2 cylinder perkins engine

106
HB30857J HB30857J 400S402C-05 2006/07/26 The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car- ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual. Always refer to your local Perkins outlet before purchasing any parts Subject to any existing rights of third parties, the information given in this document is the property of Perkins En- gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

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2 cylinder perkins diesel engine info

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Page 1: 2 Cylinder Perkins engine

HB30857J HB30857J400S402C-05 2006/07/26

The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Page 2: 2 Cylinder Perkins engine
Page 3: 2 Cylinder Perkins engine

Contents

1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 7

5. Parts Lists & Illustrations Pg. 9

6. Parts Index Pg. 100

Page 4: 2 Cylinder Perkins engine

The build list of your engine, found on the front page of this parts book, provides a uniquereference to the components fitted to your engine; therefore this parts book is only applicable tothis particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

This parts book has been designed to provide you with all the information you need to identifyparts to service your engine. There are several features within the book to make it easy to findthe parts you require.

Front Page

This lists your build list number and the date of publication of this book

Symbol Descriptions

Provides a quick reference guide to the symbols used within the book.

Engine Breakdown

Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbersalong with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used foridentification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index

Using either the part number or description of the part you require this section will help youlocate the page within the Parts Lists & Illustrations section where the part appears.

Introduction

How to use your Parts Book

Page 5: 2 Cylinder Perkins engine

Engine Breakdown

Page 5

Section Page

Cylinder BlockA1LH

9

Cylinder BlockA1LH

11

Pistons & RingsA1LH

13

Connecting RodsA1LH

15

Crankshaft & BearingsA1LH

17

Cylinder Head AssemblyB1FH

19

Rocker Shaft AssemblyB1FH

21

Timing CaseC1ZH

23

Timing CaseC1ZH

25

Timing CaseC1ZH

27

Timing CaseC1ZH

29

Timing CaseC1ZH

31

Camshaft & GearsC1ZH

33

Fuel Injection PumpD1VH

35

Fuel Injection PumpD1VH

37

High Pressure Fuel PipesD1VH

39

AtomisersD1VH

41

Cold Start SystemE1CH

43

Water PumpF1FH

45

Water PumpF1FH

47

Fan DriveF4HH

49

SumpG2DH

51

Dipstick & TubeG2DH

53

Oil FilterG2DH

55

Oil Leak-Off PipesG2DH

57

RotorG2DH

59

Section Page

Page 6: 2 Cylinder Perkins engine

Engine Breakdown

Page 6

Lift PumpH1BH

61

Fuel FilterH4CH

63

Flywheel AssemblyJ1SH

65

Flywheel HousingJ1SH

67

Starter MotorK1AH

69

Exhaust ManifoldL1BH

71

Alternator GroupN1HK

73

Alternator GroupN1HK

75

Engine Lifting EyesO1CH

77

Auxiliary DriveP1GH

79

InstrumentationQ6QH

81

Inlet ManifoldS1SH

83

Section Page

ExhaustZ1AK

85

ElectricalZ3AK

87

MiscellaneousZ3CK

89

MiscellaneousZ3DK

91

ElectricalZ3FH

93

ElectricalZ3NH

95

ElectricalZ3OH

97

FiltrationZ6OK

99

Section Page

Page 7: 2 Cylinder Perkins engine

Page 7

Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 8: 2 Cylinder Perkins engine

Cylinder Block Plate A

A1LH

Page 8

13 15

16

20

23

9

8

19

1

10

18

17

46

11

22

21

14

12

5

7

Page 9: 2 Cylinder Perkins engine

Cylinder Block Plate A

A1LH

Page 9

Item Part No. References Qty. Description Notes

1 1 CYLINDER BLOCK (A)2 064210018 1 CAP3 064210035 1 PLUG4 064210035 1 PLUG5 064210015 1 CAP6 064210035 1 PLUG7 198466010 4 PLUG8 198466940 1 PLUG9 198466940 1 PLUG10 198466050 1 PLUG11 012110660 1 STUD12 012110635 1 STUD13 010109440 2 STUD14 030500616 2 DOWEL15 030500512 2 DOWEL16 030500820 2 DOWEL17 030309005 2 PIN18 198517301 1 BUSH19 040306203 1 BALL BEARING20 064100045 1 PLUG21 042303015 1 NEEDLE BEARING22 165296162 1 SHAFT

Footnotes

(A) SERVICE BY COMPLETE ENGINE

Page 10: 2 Cylinder Perkins engine

Cylinder Block Plate B

A1LH

Page 10

4

1

2

3

Page 11: 2 Cylinder Perkins engine

Cylinder Block Plate B

A1LH

Page 11

Item Part No. References Qty. Description Notes

1 165166260 1 PLATE2 165996490 1 GASKET - TIMING CASE3 011310612 3 SCREW4 198636080 1 SEAL - REAR END OIL

Page 12: 2 Cylinder Perkins engine

Pistons & Rings Plate A

A1LH

Page 12

5

4

2

1

3

6

Page 13: 2 Cylinder Perkins engine

Pistons & Rings Plate A

A1LH

Page 13

Item Part No. References Qty. Description Notes

1 115017630 2 PISTON AND RING KIT2 F 115017630 1 PISTON3 115104050 1 PISTON RING KIT4 115326260 2 PIN5 036500019 2 CIRCLIP6 036500019 2 CIRCLIP

