1998 e320 owners manual pt5

7/26/2019 1998 E320 Owners Manual Pt5

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Taillamp Assemblies

Open trunk lid.

1 Turn signal lamp

(21 W/32 cp bulb)2 Stop, tail and parking lamp

(21/4 W/35/1.2 cp bulb)3 Tail, parking and side marker lamp

(5 W/4 cp bulb)Swing cover aside. Twist bulb socket

counterclockwise and pull out. Pushbulb into socket, turn counterclockwiseand remove.Insert new bulb in socket, push in andtwist clockweise. Reinstall bulb socket,and close cover

4 Driver's side:

Rear fog lamp(21 W/32 cp bulb)

5 Backup lamp(21 W/32 cp bulb)

Twist bulb socket counterclockwiseand pull out. Push bulb into socket,turn counterclockwise and remove.

Insert new bulb in socket, push in and

twist clockwise. Reinstall bulb socket.

Side Marker Lamp, Front(5 W/4 cp bulb)

From inside wheel house (arrow)reach behind side marker lamp andpress tab. Remove lamp frombumper and take out bulb.


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Battery

Warning!

Failure to follow these instructionscan result in severe injury or death.

Never lean over batteries whileconnecting, you might get injured.

Battery fluid contains sulfuric acid.Do not allow this fluid to come incontact with eyes, skin or clothing.In case it does, immediately flushaffected area with water and seekmedical help if necessary.

A battery will also produce hydrogengas, which is flammable andexplosive. Keep flames or sparksaway from battery, avoid improperconnection of jumper cables,smoking etc..

Important!

Battery replacement information:

The maintenance-free battery is locatedunder the rear seat cushion. To minimize

the chance for acid leakage which couldcause severe burns during a crash orrollover, a special acid leakage resistantbattery was factory installed. Areplacement battery for the car must notleak acid when upside down for at least15 minutes. Your authorized Mercedes-Benz dealer can provide such a specialbattery.

The service life of the battery isdependent on its condition of charge. Thebattery should always be kept sufficientlycharged, in order to last an optimumlength of time.

Therefore, we strongly recommendthat you have the battery chargechecked frequently, and corrected ifnecessary, especially if you use thevehicle less than approximately 200miles (300 km) per month, mostly for

short distance trips, or if it is notused for long periods of time.

Only charge a battery with a batterycharger after the battery has beendisconnected from the vehicle electricalcircuit.

Always disconnect the battery negativelead first and connect last.

When removing and connecting thebattery, always make sure that allelectrical consumers are off and theelectronic key is in steering lockposition 0. The battery, its filler caps, thevent tube and the opposite plug mustalways be securely installed when thecar is in operation. During removal andinstallation always protect thedisconnected battery positive (+)

terminal with the cover attached to thebattery.


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While the engine is running the batteryterminal clamps must not be loosenedor detached, otherwise the generatorand other electronic components wouldbe damaged.

Notes:

After reconnecting the battery alsoresynchronize the front seats, front seathead restraints, the Express feature ofthe power windows, and the ElectronicStability Program (ESP) (seePowerseats, front, Head restraints, Powerwindows, andElectronic stabilityprogram in Index).

Battery Recycling

Batteries contain materials that canharm the environment with improperdisposal.

Large 12 Volt storage batteries containlead.

Recycling of batteries is thepreferred method of disposal.

Many states require sellers of batteriesto accept old batteries for recycling.


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Fuses

Before replacing a blown fuse,determine the cause of the short circuit.

Spare fuses are supplied inside themain fuse box. Observe amperage andcolor of fuse.

A special fuse puller is supplied withthe vehicle tools.

Always use a new fuse for replacement.Never attempt to repair or bridge ablown fuse.

1 Main fuse box in engine

compartmentTo gain access to the main fusebox (1), release clamp (arrow),lift the fuse box cover up andremove it.

To close the main fuse box,engage right end of cover andsecure with clamp.

2 Auxiliary fuse box below rear

seat benchTo gain access, remove rear seatbench. See Index.

3 Auxiliary fuse box to left ofExterior lamp switch

To gain access, open door, pry offcover and remove.


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Jump Starting

Warning!

Failure to follow these directions willcause damage to the electronic

components, and can lead to a batteryexplosion and severe injury or death.

Never lean over batteries whileconnecting or jump starting, youmight get injured.

Battery fluid contains sulfuric acid.Do not allow this fluid to come incontact with eyes, skin or clothing. Incase it does, immediately flushaffected area with water, and seekmedical help if necessary.

