2 gallon twin stack model: 52024 air … rewind hose reel: ... order to deliver ample voltage to the...
TRANSCRIPT
88052024 10/13
2 GALLON TWIN STACKAIR COMPRESSOR W/ HOSE REEL
CALIFORNIA PROPOSITION 65
WARNING: You can create dustwhen you cut, sand, drill or grindmaterials such as wood, paint,metal, concrete, cement, or othermasonry. This dust oftencontains chemicals known tocause cancer, birth defects, orother reproductive harm. Wearprotective gear.
WARNING: This product or itspower cord may containchemicals, including lead,known to the State of Californiato cause cancer and birthdefects or other reproductiveharm. Wash hands afterhandling.
CAUTION:
FOR YOUR OWN SAFETY READINSTRUCTION MANUALCOMPLETELY AND CAREFULLYBEFORE OPERATING THIS OIL-FREE AIR COMPRESSOR KIT.
SPECIFICATIONSType: Twin Stack, Oil freeCFM: 1 CFM @ 40 PSI .5 CFM @ 90 PSIHorsepower: 1/3 HPMaximum PSI: 100 PSIAuto Rewind Hose Reel:1/4” x 25’
GENERAL SAFETYWARNINGPlease read and understand allinstructions. Failure to follow allinstructions listed below mayresult in electric shock, fireand/or serious personal injury.
Failure to comply with allelectrical specifications mayresult in serious injury. Alladjustments or repairs must bedone with the compressordisconnected from the powersource.
SAFETY INSTRUCTIONSPOWER SUPPLY
Your compressor must beconnected to a 120V outlet,using a 15-amp time delay fuseor circuit breaker. Failure toconnect in this way can result ininjury from shock or fire.
GROUNDINGYour compressor must beproperly grounded. Not alloutlets are properlygrounded. If you havehesitations on whether or notyour outlet is properlygrounded, have it checked bya qualified electrician.
WARNING: If not properlygrounded, this compressorcan cause electrical shock,particularly when used indamp locations. If thepower cord is worn ordamaged in any way have itreplaced immediately.
If the compressor shouldbreakdown, the groundingprovides a path of leastresistance for the electriccurrent which reduces the riskof electric shock. The plugmust be plugged into anappropriate outlet that isgrounded in accordance withthe local codes andordinances.
WARNING: To maintainproper grounding, do notalter the grounding prongin any manner.
Model: 52024
For Customer Service, please call 1-800-348-5004 or email [email protected] Customer Service, please call 1-800-348-5004 or
email [email protected]
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120V OPERATION
As received from the factory,your compressor is ready to runfor 120V operation. Thismachine is intended for use ona circuit that has an outlet and aplug which looks like the oneillustrated in Fig.1.
WARNING: Do not use a two-prong adapter.
EXTENSION CORDS
The use of any extension cordwill cause some loss of power.It is recommended to use alonger air hose instead of anextension cord. Use the chartbelow to determine theminimum wire size extensioncord. Use only 3-wire extensioncords which have 3-pronggrounding type plugs and 3-holereceptacles which accept thetool’s plug.
For circuits that are furtheraway from the electrical circuitbox, the wire size must beincreased proportionately inorder to deliver ample voltage tothe motor. Refer to Fig. 2 forwire length and size.
OPERATION CONTROLSCHECK VALVE
When the compressor isoperating, the check valve is“open”, allowing compressed airto enter the air tank. When theair compressor reaches “Cut-Out” pressure, the check valve“closes”, allowing air pressure toremain inside the air tank.
ON/OFF SWITCH (A) FIG. 3
Turn this switch ON (pressdownwards) to provide power tothe automatic pressure switchand OFF to remove power at theend of each use.
PRESSURE SWITCH
The pressure switchautomatically starts the motorwhen the tank pressure dripsbelow the factory set “Cut-in”pressure. It also stops the motorwhen the air tank pressurereaches the factory set “Cut-Out”pressure.
REGULATOR (A) FIG. 4
The air pressure coming from theair tank is controlled by theregulator. Turn the regulator knobclockwise to increase pressure andcounterclockwise to decreasepressure. To avoid minorreadjustment after making achange in the pressure setting,always approach the desiredpressure from a lower pressure.When reducing from a higher to alower setting, first reduce thepressure less than that desired,then bring it up to the desiredpressure. Depending on the airrequirements of each particularaccessory, the outlet regulated airpressure may have to be adjustedwhile operating the accessory.