Page 14: 2 Cylinder Perkins engine

Connecting Rods Plate A

A1LH

Page 14

5

2

1

3

4

6

Page 15: 2 Cylinder Perkins engine

Connecting Rods Plate A

A1LH

Page 15

Item Part No. References Qty. Description Notes

1 115026350 2 CON ROD2 F 115026350 1 CON ROD3 198517325 1 SMALL END BUSH4 115176130 2 CON ROD BOLT5 020109103 2 CON ROD NUT6 U5ME0021 1 BIG END BEARING KIT

Page 16: 2 Cylinder Perkins engine

Crankshaft & Bearings Plate A

A1LH

Page 16

17

11

3

12

6

7

13

1

2

10

16

5

4

9

15

8

14

Page 17: 2 Cylinder Perkins engine

Crankshaft & Bearings Plate A

A1LH

Page 17

Item Part No. References Qty. Description Notes

1 115256910 1 CRANKSHAFT ASSEMBLY2 F 115256910 1 CRANKSHAFT3 115276210 1 CRANKSHAFT GEAR4 030509020 1 KEY5 034100508 1 WOODRUFF KEY6 110156450 1 BEARING HOLDER ASSEMBLY7 F 110156450 1 BEARING HOLDER ASSEMBLY8 010810845 2 BOLT9 030500612 2 DOWEL10 198586401 1 MAIN BEARING KIT11 011510850 1 SCREW12 110156460 1 BEARING HOLDER ASSEMBLY13 F 110156460 1 BEARING HOLDER ASSEMBLY14 010810850 2 BOLT15 030500612 2 DOWEL16 198586281 1 MAIN BEARING KIT17 010700845 2 SCREW

Page 18: 2 Cylinder Perkins engine

Cylinder Head Assembly Plate A

B1FH

Page 18

2

1718

16

8

14

4

10

15

6

13

7

1

3

5

9

11

12

Page 19: 2 Cylinder Perkins engine

Cylinder Head Assembly Plate A

B1FH

Page 19

Item Part No. References Qty. Description Notes

1 111010750 1 CYLINDER HEAD ASSEMBLY2 F 111010750 1 CYLINDER HEAD3 064210018 1 CAP4 064210022 4 PLUG5 030300414 2 PIN6 120166370 2 INTAKE VALVE7 110136445 2 VALVE SEAT INSERT8 120176290 2 EXHAUST VALVE9 120406080 4 SEAL - VALVE STEM10 198217070 4 VALVE SPRING11 120186100 4 CAP12 120226080 8 VALVE COLLET13 1 CYLINDER HEAD GASKET14 120116100 4 TAPPET15 120456320 4 PUSHROD16 120216130 4 CAP17 111136460 8 SCREW18 111136470 2 SCREW

Service Options

13 111147600 1 GASKET - CYLINDER HEAD 1.2 MM13 111147610 1 GASKET - CYLINDER HEAD 1.3 MM

Page 20: 2 Cylinder Perkins engine

Rocker Shaft Assembly Plate A

B1FH

Page 20

2

15

10

14

39

5

12

1

11

8

4

6

7

13

Page 21: 2 Cylinder Perkins engine

Rocker Shaft Assembly Plate A

B1FH

Page 21

Item Part No. References Qty. Description Notes

1 120037111 1 ROCKER LEVER2 F 120037111 1 ROCKER LEVER3 120366330 2 ROCKER ARM4 120366320 2 ROCKER ARM5 198217660 1 ROCKER SHAFT SPRING6 199486220 4 ADJUSTING SCREW7 020109076 4 NUT8 120316330 1 ROCKER SHAFT9 198436370 1 PLUG10 052100100 1 SEAL - O RING11 030300416 2 PIN12 120996210 1 SEAL - ROCKER BOX13 011310625 1 SCREW14 012109259 2 STUD15 023100006 2 NUT

Page 22: 2 Cylinder Perkins engine

Timing Case Plate A

C1ZH

Page 22

1

4

5

6

2

3

Page 23: 2 Cylinder Perkins engine

Timing Case Plate A

C1ZH

Page 23

Item Part No. References Qty. Description Notes

1 D FOLLOWING 1 TIMING CASE2 165996500 1 GASKET - TIMING CASE COVER3 011310640 4 SCREW4 011310660 2 SCREW5 011310680 2 SCREW6 023100006 1 NUT

