 Valve8 3580306 3 Valve stem seal, intake

3580305 3 Valve stem seal, exhaust9 3580480 6 Valve spring

10 3580307 6 Valve spring washer11 3580308 12 Valve cone

11A 3580660 3 Valve seat, intake12 21250646 6 Valve cap13 3584202 1 Cylinder head gasket (3580482)14 3580483 11 Screw15 3580484 3 Screw16 (861869) 1 Lifting eye Obsolete part17 861870 1 Screw18 3580465 6 Push rod19 3580464 6 Tappet20 3580486 3 Rocker arm21 3580487 3 Rocker arm22 861877 6 Screw23 861878 6 Nut24 3582354 1 Bracket25 3580733 1 Shaft

25A 3580734 1 Screw26 3580490 2 Spring27 861801 1 Plug Replaced by 3583969

3583696 1 Plug28 861997 1 O-ring29 3580491 4 Adjusting washer30 3580258 1 Screw31 3840802 1 Screw32 3580493 3 Stud33 3583664 3 Nut34 3580495 1 Gasket35 3580496 1 Gasket36 3580497 1 Valve cover37 1 Retainer38 3580320 1 Filter39 967949 2 Flange screw40 1 Plug41 3580499 3 Gasket42 3580241 3 Nut43 3583541 1 Oil filler cap (861896)44 861897 1 O-ring45 3580502 1 Hose connection46 961662 1 Hose clamp47 3580505 1 Hose

7740690- 21- 3990 15899 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 9: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Cylinder Block and Flywheel Housing

MD2010C, MD2010D

44

4

1211

1716

14

1819

2221

3

2015

137

1065

2925

8

33

3231

30

29

28

27

26

24 23

1

Upd:2011-10-28 17519 7740690 -21 -4001

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 10: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cylinder Block and Flywheel Housing 21

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 (861800) 1 Cylinder block Obsolete part2 861801 1 Plug Replaced by 3886427

3886427 1 Cardboard tube3 861802 2 Plug Replaced by 3886428

3886428 2 Cardboard tube4 861803 3 Plug Replaced by 21281430

21281430 3 Plug5 3807215 4 Plug (3580456)6 861805 1 Plug D=5mm7 861806 4 Plug D=9mm8 (861807) 1 Shaft Obsolete part, Replaced by 21541017

21541017 1 Oil pump9 861808 1 Bushing

10 3809705 1 Bushing Replaced by 2118500621185006 1 Bushing Std

861810 1 Main bearing Replaced by 2124616121246161 1 Main bearing US 0.25mm

861811 1 Main bearing Replaced by 2124616221246162 1 Main bearing US 0.50mm

11 861812 1 Bearing Replaced by 1101011010 1 Ball bearing

12 861813 1 Expansion plug13 861814 1 Bearing14 2 Pin15 2 Dowel16 2 Pin17 861818 2 Spring pin18 861819 2 Stud19 861820 1 Stud20 3583709 1 Stud (861821)21 861893 1 Plug22 861831 1 Connector23 861823 1 Sealing ring24 3581775 1 Flywheel housing25 946173 4 Flange screw (861844)26 861848 1 Plug27 861647 1 Guide ring28 861636 1 Isolation plate29 861633 1 Flywheel housing30 861635 1 Insulating bushing31 861634 8 Insulating washer32 945583 8 Washer33 946470 8 Flange screw

7740690- 21- 4001 17519 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 11: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Cylinder Block and Flywheel Housing

MD2020C, MD2020D

14 4

4

16

12 17

11

18 1419

22

3

3

7

7

7

7

20

15

135

5

106

212533 9

231

8

32

30

2329

28

2726

24

Upd:2011-10-28 17523 7740690 -21 -4006

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 12: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cylinder Block and Flywheel Housing 21

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3582306 1 Cylinder block2 861801 1 Plug Replaced by 3886427

3886427 1 Cardboard tube3 861802 2 Plug Replaced by 3886428

3886428 2 Cardboard tube4 861803 4 Plug Replaced by 21281430

21281430 4 Plug5 3807215 5 Plug (3580456)6 861805 1 Plug D=5mm7 861806 4 Plug D=9mm8 (861807) 1 Shaft Obsolete part, Replaced by 21541017

21541017 1 Oil pump9 861808 1 Bushing

10 3809705 1 Bushing Replaced by 2118500621185006 1 Bushing Std

861810 1 Main bearing Replaced by 2124616121246161 1 Main bearing US 0.25mm

861811 1 Main bearing Replaced by 2124616221246162 1 Main bearing US 0.50mm

11 861812 1 Bearing Replaced by 1101011010 1 Ball bearing

12 861813 1 Expansion plug13 861814 1 Bearing14 2 Pin15 2 Dowel16 2 Pin17 861818 2 Spring pin18 861819 2 Stud19 3583708 1 Stud (3580225)20 3583709 1 Stud (861821)21 3580226 1 Lock ring22 861893 1 Plug23 861823 1 Sealing ring24 3581775 1 Flywheel housing25 946173 8 Flange screw (861844)26 861848 1 Plug27 861647 1 Guide ring28 861636 1 Isolation plate29 861633 1 Flywheel housing30 861635 1 Insulating bushing31 861634 8 Insulating washer32 945583 8 Washer33 946470 8 Flange screw

7740690- 21- 4006 17523 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 13: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Cylinder Block and Flywheel Housing

MD2030C, MD2030D

4

4

351

1718

16

1512

19

11

14

6

6

6

6

229

9

201323

21

310

526 78

23433 32

31

25

30

24

2928

27

Upd:2011-10-28 17540 7740690 -21 -4007

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 14: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cylinder Block and Flywheel Housing 21

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3582307 1 Cylinder block2 3886427 1 Cardboard tube3 3583696 1 Plug4 3583697 2 Plug5 861805 1 Plug D=5mm6 3807215 4 Plug (3580456)7 861806 4 Plug D=9mm8 (3580283) 1 Shaft Obsolete part, Replaced by 21541015

21541015 1 Oil pump9 861808 1 Bushing

10 3580284 1 Main bearing3580285 1 Main bearing Replaced by 21255742

21255742 1 Main bearing U.S=0,25mm3580286 1 Main bearing U.S=0.50mm

11 861812 1 Bearing Replaced by 1101011010 1 Ball bearing

12 861813 1 Expansion plug13 861814 1 Bearing14 2 Pin15 2 Dowel16 2 Pin17 861818 2 Spring pin18 861819 2 Stud19 3583708 1 Stud (3580225)20 3583709 1 Stud (861821)21 3580226 1 Lock ring22 3580290 1 Bushing23 861893 1 Plug24 861823 1 Sealing ring25 (3580294) 1 Flywheel housing Obsolete part26 946471 8 Flange screw27 861848 2 Plug28 861647 1 Guide ring29 861636 1 Isolation plate30 861633 1 Flywheel housing31 861635 1 Insulating bushing32 861634 8 Insulating washer33 945583 8 Washer34 946470 8 Flange screw35 21281430 2 Plug

7740690- 21- 4007 17540 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 15: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Cylinder Block and Flywheel Housing

MD2040C, MD2040D

116

4

4

4

1715

14

1118

10

13

6

6

66

2119

1223

3

35

95 22

2 7268

2034

3331

29

3225

30

24

28

27

Upd:2011-10-28 18399 7740690 -21 -4009

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 16: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cylinder Block and Flywheel Housing 21

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 (3582308) 1 Cylinder block Obsolete part2 861801 1 Plug3 3583696 1 Plug4 3580282 3 Plug5 861806 2 Plug D=9mm6 3807215 4 Plug D=5mm (3580456)7 (3583704) 1 Shaft (3580457), Obsolete part, Replaced by 21541021

21541021 1 Oil pump8 861808 1 Bushing9 3580458 1 Main bearing

3580459 1 Main bearing3580460 1 Main bearing

10 861812 1 Bearing11 861813 1 Expansion plug12 3580461 1 Bearing13 2 Pin14 2 Dowel15 2 Pin16 861818 2 Spring pin17 953042 2 Stud18 3583708 1 Stud19 3583709 1 Stud20 (3580466) 4 Stud Obsolete part21 3580290 1 Bushing22 3580455 1 Plug23 861893 1 Plug24 3580463 1 Sealing ring25 3580471 1 Flywheel housing26 946173 8 Flange screw (861849)27 861848 2 Plug28 861647 1 Guide ring29 861636 1 Isolation plate30 861633 1 Flywheel housing31 861635 1 Insulating bushing32 861634 8 Insulating washer33 945583 8 Washer34 946470 8 Flange screw35 946472 4 Flange screw (3580473)

7740690- 21- 4009 18399 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 17: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Timing Gear Housing

MD2010C, MD2010D, MD2020C, MD2020D

Upd:2011-10-28 15033 7740690 -21 -2399

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 18: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Timing Gear Housing 21

MD2010C, MD2010D, MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3580023 1 Timing gear casing2 1 Tensioning din3 3580025 1 Gasket4 3580026 1 Sealing ring5 3580060 1 Gasket6 3580059 1 Cardboard tube7 965216 2 Flange screw (3580052)8 861536 1 Gasket9 861535 1 Front plate

10 967949 3 Flange screw11 861899 2 Screw12 3580053 4 Screw13 965178 2 Flange screw (3580054)14 945407 1 Flange nut15 948645 2 Flange lock nut

7740690- 21- 2399 15033 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 19: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Timing Gear Housing

MD2030C, MD2030D

78

10

65

9

2

13

11

43

121

Upd:2011-10-28 15034 7740690 -21 -2400

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 20: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Timing Gear Housing 21

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3580373 1 Timing gear casing2 1 Tensioning din3 3580374 1 Gasket4 3580026 1 Sealing ring5 3580378 1 Gasket6 3580377 1 Cardboard tube Replaced by 3583714

3583714 1 Cardboard tube7 3580360 1 Gasket8 3580359 1 Front plate9 967949 3 Flange screw

10 861899 2 Screw11 965178 2 Flange screw (3580054)12 3580053 4 Screw13 945407 1 Flange nut

7740690- 21- 2400 15034 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 21: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Timing Gear Housing

MD2040C, MD2040D

87

10

52

6

139

11

43

1 12

Upd:2011-10-28 15035 7740690 -21 -2401

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 22: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Timing Gear Housing 21

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3580584 1 Timing gear casing2 1 Tensioning din3 3583710 1 Gasket (3580585)4 3580586 1 Sealing ring5 3580378 1 Gasket6 3580377 1 Cardboard tube Replaced by 3580377

3583714 1 Cardboard tube7 3583707 1 Gasket (3580572)8 3580571 1 Front plate Replaced by 3809322

3809322 1 Plate Replaced by 2129988021299880 1 Plate

9 967949 3 Flange screw10 861899 2 Screw11 965178 5 Flange screw (3580054)12 3580371 6 Screw13 945407 4 Flange nut

7740690- 21- 2401 15035 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 23: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Camshaft

MD2010C, MD2010D

9 55

11

1

3

13 612

108

2

4

7

Upd:2011-10-28 11680 7740690 -21 -2402

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 24: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Camshaft 21

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 861979 1 Camshaft2 861980 1 Gear3 861969 1 Woodruff key4 861982 1 Gear5 861983 3 Spacer6 861984 1 Bearing7 861985 1 Sliding sleeve8 861991 1 Plate9 861992 1 Spindle

10 (861994) 1 Screw Obsolete part11 861526 1 Screw12 861995 1 Gasket13 861996 1 Nut

7740690- 21- 2402 11680 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 25: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Camshaft

MD2020C, MD2020D

13

9

6

5

7

111 3

128 10

2

4

Upd:2011-10-28 15046 7740690 -21 -4010

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 26: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Camshaft 21

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 888579 1 Camshaft2 861980 1 Gear3 861969 1 Woodruff key4 861982 1 Gear5 861983 3 Spacer6 861984 1 Bearing7 861985 1 Sliding sleeve8 861991 1 Plate9 861992 1 Spindle

10 861526 1 Screw11 (861994) 1 Screw Obsolete part12 861995 1 Gasket13 861996 1 Nut

7740690- 21- 4010 15046 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 27: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Camshaft

MD2030C, MD2030D

13

9

6

5

7

111 3

128 10

2

4

Upd:2011-10-28 15046 7740690 -21 -9341

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 28: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Camshaft 21

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3580356 1 Camshaft2 3580357 1 Gear3 861969 1 Woodruff key4 861982 1 Gear5 861983 3 Spacer6 861984 1 Bearing7 861985 1 Sliding sleeve8 861991 1 Plate9 861992 1 Spindle

10 861526 1 Screw11 (861994) 1 Screw Obsolete part12 861995 1 Gasket13 861996 1 Nut

7740690- 21- 9341 15046 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 29: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Camshaft

MD2040C, MD2040D

13

9

6

5

7

111 3

128 10

2

4

Upd:2011-10-28 15046 7740690 -21 -9342

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 30: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Camshaft 21

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION1 3580565 1 Camshaft2 3580566 1 Gear3 861969 1 Woodruff key4 861982 1 Gear5 861983 3 Spacer6 3580567 1 Bearing7 3580568 1 Sliding sleeve8 861991 1 Plate9 861992 1 Spindle

10 861526 1 Screw11 861526 1 Screw12 861995 1 Gasket13 861996 1 Nut

7740690- 21- 9342 15046 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 31: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Crank Mechanism

MD2010C, MD2010D

28A29A

22

16

18

18

15

9

28 298517254

21

20

19

19

14

14

14

12723

23

326

230

102432

6 11

13

33 1231 7

Upd:2011-10-28 22731 7740690 -21 -4012

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 32: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Crank Mechanism 21

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 861932 1 Crankshaft2 (861933) 1 Gear Obsolete part3 861934 1 Key4 1 Retainer5 947760 2 Flange screw6 2 Pin7 1 Retainer8 1 Retainer9 947760 2 Flange screw (861936)

10 2 Pin11 1 Retainer12 861952 1 Screw13 861953 2 Screw14 876657 1 Main bearing kit Std

876658 1 Main bearing kit U.S=0,25mm876659 1 Main bearing kit U.S=0.50mm

15 876692 2 Piston kit Std876696 2 Piston kit O.S=0,25mm876814 2 Piston kit O.S=0.50mm

16 861954 2 Piston ring kit Std861955 2 Piston ring kit O.S=0,25mm861956 2 Piston ring kit O.S=0.50mm

17 861960 2 Piston pin18 861961 4 Lock ring19 861962 2 Connecting rod20 861963 2 Bushing21 861964 4 Screw22 861965 4 Nut23 876669 1 Big-end bearing kit Std

876670 1 Big-end bearing kit U.S=0,25mm876671 1 Big-end bearing kit U.S=0.50mm

24 861969 1 Woodruff key25 861972 1 Flywheel26 861973 1 Gear ring27 861974 4 Screw28 872809 1 Vibration damper Up to MD2010C, Use together with drive unit 120S and MS2L

28A 3885414 1 Vibration damper MD2010D, Use together with drive unit 130S, MS10L29 861975 6 Screw Up to MD2010C

29A 959207 6 Hex. socket screw MD2010D30 861976 1 Pulley31 861978 1 Washer32 861977 1 Nut33 1 V-belt 4187

7740690- 21- 4012 22731 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 33: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Crank Mechanism

MD2020C, MD2020D

20 141022

22

12

19

3386 32

2942521

24

23

23

18

18

13127

27

330

234

2836 13

9

5 15

1737 11

357

1626

Upd:2011-10-28 17535 7740690 -21 -4017

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 34: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Crank Mechanism 21

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580253 1 Crankshaft2 (861933) 1 Gear Obsolete part3 861934 1 Key4 1 Retainer5 2 Pin6 947760 2 Flange screw (861936)7 1 Retainer8 1 Retainer9 2 Pin

10 947760 2 Flange screw (861936)11 1 Retainer12 1 Retainer13 2 Pin14 947760 2 Flange screw (861936)15 1 Retainer16 861952 2 Screw17 861953 2 Screw18 876666 1 Main bearing kit Std D

876667 1 Main bearing kit U.S=0,25mm876668 1 Main bearing kit U.S=0.50mm

19 876692 3 Piston kit Std D876696 3 Piston kit O.S=0,25mm876814 3 Piston kit O.S=0.50mm

20 861954 3 Piston ring kit Std D861955 3 Piston ring kit O.S=0,25mm861956 3 Piston ring kit O.S=0.50mm

21 861960 3 Piston pin22 861961 6 Lock ring23 861962 3 Connecting rod24 861963 3 Bushing25 861964 6 Screw26 861965 6 Nut27 876672 1 Big-end bearing kit Std D

876680 1 Big-end bearing kit U.S=0,25mm876681 1 Big-end bearing kit U.S=0.50mm

28 861969 1 Woodruff key29 861972 1 Flywheel30 861973 1 Gear ring31 861974 4 Screw32 872809 1 Vibration damper Up to MD2020C, Use together with drive unit 120S and MS2L

32A 3885414 1 Vibration damper MD2020D, Use together with drive unit 130S, MS10L33 861975 6 Screw Up to MD2020C

33A 959207 6 Hex. socket screw MD2020D34 3580255 1 Pulley35 861978 1 Washer36 861977 1 Nut37 1 V-belt 4187

7740690- 21- 4017 17535 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 35: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Crank Mechanism

MD2030C, MD2030D

20 141022

22

1219

3286 31

2842521

24

19A

23

23

18

18

13027

27

29

233

133

915

5

34 361135

17726

16

2A

29A

Upd:2011-10-28 16205 7740690 -21 -4208

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 36: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Crank Mechanism 21

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580332 1 Crankshaft2 (3580333) 1 Gear Obsolete part

2A 861934 1 Key3 861969 1 Woodruff key4 1 Retainer5 2 Pin6 947760 2 Flange screw (861936)7 1 Retainer8 1 Retainer9 2 Pin

10 947760 2 Flange screw (861936)11 1 Retainer12 1 Retainer13 2 Pin14 947760 2 Flange screw (861936)15 1 Retainer16 861953 2 Screw17 861952 2 Screw18 876660 1 Main bearing kit Std D

876661 1 Main bearing kit U.S=0,25mm876662 1 Main bearing kit U.S=0.50mm

19 876694 3 Piston kit Std D876698 3 Piston kit Over size 0,50mm876816 3 Piston kit Over size 1,00mm

19A 876694 3 Piston kit Std D19 876698 3 Piston kit Over size 0,50mm

876816 3 Piston kit Over size 1,00mm20 3580337 3 Piston ring kit Std D

Bulletin P-21-3-2 P-21-3-2-EN Piston Ring Kit 358033720 3580338 3 Piston ring kit Over size 0,50mm

3580339 3 Piston ring kit Over size 1,00mm21 3580343 3 Piston pin22 3580344 6 Lock ring23 3580345 3 Connecting rod24 3580346 3 Bushing25 3580347 6 Screw26 3580348 6 Nut27 876682 1 Big-end bearing kit Std D

876683 1 Big-end bearing kit U.S=0,25mm876684 1 Big-end bearing kit U.S=0.50mm

28 3580353 1 Flywheel29 3580354 1 Gear ring

29A 3580352 1 Locating pin30 3580355 6 Screw31 872809 1 Vibration damper Use together with drive unit 120S and MS2L

31A 3885414 1 Vibration damper Use together with drive unit 130S, MS10L32 861975 6 Screw MD2030C

32A 959207 6 Hex. socket screw MD2030D33 3580255 1 Pulley MD2030C34 861978 1 Washer MD2030D35 861977 1 Nut36 1 V-belt 4191 MD2030C

7740690- 21- 4208 16205 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 37: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Crank Mechanism

MD2040C, MD2040D

22

24

24

15

131121 20343397

3152723

26

25

25

19

19

13229

29

3 30

235

437 14

10

6 16

181238

368

28

17

Upd:2011-10-28 17537 7740690 -21 -4021

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 38: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Crank Mechanism 21

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580531 1 Crankshaft2 3580532 1 Gear3 861934 1 Key4 861969 1 Woodruff key5 1 Retainer6 2 Pin7 965221 2 Flange screw (3580534)8 1 Retainer9 1 Retainer

10 2 Pin11 965221 2 Flange screw (3580534)12 1 Retainer13 1 Retainer14 2 Pin15 965221 2 Flange screw (3580534)16 1 Retainer17 965188 2 Flange screw (3580544)18 3580545 2 Screw19 876663 1 Main bearing kit

876664 1 Main bearing kit876665 1 Main bearing kit

20 3580543 2 Thrust washer21 876695 3 Piston kit Std D

876817 3 Piston kit O.S=0.50mm22 3580546 3 Piston ring kit

3580547 3 Piston ring kit23 3580550 3 Piston pin24 3580551 6 Lock ring25 3580552 3 Connecting rod26 3580553 3 Bushing27 3580554 6 Screw28 3580555 6 Nut29 876685 1 Big-end bearing kit Std D

876686 1 Big-end bearing kit U.S=0,25mm876687 1 Big-end bearing kit U.S=0.50mm

30 3580352 1 Locating pin31 3583315 1 Flywheel (3580559)

31A 3580560 1 Gear ring32 3580561 6 Screw33 872809 1 Vibration damper Up to MD2040C, Use together with drive unit 120S and MS2L

33A 3885414 1 Vibration damper MD2040D, Use together with drive unit 130S, MS10L34 861975 6 Screw Up to MD2040C

34A 959207 6 Hex. socket screw MD2040D35 3580562 1 Pulley36 3580564 1 Washer37 3580563 1 Nut38 1 V-belt 4191

7740690- 21- 4021 17537 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 39: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Engine Mounting: MS2A-E, MS2L-E

MD2010C, MD2010D

32

32

3331 341624 36

272922

30 3528

172326

20 13

7

7

112259

218 3

38

196

211411

15

5

104

Upd:2011-10-28 17692 7740690 -21 -4214

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 40: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Engine Mounting: MS2A-E, MS2L-E 21

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 3580113 1 Engine mountings, front P2 3580114 1 Engine mountings, front S.B3 946329 4 Flange screw4 861460 2 Rubber cushion5 955900 2 Washer6 861431 2 Adjusting screw7 955821 4 Hexagon nut8 955900 2 Washer9 941912 2 Spring washer

16 860343 1 Engine bracket, rear P17 860344 1 Engine bracket, rear S.B18 838262 2 Rubber element19 838263 2 Attaching plate20 838264 2 Adjuster bolt21 949149 2 Hex. socket screw22 955806 4 Hexagon nut23 829893 8 Lock washer24 965185 6 Flange screw34 (858566) 1 Bracket kit Obsolete part, For deep engine installation.35 858550 1 Anchorage, rear For deep engine installation., P

858551 1 Anchorage, rear For deep engine installation., S.B36 970948 4 Hexagon screw L=30mm

965185 4 Flange screw L=40mm (970950)970954 2 Hexagon screw L=60mm

7740690- 21- 4214 17692 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 41: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Engine Mounting: 120S-E

MD2010C, MD2010D

32

32

3331 341624 36

272922

30 3528

172326

20 13

7

7

112259

218 3

38

196

211411

15

5

104

Upd:2011-10-28 17692 7740690 -21 -4214B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 42: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Engine Mounting: 120S-E 21

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 3580113 1 Engine mountings, front P2 3580114 1 Engine mountings, front S.B3 946329 4 Flange screw

10 861460 2 Rubber cushion11 955900 2 Washer12 941912 2 Spring washer13 959710 2 Hexagon screw14 963580 4 Hexagon screw15 976945 4 Washer (960148)25 852697 1 Spacer26 850338 1 Bracket27 (963590) 2 Hexagon screw Obsolete part28 853095 2 Washer29 850404 1 Rubber element Replaced by 1pc rubber element 840845 and 1pc stud 924075.

840845 1 Rubber element30 924075 1 Stud31 852554 1 Bushing32 971095 2 Flange nut33 941908 2 Spring washer

7740690- 21- 4214B 17692 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 43: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Engine Mounting: MS2A-E, MS2L-E

MD2020C, MD2020D

3233

31

31

341624 3627

2922

30 3528

172326

20 137

7

112259

3

3

218

8

196

211411

15

5

104

Upd:2011-10-28 17693 7740690 -21 -4216

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 44: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Engine Mounting: MS2A-E, MS2L-E 21

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3580271 1 Engine mountings, front P2 3580114 1 Engine mountings, front S.B3 946329 4 Flange screw (3580115)4 861460 2 Rubber cushion5 955900 2 Washer6 861431 2 Adjusting screw7 955821 4 Hexagon nut8 955900 2 Washer9 941912 2 Spring washer

16 860343 2 Engine bracket, rear P17 860344 2 Engine bracket, rear S.B18 838262 2 Rubber element19 838263 2 Attaching plate20 838264 2 Adjuster bolt21 949149 2 Hex. socket screw22 955806 4 Hexagon nut23 829893 8 Lock washer24 965185 6 Flange screw34 (858566) 1 Bracket kit Obsolete part, For deep engine installation.35 858550 1 Anchorage, rear For deep engine installation., P

858551 1 Anchorage, rear For deep engine installation., S.B36 970948 4 Hexagon screw L=30mm

965185 4 Flange screw L=40mm (970950)970954 2 Hexagon screw L=60mm (970954)

7740690- 21- 4216 17693 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 45: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Engine Mounting: 120S-E

MD2020C, MD2020D

3233

31

31

341624 3627

2922

30 3528

172326

20 137

7

112259

3

3

218

8

196

211411

15

5

104

Upd:2011-10-28 17693 7740690 -21 -4216B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 46: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Engine Mounting: 120S-E 21

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3580271 1 Engine mountings, front P2 3580114 1 Engine mountings, front S.B3 946329 4 Flange screw (3580115)

10 856834 2 Rubber cushion11 955900 2 Washer12 941912 2 Spring washer13 959710 2 Hexagon screw14 963580 4 Hexagon screw15 976945 4 Washer (960148)25 852697 1 Spacer26 850338 1 Bracket27 (963590) 2 Hexagon screw Obsolete part28 853095 2 Washer29 850405 1 Rubber element Replaced by 1pc rubber element 858455 and 1pc stud 924075.

858455 1 Rubber cushion30 924075 1 Stud31 852554 1 Bushing32 971095 2 Flange nut33 941908 2 Spring washer

7740690- 21- 4216B 17693 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 47: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Engine Mounting: MS2A-E, MS2L-E

MD2030C, MD2030D

24 3233

2231

16

17 292334

2730

3520 362826

1825

119

7

7

13921

12

3

3

2

8

6

1114

155

104

Upd:2011-10-28 22264 7740690 -21 -4217

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 48: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Engine Mounting: MS2A-E, MS2L-E 21

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3581210 1 Engine mountings, front P2 3580397 1 Engine mountings, front S.B3 3580398 5 Screw4 861460 2 Rubber cushion5 955900 2 Washer6 861431 2 Adjusting screw7 955821 4 Hexagon nut8 955900 2 Washer9 941912 2 Spring washer

16 860343 1 Engine bracket, rear P17 860344 1 Engine bracket, rear S.B18 838262 2 Rubber element19 838263 2 Attaching plate20 838264 2 Adjuster bolt21 949149 2 Hex. socket screw22 955806 4 Hexagon nut23 829893 8 Lock washer24 965185 6 Flange screw34 (858566) 1 Bracket kit Obsolete part35 858550 1 Anchorage, rear P

858551 1 Anchorage, rear S.B36 970948 4 Hexagon screw L=30mm

965185 4 Flange screw L=40mm (970950)970954 2 Hexagon screw L=60mm

7740690- 21- 4217 22264 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 49: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Engine Mounting: 120S-E

MD2030C, MD2030D

24 3233

2231

16

17 292334

2730

3520 362826

1825

119

7

7

13921

12

3

3

2

8

6

1114

155

104

Upd:2011-10-28 22264 7740690 -21 -4217B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 50: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Engine Mounting: 120S-E 21

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3581210 1 Engine mountings, front P2 3580397 1 Engine mountings, front S.B3 3580398 5 Screw

10 858161 2 Rubber element11 955900 2 Washer12 941912 2 Spring washer13 959710 2 Hexagon screw14 963580 4 Hexagon screw15 976945 4 Washer (960148)25 852697 1 Spacer26 850338 1 Bracket27 (963590) 2 Hexagon screw Obsolete part28 853095 2 Washer29 850405 1 Rubber element Replaced by 1pc rubber element 858455 and 1pc stud 924075.

