1998 pi system users’ conference genealogy toolkit & solutions ‘the begats’ by, jack aude...
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1998 PI System Users’ Conference
Genealogy Toolkit & Solutions‘The Begats’
By,
Jack Aude OSI
Shri ChaudharyOmicron Consulting
1998 PI System Users’ Conference
What is Genealogy?
Track material from raw materials through Final Product
Track product through each unit of a plant
1998 PI System Users’ Conference
Plant
Feed Tanks Reactors
Finishing
1998 PI System Users’ Conference
PI-Batch
Same Batch ID
1998 PI System Users’ Conference
PI-Batch
1998 PI System Users’ Conference
PIGenealogy
Feed Tanks Reactors
Finishing
1998 PI System Users’ Conference
Track Material FlowTrack Material Inputs
IdentityAmountTimePerson
Track Material Outputs IdentityAmountTimePerson
1998 PI System Users’ Conference
Genealogy OverviewAdd-on to PI Archive and PlantSuiteEnhancement to PI-Batch, Server Software Tracks Batch
Processes, Sources and Destinations of Materials.
Client Tools let Users Explore Batch Relationships From Raw Materials Through Final Products.
1998 PI System Users’ Conference
Genealogy Overview (Cont.)
Allows tracking of “External” materials as they flow through the process.
Based on State of the Art Microsoft Technologies ProductsActive XADOs, RDOs, DAOs, CheeriosSQLMTS
1998 PI System Users’ Conference
Genealogy Toolkit ArchitectureGenealogy Server Tools & ServicesMiddleware Tools & ServicesClient Tools and Solutions
GenealogyMonitor Service
COM componentsfor PI GenealogyToolkit (or storedprocedures)
Clientcomponents
SQL Server
PI Server with PIBatch Subsystem
COM componentsto access PI (orPIAPI)
1998 PI System Users’ Conference
Client Tools
Batch Tree controlBatch grid controlBatch Browser controlManual Input controlGenealogy and enhanced batch search
controlUnit Tree controlExpression Builder control
1998 PI System Users’ Conference
Server Tools
Database (SQL)PI Archive calls (API/SDK)PI Batch
1998 PI System Users’ Conference
Middleware Tools
Genealogy monitorMaterial transfers objectsElectronic Signatures and
authenticationBatches Info objectManual Input object
1998 PI System Users’ Conference
Other Goodies:
Configuration ApplicationExample Solutions and templates
1998 PI System Users’ Conference
Example- Building solutions using tools
Inserting control into VBA forms
1998 PI System Users’ Conference
Solutions
Batch Consumption ReportAll of the ‘Guzintas’
Target Batch ReportAll of the ‘Guzouttas’
Common Components Reportfind all common raw material or intermediate
batches to a given set of (final product) batches.
1998 PI System Users’ Conference
Bags of Styrene
BID: XYYYYY
Product: Styrene
Manual Entry
Liquid ReagentBID=XXYYYYProduct: Acetic Acid
SolventBID= XXXYYY
T102 T101 T103
V10
2
V10
1 V10
3
V20
1A
V201B
V20
1C
V202
Manual Input50 lb bags
SeperatorS204
V203
V30
1
V10
2
StrippingS304
V302
Steam
Steam
V303
To Filters
V302
Water
Non AcqueousTo Solvent Recovery
V304
Delivery
Tank Farm/Warehouse
To solvent Recovery
WT102 WT10!
FT201R201
Genealogy Model
1998 PI System Users’ Conference
FilterF401
FilterF402
From Stripper
To WaterTreatment
DryerD501
DryerD502
Pelletize P601
To Silos, Boxes,Bags and Railcars
To water treatment
WT401 WT402
V401
B
Water
V402
B
1998 PI System Users’ Conference
Solutions (cont.)Product Recalls
all affected final products resulting from defective raw materials or intermediate batches can be found.
Find all batches with hold times > thresholdSearch for common components or common
unitsFind all batches where component A > y%
Account for Heels
1998 PI System Users’ Conference
Pricing and Availability
Genealogy to be licensed by user/client count and per unit and per server
Pricing to be determined.Beta Release Sept. 1998Release 1.0- Fall 1998Release 2.0- Fall 1999