2.0 components of drilling rig

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    Reference books

    • Azar J.J. and G. Robello Samuel, 2007,Drilling Engineering, Penn ell !ooks

    • !ourgo"ne Jr, A.#., $ill%eim, &.&.,

    '%ene(er). $.E. * +oung Jr., .S.,, - / ,A11lied Drilling Engineering, Socie)" ofPe)roleum Engineers, SPE )e )bookseries

    • 3"son, 200 Air and Gas Drilling $anual• $i)c%ell, R and $iska ,S undamen)als of

    DrillingEngineering

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    #eac%ing $a)erial and books

    • Rabia 4ussain, ell Engineering andcons)ruc)ion.

    • Jos%i PP , 4orizon)al 5ell #ec%nolog"• 555.s1e.org• 555.bookboon.com

    http://www.spe.org/http://www.spe.org/

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    Rigs Components

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    Types of Rigs

    Drilling rigs are classified as:I. Land rigs

    II.Offshore rigsFloating rigs

    SemisubmersibleDrillship

    Bottom- supported rigs: there are three typesJa ! " ups#latformBarge

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    Inland Barge

    Semisubmersible

    Land

    Jackup

    Drillship

    Types of Drilling Rigs

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    Land RigPlatform

    Jack-upSemi-Submersible

    Drill ShipT.L.P.

    Types of Rigs

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    Land Rig

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    ffshore Drilling Rigs

    S6!$ERS !3E 89: ; :0 5orld 5ide< =3A=D !ARGES 8P>S#ED< ? @er" S%allo5 a)er 8u1 )o 20;22f)<S6!$ERS !3E R G !ARGE ? S%allo5 a)er 8u1 )o 70 ;-00f)<

    P3A# >R$ n)ermedia)e a)er8Pe)ronius 6S G>$B -/00f)C<

    JA'&?6P S%allo5 )o n)ermedia)e a)er8C ? 00 5orld5ide< 820 ; 00f), (er" fe5 900f)<

    SE$ ?S6!$ERS !3E n)ermedia)e ; Dee1 a)er8C ; -/0 5orld 5ide< 8900 ; 7:00Cf)<

    DR 33 S4 P n)ermedia)e ; Dee1 a)er? ;

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    S!"LL #-#"T$R %"R&$ R'&

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    PL"T( R) R'&

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    J"C*-+P

    R'&Derrick cantileveredover stern of hull.

    Well conductor

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    S$)'-S+%)$RS'%L$ R'&

    “Ocean America” (on tow)

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    DR'LLS!'PS

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    $ drilling rig is a de%i e used to drill& ase and ement oil andgas 'ells.

    (he orre t pro edure for sele ting and si)ing a drilling rig is

    as follo's:*. Design the 'ell

    +. ,stablish the %arious loads to be e pe ted during and testing

    operations and use the highest loads. (his point establish the depth

    rating of the rig

    . /ompare the rating of e isting rigs 'ith the design loads

    0. Sele t the appropriate rig and its omponents.

    (undamentals

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    )ain Drilling Rig $,uipment Systems

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    Rig $,uipment Systems

    Derrick and Substructure

    Hoisting System

    Circulating System

    Rotating System

    Blow Out Prevention

    Power System

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    Derrick and Substructure

    1erti al Stru ture that pro%ide the %erti al height re2uired

    to raise and lo'er the drillstring to hole.

    (his stru ture 'ithstand t'o types of loading 'ind and

    ompressi%e loading.

    DERRICK

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    Derrick and Substructure

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    Derrick and Substructure

    (he foundation in 'hi h the derri ! and usually the

    Dra'-'or!s sit.

    (he substru ture must support not only the derri ! 'ith

    its load but also the 'eight of other large pie es of

    e2uipment.

    It ontains spa e for storage and 'ell ontrol e2uipment.

    S BS!R C!RE

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    T!$ ! 'ST' & S ST$)

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    +sed for raising and lo/ering the drilling

    assembly0 and for running casing0 completion

    e,uipment and other tools in and out of the

    hole.