A battery will also produce hydrogengas, which is flammable and veryexplosive. Keep flames or sparks awayfrom battery, avoid improperconnection of jumper cables, smokingetc..

Read all instructions beforeproceeding.

If the battery is discharged, the engineshould be started with jumper cables andthe (12 V) battery of another vehicle.

Jump start the car by using the batteryterminals located under hood.

Proceed as follows:

1. Position the vehicle with thecharged battery so that thejumper cables will reach, butnever let the vehicles touch.Make sure the jumper cables donot have loose or missinginsulation.

2.

On both vehicles:

Turn off engine and all lightsand accessories, excepthazard warning flashers orwork lights.

Apply parking brake and shiftselector lever to position "P".

Important!

3. Clamp one end of the first jumper

cable to the positive (+) terminal ofthe discharged battery and theother end to the positive (+)terminal of the charged battery.Make sure the cable clamps do nottouch any other metal parts.

4. Clamp one end of the secondjumper cable to the groundednegative (-) terminal of the chargedbattery and the final connection tothe negative (-) terminal of thedischarged battery.


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Important!

5. Start engine of the vehicle withthe charged battery and run athigh idle. Make sure the cablesare not on or near pulleys, fans,

or other parts that move whenthe engine is started. Allow thedischarged battery to charge afew minutes. Start engine of thedisabled vehicle in the usualmanner.

6. After the engine has started, removejumper cables by exactly reversingthe above installation sequence,starting with the last connectionmade first. When removing eachclamp, make sure that it does nottouch any other metal while theother end is still attached.

Important!

A discharged battery can freeze atapprox. +14F (-10C). In that case, itmust be thawed out before jumpercables are used. A frozen battery can

explode and cause personal injury.Jumper cable specifications:

Minimum cable cross-section of25 mm2or approx. 2 AWG

Maximum length of 11.5ft. (3.5 m).

Towing the Vehicle

The rear towing eye is located at theright, below the bumper. The fronttowing eye is located on the passengerside behind a flap in the bumper panel.

Flap removal:

Insert finger in recess of flap and pullflap out.

Flap installation:

Engage flap at bottom and press in topsecurely.


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We recommend that the vehicle betransported using flat bed equipment.This method is preferable to other typesof towing.

The vehicle may be towed with all

wheels on the ground and the selectorlever in position "N" for distances up to30 miles (50 km) and at a speed not toexceed 30 mph (50 km/h). Theelectronic key must be in steering lockposition 2.

To positively avoid a possibility ofdamage to the transmission, however,we recommend to disconnect the driveshaft at the rear axle drive flange onany towing beyond a short tow to anearby garage.

Do not tow with sling-type equipment.Towing with sling-type equipment overbumpy roads will damage radiator andsupports.

Use wheel lift, dolly, or flat bedequipment, with electronic key in

steering lock turned to position 0.

Warning!

With the engine not running, there isno power assistance for the brakingand steering systems. In this case, itis important to keep in mind that a

considerably higher degree of effortis necessary to brake and steer thevehicle.

Note:

To signal turns while being towed withhazard warning flasher in use, turnelectronic key in steering lock toposition 2 and activate combinationswitch for left or right turn signal inusual manner - only the selected turnsignal will operate.

Upon canceling the turn signal, thehazard warning flasher will operateagain.

Caution!Vehicles with Acceleration SlipRegulation (ASR)

If the vehicle is towed with the front axleraised, the engine must be shut off

(electronic key in steering lock position0 or 1). Otherwise, the ASR willimmediately be engaged and will applythe rear wheel brakes.

Caution!Vehicles with Electronic TractionSystem (ESP)

If the vehicle is towed with the front axleraised, the engine must be shut off(electronic key in steering lock position0 or 1). Otherwise, the ESP willimmediately be engaged and will applythe rear wheel brakes.

Caution!Vehicles with Electronic TractionSystem (ETS)

If the vehicle is towed with one axle

raised, the engine must be shut off(electronic key in steering lock position0 or 1). Otherwise, the ETS willimmediately be engaged and will applythe brakes.


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Cleaning and Care of the Vehicle

Warning!

Many cleaning products can behazardous. Some are poisonous,

others are flammable. Always followthe instructions on the particularcontainer. Always open your car'sdoors or windows when cleaning theinside.

Never use fluids or solvents that arenot designed for cleaning your car.

In operation, your vehicle is subjectedto varying external influences which, ifgone unchecked, can attack the paint-work as well as the underbody andcause lasting damage.

