2016 model information - penrith motorcycle centre€¦ · mule 600 to run alongside the mule 40 10...
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Version: 2nd July 2015
2016 MODEL INFORMATION
MODEL NAME MULE 600 MARKETING CODE KAF400BGF
OVERVIEW ---------------------- P.2
KEY FEATURES ----------------- P.4
COLOUR(S) -------------------- P.11
SPECIFICATIONS --------------- P.12
2
OVERVIEW
M U L E 6 0 0 M O D E L I N F O R M A T I O N
MODEL CONCEPT As the market for utility vehicles continues to expand and evolve, customers are using MULE’s for an ever-growing variety of applications ranging from pure utility to leisure. The MULE 600 perfectly suits market needs for a lightweight, compact utility vehicle capable of filling a variety of roles.
The design concept for the MULE 600 is simple and to the point: compact, comfortable, and classy. To achieve these goals, Kawasaki took some of the best technology from Kawasaki MULE’s and ATV’s, and then wrapped their creations in curvaceous “high-volume” bodywork.
The 401cc engine provides plenty of power allowing the MULE 600 to run alongside the MULE 4010 series models with the same governed top speed of 40 km/h.
To enhance the MULE 600’s off-road capability, the rugged steel-tube chassis comes equipped with MacPherson strut front suspension like that on the MULE 4010 series models, rear differential lock, and numerous skid-plates. With 2WD and 22” tires let the MULE 600 go where others fear to tread.
In terms of design, the 600 is just as impressive, thanks to “high-volume” styling which gives it a more elegant, more voluminous appearance and feel. One look will tell customers that this stylish machine can perform many other roles in addition to that of utility workhorse.
For work, play, and everything in between, the MULE 600 offers more value and performance for the money than any other machine in the category.
OVERVIEW
M U L E 6 0 0 M O D E L I N F O R M A T I O N 3
THE MULE 600 KEY SALES FEATURES CAN BE SUMMARIZED AS FOLLOWS
Tough & Classy Styling * Stylish bodywork and front grill design give the machine
curvaceous lines similar to top-of-the-line pickup trucks, whilean elegant automotive-style instrument/control panel looksgreat and is easy to understand and operate.
High Torque Engine * Reliable, fan air-cooled, 401cc, 4-stroke
engine pumps out plenty of torque fora wide range of utility and leisureapplications.
Strong Off-road Capability * With 2WD and rear differential
lock increase the MULE 600'soff-road capability.Off-road 22” tires, sealedbrakes, multiple skid plates andMacPherson strut frontsuspension complete the ruggedpackage.
Comfort & Convenience * Styling incorporates many
ergonomic features and numerousconvenient storage spaces, includinga large covered front trunk, a sealedglove box and cup holders.
Compact * Lightweight and compact design allows the MULE 600 to be easily
loaded into the back of a full-size pickup truck.
KEY FEATURES
M U L E 6 0 0 M O D E L I N F O R M A T I O N 4
Chassis
* Independent MacPherson strut-type front suspension allows eachwheel to track over uneven ground for maximum traction withlight steering effort. Minimal wheel camber change throughout thesuspension stroke contributes to stable handling.
* MacPherson strut design provides more foot room for the driver andpassenger.
* Rear unit swing axle suspension design features coil-over shockswith stepped preload adjustment.
Modern styling gives the MULE 600 a rugged appearance. Curved surfaces and lines contribute to a high-class design and improved shape and fit of various parts give a high-quality finish. Elegantly styled fenders and bodywork strike a perfect balance between rugged functionality and great looks. Automotive-style instrument panel also contributes to the high-class image.
* Rack-and-pinion steering provides precise, easy handling, and atight turning radius. Ackerman steering geometry reduces tire wear.
* Front tread dimension of 1051mm ensures easy loadingbetween the wheel wells of pick-up beds.
* Four wheel, auto-adjusting, hydraulic drum brakes offer the safety ofautomotive style separation for front/rear brake fluid.
* Front and rear brake drum seals are triple-lipped for water and mudresistance.
* Cable operated parking brake works on both rear wheels.
* 22” tires with off road tread patterns provide great off-roadtraction, ensure ample ground clearance and complement thepickup-truck styling. Front: 22 x 9-10; rear: 22 x 11-10.
* Skid plates for the front differential, engine and rear differential arefitted as standard equipment. Centre skid plate greatly reduces thechance of getting stuck when driving over obstacles.
* Automotive style dash is good looking, easy to understand, andprovides a quality look.
* Rear differential lock/unlock lever, and transmission shifter are inplain view and easy to reach.
Front MacPherson Strut Suspension Rear Unit Swing Axle
KAF400A
KEY FEATURES
M U L E 6 0 0 M O D E L I N F O R M A T I O N 5
* Dash includes warning lights for parking brake and oil temperature,10 Amp (120 watt) accessory plug, key switch, headlight switch, hourmeter, choke knob, and forward storage release knob.
