2 v series clamped metallic v2 service & operating manual … · model pump size wetted parts...

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Versa-Matic V2 Metallic Pumps • Aluminum • Cast Iron • Stainless Steel 2" V Series Clamped Metallic with Metallic Center Section V2 VERSA-MATIC ® • Warren Rupp, Inc. • A Unit of IDEX Corporation 800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com © Copyright 2014 Warren Rupp, Inc. All rights reserved Service & Operating Manual 1: PUMP SPECS 2: INSTAL & OP 3: EXP VIEW 4: WARRANTY Original Instructions

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Ver

sa-M

atic

V2 Metallic Pumps• Aluminum• Cast Iron• Stainless Steel

2" V Series Clamped Metallicwith Metallic Center Section V2

VERSA-MATIC® • Warren Rupp, Inc. • A Unit of IDEX Corporation 800 North Main Street, Mansfield, OH 44902 USA • Phone: (419) 526-7296 • www.versamatic.com

© Copyright 2014 Warren Rupp, Inc. All rights reserved

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xx5xxx0

V2 CLAMPED PTFE FITTED PUMP

Serv

ice

& O

per

ati

ng

Ma

nu

al

1: P

UMP

SPEC

S2:

INST

AL &

OP

3: E

XP V

IEW

4: W

ARRA

NTY

Orig

inal

Inst

ruct

ions

v2mdlAsm-rev0314www.versamatic.com

IMPORTANT

Read the safety warnings and instructions in this manual before pump installation and start-up. Failure to comply with the recommendations stated in this manual could damage the pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear protection.

Before maintenance or repair, shut off the compressed air line, bleed the pressure, and disconnect the air line from the pump. Be certain that approved eye protection and protective clothing are worn at all times. Failure to follow these recommendations may result in serious injury or death.

To be fully groundable, the pumps must be ATEX Compliant. Refer to the nomenclature page for ordering information.

Optional 8 foot long (244 centimeters) Ground Strap is available for easy ground connection.

To reduce the risk of static electrical sparking, this pump must be grounded. Check the local electrical code for detailed grounding instruction and the type of equipment required.

Refer to nomenclature page for ordering information.

When the pump is used for materials that tend to settle out or solidify, the pump should be flushed after each use to prevent damage. In freezing temperatures the pump should be completely drained between uses.

Before pump operation, inspect all fasteners for loosening caused by gasket creep. Retighten loose fasteners to prevent leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties. Do not expose to UV light for extended periods of time.

In the event of diaphragm rupture, pumped material may enter the air end of the pump, and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure during operation. Make certain that all fasteners are in good condition and are reinstalled properly during reassembly.

Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers and other miscellaneous equipment must be properly grounded.

Safety Information

Grounding the Pump

WARNINGTake action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded.

WARNINGPump not designed, tested or certified to be powered by compressed natural gas. Powering the pump with natural gas will void the warranty.

Use safe practices when liftingkg

UNIVERSAL ALL AODD

v2mdlAsm-rev0314www.versamatic.com

Table of Contents

SECTION 1: PumP SPECIfICaTIONS ................1 •Nomenclature •Performance •Materials •DimensionalDrawings

SECTION 2: INSTallaTION & OPEraTION ......8 •PrincipleofPumpOperation •TypicalInstallationGuide •Troubleshooting

SECTION 3: ExPlOdEd VIEw .........................11 •CompositeDrawings •PartsList •MaterialsCode

SECTION 4: warraNTy & CErTIfICaTES ....15 •Warranty •ECDeclarationofConformity-Machinery

Universal*

1: P

UMP

SPEC

S2:

INST

AL &

OP

3: E

XP V

IEW

4: W

ARRA

NTY

v2mdlAsm-rev0314www.versamatic.com1 • Model V2 Metallic Bolted

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 6 1/4" A Aluminum A Aluminum 1 NeopreneUUltra-Matic 8 3/8" C Cast Iron S Stainless Steel 2Nitrile(Nitrile)VV-Series 5 1/2" S Stainless Steel PPolypropylene 3 FKM(Fluorocarbon)RE AirVantage 7 3/4" H Alloy C G Groundable Acetal 4EPDM 1 1" PPolypropylene ZPTFE-coatedAluminum 5PTFE 41-1/4"or1-1/2" K Kynar JNickel-platedAluminum 6SantopreneXL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) QEpoxy-CoatedAluminum 9 Geolast

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction DesignR Rugged 1Neoprene 1 Neoprene 9 BoltedDDome 2 Nitrile 2Nitrile 0 ClampedXThermo-Matic 3(FKM)Fluorocarbon 3(FKM)FluorocarbonTTef-Matic(2-piece) 4EPDM 4EPDMBVersa-Tuff(1-piece) 5PTFE 5PTFEFFUSION(one-piece 6SantopreneXL 6SantopreneXLintegrated plate) 7 Hytrel 7 Hytrel 8 Polyurethane 8Polyurethane 9 Geolast 9 Geolast A Acetal AAluminumw/PTFEO-Rings S Stainless Steel SStainlessSteelw/PTFEO-Rings CCarbonSteelw/PTFEO-Rings HAlloyCw/PTFEO-Rings TPTFEEncapsulatedSiliconeO-Rings

Your Serial #: (fill in from pump nameplate) _____________________________________

VERSA-MATIC® MODEL IDENTIFICATION CODES

X X X X X X X X X X - X X X

Model

Pump Size

Wetted Parts

Non-Wetted Parts

Diaphragm Material

Diaphragm Series

Valve Ball Material

Valve Seat Material/Valve Seat O-ring Material

Construction Design

Revision Level

Options (if applicable)

Model Pump Size Wetted Parts Non-Wetted Parts Diaphragm MaterialE Elima-Matic 6 1/4" A Aluminum A Aluminum 1 Neoprene U Ultra-Matic 8 3/8" C Cast Iron S Stainless Steel 2 Buna-N V V-Series 5 1/2" S Stainless Steel P Polypropylene 3 (FKM) Fluorocarbon 7 3/4" H Hastelloy C G Groundable Acetal 4 Nordel 1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE 4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 XL 2 2" G Groundable Acetal C Cast Iron 7 Hytrel 3 3" B Aluminum (screen mount) Q Epoxy-Coated Aluminum 9 Geolast

