1niia.iiijqiooft~·· 11luel tank vents for obstruclions & fuel hller caps lor security &...
TRANSCRIPT
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IMOO·NEY INTERNATIONAL CORPOAATIION 1 00 Hour-Annual Inspection Guide
Dale -=·-~..L-JLL--=..;....v ~ 0 ner' N arne ,.._J~~L!!l~lr.........".k::.~~#l~· ;!tf,!.!· ~i.~<~..,.:S.~~~1~ Reg No N' ~ NC Senal No. _..c.+-~~::::..;...~-________ _ Engi e ModeiNo 10 5-)0I(i)$ Propeller Model o ~l:f,11· ~~~~t-..::~11~----;-:--------Engi o lima f 2.. q tti Hours -~---1. Is Approved Flight or Owners mnnual in 1rcro1l? ..•• . . • • . ..
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Curronl & In pmpor condi11on ...... Yes •.•.. No 2. Are curront · g bool<s 10 oircroft? . . . . . • • • • • • . . . • • • . No Curront& n proper condition ..... Yes . . . No 3. Is Registration Certi ic re in nircrnf1? .. . ••....• . .. . . . . . •••.. • ••• • No . . Currant & In proper condition . . . . . Yes ..• . No 4. Is Alrwonhiness CerMcato in 1rcrnft? .•....•..••...•.•••. • ••• . ~:\ . No I o Cmronl & 11111 propall' condUion . • t I I Yes ..... No 5. Is We1ght & Balnnce Record in mrr:mf1? . . . . . . • • No . . Currant & 11 propo condjtlon . Yes ..• . No 6. Is all applicable lac lory serv1ce 1nlorm 11 on complied w1lh? . • . 7 Ale an pphcable I AA Air\vorthmess Dlr ct1v s compl ed with? . .•
. . No (' CoW •if.S • C1aJ) • No
NOTE Thrs sheet IS allurde only - r f r to Ill specif tc model's Service & M nlenance Manua.J lor airframe, eng1ne and propeller nsp cUons.
echamc Alura Inspector Sign lure ENG S CTI
(Refer o ngt mn I ctur r manual Mooney MECH INSP Maintenance anunl tor approprlala mode~'
cl n eng1n cowlmg ~-:-1'-:'n-- .;..._1------+---~ s wa h engine.
ng1ne (hf!ere r Aead1ngs
N.I'/D! :fnl$ 4
pressure metal particles.
inspect scroons.
engine (Refer to Textron Lycoming Specification 30 E vice lnstruction1014 or TC ServiceMammQ .
Oil. Ser-
FUEL SYSTeM · M20E, F, J , 1<, M, A, S, TN:
Tlnspect h;el ln}Bcllon system, clean screens & lnjec tor no.ZZ:I s (refer to Textron Lycoming' 0 /H ManLJ< I, Section B or TCM Service Manuol). 2. Gfloo~a•-beesl-system.rDr:-pmpeF-door--oporo--Lien & aea~lo f-leak&{M>!OE, F. J}, Nl:}l=E! Powcf'oboost-eystem-d&leled-ofl48.00 &-GN, 3. Remove, clean & Inspect dry- air filler. Replace pa-per induction 'Iiiier @ 500 hours. Rool\9r,ge.Y "' L'-flher @-:1 oo hours-and roplaoo-whon-Worn oF-oltoF--26 ok:Nln ings.
· 4. Inspect air induction system &. alternate air valve.
5. Inspect llJel selector valVe ror •operation & proper indication. verffy positive valve se lection while rotating fuel selector valve through selection range. Tighten/ L.oclile set-screw if required.
6. Operate boosl pump; c/1 eck pressure & aU Un es for lea.ks. 7. Drain Right & Lett lank fuel sumps: selector fue l valve or gascolalor. GA<.I>f A lr.Yt, Pe M:Y~ CkM
MECH INSP'
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or a. Check unmetered fuel pressure per Mooney SeiVIce ifr~M "l 'i ---;J.
~· & Maintenance Manual (M20K. M20A, M2CIS, M20TN). ,:5XbO ~ · tJtr 2. pee Ignition hrurness tor ge from fraying or chaling.
every urs. tng for debris aJnd component condition (hoses, clamps, etc.). Check opening pressure/operation of ALT arr door.
fuel fie\•,·.
