eurocodes 1999.pdf · brussels, 18-20 february 2008 – dissemination of information workshop 1...
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EUROCODESBackground and Applications
“Dissemination of information for training” workshop 18-20 February 2008 Brussels
EN 1999 Eurocode 9: Design of aluminium structures Organised by European Commission: DG Enterprise and Industry, Joint Research Centre with the support of CEN/TC250, CEN Management Centre and Member States
Wednesday, February 20 – Palais des Académies EN 1999 - Eurocode 9: Design of aluminium structures Marie-Thérèse room
9:00-9:15 General information on EN 1999 F. Mazzolani University of Naples "Federico II"
9:15-10:00 Design criteria F. Mazzolani University of Naples "Federico II"
10:00-10:30 Fields of application F. Mazzolani University of Naples "Federico II"
10:30-11:00 Coffee
11:00-11:45 Selection of structural alloys R. Gitter GDA/AluConsult
11:45-13.00 Strength and stability (Part 1.1) T. Höglund Torsten Höglund HB
13:00-14:00 Lunch
14:00-14:45 Connections(Part 1.1) F. Soetens TNO
14:45-15:30 Fatigue (Part 1.3) D. Kosteas Technische Universität München
15:30-16:00 Coffee
16:00-16:45 Cold-formed structures (Part 1.4) R. Landolfo University of Naples "Federico II"
16:45-17:30 Shell structures (Part 1.5) A. Mandara
17:30-18:00 Discussion and close University of Naples "Federico II" All workshop material will be available at http://eurocodes.jrc.ec.europa.eu
GENERAL INFORMATION ON EN 1999
F. Mazzolani University of Naples "Federico II"
Brussels, 18-20 February 2008 – Dissemination of information workshop 1
EUROCODESBackground and Applications
GENERAL INFORMATIONGENERAL INFORMATIONON EN 1999ON EN 1999
Federico M. MazzolaniFederico M. Mazzolani((ChairmanChairman of TC 250of TC 250--SC9)SC9)
Department of Structural Analysis and DesignDepartment of Structural Analysis and DesignFaculty of EngineeringFaculty of Engineering
University of Naples University of Naples ““Federico IIFederico II””
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
Brussels, 18-20 February 2008 – Dissemination of information workshop 2
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
ENVENV--EUROCODE 9 (1998)EUROCODE 9 (1998)““ALUMINIUM STRUCTURAL DESIGNALUMINIUM STRUCTURAL DESIGN””
Part 1.1Part 1.1 ““General rulesGeneral rules””
Part 1.2Part 1.2 ““Fire designFire design””
Part 1.3Part 1.3 ““Structures susceptible to fatigueStructures susceptible to fatigue””
Brussels, 18-20 February 2008 – Dissemination of information workshop 3
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
11)) ENEN 19991999--11--11 GENERAL STRUCTURAL RULESGENERAL STRUCTURAL RULES
2) EN 19992) EN 1999--11--22 STRUCTURALSTRUCTURAL FIRE DESIGNFIRE DESIGN
3) EN 19993) EN 1999--11--33 ADDITIONALADDITIONAL RULES FOR STRUCTURES RULES FOR STRUCTURES
SUSCEPTIBLE TO FATIGUESUSCEPTIBLE TO FATIGUE
4) EN 19994) EN 1999--11--44 SUPPLIMENTARYSUPPLIMENTARY RULES FOR COLDRULES FOR COLD--
FORMED SHEETINGFORMED SHEETING
5) EN 19995) EN 1999--11--55 SUPPLIMENTARYSUPPLIMENTARY RULES FOR SHELL RULES FOR SHELL
STRUCTURESSTRUCTURES
ENEN--EUROCODE 9 (2006)EUROCODE 9 (2006)““ALUMINIUM STRUCTURAL DESIGNALUMINIUM STRUCTURAL DESIGN””
Brussels, 18-20 February 2008 – Dissemination of information workshop 4
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
11)) GeneralGeneral
2)2) Basis designBasis design
3)3) MaterialsMaterials
4)4) Durability, corrosion and executionDurability, corrosion and execution
5)5) Structural analysisStructural analysis
6)6) Ultimate limit states for membersUltimate limit states for members
7)7) Serviceability limit statesServiceability limit states
8)8) Ultimate limit states for connectionsUltimate limit states for connections
CONTENTS of Part 1CONTENTS of Part 1--11
EUROCODE 9 – Part 1-1: General structural rules
Brussels, 18-20 February 2008 – Dissemination of information workshop 5
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
AA)) Execution classesExecution classes
BB)) EquivalentEquivalent TT--stubstub inin tensiontension
C)C) MaterialsMaterials selectionselection
D)D) CorrosionCorrosion andand surfacesurface protectionprotection
E)E) AnalyticalAnalytical modelsmodels forfor stressstress--strainstrain relationshiprelationship
F)F) BehaviourBehaviour ofof crosscross--sectionssections beyondbeyond elasticelastic limitlimit
G)G) RotationRotation capacitycapacity
H)H) PlasticPlastic hingehinge methodmethod forfor continuouscontinuous beamsbeams
I ) I ) Lateral torsional buckling of beams and Lateral torsional buckling of beams and torsionaltorsional oror
torsionaltorsional--flexuralflexural bucklingbuckling ofof compressedcompressed membersmembers
J ) J ) PropertiesProperties ofof crosscross--sectionssections
K ) K ) ShearShear laglag effectseffects inin membermember designdesign
L ) L ) Classification of jointsClassification of joints
M ) M ) Adhesive bonded connectionsAdhesive bonded connections
ANNEXESANNEXEStoto Part 1Part 1--11
Brussels, 18-20 February 2008 – Dissemination of information workshop 6
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
11)) GeneralGeneral
2)2) Basis designBasis design
3)3) Material propertiesMaterial properties
4)4) Structural fire designStructural fire design
5)5) StructuralStructural analysisanalysis
AnnexAnnex AA : Properties of aluminium alloys not listed in EN 1999: Properties of aluminium alloys not listed in EN 1999--11--11
AnnexAnnex BB : Heat transfer to external structural aluminium members: Heat transfer to external structural aluminium members
CONTENTS of Part 1CONTENTS of Part 1--22
EUROCODE 9 – Part 1-2: Structural fire design
Brussels, 18-20 February 2008 – Dissemination of information workshop 7
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
11)) GeneralGeneral
2)2) Basis designBasis design
3)3) Materials,constituent products and connecting devicesMaterials,constituent products and connecting devices
4)4) DurabilityDurability
5)5) Structural analysisStructural analysis
6)6) Ultimate limit states of fatigueUltimate limit states of fatigue
7)7) Quality requirementsQuality requirements
8)8) Ultimate limit states for connectionsUltimate limit states for connections
CONTENTS of CONTENTS of PartPart 11--33
EUROCODE 9 – Part 1-3 : Additional rules for structures susceptible to fatigue
Brussels, 18-20 February 2008 – Dissemination of information workshop 8
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
ANNEXESANNEXEStoto Part 1Part 1--33
AA)) Bases of designBases of design
BB)) GuidanceGuidance onon assessmentassessment byby fracturefracture mechanicsmechanics
C)C) TestingTesting forfor fatiguefatigue designdesign
D)D) StressStress analysisanalysis
E)E) AdhesiveAdhesive bondsbonds
F)F) LowLow cyclecycle fatiguefatigue rangerange
G)G) InfluenceInfluence of Rof R--ratioratio
H)H) Fatigue strength improvement of weldsFatigue strength improvement of welds
I ) I ) CastingsCastings
J ) J ) Alternative tables Alternative tables forfor structuralstructural detailsdetails
Brussels, 18-20 February 2008 – Dissemination of information workshop 9
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
11)) GeneralGeneral
2)2) Basis designBasis design
3)3) MaterialsMaterials
4)4) DurabilityDurability
5)5) Structural analysisStructural analysis
6)6) Ultimate limit states Ultimate limit states
7)7) Serviceability limit statesServiceability limit states
8)8) Connection with mechanical fastenersConnection with mechanical fasteners
9)9) Design assisted by testingDesign assisted by testing
AnnexAnnex AA : Testing procedures: Testing procedures
AnnexAnnex BB : Durability of fasteners: Durability of fasteners
AnnaxAnnax CC : Bibliography: Bibliography
CONTENTS of Part 1CONTENTS of Part 1--44
EUROCODE 9 EUROCODE 9 –– Part 1Part 1--4 : Supplementary rules for cold4 : Supplementary rules for cold--formed sheetingformed sheetingBrussels, 18-20 February 2008 – Dissemination of information workshop 10
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
11)) GeneralGeneral
2)2) Basis designBasis design
3)3) Materials and geometryMaterials and geometry
4)4) Ultimate limit statesUltimate limit states
5)5) Modelling for analysisModelling for analysis
6)6) Plastic limit state (LS 1)Plastic limit state (LS 1)
7)7) Cyclic plasticity limit state (LS 2)Cyclic plasticity limit state (LS 2)
8)8) Bucking limit state (LS Bucking limit state (LS 3)3)
AnnexAnnex AA : Expressions for bucking design: Expressions for bucking design
CONTENTS of Part 1CONTENTS of Part 1--55
EUROCODE 9 EUROCODE 9 –– Part 1Part 1--5 : Supplementary rules for shell structures5 : Supplementary rules for shell structures
Brussels, 18-20 February 2008 – Dissemination of information workshop 11
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
PartPart 3 : 3 : TechnicalTechnical rules for execution of rules for execution of aluminiumaluminium structuresstructures1.1. ScopeScope
2.2. Normative referencesNormative references
3.3. Terms and definitionsTerms and definitions
4.4. Specifications and documentationSpecifications and documentation
5.5. Constituent materials and productsConstituent materials and products
6.6. FabricationFabrication
7.7. WeldingWelding
8.8. Mechanical fastening and adhesive bondingMechanical fastening and adhesive bonding
9.9. ErectionErection
10.10. Protective treatmentProtective treatment
11.11. Geometric tolerancesGeometric tolerances
12.12. Inspection , testing and correctionsInspection , testing and corrections
EN 1090 : Execution of steel and aluminium structuresBrussels, 18-20 February 2008 – Dissemination of information workshop 12
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
Annexes to Annexes to ENEN 10901090 –– 33 ;; PartPart 3 : 3 : Technical rules for execution of Technical rules for execution of aluminiumaluminium structuresstructures
AA)) Welding procedure test for fillet weldsWelding procedure test for fillet welds
BB)) RequirementsRequirements onon geometicalgeometical tolerancestolerances whichwhich areare notnot normallynormally criticalcritical forfor
thethe integrityintegrity of the of the structurestructure
C)C) ProjectProject specificationspecification listlist
D)D) FinalFinal inspectioninspection ofof fabricatedfabricated aluminiumaluminium componentscomponents
E)E) Procedure test Procedure test forfor determinationdetermination of slip of slip factorfactor
F)F) ProposedProposed frameframe fprfpr qualityquality planplan
G)G) Requirements for execution Requirements for execution classesclasses
H)H) FasteningFastening ofof coldcold formedformed membersmembers andand sheetingsheeting
I ) I ) Guidance for the determination of execution Guidance for the determination of execution classesclasses andand structuralstructural classesclasses
Brussels, 18-20 February 2008 – Dissemination of information workshop 13
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
INNOVATIVE ISSUES in EC 9 part 1.1INNOVATIVE ISSUES in EC 9 part 1.1
1.1. ClassificationClassification ofof crosscross--sectionssections2.2. Extent of heat affected zones (HAZ)Extent of heat affected zones (HAZ)3.3. Generalized formulation for ULS Generalized formulation for ULS forfor axiallyaxially loadedloaded membersmembers4.4. GeneralizedGeneralized formulationformulation forfor ULSULS forfor membersmembers inin bendingbending5.5. BuckingBucking curvescurves approachapproach forfor columnscolumns6.6. LocalLocal buckingbucking approachapproach7.7. Evaluation of rotation Evaluation of rotation capacitycapacity8.8. Plastic design Plastic design approachapproach9.9. ClassificationClassification ofof connectionsconnections10.10. TT--stubstub modelmodel forfor endend plateplate boltedbolted connectionsconnections
Brussels, 18-20 February 2008 – Dissemination of information workshop 14
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
The ECCS RecommendationsThe ECCS Recommendations(1978)(1978)
Brussels, 18-20 February 2008 – Dissemination of information workshop 15
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
AUTHORS OF CHAPTERSAUTHORS OF CHAPTERS ::
Federico M.MAZZOLANIFederico M.MAZZOLANIGuntherGunther VALTINATVALTINATFransFrans SOETENSSOETENSTorstenTorsten HOGLUNDHOGLUNDBruno ATZORIBruno ATZORIMagnusMagnus LANGSETHLANGSETH
Background of EC 9Background of EC 9Brussels, 18-20 February 2008 – Dissemination of information workshop 16
EUROCODESBackground and Applications
GENERAL INFORMATION ON EN 1999(Federico Mazzolani)
DESIGN CRITERIA
F. Mazzolani University of Naples "Federico II"
DESIGN CRITERIA FOR DESIGN CRITERIA FOR ALUMINIUM ALLOY ALUMINIUM ALLOY
STRUCTURESSTRUCTURES
Federico M. MazzolaniFederico M. Mazzolani((ChairmanChairman of TC 250of TC 250--SC9)SC9)
Department of Structural Analysis and DesignDepartment of Structural Analysis and DesignFaculty of EngineeringFaculty of Engineering
University of Naples University of Naples ““Federico IIFederico II””
How can aluminium and its alloy satisfythe requirements of civil engineering structures?
In which applications can they compete with other structural materials, like steel?
DESIGN CRITERIA FOR ALUMINIUM DESIGN CRITERIA FOR ALUMINIUM STRUCTURES IN CIVIL ENGINEERINGSTRUCTURES IN CIVIL ENGINEERING
HISTORICAL BACKGROUNDHISTORICAL BACKGROUNDBirth of aluminium :Birth of aluminium :
18071807 –– isolation of AL element isolation of AL element (Sir(Sir HumphryHumphry DavyDavy –– U.K.)U.K.)
18271827 –– first aluminium nugget first aluminium nugget ((WhoelerWhoeler –– Germany)Germany)
18541854 –– first electrolytic reduction first electrolytic reduction (Henry Sainte Claire (Henry Sainte Claire –– France)France)
18861886 –– industrial electrolytic process industrial electrolytic process (Paul Luis (Paul Luis TouissantTouissant HHééroultroult –– France and France and Charles Martin Hall Charles Martin Hall –– USA)USA)
FIRST APPLICATIONSFIRST APPLICATIONSEagles of the Napoleon Eagles of the Napoleon IIIIII’’ss insignainsigna(1851(1851--1870)1870)
Dirigible structures:Dirigible structures:Schwartz (1897)Schwartz (1897)ZeppelingZeppeling (1900)(1900)
Armaments and equipment for the First Armaments and equipment for the First World War (1915World War (1915--1918)1918)
Dirigible structures Dirigible structures ((details)details)
Dirigible structures (details)Dirigible structures (details)
Presence of Presence of aluminiumaluminium in different surroundings in different surroundings
Navy structuresNavy structures
Aircraft structuresAircraft structures Railway structuresRailway structures
Railway structuresRailway structures
Railway structuresRailway structures
Reservoirs for RailwayReservoirs for Railway Reservoirs for RailwayReservoirs for Railway
AluminiumAluminium sheetssheetsinstalled more than a century ago for claddinginstalled more than a century ago for claddingthe dome of the San the dome of the San GioacchinoGioacchino churchchurch inin RomeRome
CladdingCladding
The Empire State Buildingin New York was the firstbuilding using anodisedaluminium for windows
WindowsWindows
The statue of Eros in Piccadilly Circus LondonThe statue of Eros in Piccadilly Circus London
(only recently cleaned and renovated)(only recently cleaned and renovated)
DecorationDecorationThe Atomium was built for the Universal Exhibition of Brussels in 1958,nevertheless aged over the years.The Atomium is a structure that is half way between sculpture and architecture,symbolising a crystal molecule of steel by the scale of its atoms,magnified 165 billion times. The aluminium cladding - initially conceived to last six months –has served its purpose for almost 50 years and is ready for a new life. Now the Atomium is undergoing renovation:the original aluminium skin will serve for new purposes.A thousand aluminium triangular panels are available for sale with a certificate of authenticity for collectorsand Atomium fans. The remaining 30 tonnes of aluminium will be recycled.