Page 24: 2 Cylinder Perkins engine

Timing Case Plate B

C1ZH

Page 24

1

4

8

3

24

26

16

25

17

27

6

13

5

14

9

15

23

7

18

19

20

12

21

29

28

10

2

22

11

Page 25: 2 Cylinder Perkins engine

Timing Case Plate B

C1ZH

Page 25

Item Part No. References Qty. Description Notes

1 165106660 1 TIMING CASE2 030300414 1 PIN3 125046240 1 LEVER4 125116131 1 SHAFT5 052109108 1 SEAL - O RING6 036800005 1 CIRCLIP7 198216731 1 SPRING8 125156170 1 ARM9 052109110 1 SEAL - O RING10 036800008 1 SNAP RING11 198217351 1 TENSION SPRING12 125156180 1 ARM13 036800006 1 CIRCLIP14 052109109 1 SEAL - O RING15 125176080 1 LEVER16 020700008 1 NUT17 026200008 1 WASHER18 198216760 1 STOP SPRING19 125976120 1 STAY20 011310616 1 SCREW21 010109264 1 SCREW22 198636090 1 SEAL - FRONT END OIL23 125416020 1 LEVER24 010110630 1 SCREW25 023100006 1 NUT26 010109264 1 SCREW27 031100004 1 PIN28 023100006 1 NUT29 023100006 1 NUT

Page 26: 2 Cylinder Perkins engine

Timing Case Plate C

C1ZH

Page 26

1

4 3

6

5

2

Page 27: 2 Cylinder Perkins engine

Timing Case Plate C

C1ZH

Page 27

Item Part No. References Qty. Description Notes

1 010109264 1 SCREW (A)2 023100006 1 NUT3 010109264 1 SCREW4 023100006 1 NUT5 D FOLLOWING 1 BOLT6 D FOLLOWING 1 BOLT ASSEMBLY

Footnotes

(A) HIGH IDLE SETTING

Page 28: 2 Cylinder Perkins engine

Timing Case Plate D

C1ZH

Page 28

102

3

4

6

1

5

78

9

11

Page 29: 2 Cylinder Perkins engine

Timing Case Plate D

C1ZH

Page 29

Item Part No. References Qty. Description Notes

1 131046410 1 BOLT ASSEMBLY2 020109176 1 NUT3 025100010 1 WASHER4 052109100 1 SEAL - O RING5 131466210 1 BOLT6 198346150 1 CIRCLIP7 020109177 1 NUT8 025100010 1 WASHER9 199486330 1 BOLT10 D FOLLOWING 1 ANTI-TAMPER CAP11 D FOLLOWING 1 ANTI-TAMPER CAP

Page 30: 2 Cylinder Perkins engine

Timing Case Plate E

C1ZH

Page 30

3

1

54

2

Page 31: 2 Cylinder Perkins engine

Timing Case Plate E

C1ZH

Page 31

Item Part No. References Qty. Description Notes

1 U5MK0619 1 ANTI-TAMPER CAP2 F U5MK0619 1 ANTI-TAMPER CAP3 064209053 1 END CAP4 131276440 1 ANTI-TAMPER CAP5 26420462 1 ANTI-TAMPER CAP

Page 32: 2 Cylinder Perkins engine

Camshaft & Gears Plate A

C1ZH

Page 32

15

811

10

12

17

16

3

139

6

14

1

5

7

42

Page 33: 2 Cylinder Perkins engine

Camshaft & Gears Plate A

C1ZH

Page 33

Item Part No. References Qty. Description Notes

1 165026110 1 OIL PUMP IDLER GEAR2 F 165026110 1 GEAR3 030509018 3 DOWEL4 198216821 1 SPRING5 198517290 3 BUSH6 199266180 1 WASHER7 120026820 1 CAMSHAFT ASSEMBLY8 1 CAMSHAFT9 199216230 3 SPACER10 120016030 1 CAMSHAFT GEAR11 034100508 1 WOODRUFF KEY12 120736081 1 CAMSHAFT GEAR13 040109059 1 BALL BEARING14 125256120 1 TAPPET15 199566651 1 PLATE16 011310612 1 SCREW17 010700610 1 SCREW

Page 34: 2 Cylinder Perkins engine

Fuel Injection Pump Plate A

D1VH

Page 34

1

23

4

Page 35: 2 Cylinder Perkins engine

Fuel Injection Pump Plate A

D1VH

Page 35

Item Part No. References Qty. Description Notes

1 131017981 1 FUEL INJECTION PUMP2 P 1 SHIM KIT3 011310620 2 SCREW4 023100006 2 NUT

Service Options

2 131437391 J (+)0.3MM 1 SHIM2 131437381 J (+)0.2MM 1 SHIM2 131437470 J (+)0.5MM 1 SHIM2 131437411 J (+)0.5MM 1 SHIM2 131437401 J (+)0.4MM 1 SHIM

