2010 product presentation for 3d panel

JABEZ Enterprise, Systems, Utilities, & Services. Incorporated

Rm. 205 J. Borromeo Bldg., F. Ramos St., Cebu CityTel. 255-50-51; CP: 0920-625-6631

Email - [email protected]

Our company..

“to offer you economical options in your business and

construction”

Our mission..

The system..

3D Panel System

Our product..

S.I.C. PanelStructural Insulated Cement Panel

System information..

The 3-D Panel is used in the construction of exterior and interior, bearing and non-bearing walls, floors and roofs of buildings of all types of construction.

The 3-D Panel "space frame" is exceptionally rigid and comprised of:

Modified Expanded Polystyrene Core

Two Outer Layers of 2"x 2" Welded Wire Mesh

Galvanized truss wires Pierce Core and are Welded to the Outer Mesh Layers

Field-Applied Shotcrete or Manually applied

Product information..

Product information..

Standard Panel Size : 1.2 x 2.4 m (4 x 8 ft.) 1.2 x 2.8 m (4 x 9 ft.) 1.2 x 3.0 m (4 x 10 ft)

Mesh to mesh clearance : 75 mm. / 3 in. thickness

Standard Mortar Thickness : 40 mm. / 1 in. on each side

Standard Panel Thickness : 100 mm. / 4 in. including mortar

Polystyrene Thickness : 1 in. to 2 in.

Diameter of mesh wire : 2.8 mm.

Diameter of truss wire : gauge #10

Type of panel : load bearing & non-load bearing

Weight (panel only) : 15 kg. +/-

Weight (plastered w/ 30mm both sides) : 170 kg. +/- per sq.m.

Fire resistance (plastered) : 1.30 hours, min. (case to case as per cement plaster thickness)

Thermal conductivity : 0.134 kcal/mhoC (case to case as per polystyrene thickness)

Sound resistance : 42-45db (125 HZ – 4KHZ) (case to case as per polystyrene and cement plaster thickness)

Customized sizes on available on request.

Product usage..

Structural wall Exterior wall Interior partition Decking Decorative Arc And many more….

Limitless Applications.The 3-D Panel System is being used in construction projects of virtually every type around the world, including:

Product application..

Commercial Offices & Buildings Upscale Homes Manufacturing Facilities Nursing Homes Schools Municipal Structures Low-Cost Housing Projects Sound Barrier Walls Fire/Privacy/Partition Walls Condominium Developments & many more…

System advantages..

Simplified utility installation Earlier completion Earlier occupancy

EASY

ECONOMICAL

Load bearing and non load bearing Adaptable to virtually any kind of structural needs.

RELIABLE

No heavy equipment needed No specialized skills required As simple as ABC

FAST INSTALLATION

F.R.E.E.

Excellent thermal / sound barrier. Lower maintenance cost. Faster than any other methods yet able to adopt to any desired finish demand.

Pre-fab. & Pre-cast.

Added value..

Stronger than CHBFast and easier completion of required structureLightweightNo breakages and minimize wastage.

CHB

The advantage…

S. I. C. vs.

Lower PriceMonolithic advantageAllows rapid and easy placement and routing of electrical and plumbing needsNo need of heavy and special equipments.

Technical support on installationTechnical support on Pre and Post sales ServicesBetter assurance of quality finish…..

Comparative advantages..

S.I.C. PANEL = FLEXIBILITY

3in.

1 ½ in.1in. 1in.½ in.

4 ½ in.

3in.

1 ½ in.1in. 1in.½ in.

5 in.

1in.

3in.

1 ½ in.1in. 1in.

5 ½ in.

1in.1in.

3in.

1 ½ in.1in. 1in.¼ in.

4 in.

Systems advantages..

Features & benefits..

The S.I.C. Panel

SAVES TIME AND MONEY

The S.I.C. Panel is lightweight, thus handling and installation is easy.

The S.I.C. Panel is easy to cut, thus windows and door openings are quickly cut to accommodate any type of frame materials.

The S.I.C. Panel provides space between the core and wire mesh, thus allows easy and fast placements and routing of electrical conduit and plumbing.

The S.I.C. Panel offers flexibility on the desired concrete finish, thus any desired thickness can be achieved or whichever type of interior and exterior surface treatment is required.

The S.I.C. Panel BENEFITS GUARANTEED

The S.I.C. Panel offers greater design flexibility

The S.I.C. Panel reduces heavy equipment on job sites.

The S.I.C. Panel simplifies utility installation

The S.I.C. Panel offers thermal and sound barrier

The S.I.C. Panel reduces construction time

The S.I.C. Panel offers greater structural integrity


The panel is simple to construct with less skilled workmen at less cost and provide an externally durable structure.

The modified high density polystyrene panel makes it resistant to the heat and noise plus you can save more than 40% on electric energy.

