2.0 components of drilling rig
TRANSCRIPT
-
8/19/2019 2.0 Components of Drilling Rig
1/81
Reference books
• Azar J.J. and G. Robello Samuel, 2007,Drilling Engineering, Penn ell !ooks
• !ourgo"ne Jr, A.#., $ill%eim, &.&.,
'%ene(er). $.E. * +oung Jr., .S.,, - / ,A11lied Drilling Engineering, Socie)" ofPe)roleum Engineers, SPE )e )bookseries
• 3"son, 200 Air and Gas Drilling $anual• $i)c%ell, R and $iska ,S undamen)als of
DrillingEngineering
-
8/19/2019 2.0 Components of Drilling Rig
2/81
#eac%ing $a)erial and books
• Rabia 4ussain, ell Engineering andcons)ruc)ion.
• Jos%i PP , 4orizon)al 5ell #ec%nolog"• 555.s1e.org• 555.bookboon.com
http://www.spe.org/http://www.spe.org/
-
8/19/2019 2.0 Components of Drilling Rig
3/81
Rigs Components
-
8/19/2019 2.0 Components of Drilling Rig
4/81
Types of Rigs
Drilling rigs are classified as:I. Land rigs
II.Offshore rigsFloating rigs
SemisubmersibleDrillship
Bottom- supported rigs: there are three typesJa ! " ups#latformBarge
-
8/19/2019 2.0 Components of Drilling Rig
5/81
Inland Barge
Semisubmersible
Land
Jackup
Drillship
Types of Drilling Rigs
-
8/19/2019 2.0 Components of Drilling Rig
6/81
Land RigPlatform
Jack-upSemi-Submersible
Drill ShipT.L.P.
Types of Rigs
-
8/19/2019 2.0 Components of Drilling Rig
7/81
Land Rig
-
8/19/2019 2.0 Components of Drilling Rig
8/81
ffshore Drilling Rigs
S6!$ERS !3E 89: ; :0 5orld 5ide< =3A=D !ARGES 8P>S#ED< ? @er" S%allo5 a)er 8u1 )o 20;22f)<S6!$ERS !3E R G !ARGE ? S%allo5 a)er 8u1 )o 70 ;-00f)<
P3A# >R$ n)ermedia)e a)er8Pe)ronius 6S G>$B -/00f)C<
JA'&?6P S%allo5 )o n)ermedia)e a)er8C ? 00 5orld5ide< 820 ; 00f), (er" fe5 900f)<
SE$ ?S6!$ERS !3E n)ermedia)e ; Dee1 a)er8C ; -/0 5orld 5ide< 8900 ; 7:00Cf)<
DR 33 S4 P n)ermedia)e ; Dee1 a)er? ;
-
8/19/2019 2.0 Components of Drilling Rig
9/81
S!"LL #-#"T$R %"R&$ R'&
-
8/19/2019 2.0 Components of Drilling Rig
10/81
PL"T( R) R'&
-
8/19/2019 2.0 Components of Drilling Rig
11/81
J"C*-+P
R'&Derrick cantileveredover stern of hull.
Well conductor
-
8/19/2019 2.0 Components of Drilling Rig
12/81
S$)'-S+%)$RS'%L$ R'&
“Ocean America” (on tow)
-
8/19/2019 2.0 Components of Drilling Rig
13/81
DR'LLS!'PS
-
8/19/2019 2.0 Components of Drilling Rig
14/81
$ drilling rig is a de%i e used to drill& ase and ement oil andgas 'ells.
(he orre t pro edure for sele ting and si)ing a drilling rig is
as follo's:*. Design the 'ell
+. ,stablish the %arious loads to be e pe ted during and testing
operations and use the highest loads. (his point establish the depth
rating of the rig
. /ompare the rating of e isting rigs 'ith the design loads
0. Sele t the appropriate rig and its omponents.
(undamentals
-
8/19/2019 2.0 Components of Drilling Rig
15/81
)ain Drilling Rig $,uipment Systems
-
8/19/2019 2.0 Components of Drilling Rig
16/81
Rig $,uipment Systems
Derrick and Substructure
Hoisting System
Circulating System
Rotating System
Blow Out Prevention
Power System
-
8/19/2019 2.0 Components of Drilling Rig
17/81
Derrick and Substructure
1erti al Stru ture that pro%ide the %erti al height re2uired
to raise and lo'er the drillstring to hole.