    HOIS!I"# S$S!E%

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    !oistingSystem

    Crown Block

    Deadline

    Tra eling Block

    Drum

    Deadline !nchor

    S"orage Reel

    #as" Line

    Drawworks

    3

    4

    $ireline

    %ipe ele a"ors

    Drum Brake

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    !oisting System

    It pro%ide the hoisting and bra!ing po'er re2uire to raise or

    lo'er the hea%y strings of pipe.

    (he prin ipal parts of the dra' 'or!s are:5otating drum

    $ series of shaftsDrum bra!e/hains and gears for hanging speed and for re%ersing/athead

    It ontains the main bra!e for stopping the drilling line.

    DR&''ORKS

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    Dra//orks

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    $ blo ! lo ated at the top of the derri !.

    It ontains a of shea%es on 'hi h is 'ound thedrilling line.

    6sed to hange the dire tion of pull from the dra'

    'or!s to the tra%elling blo !.

    !oisting SystemCRO'"B(OCK

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    Cro/n %lock

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    (he blo ! and ta !le 'hi h is rigged 'ith the

    ro'n blo ! by multiples of drilling line strungbet'een the ro'n blo ! and the tra%elling blo !.

    !oisting System

    !R&)E((I"# B(OCK

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    Tra1eling %lock

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    Deadline "nchor

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    (he hoo! is lo ated beneath the tra%elling blo !.

    (his de%i e is used to pi ! up and se ure thes'i%el and 7elly.

    !oisting System

    !HE HOOK

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    (he 'ire rope used to support the Drilling (ools

    made up of strands 'ound around a steel ore.

    ,a h strand ontains a number of small 'ires

    'ound around a entral ore.

    !oisting System

    DRI((I"#(I"E

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    Types of $ire Rope Lay

    Rig*t (ang (ay

    (e+t (ang (ay

    !oisting System

    DRI((I"#(I"E

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    Type of $ire Rope Cons"ruc"ion

    !oisting SystemDRI((I"#

    (I"E

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    (he drilling line has a 3 *8 onstru tion 'ith

    independent 'ire rope ore 9 I 5/; thisonstru tion implies that there are 3 strands

    ontaining *8 filler 'ires.

    !oisting SystemDRI((I"#

    (I"E

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    R T"T' & S ST$)

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    Rotating $,uipment

    Drill %ipe

    Drill Collars

    Bi"

    Swi el&elly

    &elly Bushing&'B' (le a"ionRo"ary Table

    (he swi el supports the 'eightof the drillstring and permitsrotation.

    (he kelly is the first se tion ofpipe belo' the s'i%el.(he outside ross-se tion of the!elly is s2uare or he agonal topermit it to be gripped easily forturning.

    (he ma

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    (he rotary tool that is hung fromthe hoo! of the tra%eling blo !to suspend the drill string andpermit it to rotate freely.

    It also onne ts the rotary hoseto the drill string and pro%ide

    passage'ay for the flo' ofdrilling fluid into the drillstring.

    (he s'i%el must support the'eight of the drillstring.

    Rotating $,uipment

    S'I)E(

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    It is suspended from the S'i%el through the a properly fitting

    bushing !no' as 7elly bushing and onne ted to the topmost

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    It has a bored

    passage'ay that permitsfluid to be ir ulated into

    the drill stem and up the

    annulus or %ise %ersa.

    Rotating $,uipment

    KE(($

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    $ de%i e that 'hen fitted

    to master bushingtransmits tor2ue to the

    7elly and simultaneously

    permits %erti al mo%ement

    of the 7elly to ma!e hole.

    Rotating $,uipmentKE(($

    B SHI"#

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    $ de%i e that fits into the

    rotary table opening to

    a ommodate the slips and

    dri%e the 7elly bushing so

    that the rotating motion of

    the rotary table an be

    transmitted to the 7elly

    Rotating $,uipment%&S!ER

    B SHI"#

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    ,2uipment used to turn the drill stem and supportthe drilling assembly.