Diaphragm Series Valve Ball Material Valve Seat/Valve Seat O-ring Material Construction DesignR Rugged 1 Neoprene 1 Neoprene 9 Bolted D Dome 2 Buna-N 2 Buna-N 0 Clamped X Thermo-Matic 3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon T Tef-Matic (2-piece) 4 Nordel 4 Nordel B Versa-Tuff (1-piece) 5 PTFE 5 PTFE F FUSION (one-piece 6 XL 6 XL integrated plate) 7 Hytrel 7 Hytrel 8 Polyurethane 8 Polyurethane 9 Geolast 9 Geolast A Acetal A Aluminum w/ PTFE O-rings S Stainless Steel S Stainless Steel w/ PTFE O-rings C Carbon Steel w/ PTFE O-rings H Hastelloy C w/ PTFE O-rings T PTFE Encapsulated Silicone O-rings

Model #:

__ __ __ __ __ __ __ __ __ __ __ __ __(fill in from pump nameplate)

Your Model #:

UNIVERSAL TO ALL VM

1: P

UMP

SPEC

S

v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 2

materials

Material Profile: Operating Temperatures:Max. Min.

Conductive Acetal: Tough, impact resistant, ductile. Good abrasionresistanceandlowfrictionsurface.Generallyinert,withgoodchemicalresistanceexceptforstrongacidsandoxidizingagents.

190°F88°C

-20°F-29°C

EPDM:Showsverygoodwaterandchemicalresistance.Haspoor resistance to oils and solvents, but is fair in ketones and alcohols.

280°F138°C

-40°F-40°C

FKM:(Fluorocarbon)Showsgoodresistancetoawiderange of oils and sovents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hotwaterorhotaqueoussolutions(over70°F)willattackFKM.

350°F177°C

-40°F-40°C

Hytrel®: Good on acids, bases, amines and glycols at room temperatures only.

220°F104°C

-20°F-29°C

Neoprene: All purpose. Resistance to vegetable oils. Generally not affected by moderate chemicals, fats, greases and many oilsandsolvents.Generallyattackedbystrongoxidizingacids,ketones, esters and nitro hydrocarbons and chlorinated aromatic hydrocarbons.

200°F93°C

-10°F-23°C

Nitrile: Generalpurpose,oil-resistant.Showsgoodsolvent,oil,waterandhydraulicfluidresistance.ShouldnotbeusedwithhighlypolarsolventslikeacetoneandMEK,ozone,chlorinatedhydrocarbons and nitro hydrocarbons.

190°F88°C

-10°F-23°C

Nylon: 6/6Highstrengthandtoughnessoverawide temperaturerange.Moderatetogoodresistancetofuels,oilsand chemicals.

180°F82°C

32°F0°C

Polypropylene:Athermoplasticpolymer.Moderatetensileandflexstrength.Resistsstongacidsandalkali.Attackedbychlorine,fumingnitricacidandotherstrongoxidizingagents.

180°F82°C

32°F0°C

PVDF:(PolyvinylideneFluoride)Adurablefluoroplasticwithexcellentchemicalresistance.ExcellentforUVapplications.High tensile strength and impact resistance.

250°F121°C

0°F-18°C

Santoprene®:Injectionmoldedthermoplasticelastomerwithnofabriclayer.Longmechanicalflexlife.Excellentabrasionresistance.

275°F135°C

-40°F-40°C

UHMW PE: A thermoplastic that is highly resistant to a broad rangeofchemicals.Exhibitsoutstandingabrasionandimpactresistance,alongwithenvironmentalstress-crackingresistance.

180°F82°C

-35°F-37°C

Urethane:Showsgoodresistancetoabrasives.Haspoorresistance to most solvents and oils.

150°F66°C

32°F0°C

Virgin PTFE:(PFA/TFE)Chemicallyinert,virtuallyimpervious.VeryfewchemicalsareknowntochemicallyreactwithPTFE;moltenalkalimetals,turbulentliquidorgaseousfluorineandafewfluoro-chemicalssuchaschlorinetrifluorideoroxygendifluoridewhichreadilyliberatefreefluorineatelevated temperatures.

220°F104°C

-35°F-37°C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:Alloy C:EqualtoASTM494CW-12M-1specificationfornickelandnickelalloy.Stainless Steel: EqualtoorexceedingASTMspecificationA743CF-8Mforcorrosionresistant iron chromium, iron chromium nickel and nickel based alloy castings for general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.

For specific applications, always consult the Chemical Resistance Chart.

CAUTION! Operating temperature limitations are as follows:

afTErmarKET ParTS

Pumper Parts is your single source for parts that fit Air-Operated Double Diaphragm (AODD) pumps

• Wilden®

• ARO®

• Yamada®

RIGHT PART, RIGHT NOW

designed to perform equal to or greater than original equipment manufacture.

Phone: (419) 526-7296info@pum perparts.comwww.pumperparts.com

Pumper Parts and its products are not affiliated with any of the original equipment manufacturers referenced herein. All original equipment manufacturers’ names, colors, pictures, descriptions and part numbers are used for identification purposes only. Pumper Parts® is a registered trade name of IDEX Corporation. All other trademarks, registered trademarks and product names are the property of their respective owners. Yamada® is a registered trademark of Yamada Corporation. ARO® is a registered trade name of Ingersoll-Rand Company. Wilden® is a registered trade name of Wilden Pump and Engineering Company, a Dover Resources Company.

