2009 nano micro structure of bitumen and heavy oil using montreal hasan et al. pdf[1]

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  • 8/7/2019 2009 Nano Micro Structure of Bitumen and Heavy Oil Using Montreal Hasan et al. pdf[1]

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    N an o-M icro S tructu re of Bitum en an d H eavy O ilU sin g V iscoelastic Properties

    M D . An waru l H asan 1 , M ich al Fu lem 2,3 , John M Sh aw 2

    1

    Department of Mechanical Engineering, University of Alberta2 Department of Chemical Engineering, University of Alberta

    Edmonton, Canada3 Insttute of Physics, Academy of Sciences of the Czech Republic, v. v. .,

    Cukrovarnick 10, CZ -162 53 Prague 6, Czech Republic

    1

    In press at energy and fuels

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    The purpose of the study is to investigate the nano-microstructure of bitumen using its viscoelastic behavior.

    Introduction

    The influence of asphaltenes on the rheological properties of fluids is typically studied by mixing solvent extractedasphaltenes with standard solvents or de-asphalted oils.

    The question, how closely the behavior of these mixturesresembles that arising in the original hydrocarbon resourcesremains unanswered in the literature.

    In this work, we report on the rheological properties of nano-

    filtered Athabasca bitumen and Maya crude oil samplesobtained by solvent-free nanofiltration

    2

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    Materials and Sample Preparaton

    Athabasca Bitumen (Alberta) and Maya Crude oil (Mexico).

    Materials:

    Sample preparaton

    Nanofiltration: 5, 10, 20, 50nm permeates and retentates.

    Asphaltene wt.%: 0 to 57%

    Nano-filtration Apparatus.

    SARA analysis was performed according to ASTM D2007and ASTM D33279.

    SARA Analysis

    4

    Zhao, B. and Shaw, J.M., Energy & Fuels 2007, 21, (5), 2795-2804.

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    Param eters Frequency (shear rate): 0.1 to 100 Hz. Temperature: 25, 30, 50, 75 & 100C.

    Parallel Plate

    Rheometer

    Rheological Measurements

    A Bohlin Gemini Malvern nano-rheometer was used.

    Parallel plate geometry used (for

    most samples) Double gap cylinder used (for very

    low viscosity samples, e.g. maltene)

    Bohlin Gemini Rheometer.

    Rheometer

    5

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    Results and Analysis

    150 200 250 300 3500

    20

    40

    60

    80

    100

    AB bitumenMaya crude

    T o t a l

    S o l

    i d ( w t . % )

    Temperature (K)

    AB Samples ABP10 ABP20 ABP50 AB ABR200ABR1

    0

    Asph.altenes

    (C5) 5.3 10.4 13.6 18.6 50.0 57.2

    Maya Samaples MP5 MP10 MP20 MP50Maya

    crudeMR5

    Asphaltenes (C5) 1.5 6.2 8.1 9.4 15.7 46.7

    Temp, K 149 170 200 230 250 270 290 310 320 325

    Maya Maltene 1.00 0.96 0.81 0.59 0.44 0.30 0.17 0.06 0.02 0

    AB Maltene 1.00 1.00 1.00 0.8 0.63 0.46 0.28 0.11 0 0

    Table 1 : Solid Content of Maltenes.

    Table 2, 3 : Solid Asphaltenes (SARA Analysis).

    Fig. Total solid (wt.%) for

    AB and Maya.

    Phase Behavior of AB and Maya Samples

    Total Solid = Solid from maltene + solid asphaltenes

    6

    Fulem, Becerra, Hasan, Zhao, and Shaw, Fluid

    Phase Equilibria 272 (2008) 32-41

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    Results and Analysis

    Both Maya crude and Athabasca bitumen exhibit Newtonian plateaus at low shearrate over the entire temperature interval evaluated.

    For Athabasca bitumen at 298 K the Newtonian plateau is evident only at < 0.01 Hz.