Symbolic worksSymbolic works
Housing structuresHousing structures Markets for Roller roducts
22%
18%19%
11%
12%
13% 5%FoilstockStockistsPackaging (rigid)BuildingEngineeringTransportConsumer durables
Markets for Extrusions
51%
16%
18%
15%BuildingTransportEngineeringOthers
Markets for Ricycled Aluminium
6%
74%
13% 7%BuildingTransportEngineeringOthers
Per-capita use by world areas (in kg)
0
5
10
15
20
25
30
35
40
Europe USA Japan
198019902000
Different markets for aluminium productsDifferent markets for aluminium products
0.00E+00
2.00E+05
4.00E+05
6.00E+05
8.00E+05
1.00E+06
1.20E+06
1.40E+06
1.60E+06
1960 1965 1970 1975 1980 1985 1990 1995 2000
[t]
THE GROWTH OF ALUMINIUM ALLOYS IN BUILDINGSTHE GROWTH OF ALUMINIUM ALLOYS IN BUILDINGS
BASIC PREREQUISITES OF ALUBASIC PREREQUISITES OF ALU--ALLOYSALLOYS
Wide family of constructional Wide family of constructional materials,coveringmaterials,covering the range of mechanical the range of mechanical properties of mild steelsproperties of mild steelsCorrosion resistance makes normally not necessary to provide proCorrosion resistance makes normally not necessary to provide protectiontectioncoatingcoatingWeigthWeigth reduction (respect to steel is 1 to 3) reduction (respect to steel is 1 to 3) givesgives many advantages in many advantages in transportation and erectiontransportation and erectionLow elastic modulus increases the sensitivity toLow elastic modulus increases the sensitivity todeformabilitydeformability and instability problemsand instability problemsThe material itself is not prone to brittle fractureThe material itself is not prone to brittle fractureFabrication process by extrusion allows individually tailored shFabrication process by extrusion allows individually tailored shapes to be apes to be designeddesignedEitherEither bolting,rivetingbolting,riveting and welding techniques are available as connection and welding techniques are available as connection solutionsolution
BASIC CONDITIONSBASIC CONDITIONSFOR COMPETITION WITH STEELFOR COMPETITION WITH STEEL
First preFirst pre--requisite:requisite:Corrosion resistance ( C )Corrosion resistance ( C )
Second preSecond pre--requisite:requisite:Lightness ( L )Lightness ( L )
Third preThird pre--requisite:requisite:Functionality of sections Functionality of sections
due to extrusion ( F )due to extrusion ( F )
First preFirst pre--requisite:requisite:Corrosion resistanceCorrosion resistance
Details of steel Details of steel boltedboltedconnectionsconnections
Steel detailSteel detail Aluminium detailAluminium detail
Second preSecond pre--requisite:requisite:LigthnessLigthness
Second preSecond pre--requisite:requisite:LigthnessLigthness
Second preSecond pre--requisite:requisite:LigthnessLigthness
Second preSecond pre--requisite:requisite:LigthnessLigthness
steel hot rolled sectionssteel hot rolled sections aluminiumaluminium extruded sectionsextruded sections
extrusion processextrusion process
6.6. TermalTermal treatmenttreatment5. Extrusion5. Extrusion4. Transfer to extrusion4. Transfer to extrusion
1.Billets in parking1.Billets in parking 3. Cutting3. Cutting2. Heating (4802. Heating (480°°C)C)
Phases of the extrusion processPhases of the extrusion process
““The geometrical properties of crossThe geometrical properties of cross--section are improvedsection are improvedby designing a shape which simultaneously gives the by designing a shape which simultaneously gives the minimum weight and the highest structural efficiencyminimum weight and the highest structural efficiency””
Third preThird pre--requisite:requisite:Functionality of sections due to extrusionFunctionality of sections due to extrusion
Third preThird pre--requisite:requisite:Functionality of sections due to extrusionFunctionality of sections due to extrusion
Sections for electrical towersSections for electrical towers
Third preThird pre--requisite:requisite:Functionality of sections due to extrusionFunctionality of sections due to extrusion
Sections for crane structuresSections for crane structures
11
11
443322
33
2222
22
11
44
““The connecting systems among differentThe connecting systems among differentcomponent are simplified,thus improving joint detailscomponent are simplified,thus improving joint details””
Third preThird pre--requisite:requisite:Functionality of sections due to extrusionFunctionality of sections due to extrusion
Building for agricultureBuilding for agriculture
Third preThird pre--requisite:requisite:Functionality of sections due to extrusionFunctionality of sections due to extrusion
Sections used in the building for agricultureSections used in the building for agriculture
Third preThird pre--requisite:requisite:Functionality of sections due to extrusionFunctionality of sections due to extrusion
Industrial buildingIndustrial building
Third preThird pre--requisite:requisite:Functionality of sections due to extrusionFunctionality of sections due to extrusion
Section of the upper chordSection of the upper chord Section for innovative floor structureSection for innovative floor structure
Bolted connectionsBolted connections Welded connectionsWelded connections
C + L L i g h t i n g c o n t r o l t o w e r s F l a g p o l e s A i r c r a f t a c c e s s b r i d g e s T r a n s m i s s i o n t o w e r s B r i d g e i n s p e c t i o n g a n t r i e s O f f s h o r e s t r u c t u r e s ( l i v i n g q u a r t e r s , b r i d g e s ) * T a n k f l o t a t i o n c o v e r s
CS t o r a g e v e s s e l s L a m p c o l u m n s P r o f i l e d r o o f a n d w a l l c l a d d i n g
S u p p o r t f o r r a i l w a y o v e r h e a d e l e c t r i f i c a t i o n
E n c l o s u r e s t r u c t u r e s f o r s e w a g e w o r k s
S o u n d b a r r i e r s V e h i c l e r e s t r a i n t s y s t e m s
S e w a g e p l a n t b r i d g e s * S i l o s * T r a f f i c s i g n a l g a n t r i e s * T r a f f i c s i g n a l p o l e s *
LC r a n e b o o m s L o r r y m o u n t e d c r a n e s P i t p r o p s B r i d g e s * M o b i l e b r i d g e i n s p e c t i o n g a n t r i e s S c a f f o l d i n g s y s t e m s L a d d e r s C h e r r y p i c k e r s T e l e s c o p i c p l a t f o r m s M a s t s f o r t e n t s
C + F + L G r a t i n g p l a n k s H e l i d e c k s *
C + F D o m e s o v e r s e w a g e t a n k s *
M a r i n a l a n d i n g s t a g e s R o o f a c c e s s s t a g i n g D a m l o g s C u r t a i n w a l l i n g O v e r c l a d d i n g s u p p o r t s y s t e m s
P e d e s t r i a n p a r a p e t s C h i c k e n h o u s e s t r u c t u r e s
W o o d d r y i n g k i l n s S p a c e s t r u c t u r e s ( d o m e s , e t c . ) *
E x h i b i t i o n s t a n d s * S w i m m i n g p o o l r o o f s * C a n o p i e s B u s s h e l t e r s G r e e n h o u s e s / G l a s s h o u s e s *
FP r e f a b r i c a t e d b a l c o n i e s * C o n v e y o r b e l t s t r u c t u r e s M o n o r a i l s R o b o t s u p p o r t s t r u c t u r e s S h u t t e r i n g f o r m w o r kT u n n e l s h u t t e r i n g
F + L A c c e s s r a m p s S u p p o r t f o r s h u t t e r i n g T r a c k w a y s ( t e m p o r a r y )E l e v a t o r s f o r b u i l d i n g m a t e r i a l s S c a f f o l d p l a n k s T r e n c h s u p p o r t s G r a v e d i g g i n g s u p p o r t s L o a d i n g r a m p s L a n d i n g m a t s f o r a i r c r a f t A c c e s s g a n g w a y s S h u t t e r i n g s u p p o r t b e a m s M i l i t a r y b r i d g e s * R a d i o m a s t s S h u t t e r i n g T e l e s c o p i c c o n v e y o r b e l t s t r u c t u r e s G r a n d s t a n d s t r u c t u r e s ( t e m p o r a r y ) B u i l d i n g m a i n t e n a n c e g a n t r i e s F a b r i c s t r u c t u r e f r a m e s
T a b l e 1 . 1 : T h e m a i n s t r u c t u r a l a p p l i c a t i o n s o f a l u m i n i u m a l l o y s i n s t r u c t u r a l e n g i n e e r i n g
FIE
LD
S O
F ST
RU
CT
UR
AL
FIE
LD
S O
F ST
RU
CT
UR
AL
APP
LIC
AT
ION
SA
PPL
ICA
TIO
NS
FIELDS OF APPLICATION IN CIVIL ENGINEERINGFIELDS OF APPLICATION IN CIVIL ENGINEERINGLong span roof systems (Long span roof systems (reticular schemes of plane and space reticular schemes of plane and space structuresstructures) , where live load is small compared to dead load) , where live load is small compared to dead loadStructures located in corrosive or humid environmentsStructures located in corrosive or humid environments((swimming pool roofs,river bridges,hydraulic plants,offswimming pool roofs,river bridges,hydraulic plants,off--shoreshoresuperstructuressuperstructures))Structures with moving parts,so that the lightness means Structures with moving parts,so that the lightness means economy during service (economy during service (moving bridges on rivers or moving bridges on rivers or channels,rotating crane bridges on circular pools in sewage channels,rotating crane bridges on circular pools in sewage plantsplants))Special purpose structures for which maintenance operations Special purpose structures for which maintenance operations are particularly difficult (are particularly difficult (masts,lighting towers,motorway sign masts,lighting towers,motorway sign portalsportals))Structures situated in inaccessible places far from the Structures situated in inaccessible places far from the fabrication shop,so the transport economy and ease erection are fabrication shop,so the transport economy and ease erection are extremellyextremelly important (important (electrical transmission towers,stair electrical transmission towers,stair cases,provisional bridgescases,provisional bridges))
Technical referencesTechnical references Competition between steel and aluminiumCompetition between steel and aluminium
Reference from literatureReference from literature
Charles Dickens (1812Charles Dickens (1812--1870) wrote :1870) wrote :“Within the course of the last two years … a treasure has been divined, unearthed and brought to light ... what do you think of a metal as white as silver, as unalterable as gold, as easily melted as copper, as tough as iron, which is malleable, ductile, and with the singular quality of being lighter that glass? Such a metal does exist and that in considerable quantities on the surface of the globe. The advantages to be derived from a metal endowed with such qualities are easy to be understood. Its future place as a raw material in all sorts of industrial applications is undoubted, and we may expect soon to see it, in some shape or other, in the hands of the civilised world at large”.
Jules Verne (1844Jules Verne (1844--1896),the father of modern science 1896),the father of modern science fiction, wrote fiction, wrote ““From Earth to the From Earth to the MoonMoon””::
“This valuable metal possesses the whiteness of silver, the indestructibility of gold, the tenacity of iron, the fusibility of copper, the lightness of glass. It is easily wrought, is very widely distributed, forming the base of most of the rocks, is three times lighter than iron, and seems to have been created for the express purpose of furnishing us with the material for our projectile”.
Reference from literatureReference from literature
THANK YOUVERY MUCH FOR
YOUR KIND ATTENTION
FIELDS OF APPLICATION
F. Mazzolani University of Naples "Federico II"
ALUMINIUMALUMINIUM ALLOY STRUCTURES:ALLOY STRUCTURES:FIELDSFIELDS OFOF APPLICATIONAPPLICATION
Department of Structural Analysis and DesignDepartment of Structural Analysis and DesignFaculty of EngineeringFaculty of Engineering
University of Naples University of Naples ““Federico IIFederico II””
Federico M. MazzolaniFederico M. Mazzolani((ChairmanChairman of TC 250of TC 250--SC9)SC9)
BUILDINGSBUILDINGSSPECIAL STRUCTURESSPECIAL STRUCTURESBRIDGESBRIDGESREFURBISHMENTREFURBISHMENTENVELOPSENVELOPS ( FACADES )( FACADES )
ALUMINIUM STRUCTURES IN THE ALUMINIUM STRUCTURES IN THE FIELD OF CIVIL FIELD OF CIVIL ENGINEERING :ENGINEERING :
BUILDINGS :
-prefabricated structures-plane structures-reticular space structures-domes
ALUMINIUM PREFABRICATED STRUCTURESALUMINIUM PREFABRICATED STRUCTURES
ALUMINIUM PREFABRICATED STRUCTURES
““TrelementTrelement”” building system building system (Germany)(Germany)
PrefabricatedPrefabricated clubclub--househouse((FranceFrance))
‘50
ALUMINIUM PREFABRICATED STRUCTURESALUMINIUM PREFABRICATED STRUCTURES
PrefabricatedPrefabricated ruralrural buildingbuilding(Italy)(Italy)
ALUMINIUM PREFABRICATED STRUCTURESALUMINIUM PREFABRICATED STRUCTURES
PrefabricatedPrefabricated -- aluminium house (Tokyo, 2000)aluminium house (Tokyo, 2000)
ALUMINIUM PREFABRICATED STRUCTURESALUMINIUM PREFABRICATED STRUCTURES
Provisional Exhibition Hall (Udine, Provisional Exhibition Hall (Udine, ItalyItaly,2002),2002)
Provisional Exhibition Hall Provisional Exhibition Hall
(London,(London, EnglandEngland, 2002), 2002)
ALUMINIUM PREFABRICATED STRUCTURESALUMINIUM PREFABRICATED STRUCTURES ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)
ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM) ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)ALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM)
ALUMINIUMALUMINIUM PREFABRICATED STRUCTURES (EDENBLUE SYSTEM) ALUMINIUMALUMINIUM--TIMBER STRUCTURE FOR INTERNAL MEZANINETIMBER STRUCTURE FOR INTERNAL MEZANINE
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
Rolling mill roof Rolling mill roof ((KrenzlingenKrenzlingen, CH ), CH )
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
HangarHangar(Hatfield, England)(Hatfield, England)
SporthallSporthall(Gand, Belgium)(Gand, Belgium)
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
WarehouseWarehouse(Antwerp, Belgium)(Antwerp, Belgium)
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
Melsbroek airport Melsbroek airport
(Brussels, Belgium)(Brussels, Belgium)
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
Roof of the tribune of the football stadium in Guayaquil (EquadoRoof of the tribune of the football stadium in Guayaquil (Equador)r)
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
LecheriaLecheria la Gran Via la Gran Via inSincelejoinSincelejo City (Colombia)City (Colombia)
SwimmingSwimming--poolpool roofroof inin BogotBogotàà (Colombia)(Colombia)
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
UrbanUrban RicreationRicreation CenterCenter““CompensarCompensar”” (CUR)(CUR)inin BogotBogotàà (Colombia)(Colombia)
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
UniversidadUniversidad deldel NorteNorteinin BarranquillaBarranquilla
(Colombia)(Colombia)
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
AluminiumAluminium Center in Utrecht(Holland)Center in Utrecht(Holland)
““TheThe AluminiumAluminium ForestForest””::368368 tubolartubolar columnscolumns
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
AluminiumAluminium CenterCenter
in Utrecht(Holland)in Utrecht(Holland) MichaMicha dede HaasHaas
ALUMINIUM PLANE STRUCTURESALUMINIUM PLANE STRUCTURES
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
Erection phases of the Interamerican Exhibition CenterErection phases of the Interamerican Exhibition Centerof San Paulo (of San Paulo (BrazilBrazil,1969),1969)
MashMash 60x60 ;60x60 ;erectionerection time 27 time 27 hourshours CoveredCovered area 67 600 mq area 67 600 mq
WeigthWeigth 16 kg/mq 16 kg/mq
NumberNumber ofof nodesnodes 13 72413 724NumberNumber ofof boltsbolts 550 000550 000NumberNumber ofof barsbars 56 820 (total 56 820 (total lengthlength 300 km) 300 km)
2.36 m14 m
THE INTERAMERICAN EXHIBITION CENTRE ( SAN PAOLO, BRASIL)THE INTERAMERICAN EXHIBITION CENTRE ( SAN PAOLO, BRASIL)
THE INTERAMERICAN EXHIBITION CENTRE OF THE INTERAMERICAN EXHIBITION CENTRE OF SAN PAOLO (BRASIL)SAN PAOLO (BRASIL)
THE INTERAMERICAN EXHIBITION CENTRE OFTHE INTERAMERICAN EXHIBITION CENTRE OFSAN PAOLO (BRASIL)SAN PAOLO (BRASIL)
The International Congress center of Rio de Janeiro (Brazil)The International Congress center of Rio de Janeiro (Brazil) Industrial buildings (Brazil)Industrial buildings (Brazil)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
LibraryLibrary ““LuisLuis AngeloAngelo ArangoArango””
BogotBogotàà (Colombia)(Colombia)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
GuaymaralGuaymaral Country ClubCountry ClubBogotBogotàà (Colombia)(Colombia)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
MallMall inin BogotBogotàà(Colombia)(Colombia)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
HatograndeHatogrande Country ClubCountry ClubBogotBogotàà (Colombia)(Colombia)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
TrafficTraffic OfficeOfficeinin ZapaquirZapaquiràà
(Colombia)(Colombia)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
SwimmingSwimming poolpoolinin ZerrezuelaZerrezuela
(Colombia)(Colombia)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
ColegioColegio AgustinianoAgustinianoinin BogotBogotàà (Colombia)(Colombia)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
CentroCentro ComercialComercial ““SalitreSalitre PlazaPlaza””inin BogotBogotàà
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
EmpresasEmpresas PublicasPublicas dede MedellinMedellin
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
Building in Cali (Colombia)Building in Cali (Colombia)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
THE PALASPORT OF QUITO (EQUADOR)THE PALASPORT OF QUITO (EQUADOR)
The Memorial PyramidThe Memorial Pyramidin La Baie (Quebec, Canada)in La Baie (Quebec, Canada)
ALUMINIUM RETICULAR SPACE STRUCTURESALUMINIUM RETICULAR SPACE STRUCTURES
