2008 times guide - bomag.com · 5/16/2016 service repair times guide index page # model type 1...

5/16/2016

Service Repair Times Guide INDEX

Page # MODEL TYPE

1 BOMAG Tampers 2 BOMAG Single Direction Plates 3 Reversible Plates 4 BPH 80/65 5 BMP 851 & 8500 6 BW 900 7 BW 90 AD

8 9 BW 100 / 120 AD-4 10 BW 135 / 138 AD 11 Tandem Roller BW 141 thru 190 AD – 4 also AM model 12 Tandem Rollers C766/778/784 & BW 266/278/284 13 Static and Pneumatic Rollers

14 15 Single drum models BW 124 thru BW 166-3 16 17 Single drum models BW 124 thru BW 145-40

18 19 20 Single drum models BW 177 thru BW 213-3 21 22 Single drum models BW177-BW213-40 & BW 177 & BW 211-5023 24 Single drum models BW 145-BW 177-5

25 MPH 362 / 364 / 454 Series 1 & 2 26 MPH 122 Series 1 & 2 / MPH 125

27 28 Landfill 29 30 BOMAG Paving Products

31 Tack Wagons 32 33 BOMAG Mills

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Tampers

Part Main job Remarks Tampers Diagnostic NOTES

Job times: Hydraulic system

Job times: Electrical systemKill Switch R & R 0.25

Job times: Wheels

Job times: Frame with attachment partsFuel Cap R & R 0.05 0.05Fuel tank Cock Valve R & R 0.50Transmission Housing R & R 3.00 0.50Transmission R&R & Rebuild 6.00 0.50 BT60/4 & BT65/4Fuel Tank R & R 0.75

Job times: SteeringAmplitude Springs R & R 2.00 0.25Comfort Handle R & R 0.50Concertina R & R 1.00Rubber Buffers R & R 0.50

Job times: Power transmissions and ActuationsThrottle Cable R & R 0.50

Job times: Engine partsCarburetor R & R 1.00 0.50Clutch R & R 1.50 0.50Engine R & R 1.50 0.50Recoil Starter R & R 0.50 N/A

05/16/2016 1 RETURN TO INDEX

Single Direction Plates

Part Main job Remarks

Single Directional

Plates NOTES

RADIAL SEAL R & R 2.70VIBRATION SHAFT R & R 4.00VIBRATION BEARINGS R & R 4.00

CLUTCH R & R 0.75

Job Times : Drum

Job times : Hydraulic system

Job times : Electrical system

Job times : Engine parts

Job times : Wheels

Job times : Frame with attachment parts

Job times : Steering

Job times : Power transmissions and Actuations


Reversible Plates

Part Main job RemarksBPR 25/40 & BPR 25/50 BPR 30-38

BPR 35/42 D, BPR 35/60 & BPR 35/60 D

BPR 45-55 & BPR 55-65

BPR 65-70 & BPR 70/70 BPR 100/80 D Diagnostic NOTES

RESEAL ACTUATION CYLINDER R & R 1.80 1.80 1.80 0.50RESEALING STEERING HEAD R & R 2.50 2.36 2.36 1.00

BATTERY R & R 1.25 1.30 1.40 MAINTENANCE ITEMGLOWER STARTER SWITCH R & R 2.00 1.50 1.50

GEAR SHIFT FORK R & R 0.90 N/A 0.75 1.60 0.50RUBBER BUFFER UPPER FRAME R & R WEAR ITEM 0.60 0.60 0.60 0.60 NA

CENTRIFUGAL CLUTCH R & R WEAR ITEM 0.60 0.60 0.60 0.60 1.50 0.50CENTRIFUGAL CLUTCH REBUILD WEAR ITEM 3.32CYLINDRIC PIN R & R COMPLETE 9.57 9.57 9.57 PN 09126823DRIVE CABLE R & R 0.60 N/A 0.50 0.25RADIAL SEAL R & R 3.75 1.00 PN 09312810RESEALING VIBE HOUSING COMPLETE 4.37 4.75 4.75 5.00THROTTLE CABLE R & R COMPLETE 1.50 0.90 1.25 1.25 1.80 0.25THROTTLE CONTROL R & R COMPLETE 1.80 1.80 2.25 0.25TRAVEL LEVER R & R 1.25 1.25VIBRATION BEARING R & R 4.37 4.75 4.75 5.00 0.50VIBRATION UNIT REBUILD COMPLETE 9.56 9.56 9.56 9.56 9.56 1.00

BELT R & R WEAR ITEM 1.00COCK VALVE R & R 1.80 0.50ENGINE R & R 1.75MUFFLER R & R 0.60RECOIL STARTER R & R 0.60VOLTAGE REGULATOR R & R 1.38 1.38 1.38 1.38 1.38 1.38 0.50





Job times : Wheels




BPH 80_65

Part Main job Remarks BPH 80/65 Diagnostic NOTES

CONTROL BLOCK R & R 2.00HYDRAULIC PUMP R & R 1.50VIBE VALVE R & R 1.00

A70 CONTROL MODULE R & R 0.50BATTERY R & R 0.50BATTERY DISCONNECT SWITCH R & R 0.50SPRIAL CABLE R & R 0.50

CONTROL BUSHING R & R 12.43 P/N 70010200

COOLING FAN R & R 0.50ENGINE R & R 8.00SHUTOFF SOLENOID R & R 1.50







BMP

Part Main job Remarks BMP851 BMP 8500 Diagnostic NOTES

BRAKE VALVE R & R 2.00 P/N 05887279TRAVEL MOTOR R & R 2.00TRIPLE PUMP R & R 2.00VALVE BLOCK R & R 2.00VIBRATION MOTOR R & R 5.00

A70 CONTROL MODULE R & R 0.50BATTERY 12V R & R 0.50 1.24HI SPEED TRAVEL PROXIMTY SWITCH R & R 0.50INCLINATION SENSOR R & R 0.50MAGNETIC COIL R & R 1.46 P/N 05887760MAIN BATTERY DISCONNECT SWITCH R & R 0.50REM CONTR K/F BMP8500 916Mhz R & R 1.60 1.00SAFETY BAR PROXIMITY SWITCH R & R 1.00 NASPIRAL CABLE R & R 0.50 1.35 0.75WIRE HARNESS R & R 4.39 P/N 72470179WIRE HARNESS R & R 4.39 P/N 72470184

LOCKING DEVICE R & R 0.25 P/N 05933037

COOLING FAN R & R 0.50ENGINE R & R 8.00FUEL SOLENOID R & R 1.00SHUTOFF SOLENOID R & R 1.50SHUTOFF SOLENOID KIT R & R 4.50

Job Times : Drum




Job times : Wheels





BW900

Part Main job Remarks BW900-2 BW900-50 Diagnostic NOTES

Brake ValveTravel Motor R&R R & R 2.00 2.00 NATravel Motor Reseal Only R & R 4.00 4.00 0.50Travel Pump R & R 2.00 2.00 1.00Vibration Motor R & R 1.00 1.00 0.50Vibration Pump R & R 1.50 1.50 0.50Vibration Valve R&R 2.00 2.00 0.50Steering Orbitrol Hoses R&R 6.00 1.00

80153010 Main Harness R & R 2.00E-Stop Switch R & R 0.25Starter Switch R & R 0.75

Job times : Wheels

Job times : Frame with attachment partsFuel Level Sending Unit R & R 1.25


Job times : Power transmissions and ActuationsThrottle Control R & R 2.00 2.00 0.50

Job times : Engine partsEngine R & R 5.00Fuel Filter R & R 0.25

Job Times : Drum

Job Times: Sprinkler SysSprinkler Pump R&R 2.00 0.50




BW90AD

Part Main job Remarks BW90AD-2 BW90AD-5 Diagnostic NOTES

Brake ValveThrottle Control R & R 3.00Travel Motor R & R 2.00 2.00 Reseal: 4.00 hrs + 1hr DiagnosticTravel Pump N/D N/DVibration Motor R & R 1.00Vibration Pump R & R 1.50Vibration Valve N/D N/D

R&R Sprinkler Pump 1.00

Steering Unit R & R 1.50

Fan Shroud R & R 1.00

Job Times : Drum




Job times : Wheels





BW100_120AD-4

Part Main job RemarksBW100 + 120AD-4 Diagnostic NOTES

Brake Valve R & R 1.00Reseal Travel Motor (not inc R&R) R & R 2.50 1.00Travel Motor R&R R & R 2.00 1.00Travel Pump R & R 4.00 2.00Vibe Motor Shaft Seal R & R 2.00 1.00Vibration Motor R & R 1.00 0.50Vibration Pump R & R 2.00 1.00Vibration Valve R & R 1.50 1.00Hydraulic Reservoir R & R 7.00 0.50

Auto Vibe Switch R & R 1.00Backup Alarm R & R 0.25Sprinkler Interval Switch R & R 0.50Sprinkler Switch ON/OFF R & R 0.50Fuel Level Sending Unit R & R 0.50 0.50

(2) Water Spraybar Caps R & R 0.25Fuel Tank R & R 1.00Hood R & R 1.00Rear Access Door Spring R & R 0.25Seat Belt R & R 0.25Water Level Indicator R & R 0.25Water Nozzle R & R 0.25Water Tank R & R 6.00

Steering Orbitrol R & R 2.00 0.50Steering Orbitrol (Reseal - inc R&R) 3.00



Job times : Wheels




BW100_120AD-4

Part Main job RemarksBW100 + 120AD-4 Diagnostic NOTES

FNR Cable R & R 2.00FNR LeverThrottle Control R & R 2.00Throttle Lever Only R & R 0.25

Oil Sender R & R 1.00ENGINE R & R 16.00Radiator R & R 2.00 0.50Job Times : DrumVibration Bearings (1 drum) R & R 8.00




BW135_138AD

Part Main job Remarks BW135 + 138ADBW135-5 +

138AD-5 Diagnostic NOTES

Brake ValveOil Cooler / Air deflector plate R & R 1.50Steering Orbitrol R & R 1.50Temp Sender (Tank) R & R 0.50Travel Motor R & R 4.50 1.00Travel PumpVibration Motor R & R 1.00Vibration Pump 4.00Vibration Valve R & R 2.00

Brake Proximity Switch R & R 2.00Horn R & R 0.50Hour Meter R & R 0.50Sprinkler Interval Switch R & R 0.50Sprinkler Pump R & R 1.00Vibration Proximity Switch R & R 2.00

Fuel Tank R & R 1.00Hood R & R 5.00Hood decals R & R 1.00Seat Belt R & R 0.25Water Tank

Exhaust Pipe R & R 1.00Muffler R & R 1.00Rubber Elbow R & R 0.25Rubber Insulator PN 6124331 R & R 0.09Wrap Exhaust 0.50

Job Times : DrumVibe Bearings R & R 8.00




Job times : Wheels





Boppard DD Vibe

Part Main Job Remarks BW 141AD-4 BW 151AD-4 BW 161AD-4 BW190AD-4 BW190AD-4AM Diagnostic Reference # Notes