Page 36: 2 Cylinder Perkins engine

Fuel Injection Pump Plate B

D1VH

Page 36

2

1

Page 37: 2 Cylinder Perkins engine

Fuel Injection Pump Plate B

D1VH

Page 37

Item Part No. References Qty. Description Notes

1 185206450 1 SOLENOID2 025100016 1 WASHER

Page 38: 2 Cylinder Perkins engine

High Pressure Fuel Pipes Plate A

D1VH

Page 38

12

3

4

6

5

Page 39: 2 Cylinder Perkins engine

High Pressure Fuel Pipes Plate A

D1VH

Page 39

Item Part No. References Qty. Description Notes

1 131507920 1 PIPE - FUEL INJ NO 1 CYL2 131507930 1 PIPE - FUEL INJ NO 2 CYL3 199106021 1 CLAMP4 199106021 1 CLAMP5 010110625 1 SCREW6 023100006 1 NUT

Page 40: 2 Cylinder Perkins engine

Atomisers Plate A

D1VH

Page 40

8

6

9

5

2

4

3

7

1

10

Page 41: 2 Cylinder Perkins engine

Atomisers Plate A

D1VH

Page 41

Item Part No. References Qty. Description Notes

1 131606970 1 PIPE - LEAK OFF2 067200078 1 CLIP3 068204090 1 FUEL INJ PUMP RETURN PIPE4 067200078 1 CLIP5 131246280 1 CONNECTOR6 025100006 1 WASHER7 131406480 2 INJECTOR8 F 131406480 1 BODY9 131426210 1 WASHER10 131426200 2 SEAL - INJECTOR

Page 42: 2 Cylinder Perkins engine

Cold Start System Plate A

E1CH

Page 42

1

3

2

Page 43: 2 Cylinder Perkins engine

Cold Start System Plate A

E1CH

Page 43

Item Part No. References Qty. Description Notes

1 185376380 1 CONNECTOR2 185366220 2 GLOWPLUG3 023100004 2 NUT

Page 44: 2 Cylinder Perkins engine

Water Pump Plate A

F1FH

Page 44

11

7

14

3

1

10

2

4

9

8

6

5

13

12

Page 45: 2 Cylinder Perkins engine

Water Pump Plate A

F1FH

Page 45

Item Part No. References Qty. Description Notes

1 145017400 1 WATER PUMP2 145996630 1 GASKET - WATER PUMP3 145146490 1 PLATE4 145996640 1 GASKET - WATER PUMP5 011310635 3 SCREW6 011310650 4 SCREW7 023100006 1 NUT8 145206270 1 THERMOSTAT9 198217410 1 SPRING10 145996740 1 GASKET - THERMOSTAT HSG11 145216161 1 THERMOSTAT HOUSING12 011310650 2 SCREW13 023100006 1 NUT14 064500020 1 PLUG

Page 46: 2 Cylinder Perkins engine

Water Pump Plate B

F1FH

Page 46

1

Page 47: 2 Cylinder Perkins engine

Water Pump Plate B

F1FH

Page 47

Item Part No. References Qty. Description Notes

1 145336490 1 WATER PUMP PULLEY

Page 48: 2 Cylinder Perkins engine

Fan Drive Plate A

F4HH

Page 48

2

1

3

Page 49: 2 Cylinder Perkins engine

Fan Drive Plate A

F4HH

Page 49

Item Part No. References Qty. Description Notes

1 145306690 1 FAN2 145336490 1 WATER PUMP PULLEY3 011310614 4 SCREW

Page 50: 2 Cylinder Perkins engine

Sump Plate A

G2DH

Page 50

4

6

5

2

8

9

1

10

11

7

3

Page 51: 2 Cylinder Perkins engine

Sump Plate A

G2DH

Page 51

Item Part No. References Qty. Description Notes

1 110708820 1 SUMP2 110996830 1 GASKET - SUMP3 010411212 1 PLUG4 025100012 1 WASHER5 010411212 1 PLUG6 025100012 1 WASHER7 010109235 14 SCREW8 140406600 1 STRAINER9 140986930 1 OIL PIPE10 052109076 1 SEAL - O RING11 011310612 2 SCREW

Page 52: 2 Cylinder Perkins engine

Dipstick & Tube Plate A

G2DH

Page 52

6

5

2

1

3

4

Page 53: 2 Cylinder Perkins engine

Dipstick & Tube Plate A

G2DH

Page 53

Item Part No. References Qty. Description Notes

1 198416760 1 DIPSTICK2 110756490 1 DIPSTICK TUBE3 052109113 2 SEAL - O RING4 011310612 1 SCREW5 398430560 1 OIL FILLER CAP6 052100280 1 SEAL - O RING