THE MEMORIAL OF THE MEMORIAL OF LA BAY (QUEBEC)LA BAY (QUEBEC)
Shanghai Shanghai PudongPudong NatatoriumNatatorium
A 42,000 sq. ft. double layer grid vault roofA 42,000 sq. ft. double layer grid vault roof
Shanghai Opera HouseShanghai Opera House
Conference Centre, GlasgowConference Centre, Glasgow
Lords cricket ground, LondonLords cricket ground, London
InceneratorIncenerator, London, London
MillenionMillenion Stadium,Stadium, WallesWalles
ALUMINIUM RETICULAR SPACE STRUCTURES ALUMINIUM RETICULAR SPACE STRUCTURES IN ITALYIN ITALY
The structure of the Congress Center of AlgheroThe structure of the Congress Center of AlgheroA proposal for the roof of the Olimpic Stadium in A proposal for the roof of the Olimpic Stadium in RomeRome (1990)(1990)
FULL SCALE TESTFULL SCALE TEST
THE GEOTHE GEO--SYSTEM (ITALY)SYSTEM (ITALY)
““MERCATI TRAIANEIMERCATI TRAIANEI”” MUSEUM (ROME)MUSEUM (ROME)““MERCATI TRAIANEIMERCATI TRAIANEI”” MUSEUM (ROME)MUSEUM (ROME)
Before restorationBefore restoration
After restorationAfter restoration
““MERCATI TRAIANEIMERCATI TRAIANEI”” MUSEUM (ROME)MUSEUM (ROME)
Plane reticular space structurePlane reticular space structure
““MERCATI TRAIANEIMERCATI TRAIANEI”” MUSEUM (ROME)MUSEUM (ROME)
Reticular cylindrical vaultsReticular cylindrical vaults
““MERCATI TRAIANEIMERCATI TRAIANEI”” MUSEUM (ROME)MUSEUM (ROME)
Reticular geodetic domeReticular geodetic dome
““MERCATI TRAIANEIMERCATI TRAIANEI”” MUSEUM (ROME)MUSEUM (ROME)
Reticular geodetic dome
““MERCATI TRAIANEIMERCATI TRAIANEI”” MUSEUM (ROME)MUSEUM (ROME) ALUMINIUM DOMESALUMINIUM DOMES
ALUMINIUM DOMESALUMINIUM DOMES
Dome of Discovery built in Dome of Discovery built in LondonLondon forfor the Festival of the Festival of
BritainBritain (1951)(1951)
ThreeThree--directionaldirectionalreticulated archesreticulated arches
Diameter 110 m Diameter 110 m
WeigthWeigth 24 kg/24 kg/mqmq
The Palasport of Paris (1959)The Palasport of Paris (1959)
Diameter 61 mDiameter 61 m
ALUMINIUM DOMESALUMINIUM DOMES
The geodetic dome of Guayaquil (Equador)The geodetic dome of Guayaquil (Equador)
ALUMINIUM DOMESALUMINIUM DOMES
Scientific Station at the South PoleScientific Station at the South Pole
ALUMINIUM DOMESALUMINIUM DOMES
TheThe ConservatexConservatex system (USA):system (USA):
erection phaseserection phases
ALUMINIUM DOMESALUMINIUM DOMES
TheThe ConservatexConservatex systemsystem(USA):(USA): applicationsapplications housing
Industrial plants
ALUMINIUM DOMESALUMINIUM DOMES
Epcot Center (Florida)
The TEMThe TEM--COR system (USA)COR system (USA)
ALUMINIUM DOMESALUMINIUM DOMESBell County Arena (Temple, Texas)
The TEMThe TEM--COR system (USA)COR system (USA)
ALUMINIUM DOMESALUMINIUM DOMES
Baylor University Ferrell Events Center (Waco, Texas)Baylor University Ferrell Events Center (Waco, Texas)
The TEMThe TEM--COR system (USA)COR system (USA)
ALUMINIUM DOMESALUMINIUM DOMES
University of ConnecticutUniversity of Connecticut
The TEMThe TEM--COR system (USA)COR system (USA)
ALUMINIUM DOMESALUMINIUM DOMES
Spruce Goose DomeSpruce Goose Dome:: erectionerection phasesphases
TheThe ““Spruce GooseSpruce Goose”” is the worldis the world’’s largest clears largest clear--span aluminium span aluminium dome 415 feet in diameter (Long Beach, California)dome 415 feet in diameter (Long Beach, California)
ALUMINIUM DOMESALUMINIUM DOMES
TheThe ““SpruceSpruce GooseGoose DomeDome”” (Long Beach,California)(Long Beach,California)
ALUMINIUM GEODETIC DOMES FOR COAL STORAGEALUMINIUM GEODETIC DOMES FOR COAL STORAGEALUMINIUM GEODETIC DOMES FOR COAL STORAGEALUMINIUM GEODETIC DOMES FOR COAL STORAGE
ENELENEL -- CIVITAVECCHIACIVITAVECCHIA
ALUMINIUM GEODETIC DOMES FOR COAL STORAGEALUMINIUM GEODETIC DOMES FOR COAL STORAGE
TheThe ““TEMTEM--CORCOR”” dome in Taiwandome in Taiwan
TheThe ““GeometricaGeometrica”” dome in Taiwandome in Taiwan
The collapse of the “Geometrica” dome in Taiwan
ALUMINIUM SPECIAL STRUCTURES ALUMINIUM SPECIAL STRUCTURES
Motorway signsElectrical towersLighting towersAntenna towersHydraulic struct.Off-shore struct.Helydecks
ALUMINIUM SPECIAL STRUCTURESALUMINIUM SPECIAL STRUCTURES
Motorway sign supportsMotorway sign supports
Electrical transmission towers and typical extruded crossElectrical transmission towers and typical extruded cross--sectionssections
ALUMINIUM SPECIAL STRUCTURESALUMINIUM SPECIAL STRUCTURES
Lighting towersLighting towers
ALUMINIUM SPECIAL STRUCTURESALUMINIUM SPECIAL STRUCTURES
Aluminium towers in Aluminium towers in NaplesNaples ((ItalyItaly))
ALUMINIUM SPECIAL STRUCTURESALUMINIUM SPECIAL STRUCTURES
THE TOWER FORTHE TOWER FORPARABOLIC ANTENNASPARABOLIC ANTENNASOF THE ELECTRICALOF THE ELECTRICAL
DEPARTMENT IN NAPLESDEPARTMENT IN NAPLES
100100 yearsyears aluminiumaluminium priceprice
The Enel Tower:The Enel Tower: fabricationfabrication phasesphases
The Enel Tower:The Enel Tower:
fabricationfabrication phasesphases
TheThe EnelEnel TowerTower::fabricationfabrication phasesphases ENELENEL aluminiumaluminium towertower inin NaplesNaples :: erectionerection phasesphases
The Enel TowerThe Enel Tower :: detailsdetails THE TOWERS OF THE TOWERS OF TECCHIOTECCHIO’’s SQUARE IN NAPLESs SQUARE IN NAPLES
““MEMORYMEMORY”” TOWERTOWER
““INFORMATIONINFORMATION ““ TOWERTOWER
““TIME EVULUTIONTIME EVULUTION”” TOWERTOWER
TheThe ““InformationInformation”” Tower (Naples)Tower (Naples)Reservoir:Reservoir: erection phaseserection phases PipelinePipeline
ALUMINIUM HYDRAULIC STRUCTURESALUMINIUM HYDRAULIC STRUCTURES
ALUMINIUM HYDRAULIC STRUCTURESALUMINIUM HYDRAULIC STRUCTURES
SewageSewage plantplant (Po(Po SangoneSangone,, TurinTurin))
ALUMINIUM HYDRAULIC STRUCTURESALUMINIUM HYDRAULIC STRUCTURES
HelideckHelideckbridges
ALUMINIUM OFFALUMINIUM OFF--SHORE STRUCTURESSHORE STRUCTURES
Phases of fabricationPhases of fabrication
ALUMINIUM OFFALUMINIUM OFF--SHORE STRUCTURESSHORE STRUCTURES
Helidecks HelidecksHelidecks
ALUMINIUM BRIDGESALUMINIUM BRIDGES
Motorway bridgesComposite bridgesMoving bridgesFoot bridgesMilitary bridgesMarina bridgesFloating bridgesBridge refurbishmentStructural restoration
ArvidaArvida bridge in bridge in QuebeQuebe (Canada , 1950 (Canada , 1950 –– L = 150 m)L = 150 m)
ALUMINIUM MOTORWAY BRIDGESALUMINIUM MOTORWAY BRIDGES
Motorway bridge (France)Motorway bridge (France) Motorway bridge (The Netherlands)Motorway bridge (The Netherlands)
Motorway bridgesMotorway bridges
Composite aluminium Composite aluminium –– concrete bridgesconcrete bridges : sections, test and theory: sections, test and theory
MovingMoving Bridge at the Aberdeen Bridge at the Aberdeen HarbourHarbour
Bascule bridge Bascule bridge (1967):(1967):the first road bridge in aluminium
; 4m wide and 8,1 m span.
HandHand--pushed bridgepushed bridge
Moving bridges over the Moving bridges over the GGöötata channel (Sweden)channel (Sweden)
Continuous bridge with swing spanContinuous bridge with swing span
MovingMoving footfoot bridgesbridges
Moving foot bridge in Oldersum (Germany)Moving foot bridge in Oldersum (Germany)
Foot bridgesFoot bridges
Foot bridge in HemFoot bridge in Hem--Lenglet (France)Lenglet (France)
Foot bridgesFoot bridges
Amsterdam (NL)
Villepinte (F) The Gold Creek Footbridge The Gold Creek Footbridge --Valdez, Alaska (USA)Valdez, Alaska (USA)
Foot bridge in JonquiFoot bridge in Jonquiéére (Quebec, Canada)re (Quebec, Canada)
Foot bridgesFoot bridges
A cableA cable--stayed foot bridge, stayed foot bridge, designed for the City of Science designed for the City of Science
in Naples (Italy)in Naples (Italy)
Foot bridges
A cableA cable--stayed foot bridge, stayed foot bridge, designeddesigned for the City of Science in Naples (Italy)for the City of Science in Naples (Italy)
ALUMINIUM BRIDGESALUMINIUM BRIDGES
Military bridgesbridges
U.K. bridgesU.K. bridges
GermanGerman militarymilitary bridge (Dornier):bridge (Dornier): erection phaseserection phases Swedish military bridge Kb 71Swedish military bridge Kb 71
Friction StirWelding, FSW
FSW FSW
FSW
FSW FSW
MIG MIG
MIG
Toolshoulder
Joint
Welding pin withspecial profile WeldBacking
bar
new cross-section
old cross-section
friction stir weldfriction stir weld
Length 20 m with a theoretical span of 19 m Length 20 m with a theoretical span of 19 m Bridge depth is 0,71 mBridge depth is 0,71 m
Marina applicationsMarina applications MarinaMarinaapplicationsapplications
Marina applicationsMarina applications Marina applicationsMarina applications
Floating bridge with aluminium deckFloating bridge with aluminium deckSweden ( 1989 )Sweden ( 1989 )
Floating road in Holland (2003)
“The new Waterway”
DECK REPARATIONDECK REPARATION
Extruded decksExtruded decks
PavingPaving6 mm 6 mm AcrydurAcrydur, or, or
40 mm poured asphalt40 mm poured asphalt
WeightWeightAluminium deck : 50 Aluminium deck : 50 -- 70 kg/m70 kg/m22
Concrete deckConcrete deck : 600 : 600 -- 700 kg/m700 kg/m22
300 mm
100
mm
250 mm
50 m
m Grooves and tongues (no welds)Grooves and tongues (no welds)
Span 1,0 mSpan 1,0 m
Large deck profilesLarge deck profiles
Span 2,8 mSpan 2,8 m
Test on extruded decks
Modell
Deck
? ??
?
? ?
?
?
?
?
0
-1
-2
-3
-4
-5
-6
-7 cL
Def
lec t
ion
[mm
]
100 kN
Theory
Test
DECK REPARATIONDECK REPARATION
New bridge with aluminium deckNew bridge with aluminium deck
Old bridge cut in partsOld bridge cut in partsand lifted awayand lifted away
Deck reparationDeck reparation
Substitution of r.c. deck Substitution of r.c. deck withwith aluminium deckaluminium deck
before
after
STRUCTURAL RESTORATION OF STRUCTURAL RESTORATION OF SUSPENSION BRIDGES BY MEANS OF SUSPENSION BRIDGES BY MEANS OF
ALUMINIUM ALLOYSALUMINIUM ALLOYS
L= 80 + 80 m
ONON THE SOANE RIVER THE SOANE RIVER ((FRANCE)FRANCE)
THE MONTEMERLE BRIDGETHE MONTEMERLE BRIDGE
THE MONTEMERLE BRIDGE ON THE SOANE THE MONTEMERLE BRIDGE ON THE SOANE RIVER (FRANCE)RIVER (FRANCE)
THE MONTEMERLE BRIDGE ON THE SOANE RIVER THE MONTEMERLE BRIDGE ON THE SOANE RIVER (FRANCE)(FRANCE)
THE TREVOUX BRIDGE ON THE SAONE RIVER THE TREVOUX BRIDGE ON THE SAONE RIVER (FRANCE)(FRANCE)
L= 80 + 80 m
THE TREVOUX BRIDGE ON THE SAONE THE TREVOUX BRIDGE ON THE SAONE RIVER (FRANCE)RIVER (FRANCE)
L= 80 + 80 mL= 80 + 80 m
THE TREVOUX BRIDGE ON THE SAONE THE TREVOUX BRIDGE ON THE SAONE RIVER (FRANCE)RIVER (FRANCE)
THE TREVOUX BRIDGE ON THE SAONE THE TREVOUX BRIDGE ON THE SAONE RIVER (FRANCE)RIVER (FRANCE)
THE GROSLTHE GROSLÈÈE BRIDGE ON THE RÔNE E BRIDGE ON THE RÔNE RIVER (FRANCE)RIVER (FRANCE)
L= 175 m
THE GROSLTHE GROSLÈÈE BRIDGE ON THE E BRIDGE ON THE RÔNERÔNE RIVER (FRANCE)RIVER (FRANCE)
THE GROSLTHE GROSLÈÈE BRIDGE ON THE RÔNE E BRIDGE ON THE RÔNE RIVER (FRANCE)RIVER (FRANCE)
THE GROSLTHE GROSLÈÈE BRIDGE ON THE RÔNE E BRIDGE ON THE RÔNE RIVER (FRANCE)RIVER (FRANCE)
STRUCTURAL RESTORATION OF THE STRUCTURAL RESTORATION OF THE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGE :BRIDGE :
the first iron suspension bridge in Italythe first iron suspension bridge in Italy
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGEON THE GARIGLIANO RIVER (ITALY)ON THE GARIGLIANO RIVER (ITALY)
TheThe ““RealReal FerdinandoFerdinando ““BridgeBridgeon the Garigliano river (1832)on the Garigliano river (1832)
TheThe ““MariaMaria CristinaCristina”” BridgeBridgeon the Calore river (1835)on the Calore river (1835)
Designer : Luigi GiuraDesigner : Luigi Giura
Design data (Design data (geometrygeometry))
L = 85 mL = 85 mDistanceDistance betweenbetween suspensionsuspension chainschains 5,83 m5,83 mVerticalVertical tiesties everyevery 1.37 m1.37 mTwo longitudinal iron Two longitudinal iron beamsbeams withwith rectangularrectangular crosscross--sectionsectionTransversalTransversal woodenwooden beamsbeams everyevery 1,73 m1,73 mTwo couples of piers made of calcar Two couples of piers made of calcar stonestoneChain ancorage at 24 m from piers and 6 m Chain ancorage at 24 m from piers and 6 m depthdepthChainsChains mademade ofof pinnedpinned ironiron platedplated elementselements
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGEON THE GARIGLIANO RIVER (ITALY)ON THE GARIGLIANO RIVER (ITALY)
Design data (Design data (loadsloads andand stressesstresses))
DeadDead loadload : 260 kg/mq: 260 kg/mqLive load : 240 kg/mqLive load : 240 kg/mqMaximum axial force in chains : 500 tMaximum axial force in chains : 500 tMaximum stress in Maximum stress in ironiron chainschains : 15 kg/: 15 kg/mmqmmqStrengthStrength ofof stonestone : 600 kg/: 600 kg/cmqcmq
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGEON THE GARIGLIANO RIVER (ITALY)ON THE GARIGLIANO RIVER (ITALY)
Erection data (1828 Erection data (1828 –– 1832)1832)
WorkWork periodperiod :: fourfour yearsyearsIronIron : 70 000 kg: 70 000 kgCost : 75 000 Cost : 75 000 ducatsducatsLoadingLoading test : 2 test : 2 groupsgroups ofof lancerslancers
1616 artilleryartillery carriagescarriagesProofProof engineer : engineer : kingking FerdinandFerdinand II (!)II (!)
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGEON THE GARIGLIANO RIVER (ITALY)ON THE GARIGLIANO RIVER (ITALY)
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGEON THE GARIGLIANO RIVER (ITALY)ON THE GARIGLIANO RIVER (ITALY)
SpecialSpecial devicedeviceforfor connectingconnectingthethe chainschains toto thethe pierspiers
THETHE””REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGEON THE GARIGLIANO RIVER (ITALY)ON THE GARIGLIANO RIVER (ITALY)
BeforeBefore 19441944
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGE
19441944 -- 19901990 TheThe pierspiers
The top of The top of thethe pierpier
TheThe chainchain
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGE
TheThe sphinxsphinx
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGE
The design of The design of restorationrestorationTHETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGE
ResultsResults of the of the numericalnumerical analysisanalysis
TheThe structuralstructural schemescheme givesgives aa goodgood performance under performance under uniformellyuniformelly distributeddistributed verticalvertical loadsloads onlyonlyDueDue toto thethe ““mechanismmechanism”” featurefeature of the of the structuralstructuralschemescheme ,, itit isis tootoo flexibleflexible under non under non symmetricalsymmetricalloadingloading conditionsconditionsTheThe lacklack ofof bracingbracing systemssystems makesmakes itit unableunable toto resistresisthorizontalhorizontal actionsactions ((windwind ,, earthquakeearthquake)) withoutwithout largelargedeflectionsdeflectionsThe design live The design live loadload (240 kg/mq) (240 kg/mq) isis tootoo lowlow eveneven forforpedestrianpedestrian useuse
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGEBasisBasis criteriacriteria forfor thethe structuralstructural restorationrestoration designdesign
ConservationConservation of the of the originaloriginal shapeshape ::consolidation of piers ; consolidation of piers ; keep the same shape of chains (two keep the same shape of chains (two groupsgroups perper sidessides) ;) ;keepkeep thethe samesame spanningspanning amongamong thethe verticalvertical tiesties ,,correspondingcorresponding toto thethe mashmash of the of the railsrails ;;keepkeep thethe samesame structuralstructural schemescheme of the deck.of the deck.
IncreaseIncrease thethe flexuralflexural stiffnessstiffness bothboth verticalvertical andand horizontalhorizontal::mainmain longitudinallongitudinal VierendeelVierendeel beamsbeams ,, whosewhose mashmash correspondscorrespondstoto thethe verticalvertical tiesties ;;rigidrigid transversaltransversal beamsbeams ;;horizontal cross bracings horizontal cross bracings withwith aa mashmash of 5.83x(3x1,37) m. of 5.83x(3x1,37) m.
UseUse ofof modernmodern technologiestechnologies andand materialsmaterials ::high strength steel for cables ; high strength steel for cables ; use of aluminium alloys instead of steel use of aluminium alloys instead of steel forfor deck.deck.
THETHE ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGE
THETHE NEWNEW ““REALREAL FERDINANDOFERDINANDO”” BRIDGEBRIDGE
TheThe structuresstructures of the deckof the deck
THETHE NEWNEW ““REALREAL FERDINANDOFERDINANDO”” BRIDGEBRIDGE
LateralLateral supportssupportsandand horizontalhorizontal bracingsbracings
THE NEWTHE NEW ““REAL FERDINANDOREAL FERDINANDO”” BRIDGEBRIDGE
1998 : the first 1998 : the first aluminiumaluminium bridge in bridge in ItalyItaly
THETHE NEWNEW ““REALREAL FERDINANDOFERDINANDO”” BRIDGEBRIDGE
NON STRUCTURAL APPLICATIONS:NON STRUCTURAL APPLICATIONS:FACADES AND ENVELOPSFACADES AND ENVELOPS
SELFRIDGES MALL IN BIRMINGHAM (Jan SELFRIDGES MALL IN BIRMINGHAM (Jan KaplickyKaplicky) :) :Envelop made of 15 000 aluminium Envelop made of 15 000 aluminium disquettesdisquettes
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YOUR KIND YOUR KIND ATTENTIONATTENTION
STRENGTH AND STABILITY (PART 1.1)
T. Höglund Torsten Höglund HB
Brussels, 18-20 February 2008 – Dissemination of information workshop 1
EUROCODESBackground and Applications Design of aluminium members
Design of aluminium membersaccording to EN 1999-1-1
Torsten HöglundRoyal Institute of Technology
Stockholm
Brussels, 18-20 February 2008 – Dissemination of information workshop 2
EUROCODESBackground and Applications
Design values of loads and resistances
Eurodode 9 gives the design values of resistance at the ultimate limit state, e.g.
M1
oel
M
RkRd γγ
fWMM == (class 3 cross section)
p0.2o Rf =partial factor for general yielding1,1M1 =γ
characteristic value of 0,2 % proof strength
elW section modulus
Design values of loads are given in Eurocode 0 and 1.