Job Times: Hydraulic SystemPump Drive Coupler R & R 13.00 13.00 13.00 13.00 13.00 05614069Tandem Pump R & R 13.00 13.00 13.00 13.00 13.00 05802594Travel Motor Front R & R 3.50 3.50 3.50 3.50 3.50 05817094Travel Motor Rear 3.50 3.50 3.50 3.50 3.50 05817094Travel Pump R & R 12.00 12.00 12.00 12.00 12.00 05546558Vibe Control Valve : Amplitude R & R 2.00 2.00 2.00 2.00 2.00 05546564Vibe Motor Front 3.00 3.00 3.00 3.00 05802505Vibe Motor Front: Vario 3.00 05802012Vibe Motor Rear 3.00 3.00 3.00 3.00 3.00 05802505Vibration Pump R & R 9.00 9.00 9.00 9.00 9.00 05546559

Job Times: Steering SystemSteering Cylinder R & R 5.50 5.50 5.50 5.50 5.50 05850059Steering Pump R & R 3.00 3.00 3.00 3.00 3.00 05881175Steering Unit R & R 4.00 4.00 4.00 4.00 4.00 05902248

Job Times: Electrical SystemBattery R & R 1.00 1.00 1.00 1.00 1.00 05753219FNR Cable R & R 6.00 6.00 6.00 6.00 6.00 05561578FNR Handle R & R Each Handle 3.00 3.00 3.00 3.00 3.00 05561552 ,05561551Processor R & RVibe Control Valve: Front/ Rear R & R 6.00 6.00 6.00 6.00 6.00 05887299

Job Times: DrumBlock Isolators R & R 06119396Oscillating Motor 2.00 2.00 2.00 2.00 2.00 05853008Travel Gear Unit 18.00 18.00 18.00 18.00 18.00 05901320

Vibrator Sub Assemblies RearR&R + Clean

Drum R & R Drum 22.00 22.00 22.00 22.00 22.00 92020518

Vibrator Sub Assemblies Vario

R&R + Rebuild and Clean

Drum R & R Drum 22.00

Water Pump R & R 1.00 1.00 1.00 1.00 1.00 0.50 05794035

Water Tank N/D N/D1.5 (TOP)

3.0 (BOTTOM)1.5 (TOP)

3.0 (BOTTOM)1.5 (TOP)

3.0 (BOTTOM)



BA DD Vibe

Part Main Job Remarks C766C BW266 C778B BW278 C784 BW284 Diagnostic Notes

Job Times: Hydraulic SystemFront Vibe Pump R & R 7.00 7.00 7.00 7.00 N/A N/A 3.50Rear Vibe Pump R & R 4.00 4.00 4.00 4.00 N/A N/A 3.50Rear Vibe Pump & Coupler R & R 6.00 6.00 6.00 6.00 N/A N/A 3.50Tandem Pump R & R 7.00 7.00 7.00 7.00 ? ? 3.50Tandem Vibe Pump R & R N/A N/A N/A N/A ? ? 3.50Travel Motor R & R R & R Drum 8.50 8.50 8.50 8.50 8.50 8.50 2.00Travel Pump R & R 9.50 9.50 9.50 9.50 3.50

Job Times: Steering SystemSteering Cylinder R & R 2.00 2.00 2.00 2.00 2.00 2.00 0.50Steering Pump R & R 4.00 4.00 4.00 4.00 4.00 4.00 1.00Steering Unit R & R 2.50 2.50 2.50 2.50 1.00 1.00 1.00

Job Times: Electrical SystemBattery R & R 0.50 0.50 0.50 0.50 0.50 0.50 0.50FNR Handle R & R Each Handle 2.50 2.50 2.50 2.50 1.50 1.50 1.50Fuel Sending Unit R & R 1.00 1.00 1.00 1.00 1.00 1.00 0.50Processor R & R Each 1.00 1.00 1.00 1.00 1.00 1.00 1.50Steering Handle R & R N/A N/A N/A N/A 3.00 3.00 1.50Travel EDC R & R 2.50 2.50 2.50 2.50 2.50 2.50 1.50Vibe EDC R & R 3.50 3.50 3.50 3.50 3.50 3.50 1.50

Job Times: DrumIsolator Tires R & R R & R Drum 10.00 10.00 10.00 10.00 10.00 N/A N/ABlock Isolators R & R N/A N/A N/A N/A N/A 8.00 N/A

Vibrator Sub AssembliesR&R + Clean

Drum R & R Drum 16.00 16.00 16.00 16.00 16.00 16.00 1.00

Vibrator Sub AssembliesR&R + Rebuild

and Clean Drum R & R Drum 20.00 20.00 20.00 20.00 20.00 20.00 1.00Isolators R & R N/A N/A N/A N/A 0.5 0.5 0.5 0.5 Per isolator


Statics - Pneumatics

Part Main Job Remarks C330 / BW5AS C340 / BW9AS C350 / BW11AS C530AH / BW11RH BW 11 RH-5 BW24RH BW 27RH Diagnostic Notes

Job Times: Hydraulic SystemTravel Motor R & R R & R Drum 8.50 8.50 8.50 8.50 5.00 5.00 2.00Travel Pump R & R 8.00 8.00 8.00 8.00 8.00 8.00 3.50

Job Times: Steering SystemSteering Cylinder R & R 2.00 2.00 2.00 2.00 2.00 2.00 0.50Steering Pump R & R 4.00 4.00 4.00 4.00 3.00 3.00 1.00Steering Unit R & R 2.50 2.50 2.50 2.50 2.50 2.50 1.00

Job Times: Electrical SystemBattery R & R 0.50 0.50 0.50 0.50 0.50 0.50 0.50FNR Handle R & R Each Handle 2.50 2.50 2.50 2.50 2.50 2.50 1.50Fuel Sending Unit R & R 1.00 1.00 1.00 1.00 1.00 1.00 0.50Processor R & R Each N/A N/A N/A N/A 1.00 1.00 1.50Water pump

Job Times: Drum/TiresFront Drum Only R & R 8.00 8.00 8.00 ? ? ? 0.25Rear Drum Only Remove Drum only 3.00 3.00 3.00Tires R & R Each Tire N/A N/A N/A 1.50 ? ? N/A


BW124 -BW166-3

Part Main job RemarksBW 124 DH-3 / BW

124 PDH-3

BW 145 D-3 / BW 145 DH-3 / BW 145

PDH-3BW 166 DH-3 / BW

166 PDH-3 Diagnostic NOTES

BLADE VALVE R & R 2.25 2.25 2.25 1.00BRAKE VALVE R & R 2.10 2.10 2.10 0.50HYDRAULIC FILTER R & R 2.50 2.50 2.50 1.00OIL COOLER R & R 5.40 5.40 5.40 0.50RESERVOIR R & R HYDRAULIC TANK 6.00 6.00 6.00 -TRAVEL MOTOR (FRONT) R & R 8.00 8.00 8.00 1.50TRAVEL MOTOR (FRONT) RESEAL BRAKE 10.00 10.00 10.00 0.50TRAVEL MOTOR (REAR) R & R 6.50 6.00 6.00 1.00TRAVEL MOTOR (REAR) RESEAL OUTPUT SHAFT 8.00 8.00 8.00 1.50TRAVEL PUMP R & R 6.50 6.50 6.50 2.00VIBRATION MOTOR R & R 4.00 4.00 4.00 1.00VIBRATION PUMP R & RVIBRATION VALVE R & R 4.00 4.00 4.00VIBRATION VALVE RESEAL EACH 1.50 1.50 1.50 1.50 CARTRIDGEVIBRATION VALVE RESEAL COMPLETE 6.00 6.00 6.00 1.50

CONTROL LIGHT R & R NA 0.80 0.80 0.30FRONT ELEMENT R & R 0.70 0.70 0.70 0.30GLOWER STARTER SWITCH R & R 2.00 2.00 2.00 1.00LEVEL SENDING UNIT R & R 0.75 0.75 0.75 0.25MAIN HARNESS R & R 4.50 4.50 4.50 3.00MONITORING MODULE R & R 1.00 1.00 1.00 1.50PRESSURE DIFFERENTIAL SW R & R 0.50 0.50 0.50 0.40PROXIMITY SWITCH R & R 2.00 2.00 2.00 0.50 NEUTRAL START OR BACK-UP ALARMSEAT SWITCH R & R 1.00 NA NA 0.50TERMINAL BLOCK R & R EACH 0.25 0.25 0.25 CENTRAL ELECTRICSVIBRATION MODULE R & R 0.50 0.50 0.50 1.00VIBRATOR SWITCH R & R MOMENTARY SW. 0.75 .75. 0.75 0.25WARNING BUZZER R & R 0.25 0.25 0.25 0.50WARNING HORN R & R 0.50 0.50 0.50 0.50WIRE HARNESS MOTOR R & R ? ? ? 2.00

WHEEL ASSEMBLY R & R EACH 0.50 0.50 0.50 -

ARTICULATION JOINT R & R 2.50 2.50 2.50 0.50ARTICULATION JOINT REPAIR 8.70 8.70 8.70 0.50FUEL TANK R & R 5.00 5.00 5.00 1.00GAS STRUTS (HOOD) R & R EACH 0.50 0.50 0.50 -METACONE SUPPORT R & R ALL 6.00 6.00 6.00 0.50SEATBELT R & R 0.50 0.50 0.50 -



Job times : Wheels



BW124 -BW166-3

Part Main job RemarksBW 124 DH-3 / BW

124 PDH-3

BW 145 D-3 / BW 145 DH-3 / BW 145

PDH-3BW 166 DH-3 / BW

166 PDH-3 Diagnostic NOTES

STEERING CYLINDER R & R 4.50 4.50 4.50 0.50STEERING CYLINDER RESEAL 5.50 5.50 5.50 0.50STEERING VALVE/UNIT R & R 3.80 3.80 3.80 0.50STEERING VALVE/UNIT RESEAL 4.80 4.80 4.80 0.50STEERING/CHARGE PUMP R & R 2.00 2.00 2.00 1.50

AXLE R & R 6.00 6.00 6.00 0.50AXLE RESEAL BRAKE 14.00 14.00 14.00 3.00AXLE REPAIR 14.00 14.00 14.00 3.50THROTTLE CONTROL CABLE R & R 2.00 2.00 2.00 1.00DRUM DRIVE REDUCTION GEAR R & R 9.50 NA NATRAVEL ACTUATION R & R TRAVEL LEVER 3.50 3.50 3.50 1.00

