2. slaughtering, processing and marketing of farm animals 2012
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SLAUGHTERING, PROCESSING AND MARKETING OF FARM ANIMALS
Prepared by:Mila R. AndresDepartment of Animal Husbandry College of AgricultureIsabela State UniversityEchague, ISabela
INTRODUCTION
Animal products comprise approximately 16% of the calories and 55% of the protein in total world food supply (FAO, 2002).
Large differences exist between developed countries and developing countries in both the contribution of animal products for calories and protein.
Meat and milk are the major animal products contributing to the world supply of calories and protein.
Most of the world meat supply comes from cattle, buffalo, swine, sheep, goats and horses.
Likewise, poultry meat and eggs are nutritious and relatively inexpensive animal products used by human throughout the world.
Most of the milk and milk products comes from cows, water buffalo, goats and sheep.
Meat processing already started even before historians started to record events. The Egyptians were the first people to know that salting and sun drying can be a means of preserving meat. The Romans also found out that ice and snow could also be used to preserve meat. And as time goes by in 1809, a scientist in the name of Nicholas Appert discovered the hermetic sealing of food item and this started the canning of meat. During World War I, freezing of meat in large scale was discovered, and in World War II, antibiotic preservation, freeze drying and irradiation were discovered. Up to this moment, the same processes are practiced but they are already modified to suit the consumer’s need for processed and preserved meat.
Likewise, slaughtering and meat inspection also started during the Spanish regime by authority of a royal decree issued on May 31, 1828. Ante Mortem inspection was conducted in the afternoon while Post Mortem inspection was done in the middle of the night. Under the American regime, meat inspection was under a veterinarian from the United States Federal Meat Inspection
Proper Pre-slaughtering procedures
FACTORS TO CONSIDER ON PRE-SLAUGHTER HANDLING OF ANIMALS
1. At the farm/backyard:a. Drug withdrawal
b. Fasting
2. During Transport:c. Quality of transportation
d. Weather
e. Stress
c.1 Long term pre-slaughter stress (fighting, cold weather, fasting and transit, which occur 12-48 hours prior to slaughter)
c.2 Short term acute stress (excitement or fighting immediately prior to slaughter)
d. Trauma
3. At the stockyard
4. At the abattoir
Selection of animals for slaughter
Factors to consider in the selection of animals to be slaughtered
a. Age of the animal
b. Sex of the animal
c. Size
d. Degree of fatness
e. Health of the animal
Selection of animals for slaughter
a. Age of the animal Recommended ages of livestock for
slaughter:swine – 6-12 monthscattle and carabaos – 3 years or
youngergoats – 1 year
In general, meat from old animals is jucier than the meat from young ones. Young animals have watery meat on first chewing but have a final impression of dryness.
Selection of animals for slaughter
b. Sex of the animal Barrows and gilts – best sources of
meats for curing Boars – young boars (200 days old or
below) can still be used but older boars have pronounced “boar taint” (pheromone or 5 alpha androstenone)
Sows – meat is tough and during the advance stage of pregnancy, the meat maybe fishy in odor.
Selection of animals for slaughter
c. Size Hogs – 80-110 kg Cattle/ carabaos – 300-450 kg Goat and sheep – 25-30 kg Poultry – 1.5-2.0 kg
Selection of animals for slaughter
d. Degree of fatness Most flavour compounds are found in the
fatty tissue. While chewing, fat stimulates the flow of saliva thus giving the impression of juiciness.
For sausages and other comminuted meat products, 30-40% fat seems to be the most acceptable.
Selection of animals for slaughter
e. Health of the animal
Animals for slaughter must be substantially healthy. Unhealthy animals must be first treated and brought to normal condition prior to slaughter.
Management of animals prior to slaughter
a. Fasting
b. Relaxed animal
c. Handling animals gently
d. Clean animals
Management of animals prior to slaughter
a. Fasting It is simply the withdrawal of feed but water is
given ad libitum. Pigs are fasted for 12-24 hours, ruminants for
24-48 hours and poultry 6-12 hoursAdvantages of fasting
1. savings of feed2. ease of cleaning entrails3. ease of cleaning and eviscerating
carcass4. thoroughly bled and brightly colored
carcass5. long shelf-life6. low shrinkage
Management of animals prior to slaughter
b. Relaxed animal As much as possible, no form of stress is given
to the animal prior to slaughter. If stress cannot be avoided, animals must be given enough time to relax and regain their composure before these are slaughtered.