(his stru ture 'ithstand t'o types of loading 'ind and
ompressi%e loading.
DERRICK
-
8/19/2019 2.0 Components of Drilling Rig
18/81
Derrick and Substructure
-
8/19/2019 2.0 Components of Drilling Rig
19/81
Derrick and Substructure
(he foundation in 'hi h the derri ! and usually the
Dra'-'or!s sit.
(he substru ture must support not only the derri ! 'ith
its load but also the 'eight of other large pie es of
e2uipment.
It ontains spa e for storage and 'ell ontrol e2uipment.
S BS!R C!RE
-
8/19/2019 2.0 Components of Drilling Rig
20/81
T!$ ! 'ST' & S ST$)
-
8/19/2019 2.0 Components of Drilling Rig
21/81
+sed for raising and lo/ering the drilling
assembly0 and for running casing0 completion
e,uipment and other tools in and out of the
hole.
HOIS!I"# S$S!E%
-
8/19/2019 2.0 Components of Drilling Rig
22/81
!oistingSystem
Crown Block
Deadline
Tra eling Block
Drum
Deadline !nchor
S"orage Reel
#as" Line
Drawworks
3
4
$ireline
%ipe ele a"ors
Drum Brake
-
8/19/2019 2.0 Components of Drilling Rig
23/81
!oisting System
It pro%ide the hoisting and bra!ing po'er re2uire to raise or
lo'er the hea%y strings of pipe.
(he prin ipal parts of the dra' 'or!s are:5otating drum
$ series of shaftsDrum bra!e/hains and gears for hanging speed and for re%ersing/athead
It ontains the main bra!e for stopping the drilling line.
DR&''ORKS
-
8/19/2019 2.0 Components of Drilling Rig
24/81
Dra//orks
-
8/19/2019 2.0 Components of Drilling Rig
25/81
$ blo ! lo ated at the top of the derri !.
It ontains a of shea%es on 'hi h is 'ound thedrilling line.
6sed to hange the dire tion of pull from the dra'
'or!s to the tra%elling blo !.
!oisting SystemCRO'"B(OCK
-
8/19/2019 2.0 Components of Drilling Rig
26/81
Cro/n %lock
-
8/19/2019 2.0 Components of Drilling Rig
27/81
(he blo ! and ta !le 'hi h is rigged 'ith the
ro'n blo ! by multiples of drilling line strungbet'een the ro'n blo ! and the tra%elling blo !.
!oisting System
!R&)E((I"# B(OCK
-
8/19/2019 2.0 Components of Drilling Rig
28/81
Tra1eling %lock
-
8/19/2019 2.0 Components of Drilling Rig
29/81
-
8/19/2019 2.0 Components of Drilling Rig
30/81
Deadline "nchor
-
8/19/2019 2.0 Components of Drilling Rig
31/81
(he hoo! is lo ated beneath the tra%elling blo !.
(his de%i e is used to pi ! up and se ure thes'i%el and 7elly.
!oisting System
!HE HOOK
-
8/19/2019 2.0 Components of Drilling Rig
32/81
(he 'ire rope used to support the Drilling (ools
made up of strands 'ound around a steel ore.
,a h strand ontains a number of small 'ires
'ound around a entral ore.
!oisting System
DRI((I"#(I"E
-
8/19/2019 2.0 Components of Drilling Rig
33/81
Types of $ire Rope Lay
Rig*t (ang (ay
(e+t (ang (ay
!oisting System
DRI((I"#(I"E
-
8/19/2019 2.0 Components of Drilling Rig
34/81
Type of $ire Rope Cons"ruc"ion
!oisting SystemDRI((I"#
(I"E
-
8/19/2019 2.0 Components of Drilling Rig
35/81
(he drilling line has a 3 *8 onstru tion 'ith
independent 'ire rope ore 9 I 5/; thisonstru tion implies that there are 3 strands
ontaining *8 filler 'ires.