    Maya Crude oilthabasca Bitumen (AB)

    Complex Viscosity of AB and Maya Samples

    0.1 1 10 1000.1

    1

    10

    100

    1000

    (a)

    C o m p l e

    x V i s c o s i

    t y ( P a . s

    )

    Frequency (Hz)

    298 K303 K323 K348 K373 K

    0.1 1 10

    0.01

    0.1

    1(c)

    C o m p l e x

    V i s c o s i

    t y ( P a . s

    )

    Frequency (Hz)

    298 K303 K323 K348 K373 K

    1E-4 1E-3 0.01 0.1 1 10800

    1000

    1200

    1400

    1600

    1800

    2000 (b)

    C o m p l e x

    V i s c o s i

    t y ( P a . s

    )

    Frequency (Hz)

    Low shear rate experimentHigh shear rate experiment

    AB at Low shear rate

    7

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    Results and Analysis

    The viscosity values in this study arehigher except for values obtained by Wardand Clark(Abasand), Charbonnier et al.(for some locations) and Camp (Abasand).

    This is because zero shear viscosities areby definition the highest values

    Also because our bitumen sample is a

    partially processed product from anaphtha recovery unit at Syncrude. Someof the more volatile constituents of thebitumen have been removed.

    Athabasca Bitumen

    Comparison of our data with those n iterature

    300 350 400 450 50010-3

    10-2

    10-1

    100

    101

    102

    103

    104

    105

    106

    107

    This work, zero shear rateBriggs (1978); RBV; = (14 to 225) s -1 (Ref. 18, 19)Briggs (1978); CCV; = (12 to 1400) s -1 (Ref. 18, 19)Camp (1974); n/s ; is n/s (Ref. 20)Charbonnier et al. (1969); n/s ; is n/s (Ref. 21)Dealy (1979); MS; = 1 s -1 (Ref. 22)Ward, Clark (1950), from different locations;CapV; is n/s (Ref. 23)Flock, Boogmans (1976); CCV;

    = (13 to 2300) s -1 (Ref. 24)Jackobs (1978); CCV; is n/s (Ref. 25)Mehrotra, Svrcek (1985); CCV; is n/s (Ref. 26)

    Svrcek et al. (1979); CCV; is n/s (Ref. 27)Robinson et al. (1983); CapV; is n/sSchramm, Kwak (1988); CCV; = 460 s -1

    V i s c o s i

    t y ( P a

    . s )

    Temperature (K)

    8

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    Athabasca Bitumen Permeates Maya Crude oil Permeates

    All permeates exhibit a Newtonian plateau at low frequency.

    0.1 1 10 100

    0

    100

    200

    300

    400

    500

    600

    700 (a)

    C o m p l e x

    V i s c o s

    i t y ( P a . s )

    Frequency (Hz)

    Asphaltene concentration50 nm = 13.6 wt. %20 nm = 10.4 wt. %10 nm = 5.3 wt. %Extrapolated Solid

    Free Maltene = 0 wt. %

    0.1 1 100.00

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50 (b)

    C o m p l e x

    V i s c o s

    i t y ( P a . s )

    Frequency (Hz)

    Asphaltene Concentration50 nm = 9.4 wt.%20 nm = 8.1 wt.%10 nm = 6.2 wt.%5 nm = 1.5 wt.%

    Extrapolated SolidFree Maltene = 0 wt.%

    Results and Analysis

    Complex Viscosity of Permeates

    9

    Viscosity of Athabasca bitumen samples are about three orders of

    magnitude higher compared to Maya crude samples.

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    Complex viscosity of retentatesamples from viscous modulusmaster curve.

    Viscous modulus of 200 nm retentate

    Complex Viscosity of Retentates

    0.01 0.1 1 10 1000

    100000

    200000

    300000

    400000

    500000

    600000

    (a) Asphaltene Concentration10 nm AB retentate = 57.2 wt.%200 nm AB retentate = 50 wt.%

    5 nm Maya retentate = 46.7 wt.%

    C o m p l e x v i s c o s

    i t y ( P a . s )

    Frequency (Hz)

    0.01 0.1 1 10 100

    100

    1000

    10000

    100000

    1000000

    (a)

    V i s c o u s

    M o d u l u s

    ( P a )

    Frequency (Hz)

    298 K323 K348 K373 K

    1E-7 1E-6 1E-5 1E-4 1E-3 0.01 0.1 1 10 100 100010

    100

    1000

    10000

    100000

    1000000

    1E7

    1E8

    1E9 (b)0= 8.84 08 Pa.s

    V i s c o u s

    M o d u l u s (

    P a )

    aT (rad/s)