OUTLET PRESSURE GUAGE (B)FIG. 4
The tank pressure gauge indicatesthe reserve air pressure in the tank.
TANK PRESSURE GAUGE (C)FIG. 5
Indicates the available reserve airpressure in the tank.
DRAIN VALVE (A) FIG.5
The drain valve is located on thebase of the air tank and is used todrain condensation at the end ofeach use.
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SAFETY PRESSURE RELEASEVALVE (A) FIG. 6
If the pressure switch does notshut off the air compressor at itscutout pressure setting and theair pressure keeps rising, thesafety valve will protect againsthigh pressure by “popping out”above factory set pressure(slightly higher than the pressureswitch cut-out setting).
WARNING: If the safetypressure release valve doesnot work properly, overpressurization may occur,causing air tank to rupture orexplode. Pull the ring on thesafety valve daily to make surethat the safety valve operatesfreely. If the valve is stuck ordoes not operate smoothly, itmust be replaced with thesame type of valve.
SETTING UP YOUR AIRCOMPRESSOR
Operate the air compressor in adry, clean and well ventilatedarea. Clean off dust or dirt thatcollects on the air compressor. Aclean air compressor runs coolerand provides longer service. Theventilation openings on your aircompressor are necessary tomaintain proper operatingtemperature. Do not place ragsor other containers near theseopenings.
ADDITIONAL REGULATORSAND CONTROLS
Since the air tank pressure isusually greater than that which isneeded, a regulator is employedto control the air pressure aheadof any individual driven device.Separate air transformers whichcombine the function of airregulation, moisture and dirtremoval should be used whereapplicable.
PREPARATION FOR USE1) Before attaching the air hose oraccessories, make sure theOn/Off switch is set to “OFF” andthe air regulator is closed(completely turnedcounterclockwise).
2) Attach the 1/4in. female fitting(Fig.7) to one end of the air hose,then connect the female fitting intothe quick connect outlet at theback of the compressor (B), thenattach the 1/4in. female quickconnect to the other end of the airhose. Attach optional air tool orsupplied accessories. To preventair leaks, it is recommended toinstall Teflon Tape (not supplied)on the threads at both ends of theair hose.
5) Turn the switch to the Onposition and allow tank pressureto build. Motor will stop when
tank pressure reaches “cut-out” pressure.
6) Open the regulator byturning it clockwise. Adjust theregulator to the correctpressure setting. Thecompressor is ready.
WARNING: Too much airpressure causes ahazardous risk of bursting.Check the manufacturer’smaximum pressure ratingfor air tools andaccessories. The regulatoroutlet pressure must neverexceed the maximumpressure rating of the toolbeing used.
AFTER USE1) Set the switch to Off.
2) Turn the regulatorcounterclockwise to set theoutlet pressure to zero.
3) Disconnect the air tool oraccessory.
4) Pull ring on safety valve (A)Fig.6, allowing air to bleedfrom the tank until tankpressure is approximately 20PSI. Release safety valve ring.
5) Drain water from air tank.Turn drain valve (A) Fig. 5counterclockwise to open.
WARNING: Water willcondense in the air tank. Thewater will corrode andweaken the air tank causinga risk of air tank rupture if itis not drained properly.
NOTE: If drain valve isplugged, pull ring on safetyvalve (A) Fig.6, and hold untilall air pressure has beenreleased. The drain valve can
FIGURE 7
B
4
then be removed, cleaned, andreinstalled.
6. After the water has beencompletely drained, turn the drainvalve to close. The air compressorcan now be stored.
MAINTENANCE
Before doing any maintenance oradjustments to your aircompressor, the following safetyprecautions should be taken:
- Disconnect electrical power.
- Release air tank pressure.
DAILY OR BEFORE EACH USE
1) Drain condensation from tank.
2) Check for unusual noise orvibration.
3) Be sure all nuts and bolts aretight.
KEEP TOOL CLEAN
Periodically blow out all airpassages with dry compressedair. Clean all plastic parts with asoft damp cloth. NEVER usesolvents to clean plastic parts.This could possibly dissolve orotherwise damage the material.