EXHAUST S'ISTEM:
1. Remove heater Jacket & Inspect exhoust system for leaks & cracks: remow el(haust c.avities. inspect area.
2. lnspcot-clom p:s-'loF-tig htness-a.l'-tu r boetl argo r( &) ' (M2oK-:-M:w· •• • ·:w+N}-:-3. Inspect lirewall for p~oper sea~ing & freedom from crs.cfls . ~te\Jlcl.)l, L~ LIV e.v ..... /Ito~
' 4. Inspect tubular engine mount for cracks; bolls &
'
rubber mounts for security. II GENERAL INSPECTION:
1. Lubricate engine controls & Inspect tor security. h.JII travel & free movemenl lliiSpect lor secure throttle, mixture & prop \:Jtrol arms and respective compo-nents. AJe;f:, M F Pus ~IJA. f,.rJVI."...., 2. ·biubrisat.e-eowHiaps-&-inspool-for-pro per-a pening-& operation:-NQ.T-~M20G & G, 1~8 & ON.-oow~llaps are-fl~t~2{1 R;-M20S-&--M29+N-have-fl&-eewl-flaps,. 3. Remove propeller spinner & inspect tor cracks & general cond iHon. 4. Inspect propel.ler hub for grease leakage; chec}l; hub bo lts & mountillQ bolls for proper torque; inspect blades for cracks, nicks. and dents. ft~bricate as 11eed-ed (refer to appropriate manulacturer's handbooks) .
5. Ae1ns1aU spmner; check for correct mterterence fit wllh prop. Wrap hub with Tenon tape as required ror frt (M20J;-K;--b-}~ Shlm interference Ill between h liib and bulkhead (M20M, R, S, TN).
AIRFRAME SECTION: ·(Refer to Mooney Service & MaintenEmca Ma.nuaJ)
1. Inspect extenor &-lntenor elf alrcraft lOr genera)-con-dillon, collision damage, loose rivets, dents & corro-slon.
2. ln9pect tub1.1lar structure lower longeroM for cono-skln (Reference SB M20-20B( * D ('" latest revlslon) .2; 3. Inspect wings & empenna_ge lor general condition. collisfon damage, k>osa rivets, dents & ctlrrosion.
4. Inspect night control surfaces for seouJity ot attach-ment, proper rigging, free movement, collision dam· age, lol5se riVetS, Clenls and coaoslon.
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MOONEY INTERNATIONAL CORPORATION 100 Hour ... Annual Inspection Guide
ME.CH INSP AIRFRAME SE.CTION (con' t.): ~~~--------~------~~~~~---+------~----~· 5 Lubricate 111ghl control system guide blm:ks, hlnge i lJ
potnts rod a d bemtngs ball cranks. f n fJ , h)l) ,/) 6. lnspec! nll wing. fuselage & empennage drain holes for ob tr !tons.
7 lrllipect empenMge trim system ~r pro.per opeA!· , l ion & rlgglng . "")ff: rv e:.r'i \ACV!<..v-., \-{,.
B Ins poet downspr ng end loops, c blo & pulley lor w HI Bind cor rosion. Gompfy-wllh n •"":ffig-[rmlnA ~~~ t~ P9
loti~spout-&-!ub<Hflm .erul<lm-bem~n 01 ... ....... . ;u· -Y " ...:., •· """ , ;,..-v-ul:flepilot~ w·)t" 6 I) JM
i 9. Inspect nap system lor proper opernllon S r!gglng, lubrication occordnn e w lll1 oono, ~ntlc 1 S. o){'_l.. ' nanc:e Manual. ., ~ l. .t.Jol"'i: tJa~ Yrt"V ,6h \{,.. lU
1 1. lnspeoct cabin lights. ctrcurt brea lo.ers & electncal components tor proper operation.
12. CheCk operation ol stnll warning system.
13 Inspect PC system components for security, leaks · proper operation, servo seals for detertoration, all
other auto-pilot components for security & proper operatlon. ~~· · '"' Ad~Rg-Aii~let&; oomply v.ilR ~BRG'f<VCU..Sef\· ioe Mama 292. rn~ In!~~~ t' ~14t. ~IA~~D~~G~I~va~e~~~~~~fu·~~wn;·~~-~~~m~~~.~~e~~~-~a~~~~-¥~~~,
li0R, liMoa step ler eee~;~Fity~ eam~
15. Inspect win-g interio·r In fuel lank area lo~ (uelleaks, luel tank vents for obstruclions & fuel Hller caps lor security & proper operation.