AIR INTAKE HOSE R & R 0.50 0.50 0.50 -ALTERNATOR R & R 4.30 4.30 4.30 0.50ENGINE R & R 21.00 21.00 21.00 21.00EXHAUST PIPE R & R 0.70 0.70 0.70 -EXHAUST SILENCER R & R 1.10 1.10 1.10 0.50FUEL LIFT PUMP R & R 1.00 1.00 1.00 0.50FUEL PREFILTER ASSEMBLY R & R 0.50 0.50 0.50 1.00IMPELLER R & R 2.50 2.50 2.50 -INJECTION NOZZLE R & RINJECTION PUMP R & RSTARTER MOTOR R & R 1.25 1.25 1.25 2.00TIMER RELAY - COUNTERPLUG R & R NA 1.50 NA -TIMER RELAY - GLOW PLUG R & R NA 0.50 NA 1.00TURBO CHARGER R & R

Job Times : DrumDRIVE DISC R & R ? ? ? -RUBBER BUFFER ANGULAR R & R EACH ? ? ? -RUBBER BUFFER ROUND R & R EACH 1.00 1.00 1.00 -VIBRATOR HOUSING RESEAL 10.50 10.50 10.50 4.00VIBRATOR BEARINGS R & R 14.50 14.50 14.50 3.00





BW124-BW145-40

Part Main job RemarksBW 124 DH-40 / BW 124

PDH-40

BW 145 D-40 / BW 145 DH-40 / BW 145

PDH-40 Diagnostic NOTES

BLADE VALVE R & R 2.25 2.25 1.00BRAKE VALVE R & R 2.10 2.10 0.50HYDRAULIC FILTER R & R 2.50 2.50 1.00OIL COOLER R & R 5.40 5.40 0.50RESERVOIR R & R HYDRAULIC TANK 6.00 6.00 -TRAVEL MOTOR (FRONT) R & R 8.00 8.00 1.50TRAVEL MOTOR (FRONT) RESEAL BRAKE 10.00 10.00 0.50TRAVEL MOTOR (REAR) R & R 6.50 6.00 1.00TRAVEL MOTOR (REAR) RESEAL OUTPUT SHAFT 8.00 8.00 1.50TRAVEL PUMP R & R 6.50 6.50 2.00VIBRATION MOTOR R & R 4.00 4.00 1.00VIBRATION PUMP R & RVIBRATION VALVE R & R 4.00 4.00 1.00VIBRATION VALVE RESEAL EACH 1.50 1.50 1.50 CARTRIDGEVIBRATION VALVE RESEAL COMPLETE 6.00 6.00 1.50

COIL R & R PARKING BRAKE 0.50 0.50 1.00COIL R & R TWO SPEED 0.50 0.50 1.00CONTROL LIGHT R & R NA 0.80 0.30FRONT ELEMENT R & R 0.70 0.70 0.30GLOWER STARTER SWITCH R & R 2.00 2.00 1.00LEVEL SENDING UNIT R & R 0.75 0.75 0.25MAIN HARNESS R & R 4.50 4.50 3.00MONITORING MODULE R & R 1.00 1.00 1.50PRESSURE DIFFERENTIAL SW R & R 0.50 0.50 0.40PROXIMITY SWITCH R & R 2.00 2.00 0.50 NEUTRAL START OR BACK-UP ALARMSEAT SWITCH R & R 1.00 NA 0.50TERMINAL BLOCK R & R EACH 0.25 0.25 CENTRAL ELECTRICSVIBRATION MODULE R & R 0.50 0.50 1.00VIBRATOR SWITCH R & R MOMENTARY SW. 0.75 .75. 0.25WARNING BUZZER R & R 0.25 0.25 0.50WARNING HORN R & R 0.50 0.50 0.50WIRE HARNESS MOTOR R & R ? ? 2.00

WHEEL ASSEMBLY R & R EACH 0.50 0.50 -



Job times : Wheels


BW124-BW145-40

Part Main job RemarksBW 124 DH-40 / BW 124

PDH-40

BW 145 D-40 / BW 145 DH-40 / BW 145

PDH-40 Diagnostic NOTES

ARTICULATION JOINT R & R 2.50 2.50 0.50ARTICULATION JOINT REPAIR 8.70 8.70 0.50FUEL TANK R & R 5.00 5.00 1.00GAS STRUTS (HOOD) R & R EACH 0.50 0.50 -METACONE SUPPORT R & R ALL 6.00 6.00 0.50SEATBELT R & R 0.50 0.50 -

STEERING CYLINDER R & R 4.50 4.50 0.50STEERING CYLINDER RESEAL 5.50 5.50 0.50STEERING VALVE/UNIT R & R 3.80 3.80 0.50STEERING VALVE/UNIT RESEAL 4.80 4.80 0.50STEERING/CHARGE PUMP R & R 2.00 2.00 1.50

AXLE R & R 6.00 6.00 0.50AXLE RESEAL BRAKE 14.00 14.00 3.00AXLE REPAIR 14.00 14.00 3.50THROTTLE CONTROL CABLE R & R 2.00 2.00 1.00DRUM DRIVE REDUCTION GEAR R & R 9.50 NATRAVEL ACTUATION R & R TRAVEL LEVER 3.50 3.50 1.00

AIR INTAKE HOSE R & R 0.50 0.50 -ALTERNATOR R & R 4.30 4.30 0.50ENGINE R & REXHAUSR PIPE R & R 0.70 0.70 -EXHAUST SILENCER R & R 1.10 1.10 0.50FUEL LIFT PUMP R & R 1.00 1.00 0.50FUEL PREFILTER ASSEMBLY R & R 0.50 0.50 1.00IMPELLER R & R 2.50 2.50 -INJECTION NOZZLE R & RINJECTION PUMP R & RSTARTER MOTOR R & R 1.25 1.25 2.00TIMER RELAY - COUNTERPLUG R & R NA 1.50 -TIMER RELAY - GLOW PLUG R & R NA 0.50 1.00TURBO CHARGER R & R

Job Times : DrumDRIVE DISC R & R ? ? -RUBBER BUFFER ANGULAR R & R EACH ? ? -RUBBER BUFFER ROUND R & R EACH 1.00 1.00 -VIBRATOR HOUSING RESEAL 10.50 10.50 4.00VIBRATOR BEARINGS R & R 14.50 14.50 3.00






BW177 - BW213-3

Part Main job Remarks BW 177 D-3BW 177 DH-3 / BW

177 PDH-3BW 211 D-3 / BW 211 PD-3

BW 213 DH-3 / BW 213 PDH-3 Diagnostic NOTES

BLADE VALVE R & R 1.50 1.50 1.50 1.50 0.50CONNECTING BLOCK RESEAL HYDRAULIC TANK 4.90 4.90 4.90 4.90 1.00DRIVE COUPLER R & R 4.50 4.50 4.50 4.50 1.00HYDRAULIC FILTER R & R 2.50 2.50 2.50 2.50 1.00HYDRAULIC FITTINGS RESEAL EACH 0.25 0.25 0.25 0.25 0.50MULTIFUNCTION VALVES R & R EACH 1.00 1.00 1.00 1.00 0.50OIL TEMPERATURE REGULATOR R & R 1.50 1.50 1.50 1.50 0.50SEAL RETAINER R & R SERIES 51 SD MOTOR 3.00 3.00 3.00 3.00 1.00 P/N 05818299STEERING/CHARGE PUMP R & R 1.00 1.00 1.50 1.00 0.50TRAVEL MOTOR (FRONT) R & R 8.00 8.00 8.00 8.00 1.50TRAVEL MOTOR (FRONT) RESEAL BRAKE 10.00 NA 10.00 NA 0.50TRAVEL MOTOR (REAR) R & R 5.50 5.50 5.50 5.50 2.00TRAVEL MOTOR (REAR) RESEAL OUTPUT SHAFT 6.50 6.50 6.50 6.50 1.50TRAVEL PUMP R & R 6.00 6.00 6.00 6.00 2.00VIBRATION HOSE (BOTH HOSES) R & R PUMP TO MOTOR 3.50 3.50 3.50 3.50VIBRATION HOSE (ONE HOSE) R & R PUMP TO MOTOR 2.75 2.75 2.75 2.75VIBRATION MOTOR R & R 2.60 2.60 2.60 2.60 1.00VIBRATION PUMP R & R 3.00 3.00 3.00 3.00 2.00

ASC - SUSMIC 16 R & R MODEL: DH/PDH-3 NA 2.00 NA 2.00 2.00 INC. CALIB.FLOAT SWITCH R & R COOLANT FLOAT 0.75 0.75 0.75 0.75 1.00FRONT ELEMENT R & R 0.50 0.50 0.50 0.50 0.30FUEL LEVEL SENDING UNIT R & R 1.00 1.00 0.75 1.00 0.50GLOWER STARTER SWITCH R & R 2.00 2.00 2.00 2.00 1.00HARNESS R & R WIRE HARNESS E-Box/Vib., 2-speed, break 3.50 3.50 3.50 3.50 3.00HEATER CONTROL R & R NA NA NA NA 1.00HOURMETER R & R 0.50 0.50 0.50 0.50 0.50INDUCTIVE PROXIMITY SWITCH R & R AT FNR 0.75 0.75 0.75 0.75 1.00 NEUTRAL/BACKUPMONITORING MODULE R & R 3.00 3.00 3.00 3.00 1.50POTENTIOMETER R & R DH & PDH NA 0.50 NA 0.50 1.00PRESSURE DIFFERENTIAL SW R & R 0.50 0.50 NA 0.50 0.40RECORDER R & R AZ10 - VIBRATION TACHOMETER 1.00 1.00 1.00 1.00 0.50RELAY R & R STANDARD 0.25 0.25 0.25 0.25 0.50RELAY R & R HIGH AMP 1.00 1.00 1.00 1.00 0.75SOLENOID VALVE R & R COOLANT CONTROL NA NA NA NA 2.00SWITCH R & R NO or NC EACH 0.50 0.50 0.50 0.50 0.50WIRE HARNESS R & RWIRE HARNESS R & RTERMINAL BLOCK R & R EACH 0.25 0.25 0.25 0.25 CENTRAL ELECTRICSTRANSDUCER R & R EACH NA 2.00 NA 2.00 1.50TRANSDUCER CABLE R & R FRONT NA 1.00 NA 1.00 1.50TRANSDUCER CABLE R & R REAR NA 0.50 NA 0.50 1.50VIB CONTROL HARNESS R & R EACH 2.50 2.50 2.50 2.50 1.00VIBRATION MODULE R & R 0.50 0.50 0.50 0.50 1.50VIBRATOR SWITCH R & R MOMENTARY SW. 0.75 0.75 0.75 0.75 0.25 AT TRAVEL LEVERWARNING BUZZER R & R 0.25 0.25 0.25 0.25 0.50WARNING HORN R & R 0.50 0.50 0.50 0.50 0.50WIRE HARNESS MOTOR R & R ? ? ? ? 2.00