Such damage is caused not only byextreme and varying climaticconditions, but also by air pollution,road salt, tar, gravel and stonechipping. Grease and oil, fuel, coolant,brake fluid, bird droppings, insects, tree

resins etc. should be removedimmediately to avoid paint damage.

Frequent washing reduces and/oreliminates the aggressiveness andpotency of the above adverse influences.

More frequent washings are necessaryto deal with unfavorable conditions; for

example, near the ocean, in industrialareas (smoke, exhaust emissions), orduring winter operation.

You should check your vehicle fromtime to time for stone chipping or otherdamage. Any damage should berepaired as soon as possible to preventthe start of corrosion.

In doing so, do not neglect theunderside of the vehicle. A prerequisitefor a thorough check is a washing ofthe underbody followed by a thoroughinspection. Damaged areas need to bere-undercoated.

Your vehicle has been treated at thefactory with a wax-base rust-proofingin the body cavities which will last forthe lifetime of the vehicle. Post-

production treatment is neithernecessary nor recommended by

Mercedes-Benz because of thepossibility of incompatibility betweenmaterials used in the productionprocess and others applied later.

We have selected car-care products and

compiled recommendations which arespecially matched to our vehicles andwhich always reflect the latesttechnology. You can obtain Mercedes-Benz approved car-care products atyour authorized Mercedes-Benz dealer.

Scratches, corrosive deposits, corrosionor damage due to negligent or incorrectcare cannot always be removed orrepaired with the car-care productsrecommended here. In such cases it isbest to seek aid at your authorizedMercedes-Benz dealer.

The following topics deal with thecleaning and care of your vehicleand give important "how-to"information as well as references toMercedes-Benz approved car-careproducts.

Additional information can be found inthe booklet titled "Car Care".


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Engine Cleaning

Prior to cleaning the enginecompartment make sure to protectelectrical components and connectorsfrom the intrusion of water and cleaning

agents.Corrosion protection, such as MBAnticorrosion Wax should be applied tothe engine compartment after everyengine cleaning. Before applying, allcontrol linkage bushings and jointsshould be lubricated. The poly-V-beltand all pulleys should be protected fromany wax.

Car Washing

Do not use hot water or wash your carin direct sunlight. Use only a mild carwash detergent, such as Mercedes-Benz approved Car Shampoo.

Thoroughly spray the car with adiffused jet of water. Direct only a veryweak spray towards the.

ventilation intake. Use plenty of waterand rinse the sponge and chamoisfrequently.

Rinse with clear water and thoroughlywipe dry with a chamois. Do not allow

cleaning agents to dry on the finish.If the vehicle has been run through anautomatic car wash - in particular oneof the older installations -rewipe therecessed sections in the taillamps(designed to prevent soiling) ifnecessary. No solvents (fuels, thinnersetc.) must be used.

In the winter, thoroughly remove all

traces of road salt as soon as possible.

When washing the underbody, do notforget to clean the inner sides of thewheels.

Tar Stains

Quickly remove tar stains before theydry and become more difficult to

remove. A tar remover is recommended.

Window Cleaning

Use a window cleaning solution on allglass surfaces. An automotive glasscleaner is recommended.

Headlamps, Taillamps,Turn Signal Lenses

Use a mild car wash detergent, such asMercedes-Benz approved CarShampoo, with plenty of water.

To prevent scratches, never applystrong force or use a hard cloth whencleaning the lenses. Do not attempt towipe dirty lenses with a dry cloth or

sponge.

Plastic and Rubber Parts

Do not use oil or wax on these parts.

Wiper Blade

Clean the wiper blade rubber with aclean cloth and detergent solution.

Replace blade twice a year; oncebefore and once after winter.


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Seat Belts

The webbing must not be treated withchemical cleaning agents. Use onlyclear, lukewarm water and soap. Do notdry the webbing at temperatures above

176F (80C) or in direct sunlight.Warning!

Do not bleach or dye seat belts as thismay severely weaken them. In acrash they may not be able toprovide adequate protection.

Hard Plastic Trim Items

Pour Mercedes-Benz approved InteriorCare onto soft lint-free cloth and applywith light pressure.

Headliner andShelf below Rear Window

Clean with soft bristle brush, or use adry-shampoo cleaner in case ofexcessive dirt.

Instrument Cluster

Use a gentle dishwashing detergent ormild detergent for delicate fabrics as awashing solution. Wipe with a clothmoistened in lukewarm solution. Donot use scouring agents.