MODEL SPECIFIC UNIVERSAL ALL AODD

1: P

UMP

SPEC

S

v2mdlAsm-rev0314www.versamatic.com3 • Model V2 Metallic Bolted

Performance

V2 - 2” Clamped Pump – Metallic CenterRUBBER FITTED

Flow Rate Adjustable to . . . . . . . 0-152gpm(575lpm)Port Size Suction . . . . . . . . . . . . . . . . . . . . . . . 2"NPT Discharge . . . . . . . . . . . . . . . . . . . . . 2"NPTAir Inlet . . . . . . . . . . . . . . . . . . . . . . 1/2"NPTAir Exhaust . . . . . . . . . . . . . . . . . . 3/4"NPTSuction Lift Dry . . . . . . . . . . . . . . . . . . . . . . .20' (6.09 m) Wet. . . . . . . . . . . . . . . . . . . . . . .25'(7.62m)Max Solid Size(Diameter) . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.35 mm)Max Noise Level . . . . . . . . . . . . . 95 dB(A)Shipping Weights Aluminum . . . . . . . . . . . . . . .65 lbs (29.5 kg) Cast Iron. . . . . . . . . . . . . . . 113 lbs (51.3 kg) Stainless Steel . . . . . . . . . .106 lbs (48.1 kg)

NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

Disc

harg

e Hea

d in

PSI

0

140

120

100

80

60

40

20

0

Capacity in Liters Per Minute

Capacity in U.S. Gallons Per Minute

Capacity Per Stroke, 0.75 Gal. (2.8 L)

AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI

SCFM M3/HR 10 17 20 34 40 68 60 102 80 136 100 170

0 20

75 150 300 375 450 525 600

10 2040

60

80

100

40 60 80 100 120 140 160Meters Feet0 0

40

80

120

160

200

240

280

320

10

20

30

40

50

60

80

90

70

0

1

2

3

4

5

6

7

8

9

10

BAR

V2 - 2” Clamped Pump – Metallic CenterPTFE FITTED

Flow Rate Adjustable to . . . . . . . 0-138gpm(552lpm)Port Size Suction . . . . . . . . . . . . . . . . . . . . . . . 2"NPT Discharge . . . . . . . . . . . . . . . . . . . . . 2"NPTAir Inlet . . . . . . . . . . . . . . . . . . . . . . 1/2"NPTAir Exhaust . . . . . . . . . . . . . . . . . . 3/4"NPTSuction Lift Dry . . . . . . . . . . . . . . . . . . . . . . .10' (3.05 m) Wet. . . . . . . . . . . . . . . . . . . . . . .20' (6.09 m)Max Solid Size(Diameter) . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.35 mm)Max Noise Level . . . . . . . . . . . . 100 dB(A)Shipping Weights Aluminum . . . . . . . . . . . . . . .65 lbs (29.5 kg) Cast Iron. . . . . . . . . . . . . . . 113 lbs (51.3 kg) Stainless Steel . . . . . . . . . .106 lbs (48.1 kg)

NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions. The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

Meters FeetDi

scha

rge H

ead

in P

SI

0

140

120

100

80

60

40

20

0

Capacity in Liters Per Minute

Capacity in U.S. Gallons Per Minute

Capacity Per Stroke, 0.41 Gal. (1.6 L)

AIR CONSUMPTION IN SCFMAIR PRESSURE IN PSI

SCFM M3/HR 10 17 20 34 40 68 60 102 80 136 100 170 120 203.9

00 0

40

80

120

160

200

240

280

10

20

30

40

50

60

80

90

20

75 150 300 375 450 525

70

10 20 4060

80

100

120

40 60 80 100 120 140

1: P

UMP

SPEC

S

v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 4

V2 Aluminum Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

dimensional drawings

2" NPT / BSP TAPEREDDISCHARGE PORT

2" NPT / BSP TAPEREDSUCTION PORT

1/2" NPTAIR INLET

3/4" NPTAIR EXHAUST

.41

R .25

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

BOTTOM VIEW

A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

A

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

V2AAxxxx9

V2 ALUMINUM CLAMPED PUMP

1 1of

V2AAxxxx9

ALUMINUM

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:

ALUMINUM / BRASS

16.38[416]

14.77[375]

10.56[268.2]

2.03[51.5]

25.05[636.2]

26.69[677.9]

13.59[345.2]

2.58[65.5]

10.11[256.8]

10.11[256.8]

12.44[315.9]

2.33[59.2]

5.12[130]

9.00[228.6]

2" NPT / BSP TAPEREDDISCHARGE PORT

2" NPT / BSP TAPEREDSUCTION PORT

1/2" NPTAIR INLET

3/4" NPTAIR EXHAUST

.41

R .25

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

BOTTOM VIEW

A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

A

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

V2AAxxxx9

V2 ALUMINUM CLAMPED PUMP

1 1of

V2AAxxxx9

ALUMINUM

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:

ALUMINUM / BRASS

16.38[416]

14.77[375]

10.56[268.2]

2.03[51.5]

25.05[636.2]

26.69[677.9]

13.59[345.2]

2.58[65.5]

10.11[256.8]

10.11[256.8]

12.44[315.9]

2.33[59.2]

5.12[130]

9.00[228.6]

Model Specific

1: P

UMP

SPEC

S

v2mdlAsm-rev0314www.versamatic.com5 • Model V2 Metallic Bolted

V2 Screen Mounted Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

dimensional drawings

16.38[416]

14.80[375.9]

10.62[269.7]

15.65[397.5]

25.09[637.3]

26.73[678.9]

13.59[345.2]

2.58[65.5]

11.02[279.9]

5.12[130]

2" NPT / BSP TAPEREDDISCHARGE PORT

1/2" NPTAIR INLET

3/4" NPTAIR EXHAUST

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

TOP VIEW

A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

A

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

V2BAxxxx9

V2 SCREEN MOUNTED ALUMINUM CLAMPED PUMP

1 1of

V2BAxxxx9

ALUMINUM

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:

ALUMINUM/BRASS

16.38[416]

14.80[375.9]

10.62[269.7]

15.65[397.5]

25.09[637.3]

26.73[678.9]

13.59[345.2]

2.58[65.5]

11.02[279.9]

5.12[130]