858455 1 Rubber cushion30 924075 1 Stud31 852554 1 Bushing32 971095 2 Flange nut33 941908 2 Spring washer

7740690- 21- 4217B 22264 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 51: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Engine Mounting: MS2L-E, MS2A-E

MD2040C, MD2040D

3433

2432

2922

17

1730

2335

28

25

362620 37

27

18 31

119

8

8

141021

13

3

3

4

4

2

9

7

1215

166

115

Upd:2011-10-28 22265 7740690 -21 -4219

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 52: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Engine Mounting: MS2L-E, MS2A-E 21

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3581319 1 Engine mountings, front P2 3580603 1 Stay, front S.B3 3580605 6 Screw4 3580607 6 Spring washer5 861460 2 Rubber cushion6 955900 2 Washer7 861431 2 Adjusting screw8 955821 4 Hexagon nut9 955900 2 Washer

10 941912 2 Spring washer17 861314 2 Engine bracket, rear18 838262 2 Rubber element19 838263 2 Attaching plate20 838264 2 Adjuster bolt21 949149 2 Hex. socket screw22 955806 4 Hexagon nut23 829893 8 Lock washer24 965185 6 Flange screw35 (858566) 1 Bracket kit Obsolete part, For deep engine installation.36 858550 1 Anchorage, rear For deep engine installation., P

858551 1 Anchorage, rear For deep engine installation., S.B37 970948 4 Hexagon screw L=30mm

965185 4 Flange screw L=40mm (970950)970954 2 Hexagon screw L=60mm

7740690- 21- 4219 22265 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 53: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Engine Mounting: 120S-E

MD2040C, MD2040D

3433

2432

2922

17

1730

2335

28

25

362620 37

27

18 31

119

8

8

141021

13

3

3

4

4

2

9

7

1215

166

115

Upd:2011-10-28 22265 7740690 -21 -4219B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 54: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Engine Mounting: 120S-E 21

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3581319 1 Engine mountings, front P2 3580603 1 Stay, front S.B3 3580605 6 Screw4 3580607 6 Spring washer

11 846765 2 Rubber element12 861461 2 Spacer sleeve13 941912 2 Spring washer14 979899 2 Hexagon screw15 963580 4 Hexagon screw16 976945 4 Washer (960148)25 861538 1 Bracket26 963582 2 Screw27 853095 2 Washer28 858161 1 Rubber element29 946441 2 Flange screw30 1594095 2 Washer31 971095 2 Flange nut32 861539 1 Adjusting screw33 940280 1 Spring washer34 971072 1 Hexagon nut (955784)

7740690- 21- 4219B 22265 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 55: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Extra Pulley

MD2020C, MD2020D, MD2030C, MD2030D

12

4

3

Upd:2011-10-28 22676 7740690 -21 -9304

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 56: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Extra Pulley 21

MD2020C, MD2020D, MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION1 3581048 1 Pulley2 3581037 1 Pulley3 940142 3 Hexagon screw4 955894 3 Washer

7740690- 21- 9304 22676 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 57: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

21 Extra Pulley

MD2040C, MD2040D

1

2

3

Upd:2011-10-28 22677 7740690 -21 -9305

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 58: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Extra Pulley 21

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION1 3581053 1 Pulley2 3581036 1 Pulley3 965191 3 Flange screw

7740690- 21- 9305 22677 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 59: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

22 Lubricating System

MD2010C, MD2010D

4343

43

43

39

36

42

42

41

40

35

32

3738

347

3310

1131

89

12

2928 3

30

15

25

24 2

64

2723

20 2619

21

16

17

2218

1514

13

Upd:2011-10-28 17547 7740690 -22 -4022

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 60: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Lubricating System 22

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 861986 1 Thrust washer2 861987 1 Gear Replaced by 21541017

21541017 1 Oil pump3 1 Pin4 1 Rotor, outer5 1 Pin6 861988 1 Spring7 (861989) 1 Rotor Obsolete part, Replaced by 21541017

21541017 1 Oil pump8 861527 1 Cardboard tube9 861528 X Shim

861529 X Shim861530 X Shim861531 X Shim

10 861532 1 Spring11 861533 1 Sleeve12 861534 1 Lock ring13 3581741 1 Sump14 861834 1 Screw15 11994 1 Gasket (861835)16 3581779 1 Oil pipe17 11994 2 Gasket (861835)18 3581928 1 Hollow screw19 1276516 1 Rubber cap20 3582218 1 Clamp Replaced by complete oil return pipe 3581779

3581779 1 Oil pipe21 980108 1 Flange screw22 945358 14 Flange screw23 861999 1 Oil filter24 861998 1 Suction pipe25 861997 1 O-ring26 861526 2 Screw27 861822 1 Gasket28 861829 1 Reduction valve Replaced by 3583580

3583580 1 Reduction valve29 861830 1 O-ring30 861473 1 Oil filter31 861825 1 Bolt32 861850 1 Tube33 861851 2 O-ring34 967949 1 Flange screw35 3581557 1 Dipstick36 947107 1 Flange screw37 1 Plug38 861851 2 O-ring39 967949 1 Flange screw40 3581787 1 Oil pipe41 1 Clamp42 861872 2 Hollow screw43 11992 4 Gasket

7740690- 22- 4022 17547 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 61: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

22 Lubricating System

MD2020C, MD2020D

40

40

40

36

38 39

39

37

32

35

34

33 78

1030 31 12

911

2928

3

1 65

2425

2

4

23

26

20 2719

21

16

17

18

142215 13

Upd:2011-10-28 17548 7740690 -22 -4046

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 62: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Lubricating System 22

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 861986 1 Thrust washer2 861987 1 Gear Replaced by 21541017

21541017 1 Oil pump3 1 Pin4 1 Rotor, outer5 1 Pin6 861988 1 Spring7 (861989) 1 Rotor Obsolete part, Replaced by 21541017

21541017 1 Oil pump8 861527 1 Cardboard tube9 861528 X Shim

861529 X Shim861530 X Shim861531 X Shim

10 861532 1 Spring11 861533 1 Sleeve12 861534 1 Lock ring13 3581742 1 Sump Replaced by 211265546

21265546 1 Sump14 861834 1 Screw15 11994 1 Gasket (861835)16 3581779 1 Oil pipe17 11994 2 Gasket (861835)18 3581928 1 Hollow screw19 1276516 1 Rubber cap20 3582218 1 Clamp Replaced by complete oil return pipe 3581779

3581779 1 Oil pipe21 980108 1 Flange screw22 945358 18 Flange screw23 861999 1 Oil filter24 861998 1 Suction pipe25 861997 1 O-ring26 861526 2 Screw27 3580227 1 Gasket28 861829 1 Reduction valve Replaced by 3583580

3583580 1 Reduction valve29 861830 1 O-ring30 861473 1 Oil filter31 861825 1 Bolt32 861850 1 Tube33 861851 2 O-ring34 967949 1 Flange screw35 3581557 1 Dipstick36 947107 1 Flange screw37 3580235 1 Oil pipe38 1 Clamp39 861872 2 Hollow screw40 11992 4 Gasket

7740690- 22- 4046 17548 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 63: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

22 Lubricating System

MD2030C, MD2030D

40

40

4040

39

39

3836

37

3235

34

733 89 10 12

3130 11

1 32928

5

262524

4

23

26

27

2019

131617

2122

1815

14

Upd:2011-10-28 17554 7740690 -22 -4056

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 64: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Lubricating System 22

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 861986 1 Thrust washer2 3580358 1 Gear3 1 Pin4 1 Rotor, outer5 1 Pin6 861988 1 Spring7 (861989) 1 Rotor Replaced by 21541015, Obsolete part

21541015 1 Oil pump8 861527 1 Cardboard tube9 861528 X Shim TH=0.10mm

861529 X Shim TH=0.15mm861530 X Shim TH=0,20mm861531 X Shim TH=0,50mm

10 861532 1 Spring11 861533 1 Sleeve12 861534 1 Lock ring13 3581743 1 Sump14 861834 1 Screw15 11994 1 Gasket (861835)16 3581779 1 Oil pipe17 11994 2 Gasket (861835)18 3581928 1 Hollow screw19 1276516 1 Rubber cap20 3582218 1 Clamp Replaced by complete oil return pipe 3581779

3581779 1 Oil pipe21 980108 1 Flange screw22 945358 20 Flange screw23 3580362 1 Strainer24 3580361 1 Suction pipe25 861997 1 O-ring26 861526 2 Screw27 3580288 1 Gasket28 861829 1 Reduction valve Replaced by 3583580

3583580 1 Reduction valve29 861830 1 O-ring30 3840525 1 Oil filter31 861825 1 Bolt32 3580297 1 Tube33 861851 2 O-ring34 967949 1 Flange screw35 3581557 1 Dipstick36 947107 1 Flange screw37 3580312 1 Oil pipe38 1 Clamp39 861872 2 Hollow screw40 11992 4 Gasket

7740690- 22- 4056 17554 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 65: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

22 Lubricating System

MD2040C, MD2040D

40

40

4040

39

39

3836

37

3235

34

733 89

10 12

3130 11

1 32928

5

262524

4

23

26

27

2019

131617

2122

1815

14

Upd:2011-10-28 17555 7740690 -22 -4057

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 66: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Lubricating System 22

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 861986 1 Thrust washer2 3580569 1 Gear Replaced by 21541021

21541021 1 Oil pump3 1 Pin4 1 Rotor, outer5 1 Pin6 861988 1 Spring7 3580570 1 Rotor Replaced by 21541021

21541021 1 Oil pump8 861527 1 Cardboard tube9 861528 X Shim TH=0.10mm

861529 X Shim TH=0.15mm861530 X Shim TH=0,20mm861531 X Shim TH=0,50mm

10 861532 1 Spring11 861533 1 Sleeve12 861534 1 Lock ring13 3581744 1 Sump14 861834 1 Screw15 11994 1 Gasket (861835)16 3581779 1 Oil pipe17 11994 2 Gasket (861835)18 3581928 1 Hollow screw19 1276516 1 Rubber cap20 3582218 1 Clamp Replaced by 3581779

3581779 1 Oil pipe21 980108 1 Flange screw22 945358 26 Flange screw23 861999 1 Oil filter24 3580573 1 Suction pipe25 861997 1 O-ring26 861526 2 Screw27 3580462 1 Gasket28 861829 1 Reduction valve Replaced by 3583580

3583580 1 Reduction valve29 861830 1 O-ring30 3840525 1 Oil filter31 861825 1 Bolt32 3580494 1 Oil pipe33 861851 2 O-ring34 967949 1 Flange screw35 3581557 1 Dipstick36 947107 1 Flange screw (3580299)37 3580494 1 Oil pipe38 1 Clamp39 861872 2 Hollow screw40 11992 4 Gasket

7740690- 22- 4057 17555 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 67: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

22 Electric Bilge Pump 12V/24V: 12V

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

21

7 126

17

18

3

11108 45 14

13

9

1516

Upd:2011-10-28 18186 7740690 -22 -261

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 68: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Electric Bilge Pump 12V/24V: 12V 22

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 843114 1 Oil bilge pump 12V2 842855 1 Oil bilge pump3 (844015) 1 Pump housing Obsolete part4 844022 1 Impeller kit5 1 O-ring6 1 Sealing ring7 1 Lock ring8 844018 1 Cardboard tube9 844021 4 Screw

10 844017 1 Wear washer11 844016 1 Wear washer12 844019 1 Deflector ring13 969518 2 6 point socket screw (847464)14 843113 1 Cable trunk15 844280 2 Clip16 (844279) 1 Isolation Obsolete part, Black

(844278) 1 Isolation Obsolete part, Red17 943707 X Hose18 943471 3 Hose clamp

7740690- 22- 261 18186 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 69: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

22 Electric Bilge Pump 12V/24V: 24V

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

21

7 126

17

18

3

11108 45 14

13

9

1516

Upd:2011-10-28 18186 7740690 -22 -261B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 70: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Electric Bilge Pump 12V/24V: 24V 22

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 843410 1 Oil bilge pump 24V2 842222 1 Electrical motor3 (844015) 1 Pump housing Obsolete part4 844022 1 Impeller kit5 1 O-ring6 1 Sealing ring7 1 Lock ring8 844018 1 Cardboard tube9 844021 4 Screw

10 844017 1 Wear washer11 844016 1 Wear washer12 844019 1 Deflector ring13 969518 2 6 point socket screw (847464)14 843113 1 Cable trunk15 844280 2 Clip16 (844279) 1 Isolation Obsolete part, Black

(844278) 1 Isolation Obsolete part, Red17 943707 X Hose18 943471 3 Hose clamp

7740690- 22- 261B 18186 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 71: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel System

MD2010C, MD2010D

9A

9B10B

10A

11A

41

19A

40

30

28

26278

88

8

8

29

3237

1015 1817

17

16 31

31

14 38

63339

2220

20

3421

35

2413 36

12 23

11

255

19

97

2

4

3

1

Upd:2011-10-28 22247 7740690 -23 -2419

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 72: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel System 23

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580100 1 Feed pump

1712 3580111 1 Gasket3 3580269 2 Screw4 3580107 1 Banjo nipple5 3580106 1 Tube6 3580095 1 Fuel filter7 861477 1 Fuel filter8 969011 5 Gasket9 3580098 1 Hollow screw

9A 807058 1 Hollow screw9B 807059 1 Nozzle10 837322 1 Nipple

10A 11992 1 Gasket10B 471177 1 Hollow screw

11 3580102 1 Stay11A 3580104 2 Screw

12 970948 2 Hexagon screw13 3580015 2 Spring washer14 3580108 2 Washer15 971071 2 Hexagon nut16 3580101 1 Banjo nipple17 961663 2 Hose clamp18 3580105 1 Rubber hose19 3580068 1 Injection pump

18219A 3580069 X Spacer TH=0,2mm

19 3580070 X Spacer TH=0,3mm3580071 X Spacer TH=0,4mm3580072 X Spacer TH=0,5mm

20 2 Gasket Included in fuel injection pump.21 1 Banjo nipple Included in fuel injection pump.22 1 Hollow screw Included in fuel injection pump.23 2 Stud Included in cylinder block.24 945407 2 Flange nut25 946934 2 Flange screw26 3580080 1 Delivery pipe Cyl no 127 3580081 1 Delivery pipe Cyl no 228 3580082 2 Clamp29 947542 1 Flange screw30 945407 1 Flange nut31 3580078 2 Injector

3803440 2 Injector, exch

17932 3580158 2 Nut Included in fuel injector.33 3580631 2 Gasket Included in fuel injector.34 3580077 2 Gasket35 3580076 2 Insert36 3580075 2 Gasket37 3580079 1 Tube38 3580094 1 Screw39 11991 2 Gasket40 3580091 1 Screw41 3580092 1 Sealing ring

7740690- 23- 2419 22247 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 73: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel System

MD2020C, MD2020D

9A

9B10B

10A

19A

11A

4241

28

26278

88

8

8

16 1833

3810

1517

17

3914

3263440

2231

20

203521

2936

2413 23 37

2512

3011

19

5

97

2

4

3

1

Upd:2011-10-28 22248 7740690 -23 -2420

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 74: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel System 23

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580100 1 Feed pump

1712 3580111 1 Gasket3 3580269 2 Screw4 3580107 1 Banjo nipple5 3580268 1 Tube6 3580095 1 Fuel filter7 861477 1 Fuel filter (3580096)8 969011 5 Gasket9 3580098 1 Hollow screw

9A 807058 1 Hollow screw9B 807059 1 Nozzle10 837322 1 Nipple

10A 11992 1 Gasket10B 471177 1 Hollow screw

11 3580102 1 Stay11A 3580104 2 Screw

12 970949 2 Hexagon screw (3580270)13 3580015 2 Spring washer14 3580108 2 Washer15 971071 2 Hexagon nut16 3580101 1 Banjo nipple17 961663 2 Hose clamp18 3580105 1 Rubber hose19 3580263 1 Injection pump

18319A 3580264 1 Spacer, kit

20 2 Gasket Included in fuel injection pump.21 1 Banjo nipple Included in fuel injection pump.22 1 Hollow screw Included in fuel injection pump.23 2 Stud Included in cylinder block.24 945407 2 Flange nut25 946934 2 Flange screw (3580074)26 3580080 1 Delivery pipe Cyl no 127 3580081 1 Delivery pipe Cyl no 228 3580266 1 Delivery pipe Cyl no 329 3580082 4 Clamp30 947542 2 Flange screw (3580083)31 945407 2 Flange nut32 3580078 3 Injector

3803440 3 Injector, exch

17933 3580158 3 Nut Included in fuel injector.34 3580631 3 Gasket Included in fuel injector.35 3580077 3 Gasket36 3580076 3 Insert37 3580075 3 Gasket38 3580265 1 Tube39 3580094 1 Screw40 11991 2 Gasket41 3580091 1 Screw42 3580092 1 Sealing ring

7740690- 23- 2420 22248 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 75: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel System

MD2030C, MD2030D

15B 16A

15A

4A

34

34

29

4544

27

28 24

2526

1814

14

141414

19 40

41

15

1285

5

43169 39

42

427 17

2322

22

3521 366

13 3710 33

381132

31

20

30

1 4

3

2

Upd:2011-10-28 22249 7740690 -23 -2421

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 76: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel System 23

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580100 1 Feed pump

1712 3580111 1 Gasket3 3580269 2 Screw4 3580107 1 Banjo nipple

4A 3582507 1 Strainer5 3580395 1 Tube6 3580393 1 Stay7 3580104 4 Screw8 970948 2 Hexagon screw (3580109)9 3580108 2 Washer

10 3580015 2 Spring washer11 971071 2 Hexagon nut12 3580095 1 Fuel filter13 861477 1 Fuel filter (3580096)14 969011 5 Gasket15 837322 1 Nipple

15A 11992 1 Gasket15B 471177 1 Hollow screw

16 3580098 1 Hollow screw16A 807058 1 Hollow screw

17 3580394 1 Rubber hose18 961663 2 Hose clamp19 3580101 1 Banjo nipple20 3580382 1 Injection pump

934321 1 Banjo nipple Included in fuel injection pump.22 2 Gasket Included in fuel injection pump.23 1 Hollow screw Included in fuel injection pump.24 3580388 1 Delivery pipe Cyl no 125 3580389 1 Delivery pipe Cyl no 226 3580390 1 Delivery pipe Cyl no 327 3580082 4 Clamp28 947542 2 Flange screw (3580083)29 945407 2 Flange nut30 3580264 1 Spacer, kit31 946934 2 Flange screw (3580074)32 2 Stud Included in cylinder block.33 945407 2 Flange nut34 3580386 3 Injector

3803441 3 Injector, exch

239435 3580430 3 Gasket Included in fuel injector.36 3580385 3 Spray sleeve37 3580384 3 Insert38 3580383 3 Gasket39 3580452 3 Washer Included in fuel injector.40 3 Nut Included in fuel injector.41 3584221 1 Leak-off pipe (3580387)42 11991 2 Gasket43 3580094 1 Screw44 3580091 1 Screw45 3580092 1 Sealing ring

7740690- 23- 2421 22249 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 77: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel System

MD2040C, MD2040D

10B

10A

9A

11A

25A

4039

31

2829

27

2630

8

8

888

16

3310

65

5

9 12 3413

3817

3622 3218 37

37

11 20

2021 35

2425147

1

1

1915

23

4

2

3

Upd:2011-10-28 22245 7740690 -23 -2422

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 78: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel System 23

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580100 1 Feed pump

1712 3580269 2 Screw3 3580111 1 Gasket4 3580107 1 Banjo nipple5 3580602 1 Tube6 3580095 1 Fuel filter7 861477 1 Fuel filter (3580096)8 969011 5 Gasket9 3580098 1 Hollow screw

9A 807058 1 Hollow screw10 837322 1 Nipple

10A 11992 1 Gasket10B 471177 1 Hollow screw

11 3581833 1 Bracket (3580600)11A 3580104 2 Screw

12 3580109 2 Screw13 3580031 2 Washer14 3580015 2 Spring washer15 971071 2 Hexagon nut16 3580101 1 Banjo nipple17 3580601 1 Rubber hose18 961663 2 Hose clamp19 3580127 1 Fuel pump

20120 2 Gasket Included in fuel injection pump.21 1 Banjo nipple Included in fuel injection pump.22 1 Hollow screw Included in fuel injection pump.23 3580591 1 Spacer, kit24 946173 2 Flange screw (861844)25 948645 2 Flange lock nut

25A 2 Stud Included in cylinder block.26 3580594 1 Delivery pipe Cyl no 127 3580595 1 Delivery pipe Cyl no 228 3580596 1 Delivery pipe Cyl no 329 3580082 4 Clamp30 947542 2 Flange screw31 945407 2 Flange nut32 3803442 3 Injector

3580592 3 Injector232

3803442 3 Injector, exch232

33 3 Nut Included in fuel injector.34 3580631 3 Gasket Included in fuel injector.35 3580077 3 Gasket36 3584222 1 Leak-off pipe (3580593)37 11992 2 Gasket38 3580599 1 Screw39 3580091 1 Screw40 3580092 1 Sealing ring

7740690- 23- 2422 22245 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 79: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Feed Pump, Components

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

17 7

4

2

1516 106

1 312

11

59

8

13

14

Upd:2011-10-28 15133 7740690 -23 -171

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 80: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Feed Pump, Components 23

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3580100 1 Feed pump2 1 Housing3 1 Spring Included in overhaul kit.4 (3580192) 1 Tappet Obsolete part5 1 Spring Included in overhaul kit.6 1 Diaphragm Included in overhaul kit.7 1 Pin Included in overhaul kit.8 1 Lever Included in overhaul kit.9 3580197 1 O-ring Included in overhaul kit.

10 1 Spring Included in overhaul kit.11 1 Pin Included in overhaul kit.12 3580200 1 Gasket Included in overhaul kit.13 1 Cover14 (3580202) 6 Screw Obsolete part15 11992 4 Gasket (3580203)16 3580204 2 Hollow screw17 (876688) 1 Repair kit Obsolete part

7740690- 23- 171 15133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 81: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Injection Pump, Components

MD2010C, MD2010D

22

5 3

621

71

48

18

20

15

15

162

1023

1711

12

13

14

9

19

19

Upd:2011-10-28 11660 7740690 -23 -182

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 82: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Injection Pump, Components 23

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 3580068 1 Injection pump2 1 Housing3 (3580123) 2 Retainer Obsolete part4 3580124 2 O-ring5 3580125 2 Spring6 3580276 2 Gasket (3580126)7 (3580128) 2 Delivery valve Obsolete part8 3580129 2 Pump element tappet9 3580130 2 Control sleeve

10 3580131 2 Washer11 3580132 2 Spring12 3580133 2 Washer13 (3580134) X Adjusting washer Obsolete part, TH=1,85mm

(3580135) X Adjusting washer Obsolete part, TH=1,90mm(3580136) X Adjusting washer Obsolete part, TH=1,95mm(3580137) X Adjusting washer Obsolete part, TH=2.00mm(3580138) X Adjusting washer Obsolete part, TH=2.05mm(3580139) X Adjusting washer Obsolete part, TH=2.10mm(3580140) X Adjusting washer Obsolete part, TH=2.15mm(3580141) X Adjusting washer Obsolete part, TH=2.20mm(3580142) X Adjusting washer Obsolete part, TH=2.25mm(3580143) X Adjusting washer Obsolete part, TH=2.30mm(3580144) X Adjusting washer Obsolete part, TH=2.35mm

3580145 X Adjusting washer TH=2.40mm3580146 X Adjusting washer TH=2.45mm3580147 X Adjusting washer TH=2.50mm

14 3580148 2 Tappet15 3580149 1 Control rod16 1 Bracket17 3580151 2 Screw18 3580152 1 Screw19 18665 2 Gasket20 3580154 1 Banjo nipple21 3580155 2 Lock plate22 3580156 2 Screw23 3580157 2 Locking pin

7740690- 23- 182 11660 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 83: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Injection Pump, Components: 3580263

MD2020C, MD2020D

19

19

22

9

12

35

6

21

14

71 48

18

20

15

2

2317

1016

11

13

Upd:2011-10-28 15051 7740690 -23 -183

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 84: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Injection Pump, Components: 3580263 23

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3580263 1 Injection pump2 1 Housing3 (3580275) 3 Delivery valve retai Obsolete part4 3580124 3 O-ring5 3580125 3 Spring6 3580276 3 Gasket7 (3580128) 3 Delivery valve Obsolete part8 3580129 3 Pump element tappet9 3580130 3 Control sleeve

10 3580131 3 Washer11 3580132 3 Spring12 3580133 3 Washer13 (3580134) X Adjusting washer TH=1,85mm, Obsolete part

(3580135) X Adjusting washer Obsolete part, TH=1,90mm(3580136) X Adjusting washer Obsolete part, TH=1,95mm(3580137) X Adjusting washer Obsolete part, TH=2.00mm(3580138) X Adjusting washer Obsolete part, TH=2.05mm(3580139) X Adjusting washer Obsolete part, TH=2.10mm(3580140) X Adjusting washer Obsolete part, TH=2.15mm(3580141) X Adjusting washer Obsolete part, TH=2.20mm(3580142) X Adjusting washer Obsolete part, TH=2.25mm(3580143) X Adjusting washer Obsolete part, TH=2.30mm(3580144) X Adjusting washer Obsolete part, TH=2.35mm

3580145 X Adjusting washer TH=2.40mm3580146 X Adjusting washer TH=2.45mm3580147 X Adjusting washer TH=2.50mm

14 3580148 3 Tappet15 3580278 1 Control rod16 1 Bracket17 3580151 2 Screw18 3580152 1 Screw19 18665 2 Gasket20 3580154 1 Banjo nipple21 3580155 3 Lock plate22 3580156 3 Screw23 3580157 3 Locking pin

7740690- 23- 183 15051 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 85: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Injection Pump, Components: 3580262

MD2030C, MD2030D

19

19

22

9

12

35

6

21

14

71 48

18

20

15

2

2317

1016

11

13

Upd:2011-10-28 15051 7740690 -23 -9343

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 86: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Injection Pump, Components: 3580262 23

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3580382 1 Injection pump2 1 Housing3 3580402 3 Delivery valve retai4 3580124 3 O-ring5 3580125 3 Spring6 3580276 3 Gasket7 (3580128) 3 Delivery valve Obsolete part8 3580403 3 Delivery valve9 3580130 3 Control sleeve

10 3580131 3 Washer11 3580132 3 Spring12 3580133 3 Washer13 (3580134) X Adjusting washer TH=1,85mm, Obsolete part

(3580135) X Adjusting washer Obsolete part, TH=1,90mm(3580136) X Adjusting washer Obsolete part, TH=1,95mm(3580137) X Adjusting washer Obsolete part, TH=2.00mm(3580138) X Adjusting washer Obsolete part, TH=2.05mm(3580139) X Adjusting washer Obsolete part, TH=2.10mm(3580140) X Adjusting washer Obsolete part, TH=2.15mm(3580141) X Adjusting washer Obsolete part, TH=2.20mm(3580142) X Adjusting washer Obsolete part, TH=2.25mm(3580143) X Adjusting washer Obsolete part, TH=2.30mm(3580144) X Adjusting washer Obsolete part, TH=2.35mm

3580145 X Adjusting washer TH=2.40mm3580146 X Adjusting washer TH=2.45mm3580147 X Adjusting washer TH=2.50mm

14 3580148 3 Tappet15 3580278 1 Control rod16 1 Bracket17 3580151 2 Screw18 3580152 1 Screw19 18665 2 Gasket20 3580154 1 Banjo nipple21 3580155 3 Lock plate22 3580156 3 Screw23 3580157 3 Locking pin

7740690- 23- 9343 15051 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 87: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Injection Pump, Components

MD2040C, MD2040D

3

2

11

5

6

9

87

4

10

23

23

19

21

22

1

13

14

20

16

15

17

18

12

Upd:2011-10-28 15062 7740690 -23 -201

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 88: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Injection Pump, Components 23

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3580127 1 Fuel pump2 3580608 3 Pump element tappet3 3580609 3 Delivery valve4 3580610 3 Spring5 3580611 3 Gasket6 3580612 3 Gasket7 3580613 3 Valve seat8 3580614 3 O-ring9 3 Sleeve

10 3580616 6 O-ring11 3580617 6 Screw12 (3580618) 3 Tappet Obsolete part13 (3580619) 3 Pin Obsolete part14 (3580620) 1 Lock ring Obsolete part15 3580621 3 Spring16 (3580622) 3 Spring seat Obsolete part17 (3580623) 3 Spring seat Obsolete part18 (3580624) X Adjusting washer Obsolete part19 (3580625) 1 Control rod Obsolete part20 3580626 1 Control sleeve21 3580627 1 Banjo nipple22 3580628 1 Hollow screw23 11994 2 Gasket

7740690- 23- 201 15062 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 89: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Injector, Components

MD2010C, MD2010D, MD2020C, MD2020D

23

1

5

678

9

104

Upd:2011-10-28 11659 7740690 -23 -179

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 90: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Injector, Components 23

MD2010C, MD2010D, MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3580078 1 Injector

3803440 1 Injector, exch3803440 1 Injector

2 3580158 1 Nut3 3580631 1 Gasket (3580159)4 1 Retainer5 3580161 X Adjusting washer TH=0,90mm

3580162 X Adjusting washer TH=0,925mm3580163 X Adjusting washer TH=0,95mm3580164 X Adjusting washer TH=0,975mm3580165 X Adjusting washer TH=1,00mm3580166 X Adjusting washer TH=1,025mm3580167 X Adjusting washer TH=1,05mm3580168 X Adjusting washer TH=1,075mm3580169 X Adjusting washer TH=1,10mm3580170 X Adjusting washer TH=1,125mm3580171 X Adjusting washer TH=1,15mm3580172 X Adjusting washer TH=1,175mm3580173 X Adjusting washer TH=1,20mm3580174 X Adjusting washer TH=1,225mm3580175 X Adjusting washer TH=1.25mm3580176 X Adjusting washer TH=1,275mm3580177 X Adjusting washer TH=1,30mm3580178 X Adjusting washer TH=1,325mm3580179 X Adjusting washer TH=1,35mm

(3580180) X Adjusting washer TH=1,375mm, Obsolete part(3580181) X Adjusting washer TH=1,40mm, Obsolete part

3580182 X Adjusting washer TH=1,425mm3580183 X Adjusting washer TH=1,45mm

6 3580184 1 Spring7 3580185 1 Pressure bolt8 3580186 1 Spacer9 3580187 1 Nozzle

10 1 Nut

7740690- 23- 179 11659 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 91: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Injector, Components

MD2030C

23

1

5

678

910

411

Upd:2011-10-28 16131 7740690 -23 -2394

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 92: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Injector, Components 23

MD2030C

REF PART NO. QTY DESCRIPTION NOTES1 3580386 1 Injector

3803441 1 Injector, exch2 3580404 1 Nut3 3580452 1 Washer4 1 Retainer5 3580406 X Washer TH=1,00mm

3580407 X Washer TH=1,05mm3580408 X Washer TH=1,10mm3580409 X Washer TH=1,15mm3580410 X Washer TH=1,20mm3580411 X Washer TH=1.25mm3580412 X Washer TH=1,30mm3580413 X Washer TH=1,35mm3580414 X Washer TH=1,40mm3580415 X Washer TH=1,45mm3580416 X Washer TH=1,50mm3580417 X Washer TH=1.55mm3580418 X Washer TH=1,60mm3580419 X Washer TH=1,65mm3580420 X Washer TH=1,70mm3580421 X Washer TH=1,75mm3580422 X Washer TH=1,80mm3580423 X Washer TH=1,85mm3580424 X Washer TH=1,90mm

6 3580425 1 Spring7 3580426 1 Pressure bolt8 3580427 1 Spacer9 3580428 1 Nozzle

10 1 Nut11 3580430 1 Gasket

7740690- 23- 2394 16131 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 93: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Injector, Components

MD2040C

23

9

4

5

8

1

6

7

Upd:2011-10-28 15079 7740690 -23 -232

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 94: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Injector, Components 23

MD2040C

REF PART NO. QTY DESCRIPTION1 3580592 1 Injector

3803442 1 Injector, exch2 3580630 1 Nut3 3580631 1 Gasket4 3580632 3 Washer kit5 3580633 1 Spring6 3580634 1 Pressure bolt7 3580635 1 Spacer8 3580636 1 Nozzle9 1 Nut

7740690- 23- 232 15079 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 95: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Tank 40L, with Connections

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

5150503921

4030

18 24

52 23 16

16

16

26

26

26

19 17 2220

46 47334345

45

44 34

3434

3215 25 35 3142

4241

8

8

28

28

37

37

9

9

29

29

38

38

1349

14 27 36

10

1112

648

7

3

4

52

1

Upd:2011-10-28 18243 7740690 -23 -210

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 96: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Tank 40L, with Connections 23

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 (1140064) 1 Fuel tank 40L, Obsolete part2 (1140063) 1 Cardboard tube Obsolete part3 833799 1 Cardboard tube4 859064 1 Gasket5 828338 1 Flange6 956080 12 Cross recessed screw7 834481 12 Gasket8 969405 10 6 point socket screw9 941905 10 Spring washer

10 833801 1 Cardboard tube11 89865 1 Gasket12 881493 1 Cable terminal13 828341 1 Suction pipe L=242mm

828372 1 Suction pipe L=333mm828373 1 Suction pipe L=458mm

14 941279 1 Hose15 191830 1 Plug16 957178 3 Gasket17 833857 1 Banjo nipple18 25167 1 Hollow screw19 (803684) 1 Shut-off cock Obsolete part20 954322 1 Fitting nut21 (828375) 1 Connector kit Obsolete part, 5/16''22 833857 1 Banjo nipple23 (803684) 1 Shut-off cock Obsolete part, 5/16''24 25167 1 Hollow screw25 191830 1 Plug26 957178 3 Gasket27 89865 1 Gasket28 969405 10 6 point socket screw (956076)29 941905 10 Spring washer30 (828376) 1 Connector kit Obsolete part, 3/8''31 191600 1 Banjo nipple32 954323 1 Fitting nut33 25167 1 Hollow screw34 957178 3 Gasket35 191830 1 Plug36 89865 1 Gasket37 969405 10 6 point socket screw (956076)38 941905 10 Spring washer39 841523 1 Faucet 3/8''40 954323 2 Fitting nut41 1140724 1 Level guard Replaced by 1pc banjo nipple 861101, 1pc nipple 190962 and 1pc cap nut.42 957178 2 Gasket43 807061 1 Cap nut44 25167 1 Hollow screw45 954305 X Tube 5/16''

Bulletin P-23-4-3 P-23-4-3-EN Fuel Line 5/16”, Copper Pipe45 954307 X Tube Replaced by 1140062

1140062 X Copper tube 3/8''46 951189 X Clamp47 968476 X Flange screw48 (1144037) 1 Tank valve Obsolete part49 1 Tank gauge 953750 838418 1 Fuel tap 3/8''51 841523 1 Faucet52 954323 2 Fitting nut