WHEEL ASSEMBLY R & R EACH 0.70 0.70 0.70 1.00 NA

LOCKING BAR R & R EACH NA NA NA NA 0.25STEERING CYLINDER R & R EACH 1.25 1.25 1.25 1.25 0.50STEERING CYLINDER RESEAL EACH 2.25 2.25 2.25 2.25 0.50STEERING VALVE R & R 2.50 2.50 2.50 2.50 0.50STEERING VALVE RESEAL 3.50 3.50 3.50 3.50 0.50STEERING/CHARGE PUMP R & R 1.00 1.00 1.00 1.00 0.50STEERING/CHARGE PUMP GASKET R & R 1.00 1.00 1.00 1.00 1.00



Job times : Wheels



BW177 - BW213-3


177 PDH-3BW 211 D-3 / BW 211 PD-3


AXLE R & R 6.00 6.00 8.00 8.00 0.50AXLE RESEAL BRAKE ? 8.00 18.50 18.50 3.00DRUM DRIVE REDUCTION GEAR R & RTRANSDUCER R & R EACH NA 2.00 NA 2.00 1.50TRAVEL ACTUATION R & R 1.00 1.00 1.00 1.00 0.25TRAVEL ACTUATION CABLE R & R 2.00 2.00 2.00 2.00 0.50

ARTICULATION JOINT R & R 6.00 6.00 6.00 6.00BUSHING (58050355) R & R 0.50 0.50 0.50 0.50 -COVER R & R ARM REST (PROTECTION COVER) NA NA NA NA -FUEL HOSE TO PRE-FILTER R & R 0.75 0.75 0.75 0.75 -FUEL PICK-UP R & R 1.00 1.00 1.00 1.00 - FITTING & TUBEFUEL RETURN R & R 1.00 1.00 1.00 1.00 - FITTING & TUBEFUEL TANK R & R 6.00 6.00 6.00 3.00 1.00FUEL TANK ANGULAR UNION R & R EACH 1.00 1.00 1.00 NA -FUEL TANK WALL DUCT R & R EACH 0.50 0.50 0.50 NA 0.25GAS STRUTS (HOOD) R & R EACH 0.50 0.50 0.50 0.50 NAHOLDER (58050666) R & R ONE NA NA NA NA -HOLDER (58050666) R & R TWO NA NA NA NA -HYDRAULIC TANK R & R 12.00 12.00 12.00 12.00 1.50LOCKING BAR R & R ONE NA NA NA NA 1.00LOCKING BAR R & R TWO NA NA NA NA 1.00METACONE SUPPORT R & R ALL 6.00 6.00 6.00 6.00 0.50ROTATING KNOB R & R NA NA NA NA 0.25SEATBELT R & R 0.75 0.75 0.75 0.75 NASLIPPER - HOOD R & R ONE NA NA NA NA 1.00SLIPPER - HOOD R & R TWO NA NA NA NA 1.00

AIR INTAKE HOSE R & R 0.50ALTERNATOR R & R 0.80 0.80 0.80 0.80 0.50COOLANT COMPENSATOR TANK R & R 1.75 1.75 1.75 1.75 0.50ENGINE R & REXHAUST SILENCER R & R 1.10 1.10 1.10 1.10 0.50FUEL LIFT PUMP R & R 1.50 1.50 2.00 1.50 0.50FUEL PREFILTER ASSEMBLY R & R 0.50 0.50 0.50 0.50 1.00HOSE - CAC R & R LOWER 1.50HOSE - CAC R & R UPPER 1.00IMPELLER R & R COOLING FAN 3.00 3.00 3.00 3.00INJECTION NOZZLE R & RINJECTION PUMP R & RLOWER RADIATOR HOSE R & R 0.75 0.75 0.75 0.75 0.25MAGNETO R & R NA NA 1.00 NA 1.00OIL PRESSURE SENDER R & R 0.50 0.50 0.50 0.50 0.50OIL TEMPERATUR SENDER R & R 0.50 0.50 0.50 0.50 0.50RADIATOR R & R 8.00 8.00 8.00 8.00STARTER MOTOR R & R 1.00 1.00 1.25 1.00 2.00TEMPURTURE SWITCH R & R 1.00 1.00 1.00 1.00 0.50TURBO CHARGER R & RUPPER RADIATOR HOSE R & R 0.50 0.50 0.50 0.50 0.25WATER LEVEL SENSOR R & R WIF SENSOR FUEL PRE-FILTER NA NA NA 0.50 0.25

Job Times : DrumDRIVE DISC R & R 3.50 4.00 4.00 4.00 NADRUM DRIVE REDUCTION GEAR R & R NA 4.00 4.00 4.00 NAIDLER BEARING RESEAL 6.00 6.00 6.00 6.00 0.50RUBBER BUFFER ANGULAR R & R EA NA 1.00 1.00 1.00 NARUBBER BUFFER ROUND R & R EA 0.75 0.75 0.75 0.75 NATRAVEL MOTOR FRONT R & R 4.00 4.00 4.00 4.00 2.00VIBRATOR BEARINGS R & R 8.00 8.00 12.00 12.00 3.00VIBRATOR HOUSING RESEAL 10.30 10.30 12.00 12.00 4.00





BW177 - BW213-3


177 PDH-3BW 211 D-3 / BW 211 PD-3


Job Times : CabinBLOWER MOTOR R & R ONE 3.00 3.00 3.00 3.00 1.00BLOWER MOTOR R & R TWO 3.50 3.50 3.50 3.50 1.00HANDLE RECESS R & R 1.50 1.50 1.50 1.50 NAHANDLE RECESS REPAIR FREE UP & LUBE 1.00 1.00 1.00 1.00 NA


BW177-BW213-40_50

Part Main job Remarks BW 177 D-40 BW 177 D-50BW 177 DH-40 / BW

177 PDH-40BW 177 DH-50 / BW 177 PDH-50

BW 211 D-40 / BW 211 PD-40

BW 211 D-50 / BW 211 PD-50

BW 213 DH-40 / BW 213 PDH-40 BW 213-4 Diagnostic NOTES

BLADE VALVE R & R NA NA 1.50 1.50 NA NA 1.50 1.50 0.50CONNECTING BLOCK RESEAL HYDRAULIC TANK 4.90 4.90 4.90 4.90 4.90 4.90 4.90 4.90 1.00DRIVE COUPLER R & R 4.50 4.50 4.50 4.50 4.50 4.50 4.50 4.50 1.00GEAR REDUCTION HOUSING DRUM R & R DH & PDH NA NA 8.00 8.00 NA NA 8.00 8.00 1.50HYDRAULIC FILTER R & R 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.00HYDRAULIC FITTINGS RESEAL EACH 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.50MULTIFUNCTION VALVES R & R EACH 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.50OIL TEMPERATURE REGULATOR R & R 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 0.50 P/N 05818299SEAL RETAINER R & R SERIES 51 SD MOTOR 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 1.00SERVO CONTROL R & R TRAVEL PUMP 3.90 3.90 3.90 3.90 3.90 3.90 3.90 3.90 1.50STEERING/CHARGE PUMP R & R 1.00 1.00 1.00 1.00 1.50 1.75 1.00 1.00 0.50TRAVEL HOSE (ONE) R & R PUMP TO TRAVEL MOTOR REAR 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 0.50TRAVEL HOSE (TWO) R & R PUMP TO TRAVEL MOTOR REAR 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 0.75TRAVEL MOTOR (FRONT) R & R D & PD 8.00 8.00 4.00 4.00 8.00 8.00 4.00 4.00 1.50TRAVEL MOTOR (FRONT) RESEAL BRAKE 10.00 10.00 NA NA 10.00 10.00 NA NA 0.50TRAVEL MOTOR (REAR) R & R 5.50 5.50 5.50 5.50 5.50 5.50 5.50 5.50 2.00TRAVEL MOTOR (REAR) RESEAL OUTPUT SHAFT 6.50 6.50 6.50 6.50 6.50 6.50 6.50 6.50 1.50TRAVEL PUMP R & R 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 2.00VIBRATION HOSE (BOTH HOSES) R & R PUMP TO MOTOR 3.50 3.50 3.50 3.50 3.50 3.50 3.50VIBRATION HOSE (ONE HOSE) R & R PUMP TO MOTOR 2.75 2.75 2.75 2.75 2.75 2.75 2.75VIBRATION MOTOR R & R 2.60 2.60 2.60 2.60 2.60 2.60 2.60 2.60 1.00VIBRATION PUMP R & R 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.00

ANGLE SENSOR R & R DH & PDH NA NA 1.50 1.50 NA NA 1.50 1.50 1.00 LOCATED IN ARMATURE CARRIERASC - S1X CONTROLLER R & R MODEL: DH/PDH -40 NA NA 0.75 0.75 NA NA 0.75 0.75 2.00 INC. CALIB.BATTERIES R & R 0.50 0.50 0.50 0.50 0.75 0.75 1.00 1.00COOLANT LEVEL SWITCH R & R NA NA NA NA NA 1.80 NA NA 0.50DISPLAY MODULE R & R 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.50FLOAT SWITCH R & R COOLANT NA NA NA NA NA 1.84 NA NA 1.00FRONT ELEMENT R & R 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.70 0.30FUEL LEVEL SENDING UNIT R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.50GLOWER STARTER SWITCH R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 NEUTRAL/BACKUPHARNESS R & R WIRE HARNESS E-Box/Vib., 2-speed, break 3.50 3.50 NA NA 3.50 3.50 NA NA 3.00HEATER CONTROL R & R 2.00 2.00 2.00 2.00 2.00 1.00INDUCTIVE PROXIMITY SWITCH R & R AT FNR 1.50 1.50 1.50 1.50 1.50 1.00MAGNETIC COIL R & R BRAKE VALVE 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25MAGNETIC COIL R & R REAR AXLE MOTOR 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25MAGNETIC COIL R & R FRONT TRAVEL MOTOR NA NA 0.45 0.45 NA NA 0.45 0.45MAGNETIC COIL R & R TWO SPEED VALVE NA NA NA NA 0.25 0.25 NA NA REAR AXLE MOTORPRESSURE DIFFERENTIAL INDICATOR R & R HYDRAULIC FILTER (MECHANICAL) NA NA NA NA 0.50 0.50 NA NA 0.50PRESSURE DIFFERENTIAL SW R & R HYDRALIC FILTER (ELECTRIC) 0.50 0.50 0.50 0.50 NA NA 0.50 0.50 0.40RADIO R & R 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.00RECORDER R & R AZ10 - VIBRATION TACHOMETER 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 1.00 OPTIONALRELAY R & R STANDARD 0.25 0.25 0.25 0.25 0.25 0.50RELAY R & R HIGH AMP 1.00 1.00 1.00 1.00 1.00 0.75SOLENOID VALVE R & R COOLANT CONTROL 1.50 1.50 1.50 1.50 1.50 2.00SWITCH R & R NO or NC EACH 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50SWITCH R & R ROTARY SPEED NA NA NA NA NA NA NA 1.25 0.50TERMINAL BLOCK R & R EACH 0.25 0.25 0.25 0.25 0.25 0.50TRANSDUCER R & R EACH DRIVE MOTOR AXLE & DRUM NA NA 2.00 2.00 NA NA 2.00 2.00 1.50TRANSDUCER CABLE R & R FRONT NA 1.00 NA 1.00 1.00 1.50TRANSDUCER CABLE R & R REAR NA 0.50 NA 0.50 0.50 1.50 AT TRAVEL LEVERVIBRATION MODULE R & R 0.50 0.50 0.50 0.50 0.50 1.50VIBRATOR SWITCH R & R MOMENTARY SW. 0.75 0.75 0.75 0.75 0.75 0.25WARNING BUZZER R & R 0.75 0.75 0.75 0.75 0.75 0.50WARNING HORN R & R 0.50 0.50 0.50 0.50 0.50 0.50WIRE HARNESS (Brake, Vibe, Rear axle) R & R P/N 58260437 3.00 3.00 3.00 3.00 NA NA NA NA 1.00WIRE HARNESS (Engine, Alt., Throttle) R & R P/N 83212184 6.00 6.00 2.00WIRE HARNESS (Front Travel Motor) R & R P/N 58260260 NA NA 2.73 2.73 NA NA 2.73 NA 1.00 SPEED SENSOR DRUMWIRE HARNESS (pressure differential) R & R P/N 83211969 1.50 1.50 0.75WIRE HARNESS MOTOR R & R 6.00 6.00 6.00 6.00 6.00 2.00