If stress is not so severe, pork tends to be pale, soft and exudative (PSE).If stress given is severe, meat tends to be dry, firm and dark (DFD).
Management of animals prior to slaughter
c. Handling animals gently The part of the animal whipped, kicked or
boxed prior to slaughter develops blood clots and red spots in the meat. This is due to the breaking of blood vessels in those areas.
These blood clots in the meat are a good media for growth of microorganisms, which causes accelerated spoilage of meat.
Management of animals prior to slaughter
d. Clean animals Keep the animals clean. Wash off dirt on
the animals to minimize possible contamination of the carcass.
Basic Requirements in Slaughtering
a. Cleanliness of the meat produced
b. Hygiene of production
c. Efficiency of meat inspection
d. Adequacy of meat preservation
e. Need for skilled butchers and proper tools and equipments for slaughtering
SLAUGHTERING AND MEAT FABRICATION
Slaughtering Procedurea. Slaughtering Swine
1. Stunning – it is done by making the animal unconscious without killing it
- recommended stunning currents for 3 seconds
- hog – 1.25 to 1.3 amperes not less than 75 volts2. Sticking – or bleeding (SSI- stun to stick interval,
15seconds) - bleeding time – 6 minutes
3. Scalding and scraping – scalding temperature = 60-71ºC for about 3-5 minutes
4. removal of the head5. Evisceration – it refers to the removal of the visceral organs of the carcass up to the complete removal of the internal organs from the body cavity6. Splitting7. Post Mortem inspection/ Branding/
- Branding Stamp is circle and the diameter 4.45, ink is violet and there are 11 branding sites.8. Chilling
Slaughtering Procedureb. Slaughtering Cattle/ Carabaos
1. Stunning (captive volt) - stunning currents for 3 seconds cattle = 1.2 ampere calves = 1.0 ampere
2. Sticking (stun to stick interval, 15 seconds)3. Flaying/ Skinning – removal of the hide4. Removal of the shank and head5. Evisceration6. Splitting/ Quartering7. Post Mortem inspection/ branding Branding Stamp is circle and the diameter
6.335, ink is violet and there are 13 branding sites.
8. Shrouding – wrapping the carcass with a cheesecloth
9. Chilling
SLAUGHTER PROCEDURE OF POULTRY
Holding (unloading area) Restraining/hanging Stunning Bleeding Scalding - 56ºC for 1 to 2 minutes Plucking/ defeathering Singeing Beheading with crop incision Feet cutting
Evisceration Washing Chilling and cutting Dripping Sorting, weighing and packing Final chilling Freezing Dispatching Issuance of NMIC certificate
SLAUGHTERING OF SHEEP AND GOAT
Fasting Stunning Bleeding Singeing/scalding/flaying Evisceration Quartering/ meat fabrication Meat inspection
Appropriate Dressing Percentage of Livestock and Poultry
Hogs – 70%
Cattle – 60 %
Sheep and Goat – 50 %
Chickens – 66-76%
Other fowls : Ducks – 71%
Geese – 69 %
Turkeys – 80%
Meat Fabrication
a. This is the process of cutting carcasses into standard wholesale and retail cuts.
b. General Principles of Fabrication1. tender meat is separated from tough meat because the two require different methods of cooking2. thick portion must be separated from the thin
portion3. muscles must be cut across the grain/meat fibers
so that the grain breaks and separates while chewing.
