2009 harbin electric
DESCRIPTION
China Motor and Controller Manufacturer. Michigan/China Engineering.TRANSCRIPT
Introduction to Harbin Electric Inc.
Advanced Automation
Group
ShanghaiTech Full
Electric Co. Ltd.
Weihai Hengda
Electric Co. Ltd.
Mission Statement
Our goal is to satisfy customers in a global basis while achieving sound growth with technological products and services of innovative design, superior quality and exceptional value
We committed ourselves to excellence; to the continuous improvement of our people, technology and products; and to the highest level of integrity
Organization Chart
Team of Senior Management
Yang TianfuBoard Chairman
CEO
Xu SuofeiVice-PresidentBoard Member
Xu ZedongChief Financial Officer
Yang TianliVice-President
Chan Ching ChuenBoard MemberChairman of
Nominating Committee
Ye YunyueBoard Member
Patrick McManusBoard Member
Chairman ofAudit Committee
David GattonBoard Member
Chairman ofCompensation
Committee
Team of Board Members
Corporate Culture— People Oriented
We are committed to attracting people with the best talents and integrity
Corporate Culture – Work enriched with Life
Management Philosophy
Strong leadership +
Innovation through R & D +
Quality System +
Advanced Equipment +
Share Holder Supports
Best Products +
First Class Services
Harbin TECH FULL Electric Co., Ltd.Established in 2000 in Harbin
Development ZoneCampus of 50,000 Square Meters
• 38000 Square Meters as
workshopResearch, Development and
Production The sole enterprise in machine
and electrical industry in China
which is listed in NASDAQ
Sunlight HallLobby
Offers a
comfortable
environment for
employees to
build better
products for
customers.
View of the Harbin Headquarter
Meeting RoomCampus
Campus of 40,800 Square Meters
Land Investment of RMB 100 millionsResearch, Development and
Production Production for both automotive
motors and electronics controllers Annual production capability 10 millions automotive motorsEmployees include experts from
Japan and Korea
Shanghai TECH FULL Electric Co., Ltd.
Henda Electric Co., Ltd
150,000 square meters campus1,700 employeesProduct development and
engineering in industrial motors Specialized in heavy duty industrial
motors
Advanced Automation Group (AAG)★ Operation started in 2007 in Rochester Hills, Michigan
★ Research and development of motor controllers product lines
★ Sales and supports to North America Customers
★ Establishment of electronic manufacturing facility in China
Technologies and R&D Capability
Harbin Tech-Full Electric Co., Ltd has a technology
team of over 60 persons including leading experts from China, Japan,
Korea and USA
Team of TechnologistsMs. Lanxiang Gao, COO, Shanghai TECH-FULL
Mr. Jiaxiang Wang, Principal Engineer
Mr. Shaotang Chen, Ph.D, AAG
Mr. Kanenori Okawa, CTO,
Mr. Asai, Director of Manufacturing
Mr. KooDirector of Manufacturing Process
Research and Development Centers
Harbin, China
Rochester Hills, MI
Shanghai, ChinaZhejiang, China
Weihai, China
Motor Technology
Power Electronics TechnologyTeam of U.S. Based Engineers: five with Ph.D., M.S. and more than 60 years
combined experiences Developer and inventor of motor controllers for automotive and industrial automationRecognized leading expert by IEEE and other academic and engineering societies
Product: Various Linear Motors
Product: Various Linear Motors (Cont’d)
Product: Permanent magnet synchronous linear servo motor
Product: Linear motors for Cummins
Product: Permanent magnet synchronous linear motor for oil well pumping
Product: Linear Motor for Metro Subway
Product: Automotive Seat Motor
Parameters
1 、 With a Rotary speed of between 2.3rpm and 3.1rpm at 10N.m
2 、 With a Rotary speed of ≥1.2rpm at 90N.m
3 、 With the maximum current of 8A at 90N.m
4 、 With the slip moment of 110-140N.m
5 、 With the maximum current of 12A at
the slip
6 、 With the standard noise/sound of
67dB/15SONES at 25N.m
Performance DataCondition\ Item CW CCW Condition\ Item CW CCW
10N.m(Rotary speed) 2.56rpm 2.48rpm 25 N.m(Soundness) 11.85Sones 12.3Sones
90N.m(Rotary speed) 1.72rpm 1.68rpm 25 N.m(Noise) 59.5dB 60.2dB
90N.m(Current) 4.3A 4.5A
Slip Current of 5.6A at the Slip Torque of 121N.m
Product: Automotive Seat Motor (Cont’d)
Product: Slide Seat Motor
Performance :
Test Voltage: 12V DC
Rotary speed without load: 2400±240rpm
Rated torque: 210mN.m
Stall torque: ≥0.4mN.m
Current without load: ≤1.5A
Rated rotary speed: 1400±140 rpm
Stall current: ≤15A
Rated current: ≤6.5A
Product: Height Seat Motor
Parameters:
★Current without load: ≤2.5A
★Running noise without load: ≤45dB,
background noise: ≤25dB
★Operating time for thermistor: the maximum
period for the first start of thermistor is 35sec.