    Rotating $,uipmentRO!&R$!&B(E

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    It has a be%eled gear arrangement to reate the

    rotational motion and opening into 'hi h bushings

    are fitted to dri%e and support the drilling assembly.

    It transmits the rotary motion or tor2ue from the

    po'er sour e to the dri%e bushing.

    Rotating $,uipmentRO!&R$!&B(E

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    Rotary Table

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    $n alternati%e to the 7elly and rotary table

    lo ated belo' the S'i%el that 'hen a tuated

    allo's the Drillstem to spin and pro eed in drilling

    most modern rigs employ a (op Dri%e system for

    rotating the drill string

    Rotating $,uipment

    !OP DRI)E

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    Top Dri1e System

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    Top Dri1e System

    Topdri e

    Rig floor Drill pipe

    )!* frame

    +uiderails

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    T!$ C'RC+L"T' &S ST$)

    Circulation System

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    Circulation System

    ,ud -ouse

    Drill Collar

    BoreholeShaleslide

    ,ud pi"

    Shaleshaker

    Chemical "ank,ud re"urn

    line

    Discharge

    ,udpump

    Swi el

    &elly

    Drill pipe

    !nnulus

    Reser epi"

    Bi"

    S"andpipe

    Ro"ary hose

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    Circulation System

    " ma2or function of the fluid 3

    circulating system is to remo1e the

    rock cutting from the hole as drilling

    progresses.

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    Circulation System

    The drilling mud travels

    1. From the steel tanks to the mud pump

    2. From the pump through the high pressure surfaceconnection to the drillstring

    3. Through the drillstring to the bit

    4. Through the nozzles of the bit and up the annularspace

    5. Through the contaminant - removal e uipment backto the suction tank

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    Circula"ing sys"em consis" of "he following:

    .' ,ud %ump

    /' %ump ,anifold

    0' S"andpipe

    1' Swi el

    2' Drills"ring

    3' !nnulus

    4' Re"urn Line

    5' Shale Shaker

    6' Desander

    .7' Desil"er

    ..' Degasser

    ./' ,ud "anks

    Circulation System

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    Circulation System

    Ci l i S

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    The heart of the circulating system is the mud pumps.There are two types of pumps used in oil industry duplex, and

    triplexA basic pump consist of a piston ( the liner) reciprocatinginside a cylinder. A pump is described as a single acting if it pumps fluid on theforward stroke, and ( triplex pump) If it pumps on both theforward and backward strokes ( Duplex)

    Circulation System

    % D P %P

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    Triple4 Pump

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    $n arrangement of piping and %al%es that re ei%es drilling

    fluid from one or more mud pumps and transmit the drilling

    fluid to the su eeding ir ulating omponent.

    P %P%&"I,O(D

    Circulation System

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    (he %erti al pipe 'hi h arries mud from the rig

    floor into the Derri ! to the 7elly hose. It must bepressure tested to the 'or!ing pressure '

    Circulation System

    S!&"D PIPE

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    (he passage'ay of the drilling fluid as it omes

    out of the 'ell.

    RE! R" (I"E

    Circulation System

    Ci l i S

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    (he shale sha!er is a ontaminant " remo%ing

    de%i e& and uses a %ibrating s reen to remo%euttings from the mud.

    It is the first solids remo%ing de%i e.

    It is lo ated at the end of the flo' line.

    Circulation System

    SH&(ESH&KER

    Ci l i S

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    $ entrifugal de%i e for remo%ing sand from the

    drilling fluid to pre%ent abrasion of the pumps.

    Circulation System

    DES&"DER

    Circulation System

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    $ entrifugal de%i e for remo%ing free parti les of silt

    from the drilling fluid to !eep the amount of solids in

    the fluid at the lo'est possible point.