4. cheap parts must be separated from the expensive parts
Meat FabricationMeat classificationa. Tender cutsb. Less tender cutsc. Tough cutsd. Variety cuts
Market forms of meate. Fresh meatf. Chilled meat/frozen meatg. Cured meath. Dried meati. Canned meat
Meat Fabrication
c. Wholesale cuts of beef and carabeef carcass1. Frontquarter
a. ribsb. plate or short platec. brisketd. foreshanke. Chuck
2. Hindquartera. flank or navelb. loinc. round
Meat Fabrication
d. Wholesale cuts of Pork Carcass
1. shoulder
2. Ham
3. Loin
4. Belly or side
SAFE FRESH MEAT AND POULTRY
PRODUCTS
Two Classifications of Meat1. Red Meats
ex. pork, beef, carabeef, chevon, venison,veal, lamb
2. White Meats
ex. fish and poultry
Meat – Refers to the flesh of animals or the edible part of the muscle of the animal
RED MEATS (BEEF AND PORK)
BEEFMeat of Cattle
Source:
1. Steer – male cattle castrated while young (produces highest grades of meat)
2. Heifer – mature female cattle has not yet born a calf (produces highest grade of meat)
3. Stag – male cattle desexed after maturity
4. Bull – uncastrated mature cattle
WHOLESALE CUTS OF BEEF
CUT LOCAL NAME1. Hind Quarter (most
desirable meat; higher in price).
- Round- Rump- Loin- Flank- Hind shank
-Kabilugan/Pierna Corta-Tapadera-Tagiliran-Kamto-Kinche sa Hulihan
CUT LOCAL NAME2. Forequarter
-Rib-Chuck-Brisket-Plate-Foreshank
- Kadera-Batok, paypay, kasim-Punta y pecho- Tadyang-Kinche sa unahan
WHOLESALE CUTS OF BEEF
BEEF CHART
BEEF CUTS ACCORDING TO TENDERNESS1. Tender Cuts (From Least Exercised Muscles)
- Whole Loin
- Ribs
2. Less Tender Cuts
- Round
- Rump
- Chuck
3. Tough Cuts
- Shank (Fore and Hind) - Brisket
- Flank - Neck
- Plate - Tail
Pork – Meat of Pig
WHOLESALE CUTS OF PORK
CUT LOCAL NAMEA. Primal Cuts1. Whole Shoulder- Boston Shoulder- Picnic Shoulder2. Middle- Loin- Belly- Tenderloin3. Hindleg
-Paypay-Kasim
-Loin-Liempo-Lomo-Pigue
WHOLESALE CUTS OF PORK
CUT LOCAL NAME
B. Minor Cuts1. Head2. Foreshank and
Foot3. Hindshank and
Foot
-Ulo-Pata Unahan-Pata Hulihan
PORK CHART
TAIL(Buntot)
HINDSHANK AND FOOT
(pata hulihan)
HIND LEG(Pigue)
BELLY(Liempo)
FORESHANK AND FOOT
(pata unahan)
HEAD(Ulo)
BOSTON SHOULDER(Paypay)
LOIN(Loin)
PICNIC SHOULDER
(Kasim)
HINDSHANK and FOOT(PATA HULIHAN)
LOIN (LOIN)
HEAD (ULO)
FORESHANK and FOOT(PATA UNAHAN)
BELLY (LIEMPO)
HIND LEG (PIGUE)
TENDERLOIN (LOMO)
BOSTON SHOULDER (PAYPAY)
PICNIC SHOULDER (KASIM)
PORK CUTS ACCORDING TO TENDERNESS
1. Tender Cuts- Loin (Pork chop when sliced)- Pigue- Belly / Liempo
2. Less Tender Cuts- Shoulder- Picnic Shoulder- Head- Pig Feet- Tail
WHITE MEATS (POULTRY)
POULTRY
Domesticated birds used for food such as chicken, turkey, pigeon and duck
It has distinct dark and white meat Dark meat are those muscles which are
active, has more fat and connective tissues, high myoglobin (Legs, thigh,and neck ).
White meat has less fat, no myoglobin and does not react, with the curing agents (breast).
POULTRY
Cuts of Chicken Meat
A. Whole Chicken marketed either fresh or frozen
1. Halves
Obtained by splitting the bird through the backbone and keel resulting to two halves of approximately equal weight
Cuts of Chicken Meat
2. Breast Quarters
This include wings and breasts
Cuts of Chicken Meat
Cuts of Chicken Meat
2a. Split Breast
The wing is removed
3. Whole Chicken Wing
This is composed of three sections the drummette, mid-section and tip.