Page 54: 2 Cylinder Perkins engine

Oil Filter Plate A

G2DH

Page 54

2

1

Page 55: 2 Cylinder Perkins engine

Oil Filter Plate A

G2DH

Page 55

Item Part No. References Qty. Description Notes

1 140517030 1 OIL FILTER2 140546020 1 CONNECTION

Page 56: 2 Cylinder Perkins engine

Oil Leak-Off Pipes Plate A

G2DH

Page 56

6

2

5

1 43

7

Page 57: 2 Cylinder Perkins engine

Oil Leak-Off Pipes Plate A

G2DH

Page 57

Item Part No. References Qty. Description Notes

1 140607392 1 OIL PIPE2 198486780 1 BOLT3 140996260 1 WASHER4 140996260 1 WASHER5 198486780 1 BOLT6 140996260 1 WASHER7 140996260 1 WASHER

Page 58: 2 Cylinder Perkins engine

Rotor Plate A

G2DH

Page 58

1

2

3

4

56

7

8

Page 59: 2 Cylinder Perkins engine

Rotor Plate A

G2DH

Page 59

Item Part No. References Qty. Description Notes

1 140036220 1 RELIEF VALVE2 052109078 1 SEAL - O RING3 140166130 1 ROTOR4 140116140 1 COVER5 F SERVICE OPTION 1 SHIM6 198216720 1 SPRING7 199236540 1 COLLAR8 036800010 1 CIRCLIP

Service Options

5 199286150 J (+)0.10MM 1 SHIMP

5 199286160 J (+)0.15MM 1 SHIM5 199286170 J (+)0.20MM 1 SHIM5 199286180 J (+)0.50MM 1 SHIM

Page 60: 2 Cylinder Perkins engine

Lift Pump Plate A

H1BH

Page 60

1

3 2

Page 61: 2 Cylinder Perkins engine

Lift Pump Plate A

H1BH

Page 61

Item Part No. References Qty. Description Notes

1 130506290 1 LIFT PUMP2 052109107 1 O RING3 011310612 2 SCREW

Page 62: 2 Cylinder Perkins engine

Fuel Filter Plate A

H4CH

Page 62

5

4

10

9

8

3

11

12

13

16

15

2

6

1

7

14

Page 63: 2 Cylinder Perkins engine

Fuel Filter Plate A

H4CH

Page 63

Item Part No. References Qty. Description Notes

1 130306041 1 FUEL FILTER ASSEMBLY2 1 HEAD3 052100440 1 SEAL - O RING4 130366040 1 FUEL FILTER5 130446090 1 RING6 130976750 1 MOUNTING BRACKET7 010310865 1 BOLT8 027100008 1 WASHER9 026100008 1 WASHER10 011510816 2 SCREW11 068207315 1 FUEL PIPE12 067200115 1 CLIP13 067200115 1 CLIP14 068209166 1 HOSE15 067200115 1 CLIP16 067200115 1 CLIP

Page 64: 2 Cylinder Perkins engine

Flywheel Assembly Plate A

J1SH

Page 64

3

1 2 4

Page 65: 2 Cylinder Perkins engine

Flywheel Assembly Plate A

J1SH

Page 65

Item Part No. References Qty. Description Notes

1 115350091 1 FLYWHEEL ASSEMBLY2 F 115350091 1 FLYWHEEL3 115376150 1 STARTER RING4 010109330 1 SCREW

Page 66: 2 Cylinder Perkins engine

Flywheel Housing Plate A

J1SH

Page 66

1

2

Page 67: 2 Cylinder Perkins engine

Flywheel Housing Plate A

J1SH

Page 67

Item Part No. References Qty. Description Notes

1 110447500 1 FLYWHEEL HOUSING2 011510820 8 SCREW

Page 68: 2 Cylinder Perkins engine

Starter Motor Plate A

K1AH

Page 68

1

2

Page 69: 2 Cylinder Perkins engine

Starter Motor Plate A

K1AH

Page 69

Item Part No. References Qty. Description Notes

1 185086540 1 STARTER MOTOR2 010810830 2 BOLT

Page 70: 2 Cylinder Perkins engine

Exhaust Manifold Plate A

L1BH

Page 70

2

1

3

4

Page 71: 2 Cylinder Perkins engine

Exhaust Manifold Plate A

L1BH

Page 71

Item Part No. References Qty. Description Notes

1 135617560 1 EXHAUST MANIFOLD2 135996610 1 GASKET - EXHAUST MANIFOLD3 011310625 2 SCREW4 023100006 2 NUT

Page 72: 2 Cylinder Perkins engine

Alternator Group Plate G

N1HK

Page 72

1 10 1112

2

8

9 7

3

6

4

5

13 1415

16

Page 73: 2 Cylinder Perkins engine

Alternator Group Plate G

N1HK

Page 73

Item Part No. References Qty. Description Notes

1 185046210 1 ALTERNATOR2 185446217 1 PLATE3 185716200 1 PLATE4 185446218 1 STATOR5 015140425 2 SCREW6 040126201 1 BALL BEARING8 015140408 1 SCREW9 185446220 1 CLIP10 185446219 1 ALTERNATOR PULLEY11 040126201 1 BALL BEARING12 199236510 1 COLLAR13 026100010 1 WASHER14 027100010 1 WASHER15 020210010 1 NUT

