2019 roadmap update overview - nfpa · the nfpa technology roadmap describes an industry‐wide...
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NFPA Technology RoadmapUpdate Process Overview
January 8, 2019
NFPA Technology Roadmap
The NFPA Technology Roadmap describes an industry‐wide consensus regarding the pre‐competitive research and development needs associated with improving the design, manufacture, and function of fluid power components and systems.
The research and development agenda it describes is focused on advancements that will help the fluid power industry meet the future needs of its customers, expand into new markets, and attract the best and brightest students to the field.
It is used by the NFPA and the Center for Compact and Efficient Fluid Power (CCEFP) to guide their research efforts, by NFPA members and other industry partners to inform decisions about research partnerships and product development, and by academic, government, and other organizations that wish to pursue research and development projects of importance to the fluid power industry.
It is updated every two years under the guidance and leadership of the NFPA Roadmap Committee.
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NFPA Roadmap Committee as of January 3, 2019
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Chair• Mark Bokorney, Sun Hydraulics
Vice Chair• Mike Betz, Danfoss
Staff Director• Eric Lanke, NFPA
Fluid Power Manufacturers• David Hinkle, Bailey International• Scott Meldeau, Bimba/IMI• Kent Sowatzke, Bimba/IMI• Enrique Busquets, Bosch Rexroth• Jeff Lemonds, Casappa• Doug Robertson, Clippard• Rich Humason, Clippard• Matt Giloth, Daman Products Company• Kevin Lingenfelter, Danfoss• Jason Palmer, Delta Computer Systems• Bob Hammond, Deltrol Fluid Products• Qinghui Yuan, Eaton• Jonathan Gamble, Enfield Technologies• Joel Edwards, Faster• Frank Latino, Festo• Bill Haley, FORCE America• Matt Loeffler, FORCE America• Rick Hill, Gates• Hudson Keyler, Gates• Tim Saupe, Gates• Bob Pettit, HAWE North America• Eric Hamkins, HUSCO• Barry Schoenborn, HYDAC/Schroeder• Marty Barris, Hy‐Pro• Gary Gift, Hy‐Pro• Terry Christopher, Hy‐Pro• Joe Jackan, JARP Industries• Tom VanderMeulen, Kawasaki
Fluid Power Manufacturers, continued• Mike Casper, KYB America• Kazumi Ito, KYB Japan• Scott Paxton, Lehigh Fluid Power• Scott Lane, Linde Hydraulics• Karen Mackey, Main Manufacturing Products• Rick Bush, Micromatic• Dave Geiger, Moog• Doug Sullivent, Muncie Power Products• Rob Wuertz, OEM Controls• Bill Mosher, Parker Hannifin• Anthony Vaughan, Parker Hannifin• Howard Zhang, Parker Hannifin• Adam Frey, Poclain Hydraulics• Jon Goreham, QCC• Jay Dalal, ROSS Controls• Volker Schmitz, Schmalz• Mike Stewart, Steelhead Composites• Ervin Scott, Sun Hydraulics• Fabio Terenzi, Walvoil Fluid Power• Tony Zingman, Wandfluh of America• Randy Peterson, Woodward• Steve Cavera, Yates Industries
Fluid Power Distributors• Bud Hoffner, Applied Industrial Technologies• Mark Torbett, GS Global Resources• Charles Tuggle, Hydra‐Power Systems• Jim Kaas, Iowa Fluid Power• Greg Kuhlman, Iowa Fluid Power• Scott Maher, Kaman Fluid Power• Gordon Kolasingh, Orange Seal• Tom Price, Price Engineering
Fluid Power Suppliers• Chuck Rigali, Alro Steel• David Gray, Evonik Oil Additives• Thomas Braun, FasTest
Fluid Power Suppliers, continued• Jason Carter, Idemitsu Kosan• Steve Schaus, Industrial Hard Chrome• Shubhamita Basu, Lubrizol• Bob Mosey, Mosey’s Production Machinists• Gary Chess, National Tube Supply• Tim Thomas, PARTsolutions• Cameron MacNeil, Stauff Corporation• Michael Merrill, Swiss Automation• Beth Figliulo, Trelleborg Sealing Solutions
Fluid Power Machine Builders• Aleksander Egelja, Caterpillar• Yashodeep Lonari, Hitachi America• Jeff Bauer, John Deere• Paul Marvin, John Deere• Gary Dostal, Komatsu• Tyler Handel, Manitou Group• Jeffrey Miller, Oshkosh Truck
Academic Partners• George Fenske, Argonne National Laboratory• Alyssa Burger, CCEFP• Mike Gust, CCEFP• Tequila Harris, Georgia Tech• Michael Varenberg, Georgia Tech• Paul Michael, MSOE• Andrea Vacca, Purdue University• Ashlie Martini, University of CA‐Merced• Eric Severson, University of WI‐Madison
Other Partners• Ron Klimko, Hydraulics & Pneumatics• Tom Blansett, IFPS• Donna Pollander, IFPS
Because of federal anti‐trust laws, certain topics are not proper subjects for discussion at any NFPA function. In many cases, our members are competitors and any action or agreement which may eliminate, restrict or govern competition among members or their colleagues could be a violation of anti‐trust laws. Those violating the anti‐trust laws are subject to severe criminal and civil penalties.