Cuts of Chicken Meat
3a. Drummette
Found between the shoulder and the elbow.
Cuts of Chicken Meat
3b. Wing Mid SectionThe section between the elbow and the tip, sometimes called the wing flat or mid-joint
Cuts of Chicken Meat
Cuts of Chicken Meat
3c. Wing Mid Section with Tip
4. Whole Chicken Leg
This is the drumstick-thigh combination.
Cuts of Chicken Meat
5. Thigh
Cuts of Chicken Meat
This is the portion of the leg above the knee joint.
6. Drumsticks
These include the lower portion of the leg quarter (the portion between the knee joint and the hock).
Cuts of Chicken Meat
7. GibletsIncludes heart, liver and neck.
Cuts of Chicken Meat
Chicken Skeleton
Factors Affecting Meat Quality
- Color- Texture (Tenderness)- Odor- Flavor
Characteristics of Meat
According to age According to Source
According to Age(According to
Madlangsacay, 1975)
Very Young Nearing Maturity Mature
Lean Meat:ColorTexture
PinkFine grain relatively firm
RoseRelatively coarseFirmer
Dark redCoarseFirm
FatColorTexture
CreamyTinged with pinkFine grain Relatively firm
White or creamyFairly fine
firmer
White or creamyCoarse
Firm
Distribution of marbling
Thinnone
Flavor Flavorful More flavorful More flavorful
Bone White tingedWith pinkflexible
WhiteLess flexible
Whiterigid
According to Source(According to
Madlangsacay, 1975)
Beef from young cow
Veal Carabeef Beef from old cow
Beef from old bull
Pork
Fat creamy Loose & greasy white
White or white grey
Creamy white, firm
creamy Gen. soft & oily
Color of Muscle
pale Pale grayish red
Dark reddish brown
lighter Dark copper red
Pale gray to pinkish
Consistency of muscle
firm Moderately firm to loose
Loose, soft less sticky
firm Dry, loose
Soft, firm
Odor peculiar Slightly sour
disagreeable
milky peculiar Impulsive urine odor
Characteristics of Poultry Meat
- There should be no discoloration observed
- The meat should be firm and springs back when touched
- And it doesn’t have odor
Reject Criteria of MeatBeef Pork Poultry
Color of Muscle brown or greenish, or purple blotches; white or green spots
brown or greenish, or purple blotches; white or green spots
Color: purple or greenish discoloration around the neck; dark wing tips (red tips are acceptable)
Texture slimy, sticky or dry
slimy, sticky or dry
stickiness under the wings or around joints
Odor sour odor sour odor abnormal, unpleasant odor
Meat Quality Comparison
Pale Soft Exudative Meat (PSE)
Dark Firm and Dry (DFD)
Normal meat
1. Pale Soft Exudative (PSE)– High Acid Content, less flavor, higher drip and cooking losses
2. Dark Dry Firm (DDF) – Due to long stress of animal before slaughter, basic(ph >6), spoils quickly
Note: PSE and DFD meat are safe to eat but limited in their processing capacity.
Meat Quality Comparison
- Observe for qualities of good meat in terms of color, texture and tenderness and odor
- When possible, put raw poultry, meat or fish in separate plastic bags before setting in your cart or basket with other unprotected foods. Occasionally, packaging on these products may allow leakage.
- be sure meat and poultry are packed to prevent juice from leaking
Proper Handling of Meat
- Use a cooler if you have a long drive or won't be going straight home after shopping
- Foods that could spoil should not be left in a hot car any longer than it would take ice cream to melt.
- Store uncooked meat in a freezer at -18 °C or below, or in a refrigerator below 4°C, and separate it from other foods. Don't refrigerate fresh poultry or ground beef for more than two days - use it or freeze it.
Proper Handling of Meat
POULTRY PRODUCTS (EGGS)
Grading of Eggs
- Refers to the process of sorting eggs having the same quality and weight into lots.