7740690- 23- 210 18243 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 97: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Tank 20 L

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

11107

43

85

96

2

Upd:2011-10-28 7569 7740690 -23 -211

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 98: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Tank 20 L 23

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 (828423) 1 Fuel tank Obsolete part2 1 Fuel tank 20L3 16218 1 Elbow nipple4 981749 1 Plug5 914391 1 Plug6 (907134) 1 Gasket Obsolete part7 16218 1 Elbow nipple8 940197 1 Hexagon nut9 963556 1 Hexagon screw

10 (803684) 1 Shut-off cock Obsolete part11 954322 1 Fitting nut

7740690- 23- 211 7569 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 99: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Filter and Water Separator

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

314

2

7

7

8

8

5 9

9

10

10

611

11

14

14

12

12

13

13

1715 18

16

19

20

21

22

2324

25

2926

2832

27

30

30

31

33

Upd:2011-10-28 22464 7740690 -23 -9044

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 100: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Filter and Water Separator 23

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 877766 1 Fuel filter Fuel filter and water separator., Metal2 1 Fuel filter

Bulletin 50-11A 50-11A-EN Fuel Filters / Water Separators3 940113 1 Hexagon screw4 11992 1 Gasket5 3581078 1 Filter insert6 3582499 1 Bowl7 18817 2 Gasket8 190962 2 Nipple 5/16''

954337 2 Nipple 3/8''9 954322 2 Fitting nut 5/16''

954323 2 Fitting nut 3/8''10 954305 X Tube Water separator., 5/16''

Bulletin P-23-4-3 P-23-4-3-EN Fuel Line 5/16”, Copper Pipe10 1140062 X Copper tube Water separator., 3/8''11 957177 2 Gasket12 3825000 2 Hose nipple13 961664 2 Hose clamp14 861057 X Fuel hose 3/8''

Bulletin P-23-4-4 P-23-4-4-EN Fuel Hose P/N 86105715 877767 1 Fuel filter Plastic16 1 Fuel filter17 940113 1 Hexagon screw18 11992 1 Gasket19 3581078 1 Filter insert20 3581189 1 Bowl21 833972 1 Water separator22 833971 1 Water separator23 957177 2 Gasket24 191397 2 Nipple 5/16''

941438 2 Nipple 3/8''25 954322 2 Fitting nut 5/16''

954323 2 Fitting nut 3/8''26 (827912) 1 Fuel pipe Obsolete part, 5/16''

Bulletin P-23-4-3 P-23-4-3-EN Fuel Line 5/16”, Copper Pipe27 954305 1 Tube 5/16'', L=5000mm

Bulletin P-23-4-3 P-23-4-3-EN Fuel Line 5/16”, Copper Pipe28 951189 15 Clamp29 968476 15 Flange screw30 954322 3 Fitting nut 5/16''31 954336 2 Nipple 5/16''32 3581708 1 Faucet33 954343 1 Elbow nipple

7740690- 23- 9044 22464 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 101: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Filter and Water Separator

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

6

5

4

3

2

20

20

16 18

19

1917

22

241

2311

287 21 3032

258

279 29

31

10

33

12

3415

1326

14

Upd:2011-10-28 18244 7740690 -23 -292

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 102: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Filter and Water Separator 23

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 861143 1 Fuel filter Repl by 877762

Bulletin 50-03 50-03-EN Extra Fuel/Water Separators, D2010, D22Bulletin 50-10 50-10-EN Changes in Fuel Filter Program due to LegislationBulletin 50-11A 50-11A-EN Fuel Filters / Water Separators

1 877762 1 Fuel filter

90242 861014 1 Insert3 838504 1 Gasket4 1 Lock5 838505 1 O-ring6 1 Handle7 861455 1 O-ring8 1 O-ring9 1 Ball

10 1 Insert11 3838861 1 Gasket (838502)12 3838848 1 Bowl (861453)13 1 Plug14 861456 1 Faucet15 950024 4 Cross recessed screw16 1 Bracket17 1 Clamp18 1 Clamp19 3 Screw20 3 Nut21 1 Plug22 3825000 X Hose nipple (834781)23 954337 X Nipple24 954323 X Fitting nut25 1140724 1 Level guard26 3588916 1 Alarm kit27 808175 1 Lamp socket28 19923 1 Bulb 12V, 2W

182059 1 Bulb 24V, 3W29 967583 1 Retainer30 829714 1 Sealing ring31 838455 1 Retainer32 872591 1 Symbol strip33 X cables and terminals 196334 881774 1 Wiring harness

7740690- 23- 292 18244 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 103: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Filter and Water Separator, RINA-approved

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

6

5

4

3

2

22

22

18 20

21

2119

24

261

2511

307 23 3234

278

299 31

33

10

35

12

3615

1428

13

16

17

Upd:2011-10-28 18245 7740690 -23 -293

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 104: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Filter and Water Separator, RINA-approved 23

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3582350 1 Fuel filter Repl by 877763

Bulletin 50-11A 50-11A-EN Fuel Filters / Water Separators1 877763 1 Fuel filter

90252 861014 1 Insert3 838504 1 Gasket4 1 Lock5 838505 1 O-ring6 1 Handle7 861455 1 O-ring8 1 O-ring9 1 Ball

10 1 Insert11 3838861 1 Gasket (838502)12 3838849 1 Bowl13 1 Heat shield14 1 Plug15 950024 4 Cross recessed screw16 861459 2 Nut17 (861458) 1 Faucet Obsolete part18 1 Bracket19 1 Clamp20 1 Clamp21 3 Screw22 3 Nut23 1 Plug24 3825000 X Hose nipple (834781)25 954337 X Nipple26 954323 X Fitting nut27 1140724 1 Level guard (1140609)28 3588916 1 Alarm kit29 808175 1 Lamp socket30 19923 1 Bulb 12V, 2W

182059 1 Bulb 24V, 3W31 967583 1 Retainer32 829714 1 Sealing ring33 838455 1 Retainer34 872591 1 Symbol strip35 X cables and terminals 196336 881774 1 Wiring harness

7740690- 23- 293 18245 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 105: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Filter and Water Separator

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

6

5

4

3

2

121 1110 15

14

13 2019 2425

25

25

25

232221

7

8

9

16

18

17

Upd:2011-10-28 22429 7740690 -23 -9024

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 106: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Filter and Water Separator 23

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 877762 1 Fuel filter (861143)2 1147147 1 Fuel filter insert 2 mikron

861014 1 Insert 10 mikron3581760 1 Insert 30 mikron

3 838504 1 Gasket4 1 Lock5 838505 1 O-ring6 1 Handle7 3838861 1 Gasket8 3838848 1 Bowl9 950024 4 Cross recessed screw

10 954337 2 Nipple11 954323 2 Fitting nut12 1140062 2 Copper tube13 3825000 2 Hose nipple14 961664 2 Hose clamp15 861057 X Fuel hose 3/8''

Bulletin P-23-4-4 P-23-4-4-EN Fuel Hose P/N 86105716 1140724 1 Level guard17 3588916 1 Alarm kit18 881774 1 Wiring harness19 808175 1 Lamp socket20 19923 1 Bulb 12V, 2W

182059 1 Bulb 24V, 3W21 967583 1 Retainer22 829714 1 Sealing ring23 838455 1 Retainer24 872591 1 Symbol strip25 X cables and terminals 1963

7740690- 23- 9024 22429 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 107: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Fuel Filter and Water Separator, RINA-approved

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

6

5

4

3

2

1312111 16

15

14 2120 2526

26

26

26

242322

7

8

9

1017

19

18

Upd:2011-10-28 22430 7740690 -23 -9025

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 108: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Fuel Filter and Water Separator, RINA-approved 23

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 877763 1 Fuel filter2 1147147 1 Fuel filter insert 2 mikron

861014 1 Insert 10 mikron3581760 1 Insert 30 mikron

3 838504 1 Gasket4 1 Lock5 838505 1 O-ring6 1 Handle7 3838861 1 Gasket8 3838849 1 Bowl9 950024 4 Cross recessed screw

10 952075 1 Plug11 954337 2 Nipple12 954323 2 Fitting nut13 1140062 2 Copper tube14 3825000 2 Hose nipple15 961664 2 Hose clamp16 861057 X Fuel hose 3/8''

Bulletin P-23-4-4 P-23-4-4-EN Fuel Hose P/N 86105717 1140724 1 Level guard18 3588916 1 Alarm kit19 881774 1 Wiring harness20 808175 1 Lamp socket21 19923 1 Bulb 12V, 2W

182059 1 Bulb 24V, 3W22 967583 1 Retainer23 829714 1 Sealing ring24 838455 1 Retainer25 872591 1 Symbol strip26 X cables and terminals 1963

7740690- 23- 9025 22430 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 109: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Regulation System: A

MD2010C, MD2010D

27

20

12

12

14

28

64

4

18

8

26

9

16

19

23

29

22

30

30

31

31

24

2

2

25

21

11

13

3317

1532

51 10

7

3

Upd:2011-10-28 15095 7740690 -23 -4221

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 110: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Regulation System: A 23

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 3580036 1 Intermediate lever, speed control2 843109 2 Bushing3 955275 1 Hexagon screw (3580037)4 945407 3 Flange nut5 3580042 1 Stay6 955274 2 Hexagon screw7 3809019 1 Shaft (3580039)8 3580040 1 O-ring9 3580041 1 Lock ring

10 945414 2 Flange screw11 3580051 1 Intermediate lever, stop12 955782 2 Hexagon nut (3580050)13 191172 1 Washer14 3580048 1 Spring15 3580045 1 Arm16 3580046 1 Lock ring17 3580047 1 O-ring18 3580027 1 Intermediate lever19 1 Lever20 3580030 1 Lock ring21 3580031 1 Washer22 3580033 1 Spring23 3580034 1 Arm24 3580035 1 O-ring25 3580030 1 Lock ring26 3580058 1 Spring27 3580057 1 Spring28 3580032 1 Locking pin30 3583664 1 Nut31 3580087 1 Sealing ring32 3580089 1 Screw33 3580086 1 Adjusting screw

7740690- 23- 4221 15095 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 111: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Regulation System: B

MD2020C, MD2020D

27

20

12

12

14

28

64

4

18

8

26

9

16

19

23

29

22

30

30

31

31

24

2

2

25

21

11

13

3317

1532

51 10

7

3

Upd:2011-10-28 15095 7740690 -23 -4221B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 112: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Regulation System: B 23

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3580036 1 Intermediate lever, speed control2 843109 2 Bushing3 955275 1 Hexagon screw (3580037)4 945407 3 Flange nut5 3580042 1 Stay6 955274 2 Hexagon screw7 3809019 1 Shaft (3580039)8 3580040 1 O-ring9 3580041 1 Lock ring

10 945414 2 Flange screw11 3580051 1 Intermediate lever, stop12 955782 2 Hexagon nut (3580050)13 191172 1 Washer14 3580048 1 Spring15 3580045 1 Arm16 3580046 1 Lock ring17 3580047 1 O-ring18 3580261 1 Intermediate lever19 1 Lever20 3580030 1 Lock ring21 3580031 1 Washer22 3580033 1 Spring23 3580034 1 Arm24 3580035 1 O-ring25 3580030 1 Lock ring26 3580058 1 Spring27 3580057 1 Spring28 3580032 1 Locking pin30 3583664 1 Nut31 3580087 1 Sealing ring32 3580089 1 Screw33 3580086 1 Adjusting screw

7740690- 23- 4221B 15095 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 113: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Regulation System: C

MD2030C, MD2030D

27

20

12

12

14

28

64

4

18

8

26

9

16

19

23

29

22

30

30

31

31

24

2

2

25

21

11

13

3317

1532

51 10

7

3

Upd:2011-10-28 15095 7740690 -23 -4221C

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 114: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Regulation System: C 23

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3580036 1 Intermediate lever, speed control2 843109 2 Bushing3 955275 1 Hexagon screw (3580037)4 945407 3 Flange nut5 3580042 1 Stay6 955274 2 Hexagon screw7 3809019 1 Shaft (3580039)8 3580040 1 O-ring9 3580041 1 Lock ring

10 945414 2 Flange screw11 3580051 1 Intermediate lever, stop12 955782 2 Hexagon nut (3580050)13 191172 1 Washer14 3580048 1 Spring15 3580045 1 Arm16 3580046 1 Lock ring17 3580047 1 O-ring18 3580375 1 Intermediate lever19 1 Lever20 3580030 1 Lock ring21 3580031 1 Washer22 3819063 1 Spring (3580376)23 3580034 1 Arm24 3580035 1 O-ring25 3580030 1 Lock ring26 3580058 1 Spring27 3580931 1 Spring28 3580032 1 Locking pin29 3580392 1 Adjusting screw30 3583664 2 Nut31 3580087 2 Sealing ring32 3580089 1 Screw33 3580086 1 Adjusting screw

7740690- 23- 4221C 15095 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 115: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

23 Regulation System

MD2040C, MD2040D

26

19

13

17

98 7

27

4

4

18

6

23

22

24

25 2021

12

12

112

2

14

28

16

29 1530 31

51 10

3

Upd:2011-10-28 16185 7740690 -23 -4222

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 116: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Regulation System 23

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3580036 1 Intermediate lever, speed control2 843109 2 Bushing3 955275 1 Hexagon screw (3580037)4 945407 3 Flange nut5 3580042 1 Stay6 955274 2 Hexagon screw (3580044)7 3583759 1 Shaft8 3580040 1 O-ring9 3580041 1 Lock ring

10 945414 1 Flange screw11 3580051 1 Intermediate lever, stop12 955782 2 Hexagon nut (3580050)13 191172 1 Washer14 3580048 1 Spring15 3580045 1 Arm16 3580046 1 Lock ring17 3580047 1 O-ring18 3580587 1 Intermediate lever19 1 Lever20 3580030 1 Lock ring21 3580031 1 Washer22 3580589 1 Spring23 3580034 1 Arm24 3580035 1 O-ring25 3580030 1 Lock ring26 3580735 1 Spring27 3580032 1 Locking pin28 3580086 1 Adjusting screw29 3580089 1 Screw30 3583664 1 Nut31 3580087 1 Sealing ring

7740690- 23- 4222 16185 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 117: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

25 Induction and Exhaust Manifold

MD2010C, MD2010D

20

1117 8 165

6 15

9

10

7

1918

2 13

141

12

43

Upd:2011-10-28 17630 7740690 -25 -4151

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 118: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Induction and Exhaust Manifold 25

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 861898 1 Air inlet2 861899 2 Screw3 861900 1 Filter retainer4 861902 2 Screw5 861870 1 Screw6 3581924 1 Heat exchanger housi7 861904 1 Tube8 3581770 1 Filler cap

1 Lock 573 When separate expansion tank is being used., Alt9 861906 1 Exhaust riser

10 861907 1 Gasket11 948645 4 Flange lock nut12 861909 1 Gasket13 955285 4 Hexagon screw14 861913 4 Spring washer15 861914 2 Stud16 945407 2 Flange nut (861915)17 953045 4 Stud18 861917 1 Washer19 861918 1 Plug20 (861869) 1 Lifting eye Obsolete part

7740690- 25- 4151 17630 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 119: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

25 Induction and Exhaust Manifold

MD2020C, MD2020D

26

211412

1320

17

18

2215

23

16 24

25

19

8

6

3

7

2

4

5

9 11

10

1

Upd:2011-10-28 17686 7740690 -25 -4152

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 120: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Induction and Exhaust Manifold 25

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3581515 1 Hose2 3581401 1 Protecting sleeve3 3581398 1 Clamp4 3581399 1 Clamp5 967949 1 Flange screw6 945407 1 Flange nut7 3581400 1 Tube8 3580510 1 Spring9 3580509 1 Filter

10 961673 1 Hose clamp11 961671 1 Hose clamp12 861870 1 Screw13 3581925 1 Heat exchanger housi14 3581770 1 Filler cap

1 Lock 573 When separate expansion tank is being used., Alt15 861906 1 Exhaust riser16 861907 1 Gasket17 948645 4 Flange lock nut18 953045 4 Stud19 3580245 1 Gasket20 861914 2 Stud21 945407 2 Flange nut22 955285 4 Hexagon screw (861912)23 861913 4 Spring washer24 861918 1 Plug25 861917 1 Washer26 (861869) 1 Lifting eye Obsolete part

7740690- 25- 4152 17686 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 121: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

25 Induction and Exhaust Manifold

MD2030C, MD2030D

26

14122113

172018

2215

23

16 24

25

19

8

36

1

7

2

4

5

9 11

10

Upd:2011-10-28 17633 7740690 -25 -4154

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 122: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Induction and Exhaust Manifold 25

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580956 1 Hose2 3581401 1 Protecting sleeve3 3581398 1 Clamp4 3581399 1 Clamp5 967949 1 Flange screw6 945407 1 Flange nut7 3581400 1 Tube8 3580510 1 Spring9 3580509 1 Filter

10 961673 1 Hose clamp11 961671 1 Hose clamp12 861870 1 Screw13 3581926 1 Heat exchanger housi14 3581770 1 Filler cap

1 Lock 573 When separate expansion tank is being used., Alt15 861906 1 Exhaust riser16 861907 1 Gasket17 948645 4 Flange lock nut18 953045 4 Stud19 3580323 1 Gasket20 3580324 2 Stud21 945407 2 Flange nut22 955285 4 Hexagon screw23 861913 4 Spring washer24 861918 1 Plug25 861917 1 Washer26 (861869) 1 Lifting eye Obsolete part

7740690- 25- 4154 17633 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 123: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

25 Induction and Exhaust Manifold

MD2040C, MD2040D

14A

29A

19

20

1117

13 14 2423

15

22 21

16

18

29 3031

1

4123

2 2827

625

726

9

10

5

8

Upd:2011-10-28 17638 7740690 -25 -4157

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 124: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Induction and Exhaust Manifold 25

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3580503 1 Inlet pipe2 (3580504) 1 Hose connection Obsolete part3 3580505 1 Hose4 961662 2 Hose clamp5 3580507 1 Intake gasket6 1346183 6 Screw7 861913 6 Spring washer8 3580509 1 Filter9 3580510 1 Spring

10 961672 1 Hose clamp11 3581927 1 Heat exchanger housi12 3580513 1 Hose connection13 953042 4 Stud14 3581770 1 Filler cap

14A 1 Lock 573 When separate expansion tank is being used., Alt15 861906 1 Exhaust riser16 861907 1 Gasket17 948645 4 Flange lock nut18 3580512 1 Gasket19 (861869) 1 Lifting eye Obsolete part20 861870 1 Screw21 3580518 4 Screw22 861913 4 Spring washer23 3580519 2 Stud24 945407 2 Flange nut25 861917 2 Washer26 861918 2 Plug27 961665 1 Hose clamp28 3580528 1 Rubber hose Heat exchanger-water pump.29 976040 1 Hose nipple Hot water outlet.

29A 1 Plug Alt30 961665 1 Hose clamp31 952969 X Hose

7740690- 25- 4157 17638 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 125: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

25 Exhaust Riser

MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

41

58

2

3

6

7

Upd:2011-10-28 17648 7740690 -25 -4166

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 126: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Exhaust Riser 25

MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3581031 1 Exhaust riser2 965183 4 Flange screw3 861907 1 Gasket4 982121 3 Plug5 1 Nipple6 966871 1 Shut-off cock7 947893 1 Shut-off cock (966723)8 6812747 1 Rubber cap

7740690- 25- 4166 17648 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 127: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

25 Water Cooled Silencer and Exhaust Line: 828064

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

5

9

78

8

2

13

4

6

1310

11

12

Upd:2011-10-28 9616 7740690 -25 -2428

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 128: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Water Cooled Silencer and Exhaust Line: 828064 25

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 828064 1 Muffler2 (828055) 1 End plate Obsolete part3 961678 4 Hose clamp4 828059 1 Exhaust hose5 (828057) 1 End plate Obsolete part6 828061 2 Retainer7 961671 X Hose clamp8 1140665 X Exhaust hose (828463)9 828256 1 Riser 45°

10 833738 1 Hull fitting 45°11 827877 1 Nut12 828694 1 Hull fitting13 961672 2 Hose clamp

7740690- 25- 2428 9616 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 129: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

25 Water Cooled Silencer and Exhaust Line: 828837

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

5

9

78

8

2

13

4

6

1310

11

12

Upd:2011-10-28 9616 7740690 -25 -2428B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 130: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Water Cooled Silencer and Exhaust Line: 828837 25

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 828837 1 Muffler, straight2 (828055) 1 End plate Obsolete part3 961678 4 Hose clamp4 828059 1 Exhaust hose5 1 End plate6 828061 2 Retainer7 961671 X Hose clamp8 1140665 X Exhaust hose (828463)9 828256 1 Riser 45°

10 833738 1 Hull fitting 45°11 827877 1 Nut12 828694 1 Hull fitting13 961672 2 Hose clamp

7740690- 25- 2428B 9616 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 131: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Heat Exchanger

MD2010C, MD2010D

16

4

4

13

3

5

5

1017

11

9 15

14

13

12

2

8

7

6

Upd:2011-10-28 17639 7740690 -26 -4158

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 132: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Heat Exchanger 26

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 3581924 1 Heat exchanger housi

parts not sold separately2 3581929 1 Heat exchanger3 861920 2 Cover4 961672 2 Hose clamp5 961673 2 Hose clamp6 3580328 1 Tube7 861926 1 Rubber hose Sea water pump-heat exchanger.8 961667 1 Hose clamp9 853548 1 Hose clamp

10 861927 1 Rubber hose Heat exchanger-water pump.11 961667 1 Hose clamp12 861911 1 Thermostat13 861910 1 Spring14 1 Hose15 961662 1 Hose clamp16 861379 1 Decal17 3581770 1 Filler cap

7740690- 26- 4158 17639 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 133: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Heat Exchanger

MD2020C, MD2020D

16

4

4

3 5

5

1

17

9

15

14

1311

12 10

2

8

7

6

Upd:2011-10-28 17642 7740690 -26 -4159

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 134: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Heat Exchanger 26

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 3581925 1 Heat exchanger housi

parts not sold separately2 3580247 1 Heat exchanger3 861920 2 Cover4 961672 2 Hose clamp5 961673 2 Hose clamp6 3580328 1 Tube7 861926 1 Rubber hose Sea water pump-heat exchanger.8 961667 1 Hose clamp9 853548 1 Hose clamp

10 3580248 1 Rubber hose Heat exchanger-water pump.11 853548 1 Hose clamp12 861911 1 Thermostat13 861910 1 Spring14 1 Hose15 961662 1 Hose clamp16 (861380) 1 Decal Obsolete part17 3581770 1 Filler cap

7740690- 26- 4159 17642 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 135: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Heat Exchanger

MD2030C, MD2030D

18

4

4

3

3

5

5

1

19

8

8

17

16

1412

11

15

1013

9

2

7

6

Upd:2011-10-28 17643 7740690 -26 -4161

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 136: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Heat Exchanger 26

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3581926 1 Heat exchanger housi

parts not sold separately2 3581931 1 Heat exchanger3 861920 2 Cover4 961672 2 Hose clamp5 961673 2 Hose clamp6 3580328 1 Tube7 3580331 1 Rubber hose Sea water pump-heat exchanger.8 961667 1 Hose clamp9 3580330 1 Rubber hose Heat exchanger-water pump.

10 853548 1 Hose clamp11 1 Stay12 3580251 1 Grommet13 947107 2 Flange screw14 3580329 1 Rubber hose Heat exchanger-water pump.15 853548 1 Hose clamp16 1 Hose17 961662 1 Hose clamp18 (861381) 1 Decal Obsolete part19 3581770 1 Filler cap

7740690- 26- 4161 17643 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 137: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Heat Exchanger

MD2040C, MD2040D

1918

22

15

4

4

5

5

131

11

23

8

8

1412

1716

21

20

10

9

2

37

6

Upd:2011-10-28 17680 7740690 -26 -4077

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 138: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Heat Exchanger 26

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 1 Heat exchanger

3581927 1 Heat exchanger housi3581770 1 Filler cap

2 3581932 1 Heat exchanger3 3580522 2 Cover4 872531 2 Hose clamp5 853012 2 Hose clamp6 3580328 1 Tube7 3580526 1 Rubber hose Sea water pump-heat exchanger.8 961667 2 Hose clamp9 3580527 1 Rubber hose Circulation pump-heat exchanger.

10 961667 2 Hose clamp11 3580514 1 Sealing ring12 3580365 1 Thermostat13 3580515 1 Spacer sleeve14 3583780 1 Gasket (3580516)15 3580517 1 Cardboard tube16 3580520 2 Stud17 945407 2 Flange nut18 861913 2 Spring washer19 3580518 2 Screw20 3580529 1 Tube21 961662 1 Hose clamp22 (861382) 1 Decal Obsolete part23 3581770 1 Filler cap

7740690- 26- 4077 17680 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 139: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Water Pump

MD2010C, MD2010D

18

18

1A

17

17

16

16

6

10

9

1B

12

5

4

1

8

11

2

313

7 15

14

Upd:2011-10-28 15057 7740690 -26 -2433

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 140: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Water Pump 26

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 861990 1 Water pump

1A 1 Plug1B 1 Plug

2 3580001 1 Gasket3 3580002 1 Spacer4 861917 1 Washer5 861918 1 Plug6 3580003 1 Gasket7 861899 3 Screw8 20405647 4 Hexagon screw9 861913 4 Spring washer

10 945407 1 Flange nut11 3580011 1 Pulley12 3580012 1 Flange13 3580013 4 Screw14 861928 1 Rubber hose Heat exchanger-water pump.15 961667 1 Hose clamp16 976040 2 Hose nipple Hot water outlet.17 961665 2 Hose clamp18 952969 X Hose

7740690- 26- 2433 15057 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 141: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Water Pump

MD2020C, MD2020D

19

19

18

18

1A

34

13

11

11

17

17

6

9

1B1

8

10

2

7

12

5

1615

14

Upd:2011-10-28 15058 7740690 -26 -2434

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 142: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Water Pump 26

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 861990 1 Water pump

1A 1 Plug1B 1 Plug

2 3580001 1 Gasket3 3580257 1 Plate4 3580001 1 Gasket5 3580258 3 Screw6 3580243 4 Screw7 945407 1 Flange nut8 3580011 1 Pulley9 3580012 1 Flange

10 3580013 4 Screw11 3580248 1 Rubber hose Heat exchanger-water pump.12 853548 1 Hose clamp13 1 Protecting hose14 3580251 1 Grommet15 3580250 1 Stay16 947107 1 Flange screw17 976040 2 Hose nipple Hot water outlet.18 961665 2 Hose clamp19 952969 X Hose

7740690- 26- 2434 15058 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 143: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Water Pump

MD2030C, MD2030D

20

7

19

9

10

34

11

6

1318

216

1721

51

12

815

14

Upd:2011-10-28 16149 7740690 -26 -2435

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 144: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Water Pump 26

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3580363 1 Water pump2 968145 3 Plug 3/8NPTF3 3580367 1 Gasket4 3580368 1 Plate5 3580369 1 Gasket6 3580258 4 Screw7 965178 1 Flange screw8 945407 1 Flange nut9 3580011 1 Pulley

10 3580012 1 Flange11 3580013 4 Screw12 3580365 1 Thermostat13 3580366 1 Spring14 3580330 1 Rubber hose Heat exchanger-water pump.15 853548 1 Hose clamp16 3580329 1 Rubber hose Heat exchanger-water pump.17 853548 1 Hose clamp18 976040 1 Hose nipple Hot water outlet.19 961665 1 Hose clamp20 952969 X Hose21 3580453 1 Gasket

7740690- 26- 2435 16149 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 145: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Water Pump: MD2040CD

MD2040C

17

6

185

16

2

3

114

9

4

15

10

11

7

813

12

Upd:2011-10-28 15060 7740690 -26 -2436

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 146: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Water Pump: MD2040CD 26

MD2040C

REF PART NO. QTY DESCRIPTION NOTES1 3580574 1 Water pump2 3580575 1 Plate3 3580576 1 Plate4 968145 1 Plug 3/8NPTF5 3580577 3 Screw6 3583754 1 Gasket (3580578)7 3580258 4 Screw8 945407 1 Flange nut9 3580579 1 Pulley

10 3580580 1 Flange11 3580581 4 Screw12 3580527 1 Rubber hose Heat exchanger-water pump.13 961670 1 Hose clamp14 3580528 1 Rubber hose Heat exchanger-water pump.15 961665 1 Hose clamp16 976040 1 Hose nipple Hot water outlet.17 952969 X Hose Hot water outlet.18 961665 1 Hose clamp Hot water outlet.

7740690- 26- 2436 15060 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 147: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Sea Water Pump: A

MD2010C, MD2010D, MD2020C, MD2020D

9

73 1

4 5 10

2

8 6

12

11

Upd:2011-10-28 16172 7740690 -26 -4174

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 148: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Sea Water Pump: A 26

MD2010C, MD2010D, MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3593654 1 Sea water pump (3580064)

Bulletin 43-19A 43-19A-EN New Sea Water Pumps1

4153

9344

93442 3580063 1 O-ring3 3580062 1 Gear4 955782 1 Hexagon nut6 965180 2 Flange screw7 965216 2 Flange screw (3580052)8 948645 2 Flange lock nut9 861926 1 Rubber hose Sea water pump-heat exchanger.

10 961667 1 Hose clamp11 943369 X Rubber hose Intake-sea water pump., L=1000mm12 961666 2 Hose clamp

7740690- 26- 4174 16172 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 149: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Sea Water Pump: B

MD2030C, MD2030D

9

73 1

4 5 10

2

8 6

12

11

Upd:2011-10-28 16172 7740690 -26 -4174B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 150: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Sea Water Pump: B 26

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 4153

3593655 1 Sea water pump (3580222)Bulletin 43-19A 43-19A-EN New Sea Water Pumps

1 93449344

2 3580380 1 O-ring3 3580379 1 Gear4 971071 1 Hexagon nut5 3580015 1 Spring washer6 965180 4 Flange screw9 3580331 1 Rubber hose Sea water pump-heat exchanger.

10 961667 1 Hose clamp11 943369 X Rubber hose Intake-sea water pump., L=1000mm12 961666 2 Hose clamp

7740690- 26- 4174B 16172 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 151: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Sea Water Pump: C

MD2040C, MD2040D

9

73 1

4 5 10

2

8 6

12

11

Upd:2011-10-28 16172 7740690 -26 -4174C

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 152: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Sea Water Pump: C 26

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 4153

93443593655 1 Sea water pump (3580223)

Bulletin 43-19A 43-19A-EN New Sea Water Pumps1 93442 3580380 1 O-ring3 3580379 1 Gear4 971071 1 Hexagon nut5 3580015 1 Spring washer6 965180 4 Flange screw9 3580526 1 Rubber hose Sea water pump-heat exchanger.

