2008 ats autumn seminar, helsinki korean nuclear · pdf filekorean nuclear industry and its...
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![Page 1: 2008 ATS Autumn Seminar, Helsinki Korean Nuclear · PDF fileKorean Nuclear Industry and its Competitiveness 2008 ATS Autumn Seminar, ... Engineering - System Design - Architect](https://reader031.vdocuments.site/reader031/viewer/2022030501/5aad3b127f8b9aa9488dfd00/html5/thumbnails/1.jpg)
24 Oct., 2008
Korean Nuclear Industryand its Competitiveness
2008 ATS Autumn Seminar, Helsinki
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ContentsContents
I.I. Introduction to Korean Introduction to Korean Electric Power IndustryElectric Power Industry
II. Competitiveness of Korean Nuclear IndustryII. Competitiveness of Korean Nuclear Industry
III. Summary III. Summary
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I. Introduction to Korean Electric Power IndustryI. Introduction to Korean Electric Power IndustryI. Introduction to Korean Electric Power Industry
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Structure of Electric Power Industry
DistributionDistribution Power SalesPower SalesGenerationGeneration TransmissionTransmission
KoreaPower
Exchange
K N FK N FNuclear FuelNuclear Fuel
K D NK D NTelecommunicationTelecommunication
KOPECKOPECEngineeringEngineering
K P SK P SMaintenanceMaintenance
KEPCOKEPCOHydro & Nuclear Co.Hydro & Nuclear Co.Hydro & Nuclear Power Gen. Hydro & Nuclear Power Gen.
5 Gen. Co.5 Gen. Co.Thermal Power GenerationThermal Power Generation
KOSEPCOKOSEPCOKOMIPOKOMIPO
KOWEPOKOWEPOKOSPOKOSPOKOEWPOKOEWPO
Korean Electric Power Industry Korean Electric Power Industry
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Korean Nuclear InfrastructureKorean Nuclear Infrastructure
KHNPKHNP
UtilityUtility
ConstructionConstruction BOPBOP
HyundaiDaewoo
HyundaiDaewoo VendorsVendors
KOPECKOPEC KNFKNF DoosanDoosanKPSKPS
- ArchitectEngineering
- System Design
- ArchitectEngineering
- System Design
- Fuel Design & Manufacturing
- Core Design
- Fuel Design & Manufacturing
- Core Design- Maintenance- Maintenance
- ComponentDesign & Manufacturing
- ComponentDesign & Manufacturing
KINSKINS KAERIKAERI
- Operation & Maintenance- Overall PM of Construction and R&D
Nuclear Regulatory Body
National Research Institute
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Trend of installed capacity (unit : MW )
0
10
20
30
40
50
1961 1971 1981 1991 2007Year
NuclearCoalOilGasHydro
3672,628
9,835
19,849
68,268
26.0%
30.0%7.9%
8.0%
26.3%
Cap
acity
Other
1.8%
Status of Electric Power (in 2007)Status of Electric Power (in 2007)
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7 7
17,71617,716
20,465
5,4925,404
17,948
26.0%26.3%
7.9% 8.0%
30.0%
1.8%1,243
Installed Capacity
Total: 68,268 MW Total: 374,567 GWh
Electricity Generation
Nuclear HydroOilGasCoal Other
36.5%
136,599136,599
39.8%
149,121
66,06917.6%
4.4%1.3%16,493
4,989
Status of Electric Power (in 2007)Status of Electric Power (in 2007)
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Nuclear Power In KoreaNuclear Power In Korea
SeoulUlchin #1,2,3,4,5,6
Kori #1,2,3,4► Shin Kori #1,2,3,4
Wolsong #1,2,3,4► Shin Wolsong #1,2Yonggwang
#1,2,3,4,5,6
(As of Dec. 31, 2007, Units: MW)
Site In Operation Under Const. Total
Kori 4 (3,137) 4 (4,800) 8 (7,937)
Wolsong 4 (2,779) 2 (2,000) 6 (4,779)
Yonggwang 6 (5,900) - 6 (5,900)
Ulchin 6 (5,900) 2 (2,800) 8 (8,700)
Total 20 (17,716) 8 (9,600) 28 (27,316)
In Operation► Under Construction
► Shin Ulchin #1,2
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History of Nuclear Technology DevelopmentHistory of Nuclear Technology Development
Overview
2000s1980s
Constructionof Kori #1 (`71-`78)
1990s
ComponentLocalization (`~’85)
1970s
TechnologySelf-reliance
Introductionof Nuclear Power
Promotion ofLocalization
OPR1000Development (`95)
Development ofAdvanced Reactor
APR1400Development (`02)
2010s
Development of APR+
APR+Development (`15)
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National Energy PlanNational Energy Plan
■ National Energy Committee was held to establish “ New National Energy Plan by 2030” Aug. 27, 2008
The share of NPP in the overall power capacity26% 41% from 2007 to 2030
80
60
40
20
%
year2007 2030
InstalledCapacity
GenerationCapacity
26 3660
41
NPP units20 in operation8 under const.