Criteria of Grading1. Eggshell color – has no effect on quality,
flavor and nutrients.2. Weight 3. Quality – four standards of quality
designated A, B, C and D depending on exterior quality (condition of shell) and interior quality (clarity and thickness of white, condition of yolk and size of air cell).
Note: Candling is used to determine the interior
quality of the egg.
Characteristics of Fresh Eggs
- Porous, uncracked shell- Good size and shape- Firm, defined albumen- Conica; well concentrated yolk- Small air cell- No germ spot
Proper handling of Eggs- Eggs are generally stored with the blunt
end up to prevent yolk from drifting toward the inner membrane.
- Keep dry because they are most sensitive when wet
- Buy number of eggs that can be consumed in a week or two weeks time only
COMPOSITION OF MEAT, MILK AND EGGS
Meat1. Meat – defined as those animal tissues, which are
suitable for use as food.Categories of Meat1. Red Meat – comes primarily from cattle, swine,
sheep, goats and to a lesser extent, horses and other animals
beef – from cattle over a year of ageveal – from calves 3 months of age or
youngerpork – from swinemutton – from mature sheepchevon – from goat
2. poultry meat – comes from flesh of domesticated birds
3. sea foods – flesh of aquatic organisms of which the bulk are fish
4. game meat – flesh of non-domesticated animals
MeatCOMPOSITION1. Physical the major physical components of meat are lean
(muscle), fat, bone and connective tissue. Connective tissue, which to a large extent
determines meat tenderness, exists in several different forms and locations. The lean or muscles facilitates movement and/or gives support to the body. This is the major component of the carcass. Adipose or fat tissue can be seen deposited around the organs, under the skin and between the muscles.
Meat2. Chemical The chemical composition is important because it
largely determines the value of meat. Muscle consists of approximately 65-75% water, 15-
20% protein, 2-12% fat and 1%minerals (ash). As the animal increases in weight, water and protein
percentages decrease and fat percentage increases. Fat soluble vitamins are contained in the fat component
of the meat. Most B vitamins (water soluble) are abundant in muscle. Most of the other nitrogenous extracts in meats are relatively unimportant nutritionally. However, these other extracts provide aroma and flavor in meat, which stimulate the flow of gastric juices. Simple carbohydrates in muscle are less than 1%. Glucose and glycogen are concentrated in the liver.
Meat
c. Nutritive Value Red meats are abundant sources of iron,
zinc and B vitamins Excellent source of protein
Egg
a. Composition of Egg The mineralized shell surrounds the contents
of the egg. Immediately inside the shell are two membranes; one is attached to the shell itself and the other tightly encloses the content of the egg. An air cell is usually formed between the membranes in the blunt end of an egg shortly after it is laid. The shell is covered with a protective covering called the cuticle or bloom. By blocking the pores, the cuticle helps to preserve freshness and prevent microbial contamination of the contents of egg.
Egg The egg white or albumen surrounds the yolk
and keeps the yolk in the center of the egg. The yellowish-colored yolk is in the center of the egg, its contents surrounded by a thin, transparent membrane called the vitelline membrane.
Egg weight varies from 52-58 grams with the average egg weighing approximately 58 grams. The component parts of the egg are shell and membranes (11%), albumen (58%) and yolk (31%). The mineral content of the shell is approximately 94% calcium carbonate.
Eggb. Nutritive Value Eggs are specially nutritious. The albumen is very high
in protein and the protein is of very high quality because of the excellent balance of amino acids. The yolk contains fats and cholesterol. It is also high in protein and contains fat soluble vitamins A, D, E and K and the B vitamins (folic acid, riboflavin, cyanocobalamin and pantothenic acid) and the element iron, phosphorus, sulfur, copper, potassium, sodium, magnesium, calcium, chlorine, and manganese.
A large egg contains 4.5 grams of fat and 213 miligrams of cholesterol, 6.25 grams of protein and about 70 calories each.
Milk Milk, with its well-balanced assortment of
nutrients, is sometimes called the “nature’s perfect food”. Milk ranges in color from bluish-white to an almost golden-yellow depending on the breed, the amount of fat and solids present and nature of feed of cow. It has no pronounced taste. Freshly drawn has a characteristic but not very pronounced odor, which is quite volatile which practically, disappears when the milk is exposed to air. Fresh milk has a pH of 6.5.