* Sealed glove box lid keeps small items handy and dry.
* Chassis is pre-wired for the optional, electric speedometer withodometer. Just mount the speedo into the dash, insert the sensorinto the rear final drive, and plug in the wires.
* Stylish front hood flips open to reveal 48 L sealed storagecompartment.
* Convenient cup holders are molded into the body on either side.
* Space is provided for a 3000 lb. winch to be mounted with optionalbrackets.
Optional Speedo with odometerOriginal Trans plug
Opt. Sensor
KEY FEATURES
M U L E 6 0 0 M O D E L I N F O R M A T I O N 6
* Scratch resistant TPO (thermoplastic olefin) body panels maintaintheir new look longer. Colour is molded in.
* Body colored cab frame can support a variety of optional itemssuch as windshield, sun shade, and headrests.
* Plastic panels below the seat on either side complete the rearfenders and provide stylish covering for battery, gas tank, wiring,etc.
* Large, 15.5 litre fuel tank gives the fuel efficient MULE 600 2x4ample operating range.
* Steel construction, tilting bed uses spring-loaded latches on thetailgate for a positive hold.
* Large cargo bed inside dimensions measure 1,044 x 900 x245 mm. Bed is rated for 181 kg capacity.
* Maximum permissible vehicle load including riders and cargo is aheavy 420 kg.
EngineThe MULE 600 is powered by a 401cc, 4-stroke, OHV, fan air-cooled engine. Simple, compact, lightweight, and durable, the engine is extremely reliable.
* U.S. produced engine is the FJ400 engine sourced from the highlyrespected Small Engines division of Kawasaki.
* Overhead valves designed for efficient running and good fueleconomy, are durable, and operate quietly.
* Highly efficient carburetor delivers excellent fuel economy.
KEY FEATURES
M U L E 6 0 0 M O D E L I N F O R M A T I O N 7
TransmissionThe MULE 600 with a belt-driven automatic transmission gives the 600 2x4 excellent off-road riding capability.
* To ease cold starting, a choke cam holds the throttle open 20%when full choke is applied.
* A cyclone-airflow-type air cleaner is fed via a snorkel intake routedthrough the overhead cab frame providing the engine with a steadysupply of clean air, even in dusty conditions.
* Crankcase breather routes blow-by back to the intake pipe forcleaner emissions.
* Engine can be started in gear if the brake is applied – just likeKawasaki’s ATV and Teryx models.
* Sensor mounted in the engine crankcase monitors oil temperature towarn the driver of overheating.
* Gear driven engine balancer controls engine vibration.
* Tough, KVF360~750 style transmission features fewer parts and asingle shift fork for smooth operation when shifting.
* Reverse is accomplished by heavy-duty, multi-linkplate chain deletingthe need for an additional reverse idler shaft.
* Stepped gate shifter is easy to use with R-N-F shift pattern.
* Transmission mounted governor smoothly limits maximum vehiclespeed to 40 kph (25 mph) by adjusting throttle opening. Full enginepower is available until the vehicle approaches top governed speed.
* Speed governor is driven by the transmission input shaft rather thanby engine speed to offer more accurate speed control.
* Input shaft mounting also allows for engine speed governing – evenin neutral.
Single shift forkrequires only onecable to operate.
Stepped shift gate eases gear selection
KEY FEATURES
M U L E 6 1 0 4 x 4 M O D E L I N F O R M AT I O N 8
* CVT offers extremely wide operating ratios for a variety of drivingconditions.
* All sheave surfaces are high pressure cast of high silicone contentaluminum for best durability.
* High performance double cog belt offers very long service life.
* Drive CVT uses four ramp weights and adjustable spider buttonsfor smooth operation. Many service parts (buttons, bushings) arecommon with the KVF models.
CVTCompact CVT (similar to KVF360~750 models but smaller) developed specifically for the MULE 600 offers wide ratios, high performance and added serviceability.
* Cooling fan incorporated into the drive fixed sheave draws filtered airfrom the top of the cab frame.
* Driven CVT Sheave width (for belt deflection) can be adjustedwithout disassembly.
* Changing different thickness adjustment washers under two externaladjustment bolts allows very fine control of the driven sheave widthfor best belt adjustment. Install thicker adjustment washers as thebelt wears.
* Internal thrust washer evenly distributes the adjustment force withinthe driven CVT housing.
* CVT cover with reusable seal offers wet riding performance notpossible with some competitors’ offerings.
* Internal baffle in the outer CVT cover helps to evacuate any water ordebris that may make its way into the cover.