Steering Wheel and GearSelector Lever

Wipe with a damp cloth and drythoroughly or clean with Mercedes-Benz approved Leather Care.

Upholstery

Using aftermarket seat covers orwearing clothing that have thetendency to give off coloring (e.g.when wet etc.) may cause the

upholstery to become permanentlydiscolored. By lining the seats with aproper intermediate cover, contact-discoloration will be prevented.

Leather Upholstery Wipe leatherupholstery with a damp cloth and drythoroughly or clean with Mercedes-Benz approved Leather Care. Exerciseparticular care when cleaningperforated leather as its underside

should not become wet.

MB Tex Upholstery Pour Mercedes-Benz approved Interior Care onto softlint-free cloth and apply with lightpressure.


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Paintwork, Painted BodyComponents

Mercedes-Benz approved Paint Careshould be applied when water drops onthe paint surface do not "bead up";

normally in 3 to 5 months, dependingon climate and washing detergent used.

Mercedes-Benz approved Paint Cleanershould be applied if paint surfaceshows signs of dirt embedding (i.e. lossof gloss).

Do not apply any of these products orwax if your car is parked in the sun orif the hood is still hot.

Use the appropriate MB-Touch-Up Stickfor quick and provisional repairs ofminor paint damage (i.e. chips fromstones, car doors etc.).

Light Alloy Wheels

Mercedes-Benz approved Wheel Careshould be used for regular cleaning ofthe light alloy wheels.

If possible, clean wheels once a weekwith Mercedes-Benz approved WheelCare, using a soft bristle brush and astrong spray of water.

Follow instructions on container.

Note:

Use only acid-free cleaning materials.The acid could lead to corrosion.

Ornamental Moldings

For regular cleaning and care of verydirty chrome-plated parts, use a chromecleaner.


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Electronic Main Key

Remote Control

1 Transmit buttons2 Lamp for battery check and function

control

Checking Batteries

If one of the transmit buttons ispressed, the function control lamplights up briefly- indicating that the

batteries are in order.

Change batteries if the function controllamp does not light up briefly

Changing Batteries

Move lock (1) in direction of rightarrow and slide out mechanical key (2,left arrow).

Insert mechanical key (2) in side

opening (3) to open latch. Press briefly(do not use mechanical key as lever) torelease battery compartment.

Remove mechanical key.

Lift battery compartment (4) slightly indirection of arrow (5) and remove indirection of arrow (6).


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Change batteries (7), inserting newones under contact spring (8) with plus(+) side facing up.

Return battery compartment intohousing until locked in place

Important!

Batteries contain materials that canharm the environment if disposed ofimproperly. Recycling of batteries isthe preferred method of disposal. For

disposal, please follow manufacturer'srecommendation on battery package.

Replacement battery:Lithium, type CR 2025 or equivalent.

Synchronizing Remote Control

The remote control may have to beresynchronized, if the vehicle cannotbe locked or unlocked.

To synchronize insert electronic key insteering lock.

The remote control should once againbe operational.


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Front Head Restraints

Warning!

For your protection, drive only withproperly positioned head restraints.

Adjust head restraint to support theback of the head approximately atear level.

Do not drive the vehicle without theseat head restraints. Head restraintsare intended to help reduce injuriesduring anaccident.

Front seat head restraint, removal

Removal:

Push button (1) up to bring the poweradjustable head restraint to its highestposition.

Pull out head restraint completely withboth hands.

Installation:

Push button (1) of the power adjustablehead restraint up for approximately 5seconds.

Insert the head restraint and push itdown to the stop.

Adjust head restraint to the desiredposition.

For positioning of head restraints referto sectionsPower Seats, andHeadRestraints, Rear in Index.


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Rear Seat Cushion

Removal: Pull locking tabs up (on leftand right side of seat) and lift seat at thefront.Installation: Guide seat belt bucklesthrough openings in seat cushion. Sliderear edge of cushion under the backrestas far as it will go, and push front ofcushion down until it locks in place.

Caution!

Watch out for sharp edges whenremoving or installing the rear seatcushion, and make sure that it issecurely locked in place again, to preventpersonal injury.

Emergency Operation ofSliding/Pop-Up Roof

The sliding/pop-up roof can be openedor closed manually should an electricalmalfunction occur.

The sliding/pop-up roof drive is locatedbehind the lens of the left interior lampbetween the sun visors.

1. Pry off lens (1) by using a screw

driver.2. Obtain crank (2) (supplied withvehicle) and insert it throughhole.