Powdered Milk Condensed Milk
Milk
Milk appears unchanged by heating until a point near the boiling point is reached when a tough film form on the surface. Prolonged boiling results in a brown shade of color or a change in tatse.
The addition of acids results in the formation of a precipitate which appears as a soft, white jelly-like mass known as “curd” with a more or less separation of nearly clear fluid or “whey”.
Milk
When the portion of the fresh milk is allowed to stand undisturbed for a few hours, a layer forms on the surface – cream. It is due to the gathering of fat globules in a portion of the milk. If the milk is allowed to remain at ordinary temperature for 24 hours or longer, usually it will have a pronounced acid taste and sooner or later will coagulate as soft, jelly-like mass.
Milka. Composition of Milk Milk is colloidal suspension of solids in liquid. The
fluid whole milk is approximately 88% water, 8.6% solids-non-fat (SNF) and 3-4% milk fat. The SNF is the total solids minus the milk fat. It contains protein, lactose and minerals. Milk contains approximately 3.3% protein. Lactose is the predominant carbohydrate in milk. Approximately 4.8% of cow’s milk is lactose. Whole milk contains approximately 3-4% milk fat. Fat soluble vitamins are in the milk fat portion of the milk and water-soluble vitamins are in the non-fat portion. Milk is a rich source of calcium and reasonably good source of phosphorus and zinc.
Milk
The first milk a female produces after the young is born is called colostrum. Colostrum is higher in protein, minerals and milk fat but less lactose than milk.
Milkb. Nutritive Value Milk and other dairy products make a
significant contribution to the nation’s supply of dietary nutrients. Particularly noteworthy are the relatively large percentages of calcium, phosphorus, protein and B vitamins. Cow’s milk for infant feeding is modified to meet the nutrient and physical requirement of infants. Cow’s milk is heated, homogenized or acidified so infants can utilize the nutrients efficiently. Sugar is usually added for infant feeding to make the milk more nearly like human milk. Milk is low in iron.
Milk Milk and milk products are excellent sources of
nutrients to meet the dietary requirements of young children, adolescents and adults. Also, milk owing to its content of calcium and other nutrients is an important food for aging individuals who have osteoporosis. Furthermore, for the elderly as well as for the infant and young child, milk is an efficient source of nutrients readily tolerated by a sometimes weakened digestive system.
Basic Principles of Proper Handling and Processing of Meat and Milk
1. Causes of milk deteriorationthe micro organisms which are most important in dairying are the bacteria, yeast and molds. The growth of this microbes is influenced by the following factors: food supply, moisture, atmosphere, chemical and physical environment and temperature. They found out that milk is the best place for their nutrition, hence if there is no temperature regulation given to milk like processing them into powdered milk, pasteurized, etc., then they spoil the milk immediately.
2. Causes of meat deterioration
3 causes of meat spoilage
a. chemical
b. biological
c. physical
3. Processing of Milka. Pasteurization
it is the process of heating milk or other dairy products to a temperature which destroys nearly all the micro organisms present in that product without seriously affecting the composition or properties of the product. Milk is commonly pasteurized at 161ºF for 15 seconds.b. Homogenization
this is a process of making a stable emulsion of milk fat and milk serum by chemical treatment.c. Cream separation
this is the process of removing the cream portion of the milk.
d. Processed dairy products:1. whole milk – a lacteal secretion and when it is packaged for beverage use it must contain not less than 3.25% milk fat and not less than 8.25% milk SNF or solids not-fat.2. Skim milk – had most of the milk fat removed (it contains less than 0.5% milk fat). It must contain at least 8.25 SNF and may be fortified with non-fat solids to 10.25%3. evaporated milk – produced by preheating to stabilize
proteins and removing about 60% of the water. It is sealed in the container and then heat-treated to
sterilize its conetents.4. condensed milk – whole milk from which a portion of
water is removed but it is not subjected to further heat treatment.