10 961667 1 Hose clamp11 943369 X Rubber hose Intake-sea water pump., L=1150mm12 961666 2 Hose clamp

7740690- 26- 4174C 16172 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 153: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Sea Water Pump, Components

MD2010C, MD2010D, MD2020C, MD2020D

9

6

68

17

3

3

54

2

10

1213

1811 19

17 14

20

16

15

Upd:2011-10-28 17652 7740690 -26 -4153

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 154: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Sea Water Pump, Components 26

MD2010C, MD2010D, MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3593654 Sea water pump

Bulletin 43-19A 43-19A-EN New Sea Water Pumps1 876699 1 Repair kit2 1 Shaft3 833996 2 Sealing ring4 925055 1 O-ring5 859101 1 Spacer washer6 181717 2 Ball bearing7 914446 1 Snap ring8 3581367 1 Spacer sleeve9 914515 1 Snap ring

10 3580063 1 O-ring11 3581369 1 Cam12 804693 1 Screw13 18669 1 Gasket14 840386 1 Cardboard tube15 840384 6 Screw16 3593659 1 Impeller kit17 1 Impeller18 804697 1 Screw19 840385 1 Gasket20 3862178 1 Grease

7740690- 26- 4153 17652 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 155: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Sea Water Pump, Components

MD2030C, MD2030D, MD2040C, MD2040D

9

6

68

17

3

3

54

2

10

1213

1811 19

17 14

20

16

15

Upd:2011-10-28 17652 7740690 -26 -9344

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 156: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Sea Water Pump, Components 26

MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3593655 1 Sea water pump

Bulletin 43-19A 43-19A-EN New Sea Water Pumps1 876700 1 Repair kit2 1 Shaft3 833996 2 Sealing ring4 925055 1 O-ring5 859101 1 Spacer washer6 181717 2 Ball bearing7 914446 1 Snap ring8 3581367 1 Spacer sleeve9 914515 1 Snap ring

10 3580380 1 O-ring11 827009 1 Cam12 804693 1 Screw13 18669 1 Gasket14 840386 1 Cardboard tube15 840384 6 Screw16 3593659 1 Impeller kit17 1 Impeller18 804697 1 Screw19 819959 1 Gasket20 3862178 1 Grease

7740690- 26- 9344 17652 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 157: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Cooling Water Intake

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D

6

6

7

1

5

4

3

2

Upd:2011-10-28 9574 7740690 -26 -9345

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 158: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cooling Water Intake 26

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 861495 1 Coolant pipe 19-1/2''2 836874 1 Strainer3 807595 1 Nut4 1140097 1 Ball valve D=15mm5 861465 1 Hose attachment 60°6 961667 2 Hose clamp7 952969 X Hose

7740690- 26- 9345 9574 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 159: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Cooling Water Intake

MD2040C, MD2040D

6

6

7

1

5

4

3

2

Upd:2011-10-28 9574 7740690 -26 -9346

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 160: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Cooling Water Intake 26

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 861496 1 Coolant pipe 19mm / 0.77''2 836876 1 Strainer3 836879 1 Nut4 1140125 1 Ball valve D=25mm5 861466 1 Hose attachment 45°6 961667 2 Hose clamp7 952970 X Hose

7740690- 26- 9346 9574 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 161: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Sea Water Filter

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

6

15

5

4

10

9

16 16

13

142

8

8

11

7

7

13

12

17 17

Upd:2011-10-28 15065 7740690 -26 -207

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 162: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Sea Water Filter 26

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 21219693 1 Sea water filter2 842924 1 Strainer3 842723 1 Strainer4 842724 1 Sealing5 842982 1 Pressure plate6 842722 1 Cover7 847108 2 Pipe retainer8 858986 2 Sealing ring9 21211745 1 Retainer

10 3888859 1 Connection pipe Inlet11 3888862 1 Connection pipe Outlet12 955270 1 Hexagon screw13 941906 1 Spring washer14 965215 4 Flange screw (955296)15 941907 4 Spring washer16 952970 X Hose17 961666 X Hose clamp

7740690- 26- 207 15065 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 163: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Vacuum Valve

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

3

4

5

9

9

61

7

2

8

1010

11 11

12

Upd:2011-10-28 15066 7740690 -26 -208

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 164: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Vacuum Valve 26

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 861497 1 Kit2 828534 1 Vacuum valve3 828533 1 Upper section4 2 Diaphragm Included in overhaul kit.5 828424 2 Gasket Included in overhaul kit.6 828266 1 Lower section7 947282 2 Gasket Included in overhaul kit.8 1 Branch pipe9 961667 2 Hose clamp

10 952970 X Hose11 961666 X Hose clamp12 3818424 2 Repair kit (875738)

7740690- 26- 208 15066 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 165: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

26 Expansion Tank

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

16

1A

15

6A

14

11A

1311 121817

193

1

4

4

2

5

5

21

620

7

8

9

10

Upd:2011-10-28 15865 7740690 -26 -573

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 166: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Expansion Tank 26

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3581427 1 Expansion tank (861745)

1A 861105 1 Expansion tankBulletin P-18-4-4 P-18-4-4-EN Coolant Recommendations for Gas EnginesBulletin p-26-1-7 p-26-1-7-EN Coolant Capacity, FWC Gas Engines

2 3582351 1 Bracket3 1674083 1 Pressure cap 75kPa (1357775)4 961663 2 Hose clamp5 961666 2 Hose clamp6 3581441 1 Hose connection (861741)

6A 943516 1 Elbow nipple7 860558 1 Hose coupling8 861740 1 Cardboard tube9 3581430 1 Sealing retainer

10 1543751 1 Sealing ring11 (861759) 1 Level guard Obsolete part

11A 3547710 1 Level guard12 808175 1 Lamp socket13 19923 1 Bulb 12V, 2W14 967583 1 Retainer15 829714 1 Sealing ring16 838455 1 Retainer17 (3825092) 1 Symbol strip Obsolete part18 873765 1 Relay (873765)19 X cables and terminals 196320 942700 X Hose21 952970 X Hose

7740690- 26- 573 15865 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 167: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control Connection, Speed and Stop Control

MD2010C, MD2010D, MD2020C, MD2020D

3 1

13 122

2

4 24 10

10

911

23 2526

2122

22

7

8

5

6 14

14

27

20

1517

1619

18

Upd:2011-10-28 17658 7740690 -27 -2483

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 168: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control Connection, Speed and Stop Control 27

MD2010C, MD2010D, MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1 Connector kit2 843105 2 Spacer washer3 840692 1 Cube4 949874 1 Flange lock nut (946577)5 872076 1 Washer6 872074 1 Retainer7 819068 1 Washer8 969439 2 6 point socket screw (955251)9 949874 2 Flange lock nut (946577)

10 843105 2 Spacer washer11 861479 1 Cable clamp12 951669 1 E-circlip13 969556 1 6 point socket screw (955229)14 825765 1 Choke control L=3,3m

Bulletin P-27-6-2 P-27-6-2-EN End of Production - Stop Cables14 825764 1 Choke control L=6,9m

Bulletin P-27-6-2 P-27-6-2-EN End of Production - Stop Cables15 (818478) 1 Push pull control For L=3,3m, Obsolete part

(818470) 1 Push pull control For L=6,9m, Obsolete part16 (829241) 1 Handle Obsolete part17 955857 2 Hexagon nut18 955950 2 Toothed washer19 955844 1 Hexagon nut20 829070 1 Cable lock21 945467 1 Lock nut22 955894 2 Washer23 1 Control cable 23124 1 Nut25 3580116 1 Anchorage26 843109 1 Bushing27 946173 2 Flange screw (861844)

7740690- 27- 2483 17658 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 169: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control Connection, Speed and Stop Control

MD2030C, MD2030D

3 1

13 122

2

4 24 10

10

911

23 2526

2122

22

7

8

5

6 14

14

27

20

1517

1619

18

Upd:2011-10-28 17658 7740690 -27 -9347

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 170: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control Connection, Speed and Stop Control 27

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1 Connector kit2 843105 2 Spacer washer3 840692 1 Cube4 949874 1 Flange lock nut (946577)5 872076 1 Washer6 872074 1 Retainer7 819068 1 Washer8 969439 2 6 point socket screw (955251)9 949874 2 Flange lock nut (946577)

10 843105 2 Spacer washer11 861479 1 Cable clamp12 951669 1 E-circlip13 969556 1 6 point socket screw (955229)14 825765 1 Choke control L=3,3m

Bulletin P-27-6-2 P-27-6-2-EN End of Production - Stop Cables14 825764 1 Choke control L=6,9m

Bulletin P-27-6-2 P-27-6-2-EN End of Production - Stop Cables15 (818478) 1 Push pull control For L=3,3m, Obsolete part

(818470) 1 Push pull control For L=6,9m, Obsolete part16 (829241) 1 Handle Obsolete part17 955857 2 Hexagon nut18 955950 2 Toothed washer19 955844 1 Hexagon nut20 829070 1 Cable lock21 945467 1 Lock nut22 955894 2 Washer23 1 Control cable 23124 1 Nut25 3580400 1 Anchorage26 843109 1 Bushing27 946173 2 Flange screw (861844)

7740690- 27- 9347 17658 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 171: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control Connection, Speed and Stop Control

MD2040C, MD2040D

3 1

13 122

2

4 24 10

10

911

23 2526

2122

22

7

8

5

6 14

14

27

20

1517

1619

18

Upd:2011-10-28 17658 7740690 -27 -9348

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 172: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control Connection, Speed and Stop Control 27

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1 Connector kit2 843105 2 Spacer washer3 840692 1 Cube4 949874 1 Flange lock nut (946577)5 872076 1 Washer6 872074 1 Retainer7 819068 1 Washer8 969439 2 6 point socket screw (955251)9 949874 2 Flange lock nut (946577)

10 843105 2 Spacer washer11 861479 1 Cable clamp12 951669 1 E-circlip13 969556 1 6 point socket screw (955229)14 825765 1 Choke control L=3,3m

Bulletin P-27-6-2 P-27-6-2-EN End of Production - Stop Cables14 825764 1 Choke control L=6,9m

Bulletin P-27-6-2 P-27-6-2-EN End of Production - Stop Cables15 (818478) 1 Push pull control For L=3,3m, Obsolete part

(818470) 1 Push pull control For L=6,9m, Obsolete part16 (829241) 1 Handle Obsolete part17 955857 2 Hexagon nut18 955950 2 Toothed washer19 955844 1 Hexagon nut20 829070 1 Cable lock21 945467 1 Lock nut22 955894 2 Washer23 1 Control cable 23124 1 Nut25 3580606 1 Anchorage26 843109 1 Bushing27 946173 2 Flange screw (861844)

7740690- 27- 9348 17658 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 173: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control for top Installation, PC740: SINGLE

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

21

1415

134

12

16 10

11

205

19 18 21

17

7

6

3

8

9

Upd:2011-10-28 18507 7740690 -27 -264

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 174: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control for top Installation, PC740: SINGLE 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 851602 1 Mounting kit For single installation.2 850823 1 Cover3 839474 1 Plate4 839475 1 Hand lever5 839693 1 Lock screw6 940090 2 Washer7 947671 4 Hex. socket screw8 960138 4 Washer9 955780 4 Hexagon nut

10 851600 1 Control11 (851666) 1 Control mechanism Obsolete part12 853423 1 Retainer13 (851712) 1 Connector kit Obsolete part14 17253 2 Split pin15 839638 2 Cube16 852924 1 Clip17 855352 1 Neutral position con18 850200 1 Toggle switch19 X cables and terminals 196320 946177 2 Cross recessed screw21 947536 2 Hexagon nut

7740690- 27- 264 18507 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 175: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control for top Installation, PC740: TWIN

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

21

1415

134

12

16 10

11

205

19 18 21

17

7

6

3

8

9

Upd:2011-10-28 18507 7740690 -27 -264B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 176: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control for top Installation, PC740: TWIN 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 851603 1 Mounting kit For twin installation.2 850824 1 Cover3 839479 1 Plate4 839475 2 Hand lever5 839693 2 Lock screw6 940090 2 Washer7 947671 6 Hex. socket screw8 960138 6 Washer9 955780 6 Hexagon nut

10 851600 2 Control11 (851666) 2 Control mechanism Obsolete part12 853423 2 Retainer13 (851712) 2 Connector kit Obsolete part14 17253 4 Split pin15 839638 4 Cube16 852924 2 Clip17 855352 2 Neutral position con18 850200 2 Toggle switch19 X cables and terminals 196320 946177 4 Cross recessed screw21 947536 4 Hexagon nut

7740690- 27- 264B 18507 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 177: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control for top Installation, PC740 Sail Boat

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

2

14

101312

16 21 418

20

175

15 22

23 11

619

39

8

7

Upd:2011-10-28 8862 7740690 -27 -267

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 178: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control for top Installation, PC740 Sail Boat 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1140022 1 Mounting kit2 850823 1 Cover3 839474 1 Plate4 839521 1 Hand lever5 839693 1 Lock screw6 947671 4 Hex. socket screw7 955780 4 Hexagon nut8 960138 4 Washer9 940090 2 Washer

10 851600 1 Control11 852924 1 Clip12 839638 2 Cube13 17253 2 Split pin14 853423 1 Retainer15 839664 1 Screw16 855352 1 Neutral position con17 (839619) 1 Cable kit Obsolete part18 850200 1 Toggle switch19 X cables and terminals 196320 876037 1 Relay kit21 946177 2 Cross recessed screw22 947536 2 Hexagon nut23 948211 X Cable tie

7740690- 27- 267 8862 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 179: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control for top Installation, PC840: 853168

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

532

1

4

13 10712

21

2726 24

922 8

23 2814

2915

11

17

20

6

1625

1819

Upd:2011-10-28 18508 7740690 -27 -265

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 180: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control for top Installation, PC840: 853168 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 853168 1 Mounting kit For single installation.2 1140046 1 Cover3 851896 2 Decal4 (851892) 1 Crossbar Obsolete part5 (851898) 1 Decal Obsolete part6 839474 1 Plate7 852347 1 Hand lever

2668 1 Push button Included in complete handle.9 1 Screw Included in complete handle.

10 851600 1 Control11 853423 1 Retainer12 852924 1 Clip13 839664 1 Screw14 839638 1 Cube15 17253 1 Split pin16 1 Screw kit17 947671 4 Hex. socket screw18 960138 4 Washer19 955780 4 Hexagon nut20 940090 4 Washer21 925058 1 O-ring22 855352 1 Neutral position con23 (839619) 1 Cable kit Obsolete part24 850200 1 Toggle switch25 X cables and terminals 196326 876037 1 Relay kit27 946177 2 Cross recessed screw28 947536 2 Hexagon nut29 948211 X Cable tie

7740690- 27- 265 18508 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 181: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control for top Installation, PC840: 853169

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

532

1

4

13 10712

21

2726 24

922 8

23 2814

2915

11

17

20

6

1625

1819

Upd:2011-10-28 18508 7740690 -27 -265B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 182: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control for top Installation, PC840: 853169 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 853169 1 Mounting kit For twin installation.2 851881 1 Cover3 (851895) 2 Decal Obsolete part4 1 Crossbar5 851897 1 Decal6 839479 1 Plate7 852347 2 Hand lever

2668 2 Push button Included in complete handle.9 2 Screw Included in complete handle.

10 851600 2 Control11 853423 2 Retainer12 852924 2 Clip13 839664 2 Screw14 839638 2 Cube15 17253 2 Split pin16 1 Screw kit17 947671 4 Hex. socket screw18 960138 4 Washer19 955780 4 Hexagon nut20 940090 4 Washer21 925058 2 O-ring22 855352 2 Neutral position con23 (839619) 2 Cable kit Obsolete part24 850200 2 Toggle switch25 X cables and terminals 196326 876037 2 Relay kit27 946177 4 Cross recessed screw28 947536 4 Hexagon nut29 948211 X Cable tie

7740690- 27- 265B 18508 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 183: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control for Side Installatión, PC741, PC841: PC741

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

14

121

4

3B

3C

3A

19

8

910

20

2312 7 515

11 23

22

176

6

18

1316

Upd:2011-10-28 10315 7740690 -27 -271

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 184: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control for Side Installatión, PC741, PC841: PC741 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC.1 1140092 1 Mounting kit2 853713 1 Cover3 839520 1 Hand lever

2664 1140094 1 Washer5 961330 4 Cross recessed screw6 839693 1 Lock screw7 1140095 1 Control mechanism8 17253 2 Split pin9 839638 2 Cube

10 852924 1 Clip11 853423 1 Retainer12 839664 1 Screw13 940275 1 Washer14 946435 1 Lock nut15 1 Attaching plate16 963548 4 Hexagon screw17 4 Nut18 946435 4 Lock nut19 855352 1 Neutral position con20 850200 1 Toggle switch21 946177 2 Cross recessed screw22 947536 2 Hexagon nut23 X cables and terminals 1963

7740690- 27- 271 10315 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 185: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control for Side Installatión, PC741, PC841: PC741, SAILING BOAT

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

14

121

4

3B

3C

3A

19

8

910

20

2312 7 515

11 23

22

176

6

18

1316

Upd:2011-10-28 10315 7740690 -27 -271B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 186: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control for Side Installatión, PC741, PC841: PC741, SAILING BOAT 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC.1 1140093 1 Mounting kit2 853713 1 Cover3 266

3B 839521 1 Hand lever4 1140094 1 Washer5 961330 4 Cross recessed screw6 839693 1 Lock screw7 1140095 1 Control mechanism8 17253 2 Split pin9 839638 2 Cube

10 852924 1 Clip11 853423 1 Retainer12 839664 1 Screw13 940275 1 Washer14 946435 1 Lock nut15 1 Attaching plate16 963548 4 Hexagon screw17 4 Nut18 946435 4 Lock nut19 855352 1 Neutral position con20 850200 1 Toggle switch21 946177 2 Cross recessed screw22 947536 2 Hexagon nut23 X cables and terminals 1963

7740690- 27- 271B 10315 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 187: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control for Side Installatión, PC741, PC841: PC841

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

14

121

4

3B

3C

3A

19

8

910

20

2312 7 515

11 23

22

176

6

18

1316

Upd:2011-10-28 10315 7740690 -27 -271C

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 188: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control for Side Installatión, PC741, PC841: PC841 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC.1 1140090 1 Mounting kit2 853713 1 Cover

3A 852347 1 Hand lever3 266

3C 853004 1 Push button5 961330 4 Cross recessed screw7 1140095 1 Control mechanism8 17253 2 Split pin9 839638 2 Cube

10 852924 1 Clip11 853423 1 Retainer12 839664 1 Screw13 940275 1 Washer14 946435 1 Lock nut15 1 Attaching plate16 963548 4 Hexagon screw17 4 Nut18 946435 4 Lock nut19 855352 1 Neutral position con20 850200 1 Toggle switch21 946177 2 Cross recessed screw22 947536 2 Hexagon nut23 X cables and terminals 1963

7740690- 27- 271C 10315 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 189: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Handle for Control

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

189

7

6

2

5

4

10

3

Upd:2011-10-28 18645 7740690 -27 -266

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 190: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Handle for Control 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 852347 1 Hand lever2 828911 1 Hand lever3 852995 1 Ring4 853004 1 Push button5 852991 1 Rail6 853000 1 Striker plate7 852989 1 Handle8 3818554 1 Cardboard tube (852992)9 853003 2 Nail

10 963678 1 Hex. socket screw

7740690- 27- 266 18645 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 191: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Dual Station Unit

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

1615

1217

3

3

210

10

5

14

14

13

1313

13

13

7 11

11

11

9

4

4

6

8

18

Upd:2011-10-28 23103 7740690 -27 -277

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 192: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Dual Station Unit 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 828164 1 Connection plate For double steering positions.2 1 Housing3 2 Lever4 2 Lever5 1 Lever6 828180 2 Roller7 828183 2 Split pin8 828178 2 Bushing9 (850358) 1 Clevis pin Obsolete part

10 (828177) 2 Clevis pin Obsolete part11 940191 3 Washer12 828182 1 Clevis pin13 664822 6 Split pin14 850452 3 Fork15 850361 3 Cable attachment16 969407 6 6 point socket screw (956078)17 955780 6 Hexagon nut18 (905448) 3 Screw Obsolete part

7740690- 27- 277 23103 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 193: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 DS Unit for Throttle Control

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

Upd:2011-10-28 22671 7740690 -27 -9295

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 194: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

DS Unit for Throttle Control 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1 Throttle control 4221 For double steering positions.2 3581041 1 Engine speed control Obsolete part3 3581127 1 Torsion spring4 2 Control cable 2315 2 Nut6 948356 1 Flange screw7 843105 2 Spacer washer8 861622 2 Anchorage9 949278 1 Flange lock nut

10 969439 2 6 point socket screw11 872076 2 Washer12 872074 1 Retainer13 3581126 1 Attaching plate14 2 Nut15 969408 2 6 point socket screw16 949874 2 Flange lock nut

7740690- 27- 9295 22671 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 195: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Starter Inhibitor

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

2

3

54

76

98

Upd:2011-10-28 22672 7740690 -27 -9296

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 196: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Starter Inhibitor 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION1 1140659 1 Starter inhibitor2 1 Electronic unit3 1 Antenna4 874253 2 Electronic unit5 874262 1 Fuel valve6 874257 1 Turn signal7 874260 1 Wiring harness8 874259 1 Wiring harness9 874261 1 Wiring harness

7740690- 27- 9296 22672 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 197: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control Cables

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

Upd:2011-10-28 25627 7740690 -27 -36542

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 198: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control Cables 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 21633515 1 Control cable 44ft, L=13.40m

21633516 1 Control cable 45ft, L=13.70m21633517 1 Control cable 46ft, L=14.00m21633518 1 Control cable 47ft, L=14.30m21633519 1 Control cable 48ft, L=14.60m21633520 1 Control cable 49ft, L=14.90m21633521 1 Control cable 50ft, L=15.20m

7740690- 27- 36542 25627 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 199: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control Cables, Type 233, 333, 443: Type 233

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

2

3

Upd:2011-10-28 18647 7740690 -27 -231

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 200: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control Cables, Type 233, 333, 443: Type 233 27

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 1140131 1 Control cable L=1250mm

1140132 1 Control cable L=1500mm1140133 1 Control cable L=1750mm

(1140134) 1 Control cable Obsolete part, L=2000mm1140135 1 Control cable L=2250mm

(1140136) 1 Control cable Obsolete part, L=2500mm(1140137) 1 Control cable Obsolete part, L=2750mm(1140138) 1 Control cable Obsolete part, L=3000mm

1140139 1 Control cable L=3250mm1140140 1 Control cable L=3500mm

(1140141) 1 Control cable Obsolete part, L=3750mm(1140142) 1 Control cable Obsolete part, L=4000mm(1140143) 1 Control cable Obsolete part, L=4250mm(1140144) 1 Control cable Obsolete part, L=4500mm

1140145 1 Control cable L=4750mm(1140146) 1 Control cable Obsolete part, L=5000mm

7740690- 27- 231 18647 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 201: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control Cables, Type 233, 333, 443: Type 333

1

2

3

Upd:2011-10-28 18647 7740690 -27 -231B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 202: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control Cables, Type 233, 333, 443: Type 333 27

REF PART NO. QTY DESCRIPTION NOTES2 1140171 1 Control cable L=1000mm

1140172 1 Control cable L=1250mm1140173 1 Control cable L=1500mm1140174 1 Control cable L=1750mm1140175 1 Control cable L=2000mm1140176 1 Control cable L=2250mm1140177 1 Control cable L=2500mm1140178 1 Control cable L=2750mm1140179 1 Control cable L=3000mm1140180 1 Control cable L=3250mm1140181 1 Control cable L=3500mm1140182 1 Control cable L=3750mm1140183 1 Control cable L=4000mm1140184 1 Control cable L=4250mm1140185 1 Control cable L=4500mm1140186 1 Control cable L=4750mm1140187 1 Control cable L=5000mm1140188 1 Control cable L=5250mm1140189 1 Control cable L=5500mm1140190 1 Control cable L=5750mm1140191 1 Control cable L=6000mm1140192 1 Control cable L=6250mm1140193 1 Control cable L=6500mm1140194 1 Control cable L=6750mm1140195 1 Control cable L=7000mm1140196 1 Control cable L=7250mm1140197 1 Control cable L=7500mm1140198 1 Control cable L=7750mm1140199 1 Control cable L=8000mm

888081 1 Control cable L=8250mm1140200 1 Control cable L=8500mm

888082 1 Control cable L=8750mm1140201 1 Control cable L=9000mm

888083 1 Control cable L=9250mm1140202 1 Control cable L=9500mm

888084 1 Control cable L=9750mm1140203 1 Control cable L=10000mm

888085 1 Control cable L=10250mm1140204 1 Control cable L=10500mm

888086 1 Control cable L=10750mm1140205 1 Control cable L=11000mm

888087 1 Control cable L=11250mm1140206 1 Control cable L=11500mm

888088 1 Control cable L=11750mm1140207 1 Control cable L=12000mm

888089 1 Control cable L=12250mm1140208 1 Control cable L=12500mm

888090 1 Control cable L=12750mm1140209 1 Control cable L=13000mm

7740690- 27- 231B 18647 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 203: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

27 Control Cables, Type 233, 333, 443: Type 443

1

2

3

Upd:2011-10-28 18647 7740690 -27 -231C

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 204: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Control Cables, Type 233, 333, 443: Type 443 27

REF PART NO. QTY DESCRIPTION NOTES3 (1140101) 1 Control cable Obsolete part, L=2000mm

(1140102) 1 Control cable Obsolete part, L=2500mm(1140103) 1 Control cable Obsolete part, L=3000mm(1140104) 1 Control cable Obsolete part, L=3500mm(1140105) 1 Control cable Obsolete part, L=4000mm

1140106 1 Control cable L=4500mm(1140107) 1 Control cable Obsolete part, L=5000mm(1140108) 1 Control cable Obsolete part, L=5500mm(1140109) 1 Control cable Obsolete part, L=6000mm(1140110) 1 Control cable Obsolete part, L=6500mm

1140111 1 Control cable L=7000mm(1140112) 1 Control cable Obsolete part, L=7500mm(1140113) 1 Control cable Obsolete part, L=8000mm

1140114 1 Control cable L=8500mm1140115 1 Control cable L=9000mm

(1140116) 1 Control cable Obsolete part, L=9500mm1140117 1 Control cable L=10000mm1140118 1 Control cable L=11000mm

(1140119) 1 Control cable Obsolete part, L=12000mm(1140120) 1 Control cable Obsolete part, L=13000mm

1140121 1 Control cable L=14000mm(1140122) 1 Control cable Obsolete part, L=15000mm

7740690- 27- 231C 18647 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 205: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Alternator: A

MD2010C, MD2010D

9

9

9

10 1

19A

7

7

17

17

8

8

6

6

18

18

5

5

3

3

4

4

19

19

2

2

12

12

14

14

11

11

15

15

15

15

13

13

16

16

Upd:2011-10-28 17669 7740690 -30 -4187

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 206: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Alternator: A 30

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 872235 1 Alternator 14V 60A

3803260 1 Alternator, exch, exch 14V 60A

4482 873343 1 Pulley Std3 973534 1 V-belt4 955701 1 Hexagon screw5 3580015 1 Spring washer6 965217 1 Flange screw L=65mm7 860666 1 Bracket8 969189 1 Flange screw L=85mm9 847150 2 Spacer sleeve

10 843075 1 Spacer sleeve11 3580016 1 Tensioner12 3580017 1 Sleeve13 947760 1 Flange screw (3580018)14 3580019 1 Washer15 948645 2 Flange lock nut16 3580021 1 Stud17 945407 1 Flange nut18 963103 1 Lock nut19 965483 1 Flange nut

7740690- 30- 4187 17669 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 207: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Alternator: B

MD2020C, MD2020D

9

9

9

10 1

19A

7

7

17

17

8

8

6

6

18

18

5

5

3

3

4

4

19

19

2

2

12

12

14

14

11

11

15

15

15

15

13

13

16

16

Upd:2011-10-28 17669 7740690 -30 -4187B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 208: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Alternator: B 30

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 872235 1 Alternator 14V 60A

3803260 1 Alternator, exch, exch 14V 60A448

2 873343 1 Pulley Std3 973534 1 V-belt4 955701 1 Hexagon screw5 3580015 1 Spring washer6 948217 1 Flange screw L=45mm7 860666 1 Bracket8 965181 1 Flange screw L=70mm

9A 946048 1 Spacer washer11 3580016 1 Tensioner13 947760 1 Flange screw (3580018)14 3580019 1 Washer15 948645 2 Flange lock nut16 3580259 1 Stud17 945407 1 Flange nut18 963103 1 Lock nut19 965483 1 Flange nut

7740690- 30- 4187B 17669 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 209: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Alternator: A

MD2030C, MD2030D

4

4

5

5

6

7

7

8

1

1

2

2

13

13

3

3

12

12

11

11

10

10

9

9

14

15

Upd:2011-10-28 22266 7740690 -30 -4191

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 210: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Alternator: A 30

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 872235 1 Alternator 14V 60A

3803260 1 Alternator, exch, exch 14V 60A

4482 873343 1 Pulley Std3 978482 1 V-belt4 947760 1 Flange screw5 3580019 1 Washer6 3580370 1 Tensioner7 948645 1 Flange lock nut8 3580243 2 Screw9 3580014 1 Screw

10 3580015 1 Spring washer11 859819 1 Sleeve12 1 Washer13 950375 1 Lock nut

7740690- 30- 4191 22266 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 211: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Alternator: B

MD2040C, MD2040D

4

4

5

5

6

7

7

8

1

1

2

2

13

13

3

3

12

12

11

11

10

10

9

9

14

15

Upd:2011-10-28 22266 7740690 -30 -4191B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 212: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Alternator: B 30

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 872235 1 Alternator 14V 60A

3803260 1 Alternator, exch, exch 14V 60A448

2 873344 1 Pulley Std3 978710 1 V-belt4 947760 1 Flange screw5 3580019 1 Washer7 948645 1 Flange lock nut9 3580014 1 Screw

10 3580015 1 Spring washer11 859819 1 Sleeve12 2 Washer13 950375 1 Lock nut14 3580582 1 Tensioner15 946173 2 Flange screw (861844)

7740690- 30- 4191B 22266 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 213: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Alternator 14V 60A, Components

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

223 35

9 78 10

411

1413619

20

18

15

12

2122

1617

Upd:2011-10-28 23096 7740690 -30 -448

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 214: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Alternator 14V 60A, Components 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 872235 1 Alternator 14V 60A

3803260 1 Alternator, exch, exch 14V 60A2 1 Rotor3 (873237) 1 Stator Obsolete part4 6212688 1 Mounting kit5 (860281) 1 Fan kit Obsolete part6 860282 1 Fan7 862897 1 Spacer8 860284 1 Spacer9 860283 1 Washer

10 1 End plate11 860432 1 Ball bearing12 1 End plate13 (840625) 1 Mounting kit Obsolete part14 1 Screw kit15 (1698689) 1 Diode bridge Obsolete part16 (873241) 1 Bearing carrier Obsolete part17 (873239) 1 Ball bearing Obsolete part18 873240 1 Protecting casing19 872720 1 Governor20 2 Screw21 955779 1 Hexagon nut (M4) W

965483 2 Flange nut (M5) D+,B-945407 1 Flange nut (M6) B-

22 980689 1 Washer (For M4) W23 840634 1 Guide

7740690- 30- 448 23096 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 215: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Extra Alternator

MD2020C, MD2020D, MD2030C, MD2030D

25

6A

24

21

19

22

14

14

14

9

9

32

13

1318 8 31

28 30

122

297266 27

10

10

205

41516

3

1118

17

23

33

44

44

43

43

41

41

40

42

42

363439

453837

35

Upd:2011-10-28 17691 7740690 -30 -4207

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 216: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Extra Alternator 30

MD2020C, MD2020D, MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 (3581043) 1 Alternator Obsolete part2 872235 1 Alternator 14V, 60A

3803260 1 Alternator, exch, exch 14V, 60A

4483 3581037 1 Pulley4 3581083 2 Spacer disc When extra pulley is mounted.5 2 Washer6 841811 1 Pulley

6A 978750 1 V-belt7 861142 1 Bracket8 3580749 2 Anchorage9 946440 4 Flange screw

10 955893 2 Washer11 965217 3 Flange screw12 945444 1 Flange screw13 859274 2 Washer14 945408 2 Flange nut15 861660 1 Tensioning arm16 1 Tensioner17 977820 1 Hexagon screw18 861663 1 Lock screw19 949746 1 Clamp20 955285 1 Hexagon screw21 847239 1 Spacer sleeve L=36mm for 202022 848694 1 Spacer sleeve L=36mm for 203023 965184 1 Flange screw24 963233 1 Hexagon screw25 941907 1 Spring washer26 945292 1 Stud27 955781 1 Hexagon nut28 821539 1 Spacer sleeve29 946671 1 Flange screw30 947827 1 Clamp31 807184 1 Spacer sleeve32 961169 2 Washer 8.4x16x3mm33 1324492 1 Relay34 838455 1 Retainer35 829714 1 Sealing ring36 967583 1 Retainer37 19923 1 Bulb38 808175 1 Lamp socket39 838457 1 Symbol strip40 838542 1 Cable trunk41 955780 1 Hexagon nut M5

955781 1 Hexagon nut M642 941905 1 Spring washer I.D=5,3mm

941906 1 Spring washer I.D=6,7mm43 842150 2 Protective cap44 881512 1 Cable terminal M5

940335 1 Cable terminal M645 948211 10 Cable tie

7740690- 30- 4207 17691 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 217: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Extra Alternator

MD2040C, MD2040D

20

8

21

21

13A

197

7

1718 1

9

9

9

9

2

22

16

11

6

6

10

12

5

1513

14 3

4

2333

33

34

34

31

31

30

32

32

262429

352827

25

Upd:2011-10-28 17711 7740690 -30 -4039

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 218: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Extra Alternator 30

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3581044 1 Alternator2 872235 1 Alternator 14V, 60A

3803260 1 Alternator, exch, exch 14V, 60A

4483 3581036 1 Pulley4 965225 3 Flange screw5 3581082 1 Hose6 943473 2 Hose clamp7 3580749 2 Anchorage8 3580703 1 Bracket9 946440 7 Flange screw

10 952637 1 Clamp11 807257 1 Spacer sleeve12 965180 1 Flange screw13 861660 1 Tensioning arm

13A 1 Tensioner14 977820 1 Hexagon screw15 861663 1 Lock screw16 841813 1 Pulley17 968553 1 Flange screw18 859274 2 Washer19 955782 1 Hexagon nut20 949746 1 Clamp21 945408 2 Flange nut22 978739 1 V-belt23 1324492 1 Relay24 838455 1 Retainer25 829714 1 Sealing ring26 967583 1 Retainer27 19923 1 Bulb28 808175 1 Lamp socket29 838457 1 Symbol strip30 838542 1 Cable trunk31 955780 1 Hexagon nut M5

955781 1 Hexagon nut M632 941905 1 Spring washer I.D=5,3mm

941906 1 Spring washer I.D=6,7mm33 881512 1 Cable terminal M5

940335 1 Cable terminal M634 842150 2 Protective cap35 948211 10 Cable tie

7740690- 30- 4039 17711 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 219: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Charging Distributor

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

9

9

9

43

2

8

6

75

Upd:2011-10-28 11570 7740690 -30 -258

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 220: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Charging Distributor 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 873120 1 Junction block For charging of 2 batteries., For alternators 12-28V up to 60A.