To slide the roof closed or to raise theroof at the rear: turn crank clockwise.

To slide the roof open or to lower theroof at the rear: turn crankcounterclockwise.


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Replacing Wiper Blade Insert

For safety reasons, remove electronickey from steering lock before replacingthe wiper blade, otherwise the motorcan suddenly turn on and cause injury.

Notes:

Do not open engine hood with wiperarm folded forward.

Do not allow the wiper arm to contactthe windshield glass without a wiperblade inserted. The glass may bescratched or broken.

Make certain that the wiper blade isproperly installed. An improperlyinstalled wiper blade may causewindshield damage.

Removal:

Fold wiper arm forward. Press safetytab down (1), push wiper bladedownward (2) and remove.

Place wiper blade on firm support.Slide (direction of arrow) the wiperblade insert out of the retainer claws.

Installation:

Slide (direction of arrow) wiper bladeinsert into retainer claws until tabs areengaged.

Insert wiper blade between tabs (3) onthe wiper arm, and slide into end ofwiper arm. Press safety tab upwarduntil it locks in place.


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Manual Release of Fuel Filler Flap

The manual release knob is locatedbehind the right side trunk panel.

In case the central locking system doesnot release the fuel filler flap, pull themanual release knob whilesimultaneously opening the fuel fillerflap.

Roof Rack

Use only those roof racks approved byMercedes-Benz to avoid damage to thevehicle. Follow manufacturer'sinstallation instructions.

Mount supports only between markingson border of roof which are visible whendoors are opened.

Spare Parts Service

All authorized Mercedes-Benz dealersmaintain a stock of original spare partsrequired for maintenance and repairwork. In addition, strategically locatedparts distribution centers provide quickand reliable parts service.

More than 300,000 different spareparts, for other Mercedes-Benz models,are available.

Mercedes-Benz original spare parts aresubjected to the most stringent qualityinspections. Each part has beenspecifically developed, manufactured

or selected for and adapted toMercedes-Benz vehicles.

Therefore, Mercedes-Benz originalspare parts should be installed.

Important!

The use of non-genuine parts andaccessories not authorized by

Mercedes-Benz could damage thevehicle or compromise its durability orsafety.


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E 300 TURBODIESEL

Layout of Poly-V-belt Drive

1 Automatic belt tensioner2 Crankshaft3 Air conditioning compressor

E 320, E 430

4 Coolant pump, fan5 Generator (alternator)6 Idler pulley7 Power steering pump


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Technical Data


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Identification Labels

When ordering spare parts, pleasespecify vehicle identification and enginenumbers.

1 Certification Label2 Vehicle Identification No. (VIN)

3

VIN, visible (lower edge ofwindshield)

4 Engine No.E 320, E 430: rear right,E 300 TURBODIESEL: front left

5 Body No. and Paintwork No.

6 Emission Control Label7 Information Label

California versionVacuum line routing for

emission control system


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Warranty Coverage

Your vehicle is covered under theterms of the "warranties" printed in theOwner's Service and WarrantyInformation Booklet and yourauthorized Mercedes-Benz dealer willexchange or repair any defective partsin accordance with the terms of thefollowing warranties:

1. New vehicle limited warranty2.

Emission systems warranty3. Emission performance warranty4.

California and Massachusettsemission control systemswarranty.

Loss of Owner's Service andWarranty Information Booklet

Should you lose your Owner's Serviceand Warranty Information Booklet,have your authorized Mercedes-Benzdealer arrange for a replacement. Itwill be mailed to you.


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Technical Data Rims Tires

Model E 300 DIESEL (210 025)1 Rims

(light alloy rims) 71/ J x 16 H 2

Wheel offset 41 mm (1.6 in)

Engine 606 All season tires:

Mode of operation Diesel 4-stroke Radial-ply tires 215/55 R 16 93 HWinter tires:

No. of cylinders 6 Radial-ply tires 215/55 R 16 93 H M+S

Bore 87.00 mm ( 3.43 in)

Stroke 84.00 mm ( 3.31 in) Electrical System

Total piston displacement 2996 m (182.8 cu.in)

Compression ratio 22:1 Generator (alternator) 14 V/120 A

Output acc.to SAE J 1349 174 kW/4400 rpm Starter motor 12 V/2.2 kW

(130 hp/4400 rpm) Battery 12 V/100 Ah

Maximum torque acc. to SAE J 1349 330 Nm/2600 rpm

(243 ft-lb/2600 rpm)

Maximum engine speed 5200 rpm

Firing order 1-5-3-6-2-4

Poly V belts length 2140 mm1 The quoted data apply only to the standard vehicle. See

an authorized Mercedes-Benz dealer for the corresponding

data of all special bodies and special equipment.