WHEEL ASSEMBLY R & R EACH 0.70 0.70 0.70 1.00 1.00 NA



Job times : Wheels


BW177-BW213-40_50

Part Main job Remarks BW 177 D-40 BW 177 D-50BW 177 DH-40 / BW

177 PDH-40BW 177 DH-50 / BW 177 PDH-50

BW 211 D-40 / BW 211 PD-40

BW 211 D-50 / BW 211 PD-50

BW 213 DH-40 / BW 213 PDH-40 BW 213-4 Diagnostic NOTES

BUSHING (58050355) R & R 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 NA FITTING & TUBECOVER R & R ARM REST (PROTECTION COVER) 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 NA FITTING & TUBEFUEL HOSE TO PRE-FILTER R & R 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 NAFUEL PICK-UP R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 NAFUEL RETURN R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 NAFUEL TANK R & R 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 1.00FUEL TANK ANGULAR UNION R & R EACH 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 NAFUEL TANK WALL DUCT R & R EACH 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.25GAS STRUTS (HOOD) R & R EACH 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 NAHOLDER (58050666) R & R ONE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 NAHOLDER (58050666) R & R TWO 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 NAHYDRAULIC TANK R & R 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 1.50LOCKING BAR R & R ONE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00LOCKING BAR R & R TWO 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.00METACONE SUPPORT R & R ALL 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 0.50ROTATING KNOB R & R 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 0.25SEATBELT R & R 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 NASLIPPER - HOOD R & R ONE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00SLIPPER - HOOD R & R TWO 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.00

ARTICULATION JOINT R & R 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00LOCKING BAR R & R EACH 0.75 0.75 0.75 0.75 0.75 0.25STEERING CYLINDER R & R EACH 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 0.50STEERING CYLINDER RESEAL EACH 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 0.50STEERING VALVE R & R 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 0.50STEERING VALVE RESEAL 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 0.50STEERING/CHARGE PUMP R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.50STEERING/CHARGE PUMP GASKET R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

AXLE R & R 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00 0.50AXLE RESEAL BRAKE 8.00 8.00 8.00 8.00 18.50 18.50 18.50 18.50 3.00DRUM DRIVE REDUCTION GEAR R & RTRAVEL ACTUATION R & R ELECTRONIC NA NA NA NA NA NA NA 1.00 1.00TRAVEL ACTUATION R & R 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 0.25TRAVEL ACTUATION CABLE R & R 3.30 3.30 3.30 3.30 3.30 3.30 3.30 3.30 0.50

A/C COMPRESSOR R & R 3.15 3.15 3.15 3.15 3.15 3.15 3.15 3.15 WITH V-BELTA/C DRYER R & R WITHOUT COMPRESSOR 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50A/C DRYER R & R WITH COMPRESSOR 5.43 5.43 5.43 5.43 5.43 5.43 5.43 5.43AIR INTAKE HOSE R & R 0.50ALTERNATOR R & R 0.80 0.80 0.80 0.80 0.80 0.50CHECK VALVE R & R IN RETURN FUEL LINE TO TANK NA NA NA NA 0.50 NA NA 0.50COOLANT COMPENSATOR TANK R & R 0.75 1.00 0.75 1.00 0.75 1.00 0.75 0.75 0.50DRAIN SOCKET R & R NA NA NA NA NA 1.00 NA NAENGINE R & REXHAUST SILENCER R & R 1.10 1.10 1.10 1.10 1.10 2.00 1.10 1.10 0.50FUEL LIFT PUMP R & R 1.50 1.50 2.00 1.50 1.50 0.50FUEL PREFILTER ASSEMBLY R & R 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 1.00HOSE - CAC R & R LOWER NA NA 1.50 NA 1.50 1.50 1.50 1.50HOSE - CAC R & R UPPER NA NA 1.00 NA 1.00 1.00 1.00 1.00IMPELLER R & R COOLING FAN 3.00 3.00 3.00 3.00 3.00 5.00 5.00 5.00LOWER RADIATOR HOSE R & R 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.25MAGNETO R & R 1.00 1.00 NA 1.00 1.00 NA NA NA 1.00PRESSURE SWITCH R & R ENGINE OIL 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50RADIATOR R & R 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00STARTER MOTOR R & R 1.00 1.00 1.25 1.00 1.00 2.00TEMPERATURE SWITCH R & R ENGINE OIL NA NA 0.50 NA NA 0.50TEMPURTURE SWITCH R & R ENGINE COOLANT 1.00 1.00 1.00 1.00 1.00 0.50UPPER RADIATOR HOSE R & R 0.50 0.50 0.50 0.50 0.50 0.25WATER LEVEL SENSOR R & R WIF SENSOR IN PRE-FILTER 0.50 0.50 0.50 0.50 0.50 0.50 0.25

Job Times : DrumDRIVE DISC R & R 3.50 4.00 4.00 4.00 4.00 NADRUM DRIVE REDUCTION GEAR R & R NA 4.00 4.00 4.00 4.00 NAIDLER BEARING RESEAL 6.00 6.00 6.00 6.00 6.00 0.50RUBBER BUFFER ANGULAR R & R EA 1.00 1.00 1.00 1.00 1.00 NARUBBER BUFFER ROUND R & R EA 0.75 0.75 0.75 0.75 0.75 NATRAVEL MOTOR FRONT R & R 4.00 4.00 4.00 4.00 4.00 2.00VIBRATOR BEARINGS R & R 8.00 8.00 20.00 20.00 20.00 4.00VIBRATOR HOUSING RESEAL 10.30 10.30 10.30 10.30 12.00 12.00 12.00 12.00 4.00

Job Times : CabinBLOWER MOTOR R & R ONE 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 1.00BLOWER MOTOR R & R TWO 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 1.00HANDLE RECESS R & R 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 NAHANDLE RECESS REPAIR FREE UP & LUBE 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 NA

Job Times : Operators platformCARRIER HOUSING R & R 1.40 1.40 1.40 1.40 1.40 1.40 1.40 1.40 NA P/N 58203130






BW 145 - 177-5

Part Main job Remarks BW 145 D-5 BW 145 DH-5 BW 145 PDH-5 BW 177 D-5 BW 177 DH-5 BW 177 PDH-5 BW 177 BVC-5 Diagnostic NOTES

CONNECTING BLOCK R&R HYDRAULIC TANK 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00DRIVE COUPLER R & R 5.50 5.50 5.50 5.50 5.50 5.50 5.50 1.00HYDRAULIC FILTER R & R 2.50 2.50 2.50 2.50 2.50 2.50 2.50 1.00HYDRAULIC FITTINGS RESEAL EACH 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.50MULTIFUNCTION VALVES R & R EACH 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.50OIL TEMPERATURE REGULATOR R & R 1.25 1.25 1.25 1.25 1.25 1.25 1.25 0.50TANDEM STEERING/CHARGE PUMP R & R 2.25 2.25 2.25 2.25 2.25 2.25 2.25 0.50TRAVEL MOTOR (FRONT) R & R 8.00 8.00 8.00 8.00 8.00 8.00 8.00 1.50TRAVEL MOTOR (FRONT) RESEAL BRAKE 10.00 NA NA 10.00 NA NA NA 0.50TRAVEL MOTOR (REAR) R & R 5.50 5.50 5.50 5.50 5.50 5.50 5.50 2.00TRAVEL PUMP R & R 7.50 7.50 7.50 7.50 7.50 7.50 7.50 2.00VIBRATION HOSE (BOTH HOSES) R & R PUMP TO MOTOR 4.00 4.00 4.00 4.00 4.00 4.00 4.00 -VIBRATION HOSE (ONE HOSE) R & R PUMP TO MOTOR 3.00 3.00 3.00 3.00 3.00 3.00 3.00 -VIBRATION MOTOR R & R 2.60 2.60 2.60 2.60 2.60 2.60 2.60 1.00VIBRATION PUMP R & R 3.00 3.00 3.00 3.00 3.00 3.00 3.00 2.00

ESX CONTROLLER R & R 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.00ESX CONTROLLER RELEARNING 0.75 0.75 0.75 0.75 0.75 0.75 0.75FLOAT SWITCH R & R COOLANT FLOAT 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1.00FRONT ELEMENT R & R 0.50 0.50 0.50 0.50 0.30FUEL LEVEL SENDING UNIT R & R 1.00 1.00 0.75 1.00 0.50GLOWER STARTER SWITCH R & R 2.00 2.00 2.00 2.00 1.00HARNESS R & R WIRE HARNESS E-Box/Vib., 2-speed, break 3.50 3.50 3.50 3.50 3.00HEATER CONTROL R & R NA NA NA NA 1.00HOURMETER R & R 0.50 0.50 0.50 0.50 0.50INDUCTIVE PROXIMITY SWITCH R & R AT FNR 0.75 0.75 0.75 0.75 1.00 NEUTRAL/BACKUPMONITORING MODULE R & R 3.00 3.00 3.00 3.00 1.50POTENTIOMETER R & R DH & PDH NA 0.50 NA 0.50 1.00PRESSURE DIFFERENTIAL SW R & R 0.50 0.50 NA 0.50 0.40RECORDER R & R AZ10 - VIBRATION TACHOMETER 1.00 1.00 1.00 1.00 0.50RELAY R & R STANDARD 0.25 0.25 0.25 0.25 0.50RELAY R & R HIGH AMP 1.00 1.00 1.00 1.00 0.75SOLENOID VALVE R & R BRAKE OR 2-SPEED 1.00 NA NA 1.00 NA NA NA 2.00SWITCH R & R NO or NC EACH 0.50 0.50 0.50 0.50 0.50TERMINAL BLOCK R & R EACH 0.25 0.25 0.25 0.25 CENTRAL ELECTRICSTRANSDUCER R & R EACH 0.75 0.75 0.75 0.75 0.75 0.75 1.50 D-5 HAVE 1TRANSDUCER CABLE R & R FRONT NA 1.00 NA 1.00 1.50TRANSDUCER CABLE R & R REAR NA 0.50 NA 0.50 1.50VIB CONTROL HARNESS R & R EACH 2.50 2.50 2.50 2.50 1.00VIBRATION MODULE R & R 0.50 0.50 0.50 0.50 1.50VIBRATOR SWITCH R & R MOMENTARY SW. 0.75 0.75 0.75 0.75 0.25 AT TRAVEL LEVERWARNING BUZZER R & R 0.25 0.25 0.25 0.25 0.50WARNING HORN R & R 0.50 0.50 0.50 0.50 0.50WIRE HARNESS MOTOR R & R ? ? ? ? 2.00