Bulletin 52-07 52-07-EN Charging DistributorBulletin 52-11 52-11-EN Charging Distributor

2 872928 1 Junction block3 955846 3 Hexagon nut4 941906 3 Spring washer5 859492 1 Spring nut6 859493 1 Protecting casing7 955126 1 Cross recessed screw8 948211 1 Cable tie9 X electrical materials 1963

7740690- 30- 258 11570 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 221: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Starter Motor and Earth Relay: A

MD2010C, MD2010D, MD2020C, MD2020D

1

23

4

9

9

6

5

7

8

10

Upd:2011-10-28 17676 7740690 -30 -4220

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 222: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Starter Motor and Earth Relay: A 30

MD2010C, MD2010D, MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC.1 861845 1 Starter motor

1992 861847 2 Washer3 861846 2 Screw4

256parts not sold separately

7257

parts not sold separately

7740690- 30- 4220 17676 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 223: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Starter Motor and Earth Relay: B

MD2030C, MD2030D

1

23

4

9

9

6

5

7

8

10

Upd:2011-10-28 17676 7740690 -30 -4220B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 224: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Starter Motor and Earth Relay: B 30

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1994 3580295 1 Starter motor Replaced by 3582514

2563582514 1 Starter motor3803584 1 Starter motor, exch, exch

5 3580108 2 Washer6 3580296 2 Screw7 2579 3580015 2 Spring washer

7740690- 30- 4220B 17676 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 225: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Starter Motor and Earth Relay: C

MD2040C, MD2040D

1

23

4

9

9

6

5

7

8

10

Upd:2011-10-28 17676 7740690 -30 -4220C

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 226: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Starter Motor and Earth Relay: C 30

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1994 2567 3580472 1 Starter motor Replaced by 3581727

2573581727 1 Starter motor3803439 1 Starter motor, exch, exch

8 3580031 2 Washer9 3580015 2 Spring washer

10 3580109 2 Screw

7740690- 30- 4220C 17676 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 227: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Starter Motor, Components: 861845

MD2010C, MD2010D, MD2020C, MD2020D

1

4

3

9

6

2

2

14

5

12

11

8710

18

1617

15

13

Upd:2011-10-28 11677 7740690 -30 -199

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 228: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Starter Motor, Components: 861845 30

MD2010C, MD2010D, MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION NOTES1 861845 1 Starter motor2 3580205 1 Screw kit3 3580206 1 Engagement lever4 3580207 1 Actuator solenoid5 2 Screw6 1 Bearing housing7 1 Washer8 3580210 1 Bushing9 3580211 1 Pinion stop

10 3580212 1 Starter pinion11 1 Rotor12 (3580214) 1 Washer kit Obsolete part13 1 Field winding14 3580216 2 Carbon brush15 3580217 1 Brush retainer plate16 3580219 1 Carbon brush17 1 Commutator bearing18 3580221 1 Bushing

7740690- 30- 199 11677 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 229: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Starter Motor, Components: 3580295

MD2030C, MD2030D

14

17

17

17

1

6

12

1518

4

2

132011

7

98

5

19

10

16

3

Upd:2011-10-28 11676 7740690 -30 -256

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 230: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Starter Motor, Components: 3580295 30

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3582514 1 Starter motor

3803584 1 Starter motor, exch, exchparts not sold separately

3580295 1 Starter motor Replaced by 35825142 1 Rotor3 3580432 1 Thrust washer kit4 3580433 1 Pinion stop5 1 Field winding6 3580436 2 Carbon brush7 1 Commutator bearing8 3580438 1 Bushing9 3580439 1 Brush retainer plate

10 3580440 2 Carbon brush11 3580442 1 Starter pinion12 1 Bearing housing13 3580444 1 Bushing14 (3580445) 1 Engagement lever Obsolete part15 3580446 1 Actuator solenoid16 2 Screw17 3580448 1 Set18 3580449 2 Screw19 (3580450) 2 Screw Obsolete part20 1 Intermediate bearing

7740690- 30- 256 11676 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 231: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Starter Motor, Components: 3580472

MD2040C, MD2040D

1 87

2

2

64

5

3

16A

17

19

18

1615

20

13

14

9

11 12

10

Upd:2011-10-28 11675 7740690 -30 -257

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 232: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Starter Motor, Components: 3580472 30

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3580472 1 Starter motor2 1 Screw kit3 1 Bearing housing4 1 Engagement lever5 (3580641) 1 Spring Obsolete part6 1 Gear housing7 (3580643) 1 Actuator solenoid Obsolete part8 1 Screw9 1 Rotor

10 (3580646) 1 Bearing Obsolete part11 (3580647) 1 Bearing Obsolete part12 2 Screw13 3580650 1 Starter pinion14 1 Pinion stop15 3580652 1 Gear16 (3580655) 1 Washer kit Obsolete part

16A 1 Washer17 1 Field winding18 (3580657) 1 Brush retainer Obsolete part19 4 Spring20 1 Commutator bearing

7740690- 30- 257 11675 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 233: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Electrical System

MD2010C, MD2010D

32

31

3

211

1312

14

6

14A

7

8

9 10

5

14

2827 25

1816

2326 30

21

21

1520 1724 29

22

19

Upd:2011-10-28 16174 7740690 -30 -2466

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 234: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Electrical System 30

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION NOTES1 861648 1 Electrical distribut2 3580947 1 Stay3 955119 1 Cross recessed screw4 2 Washer5 945407 2 Flange nut6 873566 1 Fuse box7 955142 1 Cross recessed screw8 873565 1 Wiring harness9 955119 4 Cross recessed screw

10 952627 1 Clamp11 873765 2 Relay 12V 20-30A (873604)12 948663 2 Flange screw13 955780 2 Hexagon nut14 846648 1 Extension cable'verl L=3.0m

846649 1 Extension cable'verl L=5.0m846650 1 Extension cable'verl L=7.0m873838 1 Extension cable'verl L=9.0m873839 1 Extension cable'verl L=11.0m

14A 1140598 X Distributing contact For double steering positions.15 873597 1 Pressure monitor16 873598 1 Thermo monitor 95°C17 947622 1 Gasket18 873569 1 Sensor kit19 366906 1 Pressure sensor 0-10BAR20 861388 1 Adapter21 947620 3 Gasket22 861389 1 Hollow screw23 827151 1 Temperature sensor 120°C24 947624 1 Gasket25 3583025 2 Glow plug26 2 Nut27 2 Washer28 3580085 1 Current bar29 Current bar Not used with MD2010C, MD2010D, MD2020C, MD2020D, MD2030C or MD2030D.30 Nut Not used with MD2010C, MD2010D, MD2020C, MD2020D, MD2030C or MD2030D.31 861681 1 Cardboard tube32 955142 2 Cross recessed screw

7740690- 30- 2466 16174 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 235: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Electrical System

MD2020C, MD2020D, MD2030C, MD2030D

32

31

3

211

1312

14

6

14A

7

8

9 10

5

14

2827 25

1816

2326 30

21

21

1520 1724 29

22

19

Upd:2011-10-28 16174 7740690 -30 -9349

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 236: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Electrical System 30

MD2020C, MD2020D, MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 861648 1 Electrical distribut2 3580947 1 Stay MD2020B, MD2020C

3580948 1 Stay MD2030B, MD2030C3 955119 1 Cross recessed screw4 2 Washer5 945407 2 Flange nut6 873566 1 Fuse box7 955142 1 Cross recessed screw8 873565 1 Wiring harness9 955119 4 Cross recessed screw

10 952627 1 Clamp11 873765 2 Relay 12V 20-30A (873604)12 948663 2 Flange screw13 955780 2 Hexagon nut14 846648 1 Extension cable'verl L=3.0m

846649 1 Extension cable'verl L=5.0m846650 1 Extension cable'verl L=7.0m873838 1 Extension cable'verl L=9.0m873839 1 Extension cable'verl L=11.0m

14A 1140598 X Distributing contact For double steering positions.15 873597 1 Pressure monitor16 873598 1 Thermo monitor 95°C17 947622 1 Gasket18 873569 1 Sensor kit19 366906 1 Pressure sensor 0-10BAR20 861388 1 Adapter21 947620 3 Gasket22 861389 1 Hollow screw23 827151 1 Temperature sensor 120°C24 947624 1 Gasket25 3583025 3 Glow plug26 3 Nut27 3 Washer28 3580267 1 Current bar MD2020B, MD2020C

3580391 1 Current bar MD2030B, MD2030C29 Current bar Not used with MD2010C, MD2010D, MD2020C, MD2020D, MD2030C or MD2030D.30 Nut Not used with MD2010C, MD2010D, MD2020C, MD2020D, MD2030C or MD2030D.31 861681 1 Cardboard tube32 955142 2 Cross recessed screw

7740690- 30- 9349 16174 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 237: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Electrical System

MD2040C, MD2040D

32

31

3

211

1312

14

6

14A

7

8

9 10

5

14

2827 25

1816

2326 30

21

21

1520 1724 29

22

19

Upd:2011-10-28 16174 7740690 -30 -9350

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 238: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Electrical System 30

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 861648 1 Electrical distribut2 3580949 1 Stay3 955119 1 Cross recessed screw4 2 Washer5 945407 2 Flange nut6 873566 1 Fuse box7 955142 1 Cross recessed screw8 873565 1 Wiring harness9 955119 4 Cross recessed screw

10 952627 1 Clamp11 873765 2 Relay 12V 20-30A (873604)12 948663 2 Flange screw13 955780 2 Hexagon nut14 846648 1 Extension cable'verl L=3.0m

846649 1 Extension cable'verl L=5.0m846650 1 Extension cable'verl L=7.0m873838 1 Extension cable'verl L=9.0m873839 1 Extension cable'verl L=11.0m

14A 1140598 X Distributing contact For double steering positions.15 873597 1 Pressure monitor16 873598 1 Thermo monitor 95°C17 947622 1 Gasket18 873569 1 Sensor kit19 366906 1 Pressure sensor 0-10BAR20 861388 1 Adapter21 947620 3 Gasket22 861389 1 Hollow screw23 827151 1 Temperature sensor 120°C24 947624 1 Gasket25 3583025 3 Glow plug26 2 Nut27 2 Washer28 Current bar Not used with MD2040C or MD2040D.29 3580597 1 Current bar30 1 Nut31 861681 1 Cardboard tube32 955142 2 Cross recessed screw

7740690- 30- 9350 16174 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 239: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Instrument Panel Standard, with Start Button: D2-75A

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

24

20

2313 112

28 15 1427

2

1718

16 192622 213 6

11

45

25

87

9 10

Upd:2011-10-28 15874 7740690 -30 -2486

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 240: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Instrument Panel Standard, with Start Button: D2-75A 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 873594 1 Instrument panel2 872798 1 Instrument panel3 858645 1 Symbol strip4 843684 1 Button5 837533 1 Rubber cap6 1 Diode State key code when oredering., (1624394)7 873737 1 Electronic unit8 828784 1 Reflector9 941904 2 Spring washer

10 (941615) 2 Cross recessed screw Obsolete part11 19923 4 Bulb 12V12 828587 1 Buzzer13 858795 1 Protecting casing14 828585 1 Toggle switch Instr. light15 828586 1 Nut16 873517 1 Ring17 873208 1 Brace kit18 2 Nut19 949947 1 Cross recessed screw20 941904 1 Spring washer21 873560 1 Cable kit22 828647 4 Screw23 872800 1 Toggle switch24 872771 1 Decal25 858648 1 Closure Alt26 873992 1 Tachometer kit 4600 rpm27 863945 1 Lamp socket28 863946 1 Bulb 12V

7740690- 30- 2486 15874 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 241: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Instrument Panel Standard, with Key Switch

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

14

13

20

112

25 1524

2

1718

16 192322 213

11

26 8 7

45 6109

Upd:2011-10-28 16147 7740690 -30 -2489

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 242: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Instrument Panel Standard, with Key Switch 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3587077 1 Instrument panel (873593)2 860183 1 Instrument panel3 858645 1 Symbol strip4 3587072 1 Starter switch (864277)5 859953 2 Key State key code when oredering.

Bulletin 49-30 49-30-EN Key P/N 8599536 859955 1 Plastic nut7 873737 1 Electronic unit8 828784 1 Reflector9 941904 2 Spring washer

10 (941615) 2 Cross recessed screw Obsolete part11 19923 4 Bulb 12V12 828587 1 Buzzer13 858795 1 Protecting casing14 828584 1 Toggle switch Alarm test

828585 1 Toggle switch Instr. light15 828586 2 Nut16 873517 1 Ring17 873208 1 Brace kit18 2 Nut19 949947 1 Cross recessed screw20 941904 1 Spring washer21 828648 1 Cable kit22 828647 4 Screw23 873992 1 Tachometer kit 4600 rpm24 863945 1 Lamp socket25 863946 1 Bulb 12V26 858648 1 Closure Alt

7740690- 30- 2489 16147 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 243: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Extra Instrument Panel

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

6

1

1A

45

2

3

Upd:2011-10-28 10528 7740690 -30 -279

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 244: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Extra Instrument Panel 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 (858873) 1 Instrument panel For instruments with D=52mm., Obsolete part

1A (858873) 1 Instrument panel Replaced by 858873, Obsolete part2 828607 2 Cover plate3 949666 1 Cable tie4 949947 1 Cross recessed screw5 941904 1 Spring washer6 828647 4 Screw

7740690- 30- 279 10528 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 245: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Extra Instrument Panel, Hour Meter and Volt Meter

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

4

6

7

5A

8

1819

20 53

10 15

9 16

2

11 1712

13

14

Upd:2011-10-28 18577 7740690 -30 -278

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 246: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Extra Instrument Panel, Hour Meter and Volt Meter 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 (858874) 1 Instrument panel For instruments with D=52mm., Obsolete part2 1 Instrument panel3 828607 2 Cover plate4 828647 4 Screw5 949947 1 Cross recessed screw

5A 941904 1 Spring washer6 (1140464) 1 Hour recorder Obsolete part7 872479 1 Hour recorder8 858643 1 Front ring9 808175 1 Lamp socket

10 19923 1 Bulb11 X electrical materials 196312 (858878) 1 Voltmeter kit Obsolete part13 873199 1 Voltmeter14 858643 1 Front ring15 19923 1 Bulb16 808175 1 Lamp socket17 X electrical materials 196318 (828718) 1 Toggle switch Spring loaded., Obsolete part

(828719) 1 Toggle switch On/Off, Obsolete part19 828584 1 Toggle switch For 828718

828585 1 Toggle switch For 82871920 828586 1 Nut

7740690- 30- 278 18577 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 247: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Instrument Panel 12V

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

5

5

5

2322

8 67

4

29

3231

19

20 21

26 301814 1713

2827

16 2915

11 12 241025

3

Upd:2011-10-28 23065 7740690 -30 -792

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 248: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Instrument Panel 12V 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3587074 1 Instrument panel (873590)2 1 Instrument panel (860182)3 858645 1 Symbol strip4 828647 4 Screw5 873195 1 Thermometer

873197 1 Oil pressure gauge873199 1 Voltmeter

6 863945 3 Lamp socket7 863946 3 Bulb 12V, 1,2W red8 858643 3 Front ring D=52mm9 828803 3 Guide ring

10 3587072 1 Starter switch (864277)11 859953 2 Key State key code when oredering.

Bulletin 49-30 49-30-EN Key P/N 85995312 859955 1 Plastic nut13 828584 1 Toggle switch Test alarm

828585 1 Toggle switch Instr. light14 828586 2 Nut15 828587 1 Buzzer16 858795 1 Protecting casing17 873737 1 Electronic unit18 828784 1 Reflector19 19923 4 Bulb 12V20 941904 2 Spring washer21 (941615) 2 Cross recessed screw Obsolete part22 873207 3 Brace kit23 6 Nut24 873208 1 Brace kit25 2 Nut26 873517 1 Ring D=72mm27 941904 1 Spring washer28 949947 1 Cross recessed screw29 828646 1 Cable trunk30 873992 1 Tachometer kit 4600 rpm31 863946 1 Bulb 12V, 1,2W red32 863945 1 Lamp socket

7740690- 30- 792 23065 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 249: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Rudder Indicator Kit for Reverse Gear

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

15

4

3

2

7

6

Upd:2011-10-28 18581 7740690 -30 -252

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 250: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Rudder Indicator Kit for Reverse Gear 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 1140465 1 Rudder indicator kit2 858643 1 Front ring3 863944 1 Rudder indicator4 863946 1 Bulb5 863945 1 Lamp socket For instrument 828698 should white bulb 19923 and socket 808175 be mounted.6 837772 1 Position sensor7 X electrical materials 1963

7740690- 30- 252 18581 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 251: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Clock Kit

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

114

25

4

3

12

1068

7 11

9

13

Upd:2011-10-28 18576 7740690 -30 -253

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 252: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Clock Kit 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 1140597 1 Clock kit2 856814 1 Clock3 863945 1 Lamp socket4 863946 1 Bulb5 858643 1 Front ring6 828584 1 Toggle switch7 828586 1 Nut8 872407 1 Hexagon nut9 1323312 1 Insulator

10 981405 1 Fuse 3A (969115)11 972070 1 6 point socket screw12 872492 1 Cable kit13 841242 1 Label14 943950 1 Switch

7740690- 30- 253 18576 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 253: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Main Battery Switch

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

3

2

5

4

7

6

9

8

Upd:2011-10-28 18584 7740690 -30 -260

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 254: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Main Battery Switch 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 870980 1 Main switch Replaced by 11403192 1 Switch3 243700 1 Handle Replaced by 11403194 971071 2 Hexagon nut5 1140319 1 Battery main switch6 1 Switch7 1140427 1 Cock handle8 1140428 2 Washer9 17602 4 Hexagon nut

7740690- 30- 260 18584 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 255: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Exhaust Thermo Switch Control

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

8

19

3

3

6

2

7

5

4

Upd:2011-10-28 9557 7740690 -30 -263

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 256: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Exhaust Thermo Switch Control 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 877773 1 Exhaust temperature (828762)2 828749 1 Sensor3 828776 2 Washer4 828761 1 Thermo monitor 80°C5 948211 1 Cable tie6 828750 1 Nut7 X cables and terminals 19638 961671 X Hose clamp9 1140665 X Exhaust hose (828463)

7740690- 30- 263 9557 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 257: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Tank Meter Kit for Fuel

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

101

11

7

8

9

4

5

3

2

6

Upd:2011-10-28 18583 7740690 -30 -274

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 258: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Tank Meter Kit for Fuel 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 873808 1 Fuel gauge (858879)2 858643 1 Front ring3 863940 1 Fuel gauge

873207 1 Brace kit2 Nut not sold separately2 Spacer not sold separately

4 863945 1 Lamp socket Use white bulb 19923 and socket 808175 for earlier gauges.5 863946 1 Bulb Use white bulb 19923 and socket 808175 for earlier gauges., 12V, 1,2W red6 X Wiring harness 19637 873772 1 Tank sensor (837999)8 89865 1 Gasket9 834480 1 Flange

10 969407 4 6 point socket screw (956078)969409 1 6 point socket screw

11 834481 5 Gasket

7740690- 30- 274 18583 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 259: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Tank Meter Kit for Fuel

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

101

11

4

57

3

2

8

9

6

Upd:2011-10-28 22912 7740690 -30 -9537

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 260: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Tank Meter Kit for Fuel 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 873808 1 Fuel gauge 12V (858879)2 858643 1 Front ring3 863940 1 Fuel gauge4 863945 1 Lamp socket Use white bulb 19923 and socket 808175 for earlier gauges.5 863946 1 Bulb Use white bulb 19923 and socket 808175 for earlier gauges., 12V, 1,2W red6 856867 1 Cable kit7 873772 1 Tank sensor (837999)8 89865 1 Gasket9 834480 1 Flange

10 969407 4 6 point socket screw (956078)969409 1 6 point socket screw

11 834481 5 Gasket

7740690- 30- 9537 22912 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 261: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Alarm Panel

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

243

Upd:2011-10-28 6710 7740690 -30 -280

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 262: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Alarm Panel 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION1 858876 1 Symbol panel2 1 Symbol panel3 858645 1 Symbol strip4 828647 4 Screw

7740690- 30- 280 6710 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 263: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Tank Meter Kit for Fresh Water

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

101

11

7

8

9

4

5

3

2

6

Upd:2011-10-28 18583 7740690 -30 -35681

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 264: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Tank Meter Kit for Fresh Water 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 (1140462) 1 Water level gauge ki (858881), Obsolete part2 858643 1 Front ring3 863942 1 Water level gauge4 863945 1 Lamp socket Use white bulb 19923 and socket 808175 for earlier gauges.5 863946 1 Bulb Use white bulb 19923 and socket 808175 for earlier gauges.6 X Wiring harness 19637 834389 1 Tank sensor8 89865 1 Gasket9 834480 1 Flange

10 969407 4 6 point socket screw (956078)969409 1 6 point socket screw

11 834481 5 Gasket

7740690- 30- 35681 18583 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 265: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Electrical Materials

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

2 3 541 6

7 98

10

1211 14 15 16

13

17 201918 21

23 2422 2625

27

29

30

2831

32

33

3534

Upd:2011-10-28 18567 7740690 -30 -1963

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 266: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Electrical Materials 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. DESCRIPTION NOTES1 970624 Electric cable, type RK 1,5mm², black

970626 Electric cable, type RK 1,5mm², red970661 Electric cable, type R2 1,5mm², red

(970663) Electric cable, type R2 Obsolete part, 2,5mm², black970698 Electric cable, type R2 2,5mm², red970700 Electric cable, type RK 4,0mm², black

(970709) Electric cable, type RK Obsolete part, 6,0mm², black970711 Electric cable, type R2 6,0mm², red954485 Electric cable, type RK 16,0mm², red

(954500) Electric cable, type RK Obsolete part, 25,0mm², red954502 Electric cable, type RK 35,0mm², red

2 874854 Power cable Non reinforced ship cable approved by classification societies., 2x1,5mm²(863657) Cable Obsolete part, Reinforced ship cable approved by classification societies., 4,0mm², red

874855 Power cable Non reinforced ship cable approved by classification societies., 2x2,5mm²(842092) Cable Obsolete part, Non reinforced ship cable approved by classification societies., 3x1,5mm²(874858) Power cable Obsolete part, Non reinforced ship cable approved by classification societies., 6,0mm², black(842090) Cable Obsolete part, Non reinforced ship cable approved by classification societies., 16,0mm², red

874861 Power cable Non reinforced ship cable approved by classification societies., 25,0mm², red874862 Power cable Non reinforced ship cable approved by classification societies., 35,0mm², red846639 Electric cable Non reinforced ship cable approved by classification societies., 2x1,5mm²874870 Power cable Non reinforced ship cable approved by classification societies., 2x1,5mm²872679 Wiring harness (846346)872939 Adapter (846346)

(874346) Electric cable Obsolete part, Reinforced ship cable approved by classification societies., RFOU 0,6/1kv3 948211 Cable tie 3x1,5mm²

949666 Cable tie, with mount. Hole 3x4,0mm²948616 Cable tie 3x6,0mm²862832 Cable tie, steel 4x1,5mm²

4 858283 Tape 4x2,5mm²5 844280 Clip, battery cable +pole 16x1,5mm²6 (844278) Isolation Obsolete part, Red

(844279) Isolation Obsolete part, Black7 954505 Cable terminal, battery cable -pole D=77mm L=280mm

954506 Cable terminal, battery cable +pole D=42mm L=170mm8 956956 Splice D=102mm L=362mm

956958 Splice 1,5-2,5mm², blue956960 Splice L=61mm

9 926219 Coupling piece Black10 944306 Connector Blue11 829200 Protective cap 0,5-1,0mm², red12 (1234326) Protecting casing Obsolete part, 1,5-2,5mm², blue13 960140 Washer 3-6mm², yellow14 941269 Plug Max 20mm², 12-pole

821053 Protecting bushing I.D=35mm943920 Plug I.D=40mm

15 Diode16 Diode17 970788 Cable terminal M5x1,1-2,5mm²

970789 Cable terminal M6x1,1-2,5mm²(970791) Cable terminal Obsolete part, M10x1,1-2,5mm²

18 881492 Cable terminal M4x1,1-2,5mm²881493 Cable terminal M5x1,1-2,5mm²881508 Cable terminal M6x1,1-2,5mm²881494 Cable terminal M8x1,1-2,5mm²881504 Cable terminal M10x1,1-2,5mm²881506 Cable terminal M4x2,6-6,0mm²881495 Cable terminal M5x2,6-6,0mm²881496 Cable terminal M6x2,6-6,0mm²881497 Cable terminal M8x2,6-6,0mm²881498 Cable terminal M10x2,6-6,0mm²940331 Cable terminal M5x6,1-10,0mm²940332 Cable terminal M6x6,1-10,0mm²940333 Cable terminal M8x6,1-10,0mm²

(940334) Cable terminal Obsolete part, M10x6,1-10,0mm²881512 Cable terminal M5x10,1-16,0mm²940335 Cable terminal M6x10,1-16,0mm²940336 Cable terminal M8x10,1-16,0mm²940337 Cable terminal M10x10,1-16,0mm²

19 949587 Cable terminal M10x10mm²20 8140576 Nut M421 865758 Cable terminal I.D=12,5 D=23mm22 944485 Cable terminal 6,3xM5x18023 839328 Tab 16,3x6,3x0,824 881491 Cable terminal 6,3x0,75-2,1mm²25 853015 Cable terminal For trim instrument., For 853866, Yasaki26 942429 Cable terminal For 853866, Yasaki27 3829867 Cable terminal

3829868 Cable terminal28 970777 Cable terminal29 968377 Housing 2,8x2 natural

968379 Housing 2,8x2 gray30 968376 Housing 4,8/2,8x2 natural

968378 Housing 4,8/2,8x2 gray31 974313 Cable terminal 2,8x0,8x1,1-2,5mm²32 968401 Housing 2,8x8 natural33 968400 Housing 4,8/2,8x8 natural34 976256 Housing 2-pole35 967713 Housing 3-pole

7740690- 30- 1963 18567 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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30 Electrical Materials

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

2 3

65

87

41 109

1211

13 14

15 16

191817

232120 22

Upd:2011-10-28 15819 7740690 -30 -1964

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 268: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Electrical Materials 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. DESCRIPTION NOTES1 973150 Cable terminal 6,3x0,8x1,1-2,5mm²

949206 Cable terminal 6,3x0,8x4,0-6,0mm²2 948856 Housing 6,3x4 natural3 948855 Housing 6,3x4 natural4 973117 Cable terminal 6,3x0,8x0,5-1,0mm²

881487 Cable terminal 6,3x0,8x0,75-2,5mm²881488 Cable terminal 6,3x0,8x4,0-6,0mm²

5 945830 Housing 6,3x11 natural6 945831 Tab housing 6,3x11 natural7 958210 Housing 6,3x2 black8 958209 Housing 6,3x2 black9 944076 Housing 6,3x8 natural

10 948857 Housing 6,3x8 natural11 977184 Housing 6,3x5x4,8/2,8x412 1214948 Housing 6,3x5 black13 945469 Housing 6,3x3 black14 1578937 Housing 6,3x2 natural15 828624 Receptacle housing 6,3x616 Housing 6,3x1 black17 949405 Cable terminal 4,8x1,1-2,5mm²18 947848 Housing 4,8x1 natural19 944077 Housing 6,3x8 natural20 881483 Cable terminal 6,3x0,8x1,1-2,5mm²

881484 Cable terminal 6,3x0,8x4,0-6,0mm²21 949597 Housing 6,3x1 natural

943511 Housing 6,3x1 natural22 881489 Cable terminal 6,3x0,8x1,1-2,523 944221 Housing 6,3x1 natural

7740690- 30- 1964 15819 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 269: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

30 Electrical Materials

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

3 41 2

76

910

85

11 12

13 14

1817

2223

191624

212015

25

26 27

28 29

3130

Upd:2011-10-28 17905 7740690 -30 -1965

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 270: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Electrical Materials 30

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. DESCRIPTION NOTES1 946038 Cable terminal 2,1x0,5-1mm²2 944224 Housing 2-pole3 944223 Housing 2-pole4 Cable terminal Not marketed by Volvo Penta., 2,1x0,5-1mm²5 965822 Cable terminal 3,5x1,1-2,5mm²

948289 Cable terminal 3,5x2,5-4,0mm²6 949584 Housing 3,5x1 natural7 949583 Housing 3,5x1 natural8 969831 Cable terminal 3,5x0,5-1mm²