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Technical Data

Main DimensionsWeights See certification tagRoof load max. 100 kg (220 lb) Overall vehicle length 4810 mm (189.4 in)Trunk load max. 100 kg ( 220 lb) Overall vehicle width 1799 mm ( 70.8 in)

Overall height: 1439 mm ( 56.7 in)

Wheel base 2833 mm (111.5 in)Track, front 1529 mm ( 60.2 in)Track, rear 1521 mm ( 59.9 in)


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Technical Data E 320 Rims Tires

Model E 320 (210 065)1 RimsE 320 with AWD (210 082)1 (light alloy rims) 7 1/ J x 16 H 2

Wheel offset 41 mm (1.6 in)Engine 112 All season tires:Mode of operation 4-stroke engine, Radial-ply tires 215/55 R 16 93 H

gasoline injection Winter tires:No. of cylinders 6 Radial-ply tires 215/55 R 16 93 H M+SBore 89.90 mm (3.54 in)Stroke 84.00 mm (3.30 in) Electrical SystemTotal piston displacement 3199 m (195.2 cu.in)Compression ratio 10:1 Generator (alternator) 14 V/90 AOutput acc.to SAE J 1349 162 kW/5500 rpm Starter motor 12 V/1.7 kW

(217 hp/5500 rpm) Battery 12 V/100 Ah

Maximum torque acc. to SAE J 1349 315 Nm/3850 rpm Spark plugs Bosch F 8 DPER(232 ft-lb/3850 rpm) Electrode gap 0.8 mm (0.032 in)Maximum engine speed 6400 rpm Tightening torque 15-22 ft.lb. (20-30 Nm)Firing order 1-4-3-6-2-5Poly V belts length 2390 mm

1 The quoted data apply only to the standard vehicle. Seean authorized Mercedes-Benz dealer for the correspondingdata of all special bodies and special equipment.


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Technical Data E 320

Main DimensionsWeights See certification tagRoof load max. 100 kg (220 lb) Overall vehicle length 4810 mm (189.4 in)Trunk load max. 100 kg ( 220 lb) Overall vehicle width 1799 mm ( 70.8 in)

Overall height: 1439 mm ( 56.7 in)



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Technical Data E 430 Rims Tires (expect Sport Package)

Model E 420 (210 070)1 Rims(light alloy rims) 7 1/ J x 16 H 2Wheel offset 41 mm (1.6 in)

Engine 113 All season tires:Mode of operation 4-stroke engine, Radial-ply tires 215/55 R 16 99 H

gasoline injection Winter tires:No. of cylinders 8 Radial-ply tires 215/55 R 16 93 H M+SBore 89.90 mm (3.54 in)Stroke 84.00 mm (3.31 in) Rims and Summer Tires (Sport Package)Total piston displacement 4265 m (260.6 cu.in) RimsCompression ratio 10:1 AMG light alloy rims 7 1/ J x 17 H 2Output acc.to SAE J 1349 205 kW/5700 rpm Wheel offset 35 mm (14 in)

(275 hp/5700 rpm) Summer tires:

Maximum torque acc. to SAE J 1349 400 Nm/3200 rpm Radial-ply tires 235/45 R ZR 17 (295 ft-lb/3200 rpm)Maximum engine speed 6000 rpm Spare WheelFiring order 1-5-4-2-6-3-7-8 RimsPoly V belts length 2390 mm (light alloy rims) 7 1/ J x 16 H 2

Wheel offset 41 mm (1.6 in)1 The quoted data apply only to the standard vehicle. See Summer tires:

an authorized Mercedes-Benz dealer for the corresponding Radial-ply tires 215/55 R 16 93 Hdata of all special bodies and special equipment.

2 Must not be used with snow chains.


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Technical Data E 430

Electrical System Weights See certification tagRoof load max. 100 kg (220 lb)

Generator (alternator) 14 V/150A Trunk load max. 100 kg ( 220 lb)Starter motor 12 V/1.7 kW

Battery 12 V/100 Ah Main DimensionsSpark plugs Bosch F 8 DPER

Overall vehicle length 4810 mm (189.4 in)Electrode gap 0.8 mm (0.032 in) Overall vehicle width 1799 mm ( 70.8 in)Tightening torque 15-22 ft.lb. (20-30 Nm) Overall height: 1439 mm ( 56.7 in)


F l C l t L b i t t C iti


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Fuels, Coolants, Lubricants etc. Capacities

Vehicle components and their respective lubricants must match. Therefore use only brands tested and recommended by us.Please refer to the Factory Approved Service Products pamphlet, or inquire at your authorized Mercedes-Benz dealer.

