2019 she best practices€¦ · key initiatives&’benefits: • 60% observations are reported...

CII Safety Symposium 2019

Glimpses of

Best PracticesSafety, Health and Environment

Problem statement:Open access to lease area because of porous lease boundary

§ Safety Oath & Safety Talk in the beginning of each shift including Night Shift

§ Monthly Safety Awareness Day Celebration with Rewards and Recognitions on

Safety Culture in all levels of workforce

§ Behaviour Based Safety (BBS) Training to all mining and allied people including

contractual manpower (MDO)

§ Dump Stability and Embankment Stability Study by IIEST Shibpur

§ 5 Village Health Centre, 8 Health Camps and 2 Mega Health Camps in the project

Affected villages, 4092 patients (employees & family members) attended in 2018-19

§ BMI for 44 HIL & 48 Contract Manpower

§ Regular PULSE/BP examination for Safety COMMANDO

§ First Aid Training and Competition by St John Ambulance

§ Plantation on area covers 84.47 HA, around 85,500 plants, more than 12 varieties

Plants, around 83,650 plants survived

§ Clean & Green Environment (Water) attracting migratory birds

Transformation from average SHE practices to Best SHE Culture in Mines

Implemented at Hindalco Industries Ltd.

Safety Talk & Oath in each shift including night shift

Health Camps for Employee & family

Migratory Birds In MinesRestoring Biodiversity

Key initiatives & benefits:


Reuse of garden waste: Garden, shrubs, etc. waste is being reused by putting it in a proper manner, it is composted and reused as manure in gardening.

Waste Management

Implemented at Wipro Limited

First aid tree to eliminate the first aid case

Implemented at Tata Sponge Iron Ltd.

12

15

6 75 5

11-12 12-13 13-14 14-15 15-16 16-17

No. of first aid cases

• Every year First aid case either increasing nor reduce asper expectation

• First aid cases were not taken seriously by employees .They had a mindset, after the occurrence of a first aid case,they will avail the leave with wages

• Resulting impact the organization productivity

• First aid case is reducing trend• Safety awareness is increased and

no employee wants to appear hisname in the first aid tree

• First aid tree displayed in cardpunching area

• Moral of the employee is improved• Effective communication system

15

6 7 5 5 4 3

First aid cases, Nos.

Reduce Repeated nature of unsafe act & condition


• 60% observations are reported missing guard from theconveyor

• This was happened due to not fix ing the guard aftermaintenance and housekeeping

• Always there was a threat of an incident dur ing running ofthe conveyor

• One serious potential Near miss had occurred due to theproblem

• Violation of statutory requirement as per Act and Rules

• 100% conveyor guards are tied with chain lock• Flash light provision are made to show the running indication of

the conveyor• Miss place of guards are completely eliminated• 100% comply the statutory requirement• Unwanted incidents in conveyors are completely eradicated• Moral of the employee is high

Chain lock

Blinker light


Waste to WealthSystematic Waste Management leading to material recovery

Key benefits:

• Occupied more than 18 acres land for disposal of waste• Due to shortage of land, forced to increase the dump height

(avg. ht- 50 Mts) of the stock yard day by day, resulting highenvironmental threat to organization, dis-satisfaction inperipheral society and un fulfillment of the statutory compliance

• It was emerged as one of the corporate risk

• Partly (3 acres area) an Eco friendly park developed on the waste dump for the societyand visitors

• Recover char from the dump stock after processing and sold (4 lakhs ton) to the AFBCpower plant, which is equivalent to 68000 MT F-grade coal (saving of natural resource)

• The local people benefitted by developing their low laying land through unused wastesfrom the processing plant in dump yard

• Pollution load on Environment decreased and 15 acres land salvaged for plantexpansion project

• Good reputation in the locality and govt officials• Ccompany earned revenue from the waste


Click to edit Master title style


Machine safe guard

Key benefits:

There is no access control while core manufacturing in core shooter machine

Laser based sensor installed to avoid any hand injury during core preparation

Laser Based access control

Tata Metaliks Ltd., Kharagpur, West Bengal



Problem statementAll FX wheel mounted crane equipped Safe load indicator ( SLI ) to ensure the lifting load.

Safe lifting information

Key benefits:

Previously, serious near miss happened while loading & unloading of material due to poor anticipation

Safe load

Indicator




Problem statement

Getting the real time information is the challenge for the shop floor people.

Who is the shift isolation officer ? Who is the shift first Aider ?

Who reported near miss in the last week ?