965824 Cable terminal 3,5x1,1-2,5mm²965825 Cable terminal 3,5x2,6-4,0mm²

9 948996 Housing 3,5x2 natural10 948995 Housing 3,5x2 natural11 948296 Housing 3,5x3 natural12 948297 Housing 3,5x3 natural13 948294 Housing 3,5x9 natural14 948295 Housing 3,5x9 natural15 949371 Cable terminal 3,5x0,75-1,5mm²

1598753 Insulator 3,5x2,5-4,5mm²16 1598753 Insulator17 1307035 Housing 1-pole18 1308436 Housing 1-pole19 1608765 Insulator20 965824 Cable terminal 3,5x2,5-4,5mm²21 1608766 Seal22 1307048 Housing 2-pole23 1307049 Housing 2-pole24 970753 Housing 2-pole25 1624477 Housing 2-pole26 1259828 Housing 3-pole27 3523442 Pin housing 3-polig (1259829)28 1259830 Housing 4-pole29 1259831 Housing 4-pole30 966812 Housing 8-pole31 967809 Housing 8-pole

7740690- 30- 1965 17905 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 271: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connecting Components for 120S-E: A

MD2010C, MD2020C

4

1

2

3

7

65

Upd:2011-10-28 15075 7740690 -44 -4209

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 272: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connecting Components for 120S-E: A 44

MD2010C, MD2020C

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3856828 1 Drive unit Ratio 2.5:1

Replaced by 35823952 1 Gear Replaced by 3856830

3856830 1 Upper gear

42023 873089 1 Gear Repl by 3856832

3856832 1 Gear housing Ratio 2.5:1

42033583353 1 Gear Ratio 2.5:1

4 965185 6 Flange screw5 943369 X Rubber hose Intake-sea water pump., L=1000mm6 961666 2 Hose clamp7 861378 1 Engine bed

7740690- 44- 4209 15075 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 273: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connecting Components for 120S-E: B

MD2030C

4

1

2

3

7

65

Upd:2011-10-28 15075 7740690 -44 -4209B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 274: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connecting Components for 120S-E: B 44

MD2030C

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3856828 1 Drive unit Ratio 2.5:12 1 Gear Replaced by 3856830

3856830 1 Upper gear4202

3 873089 1 Gear Repl by 38568323856832 1 Gear housing Ratio 2.5:1

42033583353 1 Gear Ratio 2.5:1

4 965185 6 Flange screw5 943369 X Rubber hose Intake-sea water pump., L=1000mm6 961666 2 Hose clamp7 861378 1 Engine bed

7740690- 44- 4209B 15075 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 275: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connecting Components for 120S-E: C

MD2040C

4

1

2

3

7

65

Upd:2011-10-28 15075 7740690 -44 -4209C

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 276: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connecting Components for 120S-E: C 44

MD2040C

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3856828 1 Drive unit Ratio 2.5:12 1 Gear Replaced by 3856830

3856830 1 Upper gear4202

3 873089 1 Gear Repl by 38568323856832 1 Gear housing Ratio 2.5:1

42033583353 1 Gear Ratio 2.5:1

4 965185 6 Flange screw5 943369 X Rubber hose Intake-sea water pump., L=1150mm6 961666 2 Hose clamp7 3842285 1 Engine bed (3581152)

7740690- 44- 4209C 15075 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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44 Upper Gear Unit

120S-E

29

29

18A

63A

14

65E

25

25

65B

626

26

65C

5

65D

46

65A

27

27

44A

128

28

3 5030

30

448 49

20

20

235324

24

61 515221

21

7

7

7

6222

44452 47

911

1072

7374

63

64

64

70667618 65

1769191316 75815 7112

6867

36 4332 3142

34 3339

35 3738

405541

597758

60

5457

56

46A

Upd:2011-10-28 17687 7740690 -44 -4202

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 278: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Upper Gear Unit 44

120S-E

REF PART NO. QTY DESCRIPTION NOTES1 3856830 1 Upper gear Replaces 8731042 3856831 1 Gear housing3 873123 1 Cardboard tube4 949962 1 O-ring Included in gasket kit.5 1664473 1 O-ring Included in gasket kit.6 946671 4 Flange screw

946470 4 Flange screw For 3856830 L=35mm7 873095 1 Gear set8 872710 1 Bearing box9 851621 1 Turntable

10 181302 1 Cup11 181301 1 Inner ring12 183750 1 Cup13 183752 1 Cone14 851754 1 Filler cap15 (852485) 1 Lock nut Obsolete part16 873094 1 Sealing ring Included in gasket kit.17 925093 1 O-ring Included in gasket kit.18 940101 6 Hexagon screw

18A 941906 6 Spring washer19 851622 X Adjusting washer TH=0.10mm

851623 X Adjusting washer TH=0.15mm851624 X Adjusting washer TH=0.35mm

20 851756 2 Bearing21 852190 2 Lock ring22 873098 1 Sliding sleeve For 873104 (851626)23 873099 1 Shaft24 852184 X Shim TH=0.05mm

84219 X Shim TH=0.10mm949776 X Shim TH=0.15mm

84218 X Shim TH=0.35mm25 852079 2 Lock washer26 852213 2 Disc spring27 852080 6 Disc spring28 852311 2 Washer TH=0,40mm

852317 2 Washer TH=0,80mm29 851629 4 Lock ring half30 851757 2 Needle bearing31 851661 1 Shift mechanism32 851662 1 Bearing housing33 3856008 1 Plunger34 851664 1 Dog35 949659 1 O-ring Included in gasket kit., (925065)36 814184 1 Spring Obsolete part37 897711 1 Screw38 897871 X Shim39 853868 1 Sealing ring Included in gasket kit., (873291)40 942871 1 Clevis pin41 973593 1 Spring pin (951924)42 965215 2 Flange screw (955296)43 941907 2 Spring washer44 873149 1 Bracket For 873104

44A 3857187 1 Bracket For 385683045 925262 1 O-ring Included in gasket kit.46 945444 6 Flange screw For 873149

46A 946470 6 Flange screw For 3857187 L=35mm47 955894 2 Washer48 852074 1 Cable attachment For 873149

852168 1 Bracket For 385718749 21471054 1 Bracket50 819068 1 Washer51 969407 2 6 point socket screw (955246)52 940090 2 Washer53 949874 2 Flange lock nut (946577)54 852363 1 Intermediate lever55 955270 2 Hexagon screw56 955948 2 Toothed washer57 955781 2 Hexagon nut58 833462 1 Cube59 955892 1 Washer60 17276 1 Split pin61 873087 1 Dipstick62 925055 1 O-ring63 851777 1 Faucet Up to 120S-D

63A 949791 1 Split pin Up to 120S-D64 955989 2 O-ring Up to 120S-D65 851783 1 Lock washer Up to 120S-D

65A Tap For 385683065B 1140097 1 Ball valve For 385683065C 947626 1 Gasket For 385683065D 873173 1 Nipple For 385683065E 873317 1 Nipple For 3856830

66 873088 1 Nipple Up to 120S-D67 946541 3 Hex. socket screw68 941670 3 Washer69 852719 1 Intermediate section70 1 Sealing strip Included in mounting kit 854934.71 3856834 1 Gasket Included in mounting kit 854934., Included in complete drive., (853892)72 3586701 1 Tensioning ring Included in complete drive., (873126)73 946730 10 Hexagon screw Included in complete drive.

7740690- 44- 4202 17687 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 279: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Upper Gear Unit 44

120S-E

REF PART NO. QTY DESCRIPTION NOTES74 941670 10 Washer Included in complete drive.75 X Hose Up to 120S-D

See group 4476 1 Hose clamp Up to 120S-D

See group 4477 876391 1 Gasket kit See group 99

3856597 1 Mounting kit See group 99 (854934)

7740690- 44- 4202 17687 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 280: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Lower Gear Unit: 120S-E

34

35A

35B

130

30

33

33

32

31

29 11

10

8

628

7

9

3737

3735

436

2

3812

5

13

14

27

26 22

22

16

16

17

17

15

2120

24

18

19

3

2325

Upd:2011-10-28 11594 7740690 -44 -4203

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 281: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Lower Gear Unit: 120S-E 44

REF PART NO. QTY DESCRIPTION NOTES1 3856832 1 Gear housing2 3856833 1 Gear housing3 873127 1 Bearing housing4 852484 1 Countershaft5 1 Ring6 183752 2 Cone7 183750 2 Cup8 (852485) 1 Lock nut Obsolete part9 851974 1 Pretensioning sleeve

10 852162 1 Spacer sleeve11 948298 X Shim TH=0.10mm

948299 X Shim TH=0.15mm948300 X Shim TH=0.35mm

(948303) X Shim TH=1,00mm, Obsolete part12 852508 1 Needle bearing13 873061 1 Gear set14 850981 1 Nut15 851652 1 Propeller shaft16 181587 2 Cup17 181588 2 Inner ring18 873108 2 Sealing ring19 925256 2 O-ring20 946541 2 Hex. socket screw21 897871 2 Shim22 851980 X Adjusting washer TH=0.10mm

851981 X Adjusting washer TH=0.15mm851982 X Adjusting washer TH=0.35mm949074 X Shim TH=0,50mm

23 876286 1 Zinc ring kit24 949823 2 Cross recessed screw25 851984 1 Guard plate26 852904 1 Magnetic plug27 955974 1 O-ring28 925256 1 O-ring Included in mounting kit 854934., Included in complete drive.29 852724 1 Splined sleeve Included in complete drive.30 852081 4 Disc spring31 852084 18 Disc32 852522 17 Disc33 852083 2 Thrust washer34 852094 1 Adjusting screw35 963699 4 Hex. socket screw Included in complete drive., L=40mm

35A 851860 4 Hex. socket screw L=40mm35B 852668 X Locking wire L=700mm

36 963703 2 Hex. socket screw Included in complete drive., L=60mm, Obsolete part37 897511 10 Washer Included in complete drive.38 854932 1 Mounting kit Included in complete drive.

7740690- 44- 4203 11594 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 282: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Drive Extension: L=51mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

5

5

2

7 3

8

6

94

Upd:2011-10-28 6266 7740690 -44 -228

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 283: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Drive Extension: L=51mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 854173 1 Extension kit L=51mm repl by 3858780

3858780 1 Extension kit L=51mm2 1 Extension bar3 852442 1 Splined sleeve For 854172, 854173

875183 1 Splined sleeve For 3858780, 38587814 852443 1 Extension shaft5 3856834 2 Gasket (853892)6 967686 4 Hex. socket screw L=90mm

851858 4 Hex. socket screw L=90mm852688 4 Hex. socket screw L=105mm

7 967687 2 Hex. socket screw L=110mm8 852668 1 Locking wire (852669)9 948298 X Shim TH=0.10mm

948299 X Shim TH=0.15mm948300 X Shim TH=0.35mm

7740690- 44- 228 6266 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 284: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Drive Extension: L=102mm

1

5

5

2

7 3

8

6

94

Upd:2011-10-28 6266 7740690 -44 -228B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 285: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Drive Extension: L=102mm 44

REF PART NO. QTY DESCRIPTION NOTES1 854172 1 Extension kit L=102mm repl by 3858781

3858781 1 Extension kit L=102mm2 1 Extension bar3 852442 1 Splined sleeve For 854172, 854173

875183 1 Splined sleeve For 3858780, 38587814 852444 1 Extension shaft5 3856834 2 Gasket (853892)6 967688 4 Hex. socket screw L=140mm

851859 4 Hex. socket screw L=140mm852689 4 Hex. socket screw L=155mm

7 967689 2 Hex. socket screw L=160mm8 852668 1 Locking wire (852669)9 948298 X Shim TH=0.10mm

948299 X Shim TH=0.15mm948300 X Shim TH=0.35mm

7740690- 44- 228B 6266 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 286: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connection Kit for S-drive MS25S, MS25SR

MD2010D, MD2020D, MD2030D, MD2040D

3

3

33

1

5

24

611

107

7

8

9

13

12

Upd:2011-10-28 22328 7740690 -44 -8924

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 287: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connection Kit for S-drive MS25S, MS25SR 44

MD2010D, MD2020D, MD2030D, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3582394 1 Drive unit MS25S, ratio 2.19:1

Replaced by 35845063584506 Drive

89253582395 1 Drive unit

Replaced by 35845083584508 Drive gear set

89253582396 1 Drive unit

Replaced by 35845063584506 Drive

89253582397 1 Drive unit

Replaced by 35845083584508 Drive gear set

89252 3583866 1 Hose3 961666 4 Hose clamp4 965185 6 Flange screw5 1 Lock nut6 3841849 1 Bracket7 941670 10 Washer8 963568 2 Hexagon screw9 853095 2 Washer

10 2 Hex. socket screw11 946730 8 Hexagon screw12 1 Hex. socket screw13 943707 1 Hose

7740690- 44- 8924 22328 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 288: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connecting Components for S-drive 130S-A, 130SR-A

MD2010D, MD2020D, MD2030D, MD2040D

20

119

53

3

33

18

67

7

8

10

2911

16

15 41312

1214

17

Upd:2011-10-28 22329 7740690 -44 -8925

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 289: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connecting Components for S-drive 130S-A, 130SR-A 44

MD2010D, MD2020D, MD2030D, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3584506 1 Drive Replaced by 3819867

3819867 1 Sail drive3584508 1 Drive gear set 130S-A, ratio 2.47:1

2 3583866 1 Hose3 961666 4 Hose clamp4 965185 6 Flange screw5 969439 2 6 point socket screw6 940090 2 Washer7 872076 2 Washer8 872074 1 Retainer9 949874 2 Flange lock nut

10 1 Lock nut11 3841849 1 Bracket12 941670 10 Washer13 963568 2 Hexagon screw14 853095 2 Washer15 2 Hex. socket screw16 946730 8 Hexagon screw17 1 Hex. socket screw18 3852329 1 Cube19 941906 1 Spring washer20 17276 1 Split pin

7740690- 44- 8925 22329 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 290: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connecting Components for MS2A-E, MS2L-E: A

MD2010C, MD2020C, MD2040C

1

4

4

5

5

3

3

2A

6

6

2

7

8

Upd:2011-10-28 22344 7740690 -44 -4210

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 291: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connecting Components for MS2A-E, MS2L-E: A 44

MD2010C, MD2020C, MD2040C

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 873077 1 Reversing gear MS2A-E ratio 2.4:1

(873078) 1 Reversing gear MS2A-E ratio 3.0:1, Obsolete part873079 1 Reversing gear MS2L-E ratio 2.3:1

42043856823 1 Reversing gear MS2L-E ratio 2.7:1

42052 965185 6 Flange screw3 873150 2 Coolant pipe4 967949 4 Flange screw5 941906 4 Spring washer6 842913 2 Sealing ring7 961666 2 Hose clamp8 943369 X Rubber hose Intake-sea water pump.

7740690- 44- 4210 22344 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 292: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connecting Components for MS2A-E, MS2L-E: B

MD2030C

1

4

4

5

5

3

3

2A

6

6

2

7

8

Upd:2011-10-28 22344 7740690 -44 -4210B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 293: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connecting Components for MS2A-E, MS2L-E: B 44

MD2030C

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 873077 1 Reversing gear MS2A-E ratio 2.4:1

(873078) 1 Reversing gear MS2A-E ratio 3.0:1, Obsolete part873079 1 Reversing gear MS2L-E ratio 2.3:1

42043856823 1 Reversing gear MS2L-E ratio 2.7:1

42052 965185 6 Flange screw

2A 941908 6 Spring washer3 873150 2 Coolant pipe4 955270 4 Hexagon screw5 941906 4 Spring washer6 842913 2 Sealing ring7 961666 2 Hose clamp8 943369 X Rubber hose Intake-sea water pump.

7740690- 44- 4210B 22344 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 294: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Reverse Gear: MS2A-E, RATIO 2.4:1

29

29

7 6

20

20

1

80

78A

79

75

78

73

73 74

69

66

5

67

72

72

77

71

82

30

30

76

99

25

25

9339

63

28

28

62

24

24

27

27

17

16

47

47

3

97

26

26

31

31

4

81

23

9421

21

838

8

8586 849522

2 6870

65645746

46

9 981211

96323544

433736

334056

1834

9238

914142

548819

531013 8914 8715 90

5550

50

4548 59 10049

5852

606151

Upd:2011-10-28 16133 7740690 -44 -4204

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 295: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Reverse Gear: MS2A-E, RATIO 2.4:1 44

REF PART NO. QTY DESCRIPTION NOTES1 873077 1 Reversing gear Ratio2.4:1 (873073)2 3856827 1 Gear housing (873092)3 873123 1 Cardboard tube4 949962 1 O-ring5 851754 1 Filler cap6 1664473 1 O-ring Included in gasket kit.7 946470 4 Flange screw (946671)8 873095 1 Gear set9 851621 1 Turntable

10 872710 1 Bearing box11 181302 1 Cup12 181301 1 Inner ring13 183750 1 Cup14 183752 1 Cone15 (852485) 1 Lock nut Obsolete part16 873094 1 Sealing ring17 925093 1 O-ring18 940101 6 Hexagon screw19 851622 X Adjusting washer TH=0.10mm

851623 X Adjusting washer TH=0.15mm851624 X Adjusting washer TH=0.35mm

20 851756 2 Bearing21 852190 2 Lock ring22 873098 1 Sliding sleeve23 873099 1 Shaft24 941835 X Shim D=71mm, TH=0,05mm

852184 X Shim D=43mm, TH=0,05mm84219 X Shim TH=0.10mm

949776 X Shim TH=0.15mm84218 X Shim TH=0.35mm

25 852079 2 Lock washer26 852311 2 Washer27 852317 2 Washer28 852213 2 Disc spring29 852080 6 Disc spring30 851629 4 Lock ring half31 851757 2 Needle bearing32 851661 1 Shift mechanism33 851662 1 Bearing housing34 3856008 1 Plunger

973593 1 Spring pin35 851664 1 Dog36 949659 1 O-ring Included in gasket kit., (925065)37 814184 1 Spring Obsolete part38 897711 1 Screw39 897871 X Shim TH=0,20mm40 853868 1 Sealing ring Included in gasket kit., (873291)41 942871 1 Clevis pin42 951924 1 Spring pin43 965215 2 Flange screw (955296)44 941907 2 Spring washer45 852319 1 Gear set46 2 Gear47 852081 4 Disc spring48 852084 18 Disc49 852522 17 Disc50 852083 2 Thrust washer51 852094 1 Adjusting screw52 852482 1 Bushing53 183518 1 Roller bearing54 851705 X Adjusting washer TH=0.10mm

851706 X Adjusting washer TH=0.15mm851707 X Adjusting washer TH=0.35mm

55 183842 1 Roller bearing56 941906 6 Spring washer57 851702 X Adjusting washer TH=0.10mm

851703 X Adjusting washer TH=0.15mm851704 X Adjusting washer TH=0.35mm

58 873124 1 Bearing cover59 87655 X Shim TH=0.10mm

191840 X Shim TH=0.15mm87654 X Shim TH=0.35mm

60 960629 1 Plug61 947084 1 Gasket Included in gasket kit.62 946470 4 Flange screw (946671)63 925256 1 O-ring Included in gasket kit.64 873125 1 Bearing housing65 852159 1 Oil cooler66 943309 2 O-ring Included in gasket kit.67 873212 1 Pipe connection68 969357 1 Flange screw (948081)69 949750 1 O-ring Included in gasket kit.70 941906 1 Spring washer71 851974 1 Pretensioning sleeve72 181302 2 Cup73 181301 2 Inner ring74 873100 1 Sealing ring Included in gasket kit.75 925262 1 O-ring Included in gasket kit.76 946470 4 Flange screw L=35mm77 965180 2 Flange screw L=60mm

7740690- 44- 4204 16133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 296: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Reverse Gear: MS2A-E, RATIO 2.4:1 44

REF PART NO. QTY DESCRIPTION NOTES78 949721 1 O-ring Included in gasket kit., (925062)

78A 944138 1 Sealing ring Included in gasket kit.79 852076 1 Companion flange80 947855 1 Flange lock nut81 852168 1 Bracket82 21471054 1 Bracket83 819068 1 Washer84 940090 2 Washer85 969407 2 6 point socket screw (955246)86 949874 2 Flange lock nut (946577)87 852363 1 Intermediate lever88 955270 2 Hexagon screw89 955948 2 Toothed washer90 955781 2 Hexagon nut91 833462 1 Cube92 955892 1 Washer93 17276 1 Split pin94 873087 1 Dipstick95 925055 1 O-ring96 873150 2 Coolant pipe97 842913 2 Sealing ring98 941906 4 Spring washer99 955270 4 Hexagon screw

100 875704 1 Gasket kit

7740690- 44- 4204 16133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 297: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Reverse Gear: MS2A-E, RATIO 3.0:1

29

29

7 6

20

20

1

80

78A

79

75

78

73

73 74

69

66

5

67

72

72

77

71

82

30

30

76

99

25

25

9339

63

28

28

62

24

24

27

27

17

16

47

47

3

97

26

26

31

31

4

81

23

9421

21

838

8

8586 849522

2 6870

65645746

46

9 981211

96323544

433736

334056

1834

9238

914142

548819

531013 8914 8715 90

5550

50

4548 59 10049

5852

606151

Upd:2011-10-28 16133 7740690 -44 -4204B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 298: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Reverse Gear: MS2A-E, RATIO 3.0:1 44

REF PART NO. QTY DESCRIPTION NOTES1 (873078) 1 Reversing gear Ratio 3.0:1 (873074), Obsolete part2 3856827 1 Gear housing (873092)3 873123 1 Cardboard tube4 949962 1 O-ring5 851754 1 Filler cap6 1664473 1 O-ring Included in gasket kit.7 946470 4 Flange screw (946671)8 873095 1 Gear set9 851621 1 Turntable

10 872710 1 Bearing box11 181302 1 Cup12 181301 1 Inner ring13 183750 1 Cup14 183752 1 Cone15 (852485) 1 Lock nut Obsolete part16 873094 1 Sealing ring17 925093 1 O-ring18 940101 6 Hexagon screw19 851622 X Adjusting washer TH=0.10mm

851623 X Adjusting washer TH=0.15mm851624 X Adjusting washer TH=0.35mm

20 851756 2 Bearing21 852190 2 Lock ring22 873098 1 Sliding sleeve23 873099 1 Shaft24 941835 X Shim D=71mm, TH=0,05mm

852184 X Shim D=43mm, TH=0,05mm84219 X Shim TH=0.10mm

949776 X Shim TH=0.15mm84218 X Shim TH=0.35mm

25 852079 2 Lock washer26 852311 2 Washer27 852317 2 Washer28 852213 2 Disc spring29 852080 6 Disc spring30 851629 4 Lock ring half31 851757 2 Needle bearing32 851661 1 Shift mechanism33 851662 1 Bearing housing34 3856008 1 Plunger

973593 1 Spring pin35 851664 1 Dog36 949659 1 O-ring Included in gasket kit., (925065)37 814184 1 Spring Obsolete part38 897711 1 Screw39 897871 X Shim TH=0,20mm40 853868 1 Sealing ring Included in gasket kit., (873291)41 942871 1 Clevis pin42 951924 1 Spring pin43 965215 2 Flange screw (955296)44 941907 2 Spring washer45 852438 1 Gear set46 2 Gear47 852081 4 Disc spring48 852084 18 Disc49 852522 17 Disc50 852083 2 Thrust washer51 852094 1 Adjusting screw52 852482 1 Bushing53 183518 1 Roller bearing54 851705 X Adjusting washer TH=0.10mm

851706 X Adjusting washer TH=0.15mm851707 X Adjusting washer TH=0.35mm

55 183842 1 Roller bearing56 941906 6 Spring washer57 851702 X Adjusting washer TH=0.10mm

851703 X Adjusting washer TH=0.15mm851704 X Adjusting washer TH=0.35mm

58 873124 1 Bearing cover59 87655 X Shim TH=0.10mm

191840 X Shim TH=0.15mm87654 X Shim TH=0.35mm

60 960629 1 Plug61 947084 1 Gasket Included in gasket kit.62 946470 4 Flange screw (946671)63 925256 1 O-ring Included in gasket kit.64 873125 1 Bearing housing65 852159 1 Oil cooler66 943309 2 O-ring Included in gasket kit.67 873212 1 Pipe connection68 969357 1 Flange screw (948081)69 949750 1 O-ring Included in gasket kit.70 941906 1 Spring washer71 851974 1 Pretensioning sleeve72 181302 2 Cup73 181301 2 Inner ring74 873100 1 Sealing ring Included in gasket kit.75 925262 1 O-ring Included in gasket kit.76 946470 4 Flange screw L=35mm77 965180 2 Flange screw L=60mm

7740690- 44- 4204B 16133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 299: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Reverse Gear: MS2A-E, RATIO 3.0:1 44

REF PART NO. QTY DESCRIPTION NOTES78 949721 1 O-ring Included in gasket kit., (925062)

78A 944138 1 Sealing ring Included in gasket kit.79 852076 1 Companion flange80 947855 1 Flange lock nut81 852168 1 Bracket82 21471054 1 Bracket83 819068 1 Washer84 940090 2 Washer85 969407 2 6 point socket screw (955246)86 949874 2 Flange lock nut (946577)87 852363 1 Intermediate lever88 955270 2 Hexagon screw89 955948 2 Toothed washer90 955781 2 Hexagon nut91 833462 1 Cube92 955892 1 Washer93 17276 1 Split pin94 873087 1 Dipstick95 925055 1 O-ring96 873150 2 Coolant pipe97 842913 2 Sealing ring98 941906 4 Spring washer99 955270 4 Hexagon screw

100 875704 1 Gasket kit

7740690- 44- 4204B 16133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 300: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Reverse Gear: MS2L-E, RATIO 2.3:1

29

29

7 6

20

20

1

80

78A

79

75

78

73

73 74

69

66

5

67

72

72

77

71

82

30

30

76

99

25

25

9339

63

28

28

62

24

24

27

27

17

16

47

47

3

97

26

26

31

31

4

81

23

9421

21

838

8

8586 849522

2 6870

65645746

46

9 981211

96323544

433736

334056

1834

9238

914142

548819

531013 8914 8715 90

5550

50

4548 59 10049

5852

606151

Upd:2011-10-28 16133 7740690 -44 -4204C

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 301: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Reverse Gear: MS2L-E, RATIO 2.3:1 44

REF PART NO. QTY DESCRIPTION NOTES1 873079 1 Reversing gear Ratio 2.3:1 (873075)2 3856827 1 Gear housing (873092)3 873123 1 Cardboard tube4 949962 1 O-ring5 851754 1 Filler cap6 1664473 1 O-ring Included in gasket kit.7 946470 4 Flange screw (946671)8 873095 1 Gear set9 851621 1 Turntable

10 872710 1 Bearing box11 181302 1 Cup12 181301 1 Inner ring13 183750 1 Cup14 183752 1 Cone15 (852485) 1 Lock nut Obsolete part16 873094 1 Sealing ring17 925093 1 O-ring18 940101 6 Hexagon screw19 851622 X Adjusting washer TH=0.10mm

851623 X Adjusting washer TH=0.15mm851624 X Adjusting washer TH=0.35mm

20 851756 2 Bearing21 852190 2 Lock ring22 873098 1 Sliding sleeve23 873099 1 Shaft24 941835 X Shim D=71mm, TH=0,05mm

852184 X Shim D=43mm, TH=0,05mm84219 X Shim TH=0.10mm

949776 X Shim TH=0.15mm84218 X Shim TH=0.35mm

25 852079 2 Lock washer26 852311 2 Washer27 852317 2 Washer28 852213 2 Disc spring29 852080 6 Disc spring30 851629 4 Lock ring half31 851757 2 Needle bearing32 851661 1 Shift mechanism33 851662 1 Bearing housing34 3856008 1 Plunger

973593 1 Spring pin35 851664 1 Dog36 949659 1 O-ring Included in gasket kit., (925065)37 814184 1 Spring Obsolete part38 897711 1 Screw39 897871 X Shim TH=0,20mm40 853868 1 Sealing ring Included in gasket kit., (873291)41 942871 1 Clevis pin42 951924 1 Spring pin43 965215 2 Flange screw (955296)44 941907 2 Spring washer45 854284 1 Gear set46 2 Gear47 852081 4 Disc spring48 852084 18 Disc49 852522 17 Disc50 852083 2 Thrust washer51 852094 1 Adjusting screw52 852482 1 Bushing53 183518 1 Roller bearing54 851705 X Adjusting washer TH=0.10mm

851706 X Adjusting washer TH=0.15mm851707 X Adjusting washer TH=0.35mm

55 183842 1 Roller bearing56 941906 6 Spring washer57 851702 X Adjusting washer TH=0.10mm

851703 X Adjusting washer TH=0.15mm851704 X Adjusting washer TH=0.35mm

58 873129 1 Bearing cover59 87655 X Shim TH=0.10mm

191840 X Shim TH=0.15mm87654 X Shim TH=0.35mm

60 960629 1 Plug61 947084 1 Gasket Included in gasket kit.62 946470 4 Flange screw (946671)63 925256 1 O-ring Included in gasket kit.64 873130 1 Bearing housing65 853940 1 Oil cooler66 943309 2 O-ring Included in gasket kit.67 873212 1 Pipe connection68 969357 1 Flange screw (948081)69 949750 1 O-ring Included in gasket kit.70 941906 1 Spring washer71 851974 1 Pretensioning sleeve72 181302 2 Cup73 181301 2 Inner ring74 873100 1 Sealing ring Included in gasket kit.75 925262 1 O-ring Included in gasket kit.76 946470 4 Flange screw L=35mm77 965180 2 Flange screw L=60mm

7740690- 44- 4204C 16133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 302: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Reverse Gear: MS2L-E, RATIO 2.3:1 44

REF PART NO. QTY DESCRIPTION NOTES78 949721 1 O-ring Included in gasket kit., (925062)

78A 944138 1 Sealing ring Included in gasket kit.79 852076 1 Companion flange80 947855 1 Flange lock nut81 852168 1 Bracket82 21471054 1 Bracket83 819068 1 Washer84 940090 2 Washer85 969407 2 6 point socket screw (955246)86 949874 2 Flange lock nut (946577)87 852363 1 Intermediate lever88 955270 2 Hexagon screw89 955948 2 Toothed washer90 955781 2 Hexagon nut91 833462 1 Cube92 955892 1 Washer93 17276 1 Split pin94 873087 1 Dipstick95 925055 1 O-ring96 873150 2 Coolant pipe97 842913 2 Sealing ring98 941906 4 Spring washer99 955270 4 Hexagon screw

100 875704 1 Gasket kit

7740690- 44- 4204C 16133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 303: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Reverse Gear: MS2L-E

29

29

7 6

20

20

1

80

78A

79

75

78

73

73 74

69

66

5

67

72

72

77

71

82

30

30

76

99

25

25

9339

63

28

28

62

24

24

27

27

17

16

47

47

3

97

26

26

31

31

4

81

23

9421

21

838

8

8586 849522

2 6870

65645746

46

9 981211

96323544

433736

334056

1834

9238

914142

548819

531013 8914 8715 90

5550

50

4548 59 10049

5852

606151

Upd:2011-10-28 16133 7740690 -44 -4205

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 304: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Reverse Gear: MS2L-E 44

REF PART NO. QTY DESCRIPTION NOTES1 3856823 1 Reversing gear Ratio 2.7:12 3856827 1 Gear housing (873092)3 873123 1 Cardboard tube4 949962 1 O-ring5 851754 1 Filler cap6 1664473 1 O-ring Included in gasket kit.7 946470 4 Flange screw8 873095 1 Gear set9 851621 1 Turntable

10 872710 1 Bearing box11 181302 1 Cup12 181301 1 Inner ring13 183750 1 Cup14 183752 1 Cone15 (852485) 1 Lock nut Obsolete part16 873094 1 Sealing ring17 925093 1 O-ring18 940101 6 Hexagon screw19 851622 X Adjusting washer TH=0.10mm

851623 X Adjusting washer TH=0.15mm851624 X Adjusting washer TH=0.35mm

20 851756 2 Bearing21 852190 2 Lock ring22 873098 1 Sliding sleeve23 873099 1 Shaft24 941835 X Shim D=71mm, TH=0,05mm

852184 X Shim D=43mm, TH=0,05mm84219 X Shim TH=0.10mm

949776 X Shim TH=0.15mm84218 X Shim TH=0.35mm

25 852079 2 Lock washer26 852311 2 Washer27 852317 2 Washer28 852213 2 Disc spring29 852080 6 Disc spring30 851629 4 Lock ring half31 851757 2 Needle bearing32 851661 1 Shift mechanism33 851662 1 Bearing housing34 3856008 1 Plunger

973593 1 Spring pin35 851664 1 Dog36 949659 1 O-ring Included in gasket kit., (925065)37 814184 1 Spring Obsolete part38 897711 1 Screw39 897871 X Shim TH=0,20mm40 853868 1 Sealing ring Included in gasket kit., (873291)41 942871 1 Clevis pin42 973593 1 Spring pin (951924)43 965215 2 Flange screw (955296)44 941907 2 Spring washer45 3856824 1 Drive gear set46 1 Gear

1 Pinion47 852081 4 Disc spring48 852084 18 Disc49 852522 17 Disc50 852083 2 Thrust washer51 852094 1 Adjusting screw52 852482 1 Bushing53 183518 1 Roller bearing54 851705 X Adjusting washer TH=0.10mm

851706 X Adjusting washer TH=0.15mm851707 X Adjusting washer TH=0.35mm

55 183842 1 Roller bearing56 941906 6 Spring washer57 851702 X Adjusting washer TH=0.10mm

851703 X Adjusting washer TH=0.15mm851704 X Adjusting washer TH=0.35mm

58 873129 1 Bearing cover59 87655 X Shim TH=0.10mm

191840 X Shim TH=0.15mm87654 X Shim TH=0.35mm

60 960629 1 Plug61 947084 1 Gasket Included in gasket kit.62 946470 4 Flange screw63 925256 1 O-ring Included in gasket kit.64 873130 1 Bearing housing65 853940 1 Oil cooler66 943309 2 O-ring Included in gasket kit.67 873212 1 Pipe connection68 969357 1 Flange screw69 949750 1 O-ring Included in gasket kit.70 941906 1 Spring washer71 851974 1 Pretensioning sleeve72 181302 2 Cup73 181301 2 Inner ring74 873100 1 Sealing ring Included in gasket kit.75 925262 1 O-ring Included in gasket kit.76 946470 2 Flange screw L=35mm

7740690- 44- 4205 16133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 305: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Reverse Gear: MS2L-E 44

REF PART NO. QTY DESCRIPTION NOTES947760 2 Flange screw L=40mm

77 965180 2 Flange screw L=60mm78 949721 1 O-ring Included in gasket kit.