Page 74: 2 Cylinder Perkins engine

Alternator Group Plate K

N1HK

Page 74

8

57

6

2

41

39

10

Page 75: 2 Cylinder Perkins engine

Alternator Group Plate K

N1HK

Page 75

Item Part No. References Qty. Description Notes

1 185046210 1 ALTERNATOR2 010310850 1 SCREW3 026109011 1 WASHER4 026100008 1 WASHER5 013110830 1 SCREW6 023100008 1 NUT7 185726650 1 LEVER (A)8 011500816 1 SCREW9 023100008 1 NUT10 080109113 1 V BELT

Footnotes

(A) ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART

Page 76: 2 Cylinder Perkins engine

Engine Lifting Eyes Plate A

O1CH

Page 76

1

4

2

3

Page 77: 2 Cylinder Perkins engine

Engine Lifting Eyes Plate A

O1CH

Page 77

Item Part No. References Qty. Description Notes

1 195816550 1 LIFTING EYE2 011510816 1 SCREW3 195816550 1 LIFTING EYE4 011510816 2 SCREW

Page 78: 2 Cylinder Perkins engine

Auxiliary Drive Plate A

P1GH

Page 78

13

7

4

5

6

2

Page 79: 2 Cylinder Perkins engine

Auxiliary Drive Plate A

P1GH

Page 79

Item Part No. References Qty. Description Notes

1 115398300 1 1 GROOVE CRANKSHAFT PUL-2 020800018 1 NUT3 034100508 1 WOODRUFF KEY4 165206360 1 PLATE5 165996560 1 GASKET6 010310850 4 SCREW7 023100008 4 NUT

Page 80: 2 Cylinder Perkins engine

Instrumentation Plate A

Q6QH

Page 80

2

3

1

4

Page 81: 2 Cylinder Perkins engine

Instrumentation Plate A

Q6QH

Page 81

Item Part No. References Qty. Description Notes

1 185246210 1 OIL PRESSURE SWITCH2 140996260 2 WASHER3 198486780 1 BOLT4 385720510 1 WATER TEMPERATURE SWITCH

Page 82: 2 Cylinder Perkins engine

Inlet Manifold Plate A

S1SH

Page 82

1

3

5

6

4

10

2

7

8

9

13

11

12

Page 83: 2 Cylinder Perkins engine

Inlet Manifold Plate A

S1SH

Page 83

Item Part No. References Qty. Description Notes

1 111210190 1 ROCKER BOX COVER2 111996450 1 GASKET - CYL. HEAD COVER3 110666060 1 GAUZE4 110666240 1 PLATE CLAMPING5 015600406 4 SCREW6 110566070 1 BREATHER VALVE7 011100408 4 METRIC BOLT8 011310670 3 SCREW9 024600006 2 CAP NUT10 140996380 2 WASHER11 135566480 1 PIPE - AIR12 135996750 1 GASKET13 011310620 2 SCREW