Real time information for safety

Key benefits:Digital Real Time Display

:Shift wise information of Electrical isolation officer, Emergency team member, Any other specific issuesetcDisplay of near miss report displayedAny area where high risk job execution is on progress




Problem statementDescription: Non-contact voltage detectorsdon't need to physically touch the measured hardware i.e. electric circuit

Non-contact Voltage Detector - replacing Electrical tester

Key benefits::

Normal tester can be used only in open contact point

Tata Metaliks Ltd Kharagpur West Bengal



HSE Green Cross Score Board

Sarda Energy & Minerals Ltd., Raipur

Description: SEML HSE team is adopted many more best practices for encouragement of safety awareness and maintain zero incidents. In this practices one of the best practice is that SEML HSE team has maintain HSE Score Board system to evaluate yearly performance of every division and awarded as winner and runner for top 2 highest scorer divisions & also others to consolation prizes.

Key benefits: Improvement of Safety Culture

Problem statement, if any: Working space limitation i.e. narrow space, adjacent structures, dense population, presence over head electrical cable etc. To avoid open cut in some areas we executed this trenchless technology for laying of pipes.

Description:• Horizontal directional drilling method is a Trenchless

method of installing undergroundutilities.• Drilling to avoid geological problems.• Drilling beneath inaccessible locations.

Benefits:• Reduced soil Disturbance.• Reduces the contamination of ground water

pollution.• Protects the adjacent areas.• Reduces excavation risk from open cut method.• It is safer operation than open cut excavation

method.• Limited traffic and landscape disruption. Ideal for

sites sensitive to surface disruption such as heavyroadways.

• Ability to drill beneath surface obstructions or ongoing site operations.

L&T Construction, Barrackpore Project

Pipe laying using Trenchless method (Horizontal Directional Drilling (HDD) Operation)

Key benefits:

Problem statement, if any: Due to extreme sand boiling & C Type soil condition at the depth of more than 3 meter, project selected shield box technology for safe execution and pipe laying activity.

• Elimination is the preferred way to control a hazard which is practiced during pipeline shoring.

• Timber shoring is removed throughout the organization and various effective alternatives such as use of SBH/ FRP shoring box.

• Effective implementation of technology and engineering controls.

• Box shoring is useful where the soil condition is poor and improves the stability of trench.

• Prevents cave-in issues.• More stable and long lasting than timber/ Joist

shoring techniques.

Pipe laying using (Shield box shoring (SBH) Shoring

Key benefits::

L&T Construction, Barrackpore Project

Reduction of natural resources

Neogi



q As IT industry employees have a sedenta ry job in nature, often fitness beingneglected.

q Higher BMI, obes ity & other ailment revealed often from annua l medicaltests.

Picture:

Description:v A digital and interactive wellness initiative under the Cognizant ‘LiveWell’

banner.

v Multiple activities, spread over a period of 12 weeks and designed

entirely around health and well-being.

v Driven on a mobile-based application, for which we partnered with

HealthifyMe, India’s leading digital mobile fitness application.

v Achieved Unique World Record in the terms of largest Digital Wellness &

Engagement Drive in a Country

Health Challenge @ Be Healthy HealthifyMe

Key benefits:Pan India

Weight Loss Calories Burn Steps Worked Participation

9840 Kgs 184 MillionCalories Burned

2 Billions 39000 persons

Cognizant Technology Solutions India Pvt. Ltd.



Problem statement:Cognizant Green Tech Park facility is located almost 20 KM away from nearest multispecialty hospital. During medical emergencies specially during cardiac arrest or critical situations medical health centre was unable to provide adequate life saving support. Moreover the Basic Life support ambulance was not equipped with live saving equipment's.

Description:• Advanced Life Support Ambulance introduced replacing Basic Life Support

Ambulance. • ALS ambulance is equipped with life saving equipment as per National

Building code like Pick up Stretcher, Immobilization Equipment, SOT Equipment, Diagnostic Equipment, Rescue and Protection Material, Cardiac Monitor, External Cardiac Pacing, Infusion equipment

• ALS trained Emergency Medical Technician available in the ALS ambulance to provide support,

• 24X7 Doctor availability,• 24X7 Paramedic availability,• Onsite Automatic External Defibrillator (AED)• Emergency medical Kit for attending medical emergency at floor.

Advances Life Support Medical Centre

Key benefits:: • Quick response and treatment during medical emergencies.• Doctor and paramedic availability during medical emergencies. • Life support during transfer to hospital

Cognizant Technology Solutions India Pvt. Ltd.