NPP units39 in operationadditional
11 units
Nuclear Power
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Public Opinion Changing Public Opinion Changing ““ 67.5%, Support New NPP67.5%, Support New NPP””
■ Public Opinion Research : “Proper ratio of NPP in national power generation” (Over 20 ages / 1,000 people)
80
60
40
20
%
NPP is Necessary Support New NPP
200782.8
92.5
67.5
43.6
NPP is Safe
51.4
63.4
2008
0
Public Opinion Change
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II. Competitiveness of Korean Nuclear IndustryII. Competitiveness of Korean Nuclear IndustryII. Competitiveness of Korean Nuclear Industry
▪▪ Continuous ConstructionContinuous Construction
▪▪ World Class OperationWorld Class Operation
▪▪ Cost Effective Supply ChainCost Effective Supply Chain
▪▪ Competitive CostCompetitive Cost
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NSSS : Nuclear Steam Supply System, A/E : Architect Engineering
Installed Capacity : 17,716 MW, as of end of 2007
Plant
PWRPWRPWRPWR
950950
1,0001,000
W/HW/H
DOOSANBechtel/KOPECBechtel/KOPEC
KOPECKOPEC
’86.08’87.06’95.03’96.01
PWRPWRPWRPWR
950950
1,0001,000
FramatomeFramatome
’88.09’89.09’98.08’99.12
FramatomeFramatome
KOPECKOPEC
#1#2#3#4
#1#2#3#4
PWRPWRPWRPWR
587650
950950
W/HW/HW/HW/H
GilbertGilbert
Bechtel/KOPECBechtel/KOPEC
’78.04’83.07’85.09’86.04
PHWRPHWRPHWRPHWR
679700700700
AECLAECL/DOOSANAECL/DOOSANAECL/DOOSAN
AECLAECL/KOPECAECL/KOPECAECL/KOPEC
’83.04’97.06’98.06’99.09
#1#2#3#4
Kori(KRN)
#1#2#3#4
Wolsong(WSN)
Yonggwang(YGN)
Ulchin(UCN)
ReactorType
Capacity(MW)
NSSSSupplier A/E Commercial
Operation
PWRPWR
1,0001,000
KOPECKOPEC
’02.05’02.12#5#6
DOOSANDOOSANDOOSAN
DOOSANDOOSAN
PWR 1,000 ’04.07KOPEC#5 DOOSANPWR 1,000 ’05.04KOPEC#6 DOOSAN
Continuous Construction Continuous Construction -- since 1970ssince 1970s
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Continuous Construction Continuous Construction -- 8 Units under Construction8 Units under Construction
Plant ReactorType
Capacity(MW)
A/ECommercialOperation
Shin-Wolsong(Shin-WSN)
1,000 DOOSAN KOPEC 2012 03
2013. 01
#1
#2 1,000 DOOSAN KOPEC
1,000
1,000
DOOSAN
DOOSAN
KOPEC 2010. 12
2011. 12
#1
#2Shin-Kori(Shin-KRN)
1,400 DOOSAN KOPEC 2013. 09
2014. 09
#3
#4 1,400 DOOSAN KOPEC
KOPEC
Shin-KoriShin-KRN)
PWR (KSNP+)
PWR (APR1400)
PWR (KSNP+)
PWR (KSNP+)
PWR (KSNP+)
PWR (APR1400)
NSSS & TGSupplier
Installed Capacity : 6,800 MW, as of end of 2007
1,400 DOOSAN KOPEC 2015. 12
2016. 12
#1
#2 1,400 DOOSAN KOPECShin-Ulchin(Shin-UCN)
PWR (APR1400)
PWR (APR1400)
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Continuous Construction Continuous Construction -- ShinShin--KoriKori 1&21&2
Jun. 2011Jun. 2010Fuel LoadingDec. 2011Dec. 2010COD
Dec. 2009Dec. 2008First EnergizingApr. 2009Mar. 2008Reactor Vessel InstallationJun. 2007Jun. 20061st Concrete Pouring
Unit 2Unit 1Milestone
- OPR1000 project- Capacity : 2,815MWth x 2 units- Const. Cost : 4.91 billion US$- Progress rate : 70.04% (Aug.’08) - Current Construction Work :#1 : Rx & S/G Installed,
Dome concrete poured #2 : RCB exterior wall concrete pouring (CLP 10)