★Move speed without load for slip block:
20mm/s±5mm/s ( level move )★Move speed without load for slip block:
4±1sec is required within available stroke.
( raising and lowering )
Product: Various Seat Motors
Angle Adjustment Slide Motor Raising and Lowering Aggregate
Level Move Aggregate Angle Adjustment Raising and Lowering
Product: Other Automotive Motors
Auto Gearbox Motor EPS Motor Window Motor
Product: Brushless Motor Controllers
Production Capability – Motors Assembly
Imported from Japan fully automated
rotor production line
Production capability: 2.4 millions sets
of auto seat motors.
Advanced manufacturing technologies
Managed by expert from Japan
and Korea
Production Capability: Electronic Assembly★ State-of-the-Art manufacturing
equipment
Fuji XP 143 and XP 243 SMT
machines
★ Advanced manufacturing
technologies
★ Process designed and
approved by expert from USA
Layout of production site
Process Flow of motor manufacturing
Quality Assurance—Management SystemThe company has been certified with ISO9001,
ISO14001, ISO18001, TS16949 and UL for
Northern America.
Quality Assurance—Suppliers
Material Warehouse Information for qualified suppliers
Supplier Qualification is our first step towards complete quality assurance.
Quality Assurance—Production
Working instructions
Production Line
Quality Assurance—Equipment
AIDA Multi-Station Punch
Quality Assurance—Equipment
Fully Automatic Ultrasonic Washing machine
The capability of the machine:
- Productivity: 720 sets/Hr.,
- Efficiency: 2.5 sets/min,
- washing period: 0 to 30 min.
adjustable
- Mitsubishi program controller of
for automatic control.
Quality Assurance—Equipment
Coating machine of insulating powder
Transfer speed: 0.1—0.15m/min
Thickness of coating: 0.15~0.5mm
Productivity: 1500 sets/Hr.
Maximum thickness of pile: 60mm
Maximum length of machining parts: 180mm
Maximum diameter of machining parts: φ80mm
Quality Assurance - Test of Sound and Noise
Noise Eliminating
Sound Test System
Noise Inspection Room
Quality Assurance--Equipment
Automatic rotor balance machine
★ The machine measures equilibrium of
rotor parts
★ Balance accuracy: 20mg
★ Milling period: 6~8sec
★ Balance method: milling of outer surface
Quality Assurance--Equipment
CCM * Precision :1000μm
* Measurement of length,
angle and position tolerance.
* Magnetic work measuring equipment* Measurement of Torque and Rotary speed:0-200N.m
Roundness Equipment Hardness - Sclerometer
AltimeterInsertion force measurement
Quality Assurance--Equipment
Quality Assurance for Electronic Assembly Manufacturing
Automated Optical Inspection (AOI)
In-Circuit Tester (ICT)
Quality Assurance for Electronic Assembly Manufacturing (Cont’d)
Proprietary Test Fixture
Global Customer BaseCanada: INTIERU.S.A: HOBART CUMMINS TWIN RIVERGERMANY: SIEMENSIsrael: Nordan Company
CHINA: CHINA POST ZHEJIANG TIANHUANG CHANGCHUN SUBWAY DAQING OILFIELD LIYANG SEATING TAICANG COMPANY
Financial SupportHarbin Electric has a strong financial
support to ensure the ever-increasing
demand of equipments, facilities and
personnel for research &development,
production and quality control.
This is crucial for our stable and healthy
growth.
Acknowledgement
Our sincere appreciation to all of you for your time and interest in working with Harbin.