5. Sweetened condensed milk – the addition of sufficient sugar to plain whole or skim milk to insure preservation of the concentrated milk.6. Dry whole milk – whole milk which contains a normal percentage of milk fat but the moisture has been removed by a drying process.7. Ice cream – frozen product made from cream and sugar with or without a natural flavouring and containing not less than 14%milk fat.8. Cheese – consists of concentration of the constituents of
milk, principally casein, insoluble salts together with water in which small amounts of soluble salts,
lactose and albumin are found.9. Cream – is a liquid milk product high in fat that has been
separated from milk.10. Butter – made exclusively milk or cream or both and contains not less than 80% milk fat by weight.11. fermented milk beverages
4. Processing of MeatMeat processing includes all processes utilized
in altering fresh meat except for simple grinding, cutting, mixing. It is important from the standpoint of preservation because through processing, stability or shelf life of meat products are prolonged. In addition to preventing spoilage, meat processing leads to the production of flavourful and nutritious products. It has also taken on the additional aspects of providing both convenience and variety. In addition, marketability of products is also enhanced.
Types of processed meata. Cured meat – Ham, bacon, tocino, and tapa
are classic examples of cured meat products.
Curing is the application of salt, sugar, nitrite, and other preservatives and adjuncts to prolong the keeping quality and develop desired flavor of meat products.
Three methods of curing:1. Dry Cure2. Sweet Pickle Cure3. Combination Method
Classification of Meat Products According to Processing
Noncomminuted Products
Example: Ham and Bacon
Comminuted Products
Example: Sausages and restructured meat products
b. Sausages – are meat products that are ground, salted and usually seasoned. It is also stuffed in casing/ formed in molds.
c. Restructured meat products – are generally made from flaked, ground or sectioned beef or pork which is shaped into roasts, steaks or loaves. Examples of restructured meat are smoked sliced beef and boneless hams.
Processed Products
5. By- Products of Meat Animalsby products are products of considerably less value than the major product. In other developed countries, meat animals produce meat as the major product; hides, fats, bones, and internal organs are considered by-products. In other countries, primary products may be draft (work), milk, hides, and skins, with meat considered a by product when old, less useful animals are several by-products.
a. Edible by-productsvariety meats are edible products originating
from organs and body parts other than the carcass. Liver, heart, tongue, tripe, and sweetbread are among the typical variety meats. Tripe comes from the lining of the stomach; sweetbread is the thymus gland.
b. Inedible by products
Tallow, hides (skins), and inedible organs are the higher valued inedible by-products. Hides and skins are valuable as by-products or as major products on a worldwide basis. Cattle and buffalo hides comprise 80% of the farm animal hides skins produced in the world.
Non-meat ingredients used in Meat Preservation
1. Salt – The most important curing ingredient2. Sugar – adds flavor to meat; helps overcome saltiness and
counteracts the toughening effect of salt3. Nitrate / nitrite – helps develop the proper color in cured
meat product4. Phosphate – increase the water holding capacity of cured
meat products5. Ascorbates – speed up the curing reaction6. Spices – consists of leaves, flowers, buds, seeds bark and
other plant parts which have been dried7. Binders/fillers/emulsifiers – helps improve the texture,
appearance, plumpness and ease of slicing the processed product.
8. Vinegar – used for its antiseptic value 9. Extenders – they are used for increasing the bulk of the
product
Methods of meat preservation
Drying – the oldest and most widely used method of preservation
Smoking – subjecting meat to smoke produced by burning wood, saw dust, or guava leaves
Salting – simple method of dehydration Chilling and freezing – chilling is subjecting meat to a
range of 0-4ºC (32-40ºF) Canning – is hermetically sealed in a container and
subjected to a thermal process Curing – centers on one basic principle that curing
ingredients inhibit the growth of micro organisms
Consumer Product Quality and Safety Standard
1. Meat Standards – meat productsa. Meat selection
- physical property of fresh meat should conform to the standards, set by the NMICb. Meat cuts
- should conform to the standards set by the Bureau of Product Standards (BPS) and NMIC requirementsc. Meat branding
- logo bearing inspected and passed including the name of province, town/city, accreditation number of SLH in accordance to rules and regulations provided by the NMIC.