WHEEL ASSEMBLY R & R EACH 0.70 0.70 0.70 1.00 NA

ARTICULATION JOINT REBUILD 12.00 12.00 12.00 12.00 12.00 12.00 12.00ARTICULATION JOINT R & R 58610171 6.00 6.00 6.00 6.00 6.00 6.00 6.00STEERING CYLINDER R & R 1.25 1.25 1.25 1.25 1.25 1.25 1.25 0.50STEERING CYLINDER RESEAL 2.25 2.25 2.25 2.25 2.25 2.25 2.25 0.50STEERING VALVE R & R 2.50 2.50 2.50 2.50 2.50 2.50 2.50 0.50STEERING VALVE RESEAL 3.50 3.50 3.50 3.50 3.50 3.50 3.50 0.50STEERING/CHARGE PUMP R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.50STEERING/CHARGE PUMP GASKET R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

AXLE R & R 6.00 6.00 8.00 8.00 0.50AXLE RESEAL BRAKE ? 8.00 18.50 18.50 3.00DRUM DRIVE REDUCTION GEAR R & RTRAVEL ACTUATION R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 0.25



Job times : Wheels




BW 145 - 177-5

Part Main job Remarks BW 145 D-5 BW 145 DH-5 BW 145 PDH-5 BW 177 D-5 BW 177 DH-5 BW 177 PDH-5 BW 177 BVC-5 Diagnostic NOTES

ARTICULATION JOINT R & R 6.00 6.00 6.00 6.00 6.00 6.00 6.00 -FUEL HOSE TO PRE-FILTER R & R 0.75 0.75 0.75 0.75 0.75 0.75 0.75 -FUEL PICK-UP R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 - FITTING & TUBEFUEL RETURN R & R 1.00 1.00 1.00 1.00 1.00 1.00 1.00 - FITTING & TUBEFUEL TANK R & R 8.70 8.70 8.70 8.70 8.70 8.70 8.70 1.00FUEL TANK ANGULAR UNION R & R EACH 1.00 1.00 1.00 1.00 1.00 1.00 1.00 -FUEL TANK WALL DUCT R & R EACH 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.25GAS STRUTS (HOOD) R & R EACH 0.50 0.50 0.50 0.50 0.50 0.50 0.50 NAHYDRAULIC TANK R & R 12.00 12.00 12.00 12.00 1.50METACONE SUPPORT R & R ALL 6.00 6.00 6.00 6.00 0.50SEATBELT R & R 0.75 0.75 0.75 0.75 NA

AIR INTAKE HOSE R & R 0.50ALTERNATOR R & R 0.80 0.80 0.80 0.80 0.50COOLANT COMPENSATOR TANK R & R 1.75 1.75 1.75 1.75 0.50ENGINE R & REXHAUST SILENCER R & R 1.10 1.10 1.10 1.10 0.50FUEL LIFT PUMP R & R 1.50 1.50 2.00 1.50 0.50FUEL PREFILTER ASSEMBLY R & R 0.50 0.50 0.50 0.50 1.00HOSE - CAC R & R LOWER 1.50HOSE - CAC R & R UPPER 1.00IMPELLER R & R COOLING FAN 3.00 3.00 3.00 3.00INJECTION NOZZLE R & RINJECTION PUMP R & RLOWER RADIATOR HOSE R & R 0.75 0.75 0.75 0.75 0.25MAGNETO R & R NA NA 1.00 NA 1.00OIL PRESSURE SENDER R & R 0.50 0.50 0.50 0.50 0.50OIL TEMPERATUR SENDER R & R 0.50 0.50 0.50 0.50 0.50RADIATOR R & R 8.00 8.00 8.00 8.00STARTER MOTOR R & R 1.00 1.00 1.25 1.00 2.00TEMPURTURE SWITCH R & R 1.00 1.00 1.00 1.00 0.50TURBO CHARGER R & RUPPER RADIATOR HOSE R & R 0.50 0.50 0.50 0.50 0.25WATER LEVEL SENSOR R & R WIF SENSOR FUEL PRE-FILTER NA NA NA 0.50 0.25

Job Times : DrumDRIVE DISC R & R 3.50 4.00 4.00 4.00 NADRUM DRIVE REDUCTION GEAR R & R NA 4.00 4.00 4.00 NAIDLER BEARING RESEAL 6.00 6.00 6.00 6.00 0.50RUBBER BUFFER ANGULAR R & R EA NA 1.00 1.00 1.00 NARUBBER BUFFER ROUND R & R EA 0.75 0.75 0.75 0.75 NATRANSMISSION SUPPORTS R & R BOTH 15.00 15.00 15.00 15.00 15.00 15.00 15.00 -TRAVEL MOTOR FRONT R & R 4.00 4.00 4.00 4.00 2.00VIBRATOR BEARINGS R & R 8.00 8.00 12.00 12.00 3.00VIBRATOR HOUSING RESEAL 10.30 10.30 12.00 12.00 4.00

Job Times : CabinBLOWER MOTOR R & R ONE 3.00 3.00 3.00 3.00 3.00 3.00 3.00 1.00BLOWER MOTOR R & R TWO 3.50 3.50 3.50 3.50 3.50 3.50 3.50 1.00HANDLE RECESS R & R 1.50 1.50 1.50HANDLE RECESS REPAIR FREE UP & LUBE 1.00 1.00 1.00




MPH362_364

Part Main Job Remarks MPH362 MPH364 MPH454 MPH362-2 MPH364-2 Diagnostic Notes

Job Times: Hydraulic SystemFront Travel Motor R & R N/A 3.00 3.00 N/A 3.00 1.00Rear Travel Motor R & R 4.00 4.00 4.00 8.00 8.00 2.00Rotor Motor R & R 20.00 20.00 30.00 20.00 20.00 2.00Rotor Pump R & R 10.00 10.00 N/A 10.00 10.00 2.00Rotor Pumps R & R EACH N/A N/A 12.00 N/A N/A 2.00Tandem Gear Pump R & R 1.25 1.25 1.25 N/A N/A 0.50Travel Pump R & R 14.00 14.00 14.00 14.00 14.00 2.00

Job Times: Steering SystemSteering Cylinder R & R 1.00 1.00 1.00 1.00 1.00 0.50Steering Pump R & R N/A N/A N/A 0.75 0.75 0.50Steering Unit R & R 2.00 2.00 2.00 2.00 2.00 0.50

Job Times: Electrical SystemBack-up Alarm R & R 0.50 0.50 0.50 0.50 0.50 0.50Batteries R & R 1.00 1.00 1.00 1.00 1.00 0.50Display (Murphy) R & R N/A N/A N/A 1.00 1.00 0.50FNR Handle R & R 1.00 1.00 1.00 1.00 1.00 1.00Fuel Sending Unit R & R 0.50 0.50 0.50 0.50 0.50 0.50LCU Controller R & R 0.75 0.75 0.75 0.75 0.75 1.00Rotor Pump EDC R & R 2.00 2.00 2.00 2.00 2.00 1.00Travel Pump EDC R & R 1.00 1.00 1.00 1.00 1.00 1.00Main Wiring Harness R & R 12.00 12.00 12.00 12.00 12.00 1.00

Job Times: RotorCrossmember R & R 6.00 6.00 6.00 6.00 6.00 0.50Rotor Hood Rear Door Cable R & R 1.00 1.00 1.00 1.00 1.00 0.50Rotor Lift Cylinder R & R 0.50 0.50 0.50 0.50 0.50 0.50Rotor Lift Cylinder R&R & Reseal 5.00 5.00 5.00 5.00 5.00 0.50Rotor Pump R & R 14.00 14.00 14.00* 14.00 14.00 4.00 * Each

Job Times: Drive TrainEngine R & R 14.00 14.00 14.00 14.00 14.00 1.00Pump Drive Gearbox (Durst) R & R N/A N/A 29.00 N/A N/A 1.00Rear Axle R & R 16.00 16.00 16.00 N/A N/A 1.00Rear Planetary R & R N/A N/A N/A 6.00 6.00 1.00Two Speed Gearbox Rebuild 24.00 24.00 24.00 N/A N/A 1.50


MPH122_122-2_MPH125

Part Main Job Remarks MPH122 MPH122-2 MPH125 Diagnostic Notes

Job Times: Hydraulic SystemRotor Motor R & R 29.00 29.00 29.00 2.00Rotor Motor (Both) R & R 32.00 32.00 32.00 2.00Travel Motor (Front) R & R 4.00 4.00 4.00 1.00Travel Motor (Rear) R & R 2.00 2.00 2.00 1.00Triple Pump (Gear) R & R 2.00 2.00 2.00 1.00Triple Pump (Variable) R & R 8.00 8.00 8.00 1.00Hyd Oil Cooling Fan Motor R & R NA NA 3.50 0.50Pump Drive Gearbox Cooling Pump R & R NA NA 16.00 1.00

Job Times: Steering SystemSteering Cylinder (Articulation) R & R 1.50 1.50 1.50 0.50Steering Cylinder (Rear Axle) R & R 4.00 4.00 1.50 0.25Steering Unit R & R 1.50 1.50 1.00 0.50

Job Times: Electrical SystemBack Up Alarm R & R 0.50 0.50 0.50 0.50Coolant & Hydraulic Temp Gauge R & R 1.00 1.00 1.00 0.50Cross Slope Switch R & R 1.00 1.00 2.00 0.50Dosage Controller R & R N/A N/A 1.00 1.00ESX Controller R & R 1.00 1.00 1.00 1.00FNR Lever (LH) R & R 1.00 1.00 N/A 0.50FNR Lever (RH) R & R 2.00 2.00 2.00 0.50FNR Switches R & R 1.00 1.00 N/A 0.50Fuel & Volt Gauge R & R 1.00 1.00 1.00 0.50Hydraulic Contamination Sensor R & R 1.50 1.50 1.50 0.25Rear Steering Switch R & R 1.00 1.00 2.00 0.50Rotor Door UP/Down Switch R & R 1.00 1.00 2.00 0.50Rotor Proximity Switch R & R 0.50 0.50 0.50 0.50Rotor RPM Switch R & R 1.00 1.00 1.00 0.50Rotor Up/Down Switch R & R 1.00 1.00 2.00 0.50RPM Gauge R & R 0.75 0.75 1.00 0.25RPM Speed Pot R & R 1.00 1.00 1.00 0.25Speedometer R & R 1.00 1.00 1.00 0.50Travel Speed Pot R & R 1.00 1.00 1.00 0.25Travel Speed Switch R & R 1.00 1.00 1.00 0.50

