(1)microbial growth and product formation

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    MICROBIAL GROWTH

    ANDPRODUCT FORMATION

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    1.1 Phases of the Batch Growth Cycle

    Lag phase

    Exponential growth phase

    Declining growth phaseStationary phase

    Death phase

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    Cell division occurs in the exponential phase.

    The rate of increase of cell number (N) is proportional to the

    no.of cells

    Instead of cell no., we can use dry cell weight per volume X

    (kgm-3) as a measure of cell concentration

    During the exponential phase in a batch reactor we can write

    )1(Xdt

    dX

    where is the specific growth rate of the cells

    Eqn. (1) can be integrated from the end of the lag phase( , ) to any point in the exponential phase (X, t) to

    give0XX lagtt

    0

    XX )( lagtte

    or

    0

    lnX

    X= )( lagtt (2)

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    The time required for the cell numbers or dry weight to double,

    ie the doubling time, is related to the specific growth rateby:

    At low nutrient concentrations, depends on nutrient

    concentration.

    At high nutrient concentrations, reaches a maximum value.

    The end of the exponential phase arises when some essential

    nutrient is depleted, or when some toxic metabolite accumulates

    to a sufficiently high level.

    Following the exponential phase, the rate of exponential growthdecreases (declining growth phase) and is followed by the

    stationary phase.

    Following this is the death phase, when cell lysis occurs and the

    population decreases.

    dt

    dt)2(ln

    2lndt

    or

    (3)

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    Monod assumes that only one substrate (the growth limiting

    substrate, S) is important in determining the rate of cell growth.

    For batch growth at constant volume:

    where

    At high substrate concentration, >> , eqn. (4) reduces to

    zeroth order dependence on substrate concentration.

    1.2 Relationship between growth rate and substrate concentration

    )(

    ..max

    SK

    XS

    dt

    dX

    s

    (4)

    max is the maximum specific growth rate

    sK is the value of the limiting substrate

    concentration which results in a growth

    rate of half the maximum value

    S is the concentration of the limiting substrate

    S sK

    ie at S sK max>> ; = (5)

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    At low substrate concentration,

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    Values of are generally quite small, implying that is near

    for much of the period of batch growth. This apparent zeroth order

    dependence on justifies the term exponential growth.

    sK max

    S

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    The Arrhenius relationship generally holds for the temperature

    dependence of ,

    1.3 Temperature Effects

    hence k=A. exp)(

    RT

    Ea

    becomes )(

    RT

    Ea

    =A. exp (7)

    where A is Arrhenius constant

    Ea is activation Energy

    R is Universal Gas Constant

    T is temperature

    The temperature dependence of growth rate comes from the fact

    that growth employs enzymes. The processes catalysed by enzymes

    often have optima associated with the rise in k due to rise in

    temperature, and the denaturation of enzymes at elevate

    temperatures.

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    The effect of pH on microbial growth parallels that observed for

    enzymes.The effect of pH on enzymes is associated with the ionization of

    -amino and carboxyl terminal groups in proteins, in addition to

    many other ionizable groups on constituent amino acids, which

    could give rise to complex kinetics when pH is varied.

    1.4 pH Effects

    Oxygen is consumed together with substrate and converted tobiomass and products. Varying the amount of dissolved oxygen

    concentration has the same effect as varying the concentration of

    the limiting substrate.

    1.5 The Effect of Dissolved Oxygen Concentration

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    A microbial cell consumes nutrients and generates products in

    order to reproduce, through a set of reactions called cellular

    metabolism.

    Microorganisms are classified on the basis of their nutritionaland energy requirements for cellular metabolism.

    1.6 Product Formation

    1.6.1 Cellular Metabolism

    Energy Source

    Light

    Chemical

    (breaking of bonds)

    Phototrophs

    Chemotrophs

    Organotrophs Litotrophs

    (oxidation of organicmaterial) (oxidation ofinorganic material)

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    Carbon Source

    Autotroph

    Heterotroph

    CO2 as source of carbonorganic sources of carbon

    Most organisms we deal with are chemoheterotrophs, ie requiring

    organic carbon source and a chemical source of energy.

    1.6.2 Growth-Associated Product Formation

    End products of energy and carbon metabolisms are called primary

    metabolites

    These products are referred to as growth-associated products, as theirrate of production parallels the growth of the cell population.

    Examples: - Ethanol produced by anaerobic fermentation of glucose by

    yeast

    - Production of gluconic acid from glucose by Gluconobacter

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    1.6.3 Non Growth-Associated Product Formation

    Most organisms we deal with are chemoheterotrophs, ie requiring

    organic carbon source and a chemical source of energy.