Model Capacity Fuels, coolants, lubricants etc.

E 300 Turbo Diesel 8.5 US qt (8.0 1) Recommended engine oilsEngine with oil filter E 320

E 430 8.5 US qt (8.0 1)

E 300 Turbo Diesel 7.5 US qt (7.1 1)Automatic transmission E 320 7.9 US qt (7.5 1) Automatic transmission fluid

E 430 9.9 US qt (9.4 1)

E 300 Turbo Diesel 1.2 US qt (1.1 1)Rear axle E 320 1.4 US qt (1.3 1) Hypoid gear oil SAE 90, 85 W 90

E 430

Power steering approx. 1.1 US qt (1.0 l) MB Power steering fluid

Front wheel hubs approx. 2.1 oz (60g) each High temperature roller bearing grease

M d l C it F l l t l b i t t


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Model Capacity Fuels, coolants, lubricants etc.

Accelerator controllinkage

Hydraulic fluid

Brake system approx. 0.5 US qt (0.5 1) MB Brake fluid (DOT 4)

Windshield washersystem

approx. 5.8 US qt (5.5 1) MB Windshield washer concentrate "S"1

Headlamp washer system approx. 1 .9 US qt (1 .8 l) MB Windshield washer concentrate "S"1

E 300 Turbo Diesel approx. 1 0.6 US qt (10 l) MB Anticorrosion/antifreeze

Cooling system E 320

E 430 approx. 11.8 US gal (11.2 l)

E 300 Turbo Diesel approx. 21.1 US gal (80.0 l)approx. 2.6 US gal (10.01)

Diesel fuels ace. to ASTM D 975 grades 1-Dand 2-D

E 320 approx. 21.1 US gal (80.0 l) Premium unleaded gasoline: PostedFuel tank including areserve of E 430 approx. 2.6 US gal (10.01) Octane 91 (Avg. of 96 RON/86 MON)

Air conditioner system R-134a refrigerant and special lubricant (NeverR-12)

1 Use MB Windshield Washer Concentrate "S" and water for temperatures above freezing or MBWindshield Washer Concentrate "S" and commercially available premixed windshield washersolvent/antifreeze for temperatures below freezing. Follow suggested mixing ratios, seeWindshield!Headlamp Washer System in Index.

E i Oil Ai C diti R f i t B k Fl id


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Engine Oils

Engine oils are specifically tested fortheir suitability in our engines.Therefore, use only engine oilsrecommended by Mercedes-Benz.Information on recommended brands isavailable at your authorized Mercedes-

Benz dealer.

Please follow Service Bookletrecommendations for scheduled oilchanges. Failure to do so could result inengine damage not covered by theMercedes-Benz Limited Warranty.

Engine Oil Additives

Do not blend oil additives with engineoil. They may be harmful to the engineoperation.

Damage or malfunctions resulting fromblending oil additives are not coveredby the Mercedes-Benz LimitedWarranty.

Air Conditioner Refrigerant

R-134a (HFC) refrigerant and specialPAG lubricating oil is used in the airconditioner system.

Never use R-12 (CFC) or mineral-based lubricating oil, otherwise damage

to the system will occur.

Brake Fluid

During vehicle operation, the boilingpoint of the brake fluid is continuouslyreduced through the absorption ofmoisture from the atmosphere. Underextremely hard operating conditions,this moisture content can lead to the

formation of bubbles in the system thusreducing the system's efficiency.

The brake fluid must therefore bereplaced every two years, preferablyin the spring.

It is recommended to use only brakefluid approved by Mercedes-Benz.Your authorized Mercedes-Benz dealer

will provide you with additionalinformation.

V hi l ith G li E i F l R i t G li Additi


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Vehicles with Gasoline Engine

Premium Unleaded Gasoline

Caution!

To maintain the engine's durability andperformance, premium unleaded

gasoline must be used. If premiumunleaded is not available and low octanefuel is used, follow these precautions:

have the fuel tank filled only partiallywith unleaded regular and fill up withpremium unleaded as soon aspossible,

avoid full throttle driving and abruptacceleration,

do not exceed an engine speed of3000 rpm, if the vehicle is loaded witha light load such as two persons andno luggage,

do not exceed 2/3of maximumaccelerator pedal position, if thevehicle is fully loaded or operating inmountainous terrain.