Job Times: Drive TrainCharge Air Cooler R & R 5.00 5.00 5.00 0.50 Includes R&R Engine HoodCooling Package R & R 7.00 7.00 7.00 0.50 Includes R&R Engine HoodEngine R & R 12.00 12.00 12.00 2.00Engine Hood R & R 4.00 4.00 4.00 N/ARear Axle R & R 6.00 6.00 6.00 2.00Rotor R & R 16.00 16.00 16.00 1.00


LF

Part Main job Remarks BC 572 RB BC 672 RB / BC

772 RB BC 1172 RB Diagnostic NOTES

Blade lift cylinder Replacement 2.00 2.00 2.00 1.00Blade/steering control block Replacement 1.50 4.00 4.00 2.00Hydraulic cooler Replacement 16.00 16.00 1.00Steering cylinder Replacement Each 3.00 3.00 4.00 1.00Steering pump Replacement 2.50 6.00 10.00 2.00Tandem pump Replacement 4.00 12.00 12.00 2.00Travel hose front travel Replacement 5.00 5.00 5.00 1 hose only. Additional hoses will be 1/2 the time.Travel motor front Replacement 4.00 8.00 8.00 2.00 Removing motor internallyTravel motor rear Replacement 4.00 8.00 8.00 2.00 Removing motor internallySuction Hose Steering Replacement 3.00

Electr. Steering joystick Replacement 1.00 1.00 1.00 1.00ESX controller Replacement 1.00 1.00 1.00 2.00FNR lever Replacement 1.00 1.00 1.00 1.00Fuel level sending unit Replacement 2.00 2.00 2.00 1.00Gauges (voltage, temp.) Replacement per double unit 0.50 0.50 0.50 1.00Master battery disconnect Replacement 1.00 1.00 1.00 0.50Monitoring module Replacement 2.00 2.00 2.00 1.00Radio Replacement 1.00 1.00 1.00 0.50Shovel/Blade joystick Replacement 1.00 1.00 1.00 1.00Steering proximity switch Replacement both incl. Adjustment 3.00 3.00 2.00 1.00Batteries Replacement 2.00 2.00 2.00 1.00

Wheel cap Bomag Pin On Replacement per unit 0.15 0.35 xxx xxxWheel cap Bomag Pin On Replacement whole machine 22.00 80.00 xxx xxxWheel caps Bomag Weld On Replacement per unit 0.20 2.00 2.00 xxxWheel caps Bomag Weld On Replacement whole machine 50.00 ? ? xxx

Back rest cushion Replacement 1.00 1.00 1.00 xxxCentral Lube Pump Replacement 3.00 3.00 3.00 1.00Engine cover Replacement incl. R+A att. Parts 1.50 2.00 2.00 xxxFuel Tank Replacement 36.00 40.00 2.00Hydraulic Tank Replacement 24.00 30.00 2.00Operators seat Replacement 2.00 4.00 4.00 xxxScraper Replacement incl. Adjustment 0.50 0.25 0.25 xxxSeat cushion Replacement 2.50 2.50 2.50 xxx

Articulated Central Block Replacement 50.00 60.00 100.00 1.00Articulated Joint Bearing Replacement 20.00 40.00 80.00 2.00



Job times : Wheels




LF

Part Main job Remarks BC 572 RB BC 672 RB / BC

772 RB BC 1172 RB Diagnostic NOTES

Dist. Trans coupling Replacement 20.00 20.00 1.00Dist. Trans lube pump Replacement 2.00 2.00 0.50Dist Trans input shaft seal Replacement 20.00 20.00 1.00Distribution transm. Replacement 16.00 20.00 20.00 2.00Park brake rebuild 20.00 30.00 2.00Wheel Drive Gearbox Replacement 16.00 16.00 20.00 2.00

Alternator Replacement 2.00 2.00 2.00 1.00Coolant Comp. tank Replacement 1.00 1.00 1.00 1.00Engine Replacement 16.00 16.00 16.00 ?Engine mounts Replacement Each 2.00 2.00 2.00 1.00Exhaust silencer Replacement 1.50 3.00 3.00 1.00Fan drive bearing Replacement 5.00 5.00 1.00Injection nozzle Replacement Each 0.00 0.75 0.75 1.00Injection pump Replacement 8.00 8.00 8.00 1.00Intercooler Replacement 6.00 6.00 16.00 2.00Radiator Replacement 7.00 16.00 16.00 1.00Starter motor Replacement 1.00 1.00 1.00 1.00Thermostats Replacement Both 4.00 4.00 1.00Turbo charger Replacement 3.00 4.00 4.00 1.00Ventilator Replacement 3.00 3.00 3.00 0.50Water pump Replacement 4.00 4.00 4.00 1.00

Alternator Replacement 2.00 2.00 1.00Coolant Comp. tank Replacement 1.00 1.00 1.00Engine Replacement 16.00 16.00 ?Engine mounts Replacement Each 2.00 2.00 1.00Exhaust silencer Replacement 3.00 3.00 1.00Fan drive bearing Replacement 5.00 5.00 1.00Head Gaskets Replacement All 7.00 10.00 1.00Injection nozzle Replacement Each 0.75 0.75 ?Injection pump Replacement ? ? ?Intercooler Replacement 16.00 16.00 2.00Radiator Replacement 16.00 16.00 1.00Starter motor Replacement 1.00 1.00 1.00Thermostats Replacement Both 4.00 4.00 1.00Turbo charger Replacement 4.00 4.00 1.00Ventilator Replacement 3.00 3.00 0.50Water pump Replacement 4.00 4.00 1.00

Deutz BF6/8M 1015

Deutz TCD 2015 Tier III





BPP

Part Main job Remarks 113 213 313 413 3300 4400 800 Diagnostic NOTES

4 Bank Fps Valve Kit W/HARDWAR R & R ? ? ? ? ? ? 2.00 0.505 BANK VALVE R & R ? ? ? ? ? ? 3.00 1.005 BANK VALVE RESEAL ? ? ? ? ? ? 3.50 1.006 BANK 800 SERIES VALVE R & R NA NA NA NA 4.50 4.50 4.50 1.00813 FLOW CONTROL VALVE ASSY R & R NA NA NA NA ? ? 9.50 1.00CONTROL HANDLE R & R EA 1.00 1.00 0.25 - FOR VALVES 05070496 & 05070497COUNTERBALANCE VALVE ASSY R & R EA ? ? ? ? 0.75 0.75 0.75 0.50CYLINDER WING R & R EA NA NA NA NA ? 0.75 0.50 1.00FLTR HD (CG4S12 50B) FAIRY ARLN R & R ? ? ? ? ? ? 0.57 0.50LEVER CONTROL BOX R & R EA 0.75 - FOR VALVES 05070496 & 05070497MOTOR CHARLYNN T SERIES AUGER R & R EA NA NA NA NA NA NA 3.50 1.50MOTOR WHITE RE R & R EA NA NA NA NA ? ? NAMTR(CONV)TAPERED CHRLN104 1013 R & R EA NA NA NA NA NA ? 2.70 1.20TANDEM PUMP R & R NA NA NA NA ? ? 7.80 1.50VALVE 3 WAY R & R EA NA NA NA NA 1.00 1.00 1.00 0.60VALVE RELIEF (P/N 3935370) R & R EA 1.40 1.40 1.40 1.40 NA NA NA 1.00 LOCATED ON AUGER MANIFOLD ASSEMBLYVALVE RELIEF (P/N 3935370) R & R 2.00 2.00 2.00 2.00 NA NA NA 1.00 LOCATED ON FLOW DIVIDERVALVE SINGLE SECTION R & R 4, 5 & 6 BANK VALVES ? ? ? ? ? ? 0.25 - INADDITION TO VALVE R&RVALVE SPOOL SINGLE SECTION R & R EA NA NA NA NA ? ? 3.50 1.00

60 AMP CIRCUIT BREAKER R & R NA NA NA NA ? ? 2.00 1.00AUGER LIMIT SWITCH R & R EA ? ? ? 1.50 1.50 1.50 1.50 0.50AUGER LIMIT SWITCH HARNESS R & R EA 1.60 0.50COIL CORD R & R EA ? ? ? ? ? ? 3.00 0.50ELECTRIC PUMP R & R ? ? ? 3.75 NA NA NA 0.50FUEL GAUGE R & R NA NA NA NA 0.75 0.75 0.75 0.25HOUR METER R & R 0.75 0.75 0.75 0.25HYDRAULIC PRESSURE DIFFERENTIAL R & R NA NA NA NA 0.50 0.50 0.50 1.00KEY SWITCH 4 POSITION (IGNITION) R & R ? ? ? ? 0.50 0.50 0.50 0.25NEUTRAL START SWITCH R & R EA NA NA NA NA ? ? 2.00 1.50 TRACTION PUMPSTERLING COIL R & R EA ? ? ? ? 0.40 0.40 0.40 0.30SWITCH ASSY CONV R & R ? ? ? ? 1.20 1.20 1.20 0.50SWITCH MURPHY SHUTDOWN R & R ? ? ? ? 1.50 1.50 0.75 1.50SWITCH SOLENOID HD MARINE R & R ? ? ? ? ? ? 1.00 0.50SWITCH TOGGLE SEALED 2 WAY R & R EA ? ? ? ? 0.50 0.50 0.50 0.30SWITCH TOGGLE SEALED 3 WAY R & R EA ? ? ? ? 0.50 0.50 0.50 0.30WASHDOWN PUMP R & R NA NA NA NA 1.30 1.30 1.30 0.50

FRONT IDLER R & R EA NA NA NA NA ? ? 5.00 0.50PIN TRACK R & R NA NA NA NA 4.00 4.00 ? ?PLANETARY DRIVE R & R EA NA NA NA NA ? ? 12.74 1.00 WITH DRIVE SPROCKETSPROCKET HARDWARE REPLACE ONE SIDE 4.00 WITHOUT REMOVAL OF TRACK ASSEMBLYSPROCKET HARDWARE R & R ONE SIDE 12.74 WITH REMOVAL OF TRACK ASSEMBLYTRACK ASSEMBLY R & R EA NA NA NA NA 3.50 ? 8.00 -TRACK PADS R & R SET NA NA NA NA NA NA 20.50 ? MAINTENANCE ITEMTRACK PADS REPLACE EA NA NA NA NA ? ? 0.75 - MAINTENANCE ITEM