Easy External Washer Adjustment ExternalAdjustment
Washer ThrustWasher
SnorkelAir
Outlet
Filtered CVTAir Inlet fromTop of Cab
Frame
Drain Outlet
KEY FEATURES
M U L E 6 0 0 M O D E L I N F O R M A T I O N 9
Final DriveRear differential lock allows the rear wheels to be locked for maximum traction in mud or snow. Ground disturbance is minimized when unlocked.
* Locking rear differential, governor, and final bevel drive areintegrated with the transmission into one casing.
* With a single casing it is possible to finely control componenttolerances while substantially reducing complexity. Single drivetrainoil level check is more convenient.
GovernorLinkage Arm
R-N-FShifter
Oil LevelCheck
DifferentialLock/Un-Lock
Oil Filler
* Locking rear differential provides full traction in slippery conditions.Unlocking the differential allows for minimal ground disturbance onfragile surfaces such as lawns and trails.
Sliding doglocks rear axleto differentialfor maximumtraction
KAF400A Image
KEY FEATURES
M U L E 6 0 0 M O D E L I N F O R M A T I O N 10
Optional Parts* The traditional options include such items as speedometer,
windshield, trailer hitch, headrests, under seat storage, etc.
* Off-road type accessories include items such as: brush guard, skidplates, 1,360kg (3000 lb). class winch mount, headlight/taillightguards, etc.
* Chassis is pre-wired for the optional, electric speedometer withodometer. Just mount the speedo into the dash, insert the sensorinto the rear final drive, and plug in the wires.
11
COLOURS
M U L E 6 0 0 M O D E L I N F O R M A T I O N
KAF400BGF* Dark Royal Red
12
SPECIFICATIONS
M U L E 6 0 0 M O D E L I N F O R M A T I O N
ENGINE
Type
Displacement
Bore and Stroke
Compression ratio
Valve system
Carburetor
Ignition
Starting
Cooling
Lubrication
4-stroke, OHV Single
401cc
82 x 76 mm
8.6:1
OHV, 2 valves per cylinder
Nikki 6C1026
Magneto & transistor
Electric
Fan-air
Forced lubrication, wet sump
DRIVETRAIN
Transmission
Primary drive
Final Drive
Primary reduction ratio
Overall drive ratio:
Forward (High)
Forward (Low)
Reverse
Final reduction ratio
Dual range CVT with reverse
Belt converter
Dual- mode locking rear differential
3.653 ~ 0.794 (belt converter)
2.916 (35/24 x 36/18)
4.315 (41/19 x 36/18)
3.750 (30/16 x 36/18)
4.000 (64/16)
FRAME
Type
Suspension: front
rear
Wheel travel: front
rear
Tires: front
rear
Tread (front/rear)
Ladder type, tubular steel
Independent, MacPherson strut
Unit swing axle, coil-over shocks with
stepped preload
78 mm
78.7 mm
22 x 9-10 Tubeless
22 x 11-10 Tubeless
1,051 mm / 999 mm
BRAKES
Front: Type
Rear: Type
Parking: Type
Sealed, four wheel auto-adjusting
hydraulic drums
Sealed, four wheel auto-adjusting
hydraulic drums
Sealed, mechanical drums
KAF400BGF
13
SPECIFICATIONS
M U L E 6 0 0 M O D E L I N F O R M A T I O N
ELECTRICAL EQUIPMENT
Battery
Headlights
Tail/brake light
Charging output
12V 14AH
Dual 12V, 35/5W
5/21 W
17A, 12.5 V
DIMENSIONSOverall length
Overall width
Overall height
Wheelbase
Gound Clearance
Cargo box (inside) L x W x H
Seat height
Curb mass*
Fuel capacity
Seating Capacity
Cargo bed load capacity
Maximum permissible load
Towing capacity
(with opt. hitch)
Warranty
2,764 mm
1,335 mm
1,781 mm
1,779 mm
155 mm
1,044 mm x 900 mm x 245 mm
768 mm
432 kg
15.5 litres
2 persons
181 kg
420 kg
500 kg3 Years
PERFORMANCE
Maximum power
Maximum torque
Maximum Speed (governed)
Minimum turning radius
9.2kW (12.5 PS) @ 3,800 rpm 27.9
N·m @ 2,200 rpm
40 km/h
3.3 m
The specifications mentioned here apply to and have been achieved by production models under standard operating conditions. We intend only to give a fair description of the vehicle and its performance capabilities but these specifications may not apply to every machine supplied for sale. Kawasaki Heavy Industries, Ltd. and Kawasaki Motors Pty Ltd. reserves the right to alter specifications without prior notice. Equipment illustrated and specifications may vary to meet individual markets.
* Includes all necessary materials and fluids to operate correctly, full tank of fuel (more than 90% of capacity) and tool kit (if supplied)