16 . Inspect cabin & baggage doors for condition, proper operalion & sealing.
17. lnspecl windshield & window s lor crac'ks, cra.-ztng., , scratches a.nd distortion.
1 6Jt' 1 18. Inspect seats. seat latch pins, seat ~Its & slloul-~ 1 ... fi"'_"Al der hamessas lor security, proper ooerat1on and conJ? ~ _V' · ditionJH AM SAFE Res11alnt equipped, diagnostic tet ~r ,~"""';. per AAIR Supplemental Maintenance Manual every
._,.,tl~ I} 1 OOOJ!!Wlt-hours or annualv twhichaver comes first e'Q 19. Inspect compass & compass deviation cord ror
proper iru:iication & compensation. , (Reier to Mooney Service Bulletin M20- 150A)
20. Inspect all radio •equipment for proper installation &. . operation.
21 . Inspect cabin for proper seallng.
22. Inspect oxygen system lor leaks, p1oper ON/OFF valve operati.on & filler fo r salety of operatloli'i. Perform h.ydrosta.tlc test ot ·oxygen bottle every 3 yrs & regutalor overhaul every •6 yrs .. C9\fl~Si1e bot1les el<pire @
ts yrs. ~CI:Hh UVE t{e PJ-.,.r.,. Z~>t6 23. lnspeciELT as required by FAFl 91 .207d(1 - 4).
LANDING GEAR OPERATIONAL CHECK:
1. Raise aircraft on jacks. 2. Inspect brakes, hydra.ulic brake cylinders & hydraulic system lor leaks and gene raJ condllion: Servloe reservolr w ith ML-H-5006 (REO) nuid.
3. Flemove wheels. ~ nspect . repack bearings. reinstall and safety. lubrlcaiB bre.ke guide pins using Sillcone-
- --
based lubr ~nt Check wheels fOr free rotation & prop- . ~ er brake acliOn. ll1f A- tl 4 . Lubricate & Inspect landing gear plvol points & movIng parts. s. Inspect IMding gear shock discs (main & nos~ gear) (Refer to MAC S & M manual).
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REMARKS;
ELECTRIC GEAR AETAACT.ION SYSTEM: MECH
1. Raise aircraft on jac::'ks. I·MA ~.
2. Check operation & rigging. ., Ar 3 Check warning system lights. horn & vlsual l!ldts.- -
!lJ~ tor ~~\ l.o ~~:t &tl i2 '-'·'t'*'.V s~ ;~ 4 Ch9Ck air pressure safety swllch or squat salaty s witc h. 111 ..-. ':'\ 5. Check main & nose gear down lock preload. lnf 1:)., ~ 61. Lubrl IO llOIWltOI goar bOJt- {Dukos-.&-ITT Oolll~lors only) ~
7. Check lancMg ·gear doors lor proper closing/rigging. mn-.; a. Check emergency landing gear extension system. eKtend g ar using emergency gear extension syslem. Do no\ o11~rnpt gear retraction using emergency sys-
l mtr~ mm {Reier to MAC S & M manuan. 9. tns~ct shock discs (maJn & nose geB.f) In acoor-
lhJ,YJJ dance with Mooney Servrce 8. Maintenance Manual .
FIXED GEAR::
1. IRspeet-la.MiAg-fJoor-falfi~ {M299-oAly-}: I
2. ·Gheek-alr-scals-4n-whccl-woU areas. ,,.............
POST-INSP.ECT,ION OPERATIONAL CHECK: (Aeft!r lo Mooney Owner 's Manual or POH)
1. Check propeller governor operation with •eng1ne run-nlng at 2000 RPM & pitch, control at low pitch (High RPM)· When p.ropelter control Is pulled outlo high pitch
1 (low RPM), engine speed should decrease alleasl500 1 m4!J RPM.
! 2. Check ease ol operaUon lor ell engine controls whtl !liM engine runntng.
3 . Check generator/alternator output & Indication. /llh-~ 4. Check oil pressure ind tcalion. fifM 5. Check fuel pressure indication. Md ~ 6, cneck fuel quanlity indical:ion. MlJ 7. Check cylinder head temperature (CHT) lfldlcatlon. rnA-. ' B. Check oil temperature lndlcalion. t/l A .