2" NPT / BSP TAPEREDDISCHARGE PORT

1/2" NPTAIR INLET

3/4" NPTAIR EXHAUST

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

TOP VIEW

A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

A

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

V2BAxxxx9

V2 SCREEN MOUNTED ALUMINUM CLAMPED PUMP

1 1of

V2BAxxxx9

ALUMINUM

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:

ALUMINUM/BRASS

1: P

UMP

SPEC

S

v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 6

V2 Cast Iron Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

dimensional drawings

16.38[416]

14.27[362.5]

24.55[623.6]

26.19[665.2]

.40[10.2]

10.00[254]

10.00[254]

12.60[320]

2.60[66]

5.12[130]

9.00[228.6]

13.59[345.2]

2.58[65.5]

2.53[64.3]

2" NPT / BSP TAPEREDDISCHARGE PORT

2" NPT / BSP TAPEREDSUCTION PORT

1/2" NPTAIR INLET

3/4" NPTAIR EXHAUST

R .28

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

BOTTOM VIEW

A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

A

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

V2CAxxxx9

V2 CAST IRON CLAMPED PUMP

1 1of

V2CAxxxx9

CAST IRON

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:

ALUMINUM / BRASS

16.38[416]

14.27[362.5]

24.55[623.6]

26.19[665.2]

.40[10.2]

10.00[254]

10.00[254]

12.60[320]

2.60[66]

5.12[130]

9.00[228.6]

13.59[345.2]

2.58[65.5]

2.53[64.3]

2" NPT / BSP TAPEREDDISCHARGE PORT

2" NPT / BSP TAPEREDSUCTION PORT

1/2" NPTAIR INLET

3/4" NPTAIR EXHAUST

R .28

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

BOTTOM VIEW

A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

A

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

V2CAxxxx9

V2 CAST IRON CLAMPED PUMP

1 1of

V2CAxxxx9

CAST IRON

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:

ALUMINUM / BRASS

1: P

UMP

SPEC

S

v2mdlAsm-rev0314www.versamatic.com7 • Model V2 Metallic Bolted

V2 Stainless Clamped Dimensionsininches(mm dimensions in brackets) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

dimensional drawings

15.75[400]

14.49[368]

10.31[261.8]

1.72[43.7]

24.72[627.9]

26.22[665.9]

13.59[345.2]

2.25[57.2]

10[254]

10[254]

12.25[311.1]

2.25[57.2]

5.12[130]

9[228.6]

.38[9.6]

2" NPT / BSP TAPEREDDISCHARGE PORT

2" NPT / BSP TAPEREDSUCTION PORT

1/2" NPTAIR INLET

3/4" NPTAIR EXHAUST

R .28

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

BOTTOM VIEW

A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

A

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

V2SAxxxx0

V2 STAINLESS CLAMPED PUMP

1 1of

V2SAxxxx0

STAINLESS STEEL

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:

ALUMINUM/BRASS

15.75[400]

14.49[368]

10.31[261.8]

1.72[43.7]

24.72[627.9]

26.22[665.9]

13.59[345.2]

2.25[57.2]

10[254]

10[254]

12.25[311.1]

2.25[57.2]

5.12[130]

9[228.6]

.38[9.6]

2" NPT / BSP TAPEREDDISCHARGE PORT

2" NPT / BSP TAPEREDSUCTION PORT

1/2" NPTAIR INLET

3/4" NPTAIR EXHAUST

R .28

NOTES:

1. THE DIMENSIONS ON THIS DRAWING ARE FOR REFERENCE ONLY. A CERTIFIED DRAWING CAN BE REQUESTED IF PHYSICAL DIMENSIONS ARE NEEDED.

BOTTOM VIEW

A UPDATED TO CURRENT DESIGN MAV 10/14/10 3309

REV REVISION CHG DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

MADE FROM

WETTED END MATERIAL:

PART NUMBER

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

A

DO NOT SCALE DRAWING

DIMENSIONS ARE INCHES

SHEET

C

678

A

8 7 6 5 4 3 2 1

D

B

D

C

B

A

V2SAxxxx0

V2 STAINLESS CLAMPED PUMP

1 1of

V2SAxxxx0

STAINLESS STEEL

SEE BOM

ALL DIAPHRAGM TYPES ELASTOMERIC MATERIAL:

AIR END MATERIAL:

ALUMINUM/BRASS

1: P

UMP

SPEC

S

v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 8

Air-OperatedDoubleDiaphragm(AODD)pumpsarepoweredby compressed air or nitrogen.

The main directional (air) control valve ① distributes compressedairtoanairchamber,exertinguniformpressureover the inner surface of the diaphragm ②. At the same time, theexhaustingair③ from behind the opposite diaphragm isdirectedthroughtheairvalveassembly(s)toanexhaust port ④.

As inner chamber pressure (P1)exceedsliquidchamberpressure (P2), the rod ⑤ connected diaphragms shift together creating discharge on one side and suction on the opposite side. The discharged and primed liquid’s directions arecontrolledbythecheckvalves(ballorflap)⑥ orientation.

The pump primes as a result of the suction stroke. The suctionstrokelowersthechamberpressure(P3) increasing the chamber volume. This results in a pressure differential necessary for atmospheric pressure (P4)topushthefluidthrough the suction piping and across the suction side check valveandintotheouterfluidchamber⑦.

Suction (side) stroking also initiates the reciprocating (shifting, stroking or cycling) action of the pump. The suction diaphragm’s movement is mechanically pulled through its stroke.Thediaphragm’sinnerplatemakescontactwithanactuator plunger aligned to shift the pilot signaling valve. Once actuated, the pilot valve sends a pressure signal to the opposite end of the main directional air valve, redirecting the compressed air to the opposite inner chamber.

Principle of Pump Operation

SAFE AIREXHAUSTDISPOSALAREA

PUMP INSTALLATION AREA

1" DIAMETER AIREXHAUST PIPING

1" DIAMETER AIREXHAUST PIPING

1" DIAMETER AIREXHAUST PIPING

MUFFLER

LIQUIDLEVEL

SUCTIONLINE

LIQUIDLEVEL

SUCTIONLINE

MUFFLER

MUFFLER

SUBMERGED ILLUSTRATION

Pumpcanbesubmergedifthepumpmaterialsofconstructionarecompatiblewiththeliquidbeingpumped.Theairexhaustmust be piped above the liquid level. When the pumped product sourceisatahigherlevelthanthepump(floodedsuctioncondition),pipetheexhausthigherthantheproductsourcetoprevent siphoning spills.