CAUTION: Wear safety glasseswhile using compressed air.
FAILURE TO START
Should your compressor fail tostart, check to make sure theprongs on the cord plug aremaking good contact with theoutlet. Also, check compressorfuse or tripped circuit breakers inthe line.
REPLACEMENT PARTSFor servicing, contact or return tothe retailer where you purchasedyour product along with your proofof purchase. Please use the 10-digit part numbers listed in thismanual for all part orders whereapplicable.
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Symptom Possible Cause(s) Corrective Action
Fuse blown or circuit breaker tripped Check for cause of blown fuse/breaker and replace
loose electrical connections Check wiring connections
Overheated motor Turn compressor off, wait until total cool down before restarting
Air leak in safety valve Check valve manually by pulling upwards on ring. If condition persists, replace valve
Defective check valve Replace check valve
Safety valve releasing Defective pressure switch or improper adjustment
Check for proper adjustment and if problem persists, replace pressure switch
Loose drain valve Tighten drain value
Loose connections at regulator or pressure switch
Check connections for leaks, seal with teflon tape
Excessive water in tank Drain tank through drain valve
Humidity too high Move compressor to an area of less humidity.
No start condition
Low pressure
Tamk pressure drops when compressor is shut off
Excessive moisture coming out of air hose
North American Tool Industries (NATI) makes every effort to ensure that this product meets high qualityand durability standards. NATI warrants to the original retail consumer a 1-year limited warranty fromthe date the product was purchased at retail and each product is free from defects in materials.Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,repairs or alterations, or a lack of maintenance. This product is intended for personal use. The warrantywill be voided if used in commercial, rental, or industrial applications. NATI shall in no event be liable fordeath, injuries to persons or property, or for incidental, special or consequential damages arising fromthe use of our products. To receive service under warranty, the original manufacturer part must bereturned for examination by an authorized service center. Shipping and handling charges may apply. Ifa defect is found, NATI will either repair or replace the product at its discretion.
DO NOT RETURN TO STORE
For Customer Service:Email [email protected] or Call 1-800-348-5004
89052024 10/13
2 GALLON TWIN STACK AIR COMPRESSOR
WITH INTEGRATED HOSE REEL
Model: 52024
For Customer Service, please call 1-800-348-5004 or email [email protected] 7
# Description QTY SKU# # Description QTY SKU#1 Bolt M5x55 3 35 Y50 Pressure Gauge 1 435402 Spring Washer M5 3 36 Y40 Pressure Gauge 1 409333 Cylinder Head 1 37 Quick Coupler 1 383994 Support of Cylinder Head 1 38 Cushion 45 Gasket of Cylinder Head 1 39 Washer M5 46 Inlet Valve Reed 1 40 Screw M5x20 47 Cover of Valve Reed 1 41 Power Cord 18 Plug of Exhaust 1 42 Shroud 1 435419 O-Ring of Plug 1 43 Electric Switch 1 43542
10 Inlet Spring 1 44 Exhaust Tube 111 Gasket for Exhausting 1 45 Rubber Hose 212 Cylinder 1 46 Pressure Switch 113 Eccentric 1 47 2 Gal Twin Tank 114 Screw M6x15 1 48 Drain Valve 115 Conrod 1 49 Connect of Check Valve 116 Bearing of Conrod 1 50 Spring of Check Valve 117 Cover of Conrod 1 51 Seal Gasket of Check Valve 118 Piston Ring 1 52 Support Rubber 319 Crankcase 1 53 Support Bolt 120 Axle 1 54 Nut M6 121 Bearing of Crankcase 1 55 Spring Washer M6 122 Screw M5x10 1 56 Tapping Screw 623 Washer M5 1 57 Screw M4x6 124 Driven Gear 1 58 Washer M4 125 Active Gear 1 59 Screw M6x25 426 Motor 1 60 Control Panel of Manifold 127 Screw M3x30 2 61 Screw M4x10 628 Spring Washer M3 2 62 Dual End Cord 129 Fan 1 63 Single End Cord 130 Cover of Motor 1 64 R Type Wrap 231 Circlip M6 1 65 Cable Connector 132 Exhaust Elbow 1 66 Cap Press for Cord 233 Regulator Manifold 1 43359 67 Grounding Signal 134 Safety Valve 1 40944 68 Air Hose Assembly 1