    298 K, a T = 1323 K, a T = 2E-03348 K, a T = 1E-05373 K, a T = 6E-07

    Viscous modulus master curve, 298K

    Results and Analysis 10

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    Results and Analysis

    Athabasca Bitumen Permeates Maya Crude oil Permeates

    Relative Viscosity of Permeates

    0 5 10 15 20 25 30 350

    2

    4

    6

    8

    (a)

    298 K323 K348 K373 K

    R e l a t

    i v e

    V i s c o s

    i t y

    Total Solid (wt.%)

    0 5 10 15 20 250

    1

    2

    3

    4

    (b)

    298 K303 K323 K373 K

    R e

    l a t i v e

    V i s c o s i

    t y

    Total Solid (wt.%)

    11

    Relative viscosity data for all different temperatures fall on a single linewhen expressed in terms of total solid content.

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    Results and Analysis

    The rheological behavior of the nanofiltered samples is consistent with thebehavior of a slurry comprising a Newtonian liquid + non-interacting hard

    spheres in the temperature range 298 K to 373 K

    Generalized SudduthEquation with [] = 2.5; = -

    1.5; and k = 1.29; fits theexperimental data for thenanofiltered samples of bothAthabasca bitumen andMaya crude oil very well.

    Relative Viscosity of All Samples

    Zero-hear zero-olid relatveviscosites of all samples.

    12

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    0 2 4 6 8 10 12 14 160

    1

    2

    3

    (b)

    R e l a t i v e

    V i s c o s i

    t y

    Asphaltene (wt.%)

    298 K303 K323 K373 K

    0 5 10 15 200

    2

    4

    6

    8

    10

    (a)

    R e l a t

    i v e V i s c o s i

    t y

    Asphaltene (wt.%)

    298 K323 K348 K373 K

    Results and Analysis

    Zero asphaltene based Relative Viscosity

    If expressed in terms of asphaltene wt% instead of total solid wt%, apparenttemperature dependence is evident for Athabasca bitumen related samples.For Maya crude oil related samples the impact is less pronounced because less of the maltene is solid.

    Athabasca Bitumen Permeates Maya Crude oil Permeates

    13

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    Results and Analysis

    Again, the apparent temperature dependence is significant.These dependences have been wrongly attributed to change of shape of asphalteneaggregates, asphaltene-maltene interaction, or asphaltene self association. Suchmisattributions introduce additional fluid physics and fluid chemistry not needed to

    explain the rheological behavior of such fluids.

    Maya crude oil permeatesthabasca Bitumen Permeates

    Chemically Separated Maltene based Relative Viscosity

    0 5 10 15 201

    10

    100

    (b)

    298 K303 K323 K

    R e

    l a t i v e

    V i s c o s i

    t y

    Asphaltene (wt.%)

    0 5 10 15 201

    10

    100

    1000

    (a)298 K323 K348 K373 K

    R e l a t

    i v e

    V i s c o s i

    t y

    Asphaltene (wt.%)

    14

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    Rheological investigations of hydrocarbon resources must account for theimpacts of solid maltenes as well as for asphaltenes in modeling and

    analysis.

    Conclusion

    Failure to account for solid maltenes in the interpretation of rheologicaldata for these hydrocarbon resources leads to misattributions related to thenature and the importance of the role that asphaltenes play in thedetermination of hydrocarbon resource viscosity.

    Nanofiltered Maya Crude and Athabasca bitumen exhibit rheologicalbehaviors consistent with slurries comprising a Newtonian liquid + non-interacting hard spheres in the temperature range 298 K to 373 K, if allsolids present are accounted for.

    Composition and/or phase behavior of maltene plays crucial role indetermining bitumen and heavy oil viscosity.

    15

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    Acknowledgements

    -Thanks to Mildred Becerra, and Bei Zhao

    -This research was supported by the Alberta Energy Research Institute, ConocoPhillips Inc., Imperial Oil Resources, Halliburton, Kellogg Brown and Root, NEXEN Inc., Shell Canada, Total, Virtual

    Materials Group, NSERC, and the Alberta Ingenuity Fund.

    16