78A 944138 1 Sealing ring Included in gasket kit.79 852076 1 Companion flange80 947855 1 Flange lock nut81 852168 1 Bracket82 21471054 1 Bracket83 819068 1 Washer84 940090 2 Washer85 969407 2 6 point socket screw86 949874 2 Flange lock nut87 852363 1 Intermediate lever88 955270 2 Hexagon screw89 955948 2 Toothed washer90 955781 2 Hexagon nut91 833462 1 Cube92 955892 1 Washer93 17276 1 Split pin94 873087 1 Dipstick95 925055 1 O-ring96 873150 2 Coolant pipe97 842913 2 Sealing ring98 941906 4 Spring washer99 955270 4 Hexagon screw

100 875704 1 Gasket kit

7740690- 44- 4205 16133 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 306: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connecting Components for Reverse Gear MS10A-A, MS10L-A

MD2010D, MD2020D, MD2030D

74 10

10

8 9

5 1116

3

2

Upd:2011-10-28 22330 7740690 -44 -8926

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 307: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connecting Components for Reverse Gear MS10A-A, MS10L-A 44

MD2010D, MD2020D, MD2030D

REF PART NO. QTY DESCRIPTION NOTES1 3582385 1 Reversing gear

3582386 1 Reversing gear3582387 1 Reversing gear

(3582388) 1 Reversing gear Obsolete part2 946329 6 Flange screw3 814082 1 Cube4 17276 1 Split pin5 941906 1 Spring washer6 945467 1 Lock nut7 969439 2 6 point socket screw8 940090 1 Washer9 872074 1 Retainer

10 872076 2 Washer11 949874 2 Flange lock nut

7740690- 44- 8926 22330 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 308: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Connection Kit for Reverse Gear MS15A-A, MS15L-A

MD2040D

74 10

10

8 9

5 1116

317

16

2

12

12

12

1214

1415

15

13

13

Upd:2011-10-28 22331 7740690 -44 -8927

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 309: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Connection Kit for Reverse Gear MS15A-A, MS15L-A 44

MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3582389 1 Reversing gear MS15L-A, ratio 2.14:1

3582390 1 Reversing gear MS15L-A, ratio 2.63:13582391 1 Reversing gear MS15A-A, ratio 2.14:13582392 1 Reversing gear MS15A-A, ratio 2.63:1

2 946329 6 Flange screw3 3852329 1 Cube4 17276 1 Split pin5 941906 1 Spring washer6 945467 1 Lock nut7 969439 2 6 point socket screw8 940090 2 Washer9 872074 1 Retainer

10 872076 2 Washer11 949874 2 Flange lock nut12 961666 4 Hose clamp13 948356 2 Flange screw14 830674 2 Spacer sleeve15 952635 2 Clamp16 953063 1 Stud17 971095 1 Flange nut For MS15A-A

7740690- 44- 8927 22331 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 310: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Propeller for S-drive

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

53

4

2

Upd:2011-10-28 24074 7740690 -44 -229

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 311: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Propeller for S-drive 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 850261 1 Propeller Left 14x7

853346 1 Propeller Left 14x8850341 1 Propeller Left 14x9

3583867 1 Propeller Left 14x113583868 1 Propeller Left 15x11

850342 1 Propeller Left 16x11852116 1 Propeller Left 16x13852510 1 Propeller Left 17x14853583 1 Propeller Left 17x16

3583578 1 Propeller Left 17x17889658 1 Propeller Left 19x17

2 850658 1 Propeller Left 14x9851419 1 Propeller Left 14x11850659 1 Propeller Left 14x12851988 1 Propeller Left 15x12850672 1 Propeller Left 15x13852017 1 Propeller Left 16x11873369 1 Propeller Left 17x12852117 1 Propeller Left 17x13853588 1 Propeller Left 17x14873368 1 Propeller Left 17x15

3583577 1 Propeller Left 17x16889659 1 Propeller Left 18x16

3 850396 1 Propeller cone kit4 851773 1 Screw5 850888 1 Plastic washer

7740690- 44- 229 24074 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 312: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Bronze Propeller and Zinc Anode, Acc. to ISO-Std

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

4

3

2

Upd:2011-10-28 15176 7740690 -44 -373

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 313: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Bronze Propeller and Zinc Anode, Acc. to ISO-Std 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 (873392) 1 Propeller Left 14x8x25, Obsolete part

(873402) 1 Propeller Left 14x10x25, Obsolete part(873403) 1 Propeller Left15x9x25, Obsolete part(873393) 1 Propeller Left 15x11x25, Obsolete part(873394) 1 Propeller Left 16x10x25, Obsolete part(873404) 1 Propeller Left 16x11,5x25, Obsolete part(873405) 1 Propeller Left 16x13x25, Obsolete part(873406) 1 Propeller Left 17x12x25, Obsolete part(873407) 1 Propeller Left 18x13x25, Obsolete part(873408) 1 Propeller Left18x15x25, Obsolete part(873409) 1 Propeller LH 18x15x30, Obsolete part(873410) 1 Propeller Left 18x13x35, Obsolete part

2 (873382) 1 Propeller Left 12x9x25, Obsolete part(873417) 1 Propeller Left 13x9x25, Obsolete part(873418) 1 Propeller Left 14x9x25, Obsolete part(873419) 1 Propeller Left 14x10x25, Obsolete part(873383) 1 Propeller Left 14x11x25, Obsolete part(873420) 1 Propeller Left 14x13x25, Obsolete part(873384) 1 Propeller Left 15x10x25, Obsolete part(873421) 1 Propeller Left 15x11x25, Obsolete part(873422) 1 Propeller Left 15x12x25, Obsolete part(873423) 1 Propeller Left 15x13x25, Obsolete part(873424) 1 Propeller Left 15x14x25, Obsolete part(873425) 1 Propeller Left 16x11x25, Obsolete part(873426) 1 Propeller Left 16x12x25, Obsolete part(873427) 1 Propeller Left 16x13x25, Obsolete part(873428) 1 Propeller Left 16x14x25, Obsolete part(873429) 1 Propeller Left 17x14x25, Obsolete part(873431) 1 Propeller Left 17x15x25, Obsolete part(873433) 1 Propeller Left 18x16x25, Obsolete part

(3856279) 1 Propeller Left 15x12x30, Obsolete part(3856280) 1 Propeller Left 15x13x30, Obsolete part(3856281) 1 Propeller Left 15x14x30, Obsolete part(3856282) 1 Propeller Left 15x15x30, Obsolete part(3856283) 1 Propeller Left 15x16x30 (873434), Obsolete part(3856284) 1 Propeller Left 16x11x30, Obsolete part(3856285) 1 Propeller Left 16x12x30, Obsolete part(3856286) 1 Propeller Left 16x13x30, Obsolete part(3856287) 1 Propeller Left 16x14x30, Obsolete part(3856288) 1 Propeller Left 17x11x30, Obsolete part(3856289) 1 Propeller Left 17x12x30 (873435), Obsolete part(3856290) 1 Propeller Left 17x13x30 (873436), Obsolete part(3856291) 1 Propeller Left 17x14x30 (873437), Obsolete part(3856292) 1 Propeller Left 17x15x30 (873438), Obsolete part(3856293) 1 Propeller Left 17x16x30 (873439), Obsolete part(3856294) 1 Propeller Left 17x17x30, Obsolete part(3856295) 1 Propeller Left 19x13x30, Obsolete part(3856296) 1 Propeller Left 19x14x30, Obsolete part(3856297) 1 Propeller Left 19x15x30 (873440), Obsolete part(3856298) 1 Propeller Left 19x16x30 (873441), Obsolete part(3856299) 1 Propeller Left 19x17x30 (873442), Obsolete part(3856300) 1 Propeller Left 19x19x30 (873443), Obsolete part(3856301) 1 Propeller Left 16x11x35, Obsolete part(3856302) 1 Propeller Left 16x12x35, Obsolete part

(873444) 1 Propeller Left 16x13x35 (871217), Obsolete part(3856303) 1 Propeller Left 16x14x35, Obsolete part

(873445) 1 Propeller Left 16x15x35 (871218), Obsolete part(873446) 1 Propeller Left 17x11x35 (871219), Obsolete part(873447) 1 Propeller Left 17x12x35 (871220), Obsolete part(873448) 1 Propeller Left 17x13x35 (871221), Obsolete part(873449) 1 Propeller Left 17x14x35 (871222), Obsolete part(873450) 1 Propeller Left 17x15x35 (871223), Obsolete part(873451) 1 Propeller Left 17x16x35 (871224), Obsolete part(873452) 1 Propeller Left 17x17x35 (871187), Obsolete part

(3856304) 1 Propeller Left 18x13x35, Obsolete part(3856305) 1 Propeller Left 18x14x35, Obsolete part(3856306) 1 Propeller Left 18x15x35, Obsolete part(3856307) 1 Propeller Left 18x16x35, Obsolete part(3856308) 1 Propeller Left 18x17x35, Obsolete part(3856309) 1 Propeller Left 18x18x35, Obsolete part

(873453) 1 Propeller Left 19x17x35 (871225), Obsolete part(873455) 1 Propeller Left 19x15x40 (871228), Obsolete part(873456) 1 Propeller Left 19x17x40 (871229), Obsolete part(873457) 1 Propeller Left 19x19x40 (871230), Obsolete part(873458) 1 Propeller Left 19x21x40 (871231), Obsolete part(873459) 1 Propeller Left 21x13x40 (871226), Obsolete part(873460) 1 Propeller Left 23x15x40 (871232), Obsolete part

3 (873461) 1 Propeller Left 16x15x35 (871233), Obsolete part(873462) 1 Propeller Left 16x16x35 (871234), Obsolete part(873463) 1 Propeller Left 16x17x35 (871235), Obsolete part(873464) 1 Propeller Left 16x18x35 (871236), Obsolete part

(3856310) 1 Propeller LH 18x15x30, Obsolete part(3856311) 1 Propeller Left 18x16x30, Obsolete part(3856312) 1 Propeller Left 18x17x30, Obsolete part(3856313) 1 Propeller Left 18x18x30, Obsolete part(3856314) 1 Propeller Left 18x15x35, Obsolete part(3856315) 1 Propeller Left 18x16x35, Obsolete part(3856316) 1 Propeller Left 18x17x35, Obsolete part(3856317) 1 Propeller Left 18x18x35, Obsolete part(3856318) 1 Propeller Left 18x16x40, Obsolete part

7740690- 44- 373 15176 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 314: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Bronze Propeller and Zinc Anode, Acc. to ISO-Std 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES(873465) 1 Propeller Left 18x17x40 (871240), Obsolete part(873466) 1 Propeller Left 18x18x40 (871241), Obsolete part(873467) 1 Propeller Left 18x19x40 (871242), Obsolete part(873468) 1 Propeller Left 18x20x40 (871243), Obsolete part

(3856319) 1 Propeller Left 18x22x35, Obsolete part(3856320) 1 Propeller Left 18x22x40, Obsolete part(3856321) 1 Propeller Left 18x23x35, Obsolete part(3856322) 1 Propeller Left 18x23x40, Obsolete part(3856323) 1 Propeller Right 18x15x35, Obsolete part(3856324) 1 Propeller Right 18x16x35, Obsolete part(3856325) 1 Propeller Right 18x17x35, Obsolete part(3856326) 1 Propeller Right 18x18x35, Obsolete part(3856327) 1 Propeller Right 18x16x40, Obsolete part(3856328) 1 Propeller Right 18x17x40, Obsolete part(3856329) 1 Propeller Right 18x18x40, Obsolete part(3856330) 1 Propeller Right 18x19x40, Obsolete part(3856331) 1 Propeller Right 18x20x40, Obsolete part(3856332) 1 Propeller Right 18x22x35, Obsolete part(3856333) 1 Propeller Right 18x22x40, Obsolete part(3856334) 1 Propeller Right 18x23x35, Obsolete part(3856371) 1 Propeller Right 18x23x40, Obsolete part

4 833913 1 Zinc anode For 30mm propeller shaft., W 3/4''833915 1 Zinc anode For 35mm propeller shaft., W 7/8''828140 1 Zinc anode For 40 and 45mm propeller shaft., W 1''873411 1 Zinc anode For 25mm propeller shaft., M16873412 1 Zinc anode For 30mm propeller shaft., M20873413 1 Zinc anode For 35mm and 40mm propeller shaft., M24873415 1 Zinc anode For 45mm propeller shaft., M30

7740690- 44- 373 15176 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 315: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Shaft Coupling, Flexible: 833626

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

22 11

12

10

8

6

9

75

34

Upd:2011-10-28 3946 7740690 -44 -281

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 316: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Shaft Coupling, Flexible: 833626 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 833626 1 Clutch2 803125 2 Flexplate3 803762 4 Rubber cushion4 803748 4 Protecting casing5 955850 8 Hexagon nut6 940280 8 Spring washer7 802976 8 Washer8 971071 4 Hexagon nut (955783)9 941908 4 Spring washer

10 827935 1 Guide ring11 970947 4 Hexagon screw L=25mm

970949 4 Hexagon screw L=35mm (955319)12 803029 1 Guide ring

7740690- 44- 281 3946 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 317: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Shaft Coupling, Flexible: 833627

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

22 11

12

10

8

6

9

75

34

Upd:2011-10-28 3946 7740690 -44 -281B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 318: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Shaft Coupling, Flexible: 833627 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 833627 1 Clutch2 819151 2 Flexplate3 803762 6 Rubber cushion4 803748 6 Protecting casing5 955850 12 Hexagon nut6 940280 12 Spring washer7 802976 12 Washer8 971071 4 Hexagon nut (955783)9 941908 4 Spring washer

10 827935 1 Guide ring11 970947 4 Hexagon screw L=25mm

970949 4 Hexagon screw L=35mm (955319)12 803029 1 Guide ring

7740690- 44- 281B 3946 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 319: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Shaft Coupling, Locking Pin: 25mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

4

3

56

2

Upd:2011-10-28 3232 7740690 -44 -284

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 320: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Shaft Coupling, Locking Pin: 25mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 806384 1 Clutch flange For 25mm propeller shaft.2 907599 1 Taper pin3 970949 4 Hexagon screw L=35mm (955319)4 959239 4 Hex. socket screw L=30mm5 941908 4 Spring washer6 971071 4 Hexagon nut (955783)

7740690- 44- 284 3232 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 321: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Shaft Coupling, Locking Pin: 30mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

4

3

56

2

Upd:2011-10-28 3232 7740690 -44 -284B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 322: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Shaft Coupling, Locking Pin: 30mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 (806385) 1 Clutch flange For 30mm propeller shaft., Obsolete part2 907599 1 Taper pin3 970949 4 Hexagon screw L=35mm (955319)4 959239 4 Hex. socket screw L=30mm5 941908 4 Spring washer6 971071 4 Hexagon nut (955783)

7740690- 44- 284B 3232 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 323: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Shaft Coupling, Locking Pin: Max 30mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

4

3

56

2

Upd:2011-10-28 3232 7740690 -44 -284C

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 324: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Shaft Coupling, Locking Pin: Max 30mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 806383 1 Clutch flange Only center drilled 15mm. Max 30mm shaft.2 907599 1 Taper pin3 970949 4 Hexagon screw L=35mm (955319)4 959239 4 Hex. socket screw L=30mm5 941908 4 Spring washer6 971071 4 Hexagon nut (955783)

7740690- 44- 284C 3232 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 325: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Shaft Coupling, Clamp Type: 25mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

4

65

3

2

Upd:2011-10-28 11038 7740690 -44 -282

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 326: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Shaft Coupling, Clamp Type: 25mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 827924 1 Clamp coupling For 25mm propeller shaft.2 949068 6 Hex. socket screw3 970949 4 Hexagon screw (955319)4 959239 4 Hex. socket screw5 941908 4 Spring washer6 971071 4 Hexagon nut (955783)

7740690- 44- 282 11038 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 327: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Shaft Coupling, Clamp Type: 30mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

1

4

65

3

2

Upd:2011-10-28 11038 7740690 -44 -282B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 328: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Shaft Coupling, Clamp Type: 30mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 827927 1 Clamp coupling For 30mm propeller shaft.2 949068 6 Hex. socket screw3 970949 4 Hexagon screw (955319)4 959239 4 Hex. socket screw5 941908 4 Spring washer6 971071 4 Hexagon nut (955783)

7740690- 44- 282B 11038 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 329: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Propeller Shaft Stuffing Box: D=25mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

7 31

6

2

5

4

Upd:2011-10-28 6147 7740690 -44 -236

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 330: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Propeller Shaft Stuffing Box: D=25mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 828254 1 Sealing D=25mm

Bulletin P-44-6-1 P-44-6-1-EN Rubber Stuffing Box2 1 Sealing sleeve3 828142 1 Clamp4 828250 1 Lubricating grease

Bulletin P-18-4-6 P-18-4-6-EN Water resistant grease for grease gun5 1 Sleeve6 963684 2 Hex. socket screw7 966170 2 Lock nut

7740690- 44- 236 6147 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 331: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Propeller Shaft Stuffing Box: D=30mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

7 31

6

2

5

4

Upd:2011-10-28 6147 7740690 -44 -236B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 332: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Propeller Shaft Stuffing Box: D=30mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 828422 1 Sealing D=30mm

Bulletin P-44-6-1 P-44-6-1-EN Rubber Stuffing Box2 1 Sealing sleeve3 828418 1 Clamp4 828250 1 Lubricating grease

Bulletin P-18-4-6 P-18-4-6-EN Water resistant grease for grease gun5 1 Sleeve6 963684 2 Hex. socket screw7 966170 2 Lock nut

7740690- 44- 236B 6147 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 333: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Folding Propeller, 2-blade

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

2

1

10

9 3

456

78

11 12

Upd:2011-10-28 22351 7740690 -44 -4223

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 334: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Folding Propeller, 2-blade 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 (3858506) 1 Propeller 14x6, Obsolete part

(3858507) 1 Propeller 14x8 (3855562), Obsolete part(3858508) 1 Propeller 15x9 (3855563), Obsolete part(3858510) 1 Propeller 16x11 (3855565), Obsolete part(3858511) 1 Propeller 17X13, Obsolete part(3858512) 1 Propeller 17x14 (3855567), Obsolete part

2 872876 1 Propeller 14x6872877 1 Propeller 14X8872878 1 Propeller 15x9872880 1 Propeller 16x11872881 1 Propeller 17X13873536 1 Propeller blade kit 17X14872882 1 Propeller 17x15

(873537) 1 Propeller blade kit 17x17, Obsolete part3 3858399 1 Zinc anode kit

3858400 1 Magnesium anode kit4 963677 3 Hex. socket screw5 3858849 1 Hub kit6 3584466 1 Propeller nut (3851993)7 3851994 1 Lock washer8 946730 1 Hexagon screw9 3855529 2 Screw

10 3855528 2 Shaft11 828250 1 Lubricating grease 25G

Bulletin P-18-4-6 P-18-4-6-EN Water resistant grease for grease gun12 1161053 1 Locking fluid

7740690- 44- 4223 22351 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 335: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Folding Propeller 3-blade

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

3

3

13

13

13

7

7

1

45

6

10

8

8

12

12

11

9

9

1514

2

Upd:2011-10-28 24022 7740690 -44 -4206

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 336: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Folding Propeller 3-blade 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 3858955 1 Hub kit S-drive (3858284)

Bulletin P-44-7-12 P-44-7-12-EN Part Numbers on 3-bladed Folding Propellers2 3583424 1 Hub kit Shaft 25mm (3581262)

3583425 1 Hub kit Shaft 30mm (3581263)3583426 1 Hub kit Shaft 1'' (3581484)3583427 1 Hub kit Shaft 1 1/4'' (3581485)

3 3583382 1 Propeller blade kit Left 14x9 (3581249)Bulletin P-44-7-12 P-44-7-12-EN Part Numbers on 3-bladed Folding Propellers

3 3583383 1 Propeller blade kit Left 16x10 (3581250)3583384 1 Propeller blade kit Left 15x10 (3581251)3583385 1 Propeller blade kit Left 16x10 (3581252)3583386 1 Propeller blade kit Left 16x11 (3581253)3583387 1 Propeller blade kit Left 17x11 (3581254)3583388 1 Propeller blade kit Left 17x12 (3581255)3583389 1 Propeller blade kit Left 18x12 (3581256)3583390 1 Propeller blade kit Left 18x13 (3581257)3583391 1 Propeller blade kit Left 18x14 (3581258)3583392 1 Propeller blade kit Left 18x153584031 1 Propeller blade kit Left 18x163583393 1 Propeller blade kit Left 19x163583409 1 Propeller blade kit Right 14x73583410 1 Propeller blade kit Right 14x83583411 1 Propeller blade kit Right 14x9 (3581807)3583412 1 Propeller blade kit Right 15x9 (3581808)3583413 1 Propeller blade kit Right 15x10 (3581809)3583414 1 Propeller blade kit Right 16x10 (3581810)3583415 1 Propeller blade kit Right 16x11 (3581811)3583416 1 Propeller blade kit Right 17x11 (3581812)3583417 1 Propeller blade kit Right 17x12 (3581813)3583418 1 Propeller blade kit Right 18x12 (3581814)3583419 1 Propeller blade kit Right 18x13 (3581815)3583420 1 Propeller blade kit Right 18x14 (3581816)

4 3584466 1 Propeller nut Included in hub kit, (3851993)5 3851994 1 Lock washer Included in hub kit6 946730 1 Hexagon screw Included in hub kit7 3581243 3 Shaft Included in hub kit8 963695 3 Hex. socket screw Included in hub kit9 3581246 3 Screw Included in hub kit

10 3858399 1 Zinc anode kit Included in hub kit3858400 1 Magnesium anode kit

11 963677 3 Hex. socket screw12 1161053 1 Locking fluid 10ml, Included in hub kit13 828250 1 Lubricating grease 25G, Included in propeller blade kit

Bulletin P-18-4-6 P-18-4-6-EN Water resistant grease for grease gun14 873473 1 Nut Included in propeller shaft15 873475 1 Tab washer Included in propeller shaft

7740690- 44- 4206 24022 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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44 Greaser and Stuffing Box

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

41

23

5

6

7

14

8

13

12

1115

10

9

Upd:2011-10-28 9664 7740690 -44 -285

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 338: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Greaser and Stuffing Box 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 827184 1 Grease press2 815579 1 Leather cuff3 948087 2 Washer4 (907173) 1 Grooved pin Obsolete part5 950354 1 Lock nut6 1 Retainer7 833842 1 Hose8 859012 1 Stuffing box D=25mm

859013 1 Stuffing box D=30mm9 1 Nut

10 859003 3 Box gasket D=25mm859006 3 Box gasket D=30mm

11 1 Nut12 914138 1 Lubricator13 1 Stuffing box14 961672 3 Hose clamp For 859012

961674 3 Hose clamp For 85901315 825672 1 Rubber hose D=25mm

825673 1 Rubber hose D=30mm

7740690- 44- 285 9664 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 339: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Stern Bearing: 25mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

4 7

12

3

5

6

Upd:2011-10-28 9665 7740690 -44 -286

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 340: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Stern Bearing: 25mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 827885 1 Stern bearing For 25mm propeller shaft.2 (827734) 1 Tube Obsolete part3 942609 3 Set screw4 812914 1 Rubber bearing5 827780 1 Stern bearing For 25mm propeller shaft.6 942609 2 Set screw7 812914 1 Rubber bearing

7740690- 44- 286 9665 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 341: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

44 Stern Bearing: 30mm

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

4 7

12

3

5

6

Upd:2011-10-28 9665 7740690 -44 -286B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 342: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Stern Bearing: 30mm 44

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 827886 1 Stern bearing For 30mm propeller shaft.2 (827734) 1 Tube Obsolete part3 942609 3 Set screw4 812916 1 Rubber bearing5 827781 1 Stern bearing For 30mm propeller shaft.6 942609 2 Set screw7 812916 1 Rubber bearing

7740690- 44- 286B 9665 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 343: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

64 Steering System STS330

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

39

82

4 57 1563 18 16

17

910

12

13 14

1

3134 38

303337 29

22

22

263225 28

35 23

23

19

22B

2136 24

27

20

11

22A

Upd:2011-10-28 15565 7740690 -64 -225

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 344: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Steering System STS330 64

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 850936 1 Steering wheel2 1 Steering wheel hub3 (828943) 1 Steering wheel pad Obsolete part4 (1140660) 1 Emblem (850938), Obsolete part5 3883509 1 Mounting kit 90° white (853182)

3818098 1 Mounting kit 90° black (1140023)3883508 1 Mounting kit 70° white (853183)3818096 1 Mounting kit

6 (3851613) 1 Washer Obsolete part7 955793 1 Hexagon nut8 965325 2 Cross recessed screw9 1 Cover

10 (3851612) 1 Screw Obsolete part11 (3851611) 2 Bearing Obsolete part12 955298 4 Hexagon screw13 955894 4 Washer14 946036 4 Lock nut15 160807 1 Woodruff key16 1 Steering head17 3818019 1 Steering gear (853181)

Bulletin P-64-0-1 P-64-0-1-EN New QL Mechanical and Hydraulic Steering Systems18 3851614 1 Nut19 3840244 1 Steering cable L=2,00m

3840245 1 Steering cable L=2,25m3840246 1 Steering cable L=2,50m3840247 1 Steering cable L=2,75m3840248 1 Steering cable L=3,00m3840249 1 Steering cable L=3,25m3840250 1 Steering cable L=3,50m3840251 1 Steering cable L=3,75m3840252 1 Steering cable L=4,00m3840253 1 Steering cable L=4,25m3840254 1 Steering cable L=4,50m3840255 1 Steering cable L=4,75m3840256 1 Steering cable L=5,00m3840257 1 Steering cable L=5,25m3840258 1 Steering cable L=5,50m3840259 1 Steering cable L=5,75m3840260 1 Steering cable L=6.00m3840261 1 Steering cable L=6,25m3840262 1 Steering cable L=6,50m3840263 1 Steering cable L=6,75m3840264 1 Steering cable L=7.00m3840265 1 Steering cable L=7,25m3840266 1 Steering cable L=7,50m3840267 1 Steering cable L=7,75m3840268 1 Steering cable L=8,00m3840270 1 Steering cable L=8,25m3840272 1 Steering cable L=8,50m3840273 1 Steering cable L=8,75m3840274 1 Steering cable L=9,00m

20 (853291) 1 Ds unit Obsolete part21 853387 1 Steering cable22 (853290) 1 Stern attachment Obsolete part

22A 850771 1 Anchorage22B 850778 2 Nut

23 853306 2 Nut24 851093 1 Bracket25 828857 1 Anchorage26 828854 1 Anchorage27 951739 1 Lubricating nipple28 940101 2 Hexagon screw29 941906 2 Spring washer30 963105 2 Lock nut31 828924 1 Ball joint kit32 1 Split pin bolt33 (851116) 1 Bracket Obsolete part34 955897 1 Washer35 967707 1 Split pin36 963119 1 Lock nut37 (851118) 1 Shoulder screw Obsolete part38 (966171) 1 Lock nut Obsolete part39 853214 1 Adapter For alternative steering cables.