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Continuous Construction Continuous Construction -- ShinShin--WolsongWolsong 1&21&2
Jul. 2012Sep. 2011Fuel LoadingJan. 2013Mar. 2012COD
Feb. 2011Apr. 2010First EnergizingJun. 2010Aug. 2009Reactor Vessel InstallationOct. 2008Nov. 20071st Concrete Pouring
Unit 2Unit 1Milestone
- OPR1000 project- Capacity : 2,815MWth x 2 units- Const. Cost : 4.71 billion US$- Progress rate : 44.20% (Aug.’08) - Current Construction Work :#1 : RCB exterior wall CLP 11~12,
RCB exterior wall concrete pouring (CLP 3)#2 : Mudmat work, Preparing 1st concrete pouring
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Continuous Construction Continuous Construction -- ShinShin--KoriKori 3&43&4
Jan. 2014Jan. 2013Fuel LoadingJul. 2014Jul. 2013COD
Jul. 2012Jul. 2011First EnergizingAug. 2011Aug. 2010Reactor Vessel InstallationNov. 2009Nov. 20081st Concrete Pouring
Unit 4Unit 3Milestone
- First APR1400 project- Capacity : 3,983MWth x 2 units- Const. Cost : 5.73 billion US$
- Progress rate : 24.07% (Aug.’08)- Current Construction Work
Site Grading, Excavation, Mudmat work really finished (#3 RCB, AB A/B)
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Continuous Construction Continuous Construction -- ShinShin--UlchinUlchin 1&21&2
Apr. 2016Apr. 2015Fuel LoadingJul. 2016Jul. 2015COD
Jan. 2014Jan. 2013First EnergizingDec. 2013Dec. 2012Reactor Vessel InstallationMar. 2012Mar. 20111st Concrete Pouring
Unit 2Unit 1Milestone
- Second APR1400 project- CP Application was submitted :Sep. 25, 2008
- CP Issuance (expected) : Jan. 2010- Const. Cost : 6.3 billion US$- NSSS Supply Contract : Dec. 2007
124 3
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World Class Operation World Class Operation -- Performance RecordPerformance Record
0.60.50.60.60.40.50.50.90.41.10.91.10.91.6shutdown
92.395.591.494.292.793.290.488.390.387.687.587.387.487.2C.F.(%)
40
60
80
100CapacityFactor (%)
`93 `94 `95 `96 `97 `98 `99 `00 `01 `02 `03 `04 `05 `06 `07
1
2
3
490.3
Capacity Factor (Korea)
79.5
Capacity Factor (World Average)
0.6
Unplanned shutdown / Unit
0.6
90.3
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79.3
0.5
10
95.5
‘05
78.9
0.5
8
93.2
‘01
78.9
0.4
8
92.7
‘02
76.5
0.6
11
94.2
‘03
78.8
0.6
12
91.4
‘04
0.30.60.55Shutdown rate/ unit-year
-77.879.5World Avg. CapacityFactor
41211Shutdown
94.78(’08.6)
90.392.3CapacityFactor
’08.8‘07‘06Content
World Class Operation World Class Operation -- Performance RecordPerformance Record
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Cost Effective Supply Chain Cost Effective Supply Chain –– KOPEC (A/E & NSSS)KOPEC (A/E & NSSS)
ScopeDesign and Engineering for New NPPsOperation & Maintenance (O&M) Services for operating NPPsSolution Finding for Radwaste ManagementDevelopment, Design & Engineering of small power and research Rx
Abundant ExperiencesArchitect Engineering & NSSS System Engineering
In Operation : 20 units Under Construction & Design : 8 unitsSuspended (KEDO) : 2 units
Overseas ExperienceTech. Services for Lungmen NPPs (Taiwan)Consulting Services for CGNP (China)Participation in NuStart COL with AP1000 (USA). Etc.