- Inspected meat must be covered by veterinary Quarantine Certificate and must bear inspected by the controlling authorities.
- all meat to be exported must come from a SLH/PDR accredited by the
NMIC as class “AA”
Labelling and PackagingPackaging is an important step or process in the
distribution or sale of meat and meat products
1. Meat productsWrapping and packaging should take place in hygienic condition (designed flow line)
2. Materials needed should be strong to protect the products during handling and transport
3. Uncolored transparent covering such as cellophane which bear no written, printed or graphic matter should not be re-used for other meat products.
4. Labels of all products shall show the following
- name of product- accurate quantity contents- ingredients- name and address of manufacturer, packed and distributor- if the wrappings are intended solely to protect the product against soiling and excessive drying during transportation/storage. - wrappings should bear no information except company brand name, trade name, code number.
Processed meat products
1. Packaging- packaging processes and materials shall not transmit contaminated or objectionable substances to the product- shall conform to any applicable food additive regulation- should provide adequate protection from contamination
Characteristics of a good packaging material: An oxygen barrier Moisture barrier Moldable and pliable Flavorless and tasteless High wet strength and resistant to scraping/tearing Adaptable to labelling Stripability Attractive Not expensive and time saving to apply
Materials available for packaging of meat and meat products
1. Glass and metal containers
2. Aluminum foil
3. Paper and paper board
4. Films or plastic like cellophane, polyethylene
5. Saran
6. Chemically treated rubber
2. LabellingThe following pointers must be considered if labelling is done:
Label should be legible and indelible Label should be informative
- name of product- ingredients- quantity- inspection stamp- name and address of processor- date prepared- consumption/ expiry date
Label must be accurate Unnecessary information should be avoided
Marketing of livestock and Livestock products
1. Marketing live animals
Markets – are the link between animal products and processor as well as a link between producers. This is also where buyer and seller meet. This is maybe a physical facility or it maybe by phone, contract or other means of communication.
Marketing live animals
Ways of marketing live animals:a. Direct marketing – direct transaction between the livestock producer and the meat processing establishment in the sale of animals. There is no intermediate agent involved in the transaction.b. Auctions – a sale where successive bills are
received and the animal is sold to the highest bidder. Sales are made with a nod of the head, displaying a number or by spoken word.
Marketing live animals
c. Terminal markets or public stockyards – a market where animals are gathered and sold by commission agents on behalf of the owner. These are livestock trading center with complete facilities for receiving, caring for, handling and selling livestock on a private treaty basis. All buyers and sellers are privileged to use the facilities. A nod of the head or a spoken word is used in place of a written contract. Livestock are sold on a live basis.
2. Marketing livestock products Eggs are classified according to size and graded
according to standards of quality. After that, they are cased or packaged in retail containers.
The milk producer has two methods of merchandising milk. One is processing it and selling it directly to the consumer and the second is to sell it to a handler, who processes the milk either as fluid products or manufacturing products and sells to the consumer.
Meat carcasses are however sold based on classes and grades.
References Asian Livestock. 1995. Milk for All. 20(10) 128-130. FAO Regional
Office, Bangkok, Thailand. Asian Livestock.1996.World Outlook on meat for 1996. 21(7) 73-77.
FAO Regional Office, Bangkok, Thailand. Animal Science and Industry. Duane, Acker and Merle Cunningham.
2001. Prentice Hall, Inc. Englewood Cliffs, New Jersey. Meat Processing for Small and Medium Scale Operations. P. I. Ibarra.
1983 The Science of Animal Husbandry. 6th Ed. Blakely, J and D.H. Bade.
1994. xvi +656 pp. Prentice Hall Inc., USA The Philippines Recommends for Dairy Products Manufacture.
PCARRD. 1991. Series 75. DOST, Los Baños, Laguna. Teacher’s guide Student’s Laboratory Manual on Ruminant Production
Management. Robles, A.Y. and S. T. Manceto. 1991. 258 pp. ATEP- ADPITAF- DECS, Philippines.
Scientific Farm Animal Production: An Introduction to Animal Science. 7th Ed. Taylor, R.E. 2001. Prentice Hall, USA.