7740690- 64- 225 15565 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 345: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

64 Steering System, Mechanical

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

6 414 18

185

715

2 1417

3 20

12131 10 19

21

21

169

811

3340 34

39 24

24

3225

25

3138 3029

37 263536

23

2227

28

Upd:2011-10-28 22681 7740690 -64 -9308

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 346: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Steering System, Mechanical 64

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 850936 1 Steering wheel2 1 Steering wheel pad3 (1140660) 1 Emblem (850938), Obsolete part4 3843317 1 Wheel5 1 Emblem6 1140334 1 Steering wheel

1140335 Steering wheel7 3818096 1 Mounting kit 70° black

3818098 1 Mounting kit 90° black3883508 1 Mounting kit 70° white3883509 1 Mounting kit 70° black

8 971084 1 Lock nut9 955897 1 Washer

10 1 Cover 90°1 Cover 70°

11 969476 2 6 point socket screw12 1 Bracket 90°

1 Bracket 70°13 959226 3 Hex. socket screw14 976944 3 Washer15 946036 3 Lock nut16 959220 3 Hex. socket screw17 160807 1 Woodruff key18 3818019 1 Steering gear Std, fixed wheel

Bulletin P-64-0-1 P-64-0-1-EN New QL Mechanical and Hydraulic Steering Systems18 3818023 1 Steering gear No feedback, fixed wheel

Bulletin P-64-0-1 P-64-0-1-EN New QL Mechanical and Hydraulic Steering Systems19 955278 2 Hexagon screw20 963105 2 Lock nut21 3840244 1 Steering cable L=2000mm

3840245 1 Steering cable L=2250mm3840246 1 Steering cable L=2500mm3840247 1 Steering cable L=2750mm3840248 1 Steering cable L=3000mm3840249 1 Steering cable L=3250mm3840250 1 Steering cable L=3500mm3840251 1 Steering cable L=3750mm3840252 1 Steering cable L=4000mm3840253 1 Steering cable L=4250mm3840254 1 Steering cable L=4500mm3840255 1 Steering cable L=4750mm3840256 1 Steering cable L=5000mm3840257 1 Steering cable L=5250mm3840258 1 Steering cable L=5500mm3840259 1 Steering cable L=5750mm3840260 1 Steering cable L=6000mm3840261 1 Steering cable L=6250mm3840262 1 Steering cable L=6500mm3840263 1 Steering cable L=6750mm3840264 1 Steering cable L=7000mm3840265 1 Steering cable L=7250mm3840266 1 Steering cable L=7500mm3840267 1 Steering cable L=7750mm3840268 1 Steering cable L=8000mm3840270 1 Steering cable L=8250mm3840272 1 Steering cable L=8500mm3840273 1 Steering cable L=8750mm3840274 1 Steering cable L=9000mm

22 (853290) 1 Stern attachment Obsolete part23 850771 1 Anchorage24 850778 2 Nut25 853306 2 Nut26 940101 2 Hexagon screw27 951739 1 Lubricating nipple28 851093 1 Bracket29 828857 1 Anchorage30 828854 1 Anchorage31 941906 2 Spring washer32 963105 2 Lock nut33 828924 1 Ball joint kit34 (966171) 1 Lock nut Obsolete part35 967707 1 Split pin36 963119 1 Lock nut37 1 Split pin bolt38 1 Shoulder screw39 1 Bracket40 955897 1 Washer41 853214 1 Adapter For alternative steering cables.

7740690- 64- 9308 22681 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 347: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

64 Steering System, Mechanical with Tilt

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

6 49 25

25 2728

22421

26

18 2423

5 17

2 19720 163

1011

1

1513

1429

29

12

8

9

4148 42

47 32

32

4033

33

3946 3837

45 344344

31

30 3536

Upd:2011-10-28 22685 7740690 -64 -9309

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 348: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Steering System, Mechanical with Tilt 64

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 850936 1 Steering wheel Alt2 1 Steering wheel pad3 (1140660) 1 Emblem (850938), Obsolete part4 3843317 1 Wheel Alt5 1 Emblem6 1140334 1 Steering wheel Alt, white

1140335 1 Steering wheel Alt, black7 3841280 1 Steering wheel adjus8 971084 1 Lock nut9 955897 1 Washer

10 1 Sealing strip11 3 Screw12 1 Cover Agile13 2 Screw14 1 Cover Fixed15 4 Allen head screw16 160807 1 Woodruff key17 1 Anchorage Steering wheel18 3 Allen head screw19 5 Plug20 3 Screw21 1 Bracket22 1 Gasket23 3 Washer24 3 Nut25 3818025 1 Steering gear T81C

Bulletin P-64-0-1 P-64-0-1-EN New QL Mechanical and Hydraulic Steering Systems25 3818027 1 Steering gear No-feedback, tilt wheel

Bulletin P-64-0-1 P-64-0-1-EN New QL Mechanical and Hydraulic Steering Systems26 990696 1 O-ring27 955278 2 Hexagon screw28 963105 2 Lock nut29 3840244 1 Steering cable L=2000mm

3840245 1 Steering cable L=2250mm3840246 1 Steering cable L=2500mm3840247 1 Steering cable L=2750mm3840248 1 Steering cable L=3000mm3840249 1 Steering cable L=3250mm3840250 1 Steering cable L=3500mm3840251 1 Steering cable L=3750mm3840252 1 Steering cable L=4000mm3840253 1 Steering cable L=4250mm3840254 1 Steering cable L=4500mm3840255 1 Steering cable L=4750mm3840256 1 Steering cable L=5000mm3840257 1 Steering cable L=5250mm3840258 1 Steering cable L=5500mm3840259 1 Steering cable L=5750mm3840260 1 Steering cable L=6000mm3840261 1 Steering cable L=6250mm3840262 1 Steering cable L=6500mm3840263 1 Steering cable L=6750mm3840264 1 Steering cable L=7000mm3840265 1 Steering cable L=7250mm3840266 1 Steering cable L=7500mm3840267 1 Steering cable L=7750mm3840268 1 Steering cable L=8000mm3840270 1 Steering cable L=8250mm3840272 1 Steering cable L=8500mm3840273 1 Steering cable L=8750mm3840274 1 Steering cable L=9000mm

30 (853290) 1 Stern attachment Obsolete part31 850771 1 Anchorage32 850778 2 Nut33 853306 2 Nut34 940101 2 Hexagon screw35 951739 1 Lubricating nipple36 851093 1 Bracket37 828857 1 Anchorage38 828854 1 Anchorage39 941906 2 Spring washer40 963105 2 Lock nut41 828924 1 Ball joint kit42 (966171) 1 Lock nut Obsolete part43 967707 1 Split pin44 963119 1 Lock nut45 1 Split pin bolt46 1 Shoulder screw47 1 Bracket48 955897 1 Washer49 853214 1 Adapter For alternative steering cables.

7740690- 64- 9309 22685 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 349: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

90 Universal Bracket: MD2010C/D, MD2020C/D, MD2030C/D

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

15

15

17

17

17

14 12

16

13

11

1

9

9

10

4

4

3

3

56

7

8

2

Upd:2011-10-28 17709 7740690 -90 -4231

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 350: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Universal Bracket: MD2010C/D, MD2020C/D, MD2030C/D 90

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 3581049 1 Bracket2 3581030 2 Anchorage3 3580739 6 Clamp4 945408 12 Flange nut5 3580738 2 Bracket6 985030 4 Flange screw7 3581108 4 Clamp8 3581109 2 Plate9 3581028 2 Pipe

10 3581020 1 Attaching plate11 854607 4 Bracket12 945444 8 Flange screw M8x25mm13 945408 8 Flange nut M814 854608 2 Tensioner15 946472 4 Flange screw M10x30mm16 946329 2 Flange screw M10x25mm17 971095 6 Flange nut M10

7740690- 90- 4231 17709 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 351: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

90 Universal Bracket: MD2040C/D

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

15

15

17

17

17

14 12

16

13

11

1

9

9

10

4

4

3

3

56

7

8

2

Upd:2011-10-28 17709 7740690 -90 -4231B

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 352: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Universal Bracket: MD2040C/D 90

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION NOTES1 (3581050) 1 Bracket Obsolete part2 3581030 2 Anchorage3 3580739 6 Clamp4 948645 12 Flange lock nut M85 3580738 2 Bracket6 985030 4 Flange screw7 3581108 4 Clamp8 3581109 2 Plate9 3581027 2 Tube

10 3580737 1 Attaching plate11 854607 4 Bracket12 945444 8 Flange screw M8x25mm13 945408 8 Flange nut M814 854608 2 Tensioner15 946472 4 Flange screw M10x30mm16 946329 2 Flange screw M10x25mm17 971095 6 Flange nut M10

7740690- 90- 4231B 17709 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 353: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

90 Hot Water Outlet

MD2010C, MD2010D, MD2020C, MD2020D

5

5

5

4

4

44

2

2

61

1

3

Upd:2011-10-28 22668 7740690 -90 -9292

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 354: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Hot Water Outlet 90

MD2010C, MD2010D, MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 (3582398) 1 Hot water outlet Obsolete part

Bulletin 43-21 43-21-EN New Hot Water Outlet for MD2010C and MD2020C2 976040 2 Hose nipple3 981883 1 Elbow nipple4 961665 4 Hose clamp5 952969 X Hose6 (855844) 1 Thermostat Some installations., Obsolete part

7740690- 90- 9292 22668 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 355: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

90 Hot Water Outlet

MD2030C, MD2030D

4

44

3

3

3

3

5

1

22

Upd:2011-10-28 22669 7740690 -90 -9293

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 356: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Hot Water Outlet 90

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 861523 1 Nipple kit

Bulletin 43-21 43-21-EN New Hot Water Outlet for MD2010C and MD2020C2 976040 2 Hose nipple3 961665 4 Hose clamp4 952969 X Hose5 (855844) 1 Thermostat Some installations., Obsolete part

7740690- 90- 9293 22669 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 357: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

90 Hot Water Outlet

MD2040C, MD2040D

Upd:2011-10-28 22670 7740690 -90 -9294

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 358: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Hot Water Outlet 90

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 861523 1 Nipple kit

Bulletin 43-21 43-21-EN New Hot Water Outlet for MD2010C and MD2020C2 976040 2 Hose nipple3 961665 4 Hose clamp4 952969 X Hose5 (855844) 1 Thermostat Some installations., Obsolete part

7740690- 90- 9294 22670 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 359: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Repair Kits: A 99

MD2010C, MD2010D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 876657 1 Main bearing kit 4012 Std D

876658 1 Main bearing kit U.S=0,25mm876659 1 Main bearing kit U.S=0.50mm

2 Piston kit 4012

861954 2 Piston ring kit 4012 Std D861955 2 Piston ring kit O.S=0,25mm861956 2 Piston ring kit Over size 0,50mm

876669 1 Big-end bearing kit 4012 Std D876670 1 Big-end bearing kit U.S=0,25mm876671 1 Big-end bearing kit U.S=0.50mm

(876688) 1 Repair kit, fuel feed pump 171 Obsolete part

3586494 1 Impeller kit1 Impeller

803730 1 Screw833417 1 Gasket

3862178 1 Grease

876699 1 Repair kit, sea water pump1 Shaft

833996 2 Sealing ring925055 1 O-ring859101 1 Spacer washer181717 2 Ball bearing914446 1 Snap ring

3581367 1 Spacer sleeve914515 1 Snap ring

3580063 1 O-ring3581369 1 Cam

804693 1 Screw18669 1 Gasket

840386 1 Cardboard tube840384 6 Screw883832 1 Carton

876653 1 Overhaul gasket kit, reconditioning861536 1 Gasket861822 1 Gasket861823 1 Sealing ring861830 1 O-ring

11994 1 Gasket (861835)861836 1 Gasket861838 1 Gasket

11991 4 Gasket861851 4 O-ring861860 4 Valve stem seal861865 1 Cylinder head gasket

11992 6 Gasket861887 1 Gasket861888 1 Gasket861897 1 O-ring861907 1 Gasket861909 1 Gasket861917 1 Washer861997 1 O-ring

3580001 1 Gasket3580003 1 Gasket3580025 1 Gasket3580026 1 Sealing ring3580060 1 Gasket3580063 1 O-ring3580069 1 Spacer TH=0,2mm3580070 1 Spacer TH=0,3mm3580071 1 Spacer TH=0,4mm3580072 1 Spacer TH=0,5mm3580075 2 Gasket3580077 2 Gasket3580092 1 Sealing ring

969011 5 Gasket3580111 1 Gasket

18665 2 Gasket3580631 2 Gasket

11992 4 Gasket

(876708) 1 Onboard kit Obsolete part, Contains pump impeller, driving belt, fuses, hose clamps, etc.

7740690 - 99- 4232 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 360: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Repair Kits: B 99

MD2020C, MD2020D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 876666 1 Main bearing kit 4017 Std D

876667 1 Main bearing kit U.S=0,25mm876668 1 Main bearing kit U.S=0.50mm

3 Piston kit 4017

861954 3 Piston ring kit 4017 Std D861955 3 Piston ring kit O.S=0,25mm861956 3 Piston ring kit Over size 0,50mm

876672 1 Big-end bearing kit 4017 Std D876680 1 Big-end bearing kit U.S=0,25mm876681 1 Big-end bearing kit U.S=0.50mm

(876688) 1 Repair kit, fuel feed pump 171 Obsolete part

3586494 1 Impeller kit1 Impeller

803730 1 Screw833417 1 Gasket

3862178 1 Grease

876699 1 Repair kit, sea water pump1 Shaft

833996 2 Sealing ring925055 1 O-ring859101 1 Spacer washer181717 2 Ball bearing914446 1 Snap ring

3581367 1 Spacer sleeve914515 1 Snap ring

3580063 1 O-ring3581369 1 Cam

804693 1 Screw18669 1 Gasket

840386 1 Cardboard tube840384 6 Screw883832 1 Carton

876654 1 Overhaul gasket kit, reconditioning861536 1 Gasket861823 1 Sealing ring861830 1 O-ring

11994 1 Gasket (861835)861838 1 Gasket

11991 4 Gasket861851 4 O-ring861860 6 Valve stem seal

11992 7 Gasket861897 1 O-ring861907 1 Gasket861917 1 Washer861997 1 O-ring

3580001 1 Gasket3580003 1 Gasket3580025 1 Gasket3580026 1 Sealing ring3580060 1 Gasket3580063 1 O-ring3580075 3 Gasket3580077 3 Gasket3580092 1 Sealing ring

969011 5 Gasket3580111 1 Gasket

18665 2 Gasket3580631 3 Gasket

11992 4 Gasket3580227 1 Gasket3580230 1 Gasket3580234 1 Cylinder head gasket3580238 1 Gasket3580239 1 Gasket3580245 1 Gasket3580264 1 Spacer TH=0,2mm

(876708) 1 Onboard kit Obsolete part, Contains pump impeller, driving belt, fuses, hose clamps, etc.

7740690 - 99- 4232B Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 361: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Repair Kits: C 99

MD2030C, MD2030D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 876660 1 Main bearing kit 4208 Std D

876661 1 Main bearing kit U.S=0,25mm876662 1 Main bearing kit U.S=0.50mm

3 Piston kit 4208

3580337 3 Piston ring kit 4208 Std DBulletin P-21-3-2 P-21-3-2-EN Piston Ring Kit 3580337

1 3580338 3 Piston ring kit O.S=0,25mm3580339 3 Piston ring kit Over size 0,50mm

876682 1 Big-end bearing kit 4208 Std D876683 1 Big-end bearing kit U.S=0,25mm876684 1 Big-end bearing kit U.S=0.50mm

(876688) 1 Repair kit, fuel feed pump 171 Obsolete part

3593659 1 Impeller kit1 Impeller

804697 1 Screw819959 1 Gasket

3862178 1 Grease

876700 1 Repair kit, sea water pump1 Shaft

833996 2 Sealing ring925055 1 O-ring859101 1 Spacer washer181717 2 Ball bearing914446 1 Snap ring

3581367 1 Spacer sleeve914515 1 Snap ring

3580380 1 O-ring827009 1 Cam804693 1 Screw

18669 1 Gasket840386 1 Cardboard tube840384 6 Screw883832 1 Carton

876655 1 Overhaul gasket kit, reconditioning861830 1 O-ring

11994 1 Gasket (861835)861838 1 Gasket

11991 4 Gasket861851 2 O-ring

11992 7 Gasket861897 1 O-ring861907 1 Gasket861917 1 Washer861997 1 O-ring

3580026 1 Sealing ring3580092 1 Sealing ring

969011 5 Gasket3580111 1 Gasket

18665 2 Gasket11992 4 Gasket

3580264 1 Spacer TH=0,2mm3580288 1 Gasket3580292 1 Gasket3580305 3 Valve stem seal3580306 3 Valve stem seal3580309 1 Cylinder head gasket3580316 1 Gasket3580317 1 O-ring3580323 1 Gasket3580360 1 Gasket3580367 1 Gasket3580369 1 Gasket3580374 1 Gasket3580378 1 Gasket3580380 1 O-ring3580383 3 Gasket3580430 3 Gasket3580452 3 Washer3580453 1 Gasket

861823 1 Sealing ring

876709 1 Onboard kit Contains pump impeller, driving belt, fuses, hose clamps, etc.

7740690 - 99- 4232C Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 362: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

Repair Kits 99

MD2040C, MD2040D

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES1 876663 1 Main bearing kit 4021 Std D

876664 1 Main bearing kit U.S=0,25mm876665 1 Main bearing kit U.S=0.50mm

3 Piston kit 4021

3580546 3 Piston ring kit 4021 Std D3580547 3 Piston ring kit Over size 0,50mm

876685 1 Big-end bearing kit 4021 Std D876686 1 Big-end bearing kit U.S=0,25mm876687 1 Big-end bearing kit U.S=0.50mm

(876688) 1 Repair kit, fuel feed pump 171 Obsolete part

3593659 1 Impeller kit1 Impeller

804697 1 Screw819959 1 Gasket

3862178 1 Grease

876700 1 Repair kit, sea water pump1 Shaft

833996 2 Sealing ring925055 1 O-ring859101 1 Spacer washer181717 2 Ball bearing914446 1 Snap ring

3581367 1 Spacer sleeve914515 1 Snap ring

3580380 1 O-ring827009 1 Cam804693 1 Screw

18669 1 Gasket840386 1 Cardboard tube840384 6 Screw883832 1 Carton

3593659 1 Impeller kit1 Impeller

3862178 1 Grease804697 1 Screw819959 1 Gasket840386 1 Cardboard tube

876656 1 Overhaul gasket kit, reconditioning861830 1 O-ring

11994 1 Gasket (861835)861838 1 Gasket

11991 2 Gasket861851 1 O-ring

11992 4 Gasket861897 1 O-ring861907 1 Gasket861917 2 Washer861997 1 O-ring

3580077 3 Gasket3580092 1 Sealing ring

969011 3 Gasket3580111 1 Gasket

11992 4 Gasket3580305 3 Valve stem seal3580306 3 Valve stem seal3580378 1 Gasket3580380 1 O-ring3580462 1 Gasket3580463 1 Sealing ring3580468 1 Gasket3584202 1 Cylinder head gasket (3580482)3580495 1 Gasket3580496 1 Gasket3580499 3 Gasket3580507 1 Intake gasket3580512 1 Gasket3580514 1 Sealing ring3583780 1 Gasket (3580516)3583707 1 Gasket (3580572)3583754 1 Gasket (3580578)3583710 1 Gasket (3580585)3580586 1 Sealing ring3580591 1 Spacer

11992 4 Gasket11994 2 Gasket

3580631 3 Gasket3580598 2 Sealing washer

876710 1 Onboard kit Contains pump impeller, driving belt, fuses, hose clamps, etc.

7740690 - 99- 4233 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Repair Kits 99

120S-D, 120S-E

REF PART NO. QTY DESCRIPTION NOTES1 876391 1 Gasket kit

804261 1 Gasket Not for 120S-E873094 1 Sealing ring

3593663 2 Sealing ring3856834 1 Gasket

925054 1 O-ring Not for 120S-E925055 1 O-ring949659 1 O-ring925093 1 O-ring

1664473 1 O-ring925256 3 O-ring925262 1 O-ring949962 1 O-ring955989 2 O-ring Not for 120S-E853868 1 Sealing ring

3856597 1 Mounting kit1 Sealing strip

3856834 1 Gasket852669 1 Locking wire925256 1 O-ring

(1141570) 1 Sealant Obsolete part, 60g

7740690 - 99- 152 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Repair Kits 99

REF PART NO. QTY DESCRIPTION1 875704 1 Gasket kit

853868 1 Sealing ring873094 1 Sealing ring873100 1 Sealing ring949721 1 O-ring949659 1 O-ring925093 1 O-ring925256 1 O-ring925262 1 O-ring943309 1 O-ring944138 1 Sealing ring947084 1 Gasket949750 1 O-ring949962 1 O-ring

1664473 1 O-ring

7740690 - 99- 290 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Engine 21

DESCRIPTION SEE SEC. NOTESCylinder Head 3982 MD2010C, MD2010DCylinder Head 3983 MD2020C, MD2020DCylinder Head 3989 MD2030C, MD2030DCylinder Head 3990 MD2040C, MD2040DCylinder Block and Flywheel Housing 4001 MD2010C, MD2010DCylinder Block and Flywheel Housing 4006 MD2020C, MD2020DCylinder Block and Flywheel Housing 4007 MD2030C, MD2030DCylinder Block and Flywheel Housing 4009 MD2040C, MD2040DTiming Gear Housing 2399 MD2010C, MD2010D, MD2020C, MD2020DTiming Gear Housing 2400 MD2030C, MD2030DTiming Gear Housing 2401 MD2040C, MD2040DCamshaft 2402 MD2010C, MD2010DCamshaft 4010 MD2020C, MD2020DCamshaft 9341 MD2030C, MD2030DCamshaft 9342 MD2040C, MD2040DCrank Mechanism 4012 MD2010C, MD2010DCrank Mechanism 4017 MD2020C, MD2020DCrank Mechanism 4208 MD2030C, MD2030DCrank Mechanism 4021 MD2040C, MD2040DEngine Mounting: MS2A-E, MS2L-E 4214 MD2010C, MD2010DEngine Mounting: 120S-E 4214B MD2010C, MD2010DEngine Mounting: MS2A-E, MS2L-E 4216 MD2020C, MD2020DEngine Mounting: 120S-E 4216B MD2020C, MD2020DEngine Mounting: MS2A-E, MS2L-E 4217 MD2030C, MD2030DEngine Mounting: 120S-E 4217B MD2030C, MD2030DEngine Mounting: MS2L-E, MS2A-E 4219 MD2040C, MD2040DEngine Mounting: 120S-E 4219B MD2040C, MD2040DExtra Pulley 9304 MD2020C, MD2020D, MD2030C, MD2030DExtra Pulley 9305 MD2040C, MD2040D

7740690 - 21- 21 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Lubricating System 22

DESCRIPTION SEE SEC. NOTESLubricating System 4022 MD2010C, MD2010DLubricating System 4046 MD2020C, MD2020DLubricating System 4056 MD2030C, MD2030DLubricating System 4057 MD2040C, MD2040DElectric Bilge Pump 12V/24V: 12V 261 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DElectric Bilge Pump 12V/24V: 24V 261B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

7740690 - 22- 22 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Fuel System 23

DESCRIPTION SEE SEC. NOTESFuel System 2419 MD2010C, MD2010DFuel System 2420 MD2020C, MD2020DFuel System 2421 MD2030C, MD2030DFuel System 2422 MD2040C, MD2040DFuel Feed Pump, Components 171 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DFuel Injection Pump, Components 182 MD2010C, MD2010DFuel Injection Pump, Components: 3580263 183 MD2020C, MD2020DFuel Injection Pump, Components: 3580262 9343 MD2030C, MD2030DFuel Injection Pump, Components 201 MD2040C, MD2040DFuel Injector, Components 179 MD2010C, MD2010D, MD2020C, MD2020DFuel Injector, Components 2394 MD2030CFuel Injector, Components 232 MD2040CFuel Tank 40L, with Connections 210 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DFuel Tank 20 L 211 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DFuel Filter and Water Separator 9044 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DFuel Filter and Water Separator 292 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DFuel Filter and Water Separator, RINA-approved 293 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DFuel Filter and Water Separator 9024 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DFuel Filter and Water Separator, RINA-approved 9025 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DRegulation System: A 4221 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030DRegulation System: B 4221B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030DRegulation System: C 4221C MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030DRegulation System 4222 MD2040C, MD2040D

7740690 - 23- 23 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Intake and Exhaust System 25

DESCRIPTION SEE SEC. NOTESInduction and Exhaust Manifold 4151 MD2010C, MD2010DInduction and Exhaust Manifold 4152 MD2020C, MD2020DInduction and Exhaust Manifold 4154 MD2030C, MD2030DInduction and Exhaust Manifold 4157 MD2040C, MD2040DExhaust Riser 4166 MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DWater Cooled Silencer and Exhaust Line: 828064 2428 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DWater Cooled Silencer and Exhaust Line: 828837 2428B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

7740690 - 25- 25 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Cooling System 26

DESCRIPTION SEE SEC. NOTESHeat Exchanger 4158 MD2010C, MD2010DHeat Exchanger 4159 MD2020C, MD2020DHeat Exchanger 4161 MD2030C, MD2030DHeat Exchanger 4077 MD2040C, MD2040DWater Pump 2433 MD2010C, MD2010DWater Pump 2434 MD2020C, MD2020DWater Pump 2435 MD2030C, MD2030DWater Pump: MD2040CD 2436 MD2040CSea Water Pump: A 4174 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DSea Water Pump: B 4174B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DSea Water Pump: C 4174C MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DSea Water Pump, Components 4153 MD2010C, MD2010D, MD2020C, MD2020DSea Water Pump, Components 9344 MD2030C, MD2030D, MD2040C, MD2040DCooling Water Intake 9345 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030DCooling Water Intake 9346 MD2040C, MD2040DSea Water Filter 207 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DVacuum Valve 208 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DExpansion Tank 573 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

7740690 - 26- 26 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Controls 27

DESCRIPTION SEE SEC. NOTESControl Connection, Speed and Stop Control 2483 MD2010C, MD2010D, MD2020C, MD2020DControl Connection, Speed and Stop Control 9347 MD2030C, MD2030DControl Connection, Speed and Stop Control 9348 MD2040C, MD2040DControl for top Installation, PC740: SINGLE 264 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl for top Installation, PC740: TWIN 264B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl for top Installation, PC740 Sail Boat 267 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl for top Installation, PC840: 853168 265 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl for top Installation, PC840: 853169 265B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl for Side Installatión, PC741, PC841: PC741 271 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl for Side Installatión, PC741, PC841: PC741, SAILING

BOAT271B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl for Side Installatión, PC741, PC841: PC841 271C MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DHandle for Control 266 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DDual Station Unit 277 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DDS Unit for Throttle Control 9295 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DStarter Inhibitor 9296 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl Cables 36542 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl Cables, Type 233, 333, 443: Type 233 231 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl Cables, Type 233, 333, 443: Type 333 231B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040DControl Cables, Type 233, 333, 443: Type 443 231C MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D,

MD2040C, MD2040D

7740690 - 27- 27 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Electrical System 30

DESCRIPTION SEE SEC. NOTESAlternator: A 4187 MD2010C, MD2010D, MD2020C, MD2020DAlternator: B 4187B MD2010C, MD2010D, MD2020C, MD2020DAlternator: A 4191 MD2030C, MD2030D, MD2040C, MD2040DAlternator: B 4191B MD2030C, MD2030D, MD2040C, MD2040DAlternator 14V 60A, Components 448 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DExtra Alternator 4207 MD2020C, MD2020D, MD2030C, MD2030DExtra Alternator 4039 MD2040C, MD2040DCharging Distributor 258 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DStarter Motor and Earth Relay: A 4220 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DStarter Motor and Earth Relay: B 4220B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DStarter Motor and Earth Relay: C 4220C MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DStarter Motor, Components: 861845 199 MD2010C, MD2010D, MD2020C, MD2020DStarter Motor, Components: 3580295 256 MD2030C, MD2030DStarter Motor, Components: 3580472 257 MD2040C, MD2040DElectrical System 2466 MD2010C, MD2010DElectrical System 9349 MD2020C, MD2020D, MD2030C, MD2030DElectrical System 9350 MD2040C, MD2040DInstrument Panel Standard, with Start Button:

D2-75A2486 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DInstrument Panel Standard, with Key Switch 2489 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DExtra Instrument Panel 279 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DExtra Instrument Panel, Hour Meter and Volt Meter 278 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DInstrument Panel 12V 792 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DRudder Indicator Kit for Reverse Gear 252 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DClock Kit 253 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DMain Battery Switch 260 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DExhaust Thermo Switch Control 263 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DTank Meter Kit for Fuel 274 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DTank Meter Kit for Fuel 9537 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DAlarm Panel 280 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DTank Meter Kit for Fresh Water 35681 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DElectrical Materials 1963 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DElectrical Materials 1964 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DElectrical Materials 1965 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040D

7740690 - 30- 30 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Transmissions 44

DESCRIPTION SEE SEC. NOTESConnecting Components for 120S-E: A 4209 MD2010C, MD2020C, MD2030C, MD2040CConnecting Components for 120S-E: B 4209B MD2010C, MD2020C, MD2030C, MD2040CConnecting Components for 120S-E: C 4209C MD2010C, MD2020C, MD2030C, MD2040CUpper Gear Unit 4202 120S-ELower Gear Unit: 120S-E 4203Drive Extension: L=51mm 228 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DDrive Extension: L=102mm 228B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DConnection Kit for S-drive MS25S, MS25SR 8924 MD2010D, MD2020D, MD2030D, MD2040DConnecting Components for S-drive 130S-A, 130SR-A 8925 MD2010D, MD2020D, MD2030D, MD2040DConnecting Components for MS2A-E, MS2L-E: A 4210 MD2010C, MD2020C, MD2030C, MD2040CConnecting Components for MS2A-E, MS2L-E: B 4210B MD2010C, MD2020C, MD2030C, MD2040CReverse Gear: MS2A-E, RATIO 2.4:1 4204Reverse Gear: MS2A-E, RATIO 3.0:1 4204BReverse Gear: MS2L-E, RATIO 2.3:1 4204CReverse Gear: MS2L-E 4205Connecting Components for Reverse Gear MS10A-A,

MS10L-A8926 MD2010D, MD2020D, MD2030D

Connection Kit for Reverse Gear MS15A-A, MS15L-A 8927 MD2040DPropeller for S-drive 229 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DBronze Propeller and Zinc Anode, Acc. to ISO-Std 373 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DShaft Coupling, Flexible: 833626 281 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DShaft Coupling, Flexible: 833627 281B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DShaft Coupling, Locking Pin: 25mm 284 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DShaft Coupling, Locking Pin: 30mm 284B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DShaft Coupling, Locking Pin: Max 30mm 284C MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DShaft Coupling, Clamp Type: 25mm 282 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DShaft Coupling, Clamp Type: 30mm 282B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DPropeller Shaft Stuffing Box: D=25mm 236 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DPropeller Shaft Stuffing Box: D=30mm 236B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DFolding Propeller, 2-blade 4223 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DFolding Propeller 3-blade 4206 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DGreaser and Stuffing Box 285 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DStern Bearing: 25mm 286 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DStern Bearing: 30mm 286B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040D

7740690 - 44- 44 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Steering System 64

DESCRIPTION SEE SEC. NOTESSteering System STS330 225 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DSteering System, Mechanical 9308 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040DSteering System, Mechanical with Tilt 9309 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D

7740690 - 64- 64 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Miscellaneous Equipment 90

DESCRIPTION SEE SEC. NOTESUniversal Bracket: MD2010C/D, MD2020C/D,

MD2030C/D4231 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DUniversal Bracket: MD2040C/D 4231B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C,

MD2040DHot Water Outlet 9292 MD2010C, MD2010D, MD2020C, MD2020DHot Water Outlet 9293 MD2030C, MD2030DHot Water Outlet 9294 MD2040C, MD2040D

7740690 - 90- 90 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

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Repair Kits 99

DESCRIPTION SEE SEC. NOTESRepair Kits: A 4232 MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030DRepair Kits: B 4232B MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030DRepair Kits: C 4232C MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030DRepair Kits 4233 MD2040C, MD2040DRepair Kits 152 120S-D, 120S-ERepair Kits 290

7740690 - 99- 99 Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E

Page 376: 21 Cylinder Head - Jetmarine · 8 3580305 3 Valve stem seal, exhaust 3580306 3 Valve stem seal, intake 9 3580964 6 Valve spring 10 3580307 6 Valve spring washer 11 3580308 12 Valve

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D,120S-D, 120S-E

REF DESCRIPTION SEE SEC.21 Engine 2122 Lubricating System 2223 Fuel System 2325 Intake and Exhaust System 2526 Cooling System 2627 Controls 2730 Electrical System 3044 Transmissions 4464 Steering System 6490 Miscellaneous Equipment 9099 Repair Kits 99

7740690 - - TOC Upd:2011-10-28

MD2010C, MD2010D, MD2020C, MD2020D, MD2030C, MD2030D, MD2040C, MD2040D, 120S-D, 120S-E