From Any Point of View: 3-D PANEL Is the Construction Solution!

It is an excellent decision for any type of use: Residential, Commercial and Industrial.

IT HAS NO LIMITS!


Installation..

Step 2 : The panels are placed slipping the re-rod between the wire mesh and the Styro sheet, tie with g.i. wire and remove a little of the styro around the rod, so rod will be completely encapsulated with concrete.

Step 1: To erect the panel, complete the slab area and place 3/8" rods setting them apart 40 cm.-80 cm. successively. The rods should be 50 cm. in length.

Step 3 : Erection of the 3D panels starts in a corner to achieve rigidity. Once the wall panels are placed, cover joints with flat mesh, tying up with wire ties. For the corners, make a 90° bend for outside and inside corners. Remember that all exterior and interior joints require cover mesh.

Installation..

Step 4 : The shoring for the roof or floor structures consists of wood or metal beams no more than 1.20 m. apart and in a perpendicular direction to the connections of 3D Panel, the post should be installed no more than 2.40 m. apart.

Step 6 : 3D (S.I.C. Panel) panels can be used for mid-flooring and roof structures, using a simple connection details. Many other conventional concrete or timber flooring systems can be incorporated to the 3D (S.I.C. Panel) concrete wall structure.

Step 5 : Openings for doors and windows can be cut out before or after the panels are erected. Pre-made windows framing are inserted into the openings providing extra screed lines for plastering and a return surface to fix the windows to.

Installation..

Step 8 : The first coat of concrete should come out to the covering mesh. Once it sets, apply a 2nd coat up to 1" thick to the desired finish. The proportion of concrete should be cement-sand 1:4 The exterior maybe painted with an elastometric acrylic paint system.

Step 7 : Before concrete application, all services such as electrical, plumbing, etc. are placed between polystyrene and reinforcing mesh. You may cut the mesh and the styro to be able to insert electrical conduits or boxes and other sub-systems

Showhouse pictures..

Initial installation of SIC Panel

Sic panel installation nearing completion

Concrete spraying

Ground floor concrete complete

Exterior plastering

Second storey floor installation


Second storey concrete flooring

Second storey sic panel installation

Second storey exterior plastering

Sic panel structure complete

The finish product

Additional technical details..

VARIES1-1/2” 1-1/2”

2” x 2” WIRE MESHEA FACE TYPICAL

12” LAP-MESH (FLAT)TYPICAL EA FACE

PORTLAND CEMENT MORTARMIX (MIN 2,500 psi)

GALV. TRUSS WIRE

VARIES

Structural Insulated Cement Panel

S.I.C. PANELEnterprise, Systems, Utilities,

& Services. IncorporatedJABEZRm. 205 J.Borromeo Bldg. F.Ramos St. Cebu City

Tel. 255-50-51 / [email protected]

TYPICAL DETAIL OF

WALL SPLICE1

VARIES1-1/2” 1-1/2”1-1/2” 1-1/2”

2” x 2” WIRE MESHEA FACE TYPICAL

12” LAP-MESH (FLAT)TYPICAL EA FACE

PORTLAND CEMENT MORTARMIX (MIN 2,500 psi)

GALV. TRUSS WIRE

VARIES


S.I.C. PANELStructural Insulated Cement Panel


& Services. IncorporatedJABEZ Enterprise, Systems, Utilities, & Services. IncorporatedJABEZ

Rm. 205 J.Borromeo Bldg. F.Ramos St. Cebu CityTel. 255-50-51 / 0920-625-6631

[email protected]

TYPICAL DETAIL OF

WALL SPLICE1

#10 DIAGONAL TRUSS WIRE

POLYSTYRENE

VARIES

1-1/2” 1-1/2”

1-1/2”

1-1/2”

VARIES

6” x 6” CORNER MESHTYPICAL INTERIOR CORNERS

PORTLAND CEMENT MORTAR MIX

12” x 12” CORNER MESHTYPICAL EXTERIOR CORNERS





TYPICAL DETAIL OF CORNERS

2


POLYSTYRENE

VARIES

1-1/2” 1-1/2”

VARIES

1-1/2” 1-1/2”

1-1/2”

1-1/2”

VARIES

1-1/2”

1-1/2”

1-1/2”

1-1/2”

VARIES

6” x 6” CORNER MESHTYPICAL INTERIOR CORNERS


12” x 12” CORNER MESHTYPICAL EXTERIOR CORNERS






[email protected]

TYPICAL DETAIL OF CORNERS

2


12”WIDE CORNER MESH



POLYSTYRENEVARIES

1-1/2” 1-1/2”

1-1/2”

1-1/2”

VARIESStructural Insulated Cement Panel




TYPICAL DETAIL OF WALL

INTERSECTION3




POLYSTYRENEVARIES

1-1/2” 1-1/2”