RkM characteristic value of bending moment resistanceRdM design value of bending moment resistance
For class 4 cross sections (slender sections, sections with large width/thickness ratio) Wel is replaced by Weff for the effective cross section. However, if the deflection at the serviceability limit state is decisive then a simplified method may be used; see page 17.
Brussels, 18-20 February 2008 – Dissemination of information workshop 3
EUROCODESBackground and Applications Design values of loads and resistances
M2
uhazu,elRd γ
ρ fWM = (in a section with HAZ across the section)
ufpartial factor for failure25,1M2 =γ
characteristic value of ultimate strength
hazu,ρ reduction factor for the ultimate strength in HAZ
In a section with reduced strength due to welding (heat affected zone, HAZ)
RdM design value of bending moment resistance
Brussels, 18-20 February 2008 – Dissemination of information workshop 4
EUROCODESBackground and Applications Material properties
Part of Table 3.2 b.
Brussels, 18-20 February 2008 – Dissemination of information workshop 5
EUROCODESBackground and Applications Design of aluminium profiles
Except for massive sections and very stocky sections local buckling will occure in compressed parts at failure. However, the behaviour is different depending on the slenderness β = b/twhere b is the width and t is the thickness of the cross section part.
Local buckling behaviour / cross section class 4
Buckling load
Collapse load
f0,2m
(4) > 3
If β > β3 where β3 is roughly 6 for an outstand part and 22 for an internal part, then local buckling will occure before the compressive stress reach the 0,2 % proof stress fo. Such a section part is called slender and the cross section is referred to as Class 4 cross section.
For very slender sections there is a post-buckling strength allowed for by using an effective cross section.
Brussels, 18-20 February 2008 – Dissemination of information workshop 6
EUROCODESBackground and Applications Cross section class 3, 2 and 1
If β for the most slender part of the cross section is β < β3 and β > β2 where β2 is roughly 4,5 (16), then the cross section belong to class 3, non slender section. Then buckling will occur for a stress equal to or somewhat larger than fo and some part of the cross section closer to the neutral axis (webs) may be larger than according to the theory of elasticity (linear stress distribution).
If βmax < β1 = 3 (11) then rotation capacity is large enough for redistribution of bending moment using plastic global analysis (class 1).
(2) 1 < < 2
m
m f0,2
(1) 1
f0,2m
(3) 2 < < 3
If β for the most slender part is less than β2then also parts of the cross section close to the neutral axis will reach fo (class 2).
Brussels, 18-20 February 2008 – Dissemination of information workshop 7
EUROCODESBackground and Applications Local buckling - slenderness limits
Buckling Internal part Outstand partclass β1/ε β2/ε β3/ε β1/ε β2/ε β3/ε
A, without weld 11 16 22 3 4,5 6A, with weld 9 13 18 2,5 4 5B, without weld 13 16,5 18 3,5 4,5 5B, med weld 10 13,5 15 3 3,5 4
The above given limits β3 , β2 and β1 are valid for material buckling class A and fo = 250 N/mm2. For buckling class B and welded sections the limits are smaller.
o250 /f=ε
4321
Bending
Axial compression
Cross section classLoading
bf
b w
tw
t f mmbf = 70tf = 14bw = 90tw = 4
For the web of a beam in bending β = 0,4bw/tw
web
Example 1: Give cross section classoutstand
internal
webflangeflange
(Buckling class is defined later)
Brussels, 18-20 February 2008 – Dissemination of information workshop 8
EUROCODESBackground and Applications Internal / outstand cross section part
For outstand cross section parts, b is the width of the flat part out-side the fillet. For internal parts b is the flat part between the fillets, except for cold-formed sections and rounded outside corners.
Brussels, 18-20 February 2008 – Dissemination of information workshop 9
EUROCODESBackground and Applications Stress gradient
For cross section parts with stress gradient (ψ = σ2/σ1) thenβ = η bw/tw where
η = 0,70 + 0,30ψ if 1 > ψ > -1η = 0,80/(1- ψ) if ψ < -1
If the part is less highly stressed than the most severely stressed fibres in the section, a modified expression may be used for ε
)/()250( 21o zz/f ⋅=ε
1
2
z2
4321
Bending
Axial compression
Cross section classLoading
mmbf = 140tf = 10bw = 180tw = 6
xx
Example 2: Give cross section class
b wt f
internal
Brussels, 18-20 February 2008 – Dissemination of information workshop 10
EUROCODESBackground and Applications Axial force cross section resistance
For axial compression the cross section resistance (no flexural buckling) is the same for cross section class 1, 2 and 3
M1oRd /γAfN = where γM1 = 1,1 = partial factor for material
For class 4 cross section the cross section resistance is
M1oeffRd /γfAN = where Aeff = area of effective cross section
This effective cross section is build up of section with effective thickness teff for the cross section parts that belong to class 4.
tt ceff ρ= where ρc = reduction factor for local buckling 221
)/()/( εβεβρ
CCc −=
Buckling Internal part Outstand partclass C1 C2 C1 C2
A, without weld 32 220 10 24A, with weld 29 198 9 20B, without weld 29 198 9 20B, with weld 25 150 8 16
Brussels, 18-20 February 2008 – Dissemination of information workshop 11
EUROCODESBackground and Applications Bending moment resistance
For bending moment the formulae for the resistance is depending on cross section class. For class 2 cross section the resistance is given by
M1oplplRd,2 /γfWMM == where Wpl = plastic section modulus
For class 1 cross section the resistance may be somewhat larger but Mpl is a good approximation.
M1oelel /γfWM = with Wel = elastic section modulus
The actual resistance if found by interpolation
plW A z= ⋅∑
For class 3 cross section the resistance is somewhere between Mpl and Mel where
eIW /el =
23
3elplelRd,3 )(
ββββ
−−
−+= MMMM
However, in most cases Mel could be used as a conservative approximation
M1oeffRd,4 /γfWM = where Weff = section modulus for effective cross section
For class 4 cross section the resistance is
Brussels, 18-20 February 2008 – Dissemination of information workshop 12
EUROCODESBackground and Applications Effective cross section
The effective cross section is different for axial force and bending moment.
No effective cross section is needed for the combined loading axial force and bending moment. The combination is solved using interaction formulae.
y
te,w
te,f
tw
bw
bc
bf
t f
t f
te,w
tw
te,f
te,f
y
zte,f
tw
Effective section for y- axis bending
Effective section for z- axis bending
Effective section for axial compression
Brussels, 18-20 February 2008 – Dissemination of information workshop 13
EUROCODESBackground and Applications Effective cross section for axial force
The effective cross section is based on the effective thickness of the cross section parts.
If the cross section is symmetric, then the effective cross section is also symmetric.
If the cross section is asymmetric, then there might be a shift in the neutral axis. For axially compressed extruded profiles this shift is ignored i.e. the axial force is taken as acting in the centre of the effective cross section. For cold-formed sections the shift should be allowed for by adding a bending moment ΔMEd = NEdeNwhere eN is the shift in neutral axis for gross and effective cross section.
In principle only the flat parts between fillets need to be reduced, however, for simplicity, the whole flange or web may be reduced.
Brussels, 18-20 February 2008 – Dissemination of information workshop 14
EUROCODESBackground and Applications Effective cross section for bending moment
To find the effective cross section for bending moment is sometimes a tricky task and is not presented here in detail. Just a few comments:
• Local buckling may only occur on the compression side. For a member in bending, even if the cross section is symmetric, the effective section is asymmetric
• The neutral axis of the effective cross section is shifted closer to the tension side and the compressed part of the cross section is increased
• In principle an iteration procedure should be used, however, only two steps are necessary
E.g. for an I-section the first step is to calculate the effective thickness of the compression flange and calculate the neutral axis for that section. The second step is to calculate the effective thickness of the web based on this neutral axis. This is then the effective cross section.
Brussels, 18-20 February 2008 – Dissemination of information workshop 15
EUROCODESBackground and Applications Effective cross section for bending moment
4321
flangewebBending
webflangeAxial compression
Cross section classLoading
b w
t f
mmbf = 70tf = 14bw = 90tw = 4
From above we know the cross section class
221
)/()/( εβεβρ
CCc −= 220,32 21 == CC
514/70 ==β
Compression, web
22,1 3 == βε988,0
5,22220
5,2232
2 =−=cρ ρc is very close to one. Use gross cross section
M1oplRd,2 /γfWM =
M1oeffRd,4 /γfWM =
Compression and bending, flange
5,224/90 ==β
5,4,6 23 == ββ
23
3elplelRd,3 )(
ββββ
−−
−+= MMMMWhich formula to be used?
Brussels, 18-20 February 2008 – Dissemination of information workshop 16
EUROCODESBackground and Applications Summary for members in bending
Web slenderness
Brussels, 18-20 February 2008 – Dissemination of information workshop 17
EUROCODESBackground and Applications Serviceability limit state
The relatively low elastic modulus of aluminium (compared to steel) means that the deflection at the serviceability limit state is often decisive. Then conservative design at the ultimate limit state can often be accepted.
For class 1, 2 and 3 cross section the resistance according to the theory of elasticity could be used e.g.
el oRd
M1
W fMγ
=
corresponding to the horisontal line marked ”steel” on the previous slide. For class 4 cross section the resistance could be given by
el oRd c
M1
W fM ργ
= ⋅
where ρc is the reduction factor for local buckling for the cross section part with the largest value of β / β3. This might be rather conservative but no effective cross section need to be found.
Brussels, 18-20 February 2008 – Dissemination of information workshop 18
EUROCODESBackground and Applications Buckling class
• Small residual stresses in extruded profiles mean that the buckling curves are not depending on the shape of the cross section (as for steel)
• Buckling curve depends on material and longitudinal welding
• Material buckling class A or B depends on the σ - ε –diagram for small strains (proportional limit - 0,2-proof stress ratio, fp/fo)
• Buckling class is given in Table 3.2 a and b
Brussels, 18-20 February 2008 – Dissemination of information workshop 19
EUROCODESBackground and Applications Effective width - effective thickness
Brussels, 18-20 February 2008 – Dissemination of information workshop 20
EUROCODESBackground and Applications Why effective thickness?
Simple calculations You only need to reduce the thickness, not to define start and stop of effective widths.
Within the HAZs the lesser of the reduction for local buckling and HAZ softening is used.
The effects of plate buckling on shear lag may be taken into account by first reducing the flange width to an effective width, then reducing the thickness to an effective thickness for local buckling basing the slenderness β on the effective width for shear lag. (National choice)
Easier to allow for combination of local buckling and HAZ
Easy to combine with shear lag where effective width is used
beff beff
b0 b0
CL
1 2
3
4
Brussels, 18-20 February 2008 – Dissemination of information workshop 21
EUROCODESBackground and Applications Heat Affected Zone, HAZ
Reduction factor
ρo,haz for 0,2 % proof strength and ρo,haz for ultimate strength
0,800,71T67020
0,640,50T6
0,690,54T5
0,780,91T4
6082
Ultimate strength
ρu,haz
0,2 % p. strength
ρo,haz
Tem-per
Alloy
Example: Extruded profile, t < 5
5754
0,600,48T66082
0,630,53H14
0,560,30H16
0,640,37H143005
Ultimate strength
ρu,haz
0,2 % p. strength
ρo,haz
Tem-per
Alloy
Sheet, strip and plate, t < 5
Brussels, 18-20 February 2008 – Dissemination of information workshop 22
EUROCODESBackground and Applications Width of heat affected zone
0 5 10 15 20 250
MIG
TIG, t<6
20
30
40
10
T1 < 60oC
t mm
bhaz mm
When 60oC < T1 < 120oCmultiply with
1 + (T1 - 60) / 120 6xxx alloy1 + (T1 - 60) / 80 7xxx alloy
T1 = interpass cooling temperature when multipass welds are laid
b haz
Brussels, 18-20 February 2008 – Dissemination of information workshop 23
EUROCODESBackground and Applications Longitudinally welded section
For a longitudinally welded section the loss of strength in the heat affected zone HAZ should be allowed for. The cross section classification is made as for extruded sections, except that the limits β1, β2 and β3 are somewhat smaller.
tt hazo,haz ρ=
where ρo,haz is the reduction factor for the 0,2 % proof stress. If the cross section belong to class 4 the effective thickness is the lesser of ρc t and ρo,haz t within bhaz and ρc t besides HAZ.Question 1: If a welded section is symmetric and belong to class 3 is then the reduced cross section due to HAZ asymmetric?
2
1
Qu. noyes
Question 2: If a welded section is symmetric and belong to class 4 is then the reduced cross section usually asymmetric?
xx
Bending moment
min(ρo,haztw; ρctw)min(ρo,haztf; ρctf)
b2z + t w
z
tw
ρctw
teff = ρctf
b c
t f
bhaz
b haz
ρo,haztf
For the resistance a reduced thickness is used within the widths bhaz of the HAZs
Brussels, 18-20 February 2008 – Dissemination of information workshop 24
EUROCODESBackground and Applications Member with transverse welds or welded attachments
For a member with a transverse cross weld the resistance is the lesser of
a) The strength in the sections beside the weld and the HAZ
b) The strength in the HAZc) The strength of the weld
The strength of the sections besides the welds and the HAZs is based on the 0,2 % proof strength fo whereas the strength in the HAZs is the ultimate strength ρu,hazfu and in the weld fw, but with larger partial factors γM2 = γMw = 1,25.
M1oRdo, /γAfN =
M2uhazu,Rdu, /γρ AfN =
MwwwRdw, /γAfN =
a)
b)c)
So ,for a member in tension the resistance is the lesser of
Brussels, 18-20 February 2008 – Dissemination of information workshop 25
EUROCODESBackground and Applications Member with transverse welds or welded attachments
Question 1: Which is the lesser of the strength in HAZ and the weld for a tension member in EN-AW 6082-T6 with a but weld with Aw = A made of filler metal 5356 (γM2 = γMw)
2u,haz u u,haz 185 /f f N mmρ = =
2w /210 mmNf =
Table 3.2b
Table 8.8
Question 2: What is the difference for a member with an attachment?
Formula c) is not applicable
M1oRdo, /γAfN =
M2uhazu,Rdu, /γρ AfN =
MwwwRdw, /γAfN =
a)
b)c)
Brussels, 18-20 February 2008 – Dissemination of information workshop 26
EUROCODESBackground and Applications Member with holes
M1oRdo, /γAfN =
M2netuRdu, /9,0 γAfN =a)
b)
For a member in tension the resistance is the lesser of
For a member with (bolt) holes the resistance is the lesser ofa) The strength in the sections beside the holesb) The strength in the section with the holes
bb 1
s s1
pp
p
d
21
3
3
21
Anet = min:t (b - 2d)t (b - 4d + 2s2/(4p))t (b1 + 2×0,65s1– 4d + 2s2/(4p))
line 1line 2line 3
The net area Anet shall be taken as the gross area less appropriate deductions for holes, see figure.
Note 0,9
Brussels, 18-20 February 2008 – Dissemination of information workshop 27
EUROCODESBackground and Applications Flexural, torsion-flexural and lateral-torsional buckling
NN
SG N
My
N Mz
N
My
MyN MyN
Mz
SG N
My
(Flexural) buckling
Torsional buckling
Torsional-flexural buckling
Lateral-torsional buckling
Flexural buckling
Lateral-torsional buckling
Axial force
Bending moment
Axial force and bending moment
Brussels, 18-20 February 2008 – Dissemination of information workshop 28
EUROCODESBackground and Applications Flexural buckling
4. Buckling class and reduction factor from formulae or diagram
cr
y
NN
=λ
2cr
2cr
πl
EIN =1. Critical load according to classic theory
oeffy fAN =
M1yRdb, /γκχNN =
2. Yield load
3. Slenderness parameter
6. Resistance
χ
00,10,20,30,40,50,60,70,80,9
1
χ
0 2,00,5 1,0 1,5 λ
12Class AClass B
5. Factor to allow for longitudinally or transverse welds
κ = 1 for members without welds
Brussels, 18-20 February 2008 – Dissemination of information workshop 29
EUROCODESBackground and Applications Flexural buckling, members with longitudinal welds
λκ λλ )1(3,11 1,005,01011 1AA
AA −− ⎟
⎠⎞
⎜⎝⎛ +−⎟
⎠⎞
⎜⎝⎛ −−=
For members with longitudinal welds
)1( hazo,haz1 ρ−−= AAA
hazA
where
= area of HAZ
Buckling class A
1=κ 2,0≤λif
Buckling class B
λλκ λλ )1(4,1)5,0( 22,0)4(04,01 −− −+= 2,0>λif
Brussels, 18-20 February 2008 – Dissemination of information workshop 30
EUROCODESBackground and Applications Members with transverse welds at the ends
If the welds are at the ends then κ = 1 in the formula for flexural buckling (1). However, then a check is also needed of the section resistance at the ends where κ = ωo.(2)
M1yRdb, /γχNN =
M1yoRd /γω NN =
M1o
M2uhazu,o /
/γ
γρω
ff
=
is the lesser of 1 and 2Rdb,N
and
where
(1)
(2)
Utilization grade
For members with cross welds the κ factor is depending on where the weld is placed along the member.
Brussels, 18-20 February 2008 – Dissemination of information workshop 31
EUROCODESBackground and Applications Transverse welds at any section
If the weld is at a distance xs from one endthen the resistance at that section is found for κ = ωx (3). Furthermore the resistance for the member without weld should also be checked. (1)
If the weld is at the centre of the member then ωx = ωo. )/sin()1( crs
ox lxπχχ
ωω
−+=
M1yxRdb, /γχω NN =(3)
Utilization grade
Note that at the weld χhaz is based on ohaz ωλλ = (6.68a)
M1yRdb, /γχNN =
is the lesser of 1 and 3Rdb,N
and(1)
Brussels, 18-20 February 2008 – Dissemination of information workshop 32
EUROCODESBackground and Applications Torsional and torsional-flexural buckling
00,10,20,30,40,50,60,70,80,9
1
χ
0 2,00,5 1,0 1,5λT
12
1 Cross section composed of radiating outstands, 2 General cross section
(1) For sections containing reinforced outstands such that mode 1 would be critical in terms of local buckling, the member should be regarded as "general" and Aeff determined allowing for either or both local buckling and HAZ material.
2) For sections such as angles, tees and cruciforms, composed entirely of radiating outstands, local and torsional buckling are closely related. When determining Aeff allowance should be made, where appropriate, for the presence of HAZ material but no reduction should be made for local buckling i.e. ρc = 1.
Formulae for critical load Ncr are given in Annex I of Eurocode 9 part 1-1.