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3-Dimensional Design Verification System 3-D ModelingInterference Check AnimationWalk-through Data Navigation
OutputPiping design drawingPiping isometric drawing Pipe support drawing Cable tray layout drawingHVAC duct layout drawing Bill of material Welding data and location Analysis data deck
Cost Effective Supply Chain Cost Effective Supply Chain –– KOPEC (A/E & NSSS)KOPEC (A/E & NSSS)
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Cost Effective Supply Chain Cost Effective Supply Chain -- DoosanDoosan (NSSS & T/G)(NSSS & T/G)
Integrated ManufacturerMain Product▪ NSSS : RV, SG, RVI, CEDM, IHA, PZR, RC Piping▪ BOP : H/Ex, PV & Tanks, Fuel Rack, Cask▪ T/G : Turbine, Generator, Condenser, MSRSupply Record▪ Domestic
- PWR 18 units, PHWR 3 units- Replacement : Kori#1 SG
▪ Overseas - China : Qinshan Phase III#1,2, AP1000 4units(Sanmen & Hiyang)- USA : Vogtle , Summer, etc. 6 units - Replacement : Sequoyah#1,2 SG, Wattsbar#1 SG, Entergy RV 4 Heads,
Palo Verde 3 RV Heads with CEDMs
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Cost Effective Supply Chain Cost Effective Supply Chain -- DoosanDoosan (NSSS & T/G)(NSSS & T/G)
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Cost Effective Supply Chain Cost Effective Supply Chain -- KNF (Fuel)KNF (Fuel)
Design & Fabrication Capability of PWR and CANDU fuelssince 1989
Core design and safety analysis for PWR:148 reloads and 8 Initial Core Manufacturing of fuels and related componentsFuel Maintenance and Service
Development of Advanced Fuel Design TechnologyDevelopment of Plus7 and ACE7 as advanced fuelNegotiating the supply Plus7 to SONGS of USA
Production CapacityFuel assembly fabrication (MTU/Year)- PWR : 400/500(from 2009)- PHWR : 400Gd rod fabrication (MTU/Year) : 30
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Cost Effective Supply Chain Cost Effective Supply Chain -- KNF (Fuel)KNF (Fuel)
Fuel road : 264Guide tubes : 24Instr. Tube : 1Top nozzle : 1Zry S/g : 6+3Inconel S/G : 2
W type(14x14, 16x16, 17x17)
Fuel road : 236Guide tubes : 4Instr. Tube : 1Top nozzle : 1Zry S/g : 10Inconel S/G : 1
OPR1000type
CANDU FuelCANFLEX Fuelfor Test Reactor
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The amount of orders awarded was rapidly increased by 139% from 2006 to 2007in Middle East region. ☞ Current total amount of
orders received 15,000 Million U$ (by 2008.5)
The share of Plant Const. market in ME region was 16%1) in 2005.
▪ 1) 16% is the highest portion in
ME Plant construction market.
Cost Effective Supply Chain Cost Effective Supply Chain -- Construction co.Construction co.
World top-class performance in Plant construction- Top Ranked in Plant Construction Market in Middle East
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The Burj Tower
(700 m, Dubai) Desalination Plant
(0.32 billion U$, Kuwaiti) Combined Cycle Plant
(2.06 billion U$, Qatar)
Cost Effective Supply Chain Cost Effective Supply Chain –– achievement in overseasachievement in overseas
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Competitive Cost - GA Improvement
OPR1000 Improved OPR1000 APR1400
(note: not scaled)
UCN #3,4YGN #5,6UCN #5,6
SKN #3,4SUN #1,2
SKN #1,2SWN #1,2
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OPR1000 → Improved OPR1000 → APR1400
▪ Design Improvement
- Compound Building located between two units
▪ Application of New Construction Method
- Modular Const. Method (Steel Plate Concrete)
▪ Construction & Operation Experience
▪ Lesson Learned from Continuous Projects
Competitive Cost -- Material ReductionMaterial Reduction
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Competitive Cost - Material ReductionMaterial Reduction
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First ConcretePour
SetRx. Vessel
FuelLoad COD
9 M5 M4 M22 M21 MUCN #3
CHT HFT
61M
YGN #5 7 M5 M5 M20 M22 M 59M
SKN 1&2 51M7 M4 M17 M19 M 4 M
UCN #6 55M6 M6 M4 M21 M 18 M
47M6 M4 M16 M17 M 4 MSWN 1&2
SKN 3&4 55M8 M4 M4 M20 M 19 M
48M6.5 M4 M17 M17 M 3.5 MNth Plant
OPR1000
APR1400
Competitive Cost – Reduction of Construction DurationReduction of Construction Duration
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III. SummaryIII. SummaryIII. Summary
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SummarySummary
Continuous construction & abundant experiencesExcellent construction and operation performancesCost effective supply chainsWell qualified human resources
Resources and Experiences are ready for overseas project
Reduce Risk and UncertaintyProvide Competitive Cost and High Reliability
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Kiitos!
감사합니다!