Job times : Under Carriage


BPP

Part Main job Remarks 113 213 313 413 3300 4400 800 Diagnostic NOTES

HYDRO CONTROL CABLE R & R LONG CABLE NA NA NA NA 1.30 1.30 2.20 1.00HYDRO CONTROL CABLE R & R SHORT CABLE NA NA NA NA ? ? ? ?THROTTLE CABLE R & R NA NA NA NA ? ? 2.50 0.50

ARM TOW HITCH R & R EA 1.00 1.00 1.00 1.00 ? ? ? 0.50CONTROL WAND R & R EA NA NA NA NA 0.50 0.50 0.50 -CONVEYOR IDLER ASSEMBLY REPAIR EA NA NA NA NA ? 8.00 ? 1.00COUPLER AUGER (SIDE FEED) R & R EA NA NA NA NA NA 2.00 2.00 1.00COUPLING-RIGID SHAFT R & R EA NA NA NA NA ? 2.00 2.00 1.00FILL CAPS R & R EA 0.75 0.75 0.75 - FUEL TANK & WASHDOWN TANKFUEL TANK R & R NA NA NA NA ? 1.50 ?GATE R & R EA ? ? ? ? ? ? 2.50 -GUIDE ROD 813 STEERING WELD R & R EA NA NA NA NA 0.50 0.50 0.50 -PIN SCREED CYL. ANCHOR REPLACE EA NA NA NA NA 0.50 0.50 0.50 -RUBBER COVERS UNDER BED R & R EA NA NA NA NA ? ? 0.25 -WING SUPPORT R & R EA NA NA NA NA ? ? 2.50 -

AUGER GEAR BOX REPAIR EA NA NA NA NA ? ? 7.00 1.50BALL VALVE BURNER R & R EA ? ? ? ? 0.50 0.50 0.50 0.20BUTTON PLUG REPLACE ? ? ? ? ? ? 0.50 - EACHCROWN ADJUST JACK R & R EA ? ? ? ? ? ? 3.50 0.50END TIE ROD R & R EA ? ? ? ? 0.50 0.50 0.50ENXTENSION AUGER R & R 0.50 0.50 0.50 - EACHEXTENSION CYLINDER R & R EA ? ? ? ? 1.50 1.50 1.50 1.00EXTENSION CYLINDER RESEAL ? ? ? ? 4.00 4.00 4.00 0.50GUIDE BUSHING R & R EA NA NA NA NA 0.50 0.50 0.50 WITH GUIDE TUBE ASSEMBLYGUIDE TUBE ASSEMBLY R & R 1 UPPER OR LOWER ? ? ? ? ? ? 6.50 0.50GUIDE TUBE ASSEMBLY R & R 2 ON ONE SIDE ? ? ? ? ? ? 8.00 0.50HANDLE R & R EA ? ? ? ? ? ? 0.50MAIN SCREED HALF - LH R & R ? ? ? ? ? ? 9.75 2.00MAIN SCREED HALF - RH R & R ? ? ? ? ? ? 9.75 2.00MATCH HEIGHT ADJUSTMENT SCREW R & R EA ? ? ? ? ? ? 7.00 1.00ORIFICE R & R ? ? ? ? 0.75 0.75 0.75 0.25PROPANE GAUGE R & R 0.50 0.50 0.50 0.50 0.50 0.50 0.50 -

PROPANE HOSE R & R 3.60 3.60 3.60 0.50 REF. P/N 83510543PROPANE REGULATOR R & R 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50RING EXT RETAINING ROUND 236 REPLACE EA 2.00 0.75 EXTENSION AUGER SHAFT RETAINERTORCH BURNER R & R ? ? ? ? 0.50 0.50 0.50 0.50VIBRATOR SCREED R & R NA NA NA NA 1.50 1.50 1.00 0.50

ASSEMBLY, COOLING SYSTEM R & R 814/815-2 NA NA NA NA NA NA 7.00 1.00CUMMINS A2300 AIR CLEANER W/ELBOW R & R NA NA NA NA 1.50 1.50 NA 1.00ENGINE R & R 2.50 2.50 2.50 2.50 ? ? ? -EXHAUST BRACKET REPLACE A2300 NA NA NA NA 2.50 2.50 2.00 -FAN BELT R & R NA NA NA NA 1.00 1.00 1.00 -RADIATOR COMPLETE 4JB1 R & R 813RT NA NA NA NA NA NA 5.60 1.00STARTER ( Isuzu 4JG) R & R NA NA NA NA 3.00 3.00 3.00 0.50WATER TEMPURATURE SENDING UNIT R & R NA NA NA NA 1.00 1.00 1.00 1.00

Job times : Screed




Job times : Screed (cont)


Tackwagon

Part Main job Remarks TW 250 TW 500 Diagnostic NOTES

Job times : Propane systemTorch Lp Hand Held R & R 0.50 0.50 0.50

Job times : Electrical systemThermostat Tackwagon Overnight R & R 1.50 1.50 0.50

Job times : Under Carriage


Job time : Emulation systemReseal Pump REPACK 2.00 2.00 1.00Valve Ball 3/4 Brass R & R EACH 1.00 1.00 -

Job times : Screed


Job times : Engine partsENGINE R & R 2.50 2.50 -


Mills

Part Main Job Remarks BM2000/50 BM2000/60 BM1300 BM1200 BM1000 BM 600 BM 500 Diagnostic Notes

Job Times: Hydraulic SystemConveyor Belt Motor R & R 1.00 1.00 1.00 1.00 1.00 0.50Conveyor Belt Pump R & R 3.00 3.00 3.00 3.00 3.00 1.00Drum Cooling Pump R & R 2.00 2.00 2.00 2.00 2.00 0.50Fan Motor R & R 1.00 1.00 1.00 1.00 1.00 0.50Fan Pump R & R 3.00 3.00 3.00 3.00 3.00 1.00Hyd. Cylinder R & R p/n 83630128 4.50Moldboard Pressure Gauge R & R 0.50 0.50 0.50 0.50 0.50 0.25Travel Motor R & R 1.00 1.00 1.00 1.00 1.00 1.00Travel Pump R & R 3.00 3.00 3.00 3.00 3.00 1.00Wash Down Pump R & R 1.00 1.00 1.00 1.00 1.00 0.50

Job Times: Steering SystemSteering & Working Pump R & R 1.00 1.00 1.00 1.00 1.00 0.50Steering Cylinder R & R 1.00 1.00 1.00 1.00 1.00 0.50Steering Valve R & R 1.00 1.00 1.00 1.00 1.00 0.50

Job Times: Electrical SystemBattery Disconnect Switch R & R 0.50 0.50 0.50 0.50 0.50 0.25Conveyor Speed Potentiometer R & R 0.50 0.50 0.50 0.50 0.50 1.00Emergency Service Electric Motor R & R 1.00 1.00 1.00 1.00 1.00 1.00Emergency Stop Switches R & R 0.50 0.50 0.50 0.50 0.50 0.25Engine RPM Module R & R p/n: 332095641 N/A N/A 0.50 0.50 0.50 0.25Engine RPM Potentiometer R & R 0.75 0.75 0.75 0.75 0.75 0.25FNR Micro Switch R & R 1.00 1.00 1.00 1.00 1.00 1.00FNR Potentiometer R & R 0.50 0.50 0.50 0.50 0.50 1.00Key Switch R & R 0.50 0.50 0.50 0.50 0.50 0.50Pause Switch R & R 0.25 0.25 0.25 0.25 0.25 0.50PDM360 R & R 0.50 0.50Potentiometer Speed Regulation R & R 0.50 0.50 0.50 0.50 0.50 1.00Relay R & R 0.50 0.50 0.50 0.50 0.50 0.50Slope Sensor R & R 0.50 0.50 0.50 0.50 0.50 0.25Solenoid Valve Coil R & R 0.50 0.50 0.50 0.50 0.50 0.25Switch: Auto-Slow-Manual R & R 0.50 0.50 0.50 0.50 0.50 0.50Switch: Canopy Option R & R 0.50 0.50 0.50 0.50 0.50 0.25Switch: Rear Steering R & R 0.50 0.50 0.50 0.50 0.50 0.75Yo Yo R & R 0.50 0.50 0.50 0.50 0.50 0.25

Job Times: Milling DrumClutch R & R Includes Rebuild 5.00 5.00 5.00 5.00 5.00 1.00Drum and Clutch Pulleys R & R 1.00 1.00 1.00 1.00 1.00 0.50Gauge For Moldboard Downpressure R & R 0.25 0.25 0.25 0.25 0.25 0.25Limit Switch Moldboard R & R p/n 83670060 2.40Milling Drum & Gearbox R & R R&R & Rebuild 6.00 6.00 6.00 6.00 6.00 1.00

Job Times: EngineEngine R & R 16.00 16.00 12.00 12.00 12.00 2.00Turbocharger R & R 4.20 4.20 3.00 3.00 3.00 1.00Turbo Support / Fo7 install 2.50

Job Times: GearboxPump Drive Gearbox R & R 4.00 4.00 N/A N/A N/A 1.00

Job Times: OptionsCanopy Install 4.00 4.00 4.00 4.00 4.00 N/AFilling Pump Install 1.00 1.00 1.00 1.00 1.00 N/AHigh Pressure Washer Install 2.00 2.00 2.00 2.00 2.00 N/AHigh Pressure Washer Pump R&R p/n 330022066 2.00 2.00 2.00 2.00 2.00 0.50Pump 9303C-HM2C w/motor = orifice R&R p/n 328501209 1.00 1.00 1.00 1.00 1.00 Throttle Pin Spray Nozzle R&R 1.00


Mills

Part Main Job Remarks BM2000/50 BM2000/60 BM1300 BM1200 BM1000 BM 600 BM 500 Diagnostic Notes

Job Times: UndercarriageColumn R & R Per column 5.38 5.14 N/ASupport Rollers R & R Per Roller 0.75 0.75 0.75 0.75 0.75 N/ATrack Chain R & R 2.00 2.00 2.00 2.00 2.00 N/A Includes R&R Track PadsTrack Rollers R & R Per Roller 0.75 0.75 0.75 0.75 0.75 N/A

Job Times: Conveyor SystemCollecting Conveyor Belt R & R 12.00 12.00 12.00 12.00 12.00 0.50Collecting Conveyor Pulleys R & R 14.00 14.00 14.00 14.00 14.00 1.00Discharge Conveyor Guide Roller R & R 1.00 1.00 1.00 1.00 1.00 N/ADischarge Conveyor Pulleys R & R 14.00 14.00 14.00 14.00 14.00 1.00Loading Conveyor Belt R & R 12.00 12.00 12.00 12.00 12.00 0.50


2008 times guide - bomag.com · 5/16/2016 service repair times guide index page # model type 1...

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