This means that we must not discuss any items falling within the realm of competitive practices, such as current or future prices, terms of service, discounts, production or productivity rates, allocation of markets, profit levels, credit terms, or refusal to deal with a particular supplier or customer.
Please adhere strictly to these guidelines during all NFPA functions to protect yourself, your company and the NFPA from liability.
NFPA Anti‐Trust Guidelines
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Definition of Pre‐Competitive Research
Pre‐competitive research is performed at the time in the technology development cycle when interested, but potentially competitive parties agree that there is value to be gained from a collaborative rather than a competitive approach.
It generally resides in the middle ground between fundamental basic research conducted mainly in universities and proprietary research performed or directed mainly by companies. It can be performed to develop new technologies or to determine the market readiness of new technologies.
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Two Roadmaps!
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2017 NFPA Technology Roadmap
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2017 NFPA Technology Roadmap
Customer Driver Research TargetResearch Challenge
Increased productivity and performance
Reduce power loss of fluid power components
Increase energy efficiency of fluid power systems
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2017 FPAMC Manufacturing Roadmap
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2017 FPAMC Manufacturing Roadmap
Customer Competitiveness
Driver
Enabling Manufacturing Technology
Fluid Power Manufacturing
Capability Challenge
Speed to market Batch free heat treatingReduce lead time
Research Need
Heat treating at the work center
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Two Roadmaps!
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2019 Roadmap Elements
Customer Driver Research AreaCapability
ImprovementResearch Target
Research Project
Increased productivity
and performance
Use additive manufacturing to produce
integrated FP components
Increase power density of fluid power
systems
Demonstrate high pressure capability of
AM FP components
Pressure test to failure AM fluid power components
Customer Drivers are the business or technology objectives of fluid power customers. They help them serve the needs of their own customers, and are not necessarily connected to their use of fluid power.
Capability Improvements describe the ways in which fluid power systems must improve if they are to meet or better meet the customer needs described by the Customer Drivers.
Research Areas are the broad areas of pre‐competitive investigation that could assist in bringing about the Capability Improvements.
Research Targets are the objectives that quantify or otherwise describe successful strategies for pursuing the Research Areas.
Research Projects specifically address and attempt to achieve the Research Targets. 12
Methodology for Combining Roadmaps
Customer Driver Research AreaCapability
ImprovementResearch Target
Research Project
Technology Roadmap Customer Drivers
+Manufacturing
Roadmap Customer
Competitive‐ness Drivers
‐Duplicates
Appropriate Technology Roadmap Research Targets
+Manufacturing
Roadmap Enabling
Manufacturing Technologies
and Appropriate Research Needs
‐Duplicates
Technology Roadmap Research Challenges
+Manufacturing
Roadmap Fluid Power
Manufacturing Capability Challenges
‐Duplicates
Appropriate Technology Roadmap Research Targets
+Appropriate
Manufacturing Roadmap Research Needs
‐Duplicates
Update list of research
projects cited in Technology Roadmap and align with Research Targets
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Draft 2019 NFPA Technology Roadmap
Customer Driver Research AreaCapability
ImprovementResearch Target
Research Project
Increased productivity and performance
Increased availability and up‐time
Lower total and life cycle costs
Reduce, increase ease and predictability of
maintenance
Lower environmental impact (e.g., quieter
machines)
Machines compliant with safety regulations
Increased energy efficiency
Greater integration of systems
Increased speed to market
Increase energy efficiency
Improve quality and reliability
Increase power density
Use product data to add value
Reduce environmental impact
Widen scope of application
Increase speed to market
Provide greater expertise
Reduce energy consumption
Improve energy recovery methods
Reduce power loss
Increase energy conversion eff.