    Circulation System

    DESI(!ER

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    Circulation System

    Degasser

    • This 1essel is used for gas contaminationremo1al

    %ud!anks

    • " /aste pit0 usually an e4ca1ated earthen-

    /alled pit

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    #$LL C TR LC )P $ TS

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    (he 'ell ontrol system pre%ents the un ontrolled flo' offormation fluids from the 'ellbore.

    hen the bit penetrates a permeable formation that has a

    fluid pressure in e ess of the hydrostati pressure e ertedby the drilling fluid& formation fluids 'ill begin displa ing the

    drilling fluid from the 'ell.

    (he flo' of formation fluids into the 'ell in the presen e of

    drilling fluid is alled a =!i !>.

    #ell Control Component

    # ll C t l C t

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    $ell Con"rol componen" consis" of "he following:

    Di1erter

    %lo/out Pre1enter

    "nnular %lo/out Pre1enterPipe Ram

    %lind ram

    Shear ramDrilling Spools

    "ccumulator and % P control system 5 *oomey unit6

    #ell Control Component

    %l / t P 1 t

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    %lo/- ut Pre1entersBell nipple

    #low line#ill line

    !nnular pre en"er

    %ipe ramShear8blind ram

    &ill line Choke

    %ipe ram

    (mergency kill line (mergency choke

    B9% riser Drilling spool

    Casing head

    # ll C t l C t

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    $ di%erter system may be employed as a means of'ell ontrol during %arious stages of a drillingoperation by dire ting 'ell flo's a'ay from the rigand personnel.(he system an pro%ide a degree of prote tion prior

    to setting the asing string upon 'hi h the blo' outpre%enter sta ! and ho!e manifold 'ill be installed

    #ell Control Component

    DI)ER!ER

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    Di1erter

    ll C l C

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    Stop flo' from a 'ell using a ring of syntheti

    rubber that ontra ts in the fluid passage. (herubber pa !ing onforms to the shape of the

    pipe in the hole.

    #ell Control Component

    &"" (&R B(O'O ! PRE)E"!ER

    # ll C l C

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    ?a%e semi ir ular openings 'hi h mat h the

    diameter of pipe si)es for 'hi h they are designed.

    #ell Control Component

    PIPE R&%

    #ell Control Component

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    It is designed to shear the pipe in the hole upon

    losing. (his 'ill ause the drillstring to drop into

    the hole and 'ill stop flo' from the 'ell. Shear

    rams are used only 'hen the annular and pipe

    rams fail.

    #ell Control Component

    SHE&R R&%

    # ll C l C

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    $re designed to lose the 'ell 'hen there is no

    pipe in the hole.

    #ell Control Component

    B(I"D R&%

    # ll C l C

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    It is used to pump mud into the 'ell under

    pressure

    #ell Control Component

    KI(( (I"E

    # ll C l C

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    6sed as an element bet'een rams to pro%ide

    mud e it lines su h as ho ! and !ill lines.Drilling spools be flanged& studded or lamp "

    on type.

    #ell Control Component

    DRI((I"#SPOO(S

    #ell Control Component

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    (he a umulator is a hydrauli system that maintains

    and stores enough high pressure fluid to operate e%ery

    fun tion of the 9BO#;

    (he system has a pump 'hi h pumps the hydrauli fluid

    into storage bottles.

    (he storage bottles ha%e floats 'hi h separate the

    hydrauli fluid from the gas 9nitrogen; in the upper part

    of the hamber.

    #ell Control Component

    &CC % (&!OR

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    PO'ERS$S!E%

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    Po/er System

    @odern rigs are po'ered by internal " ombustion

    diesel engines and generally sub lassified

    depending on the method used to transmit po'er

    to the %arious rig system.

    7. The diesel 3 electric type

    8. The direct 3 dri1e type

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    Po/er System

    Diesel 3 $lectric Rigs9 are those in which the

    main rig engines are used to generate electricity.

    Electricity ower is transmitted easily to various

    rig system.

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    Direct 3Current )otors9 can !e wired to give

    a wide range of s eed " tor#ue characteristics

    that are e$tremely well " suited for the hoistingand circulating o erations.

    Po/er System

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    Rig $,uipment Systems