Page 84: 2 Cylinder Perkins engine

Exhaust Plate A

Z1AK

Page 84

1

2

Page 85: 2 Cylinder Perkins engine

Exhaust Plate A

Z1AK

Page 85

Item Part No. References Qty. Description Notes

1 314990013 1 GASKET - EXHAUST2 011510825 4 SCREW

Page 86: 2 Cylinder Perkins engine

Electrical Plate A

Z3AK

Page 86

1

2

ON

OFF

4

3

Page 87: 2 Cylinder Perkins engine

Electrical Plate A

Z3AK

Page 87

Item Part No. References Qty. Description Notes

1 385201160 1 IGNITION SWITCH2 385210060 1 IGNITION KEY3 385800010 1 CAP4 390190030 1 PLATE

Page 88: 2 Cylinder Perkins engine

Miscellaneous Plate E

Z3CK

Page 88

7

1

2

4 6

53

Page 89: 2 Cylinder Perkins engine

Miscellaneous Plate E

Z3CK

Page 89

Item Part No. References Qty. Description Notes

7 020900008 1 NUT

Page 90: 2 Cylinder Perkins engine

Miscellaneous Plate A

Z3DK

Page 90

1

2

Page 91: 2 Cylinder Perkins engine

Miscellaneous Plate A

Z3DK

Page 91

Item Part No. References Qty. Description Notes

1 185516061 1 REGULATOR2 385620320 1 TERMINAL

Page 92: 2 Cylinder Perkins engine

Electrical Plate A

Z3FH

Page 92

1

2

Page 93: 2 Cylinder Perkins engine

Electrical Plate A

Z3FH

Page 93

Item Part No. References Qty. Description Notes

1 20195 1 CONNECTION KIT2 F 20195 3 CONNECTION

Page 94: 2 Cylinder Perkins engine

Electrical Plate A

Z3NH

Page 94

1

Page 95: 2 Cylinder Perkins engine

Electrical Plate A

Z3NH

Page 95

Item Part No. References Qty. Description Notes

1 185306081 1 LAMP

Page 96: 2 Cylinder Perkins engine

Electrical Plate A

Z3OH

Page 96

1

2

Page 97: 2 Cylinder Perkins engine

Electrical Plate A

Z3OH

Page 97

Item Part No. References Qty. Description Notes

1 385620200 2 CONNECTION (A)2 385620280 2 CONNECTION

Footnotes

(A) STARTER MOTOR

Page 98: 2 Cylinder Perkins engine

Filtration Plate A

Z6OK

Page 98

1

Page 99: 2 Cylinder Perkins engine

Filtration Plate A

Z6OK

Page 99

Item Part No. References Qty. Description Notes

1 130506300 1 PRIMER

Page 100: 2 Cylinder Perkins engine

Parts Index

Page 100

Page 101: 2 Cylinder Perkins engine

Page 101

Parts Index

Description Part No. Page

1 GROOVE CRANKSHAFT PULLEY

115398300 79

ADJUSTING SCREW 199486220 21

ALTERNATOR 185046210 73, 75

ALTERNATOR PULLEY

185446219 73

ANTI-TAMPER CAP 131276440 31

26420462 31

U5MK0619 31

ARM 125156170 25

125156180 25

BALL BEARING 040109059 33

040126201 73, 73

040306203 9

BEARING HOLDER ASSEMBLY

110156450 17

110156460 17

BIG END BEARING KIT

U5ME0021 15

BOLT 010310865 63

010810830 69

010810845 17

010810850 17

131466210 29

198486780 57, 57, 81

199486330 29

BOLT ASSEMBLY 131046410 29

BREATHER VALVE 110566070 83

BUSH 198517290 33

198517301 9

CAMSHAFT ASSEMBLY

120026820 33

CAMSHAFT GEAR 120016030 33

120736081 33

CAP 064210015 9

064210018 9, 19

120186100 19

120216130 19

385800010 87

CAP NUT 024600006 83

CIRCLIP 036500019 13, 13

036800005 25

036800006 25

036800010 59

198346150 29

CLAMP 199106021 39, 39

CLIP 067200078 41, 41

067200115 63, 63, 63, 63

185446220 73

COLLAR 199236510 73

199236540 59

CON ROD 115026350 15

CON ROD BOLT 115176130 15

CON ROD NUT 020109103 15

CONNECTION 140546020 55

385620200 97

Description Part No. Page

Page 102: 2 Cylinder Perkins engine

Parts Index

Page 102

385620280 97

CONNECTION KIT 20195 93

CONNECTOR 131246280 41

185376380 43

COVER 140116140 59

CRANKSHAFT ASSEMBLY

115256910 17

CRANKSHAFT GEAR

115276210 17

CYLINDER HEAD ASSEMBLY

111010750 19

DIPSTICK 198416760 53

DIPSTICK TUBE 110756490 53

DOWEL 030500512 9

030500612 17, 17

030500616 9

030500820 9

030509018 33

END CAP 064209053 31

EXHAUST MANIFOLD

135617560 71

EXHAUST VALVE 120176290 19

FAN 145306690 49

FLYWHEEL ASSEMBLY

115350091 65

FLYWHEEL HOUSING

110447500 67

FUEL FILTER 130366040 63

FUEL FILTER ASSEMBLY

130306041 63

Description Part No. Page

FUEL INJ PUMP RETURN PIPE

068204090 41

FUEL INJECTION PUMP

131017981 35

FUEL PIPE 068207315 63

GASKET 135996750 83

165996560 79

GASKET - CYL. HEAD COVER

111996450 83

GASKET - CYLINDER HEAD

111147600 19

111147610 19

GASKET - EXHAUST

314990013 85

GASKET - EXHAUST MANIFOLD

135996610 71

GASKET - SUMP 110996830 51

GASKET - THERMOSTAT HSG

145996740 45