1-1/2”

1-1/2”

VARIES

1-1/2”

1-1/2”

1-1/2”

1-1/2”

VARIESStructural Insulated Cement Panel





[email protected]

TYPICAL DETAIL OF WALL

INTERSECTION3

VARIES1-1/2” 1-1/2”

2”

VARIES

1 ½” PORTLAND MORTAR CEMENT

2” X 2” MESH

12””U” MESH





TYPICAL DETAIL OF

PARAPET CAP4

VARIES1-1/2” 1-1/2”1-1/2” 1-1/2”

2”

VARIES

1 ½” PORTLAND MORTAR CEMENT

2” X 2” MESH

12””U” MESH






[email protected]

TYPICAL DETAIL OF

PARAPET CAP4


SIC PANEL WALL W/ 1 ½” PORTLAND CEMENT MORTAR MIX(APPROX. 2,500 psi)


SIC PANEL WALL W/ 2” PORTLAND CEMENT MORTAR MIX(MIN. 2,500 psi)





TYPICAL DETAIL OF WALL TO SLOPED

ROOF CONNECTION5



SIC PANEL WALL W/ 2” PORTLAND CEMENT MORTAR MIX(MIN. 2,500 psi)






[email protected]

TYPICAL DETAIL OF WALL TO SLOPED

ROOF CONNECTION5

EPOXY/STABED

VARIES

16”

VARIES

VARIES

1-1/2” 1-1/2”






TYPICAL EDGE FOOTING/WALL CONNECTION

(PERIMETER WALLS)

6

EPOXY/STABED

VARIES

16”

VARIES

VARIES

1-1/2” 1-1/2”


EPOXY/STABED

VARIES

16”

VARIES

VARIES

1-1/2” 1-1/2”







[email protected]

TYPICAL EDGE FOOTING/WALL CONNECTION

(PERIMETER WALLS)

6


VARIES1-1/2

”1-1/2

”

BLDG BRICK TIE SCREW TO P.T. JAMB + TIE TO WIRE MESH OR ALTERNATIVE FASTENING SYSTEM SHALL LAG BOLTS FROM INSIDE JAMB






TYPICAL DETAIL OF WINDOW/DOOR

JAMB7

VARIES1-1/2

”1-1/2

”

BLDG BRICK TIE SCREW TO P.T. JAMB + TIE TO WIRE MESH OR ALTERNATIVE FASTENING SYSTEM SHALL LAG BOLTS FROM INSIDE JAMB







[email protected]

TYPICAL DETAIL OF WINDOW/DOOR

JAMB7


12 mm

VERTICAL STEEL COMPONENT

CHB SYSTEM24 mm

S.I.C. PANEL118 mm

12 mm

2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm

2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm

400% more steel component





COMPARATIVE ILLUSTRATION OF STEEL

COMPONENT VS. CONVENTIONAL SYSTEM

9-A

12 mm

VERTICAL STEEL COMPONENT

CHB SYSTEM24 mm

S.I.C. PANEL118 mm

12 mm

2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm

2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm 2.8mm2.8mm 2.8mm2.8mm 2.8mm2.8mm







[email protected]



9-A

HORIZONTAL STEEL COMPONENT

CHB SYSTEM96 mm

S.I.C. PANEL280 mm

12 mm

12 mm








9-B

12 mm

12 mm

12 mm 12 mm

12 mm 12 mm

2 . 8 m m

2 . 8 m m

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2 . 8 m m

2 . 8 m m

HORIZONTAL STEEL COMPONENT

CHB SYSTEM96 mm

S.I.C. PANEL280 mm

12 mm

12 mm







[email protected]



9-B

12 mm

12 mm

12 mm 12 mm

12 mm 12 mm

2 . 8 m m

2 . 8 m m

2 . 8 m m

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Additional information..

Additional information..Story One: Three Dee In The Eye Of The Storm (From Washington Post, 10 September 1992)

Especially in the southern parts of the United States year by year a lot of houses are getting lost due to hurricanes. One of the worst hurricanes in the 20th century has been Hurricane Andrew. Also a group of Three Dee houses made of was exposed to this thunderstorm. In the aftermath of Hurricane Andrew, the debate is intensifying why so many houses were lost in South Florida, despite Dade County's strict building code requiring structures to endure winds of 190 kilometers per hour. Preliminary analysis indicates that many older cinderblock houses erected during the building boom of the 1980s suffered because of shoddy workmanship or shortcuts. One group of new houses that came through the storm virtually unscathed was built in 1991 by Habitat for Humanity, the international volunteer organization whose best-known house builder is former president Jimmy Carter. The habitat dwellings were all constructed using a new process involving prefabricated polystyrene and wire panels sprayed with concrete. All 14 houses built in Liberty City in North Miami were structurally intact. And so was the house of Irma Cordero of Homestead, the site of the worst destruction. Cordero's one-story house was fashioned from welded wire sandwich panels instead of wood frame construction. These panels are made by Insteel Construction Systems Inc. of Brunswick, Ga- which says it uses a technique developed in Austria a few years ago. The lightweight panels, which require minimal labor to install, consist of two parallel sheets of wire mesh connected by diagonal truss wires that pierce an insulating core of polystyrene 40 to 100mm thick. The panels are attached to a concrete foundation and connected to one another with a special fastening tool.

