2013-03-27 - spill presentation (steps mtg)

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Spills & Their Causes STEPs of PA Meeting March 27, 2013

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Page 1: 2013-03-27 - Spill Presentation (STEPs Mtg)

Spills & Their Causes

STEPs of PA Meeting

March 27, 2013

Page 2: 2013-03-27 - Spill Presentation (STEPs Mtg)

Total Number of Confirmed Spills: 788

2011 – 345 2012 – 365 2013 – 78

NC – 228 NC – 292 NC – 64

NW – 69 NW – 63 NW – 11

SW – 48 SW – 10 SW – 3

Totals by Region

NC – 584 NW – 143 SW – 61

Spills: 2011 - 2012

Page 3: 2013-03-27 - Spill Presentation (STEPs Mtg)

Equipment Failure 35%

Human Error 26%

Inadvertent Return

17%

Lack of Maintenance

10%

Vehicle Accident 6%

Intentional Discharge

3%

Vandalism 2%

Other 1%

Explosion 0%

2011 - 2013 Data

Page 4: 2013-03-27 - Spill Presentation (STEPs Mtg)

Equipment Failure

Page 5: 2013-03-27 - Spill Presentation (STEPs Mtg)

44%

15%

10%

8%

6%

5%

3% 3% 2% 2%

1%

1%

0% 0%

0% Line Failure

Faulty Valve

Gasket/Seal Failure

Tank Leak or Failure

Failed Pressure Test

Secondary Containment Failure

Fluids Through Flare Stack

Pumpjack Failure

Pump Failure

Leaking Separator

Wash Out

Leaking Pit

Leaking Packer

Rig Fire

Storm Damage

Equipment Failure – 35%

Page 6: 2013-03-27 - Spill Presentation (STEPs Mtg)

Human Error

Page 7: 2013-03-27 - Spill Presentation (STEPs Mtg)

29%

22% 18%

11%

6%

4% 3% 1% 1%

1%

1%

1% 1%

1%

Tank Overflow

Valve Left Open or Closed

Unsecured Transfer Line

Connection Not Secured

Tank Hatch/Cap Unsecured

Well Unloaded

Container Knocked Over

Improper Discharge of Top-Hole

Melted Tank

Overspray

Pit Overflow

Inadequate SecondaryContainmentLine Over Pressurized

Liner Puncture

Human Error – 26%

Page 8: 2013-03-27 - Spill Presentation (STEPs Mtg)

Inadvertent Returns

Page 9: 2013-03-27 - Spill Presentation (STEPs Mtg)

HDD 98%

Well Drilling 2%

Inadvertent Returns – 17%

Page 10: 2013-03-27 - Spill Presentation (STEPs Mtg)

Lack of Maintenance

Page 11: 2013-03-27 - Spill Presentation (STEPs Mtg)

Line Leak, Failure or Corrosion

50% Abandoned Well

Discharge 27%

Tank Corrosion 23%

Lack of Maintenance – 10%

Page 12: 2013-03-27 - Spill Presentation (STEPs Mtg)

Vehicle Accident

Page 13: 2013-03-27 - Spill Presentation (STEPs Mtg)

Tanks/Pipelines Damaged

85%

Truck Rollover 15%

Vehicle Accident – 6%

Page 14: 2013-03-27 - Spill Presentation (STEPs Mtg)

Intentional Discharge

Page 15: 2013-03-27 - Spill Presentation (STEPs Mtg)

Tank drainage 28%

Equipment Washing

17% Line Blowdown

17%

Truck Dumping 17%

Separator to Ground

11%

Brine Injection 5%

Tank Overflow 5%

Intentional Discharge – 3%

Page 16: 2013-03-27 - Spill Presentation (STEPs Mtg)

Vandalism

Page 17: 2013-03-27 - Spill Presentation (STEPs Mtg)

Bullet Holes 30%

Theft 30%

Valve Opened 30%

Line Cut 10%

Vandalism – 2%

Page 18: 2013-03-27 - Spill Presentation (STEPs Mtg)

Other

Page 19: 2013-03-27 - Spill Presentation (STEPs Mtg)

Stray Gas 60%

Frac Communication

30%

Annular Discharge 10%

Other – 1%

Page 20: 2013-03-27 - Spill Presentation (STEPs Mtg)

Explosion

Page 21: 2013-03-27 - Spill Presentation (STEPs Mtg)

Unknown Ignition Source 100%

Explosion – 0.15%

Page 22: 2013-03-27 - Spill Presentation (STEPs Mtg)

Most common Spill Sub Categories:

1. HDD (inadvertent return) – 17%

2. Line Failure (equipment failure) – 16%

3. Tank Overflow (human error) – 8%

4. Valve left open or closed (human error) – 6%

5. Damaged Equipment (vehicle accident) – 5%

5. Faulty Valve (equipment failure) – 5%

What Can be Learned?

Page 23: 2013-03-27 - Spill Presentation (STEPs Mtg)

Most common Substances Spilled:

1. Brine – 14%

2. Bentonite – 12%

3. Drilling Mud – 11%

4. Crude – 9%

5. Frac Flowback – 8%

What Can be Learned?

Page 24: 2013-03-27 - Spill Presentation (STEPs Mtg)

What Can be Learned?

< 5gal – 17%

< 1bbl – 49%

≥ 5bbl – 28%

≥ 10bbl – 20%

≥ 25bbl – 12%

≥ 50bbl – 8%

≥ 100bbl – 5%

≥ 150bbl – 2%

≥ 500bbl – 1%

Quantity Spilled:

Page 25: 2013-03-27 - Spill Presentation (STEPs Mtg)

1. Drilling deeper on stream bores rather than the minimum depth.

2. Routine maintenance plans and inspections for all equipment.

3. Better training of field staff and oversight on location.

4. Slow down & take your time!

What can be done to reduce spills!

Page 26: 2013-03-27 - Spill Presentation (STEPs Mtg)

Is your spill a reportable spill?

17% of all spills that have been discussed today fall in the less than 5 gallon range.

25 PA Code §78.66(a) & 25 PA Code §91.33(a) – require immediate notification of all spills regardless of quantity that cause or threaten pollution to the waters of the Commonwealth.

25 PA Code §78.66(b) – requires a reportable release of brine to be reported within 2 hours.

Page 27: 2013-03-27 - Spill Presentation (STEPs Mtg)

What type of cleanup is required?

Small Spills: • Less than 42 gallons

• At the well site

• No threat of pollution to waters of Commonwealth

• Visual cleanup

As per the Draft Spill Policy: Act 2: • Any spill may be cleaned up

via the Act 2 process.

Alternative Process: • Where the Responsible Party

does not elect to utilize the Act 2 process.

Page 28: 2013-03-27 - Spill Presentation (STEPs Mtg)

Questions ?

Page 29: 2013-03-27 - Spill Presentation (STEPs Mtg)

Chad Meyer Water Quality Specialist Supervisor Office of Oil and Gas Management

814.797.1191 [email protected]