MODEL SPECIFIC

Air Line

Discharged Fluid

DischargeStroke Suction

Stroke

PrimedFluid

2: IN

STAL

& O

P

v2mdlAsm-rev0314www.versamatic.com9 • Model V2 Metallic Bolted

Installation And Start-Up Locatethepumpasclosetotheproductbeingpumpedaspossible.Keepthesuctionlinelengthandnumberoffittingstoaminimum.Donotreducethesuctionlinediameter.

Air Supply Connectthepumpairinlettoanairsupplywithsufficientcapacityandpressuretoachievedesiredperformance.Apressureregulatingvalveshouldbeinstalledtoinsureairsupplypressuredoesnotexceedrecommendedlimits.

Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator settodeliveronedropofSAE10non-detergentoilforevery20SCFM(9.4liters/sec.)ofairthepumpconsumes.ConsultthePerformanceCurvetodetermineairconsumption.

Air Line Moisture Waterinthecompressedairsupplymaycauseicingorfreezingoftheexhaustair,causingthepumptocycleerraticallyorstopoperating.Waterintheairsupplycanbereducedbyusingapoint-of-useairdryer.

Air Inlet And Priming Tostartthepump,slightlyopentheairshut-offvalve.Afterthepumpprimes,theairvalvecanbeopenedtoincreaseairflowasdesired.Ifopeningthevalveincreasescyclingrate,butdoesnotincreasetherateofflow,cavitationhasoccurred.Thevalveshouldbeclosedslightlytoobtainthemostefficientairflowtopumpflowratio.

Surge Suppressor

Shut-Off Valve

Pressure Gauge

Drain PortShut-OffValve

CheckValve

Air Inlet

Discharge

Unregulated AirSupply to Surge

Suppressor

Pipe Connection(Style Optional)

Flexible Connector

Flexible Connector

VacuumGauge

Suction

Shut-Off Valve

Drain Port

Air Dryer

Filter RegulatorP/N: 020.V107.000

Muffler(Optional Piped Exhaust)

recommended Installation Guide

Available Accessories: 1. Surge Suppressor 2. Filter/Regulator 3. Air Dryer

1

2

3

Note: Surge Suppressor and Pipingmustbesupportedaftertheflexibleconnection.

CAUTIONThe air exhaust should be piped to an area for safe disposition of the product being pumped, in the event of a diaphragm failure.

UNIVERSAL ALL AODD

2: IN

STAL

& O

P

v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 10

recommended Installation Guide Troubleshooting GuideSymptom: Potential Cause(s): Recommendation(s):Pump Cycles Once Deadhead(systempressuremeetsorexceedsair

supply pressure).Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Air valve or intermediate gaskets installed incorrectly. Installgasketswithholesproperlyaligned.Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.

Pump Will Not Operate / Cycle

Pumpisoverlubricated. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Lackofair(linesize,PSI,CFM). Checktheairlinesizeandlength,compressorcapacity(HPvs.cfmrequired).Check air distribution system. Disassembleandinspectmainairdistributionvalve,pilotvalveandpilotvalveactuators.Dischargelineisblockedorcloggedmanifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.Deadhead(systempressuremeetsorexceedsairsupply pressure).

Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Blockedairexhaustmuffler. Removemufflerscreen,cleanorde-ice,andre-install.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Pumpchamberisblocked. Disassembleandinspectwettedchambers.Removeorflushanyobstructions.

Pump Cycles and Will Not Prime or No Flow

Cavitation on suction side. Check suction condition (move pump closer to product).Check valve obstructed. Valve ball(s) not seating properly or sticking.

Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket. Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged. Use heavier valve ball material.

Valve ball(s) missing (pushed into chamber or manifold).

Wornvalveballorvalveseat.Wornfingersinvalveballcage(replacepart).CheckChemical Resistance Guide for compatibility.

Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.

Pump Cycles Running Sluggish/Stalling, Flow Unsatisfactory

Over lubrication. Setlubricatoronlowestpossiblesettingorremove.Unitsaredesignedforlubefreeoperation.Icing. Removemufflerscreen,de-ice,andre-install.Installapointofuseairdrier.Clogged manifolds. CleanmanifoldstoallowproperairflowDeadhead(systempressuremeetsorexceedsairsupply pressure).

Increasetheinletairpressuretothepump.Pumpisdesignedfor1:1pressureratioatzeroflow. (Doesnotapplytohighpressure2:1units).

Cavitation on suction side. Check suction (move pump closer to product).Lackofair(linesize,PSI,CFM). Checktheairlinesize,length,compressorcapacity.Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Airsupplypressureorvolumeexceedssystemhd. Decreaseinletair(press.andvol.)tothepump.Pumpiscavitatingthefluidbyfastcycling.Undersizedsuctionline. Meetorexceedpumpconnections.Restrictiveorundersizedairline. Install a larger air line and connection. Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Suction line is blocked. Removeorflushobstruction.Checkandclearallsuctionscreensorstrainers.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.Purgingthechambersofaircanbedangerous.

Product Leaking Through Exhaust

Diaphragmfailure,ordiaphragmplatesloose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.Diaphragmstretchedaroundcenterholeorboltholes. Checkforexcessiveinletpressureorairpressure.ConsultChemicalResistanceChartforcompatibility

withproducts,cleaners,temperaturelimitationsandlubrication.Premature Diaphragm Failure

Cavitation. Enlargepipediameteronsuctionsideofpump.Excessivefloodedsuctionpressure. Movepumpclosertoproduct.Raisepump/placepumpontopoftanktoreduceinletpressure.

Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.Misapplication(chemical/physicalincompatibility). ConsultChemicalResistanceChartforcompatibilitywithproducts,cleaners,temperaturelimitations

and lubrication.Incorrectdiaphragmplatesorplatesonbackwards,installedincorrectlyorworn.

CheckOperatingManualtocheckforcorrectpartandinstallation.Ensureouterplateshavenotbeenworntoasharpedge.

Unbalanced Cycling Excessivesuctionlift. Forliftsexceeding20’ofliquid,fillingthechamberswithliquidwillprimethepumpinmostcases.Undersizedsuctionline. Meetorexceedpumpconnections.Pumpedfluidinairexhaustmuffler. Disassemblepumpchambers.Inspectfordiaphragmruptureorloosediaphragmplateassembly.Suction side air leakage or air in product. Visuallyinspectallsuction-sidegasketsandpipeconnections.Check valve obstructed. Disassemblethewetendofthepumpandmanuallydislodgeobstructioninthecheckvalvepocket.Checkvalveand/orseatiswornorneedsadjusting. Inspectcheckvalvesandseatsforwearandpropersetting.Replaceifnecessary.Entrainedairorvaporlockinchamber(s). Purgechambersthroughtappedchamberventplugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

UNIVERSAL ALL AODD, EXCEPT FLAP

2: IN

STAL

& O

P

v2mdlAsm-rev0314www.versamatic.com11 • Model V2 Metallic Bolted

5

34

40

31

29

12

1110

6

79

138

9

35

21

22

151817

19

31

29

32

33

2327

26

25

28

24

MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY

39

37

36

38

14

METALLIC SEAT OPTION

31

30

29

9

76

11

12

5

4

8

9

2

3

V220A ASYB

B16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xx5xxx0

V2 CLAMPED PTFE FITTED PUMP

5

34

40

31

29

12

1110

6

79

138

9

35

21

22

151817

19

31

29

32

33

2327

26

25

28

24

MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY

39

37

36

38

14

METALLIC SEAT OPTION

31

30

29

9

76

11

12

5

4

8

9

2

3

V220A ASYB

B16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xx5xxx0

V2 CLAMPED PTFE FITTED PUMP

5

34

40

31

29

12

1110

6

79

138

9

35

21

22

151817

19

31

29

32

33

2327

26

25

28

24

MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY

39

37

36

38

14

METALLIC SEAT OPTION

31

30

29

9

76

11

12

5

4

8

9

2

3

V220A ASYB

B16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xx5xxx0

V2 CLAMPED PTFE FITTED PUMP

5

34

40

31

29

12

1110

6

79

138

9

35

21

22

151817

19

31

29

32

33

2327

26

25

28

24

MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY

39

37

36

38

14

METALLIC SEAT OPTION

31

30

29

9

76

11

12

5

4

8

9

2

3

V220A ASYB

B16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xx5xxx0

V2 CLAMPED PTFE FITTED PUMP

5

34

40

31

29

12

1110

6

79

138

9

35

21

22

151817

19

31

29

32

33

2327

26

25

28

24

MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY

39

37

36

38

14

METALLIC SEAT OPTION

31

30

29

9

76

11

12

5

4

8

9

2

3

V220A ASYB

B16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xx5xxx0

V2 CLAMPED PTFE FITTED PUMP

Composite repair Parts drawing - PTfE

5

34

40

31

29

12

1110

6

79

138

9

35

21

22

151817

19

31

29

32

33

2327

26

25

28

24

MAIN SHAFTSEAL LOCATIONSSCREEN MOUNT ASSEMBLY

39

37

36

38

14

METALLIC SEAT OPTION

31

30

29

9

76

11

12

5

4

8

9

2

3

V220A ASYB

B16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xx5xxx0

V2 CLAMPED PTFE FITTED PUMP

General Model Specific

3: E

XP V

IEW

v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 12

Composite repair Parts list - PTfE

Notes:1.)Theouterdiaphragmplatematerialistomatchthewaterchambermaterial(CastIronUsesSV221TO) 2.)Thismetallicseatmaterialistomatchthewaterchambermaterial.Inadditiontothisseat,(4)o-ringsareneeded.(RefNote3) 3.)These(4)o-ringsareonlyusedwithmetallicfittedseats.4.)OnlyCastIronusesback-updiaphragmp/nV224TFB-15.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, H =Hastelloy

Air Valve AssemblyItem # Qty. Description Part Number

Without Oil Bottle With Oil Bottle1 - ValveBodyASY(includesitems5-12) V20ALF V220A2 1 Oil Bottle N/A V220D3 1 OilBottlePipePlug N/A V220DP4 1 LubricatorRod N/A V220C5 1 Valve Body 20ALF 220A6 1 Valve Spool V220PST7 1 EndCapwithGuide PV220R8 1 EndCapwithoutGuide PV220S9 2 Snap Ring V220T

10 1 Air Valve Gasket V220B11 1 Reducer Bushing V220AP12 1 Air Valve Screen V220E13 4 AirValveMountingBolt V220AS

Center Section AssemblyItem # Qty. Description Part Number

14 - CenterBlockASY(Includesitems15-16) V220H15 1 Center Block V220H-F16 5 MainShaftO-Ring V220J17 2 Air Chamber V222B18 2 Center Block Gasket V220P19 3 Bolt V222C20 3 ConeNut(notpictured) V222D21 1 MufflerElbow PV220G22 1 Muffler VTM-6

Diaphragm Assembly / ElastomersItem # Qty. Description Part Number

23 1 MainShaft SV221AT24 2 MainShaftStud V221F25 2 Diaphragm V224TF26 2 Back-UpDiaphragm(SeeNote4Below) V224TFB,V224TFB-127 2 InnerDiaphragmPlate V221TI28 2 OuterDiaphragmPlate(SeeNote1Below) V221TO,SV221TO, HV221TO29 4 ValveSeat(SeeBelowMaterialChart) V240xx30 4 ValveSeatO-Ring(SeeBelowMaterialChart) V240T(SeeNote3)31 4 ValveBall(SeeBelowMaterialChart) V241xx