Additional information..

Story Two: Three Dee In Granite Mountain Reserve

In January of 1992, the Insteel Three Dee Panel System was selected for use in the construction of all exterior load bearing walls in four buildings to be erected in the Mojave Desert at Granite Mountain Reserve, California. The unique complex was to house the University of California arid-zone research facility and was designed using Three Dee panels to meet exacting thermo-insulating specifications to achieve 96% energy independence. The project was funded jointly by the National Science Foundation, Southern California Edison, Inc, and the University or California. On June 28, 1992, this area of California was struck twice by earthquakes measuring 6.5 and 6.9 on the Richter Scale (the second quake was the worst recorded in over forty years). The epicenter of these quakes was located only 80-110 kilometers from the research facility site. According to Dr. Phillippe Cohen who resides at the site, the facility was subject to continuous shaking at one point for over one full minute. Incredibly, the four buildings in the facility, some with walls over 7.3 meters in height, showed no signs of any damage despite the existence of large areas of glass. A full structural analysis of the building was ordered and the findings, testimony to the remarkable strength and integrity of Three Dee Panels, are summarized in the letter issued by structural engineers. Of particular significance is the sentence, which reads, "There was no sign of any crack or damage of any kind to the superstructures and foundations."

Additional information..Story Three: Three Dee - A Synonim For Strength

In October 1996 a dam near the Country Club and Golf Course of Cabo San Lucas, Mexico broke during a heavy thunderstorm. The force of the water washed out the ground below some foundations in this area. The below article was published in a local newspaper: The dam holding back the lake near the 15th hole broke and the rest is history as the mass of water flowed and continued to flow toward the ocean. Without the breaking dam, little damage would have occurred. Across the paved roadway, the Three Dee Panel was putting the final touches on a two-storey home. The flooding waters decided to course under the fairway view of that structure. The building, left high and (not so) dry, with no support from below, lost non of its tinsel integrity. Pete and Ed of Three Dee Panel Construction need only to pour concrete footings under the existing columns, backfill with dirt, and the owners of the structure can rest assured that their homes will stand safely throughout whatever nature may have planned for the future. Three Dee Panel homes, which some refer to as monolithic construction, prove once again that they will withstand not only the winds in excess of 250 kilometers per hour, but, as is apparent, torrential flooding, as well. In this case, the Three Dee Panel construction was stronger even than hurricane Fausto. Throughout the storm, the Three Dee Panel building sustained no cracks or fissures interiorly or exteriorly - quite remarkable since the second floor patio is a 4.3-meter-overhang. It appears that the monolithic construction is so strong that the roof of the structure supported the foundation.

Additional information..Story Four: Three Dee - A 6-Storey Model

To ensure earthquake resistance, some tests in renowned research centers have been carried out. One of these tests was a model of a Three Dee building built on a scale of 1:6 at the Tongji University in Shanghai, China. The model consists of panels with a size of 400x200x30mm. The cover mesh has a yield strength of 210 N/mm2. Cube strength of micro concrete was measured to be 10 N/mm2. The model was subject to El-Centro-earthquakes of different intensity starting with a 7-degree earthquake. According to the test report the model lost structural integrity when it came to a 9-degree earthquake. After this earthquake the model was unable to bear the lateral loads. Nevertheless the building did not collapse. In a real building the inhabitants will not get injured by collapsing walls or slabs.

During the frequently occurred 7-degree earthquakes no fissures appeared on the structure. The structure worked elastically.

During the 8-degree earthquakes cracks on the top of the ring beam of the first storey propagated little. During the other earthquakes, the crack propagated gradually, though growth was not very intensive.

During the 9-degree earthquakes the model lost its capability of standing the lateral loads. However, the structure did not collapse.

Picture showcase..

3d panel

S.I.C. Panel Structural Insulated Cement Panel


Rm. 205 J. Borromeo Bldg., F. Ramos St., Cebu CityTel. 255-50-51; Email - [email protected]

Picture showcase..


Double click on 3d movie

3d movie.wmv


Rm. 205 J. Borromeo Bldg., F. Ramos St., Cebu CityTel. 255-50-51; CP: 0920-625-6631

Email - [email protected]

Our company..

2010 product presentation for 3d panel

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