GASKET - TIMING CASE

165996490 11

GASKET - TIMING CASE COVER

165996500 23

GASKET - WATER PUMP

145996630 45

145996640 45

GAUZE 110666060 83

GLOWPLUG 185366220 43

HOSE 068209166 63

IGNITION KEY 385210060 87

IGNITION SWITCH 385201160 87

Description Part No. Page

Page 103: 2 Cylinder Perkins engine

Page 103

Parts Index

INJECTOR 131406480 41

INTAKE VALVE 120166370 19

KEY 030509020 17

LAMP 185306081 95

LEVER 125046240 25

125176080 25

125416020 25

185726650 75

LIFT PUMP 130506290 61

LIFTING EYE 195816550 77, 77

MAIN BEARING KIT 198586281 17

198586401 17

METRIC BOLT 011100408 83

MOUNTING BRACKET

130976750 63

NEEDLE BEARING 042303015 9

NUT 020109076 21

020109176 29

020109177 29

020210010 73

020700008 25

020800018 79

020900008 89

023100004 43

023100006 21, 23, 25, 25, 25, 27, 27, 35, 39, 45, 45, 71

Description Part No. Page

023100008 75, 75, 79

O RING 052109107 61

OIL FILLER CAP 398430560 53

OIL FILTER 140517030 55

OIL PIPE 140607392 57

140986930 51

OIL PRESSURE SWITCH

185246210 81

OIL PUMP IDLER GEAR

165026110 33

PIN 030300414 19, 25

030300416 21

030309005 9

031100004 25

115326260 13

PIPE - AIR 135566480 83

PIPE - FUEL INJ NO 1 CYL

131507920 39

PIPE - FUEL INJ NO 2 CYL

131507930 39

PIPE - LEAK OFF 131606970 41

PISTON AND RING KIT

115017630 13

PISTON RING KIT 115104050 13

PLATE 145146490 45

165166260 11

165206360 79

185446217 73

185716200 73

199566651 33

Description Part No. Page

Page 104: 2 Cylinder Perkins engine

Parts Index

Page 104

390190030 87

PLATE CLAMPING 110666240 83

PLUG 010411212 51, 51

064100045 9

064210022 19

064210035 9, 9, 9

064500020 45

198436370 21

198466010 9

198466050 9

198466940 9, 9

PRIMER 130506300 99

PUSHROD 120456320 19

REGULATOR 185516061 91

RELIEF VALVE 140036220 59

RING 130446090 63

ROCKER ARM 120366320 21

120366330 21

ROCKER BOX COVER

111210190 83

ROCKER LEVER 120037111 21

ROCKER SHAFT 120316330 21

ROCKER SHAFT SPRING

198217660 21

ROTOR 140166130 59

SCREW 010109235 51

010109264 25, 25, 27, 27

010109330 65

Description Part No. Page

010110625 39

010110630 25

010310850 75, 79

010700610 33

010700845 17

011310612 11, 33, 51, 53, 61

011310614 49

011310616 25

011310620 35, 83

011310625 21, 71

011310635 45

011310640 23

011310650 45, 45

011310660 23

011310670 83

011310680 23

011500816 75

011510816 63, 77, 77

011510820 67

011510825 85

011510850 17

013110830 75

015140408 73

015140425 73

015600406 83

111136460 19

111136470 19

Description Part No. Page

Page 105: 2 Cylinder Perkins engine

Page 105

Parts Index

SEAL - FRONT END OIL

198636090 25

SEAL - INJECTOR 131426200 41

SEAL - O RING 052100100 21

052100280 53

052100440 63

052109076 51

052109078 59

052109100 29

052109108 25

052109109 25

052109110 25

052109113 53

SEAL - REAR END OIL

198636080 11

SEAL - ROCKER BOX

120996210 21

SEAL - VALVE STEM

120406080 19

SHAFT 125116131 25

165296162 9

SHIM 131437381 35

131437391 35

131437401 35

131437411 35

131437470 35

199286150 59

199286160 59

199286170 59

Description Part No. Page

199286180 59

SMALL END BUSH 198517325 15

SNAP RING 036800008 25

SOLENOID 185206450 37

SPACER 199216230 33

SPRING 198216720 59

198216731 25

198216821 33

198217410 45

STARTER MOTOR 185086540 69

STARTER RING 115376150 65

STATOR 185446218 73

STAY 125976120 25

STOP SPRING 198216760 25

STRAINER 140406600 51

STUD 010109440 9

012109259 21

012110635 9

012110660 9

SUMP 110708820 51

TAPPET 120116100 19

125256120 33

TENSION SPRING 198217351 25

TERMINAL 385620320 91

THERMOSTAT 145206270 45

THERMOSTAT HOUSING

145216161 45

TIMING CASE 165106660 25

Description Part No. Page

Page 106: 2 Cylinder Perkins engine

Parts Index

Page 106

V BELT 080109113 75

VALVE COLLET 120226080 19

VALVE SEAT INSERT

110136445 19

VALVE SPRING 198217070 19

WASHER 025100006 41

025100010 29, 29

025100012 51, 51

025100016 37

026100008 63, 75

026100010 73

026109011 75

026200008 25

027100008 63

027100010 73

131426210 41

140996260 57, 57, 57, 57, 81

140996380 83

199266180 33

WATER PUMP 145017400 45

WATER PUMP PULLEY

145336490 47, 49

WATER TEMPERATURE SWITCH

385720510 81

WOODRUFF KEY 034100508 17, 33, 79

Description Part No. Page