N
fA
cr
oeff=λ
Brussels, 18-20 February 2008 – Dissemination of information workshop 33
EUROCODESBackground and Applications Buckling length factor k
The buckling length should be taken as lcr = kL. The figure gives guidance for k.
End conditions1. Held in position and restrained in rotation at both ends2. Held in position at both ends and restrained in rotation at one end 3. Held in position at both ends, but not restrained in rotation4. Held in position at one end, and restrained in rotation at both ends5. Held in position and restrained in rotation at one end, and partially
restrained in rotation but not held in position at the other end6. Held in position and restrained in rotation at one end, but not held in
position or restrained at the other end
Brussels, 18-20 February 2008 – Dissemination of information workshop 34
EUROCODESBackground and Applications Lateral-torsional buckling of beams
My
My
Fz
⎟⎟⎠
⎞⎜⎜⎝
⎛+= 2
w2
vcrππ
LEKGKEI
LM y
cr
oyel,LT M
fWαλ =
00,10,20,30,40,50,60,70,80,9
1
χLT
0 2,00,5 1,0 1,5λLT
12
1 Class 1 and 2 cross sections2 Class 3 and 4 cross sections
Critical moment
Slenderness parameter
Reduction factor χLT
Resistance
1oyel,LTLTb, / MfWM γαχ=
Brussels, 18-20 February 2008 – Dissemination of information workshop 35
EUROCODESBackground and Applications Lateral-torsional buckling need not be checked
a) Bending takes place about the minor principal axis
b) Hollow sections with h/b < 2
c) Rotation is prevented
d) The compression flange is fully restrained against lateral movement throughout its length
e) The slenderness parameter between points of effective lateral restraint is less than 0,4.
c)h/b<2
b
h
b)a)
λLT < 0,4
e)d)
Lateral-torsional buckling need not be checked in any of the following circumstances
LTλ
Brussels, 18-20 February 2008 – Dissemination of information workshop 36
EUROCODESBackground and Applications Bending and axial compression
1 Classification of cross-sections for members with combined bending and axial forces is made for the loading components separately. No classification is made for the combined state of stress.
2 A cross-section can belong to different classes for axial force, major axis bending and minor axis bending. The combined state of stress is accounted for in the interaction expressions. These interaction expressions can be used for all classes of cross-section. The influence of local buckling and yielding on the resistance for combined loading is accounted for by the resistances in the denominators and the exponents, which are functions of the slenderness of the cross-section.
3 Section check is included in the check of flexural and lateral-torsional buckling
major axis (y-axis) bending:
00,1Rdy,0
Edy,
Rdxy
Edyc
M
M +
N N ≤⎟
⎟
⎠
⎞
⎜⎜
⎝
⎛
ωωχ
ξ
minor axis (z-axis) bending:
00,1Rdz,0
Edz,
Rdxz
Ed ≤⎟⎟⎠
⎞⎜⎜⎝
⎛⎟⎟⎠
⎞⎜⎜⎝
⎛
M M
+ N
N zcc
ωωχ
ξη
All exponents may conservatively be given the value 0,8. Alternative expressions depend on shape factors αy or αz and reduction factors χy or χz.
Brussels, 18-20 February 2008 – Dissemination of information workshop 37
EUROCODESBackground and Applications Comparison with Eurocode 3 for steel
Ec 3Ec 9
0 0
0,5
0,5
1,0
1,0
1,0
Klass 3
ψy =
λy = 0
λy = 1,23
y,Edy,Rd
MM
NEdNRd
λy = 0,62
Ec 3Ec 9
0 0,5 1,0
1,0Klass 2
0
0,5
1,0
λy = 0
λy = 0,62
λy = 1,23
ψy =
NEdNRd
y,Ed
y,Rd
MM
Major axis bending, constant bending moment
Cross section class 3 Cross section class 2
Brussels, 18-20 February 2008 – Dissemination of information workshop 38
EUROCODESBackground and Applications Design section
Basic case
M2 < M1
Max(e + v) occur in the span if N is large and/or the slenderness of the member is large
Max(e + v) occur at the end if M1 is large and/or the slenderness of the member is small
N.v = second order bending moment
Brussels, 18-20 February 2008 – Dissemination of information workshop 39
EUROCODESBackground and Applications Different end moments or transverse loads
cr
x πsin)1(
1
lxχχ
ω−+
=10 =ω
M1,EdMy,Rd
M2,EdMy,Rd
NEdNRd
NEdχNRd
NEdNRd
NEdχωxNRd
MEdMy,Rd
+max
x
Ed,1 Ed,2 Rd
Rd Ed
( ) 1cosπ(1/ 1)c
M M Nx =l M Nπ
χ−⎛ ⎞
⋅ ⋅⎜ ⎟ −⎝ ⎠
xω1
varies according to a sine curve and so also the first term K in the interaction formula
⎟⎟⎟
⎠
⎞
⎜⎜⎜
⎝
⎛+⎟
⎟⎠
⎞⎜⎜⎝
⎛
Rd0
Ed,
Rd
Edyc
maxy,
y
xy MM
NN
ωωχ
ξ
is found for 0but ≥x
KB
00,1Rdy,0
Edy,
Rdxy
Edyc
M
M +
N N ≤⎟
⎟
⎠
⎞
⎜⎜
⎝
⎛
ωωχ
ξ
K + B 1≤
In principal all sections along the member need to be checked. However
Brussels, 18-20 February 2008 – Dissemination of information workshop 40
EUROCODESBackground and Applications Equivalent moment
1// 1MRk
Ed,
1MRk
Ed ≤+γγχ y,
yyy
y MM
kN
N
ycr,
Edy
myyy
1NN
Ck
χ−=
Edmy
cr,y0,79 0, 21 0,36( 0,33) NC
Nψ ψ= + + −
Cross section class 3 and 4
yyycr,
Edy
myyy
1 CNN
Ck
⎟⎟⎠
⎞⎜⎜⎝
⎛−
=
χ
Cross section class 1 and 2
( ) ( )⎥⎥⎦
⎤
⎢⎢⎣
⎡⎟⎟⎠
⎞⎜⎜⎝
⎛+−−+= yyC
wwC λλ 16,1211 2
myy
yyy 5,1yel,
ypl,y ≤=
WW
w
ψ M1M1For example for
In Eurocode 3 (steel) the method with equivalent constant bending moment is used. Then for different bending moment distribution different coefficient are needed. One example is given below.
Brussels, 18-20 February 2008 – Dissemination of information workshop 41
EUROCODESBackground and Applications Member with transverse weld
M1o
M2uhazu,o /
/γ
γρω
ff
=
)/sin()1( crs
ox.haz lxπχχ
ωω−+
=
For members with transverse (local) weld two checks should be made
1. As if there were no weld 2. Check in the section with the weld
cr
y
NN
=λ χ ohaz ωλλ = hazχ
hazχχ =for00,1Rdy,0
Edy,
Rdx
Edyc
M
M +
N N ≤⎟⎟
⎠
⎞⎜⎜⎝
⎛
ωωχ
ξ
cr
x πsin)1(
1
lxχχ
ω−+
=
10 =ω
Brussels, 18-20 February 2008 – Dissemination of information workshop 42
EUROCODESBackground and Applications Lateral-torsional buckling
00,1zc
Rdz,0
Edz,c
Rdy,LT xLT
Edy,
Rdxz
Edc
M
M + M
M+
N N ≤⎟
⎟⎠
⎞⎜⎜⎝
⎛⎟⎟⎠
⎞⎜⎜⎝
⎛⎟⎟⎠
⎞⎜⎜⎝
⎛ξγη
ωωχωχ
Check for flexural buckling and
As for flexural buckling all exponents may conservatively be given the value 0,8. Alternative expressions depend on shape factors αy or αz and reduction factors χy or χz.
For class (1 and) 2 cross sections α = Wpl/Wel
For class 3 cross sections α = between Wpl/Wel and 1
For class 4 cross sections α = Weff/Wel
The shape factors are:
Brussels, 18-20 February 2008 – Dissemination of information workshop 43
EUROCODESBackground and Applications Lateral-torsional buckling
1cc
RdLT,LT
Ed,
Rd
Ed ≤⎟⎟⎠
⎞⎜⎜⎝
⎛+⎟⎟
⎠
⎞⎜⎜⎝
⎛γη
ωχωχ y,x
y
xz MM
NN
If there are no lateral bending moment Mz,Ed = 0 then
21butor1 022
0 ≤≤= ηααη yzwhereor8,0 0c zχηη =
where0c γγ = 56,11butor1 02
0 ≤≤= γαγ z
LTx,x and ωωmember and/or of the moment distribution along the member. If there are no cross welds and constant moment then both ω are = 1 else
are coefficients which allow for HAZ across the
ox
cr
π(1 )sinz zx
l
ωωχ χ
=+ −
ox,LT
LT LTcr
π(1 )sin xl
ωωχ χ
=+ −
NMy
NM y
Brussels, 18-20 February 2008 – Dissemination of information workshop 44
EUROCODESBackground and Applications Design of frames
Three methods are possible:
a) “Equivalent buckling length method”
b) “Equivalent sway imperfection method”
c) ”Alternative method”
M I
(a) (c)(b)
+= h
l cr
I0I
L
h
qEd
x
HEd
(d)
=A
A
φ φ
L cr
(e)
L cr
A - A(g)
MIIMII
(f)
+
Rk
cr
NN
λ =
RkN RkN
Brussels, 18-20 February 2008 – Dissemination of information workshop 45
EUROCODESBackground and Applications The equivalent column method
M I
(a) (c)(b)
+= h
l cr
I0I
L
h
qEd
x
HEd
The second order bending moment is allowed for by the critical buckling length.
(a) System and load(b) Equivalent column length(c) First order bending moment
Brussels, 18-20 February 2008 – Dissemination of information workshop 46
EUROCODESBackground and Applications The equivalent sway method
(d)
=A
A
φ φL c
r
(e)
L cr
A - A(g)
MIIMII
(f)
+
(d) System, load and initial sway imperfection
(e) Initial local bow imperfection and buckling length for flexural buckling
(f) Second order moment including moment from sway imperfection
(g) Initial local bow and buckling length for lateral-torsional buckling
Brussels, 18-20 February 2008 – Dissemination of information workshop 47
EUROCODESBackground and Applications Equivalent horizontal forces
2,0
eqv8
L
eNq dEd=gives
8 ,0
2eqv
dEdeNLq
=
The effect of initial sway imperfection and bow imperfection may be replaced by systems of equivalent horizontal forces introduced for each columns.
NEd
NEd
φ
NEd
NEd
φ NEd
φ NEd
NEd
NEd
NEd
NEd
e0,d
4NEde0d
L
4NEde0d
L
8NEde0d
L2L
Initial sway imperfection Initial bow imperfection
Brussels, 18-20 February 2008 – Dissemination of information workshop 48
EUROCODESBackground and Applications Initial sway imperfection
Initial sway
2001
0 =φ
mh0 ααφφ ⋅⋅=
0,132but2
h ≤≤= hhαα ⎟
⎠⎞
⎜⎝⎛ +=
m115,0mα
h = height in m meters
m = number of column in a row including only those columns which carry a vertical load NEd > 50 % of the average value for the columns
φ
ΣF1
ΣF5
ΣF4
ΣF3
ΣF2
φ ΣF1
φ ΣF5
φ ΣF4
φ ΣF3
φ ΣF2
Equivalent horizontal forces
Brussels, 18-20 February 2008 – Dissemination of information workshop 49
EUROCODESBackground and Applications Alternative method
h
Rk
cr
NN
λ =
RkN crN
χ 0,deIn principle
Brussels, 18-20 February 2008 – Dissemination of information workshop 50
EUROCODESBackground and Applications Elastic or plastic global analysis
Elastic global analysis may be used in all cases.
Plastic global analysis
1. Plastic global analysis may be used only where the structure has sufficient rotation capacity at the actual location of the plastic hinge, whether this is in the members or in the joints. Where a plastic hinge occurs in a member, the member cross sections should be double symmetric or single symmetric with a plane of symmetry in the same plane as the rotation of the plastic hinge and it should satisfy the requirements for cross section class 1.
2. Where a plastic hinge occurs in a joint the joint should either have sufficient strength to ensure the hinge remains in the member or should be able to sustain the plastic resistance for a sufficient rotation.
3. Only certain alloys have the required ductility to allow sufficient rotation capacity.
4. Plastic global analysis should not be used for beams with transverse welds on the tension side of the member at the plastic hinge locations.
5. For plastic global analysis of beams recommendations are given in Annex H.
6. Plastic global analysis should only be used where the stability of members can be assured.
Brussels, 18-20 February 2008 – Dissemination of information workshop 51
EUROCODESBackground and Applications Torsion
The beam is twisted around the shear centre
The deflection due to twisting may be larger than the deflection due to bending
Fη
Fz
Fξ
1. Divide the load in the direction of the principal axes
2. Calculate the deflection in those directions
3. Calculate the vertical deflection
The load also deflects laterally, in this case to the left because the lateral deflection due to twist is larger than due to bending.
Aluminium profiles are often asymmetric resulting in torsion. Example: Shear centre
Brussels, 18-20 February 2008 – Dissemination of information workshop 52
EUROCODESBackground and Applications How to avoid torsion?
C = 1000
v
C = 3.5
vS.C.
c.
a. Add stiffeners
b. Change cross section so that the load acts through the shear centre
c. Use hollow sections
Cv = torsion stiffness (relative)
Brussels, 18-20 February 2008 – Dissemination of information workshop 53
EUROCODESBackground and Applications St Venants torsion resistance
For members subjected to torsion for which distortional deformations and warping torsion may be disregarded (St Venants torsion) the design value of the torsional moment at each cross-section shall satisfy
)3/(where M1oplT,RdRdEd γfWTTT =≤
τ
τ
h t
V
VSt Venants torsion
Warping torsion
t1
t 2
δ t2
b2
b 1
D
Fillets increase torsion stiffness and strength considerably; see Annex J
Brussels, 18-20 February 2008 – Dissemination of information workshop 54
EUROCODESBackground and Applications Warping torsion resistance
If the resultant force is acting through the shear centre there is no torsional moment due to that loading.
Formulae for the shear centre for some frequent cross-sections. see Annex J
For members subjected to torsion for which distortional deformations may be disregarded but not warping torsion (Vlasov torsion) the total torsional moment at any cross-section should be considered as the sum of two internal effects:
The following stresses due to torsion should be taken into account:- the shear stresses τt,Ed due to St. Venant torsion moment Tt,Ed
- the direct stresses σw,Ed due to the bimoment BEd and shear stresses τw,Ed due to warping torsion moment Tw,Ed.
Check the von Mises yield criterion
Cfffff
≤⎟⎟⎠
⎞⎜⎜⎝
⎛+⎟⎟
⎠
⎞⎜⎜⎝
⎛⎟⎟⎠
⎞⎜⎜⎝
⎛−⎟⎟
⎠
⎞⎜⎜⎝
⎛+⎟⎟
⎠
⎞⎜⎜⎝
⎛ 2
1Mo
Ed
1Mo
Edz,
1Mo
Edx,2
1Mo
Edz,2
1Mo
Edx,
/3
//// γτ
γσ
γσ
γσ
γσ
2,1where =C
Brussels, 18-20 February 2008 – Dissemination of information workshop 55
EUROCODESBackground and Applications Other structures covered in part 1-1
h0
a
Ach Ach
yy
h0a
yy
b
L/2
L/2
e0
NEd
NEd
z
z
b
Ach Ach
z
z
L
Un-stiffened and stiffened plates under in-plane loadings [2]
Built-up columns with lacings and battening [Eurocode 3]
Brussels, 18-20 February 2008 – Dissemination of information workshop 56
EUROCODESBackground and Applications Plate girders
Bending
Shear
Patch loading
Corrugated web
h
w t w
b f t f c
MSd
K G
H Ea
V f
V f
V w
V w
+
(a) (b) (c)
Ed
h f
b c
b c =
bw
/2
t f
b w
t f,ef
h w
+ tension field
BS 8118 [4] Höglund [2, 8]
Rotated stress field
Höglund [5]
Others [6]
Lagerkvist [6j] Tryland [6l]
Höglund [5] Benson [6a] Ullman [12]
References
Brussels, 18-20 February 2008 – Dissemination of information workshop 57
EUROCODESBackground and Applications Main references
[2] Höglund, T., Design of members. TALAT CD-ROM lecture 2301, (Training in Aluminium Application Technologies), European Aluminium Association. http://www.eaa.net/eaa/education/TALAT/general/cdrom.htm
[3] Mazzolani (ed), Valtinat, Höglund, Soetens, Atzori, Langseth, Aluminium Structural Design. CISM Courses and Lectures No. 443, SpringerWienNewYork 2003
[5] Höglund, T., Shear Buckling resistance of Steel and Aluminium Plate Girders. Thin-Walled Structures Vol. 29, Nos. 1-4, pp. 13-30, 1997
[1] Eurocode 9, EN 1999-1-1. Eurocode 9: Design of Aluminium Structures – Part 1-1: General rules. CEN (European Committee for Standardization) 2007.
[4] BS 8118 Structural use of aluminium, Part 1. Code of practice for designPart 2. Specification for material, workmanship and protection 1991
Brussels, 18-20 February 2008 – Dissemination of information workshop 58
EUROCODESBackground and Applications [6] References on Shear Buckling and Patch Loading
[a] Benson, P.G.(1992). Shear buckling and overall web buckling of welded aluminium girders. Royal Institute of Technology, Division of Steel Structures, Stockholm, PhD thesis
[b] Brown, K.E.P.(1990). The post-buckling and collapse behaviour of aluminium girders. University of WalesCollege of Cardiff, PhD thesis.
[c] Burt, C.A.(1987). The ultimate strength of aluminium plate girders. University of Wales College of Cardiff, PhD.
[d] Edlund, S., Jansson, R. and Höglund, T.(2001). Shear buckling of Welded Aluminium Girders. 9th Nordic Steel Construction Conference, Helsinki.
[e] Evans, H.R. and Lee, A.Y.N.(1984). An appraisal, by comparison with experimental data, of new design procedures for aluminium plate girders. Proc. Inst. Civ. Eng. Structures & Buildings, Feb. 1984.
[f] Evans, H.R. and Hamoodi, M.J. (1987). The collapse of welded aluminium plate girders - an experimental study. Thin-Walled Structures 5.
[g] Evans, H.R. and Burt, C.(1990). Ultimate load determination for welded aluminium plate girders. Aluminium Structures: advances, design and construction. Elsevier Applied Science, London and New York.
[h] Höglund, T.(1972). Design of thin plate I girders in shear and bending with special reference to web buckling. Royal Inst of Technology, Dept. of Building Statics and Structural Engineering, Stockholm.