!oisting SystemDRI((I"#
(I"E
-
8/19/2019 2.0 Components of Drilling Rig
36/81
R T"T' & S ST$)
-
8/19/2019 2.0 Components of Drilling Rig
37/81
Rotating $,uipment
Drill %ipe
Drill Collars
Bi"
Swi el&elly
&elly Bushing&'B' (le a"ionRo"ary Table
(he swi el supports the 'eightof the drillstring and permitsrotation.
(he kelly is the first se tion ofpipe belo' the s'i%el.(he outside ross-se tion of the!elly is s2uare or he agonal topermit it to be gripped easily forturning.
(he ma
-
8/19/2019 2.0 Components of Drilling Rig
38/81
(he rotary tool that is hung fromthe hoo! of the tra%eling blo !to suspend the drill string andpermit it to rotate freely.
It also onne ts the rotary hoseto the drill string and pro%ide
passage'ay for the flo' ofdrilling fluid into the drillstring.
(he s'i%el must support the'eight of the drillstring.
Rotating $,uipment
S'I)E(
-
8/19/2019 2.0 Components of Drilling Rig
39/81
It is suspended from the S'i%el through the a properly fitting
bushing !no' as 7elly bushing and onne ted to the topmost
-
8/19/2019 2.0 Components of Drilling Rig
40/81
It has a bored
passage'ay that permitsfluid to be ir ulated into
the drill stem and up the
annulus or %ise %ersa.
Rotating $,uipment
KE(($
-
8/19/2019 2.0 Components of Drilling Rig
41/81
$ de%i e that 'hen fitted
to master bushingtransmits tor2ue to the
7elly and simultaneously
permits %erti al mo%ement
of the 7elly to ma!e hole.
Rotating $,uipmentKE(($
B SHI"#
-
8/19/2019 2.0 Components of Drilling Rig
42/81
$ de%i e that fits into the
rotary table opening to
a ommodate the slips and
dri%e the 7elly bushing so
that the rotating motion of
the rotary table an be
transmitted to the 7elly
Rotating $,uipment%&S!ER
B SHI"#
-
8/19/2019 2.0 Components of Drilling Rig
43/81
,2uipment used to turn the drill stem and supportthe drilling assembly.
Rotating $,uipmentRO!&R$!&B(E
-
8/19/2019 2.0 Components of Drilling Rig
44/81
It has a be%eled gear arrangement to reate the
rotational motion and opening into 'hi h bushings
are fitted to dri%e and support the drilling assembly.
It transmits the rotary motion or tor2ue from the
po'er sour e to the dri%e bushing.
Rotating $,uipmentRO!&R$!&B(E
-
8/19/2019 2.0 Components of Drilling Rig
45/81
Rotary Table
-
8/19/2019 2.0 Components of Drilling Rig
46/81
$n alternati%e to the 7elly and rotary table
lo ated belo' the S'i%el that 'hen a tuated
allo's the Drillstem to spin and pro eed in drilling
most modern rigs employ a (op Dri%e system for
rotating the drill string
Rotating $,uipment
!OP DRI)E
-
8/19/2019 2.0 Components of Drilling Rig
47/81
Top Dri1e System
-
8/19/2019 2.0 Components of Drilling Rig
48/81
Top Dri1e System
Topdri e
Rig floor Drill pipe
)!* frame
+uiderails
-
8/19/2019 2.0 Components of Drilling Rig
49/81
T!$ C'RC+L"T' &S ST$)
Circulation System
-
8/19/2019 2.0 Components of Drilling Rig
50/81
Circulation System
,ud -ouse
Drill Collar
BoreholeShaleslide
,ud pi"
Shaleshaker
Chemical "ank,ud re"urn
line
Discharge
,udpump
Swi el
&elly
Drill pipe
!nnulus
Reser epi"
Bi"
S"andpipe
Ro"ary hose
-
8/19/2019 2.0 Components of Drilling Rig
51/81
Circulation System
" ma2or function of the fluid 3
circulating system is to remo1e the
rock cutting from the hole as drilling
progresses.