    Some products are produced in batch cultures at the end of the

    exponential phase.They are formed from secondary metabolism, ie they are

    secondary metabolites, and are non growth-associated products, and

    their kinetics do not depend on rate of growth of cultureExamples :- Production of the antibiotic penicillin byP. chrysogenum

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    1.6.4 The Intermediate Class of Products

    An intermediate class of products, where product formation kinetics lie

    between the two classes above, are called partially growth-associatedproducts.

    Examples :- amino acids, lactic acid, citric acid, extracellular

    polysaccharides (eg xantan), solvents (eg acetone).

    1.7 Fermentation Profiles

    An intermediate class of products, where product formation kinetics lie

    between the two classes above, are called partially growth-associated

    products.

    Once a potentially useful fermentation process is identified, its time

    course, or fermentation profile is plotted for use as a basis for

    comparison in later scale-up and optimization of process parameters.

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    1.8 Growth Yield

    Growth yield is defined as YdS

    dX

    If defined asY is constant; then dXYdS

    If the boundary conditions are:atat

    00 ,,0 SSXXt SSXXtt ,,

    then XXSSY 00 )(thus )( 00 SSYXX (8)

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    Now take edn (4)

    )(

    ..max

    SK

    XS

    dt

    dX

    s

    (4)Since )1(X

    dt

    dX

    Thus)(

    maxSK

    S

    s (9)

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    Now take eqn. (8)

    )( 00 SSYXX (8)

    From eqn. (8) we get:XXSSY 00 )(

    or00 YSXXYS

    andY

    XXS

    Y

    YSXXS

    )()( 00

    00

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    Put this expression for S into eqn.(9) we get:

    Y

    XXSK

    YXXS

    s0

    0

    00

    max

    But from eqn.(1) we have:

    )1(X

    dt

    dX

    ie

    dT

    dX

    X

    1

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    so

    YXXSK

    Y

    XXS

    dT

    dX

    X s 00

    00

    max

    1

    (10)

    Integrating eqn.(10), we get:

    0

    00

    0

    0

    00

    0

    0

    0

    max.

    .lnln.

    SY

    XXSY

    Y

    XS

    K

    X

    X

    Y

    XS

    Y

    XKS

    t s

    s

    (11)

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    1.9 Productivity and Production Rate

    If we assume the Monod model holds, and if we define the

    conversion from the limiting substrate S to microorganism biomass as

    the yield , and if we assume that there is no lag phase, and

    that there is no cell death, then what is the productivity of a constant

    volume fermentation system?

    dS

    dXY

    Biomass productivity is defined as how much biomass we can get perunit volume of fermenter, per unit time (e.g. kg/m/hr).For a batch system, time is needed between runs, to clean the

    fermenter, load the medium, and sterilize it. This time is called the

    Down Time .dt

    A plot of biomass concentration vs time will look as follows:

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    XMaximum productivity here

    Point m where dT

    dX

    is maximum

    0X

    Maximum production rate is at point m.

    Maximum productivity may be later since maximumproductivity is not calculated from time zero.

    Productivity is overall production rate, ie involving down timedt

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    Now recall Monodseqn (9) ie

    (9)

    )(

    maxSK

    S

    s

    The general plot of versus is as follows S

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    The value of varies between substrates. If for a particular

    substrate the value of is very small, then from eqn. (9) will

    have a value close to max for most of the fermentation, untillsubstrate Sis almost exhausted, and until that point is reached, the

    process has zero order kinetics.

    sK

    sK

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    So a process with a small is less sensitive to substrate

    concentration

    And a process with a big is more sensitive to substrateconcentration

    sK

    sK

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    In a process with a small the approximation to zero order

    kinetics occur from high Sright down to very low values of S

    The exponential phase will extend further before the microb will

    begin to be affected by the depletion in S

    sK

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    Each student please pick a fermentation process for the

    production of a different product, either from the list given

    below, or from outside the list, and find and copy its

    fermentation profiles on a piece of squared paper, make a

    photocopy, keep the original, and submit the photocopy

    during the next lecture:

    Penicillin

    Amino acid

    Citric acid

    Xantan

    AcetoneEthanol

    Biopolymer

    Erythromycin

    Yeast

    ASSIGNMENT 1

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    ASSIGNMENT 2

    Use your original fermentation profiles

    drawn on the squared paper and assuming

    the down time of each fermentation is 4

    hours, apply the method suggested in thelecture to estimate the productivity of

    biomass production for your fermentation.

    dt