[i] Höglund, T.(1995). Shear buckling of Steel and Aluminium Plate Girders. Royal Inst of Technology, Dept. of Structural Engineering, Technical Report 1995:4, Stockholm
[j] Lagerqvist, O. (1994). Patch loading. Resistance of Steel Girders Subjected to Concentrated Forces. Ph.D. thesis, Luleå University of Technology, Division of Steel Structures, Luleå, Sweden.
[k] Rockey, K.C. and Evans, H.R.(1970). An experimental study of the ultimate load capacity of welded aluminium plate girders loaded in shear. Research Report, University of Wales College of Cardiff.
[l] Tryland, T. (1999). Aluminium and Steel Beams under Concentrated Loading. Dr.Ing. Thesis. Norwegian University of Science and Technology, Trondheim, Norway.
Brussels, 18-20 February 2008 – Dissemination of information workshop 59
EUROCODESBackground and Applications References on beam columns
[7] Höglund, T., Approximativ metod för dimensionering av böjd och tryckt stång.Royal Inst. of Technology, Division of Building Statics and Structural Engineering, Bulletin 77, Stockholm 1968
[9] Edlund, S., Buckling of T-section Beam-Columns in Aluminium with or without Transverse Welds. Royal Inst. of Technology, Department of Structural Engineering, Stockholm 2000
[8] Höglund, T., Dimensionering av stålkonstruktioner. Extract from the handbook Bygg, Chapter K18. The Swedish Institute of Steel Construction, Stockholm 1994
English Translation in: Höglund, T., Steel structures, Design according to the Swedish Regulations for Steel Structures, BSK. Dept. of Steel Structures, Royal Inst. of Technology, Stockholm 1988
Brussels, 18-20 February 2008 – Dissemination of information workshop 60
EUROCODESBackground and Applications References on local and overall buckling
[11] Hopperstad, O.S., Langseth, M. and Tryland, T., Ultimate strength of aluminium alloy outstands in compression: experiments and simplified analysis. Thin-walled Structures, 34, pp. 279-294, 1999
[10] Langseth, M. and Hopperstad, O.S., Local buckling of square thin-walled aluminium extrusions. Thin-walled Structures, 27, pp. 117-126, 1996
[12] Ullman, R., Shear Buckling of Aluminium Girders with Corrugated webs. Royal Inst. of Technology, Department of Structural Engineering, ISRN KTH/BKN/B-67-SE, Stockholm 2002
Brussels, 18-20 February 2008 – Dissemination of information workshop 61
EUROCODESBackground and Applications Eurocode 9, strength and stability
Thank you for your attention !
CONNECTIONS(PART 1.1)
F. Soetens TNO
Brussels, 18-20 February 2008 – Dissemination of information workshop 1
EUROCODESBackground and Applications Connections (Part 1.1)
Connections (Part 1.1)Eurocode 9: Design of aluminium structures
Prof.ir.F.Soetens
Eindhoven University of Technology, Eindhoven, TNO Built Environment and Geosciences, Delft, The Netherlands
Brussels, 18-20 February 2008 – Dissemination of information workshop 2
EUROCODESBackground and Applications Connections (Part 1.1)
Contents1. Introduction
2. Joining Technology
3. Design of Joints• Welds• Bolts, rivets• Adhesives• Hybrid connections
4. Final remarks
Brussels, 18-20 February 2008 – Dissemination of information workshop 3
EUROCODESBackground and Applications Introduction
Importance of Joining Technology
Design of aluminium structures requires knowledge of:
• Available joining techniques• Design of connections
To arrive at optimum performance at low costs.
Joining is a key technology in aluminium structural engineering
Brussels, 18-20 February 2008 – Dissemination of information workshop 4
EUROCODESBackground and Applications Introduction
Types of joints• Primary structures
– Welded connections– Bolted connections– Riveted connections– Adhesive joints
• Special joints– Solid state welding– Joints with cast parts– Snap joints, rolled joints etc.
• Joints in Thin-walled Structures– Thread forming and self-drilling screws– Blind rivets– Cartridge fired pin– Spot welding
Brussels, 18-20 February 2008 – Dissemination of information workshop 5
EUROCODESBackground and Applications Introduction
Advantage of welded connection• Saving work and material• Absence of drilling• Tight joints• No crevice corrosion• Joint preparation by extrusion
Brussels, 18-20 February 2008 – Dissemination of information workshop 6
EUROCODESBackground and Applications Introduction
Requirements of joints• Structural requirements
– Strength– Stiffness– Deformation capacity
• Non-structural requirements– Economic aspects– Durability– Tightness– Aesthetics
Brussels, 18-20 February 2008 – Dissemination of information workshop 7
EUROCODESBackground and Applications Introduction
Principles of design
Brussels, 18-20 February 2008 – Dissemination of information workshop 8
EUROCODESBackground and Applications Introduction
Strength, stiffness and deformation capacity
• Strength:– Analytical determination– Determination by tests
• Stiffness:– Influence on entire structure– Influence on force distribution
in connections– Distribution of loads
• Deformation capacity:– Prevention of brittle fracture– Redistribution of stresses
Brussels, 18-20 February 2008 – Dissemination of information workshop 9
EUROCODESBackground and Applications Joining technology
Welding• Gas welding• Metal arc welding• TIG• MIG• Electric resistance welding
– Spot welding– Seam welding
• Solid state welding– Ultrasonic welding– Electron beam welding– Friction welding
Brussels, 18-20 February 2008 – Dissemination of information workshop 10
EUROCODESBackground and Applications Joining technology
Principle of TIG welding
Brussels, 18-20 February 2008 – Dissemination of information workshop 11
EUROCODESBackground and Applications Joining technology
Principle of MIG welding
Brussels, 18-20 February 2008 – Dissemination of information workshop 12
EUROCODESBackground and Applications Joining technology
Friction stir welding
Brussels, 18-20 February 2008 – Dissemination of information workshop 13
EUROCODESBackground and Applications Joining technology
Screws, bolts and rivets• Aluminium
• Steel
• Thread inserts
Brussels, 18-20 February 2008 – Dissemination of information workshop 14
EUROCODESBackground and Applications Joining technology
Thread inserts
Ensat Heli-coil
Brussels, 18-20 February 2008 – Dissemination of information workshop 15
EUROCODESBackground and Applications Joining technology
Solid Rivets
Brussels, 18-20 February 2008 – Dissemination of information workshop 16
EUROCODESBackground and Applications Joining technology
Special jointsProfile to profile joints
Groove and tongue Hooked connection
Brussels, 18-20 February 2008 – Dissemination of information workshop 17
EUROCODESBackground and Applications Joining technology
Resistance spot weldingAdvantages• Fast, automatic• Small distortion• Excellent weld strength
Limitations• Only lap joints• Max. 3.2 mm thickness• Access to both sides required• Expensive equipment
Brussels, 18-20 February 2008 – Dissemination of information workshop 18
EUROCODESBackground and Applications Joining technology
Thread forming and selfdrillingscrews
Thread forming Self drilling and Self drilling andscrew thread forming thread forming
Brussels, 18-20 February 2008 – Dissemination of information workshop 19
EUROCODESBackground and Applications Joining technology
Adhesive bondingAdvantages• Microstructure unaffected• Joining of different materials• Joining of very thin parts• High fatigue strength• Good vibration damping
Disadvantages• Low strength• Pretreatment of surfaces• Ageing• Tolerance of process parameters
Brussels, 18-20 February 2008 – Dissemination of information workshop 20
EUROCODESBackground and Applications Joining technology
Structure of adhesive joint1. Strength parent material2. Adhesive strength oxide
layer3. Strength oxide layer4. Adhesive strength between
oxide layer and interface5. Adhesive strength between
interface and adhesive6. Cohesion strength of
adhesive
Brussels, 18-20 February 2008 – Dissemination of information workshop 21
EUROCODESBackground and Applications Joining technology
Failure of adhesive joints
Adhesion failure Cohesion failure Mixed failure
Brussels, 18-20 February 2008 – Dissemination of information workshop 22
EUROCODESBackground and Applications Joining technology
Properties of adhesives
180-190Silicone120-140Polyamide80-100Polyurethane80-100Methylacrylate80-120Phenolic adhesive60-90Two-component epoxy110-130One-component epoxyTemperature Range ºCAdhesive base
Brussels, 18-20 February 2008 – Dissemination of information workshop 23
EUROCODESBackground and Applications Joining technology
Design of adhesive metal joints
Brussels, 18-20 February 2008 – Dissemination of information workshop 24
EUROCODESBackground and Applications Design of joints
Welded connections• Design of welded joints
– Strength of the welds– Strength of the HAZ
• Design guidance applicable for– Welding process MIG or TIG (up to t = 6 mm)– Approved welder and welding procedure– Prescribed combinations of parent and filler metal– Statically loaded structures
• Above conditions not fulfilled– Primary structures testing– Secondary structures or non loaded members γMw = 1,6
Brussels, 18-20 February 2008 – Dissemination of information workshop 25
EUROCODESBackground and Applications Design of joints
Heat-affected zone (HAZ)
• Heat-treatable alloysCondition T4 or higher HAZ softening(6xxx and 7xxx series)
• Non-heat treatable alloys TIG welding morein work-hardened cond. severe than MIG(3xxx and 5xxx series) welding
Brussels, 18-20 February 2008 – Dissemination of information workshop 26
EUROCODESBackground and Applications Design of joints
HAZ softening factor ρHAZ
0,600,60H14, H16, H183xxx
0,800,80H240,860,86H225xxx
0,600,80T60,700,90T47xxx
0,500,65T60,600,65T51,01,0T46xxx
ρHAZ (TIG) ρHAZ (MIG)ConditionAlloy series
Brussels, 18-20 February 2008 – Dissemination of information workshop 27
EUROCODESBackground and Applications Design of joints
Extent of HAZ (bHAZ)
-40t > 25 mm
-3512 < t ≤ 25 mm
-306 < t ≤ 12 mm
30200 < t ≤ 6 mm
TIGMIGbHAZ (mm)
Brussels, 18-20 February 2008 – Dissemination of information workshop 28
EUROCODESBackground and Applications Design of joints
Characteristic strength weld metal (fw)
• Lower than parent metal strength• Depending on filler metal used (appropriate 5xxx or 4xxx
series)
Parent metalFillermetal 7020
T66082 T6
6061 T6
6005 T6
6060 T5
5454 H24
5083 O
3003 H12
210190170150150--954043
260210190160160220240-5356
Characteristic strength values weld metal fw [N/mm2]
Brussels, 18-20 February 2008 – Dissemination of information workshop 29
EUROCODESBackground and Applications Design of joints
Design of butt welds• Strength members full penetration butt welds
• Throat thickness equal to thickness t
• Effective length equals total weld length when run-on and run-off plates are used
Brussels, 18-20 February 2008 – Dissemination of information workshop 30
EUROCODESBackground and Applications Design of joints
Design stresses• Normal stress, perpendicular
to weld axis
• Shear stress
• Normal + shear stress
Mw
wfγ
σ ≤
Mw
wfγ
τ 6,0≤
Mw
wfγ
τσ ≤+ 22 3
Brussels, 18-20 February 2008 – Dissemination of information workshop 31
EUROCODESBackground and Applications Design of joints
Design of fillet welds• Strength of fillet welds
– Throat section– Forces acting on throat section
• Throat section
– Effective throat thickness a– Effective length
Longitudinal fillet weldLength > 100 aNon uniform stresses
Reduction of
weld length
Brussels, 18-20 February 2008 – Dissemination of information workshop 32
EUROCODESBackground and Applications Design of joints
Effective throat thickness
With positive root penetration:a = 1,2 a or a + 2 mm or a = a + apen (verified by testing)
Brussels, 18-20 February 2008 – Dissemination of information workshop 33
EUROCODESBackground and Applications Design of joints
Forces acting on a fillet weld
Stresses σ , τ and τ , acting on the throat section of a fillet weld
Throat section
Brussels, 18-20 February 2008 – Dissemination of information workshop 34
EUROCODESBackground and Applications Design of joints
Design strength fillet weld
• Stresses comparison stress σc:
• Design stresses:
( )222 3 ττσσ ++=C
Mw
wC
fγ
σ ≤
Brussels, 18-20 February 2008 – Dissemination of information workshop 35
EUROCODESBackground and Applications Design of joints
Design strength HAZ• Tensile force perpendicular to failure plane
• HAZ butt welds
(Full penetration butt welds)
(Partial penetration butt welds)
te = effective throat thicknessfa,HAZ = Characteristic strength HAZ
Mw
HAZafγ
σ ,≤
ttf
Mw
eHAZa
⋅⋅
≤γ
σ ,
Brussels, 18-20 February 2008 – Dissemination of information workshop 36
EUROCODESBackground and Applications Design of joints
HAZ fillet welds(Toe of the weld, full cross-section)
(At the fusion boundary)
For shear forces and combined tensile / shear forces similar rules apply
Mw
HAZafγ
σ ,≤
tg
ttf
Mw
eHAZa 1,
⋅⋅
≤γ
σ
g1
Brussels, 18-20 February 2008 – Dissemination of information workshop 37
EUROCODESBackground and Applications Design of joints
Design of connections with combined welds
Two approaches
1. Welds designed for stresses in parent metal of the different parts of the joint Linear Elastic Approach
2. Loads acting on joint are distributed to the welds that are mostsuited to carry them Plastic Approach
Brussels, 18-20 February 2008 – Dissemination of information workshop 38
EUROCODESBackground and Applications Design of joints
Bolted and riveted connectionsPositioning of holes
Direction ofload transfer
End distance e1: min. 1,2 d
Edge distance e2: max. 4 t + 40 mm corrosion environment12 t + 150 mm no corrosion
Spacing p1: min. 2,2 dSpacing p2: min. 2,4 d
max. 14 t or 200 mm
Brussels, 18-20 February 2008 – Dissemination of information workshop 39
EUROCODESBackground and Applications Design of joints
Categories of bolted connectionsShear connections• Category A: Bearing type
– Shear resistance– Bearing resistance
• Category B: Slip-resistant at serviceability limit state– Add. check at ult. limit state: shear and bearing
• Category C: Slip-resistant at ultimate limit state– Add. check: shear and bearing
Tension connections• Category D: non-preloaded bolts
– Tension resistance• Category E: Preloaded high strength bolts
– Tension resistance
Brussels, 18-20 February 2008 – Dissemination of information workshop 40
EUROCODESBackground and Applications Design of joints
Design resistance of bolts• Shear resistance per shear plane:
Strength grades lower than 10.9
Strength grade 10.9, stainless steel bolts,aluminium bolts
• Bearing resistance
α smallest of:
• Tension resistance
Mb
ubRdv
AfFγ6,0
, =
Mb
ubRdv
AfFγ5,0
, =
Mb
uRdb
dtfFγα5,2
, =
Mb
subRdt
AfFγ9,0
, =
0,1or;41
3;
3 0
1
0
1
u
ub
ff
dp
de
−
Brussels, 18-20 February 2008 – Dissemination of information workshop 41
EUROCODESBackground and Applications Design of joints
Distribution of forces between fasteners
p
Brussels, 18-20 February 2008 – Dissemination of information workshop 42
EUROCODESBackground and Applications Design of joints
Deductions for fastener holes
For compression members: no deductions for fastener holes
Brussels, 18-20 February 2008 – Dissemination of information workshop 43
EUROCODESBackground and Applications Design of joints
High strength bolts in slip-resistant connections
Preloaded bolts force transfer by frictionSurface treatments between clamped surfaces
friction grip orslip-resistant connections
Design slip resistance:
cdpMs
Rds FnmF ,, γµ
=
subcdp AfF 7,0, =
n = number of friction surfacesm = factor; m = 1,0 for nominal clearance holesµ = slip factor; µ = 0,27 up to 0,40 ΣtγMs = 1,25 for ultimate limit state
1,10 for serviceability limit state
Controlled tightening
Brussels, 18-20 February 2008 – Dissemination of information workshop 44
EUROCODESBackground and Applications Design of joints
Design of adhesive lap joints
Brussels, 18-20 February 2008 – Dissemination of information workshop 45
EUROCODESBackground and Applications Design of joints
Strength of adhesive joints
Brussels, 18-20 February 2008 – Dissemination of information workshop 46
EUROCODESBackground and Applications Design of joints
Adhesive bonded joints• Design guidance applicable for:
– Shear forces– Appropriate adhesives– Specified surface preparation
• Structural application: characteristic shear strength values fvADH:
• Design shear stress: where:
202-component acrylic252-component epoxy351-component epoxyfvADH [N/mm2]Adhesive types
Higher values are allowed when demonstrated by tests
adhM
ADHvf
,
,
γσ = 0,3, =adhMγ
Brussels, 18-20 February 2008 – Dissemination of information workshop 47
EUROCODESBackground and Applications Design of joints
Hybrid connections• Different fasteners combined such as bolts and welds
• Unequal stiffness of different fasteners:– Only higher stiffness fastener is acting– Only design strength of stiffest fastener is taken into account
• When fasteners act at the same time: design strengths may be summarised
Brussels, 18-20 February 2008 – Dissemination of information workshop 48
EUROCODESBackground and Applications Final remarks
Final remarks• Research resulted in up-to-date design rules
• Design rules available for structural connections- welds- bolts and rivets- adhesives
• EC9 important design tool for aluminium structures
COLD-FORMED STRUCTURES (PART 1.4)
R. Landolfo University of Naples "Federico II"
Brussels, 18-20 February 2008 – Dissemination of information workshop 1
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
Cold-Formed (CF) StructuresEurocode 9 - Part 1.4
Prof. Raffaele Landolfo
University of Naples “Federico II”
Brussels, 18-20 February 2008 – Dissemination of information workshop 2
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
BACKGROUNDThe European code for the design of aluminium structures, Eurocode9, provides in Part 1.1 (EN 1999-1-1) general rules for structures. In addition, Part 1.4 (EN 1993-1-4) provides supplementary rules for CF sheeting
Brussels, 18-20 February 2008 – Dissemination of information workshop 3
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
EUROCODE 9 – PART 1.4: CONTENT
1 INTRODUCTION
2 BASIS OF DESIGN
3 MATERIALS
4 DURABILITY
5 STRUCTURAL ANALYSIS
6 ULTIMATE LIMIT STATES
7 SERVICEABILITY LIMIT STATES
8 JOINT WITH MECHANICAL FASTENERS
9 DESIGN ASSISTED BY TESTING
ANNEX A – TESTING PROCEDURES
ANNEX B – DURABILITY OF FASTENERS
EN 1999-1-4 2006 November
Brussels, 18-20 February 2008 – Dissemination of information workshop 4
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
The following basic types of thin-walled elements are identified in the classification process:
• flat outstand element;• flat internal element;• curved internal element.