Improve energy storage capability
Help machines to meet safety req.
Increase use of “smart” tools
Use coatings to improve Q/R
Use sintered metals to improve Q/R
Use hybrid mfg to improve Q/R
Use metrology to improve Q/R
Use in‐process SF&C to improve Q/R
Reduce weight w/o reducing pressure
Produce smaller/integrated comp.
Produce high pressure systems
Develop better wireless sensors
Use data to drive adaptive control
Allow electronics to change system
Discover cost‐effective diagnostics
Promote standard communications
Reduce NVH lower than prime mover
Eliminate external leaking
Lower environmental impact
Resolve mechanical limitations
Explore novel architectures
Improve human/machine interfaces
Use imaging systems for control
Apply industrial control to mobile
Use micro‐machining to improve STM
Use additive mfg to improve STM
Use batch‐free HT to improve STM
Use robotics to improve STM
3 Research Targets
3 Research Targets
2 Research Targets
4 Research Targets
4 Research Targets
3 Research Targets
6 Research Targets
3 Research Targets
1 Research Target
7 Research Targets
1 Research Target
2 Research Targets
2 Research Targets
3 Research Targets
4 Research Targets
2 Research Targets
5 Research Targets
4 Research Targets
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4 Research Projects
4 Research Projects
3 Research Projects
7 Research Projects
10 Research Projects
2 Research Projects
3 Research Projects
1 Research Project
1 Research Project
5 Research Projects
3 Research Projects
2 Research Projects
2 Research Projects
1 Research Project
1 Research Project
3 Research Projects
1 Research Project
1 Research Project
Roadmap Process and Timeline – Phase 1
Jan 2019 Introductory webinar to present update process and timeline
Feb‐Mar 2019 Phase 1 – Customer Drivers & Capability Improvements• Briefing materials sent to Roadmap Committee:
• NFPA Customer Market Survey• Customer Drivers and “Capability Improvements” identified
in 2017 NFPA Technology and FPAMC Manufacturing Roadmaps
• In‐person meeting at the March 1 FPIC Seminar to:• Identify and rank Customer Drivers• Identify, rank, and connect Capability Improvements to
Customer Drivers• Discuss possible Research Areas & Targets
Customer Driver Research AreaCapability
ImprovementResearch Target
Research Project
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Roadmap Process and Timeline – Phase 2
Apr‐Jun 2019 Phase 2 – Research Areas & Targets• Working Groups identified for each Capability Improvement• Briefing materials sent to Working Groups:
• Summary of work performed at March 1 in‐person meeting• Summary of current and on‐going research projects• “Research Areas” and “Research Targets” identified in 2017
NFPA Technology and FPAMC Manufacturing Roadmaps• Working Group conference calls to:
• Identify and rank Research Areas for each Capability Improvement
• Identify and rank Research Targets for each Research Area• In‐person meeting at the June 7 FPIC Seminar to:
• Review Research Areas and Targets for each Capability Improvement
• Remove redundancies, improve synergies, and prioritize Research Areas and Targets
Customer Driver Research AreaCapability
ImprovementResearch Target
Research Project
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Roadmap Process and Timeline – Phase 3
Jul‐Aug 2019 Phase 3 – Final Roadmap Document• Draft Roadmap sent for review and comment• Final Roadmap presented at August 12‐14 IEOC• Final Roadmap published.
Customer Driver Research AreaCapability
ImprovementResearch Target
Research Project
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Questions?
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