Problem statement: To minimise the risk of non regular activity like external painting operation of the building

Boom lift and spray painting has been used for painting operation of building.This has helped in eliminating hazards like 1) Setting up of Scaffold2) Climbing up on scaffold3) Fall hazards due to leaning 4) Hazard of unbalancing of scaffold5) Reduced project time – reducing probability of any incident

6) Spray painting reduced exposure to paints to a great extent

Boom lift and spray painting for painting operations

Key benefits:: 1) Elimination of Hazards2) Reduced time for project

UnrestrictedSiemens Ltd.



Problem statement: To reduce water usage and energy usage of the building and become carbon equivalent by 2030 and become water positive

• Waterless Urinals• Backwash water is used for gardening• Usage of Aerators has been introduced for taps• Energy Efficiency projects has been initiated - Motion detectors in toilets- All lights has been changed to LED lights in the building- VRF installed in place of multi-split AC- VFD unit installed in AHU

Environment protection initiatives

Key benefits::1) Reduced water consumption2) Reduced energy usage

93,860.9285,646.5071,790.8358,426.9253,638.1749,591.89

0.0050,000.00

1,00,000.00

13-14 14-15 15-16 16-17 17-18 18-19

Energy

Consumption (KW)

Financial Years

Energy Consumption Data (KW)

7343.96 5710 4997 3456

0500010000

15-16 16-17 17-18 18-19

Water

Consumption (KL)

Financial Years

Water Consumption Data (KL)

Siemens Ltd.



Problem statement: Need of additional safety measure across level crossing

• Automatic alarm from “Through Beam" sensor due to movement of Train

• Ensuring safety of people at un-manned level crossing

Unmanned Level crossing alarm system

Key benefits::

Budge Budge Generating Station, CESC Ltd.



Problem statement: Unsafe temporary cable connection

Prevention of electrical hazard due to open or damaged cable connectors

Safe Cable Connector

Key benefits:




Problem statement: Lack of clear visibility in confined spaces and tunnels

Description:

1) Portable & easy to carry2) Clear visibility during jobs in confined spaces and tunnels

3) Safe escape from confined spaces or tunnels during failure of illumination

Battery operated Head Light

Key benefits::




Problem statement: Need of recycling the canteen food waste

Description: 1) Canteen food waste is converted into compost

2) 30 kg of compost is generated in 24 hours

3) Generated compost is used for plantation inside the plant thus saves in compost cost

Food Waste Composting

Key benefits::




Green belt of around 1,30,000 plants

Green Belt




Key benefits:: 1. Minimum loss to Environment 2. Social Benefit3. Communal Benefit4. Environmental Benefit5. Economical Benefit

Replantation Of Tree

Afcons Infrastructure Limited



Key benefits:: vIt help’s the Transit Mixer operator to reverse the vehicle inside the tunnel during invert concrete.vEnhance safe movement of transit mixer inside tunnel.

Transit Mixer With Rear View Camera Inside The Tunnel




Key benefits:1. Warm up exercise reduce laziness. 2. Aware workmen about health and fitness3. Keep body healthy and fit.4. Improve “Team Work”

Daily Warm Up Exercise




Material Hoist With Safety Device

Over Hoist limit switch Over Hoist limit siren Guarded wire rope & rotating partv Full Proof Machine Guarding Prevent Injuryv Eliminate Human Interface Using Over Hoist Limit Switch And Sirenv Provide Safe Working Environmentv Increase The Quality Of Work




Problem statement:

Key benefits::§ Catalytic convertor converts carbon monoxide into carbon dioxideby addingoxygen§ As per BS 6164: long term exposure level - 30 ppm for 08 hrs§ Co level inside tunnel s- 639 was 35 ppmduring transit mixer movement§ It reduced to 0 after installation of catalytic convertor

BEFORE 35 PPM

AFTER 0 PPMCATALYTIC CONVERTOR

Improve Tunnel Air Quality




Cylinder Transportation

vEliminated ergonomic hazard of cylinder transportation from long distance

v Prevent accidental fall of cylinder during transportation

v Enhance safely transportation of cylinder at work premises





v Enhance Air flowv Decrease humidity level v Reduce Temperaturev Enhance efficiency of workmenv Removal of smoke, dust & bacteriav Maintain Fresh Air in work areav Prevent Heat Stroke

Improved Underground Ventilation System

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2019 she best practices€¦ · key initiatives&’benefits: • 60% observations are reported...

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