These elements can be:
- unreinforced, or- reinforced
by longitudinal stiffening ribs or edge lips or bulbs
BACKGROUNDBASIC TYPES OF THIN-WALLED ELEMENTS
Brussels, 18-20 February 2008 – Dissemination of information workshop 5
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
BACKGROUNDBASIC TYPES OF THIN-WALLED ELEMENTS
outstand element
internal element
Unreinforced elements Reinforced elements
Brussels, 18-20 February 2008 – Dissemination of information workshop 6
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
BACKGROUNDSLENDERNESS OF UNREINFORCED FLAT ELEMENTS
Eurocode 9 relates the classification of elements in a cross-section to the value of the slenderness parameter β, which is defined according to the type of elements as a function of the b/t ratio.
In the case of plane unreinforced elements, β is related to the stress gradient:
β = g b/t or β = g d/t
where:b is the width of an element;d is the depth of a web element;t is the element thickness;g is the stress gradient coefficient, given by the expressions
Brussels, 18-20 February 2008 – Dissemination of information workshop 7
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
BACKGROUNDSLENDERNESS OF UNREINFORCED FLAT ELEMENTS
Eurocode 9 relates the classification of elements in a cross-section to the value of the slenderness parameter β, which is defined according to the type of elements as a function of the b/t ratio.
In the case of plane unreinforced elements, β is related to the stress gradient:
β = g b/t or β = g d/t
where:b is the width of an element;d is the depth of a web element;t is the element thickness;g is the stress gradient coefficient, given by the expressions
Brussels, 18-20 February 2008 – Dissemination of information workshop 8
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
BACKGROUNDSLENDERNESS OF UNREINFORCED FLAT ELEMENTS
Relationship defining the stress gradient coefficient (g):
g = 0.70 + 0.30 ψg = 0.80 / (1 + ψ)
Where ψ is the ratio of the stresses at the edges of the plate under consideration related to the maximum compressive stress.
stress gradient coefficient
vs.
ψ coefficient
Brussels, 18-20 February 2008 – Dissemination of information workshop 9
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
BACKGROUNDSLENDERNESS OF UNREINFORCED FLAT ELEMENTSIn the case of plane stiffened elements, more complex formulations are provided in order to take into account three possible buckling modes:a) mode 1: the stiffened element buckles as a unit, so that the
stiffener buckles with the same curvature as the element;b) mode 2: the sub-elements and the stiffener buckle as
individual elements with the junction between them remaining straight;
c) mode 3: this is a combination of modes 1 and 2, in which both sub-elements and whole element buckle.
Local buckling
Distortional buckling Coupled Local and Distortional buckling
Brussels, 18-20 February 2008 – Dissemination of information workshop 10
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
BACKGROUND
class 4β3 < βclass 4β3 < β
class 3β2 < β ≤ β3class 3β2 < β ≤ β3
class 2β1 < β ≤ β2
class 1 or 2β ≤ β2class 1β ≤ β1
Elements in strutsElements in beamsElement classification as a function of:- β value- Member type-beam-strut
Limit parameters β1, β2and β3 as function of:- Element type-Outstand-Internal
- Alloy type-Buckling class(Class A, Class B)-Welded-Unwelded
0/250 f=ε f0: 0.2% proof strength in MPa
Brussels, 18-20 February 2008 – Dissemination of information workshop 11
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
BACKGROUND
class 4β3 < βclass 4β3 < β
class 3β2 < β ≤ β3class 3β2 < β ≤ β3
class 2β1 < β ≤ β2
class 1 or 2β ≤ β2class 1β ≤ β1
Elements in strutsElements in beamsElement classification as a function of:- β value- Member type
-beam-strut
Limit parameters β1, β2and β3 as function of:- Element type
-Outstand-Internal
- Alloy type-Buckling class(Class A, Class B)-Welded-Unwelded
0/250 f=ε f0: 0.2% proof strength in MPa
Brussels, 18-20 February 2008 – Dissemination of information workshop 12
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
SECTION PROPERTIESINFLUENCE OF ROUNDED CORNERS
As in the Eurocode 3, also Eurocode 9 – Part 1.4 takes into account the presence of rounded corners by referring to the notational flat width bp of each plane element, measured from the midpoints of adjacent corner elements.
Notional widths of plane cross section parts bp allowing for corner radii
Brussels, 18-20 February 2008 – Dissemination of information workshop 13
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
SECTION PROPERTIESINFLUENCE OF ROUNDED CORNERS
Notional widths of plane cross section parts bpallowing for corner radii
Brussels, 18-20 February 2008 – Dissemination of information workshop 14
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
SECTION PROPERTIESINFLUENCE OF ROUNDED CORNERS
According to the code provisions, the influence of rounded corners with internal radiusr ≤ 10 tAndr ≤ 0.15 bpon section properties might be neglected, and the cross-section might be assumed to consist of plane elements with sharp corners
Approximate allowance for rounded corners
Brussels, 18-20 February 2008 – Dissemination of information workshop 15
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
SECTION PROPERTIESINFLUENCE OF ROUNDED CORNERS
According to the code provisions, the influence of rounded corners with internal radiusr ≤ 10 tAndr ≤ 0.15 bpon section properties might be neglected, and the cross-section might be assumed to consist of plane elements with sharp corners
Approximate allowance for rounded corners
Brussels, 18-20 February 2008 – Dissemination of information workshop 16
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
SECTION PROPERTIESGEOMETRICAL PROPORTIONS
The provisions of Eurocode 9 – Part 1.4 may be applied only to cross-sections within the range of width-to-thickness ratios for which sufficient experience and verification by testing is available:
b/t ≤ 300 for compressed flanges
b/t ≤ E/f0 for webs
Cross-sections with larger width-to-thickness ratios may also be used, provided that their resistance at ultimate limit states and their behaviour at serviceability limit states are verified by testing
Brussels, 18-20 February 2008 – Dissemination of information workshop 17
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
The effect of local buckling on each compression element of the cross-section shall be conventionally accounted by replacing the non-uniform distribution of stress, occurring in the post-buckling range, with a uniform distribution of the maximum stress (σmax) acting on a reduced portion of the element, having the same width (b) but a reduced thickness (effective thickness, teff).
Actual normal stress distribution Effective width Reduced stress Effective thickness
GENERAL
LOCAL AND DISTORTIONAL BUCKLINGBrussels, 18-20 February 2008 – Dissemination of information workshop 18
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
GENERAL
LOCAL AND DISTORTIONAL BUCKLING
The most suitable expression for evaluating the local buckling coefficient ρ which reduces the thickness (or, equivalently, the strength) of an aluminium compressed plate, is given by following relationship:
lim if 0.1 λλρ ≤= p
lim21 if 1 λλ
λω
λω
ρ ≤⎟⎟⎠
⎞⎜⎜⎝
⎛−= p
pp
which takes into account stress distribution and boundary conditions by means of the buckling factor kσand:ω1 and ω2 are numerical coefficients
is the limit value of the normalised slenderness which corresponds to ρ=1limλ
σσ
≅π
ν−=
σ=λ
kEf
tb
kEf
tbf pp
crp
2.02
2.02
2.0 052.1)1(12
pλwhere is the normalised plate slenderness:
Brussels, 18-20 February 2008 – Dissemination of information workshop 19
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
GENERAL
LOCAL AND DISTORTIONAL BUCKLING
0 0.5 1 1.5 2 2.50
0.2
0.4
0.6
0.8
1 σ
λ
A B C
heat-treated,
heat-treated, welded ; non heat-trated,
non heat-treated,
p
0.3800.190.76C
0.4400.220.88B
0.6730.221.00A
ω2ω1curve
Parameters ω1, ω2 and are given as function of Alloy type-Heat treated-Not heat treated-Welded-Unwelded
limλ
limλ
Landolfo and Mazzolani’s
buckling curves
Brussels, 18-20 February 2008 – Dissemination of information workshop 20
EUROCODESBackground and Applications Cold-Formed Structures (Part 1.4)
LOCAL AND DISTORTIONAL BUCKLING
LOCAL AND DISTORTIONAL BUCKLING - EUROCODE 9 PART 1.1Part 1.1 of Eurocode 9 uses the above-mentioned approach for class 4 compression elements.
For sake of simplicity, it modifies the formulations by explicitly introducing the β=b/t ratio and rounding the subsequent coefficients so as to obtain integers.
Part 1.1 of Eurocode 9 prescribes to use the same formulations also for stiffened elements and to apply the factor ρ to the area of the stiffener as well as to the basic plate thickness.
Part 1.4 of Eurocode 9 gives a more specific and detailed approach for CF thin-walled aluminium sheeting, although it is easily extensible to aluminium CF.
LOCAL AND DISTORTIONAL BUCKLING - EUROCODE 9 PART 1.4
SHELL STRUCTURES (PART 1.5)
A. Mandara University of Naples "Federico II"
Brussels, 18-20 February 2008 – Dissemination of information workshop 1
EUROCODESBackground and Applications
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
EN 1999 - Eurocode 9: Design of aluminiumstructures Part 1.5 - Shell structures
A. Mandara
Department of Civil EngineeringSecond University of Naples – School of Engineering
Real Casa dell’Annunziata – Via Roma, 29, Aversa (CE)
Eurocodes - Background and Applications“Dissemination of information for training” workshop
Brussels 18-20 February 2008
Brussels, 18-20 February 2008 – Dissemination of information workshop 2
EUROCODESBackground and Applications
Aluminium shells – applications
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 3
EUROCODESBackground and Applications
The EN1999-1-5General part
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 4
EUROCODESBackground and Applications
The EN1999-1-5Annexes
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 5
EUROCODESBackground and Applications
The prEN1993-1-6
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 6
EUROCODESBackground and Applications
w θ, v
x, u
t
r
l
t
r1
hL
r2
r
β β
w
φ
θ
r
t
Shell configurations allowed for in EN1999-1-5
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 7
EUROCODESBackground and Applications
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Types of shell analysis in EN1999-1-5Brussels, 18-20 February 2008 – Dissemination of information workshop 8
EUROCODESBackground and Applications
Specific issues for aluminium alloy shells in EN1999-1-5
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 9
EUROCODESBackground and Applications
• shell plastic buckling• imperfection sensitivity analysis of aluminium cylinders;• set-up of buckling curves for aluminium shells;• definition of imperfection classes for plastic buckling; • interaction between load cases;• introduction of additional shell configurations;
• stiffened shells• imperfection sensitivity analysis of stiffened cylinders;• validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;• effect of welding effect (HAZ zones)
• imperfection sensitivity analysis of welded cylinders;• definition of simplified design procedures;
Background activity - Main investigated aspects
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 10
EUROCODESBackground and Applications
Parametric analysis:Shell geometrical data and material
features
The ABAQUS model
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 11
EUROCODESBackground and Applications
Imperfection model
⎥⎦⎤
⎢⎣⎡ −
⎥⎦⎤
⎢⎣⎡ −
= −−−−∑ Ryyke
Lxxkeww o
yyyko
xxxk oyox
)(cos)(cos 2)(
2)(
0
21
21 ππ
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 12
EUROCODESBackground and Applications
Buckling response of axially loaded cylinders
0
1000
2000
3000
4000
5000
6000
0 2 4 6 8 10 12
Abbassamenti Assiali [mm]
Car
ichi
Ass
iali
[KN
]
R/t = 200f02 = 200 N/mmqTipo IncastratoImperfezione Asimmetrica
ABAQUS
Pcr,th = 5293.38 KN
W0/t =0.01
W0/t =3
0
1000
2000
3000
4000
5000
6000
0 10 20 30 40 50 60 70 80
Abbassamenti Assiali [mm]
Car
ichi
Ass
iali
[KN
]
R/t = 200f02 = 200 N/mmqTipo IncastratoImperfezione Assial-Simmetrica
ABAQUS
Pcr,th = 5293.38 KN
W0/t =0.01
W0/t =3
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 13
EUROCODESBackground and Applications
Deflected shapes at buckling (cylinders under uniform external pressure)
Diagramma Carichi-Spostamenti Radiali
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0 5 10 15 20 25 30 35 40
Spoatamenti Radiali [mm]
Car
ichi
Sup
erfic
iali
[N/m
mq]
R/t = 200 L/R=2f 02 = 100 N/mmq
W 0 = 0.1 mmTipo Appoggiato
ABAQUS
Pcr,th = 0.058 N/mmq
Diagramma Carichi-Spostamenti Radiali
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0 10 20 30 40 50 60
Spoatamenti Radiali [mm]
Car
ichi
Sup
erfic
iali
[N/m
mq]
R/t = 100 L/R=2f02 = 100 N/mmqW 0 = 0,75 mm
Tipo Appoggiato
ABAQUS
Pcr,th = 0.058 N/mmq
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 14
EUROCODESBackground and Applications
Imperfection sensitivity curves (axially loaded cylinders)
Cylinders under axial load Imperfection Sensitivity Curves
0,0
0,2
0,4
0,6
0,8
1,0
1,2
1,4
0,0 0,2 0,4 0,6 0,8 1,0 1,2
W0/t
Pu /Pcr,th
R/t = 200 R = 1000 mm t = 5 mmf02 = 200 N/mm2
P cr,th = 5293.38 KNσ cr,th = 168.49 N/mm 2
CLASS A CLASS B CLASS C
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 15
EUROCODESBackground and Applications
Imperfection sensitivity curves (cylinders under external pressure)
Cylinders under external pressureImperfection sensitivity curve
0,0
0,2
0,4
0,6
0,8
1,0
0,0 0,2 0,4 0,6 0,8 1,0
W0/t
Pu /Pcr,th
L = 1000 mm R= 1000 mm t= 10 mmR/t = 100 L/R=1f02 = 100 N/mm2 n = 9 Pcr,th = 0.620 N/mm2
L = 1000 mm R= 1000 mm t= 10 mmR/t = 100 L/R=1f02 = 100 N/mm2 n=8Pcr,th = 0.610 N/mm2
n=8
Class A Class CClass B
n = 9
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 16
EUROCODESBackground and Applications
Imperfection sensitivity curves (cylinders under torsion)
Cylinders under torsionImperfection sensitivity curve
0,0
0,2
0,4
0,6
0,8
1,0
0,0 0,2 0,4 0,6 0,8 1,0
W0/t
Pu /Pcr,th
Longitudinal ImperfectionHelical Imperfection
R/t = 200 L/R = 2 t = 5 mmf02=200 N/mm2
τcr,th = 49.358 N/mm2
Class CClass BClass A
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 17
EUROCODESBackground and Applications
( )βα−−= xexP 1)(
( ) ( ) ( ) αβ−−αααβ
==/1/1/1
/11)( xex
dxxdPxp
Cylinders under axial loadWeak hardening alloys
- R/t = 100-
0.00
0.20
0.40
0.60
0.80
1.00
0.00 0.20 0.40 0.60 0.80 1.00
x
P(x)
Class AClass BClass CWeibull Curve AWeibull Curve BWeibull Curve C5% Percentile Value
A
B
C
f02 = 200 N/mm2
Semi-probabilistic interpretation of buckling data(axially loaded cylinders) - Weibull’s law
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 18
EUROCODESBackground and Applications
Cylinders under axial loadWeak hardening alloys
- R/t = 200-
0.00
0.20
0.40
0.60
0.80
1.00
0.00 0.20 0.40 0.60 0.80 1.00
x
P(x)
Class AClass BClass CWeibull Curve AWeibull Curve BWeibull Curve C5% Percentile Value
A
B
C
f02 = 200 N/mm2
( ) ( ) ( ) αβ−−αααβ
==/1/1/1
/11)( xex
dxxdPxp
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Semi-probabilistic interpretation of buckling data(axially loaded cylinders) - Weibull’s law
Brussels, 18-20 February 2008 – Dissemination of information workshop 19
EUROCODESBackground and Applications
• shell plastic buckling• imperfection sensitivity analysis of aluminium cylinders;• set-up of buckling curves for aluminium shells;• definition of imperfection classes for plastic buckling; • interaction between load cases;• introduction of additional shell configurations;
• stiffened shells• imperfection sensitivity analysis of stiffened cylinders;• validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;• effect of welding effect (HAZ zones)
• imperfection sensitivity analysis of welded cylinders;• definition of simplified design procedures;
Background activity - Main investigated aspects
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 20
EUROCODESBackground and Applications
Shell buckling – EC3 formulation
λλλαχ
λλλλλ
λλβχ
λλχη
≤⇔=
≤<⇔⎟⎟⎠
⎞⎜⎜⎝
⎛
−−
−=
≤⇔=
p
pp
2
00
0
0
1
1
βαλ
σλ
−=
=
1p
xRc
ykf
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 21
EUROCODESBackground and Applications
Shell buckling – fabrication tolerance classes in EC3
0 max00 max
gxo
gx
Uw wUt t
≤ ⇔ ≤
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Fabrication tolerance quality
class
Description
Class A Excellent Class B High Class C Normal
r t
Δwox
inward
gx
Δwox
gx
t
Gauge length
m a x
4o
g x
U
R t=
Dimple tolerance parameter
Brussels, 18-20 February 2008 – Dissemination of information workshop 22
EUROCODESBackground and Applications
Expressions of buckling factors according to EC3
Axial (meridional) load External pressure
and torsion (shear) λ 0 0.20 0.40
β 0.60 0.60
η 1.00 1.00
Axial (meridional) load
External pres-sure (αθ) and
torsion (shear) (ατ)
Fabrication tolerance quality class
Description
Q αx αθ or ατ Class A Excellent 40 0,75 Class B High 25 0,65 Class C Normal 16 ( ) 44.1
//191.11
62.0
trQx
+=α
0,50
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 23
EUROCODESBackground and Applications
Cylinders under axial load Weak hardening alloys
Quality Class C0.00
0.20
0.40
0.60
0.80
1.00
1.20
0.00 0.50 1.00 1.50 2.00
λ
χ Minimum ValueMedium ValueMaximum Value5%Percentile ValueExperimental Value
EC3 Curve
Modified EC3 Curve