Wet End AssemblyItem # Qty. Description Part Number

Aluminum Cast Iron Stainless Steel Hastelloy32 1 Water Chamber V235 WV235 SV235 HV23533 2 LargeClampAssembly V230 SV23034 1 DischargeManifold V236 WV236 SV236 HV236

1 DischargeManifold(BSPOption) V236BSP WV236BSP SV236BSP HV236BSP35 1 SuctionManifold(FootedOption) V237F WV237F SV237F HV237F

1 SuctionManifold(BSPFootedOption) V237FBSP WV237FBSP SV237FBSP HV237FBSP36 1 SuctionManifold(ScreenMountOption) V237 N/A N/A N/A37 1 Screen(ScreenMountOnly) V238 N/A N/A N/A38 3 Bolt(ScreenMountOnly) V238A N/A N/A N/A39 1 HookUpCover(ScreenMountOnly) V242 N/A N/A N/A40 4 Small Clamp Assembly V239 SV239

Elastomer Material SpecificationsMaterial "BallP/N" SeatP/NPTFE V241TF V240TF

Aluminum N/A V240A(SeeNote2Below)Carbon Steel N/A V240CS(SeeNote2Below)

Stainless Steel V241SS SV240(SeeNote2Below)Hastelloy N/A HV240(SeeNote2Below)

MODEL SPECIFIC

3: E

XP V

IEW

v2mdlAsm-rev0314www.versamatic.com13 • Model V2 Metallic Bolted

5

33

39

30

28

12

1110

6

79

138

9

34

21

22

151817

19

23

26

25

24

27

30

28

31

32

MAIN SHAFTSEAL LOCATIONS

14

SCREEN MOUNT ASSEMBLY

38

36

35

37

METALLIC SEAT OPTION

30

29

28

DOMEDIAPHRAGM ASY

27

24 26

2

3

4

8

9

5

12

11

6

7

9

V220A ASY

A

A16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xxxxxx0

V2 CLAMPED RUBBER FITTED PUMP

5

33

39

30

28

12

1110

6

79

138

9

34

21

22

151817

19

23

26

25

24

27

30

28

31

32

MAIN SHAFTSEAL LOCATIONS

14

SCREEN MOUNT ASSEMBLY

38

36

35

37

METALLIC SEAT OPTION

30

29

28

DOMEDIAPHRAGM ASY

27

24 26

2

3

4

8

9

5

12

11

6

7

9

V220A ASY

A

A16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xxxxxx0

V2 CLAMPED RUBBER FITTED PUMP

5

33

39

30

28

12

1110

6

79

138

9

34

21

22

151817

19

23

26

25

24

27

30

28

31

32

MAIN SHAFTSEAL LOCATIONS

14

SCREEN MOUNT ASSEMBLY

38

36

35

37

METALLIC SEAT OPTION

30

29

28

DOMEDIAPHRAGM ASY

27

24 26

2

3

4

8

9

5

12

11

6

7

9

V220A ASY

A

A16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xxxxxx0

V2 CLAMPED RUBBER FITTED PUMP

5

33

39

30

28

12

1110

6

79

138

9

34

21

22

151817

19

23

26

25

24

27

30

28

31

32

MAIN SHAFTSEAL LOCATIONS

14

SCREEN MOUNT ASSEMBLY

38

36

35

37

METALLIC SEAT OPTION

30

29

28

DOMEDIAPHRAGM ASY

27

24 26

2

3

4

8

9

5

12

11

6

7

9

V220A ASY

A

A16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xxxxxx0

V2 CLAMPED RUBBER FITTED PUMP

5

33

39

30

28

12

1110

6

79

138

9

34

21

22

151817

19

23

26

25

24

27

30

28

31

32

MAIN SHAFTSEAL LOCATIONS

14

SCREEN MOUNT ASSEMBLY

38

36

35

37

METALLIC SEAT OPTION

30

29

28

DOMEDIAPHRAGM ASY

27

24 26

2

3

4

8

9

5

12

11

6

7

9

V220A ASY

A

A16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xxxxxx0

V2 CLAMPED RUBBER FITTED PUMP

5

33

39

30

28

12

1110

6

79

138

9

34

21

22

151817

19

23

26

25

24

27

30

28

31

32

MAIN SHAFTSEAL LOCATIONS

14

SCREEN MOUNT ASSEMBLY

38

36

35

37

METALLIC SEAT OPTION

30

29

28

DOMEDIAPHRAGM ASY

27

24 26

2

3

4

8

9

5

12

11

6

7

9

V220A ASY

A

A16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xxxxxx0

V2 CLAMPED RUBBER FITTED PUMP

Composite repair Parts drawing - rubber

5

33

39

30

28

12

1110

6

79

138

9

34

21

22

151817

19

23

26

25

24

27

30

28

31

32

MAIN SHAFTSEAL LOCATIONS

14

SCREEN MOUNT ASSEMBLY

38

36

35

37

METALLIC SEAT OPTION

30

29

28

DOMEDIAPHRAGM ASY

27

24 26

2

3

4

8

9

5

12

11

6

7

9

V220A ASY

A

A16

00 INITIAL RELEASE MAV

REV REVISION CHG DATE APP DATE ECN

THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

DESCRIPTION

DRAWING NUMBER

WARREN RUPP INC.