9. Check idle ,RPM. idle mixlure & idle cut-oft: 1/. IJ ~ 1 o. Check propeller pilch through complete tange. .IJ1A . 11. Check opera lion of cabin & panell.ights. m~'-
12. Check Radios/Avlonlcs operation. /)),.Q ... 13. Check Auto Pilot operallon._Tb- \.}(:' P,r~,. ...,..., O.V""i" 14. Check· magneto drop and grounding clrcl'litS.
r ·· 1/H_A.LJ 15. Check operation of brakes. Mr>-.i. 1 e. Check fuel selector vaJva lor smooth operation. ~ 17. Cooelt-we"-11:1 FFI-WaFAi~~htB-&:iAslR:tmeHta-fef f)f8JJef epemlieA:
1 B. Ctleck flap posttion indicator (Take- Off & Full '
(Vl~ down) . 19. Check tr im position lndleator ana smooth operation
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of Trim System.
20. Right check gear-up warning nom at: 112" manifold pressure (MP) (M20J prior to SIN 24-3154): 14-16·· MP (M20K (231, 252]) & with lhruHie 1/4-3/8 inch from idle position M20J (after S/N 24-1354), M20K (Encore). M20l, M.20M M20A I ~20S, M20TMJ
21 . Flight check aircraft Hight control rigging. 22. Flight check P.C. or other Autopilot systems 1or I•
1·-= r operal.ion.
23. Check cab~n venlllatio~:cJ h~g sys~m carbon monoxide. tv tJ l p, 'I' 1 ..t.~· .. t:11J 24, Check EG,T/TIT gauge .and any olher ite~ ,of
1 M~ Installed equipment -
25. Check operalion ol remote ELT switch between lop
I nAt-1 of hour a_nd 5 min afier the hour. 26. Other checks (Specify as necessary):
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Form 0100
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EQUIPMENT LIST MRS-EQ-H4
ITEM ITEM REF. WEIGHT
NO. DESCRIPTION DRAWING (Kg)
(POUNDS
H. AVIONICS & AUTOPILOT'S (CON'T)
39H
40H
41H BOSE HEADSET (w/INTERFACE) (2) 810150 NEGLIGIBLE
42H
43H
44H
45H
46H
47H
48H
49H
• LOCATION WILL VARY
MO. ;I
DAY .P.t! YEAR 0.5'~
ARM MARK IF (em)
INSTALLED (INCHES)
. X
•
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RS-EQ-11
ITEM NO.
11
21
31
41
51
61
71
81
91
101
111
121
EQUIPMENT LIST
ITEM REF. WEIGHT
DESCRIPTION DRAWING (Kg) (POUNDS)
I. AUXILIARY EQUIPMENT (FLY AWAY)
TOW BAR, FOLDING (STOWED) 010036 (1.03) 2.6
JACK POINTS (2) (STOWED) (.07) .1
EYE BOLT, WING TIE DOWN (2) (STOWED) ( .09) .1
FUEL SAMPLER CUP (STOWED) (.04) .05
BAGGAGE TIE DOWNS (2) (STOWED) ( .04) .16
CARGO RESTRAINT BELTS (2) (STOWED) (.27) 1.0
PITOT COVER (STOWED) (.03) .3
POH/AFM No. - MOONEY • ( .84) 1.5
ENGINE OPERATOR'S MANUAL-TELEDYNE ( .35) .5
ENGINE LOG BOOK (.07) .2
AIRFRAME LOG BOOK 010036 (.063) .2
MO. DAY
YEAR ARM
(em) (INCHES)
(273.1) 107.5
(332.7) 131.0
(332.7) 131.0
(332 .7) 131.0
(332.7) 131.0
(332.7) 131.0
(332.7) 131 .0
(332.7) 131 .0
(332.7) 131.0
(332.7) 131.0
(332.7) 131.0
II ~ i;Gp
MARK IF INSTALLED
X
X
X
X
X
X
X
X
X
X
X
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Heath Aviation HVOR337X
219 Atrpotl Onvo Wtnooa. MS 38967
Phon4. 662·283-9833 Fax 862·283·4002
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AUTHORIZED RELEASE CERTIFICATE
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S· TEC Corporation. On• S· TEC Minoral Wolla, TX 76067-1236
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