-
8/19/2019 2.0 Components of Drilling Rig
52/81
Circulation System
The drilling mud travels
1. From the steel tanks to the mud pump
2. From the pump through the high pressure surfaceconnection to the drillstring
3. Through the drillstring to the bit
4. Through the nozzles of the bit and up the annularspace
5. Through the contaminant - removal e uipment backto the suction tank
-
8/19/2019 2.0 Components of Drilling Rig
53/81
Circula"ing sys"em consis" of "he following:
.' ,ud %ump
/' %ump ,anifold
0' S"andpipe
1' Swi el
2' Drills"ring
3' !nnulus
4' Re"urn Line
5' Shale Shaker
6' Desander
.7' Desil"er
..' Degasser
./' ,ud "anks
Circulation System
-
8/19/2019 2.0 Components of Drilling Rig
54/81
Circulation System
Ci l i S
-
8/19/2019 2.0 Components of Drilling Rig
55/81
The heart of the circulating system is the mud pumps.There are two types of pumps used in oil industry duplex, and
triplexA basic pump consist of a piston ( the liner) reciprocatinginside a cylinder. A pump is described as a single acting if it pumps fluid on theforward stroke, and ( triplex pump) If it pumps on both theforward and backward strokes ( Duplex)
Circulation System
% D P %P
-
8/19/2019 2.0 Components of Drilling Rig
56/81
Triple4 Pump
-
8/19/2019 2.0 Components of Drilling Rig
57/81
$n arrangement of piping and %al%es that re ei%es drilling
fluid from one or more mud pumps and transmit the drilling
fluid to the su eeding ir ulating omponent.
P %P%&"I,O(D
Circulation System
-
8/19/2019 2.0 Components of Drilling Rig
58/81
(he %erti al pipe 'hi h arries mud from the rig
floor into the Derri ! to the 7elly hose. It must bepressure tested to the 'or!ing pressure '
Circulation System
S!&"D PIPE
-
8/19/2019 2.0 Components of Drilling Rig
59/81
(he passage'ay of the drilling fluid as it omes
out of the 'ell.
RE! R" (I"E
Circulation System
Ci l i S
-
8/19/2019 2.0 Components of Drilling Rig
60/81
(he shale sha!er is a ontaminant " remo%ing
de%i e& and uses a %ibrating s reen to remo%euttings from the mud.
It is the first solids remo%ing de%i e.
It is lo ated at the end of the flo' line.
Circulation System
SH&(ESH&KER
Ci l i S
-
8/19/2019 2.0 Components of Drilling Rig
61/81
$ entrifugal de%i e for remo%ing sand from the
drilling fluid to pre%ent abrasion of the pumps.
Circulation System
DES&"DER
Circulation System
-
8/19/2019 2.0 Components of Drilling Rig
62/81
$ entrifugal de%i e for remo%ing free parti les of silt
from the drilling fluid to !eep the amount of solids in
the fluid at the lo'est possible point.
Circulation System
DESI(!ER
-
8/19/2019 2.0 Components of Drilling Rig
63/81
Circulation System
Degasser
• This 1essel is used for gas contaminationremo1al
%ud!anks
• " /aste pit0 usually an e4ca1ated earthen-
/alled pit
-
8/19/2019 2.0 Components of Drilling Rig
64/81
#$LL C TR LC )P $ TS
-
8/19/2019 2.0 Components of Drilling Rig
65/81
(he 'ell ontrol system pre%ents the un ontrolled flo' offormation fluids from the 'ellbore.
hen the bit penetrates a permeable formation that has a
fluid pressure in e ess of the hydrostati pressure e ertedby the drilling fluid& formation fluids 'ill begin displa ing the
drilling fluid from the 'ell.
(he flo' of formation fluids into the 'ell in the presen e of
drilling fluid is alled a =!i !>.