REV

00V2xxxxxx0

V2 CLAMPED RUBBER FITTED PUMP

3: E

XP V

IEW

v2mdlAsm-rev0314www.versamatic.com Model V2 Metallic Bolted • 14

Composite repair Parts list - rubber

Notes:1.)Theouterdiaphragmplatematerialistomatchthewaterchambermaterial(CastIrondomefittedpumpsaretouseSVB226outerdiaphragmplate) 2.)Thismetallicseatmaterialistomatchthewaterchambermaterial.Inadditiontothisseat,(4)V240To-ringsareneeded. 3.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, H =Hastelloy

Air Valve AssemblyItem # Qty. Description Part Number

Without Oil Bottle With Oil Bottle1 - ValveBodyASY(includesitems5-12) V20ALF V220A2 1 Oil Bottle N/A V220D3 1 OilBottlePipePlug N/A V220DP4 1 LubricatorRod N/A V220C5 1 Valve Body 20ALF 220A6 1 Valve Spool V220PST7 1 EndCapwithGuide PV220R8 1 EndCapwithoutGuide PV220S9 2 Snap Ring V220T

10 1 Air Valve Gasket V220B11 1 Reducer Bushing V220AP12 1 Air Valve Screen V220E13 4 AirValveMountingBolt V220AS

Center Section AssemblyItem # Qty. Description Part Number

14 - CenterBlockASY(Includesitems15-16) V220H15 1 Center Block V220H-F16 5 MainShaftO-Ring V220J17 2 Air Chamber V222B18 2 Center Block Gasket V220P19 3 Bolt V222C20 3 ConeNut(notpictured) V222D21 1 MufflerElbow PV220G22 1 Muffler VTM-6

Diaphragm Assembly / ElastomersItem # Qty. Description Part Number

Versa-Rugged Versa-Dome23 1 MainShaft V221A24 2 Diaphragm(SeeBelowMaterialChart) V224xx V225xx25 2 O-ring V221D N/A26 2 InnerDiaphragmPlate V221B V226B27 2 OuterDiaphragmPlate(SeeNote1Below) VB221, WVB221, SVB221, HVB221 VB226,SVB226, HVB22628 4 ValveSeat(SeeBelowMaterialChart) V240xx29 4 ValveSeatO-Ring(SeeBelowMaterialChart) SeeNote230 4 ValveBall(SeeBelowMaterialChart) V241xx

Wet End AssemblyItem # Qty. Description Part Number

Aluminum Cast Iron Stainless Steel Hastelloy31 1 Water Chamber V235 WV235 SV235 HV23532 2 LargeClampAssembly V230 SV23033 1 DischargeManifold V236 WV236 SV236 HV236

1 DischargeManifold(BSPOption) V236BSP WV236BSP SV236BSP HV236BSP34 1 SuctionManifold(FootedOption) V237F WV237F SV237F HV237F

1 SuctionManifold(BSPFootedOption) V237FBSP WV237FBSP SV237FBSP HV237FBSP35 1 SuctionManifold(ScreenMountOption) V237 N/A N/A N/A36 1 Screen(ScreenMountOnly) V238 N/A N/A N/A37 3 Bolt(ScreenMountOnly) V238A N/A N/A N/A38 1 HookUpCover(ScreenMountOnly) V242 N/A N/A N/A39 4 Small Clamp Assembly V239 SV239

Elastomer Material SpecificationsMaterial Versa-Rugged Diaphragm P/N Versa-Dome

Diaphragm P/N "Ball P/N" Seat P/N Seat O-RingNeoprene V224N V225N V241N V240N N/ABunaNitrile V224BN V225BN V241BN V240BN N/A

Viton V224VT V225VT V241VT V240VT N/ANordel V224ND V225ND V241ND V240ND N/APTFE N/A N/A V241TF V240TF V240T

Santoprene V224TPEXL V225TPEXL V241TPEXL V240TPEXL N/AHytrel V224TPEFG V225TPEFG V241TPEFG V240TPEFG N/A

Geolast V224G N/A V241G V240G N/AAluminum N/A N/A N/A V240A(SeeNote2) N/A

Carbon Steel N/A N/A N/A V240CS(SeeNote2) N/AStainless Steel N/A N/A V241SS SV240(SeeNote2) N/A

Hastelloy N/A N/A N/A HV240(SeeNote2) N/A

3: E

XP V

IEW

v2mdlAsm-rev0314www.versamatic.com15 • Model V2 Metallic Bolted

written warranty5 - yEar limited Product warranty

Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified Versa-Matic warrants to the original end-use purchaser that no product sold by

Versa-Matic that bears a Versa-Matic brand shall fail under normal use and service due to a defect in materialor workmanship within five years from the date of shipment from Versa-Matic’s factory.

~ See complete warranty at http://www.versamatic.com/pdfs/VM%20Product%20Warranty.pdf ~

DATE: August 10, 2011FECHA: DATUM:DATA:DATO:PÄIVÄYS:

AUTHORIZED / APPROVED BY: Approuve par: Aprobado por: Genehmigt von: approvato da: Goedgekeurd door: Underskrift: Valtuutettuna: Bemyndiget av: Autorizado Por:

04/19/2012 REV 07 VMQR 044FM

This product complies with the following European Community Directives: Ce produit est conforme aux directives de la Communauté européenne suivantes: Este producto cumple con las siguientes Directrices de la Comunidad Europea: Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft: Questo prodotto è conforme alle seguenti direttive CEE: Dir produkt voldoet aan de volgende EG-richtlijnen: Denna produkt överensstämmer med följande EU direktiv: Versa-Matic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:Dette produkt oppfyller kravene til følgende EC Direktiver:Este produto está de acordo com as seguintes Directivas comunitárias:

MANUFACTURED BY:FABRIQUE PAR:FABRICADA POR:HERGESTELLT VON:FABBRICATO DA:VERVAARDIGD DOOR:TILLVERKAD AV:FABRIKANT:VALMISTAJA:PRODUSENT:FABRICANTE:

DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTENDICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING • DEKLARATION OM ÖVERENSSTÄMMELSE

EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING DECLARAÇAO DE CONFORMIDADE

VERSA-MATIC®

Warren Rupp, Inc.A Unit of IDEX Corporation 800 North Main Street P.O. Box 1568 Mansfield, OH 44901-1568 USA

Tel: 419-526-7296Fax: 419-526-7289

This product has used the following harmonized standards to verify conformance: EN809:1998+A1:2009Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:

Este producto cumple con las siquientes directrices de la comunidad europa:Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen: För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:Harmoniserede standarder, der er benyttet:Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:

PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15, RE SERIES AND U2 SERIES

Dave RoseberryEngineering Manager

DECLARATION OF CONFORMITY

2006/42/ECon Machinery, according

to Annex VIII

MODEL SPECIFIC