Comparison of EC3 buckling curves with simulation data
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 24
EUROCODESBackground and Applications
Cylinders under external pressureStrong hardening alloys
Quality class A
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0.0 1.0 2.0 3.0 4.0 5.0
λ
χ L/R=2 R/T=200L/R=2 R/T=100L/R=2 R/T=50L/R=1 R/T=200L/R=1 R/T=100L/R=1 R/T=50L/R=4 R/T=200L/R=4 R/T=100L/R=4 R/T=50
EC3 Curve
Modified EC3 Curve
Comparison of EC3 buckling curves with simulation data
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 25
EUROCODESBackground and Applications
Cylinders under torsionWeak hardening alloys
Quality class C
0.0
0.2
0.4
0.6
0.8
1.0
1.2
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
λ
χ L/R=2 R/T=200 Imp. 1
L/R=2 R/T=200 Imp. 2
L/R=2 R/T=100 Imp. 1
L/R=2 R/T=100 Imp. 2
L/R=2 R/T=50 Imp. 1
L/R=2 R/T=50 Imp. 2
L/R=4 R/T=200 Imp. 2
L/R=4 R/T=100 Imp. 2
L/R=4 R/T=50 Imp. 2
EC3 Curve
Comparison of EC3 buckling curves with simulation data
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 26
EUROCODESBackground and Applications
Shell buckling - proposal for pr1999-1-5
( )[ ]200
22
15.0
1
λλλαφ
λφφχ
αχχ
+−+=
−+=
=
perf
perfx
xRc
ykfσ
λ =
Axial (meridional) load External pressure (α θ) and torsion (α τ) Fabrication tolerance
quality class
DescriptionQ αx α ref α θ or ατ
Class A Excellent 40 0,75 Class B High 25 0,65 Class C Normal 16 ( ) 44.1
//191.11
62.0
trQx
+=α
0,50 ( )( ), 20
11 0, 2 1 /ref ref
θ τα =+ − α λ − λ α
Alloy Axial (meridional) load External pressure Shear (torsion) λ0 α0 λ0 α0 λ0 α0
Weak hardening alloys 0.2 0.35 0.3 0.55 0.5 0.3 Strong hardening alloys 0.1 0.2 0.2 0.7 0.4 0.4
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 27
EUROCODESBackground and Applications
Cylinders under axial loadWeak hardening alloys
Quality Class A
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0.00 0.50 1.00 1.50 2.00
λ
χ Minimum Value
Medium Value
Maximum Value
5% Percentile Value
Buckling curves - proposal for EC9
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 28
EUROCODESBackground and Applications
Cylinders under external pressureWeak hardening alloys
Quality class A
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0.00 1.00 2.00 3.00 4.00 5.00 6.00
λ
χ L/R=2 R/T=200L/R=2 R/T=100L/R=2 R/T=50L/R=1 R/T=200L/R=1 R/T=100L/R=1 R/T=50L/R=4 R/T=200L/R=4 R/T=100L/R=4 R/T=50
Buckling curves - proposal for EC9
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 29
EUROCODESBackground and Applications
Cylinders under torsion Weak hardening alloys
Quality class B
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0.00 1.00 2.00 3.00 4.00 5.00
λ
χ L/R=2 R/T=200L/R=2 R/T=200L/R=2 R/T=100L/R=2 R/T=100L/R=2 R/T=50L/R=2 R/T=50L/R=4 R/T=200L/R=4 R/T=100L/R=4 R/T=50
Buckling curves - proposal for EC9
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 30
EUROCODESBackground and Applications
• shell plastic buckling• imperfection sensitivity analysis of aluminium cylinders;• set-up of buckling curves for aluminium shells;• definition of imperfection classes for plastic buckling; • interaction between load cases;• introduction of additional shell configurations;
• stiffened shells• imperfection sensitivity analysis of stiffened cylinders;• validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;• effect of welding effect (HAZ zones)
• imperfection sensitivity analysis of welded cylinders;• definition of simplified design procedures;
Background activity - Main investigated aspects
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 31
EUROCODESBackground and Applications
0,0
0,2
0,4
0,6
0,8
1,0
1,2
0,0 0,2 0,4 0,6 0,8 1,0
w0/t
Pu /Pcr,th
R/t = 50 f 0.2 = 200 N/mm2
P cr,th = 24806.01 kNσcr,th = 197.40 N/mm2
clamped ends hinged ends
Imperfection 1
2
3
4
w0*/t
A B C
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Exploitation of plastic buckling features(axially loaded cylinders)
Brussels, 18-20 February 2008 – Dissemination of information workshop 32
EUROCODESBackground and Applications
0,0
0,2
0,4
0,6
0,8
1,0
1,2
0,0 0,2 0,4 0,6 0,8 1,0
w0/t
Pu /Pcr,th
R/t = 200 f 0.2 = 100 N/mm2
P cr,th = 2694.32 kNσcr,th = 85.76 N/mm 2
clamped ends hinged ends
Imperfection 1
234
w0*/t
A B C
Exploitation of plastic buckling features(axially loaded cylinders)
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 33
EUROCODESBackground and Applications
HINGED ENDS
0.00
0.03
0.06
0.09
0.12
0.15
0.18
0.21
0.24
0.27
0.30
0 50 100 150 200 250 300
R/t
w0*/t
f 0.2 = 100 N/mm2
f 0.2 = 200 N/mm2
f 0.2 = 300 N/mm2
Exploitation of plastic buckling features (axially loaded cylinders) – Imperfection limit w0*/t
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 34
EUROCODESBackground and Applications
CLAMPED ENDS
0.00
0.02
0.04
0.06
0.08
0.10
0 50 100 150 200 250 300
R/t
w0*/t
f 0.2 = 100 N/mm2f 0.2 = 200 N/mm2
f 0.2 = 300 N/mm2
Exploitation of plastic buckling features (axially loaded cylinders) – Imperfection limit w0*/t
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 35
EUROCODESBackground and Applications
Exploitation of plastic buckling features (axially loaded cylinders) Definition of quality Class A-plus in prEN-1999-1-5
Fabrication tolerance quality class Description Value of U0,.max (f0.2 in N/mm2)
Clamped ends Hinged ends
Class A-plus Excellent 0.2
1 2.25 0.01t Rf R t
⎛ ⎞+⎜ ⎟⎜ ⎟
⎝ ⎠
0.2
1 5 0.02t Rf R t
⎛ ⎞+⎜ ⎟⎜ ⎟
⎝ ⎠
Class A Very high 0,006 Class B High 0,01 Class C Normal 0,016
Q Fabrication tolerance quality class Description Clamped
ends Hinged
ends αx
Class A-plus Excellent 60 50 Class A Very high 40 Class B High 25 Class C Normal 16
( )1.44
,00,2
1
1 0.61 2.60x
x xE
Q f
α
λ λ
=⎛ ⎞
+ −⎜ ⎟⎜ ⎟⎝ ⎠
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 36
EUROCODESBackground and Applications
Cylinders under axial loadStrong hardening alloys
Quality Class A-plus
0.00
0.20
0.40
0.60
0.80
1.00
1.20
0.00 0.50 1.00 1.50 2.00
λ
χ Minimum ValueMedium ValueMaximum Value5% Percentile Value
EC3
Proposed EC9 Curve
Hinged ends
Exploitation of plastic buckling features (axially loaded cylinders) - Class A-plus buckling curves
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 37
EUROCODESBackground and Applications
Shell buckling – summary of EC9 formulation
Unstiffened shells
Stiffened shells
Load cases • axial compression• external pressure• torsion
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 38
EUROCODESBackground and Applications
Material buckling class Axial (meridional) load External pressure Shear (torsion)
λx,0 μx λθ,0 μθ λτ,0 μτ A (Weak hardening alloys) 0.2 0.35 0.3 0.55 0.5 0.3 B (Strong hardening alloys) 0.1 0.2 0.2 0.7 0.4 0.4
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Shell buckling – summary of EC9 formulation
Brussels, 18-20 February 2008 – Dissemination of information workshop 39
EUROCODESBackground and Applications
Shell buckling – fabrication tolerance classes according to EC9
Class 1Class 2Class 3Class 4
Axial (meridional) load External pressure (αθ) and torsion (ατ) Fabrication
tolerance quality
class Q αx αref αθ or ατ
Class 1 16 0,50 Class 2 25 0,65 Class 3 40 0,75 Class 4 50-60
( ) 44.1//191.11
62.0
trQx
+=α
- ( )( ), 2
0
11 0,2 1 /ref ref
θ τα =+ − α λ − λ α
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 40
EUROCODESBackground and Applications
• shell plastic buckling• imperfection sensitivity analysis of aluminium cylinders;• set-up of buckling curves for aluminium shells;• definition of imperfection classes for plastic buckling; • interaction between load cases;• introduction of additional shell configurations;
• stiffened shells• imperfection sensitivity analysis of stiffened cylinders;• validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;• effect of welding effect (HAZ zones)
• imperfection sensitivity analysis of welded cylinders;• definition of simplified design procedures;
Background activity - Main investigated aspects
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 41
EUROCODESBackground and Applications
Interaction between load cases
• interaction between load cases• axial compression – external pressure• axial compression – torsion• external pressure – torsion
• validation of EN1993-1-6 procedures• proposal for an alternative formulation
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 42
EUROCODESBackground and Applications
Interaction between load cases ENV1993-1-6 formulation
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 43
EUROCODESBackground and Applications
σcr/σu
Pcr/Pu
Axial compression and External pressure
Interaction between load case ENV 1993-1-6 – Interaction domains
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 44
EUROCODESBackground and Applications
σcr/σu
τcr/τu
Axial compression and Torsion
Interaction between load case ENV 1993-1-6 – Interaction domains
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 45
EUROCODESBackground and Applications
Pcr/Pu
τcr/τu
External pressure and Torsion
Interaction between load case ENV 1993-1-6 – Interaction domains
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 46
EUROCODESBackground and Applications
Interaction between load casesprEN1993-1-6 formulation and proposal for prEN1999-1-5
prEN1993-1-6 prEN1999-1-5
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 47
EUROCODESBackground and Applications
σcr/σu
Pcr/PuEC3Class AClass BClass CClass AClass BClass CProposal Class AProposal Class BProposal Class C
Axial compression and External pressure
Interaction between load casesEN 1999-1-5 – Interaction domains
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 48
EUROCODESBackground and Applications
σcr/σu
τcr/τuEC3Class AClass BClass CClass AClass BClass CProposal Class AProposal Class BProposal Class C
Axial compression and Torsion
Interaction between load casesEN 1999-1-5 – Interaction domains
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 49
EUROCODESBackground and Applications
Pcr/Pu
τcr/τu
EC3Class AClass BClass CProposal Class AProposal Class BProposal Class C
External pressure and Torsion
Interaction between load casesEN 1999-1-5 – Interaction domains
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 50
EUROCODESBackground and Applications
Interaction buckling check according to EC9
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 51
EUROCODESBackground and Applications
• shell plastic buckling• imperfection sensitivity analysis of aluminium cylinders;• set-up of buckling curves for aluminium shells;• definition of imperfection classes for plastic buckling; • interaction between load cases;• introduction of additional shell configurations;
• stiffened shells• imperfection sensitivity analysis of stiffened cylinders;• validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;• effect of welding effect (HAZ zones)
• imperfection sensitivity analysis of welded cylinders;• definition of simplified design procedures;
Background activity - Main investigated aspects
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 52
EUROCODESBackground and Applications
Parametric analysis – Stiffened shells
50x525x510x55x5
50x1025x1010x105x10
50x2025x2010x205x20
sides
R/t=50
R/t=100
R/t=200Rectangular
5025105sideSquare
5025105radiusCircular
[mm][mm][mm][mm]Stiffenersize
Shellgeometry
Stiffenersection
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 53
EUROCODESBackground and Applications
• shell plastic buckling• imperfection sensitivity analysis of aluminium cylinders;• set-up of buckling curves for aluminium shells;• definition of imperfection classes for plastic buckling; • interaction between load cases;• introduction of additional shell configurations;
• stiffened shells• imperfection sensitivity analysis of stiffened cylinders;• validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;• effect of welding effect (HAZ zones)
• imperfection sensitivity analysis of welded cylinders;• definition of simplified design procedures;
Background activity - Main investigated aspects
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 54
EUROCODESBackground and Applications
Stiffened shells – Proposal for EN19991-5Axial load
s 2xRc 12
θ s 3
EA A1.2 1n 1 A5 C d Aω1
0.80
x
s
x
EAC d
withφ
⎛ ⎞⎛ ⎞= α + +⎜ ⎟⎜ ⎟
⎝ ⎠⎝ ⎠+
α =
External pressure
2nRc 12
3
A1p AArj
0.50with
θ
θ
⎛ ⎞= α +⎜ ⎟
⎝ ⎠
α =
where
[ ]
i
2θφ45
2ssφ44
sss14
θφ12
ssφ11
jl
πrω
/rDDνC
/rdEIDC
)/(rdEAeC
CCνC
/dEACC
=
=
+=
=
=
+=
[ ][ ] 2
rtrstsφθ66
2rrθ55
rrr25
φθ33
rrθ22
/r/dGI/d0,5(GIDC
/rdEIDC
)/(rdEAeC
CC
/dEACC
++=
+=
−=
=
+=
[ ]
23312
233
225223311
23
214
221233
22522
2225
2223311
2
1422
12252
2233122
2
252
225566452
4444
1
)C(Cω)CωC)(CCC(ωA
)Cωj)(CCωC(Cω)Cj)(CCC(ω
)Cωj)(CCj)(CC(C2ωA
C2jCC)C(C2ωCωjA
+−+++=
+++−++−
+++=
+++++=
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 55
EUROCODESBackground and Applications
Equivalent orthotropic properties of corrugated sheeting (from prEN1999-1-6)
( )
⎟⎟⎠
⎞⎜⎜⎝
⎛+
⋅=⋅=
=⋅=
⎟⎟⎠
⎞⎜⎜⎝
⎛+
=⋅=
⎟⎟⎠
⎞⎜⎜⎝
⎛+
⋅=⋅=
⎟⎟⎠
⎞⎜⎜⎝
⎛+⋅=⋅=
⋅=⋅=
ϕ
ϕ
ϕ
2
223
xyθ
2y
2
222
3
xφ
2
22xyθ
2
22
yθ
2
3
xφ
4l
dπ1
12
tGIGD
0,13EtdIED
4l
dπ1
1
ν-112
EtIED
4l
dπ1
tGtGC
4l
dπ1tEtEC
3d
2tEtEC
Stiffened shells – Proposal for EN19991-5
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 56
EUROCODESBackground and Applications
0,0
0,2
0,4
0,6
0,8
1,0
1,2
0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4
λ
χ
L/R=2; R/t=50
L/R=2; R/t=100
L/R=2; R/t=200
Strong hardening alloysQuality class A
Q* = 1.3Q
Q* = Q
0, /x xRk xRcn nλ =
Axial load
Stiffened shells – Proposal for prEN19991-5
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
( )[ ]200
22
15.0
1
λλλαφ
λφφχ
αχχ
+−+=
−+=
=
perf
perfx
Brussels, 18-20 February 2008 – Dissemination of information workshop 57
EUROCODESBackground and Applications
0,0
0,2
0,4
0,6
0,8
1,0
1,2
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0
λ
χ
L/R=2; R/t=50
L/R=2; R/t=100
L/R=2; R/t=200
Strong hardening alloysQuality class C
0, /nRk nRcp pθλ =
External pressure
Stiffened shells – Proposal for prEN19991-5
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
( )[ ]200
22
15.0
1
λλλαφ
λφφχ
αχχ
+−+=
−+=
=
perf
perfx
Brussels, 18-20 February 2008 – Dissemination of information workshop 58
EUROCODESBackground and Applications
General buckling curve formulation
( )[ ]200
22
15.0
1
λλλαφ
λφφχ
αχχ
+−+=
−+=
=
perf
perfx
Stiffened shells – EC9 formulation
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 59
EUROCODESBackground and Applications
• shell plastic buckling• imperfection sensitivity analysis of aluminium cylinders;• set-up of buckling curves for aluminium shells;• definition of imperfection classes for plastic buckling; • interaction between load cases;• introduction of additional shell configurations;
• stiffened shells• imperfection sensitivity analysis of stiffened cylinders;• validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;• effect of welding effect (HAZ zones)
• imperfection sensitivity analysis of welded cylinders;• definition of simplified design procedures;
Background activity - Main investigated aspects
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 60
EUROCODESBackground and Applications
Rolling Welding
MIGMIGbhaz = 20 mmbhaz = 30 mmbhaz = 35 mmbhaz = 40 mm
TIGbhaz = 30 mm
0 t 6mm< ≤6 t 12mm< ≤
12 t 25mm< ≤t 25mm>
0 t 6mm< ≤
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Effect of welding (HAZ zones):definition of simplified design procedures
Brussels, 18-20 February 2008 – Dissemination of information workshop 61
EUROCODESBackground and Applications
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Effect of welding – Parametric analysis
Brussels, 18-20 February 2008 – Dissemination of information workshop 62
EUROCODESBackground and Applications
0,0
0,2
0,4
0,6
0,8
1,0
1,2
1,4
0,0 0,1 0,2 0,3 0,4 0,5 0,6
w0/t
Pu /Pcr,th
α = 0.86α = 0.80
α = 0.72
α = 0.72 α = 0.71α = 0.67
Welded
Unwelded
R/t = 50; f 0.2 = 200 N/mm2; ρo,haz=0,53
Class 3 Class 2 Class 1
Effect of welding – Imperfection sensitivity curves, axial compression
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 63
EUROCODESBackground and Applications
0,0
0,2
0,4
0,6
0,8
1,0
1,2
1,4
0,0 0,1 0,2 0,3 0,4 0,5 0,6
w0/t
Pu /Pcr,th
α = 0.61α = 0.67
α = 0.54
α = 0.56α = 0.68
α = 0.76
Welded
Unwelded
Class 3 Class 2 Class 1
R/t = 100; f 0.2 = 200 N/mm2; ρ0,haz = 0,53
Effect of welding – Imperfection sensitivity curves, axial compression
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 64
EUROCODESBackground and Applications
• shell plastic buckling• imperfection sensitivity analysis of aluminium cylinders;• set-up of buckling curves for aluminium shells;• definition of imperfection classes for plastic buckling; • interaction between load cases;• introduction of additional shell configurations;
• stiffened shells• imperfection sensitivity analysis of stiffened cylinders;• validation of EN1993-1-6 procedures and harmonization with
EN1999 rules;• effect of welding effect (HAZ zones)
• imperfection sensitivity analysis of welded cylinders;• definition of simplified design procedures;
Background activity - Main investigated aspects
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Brussels, 18-20 February 2008 – Dissemination of information workshop 65
EUROCODESBackground and Applications
λ i,wλ i,0
ρo,haz
1,0
00
ρi,w
λi,w,0 λ i
,0,w o o
,w ,0(1 ) i i
ii i
λ − λρ = ω + − ω
λ − λ
ω0 = ω (ρ0,haz)
λi,0 = λi,0 (λi,w,0)
EN 1999 - Eurocode 9: Design of aluminium structuresPart 1.5 - Shell structures (A. Mandara)
Effect of welding according to EC9