#ell Control Component
# ll C t l C t
-
8/19/2019 2.0 Components of Drilling Rig
66/81
$ell Con"rol componen" consis" of "he following:
Di1erter
%lo/out Pre1enter
"nnular %lo/out Pre1enterPipe Ram
%lind ram
Shear ramDrilling Spools
"ccumulator and % P control system 5 *oomey unit6
#ell Control Component
%l / t P 1 t
-
8/19/2019 2.0 Components of Drilling Rig
67/81
%lo/- ut Pre1entersBell nipple
#low line#ill line
!nnular pre en"er
%ipe ramShear8blind ram
&ill line Choke
%ipe ram
(mergency kill line (mergency choke
B9% riser Drilling spool
Casing head
# ll C t l C t
-
8/19/2019 2.0 Components of Drilling Rig
68/81
$ di%erter system may be employed as a means of'ell ontrol during %arious stages of a drillingoperation by dire ting 'ell flo's a'ay from the rigand personnel.(he system an pro%ide a degree of prote tion prior
to setting the asing string upon 'hi h the blo' outpre%enter sta ! and ho!e manifold 'ill be installed
#ell Control Component
DI)ER!ER
-
8/19/2019 2.0 Components of Drilling Rig
69/81
Di1erter
ll C l C
-
8/19/2019 2.0 Components of Drilling Rig
70/81
Stop flo' from a 'ell using a ring of syntheti
rubber that ontra ts in the fluid passage. (herubber pa !ing onforms to the shape of the
pipe in the hole.
#ell Control Component
&"" (&R B(O'O ! PRE)E"!ER
# ll C l C
-
8/19/2019 2.0 Components of Drilling Rig
71/81
?a%e semi ir ular openings 'hi h mat h the
diameter of pipe si)es for 'hi h they are designed.
#ell Control Component
PIPE R&%
#ell Control Component
-
8/19/2019 2.0 Components of Drilling Rig
72/81
It is designed to shear the pipe in the hole upon
losing. (his 'ill ause the drillstring to drop into
the hole and 'ill stop flo' from the 'ell. Shear
rams are used only 'hen the annular and pipe
rams fail.
#ell Control Component
SHE&R R&%
# ll C l C
-
8/19/2019 2.0 Components of Drilling Rig
73/81
$re designed to lose the 'ell 'hen there is no
pipe in the hole.
#ell Control Component
B(I"D R&%
# ll C l C
-
8/19/2019 2.0 Components of Drilling Rig
74/81
It is used to pump mud into the 'ell under
pressure
#ell Control Component
KI(( (I"E
# ll C l C
-
8/19/2019 2.0 Components of Drilling Rig
75/81
6sed as an element bet'een rams to pro%ide
mud e it lines su h as ho ! and !ill lines.Drilling spools be flanged& studded or lamp "
on type.
#ell Control Component
DRI((I"#SPOO(S
#ell Control Component
-
8/19/2019 2.0 Components of Drilling Rig
76/81
(he a umulator is a hydrauli system that maintains
and stores enough high pressure fluid to operate e%ery
fun tion of the 9BO#;
(he system has a pump 'hi h pumps the hydrauli fluid
into storage bottles.
(he storage bottles ha%e floats 'hi h separate the
hydrauli fluid from the gas 9nitrogen; in the upper part
of the hamber.
#ell Control Component
&CC % (&!OR
-
8/19/2019 2.0 Components of Drilling Rig
77/81
PO'ERS$S!E%
-
8/19/2019 2.0 Components of Drilling Rig
78/81
Po/er System
@odern rigs are po'ered by internal " ombustion
diesel engines and generally sub lassified
depending on the method used to transmit po'er
to the %arious rig system.
7. The diesel 3 electric type
8. The direct 3 dri1e type
-
8/19/2019 2.0 Components of Drilling Rig
79/81
Po/er System
Diesel 3 $lectric Rigs9 are those in which the
main rig engines are used to generate electricity.
Electricity ower is transmitted easily to various
rig system.
-
8/19/2019 2.0 Components of Drilling Rig
80/81
Direct 3Current )otors9 can !e wired to give
a wide range of s eed " tor#ue characteristics
that are e$tremely well " suited for the hoistingand circulating o erations.
Po/er System
-
8/19/2019 2.0 Components of Drilling Rig
81/81
Rig $,uipment Systems