Fuel Requirements

Use only Premium unleaded meetingASTM standard D 439:

The octane number (posted at thepump) must be 91 min. It is an averageof both the Research (R) octane

number and the Motor (M) octanenumber: [(R+M)/2]. This is also knownas ANTI-KNOCK INDEX.

Unleaded gasoline containingoxygenates such as Ethanol, I PA, IBAand TBA can be used provided theratio of any one of these oxygenates togasoline does not exceed 10%, MTBEnot to exceed 15%.

The ratio of Methanol to gasoline mustnot exceed 3% plus additionalcosolvents.

Using mixtures of Ethanol andMethanol is not allowed. Gasohol,which contains 10% Ethanol and 90%unleaded gasoline, can be used.

These blends must also meet all other

fuel requirements such as resistance tospark knock, boiling range, vaporpressure etc..

Gasoline Additives

A major concern among enginemanufacturers is carbon build upcaused by gasoline. Mercedes-Benzrecommends the use of only qualitygasoline containing additives thatprevent the build up of carbon deposits.

After an extended period of using fuelswithout such additives, carbon depositscan build up especially on the intakevalves and in the combustion area,leading to engine performanceproblems such as:

warm-up hesitation, unstable idle,

knocking/pinging, misfire, power loss.

Do not blend other specific fueladditives with fuel. They only result inunnecessary cost, and may be harmfulto the engine operation.

Damage or malfunctions resulting frompoor fuel quality or from blending

specific fuel additives are not coveredby the Mercedes-Benz LimitedWarranty.

Vehicles with Diesel Engine If not available a certain quantity of

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Vehicles with Diesel EngineDiesel Fuels

Use only commercially availablevehicular diesel fuels No. 2 or No. 1(ASTM D 975 No. 2-D or No. 1-D).If diesel fuels are used with a sulphurcontent exceeding 0.5% by weight, refer

to the "Engine Oil Change and Oil FilterService" section. Marine diesel fuel,heating oil or the like must not be used.

At very low temperatures the fluidity ofNo. 2 diesel fuel may becomeinsufficient due to paraffin separation.For this reason the vehicle comesequipped with a fuel preheater. The fuelpreheater only works with the vehicles

interior heater operating. It permits atroublefree engine operation to atemperature of approximately +14F (-10C) when using No. 2 diesel fuel.

To avoid malfunctions, No. 2 diesel fuelof a lowered cloud point is marketedduring the cold season.

At temperatures below +14F (-10C)use winterized or No. 1 diesel fuel only.

If not available, a certain quantity ofkerosene or fuel flow improver (referto MB Factory Approved ServiceProducts pamphlet) may be added.Mixing only to be done within the cars'fuel tank. Kerosene has to be filled inbefore the diesel fuel.

Engine power may drop according tothe proportjon of kerosene. For thisreason, keep percentage of keroseneadded to the minimum necessitated bythe ambient temperature.

The following table can be used as areference, if adding of kerosenebecomes necessary. The mixing ratiosshown refer to the total mixture.

Ambient temperature+14F to -4F (-10C to -20C)No. 2 Diesel Fuel: 70%Kerosene: 30%

Ambient temperaturebelow -4F (-20C)No. 2 Diesel Fuel: 50%Kerosene: 50%

Even in extreme climatic conditions,the maximum mixture ratio should notexceed 50%. Adding of kerosene toNo. 1 diesel fuel is not recommendedeven at low temperatures.

Do not blend other specific fueladditives with fuel. They only result in

unnecessary cost, and may be harmfulto the engine operation. Damage ormalfunctions resulting from poor fuelquality or from blending specific fueladditives are not covered by theMercedes-Benz Limited Warranty.

Warning!

Under no circumstances should

gasoline be mixed with diesel fuel.Always follow basic safety ruleswhen working with any combustiblematerial. Do not fill the fuel tank ormix diesel fuel and kerosene whensmoking, near an open flame orwhile the vehicle's engine is running.An explosion or fire can result.

Therefore the following product isCoolants

capability of the solution Therefore do


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Therefore the following product isstrongly recommended for use in yourcar: Mercedes-Benz Anti corrosion/Antifreeze Agent.

Before the start of the winter season(or once a year in the hot southernregions), you should have the

anticorrosion/antifreeze concentrationchecked. The coolant is also regularlychecked each time you bring yourvehicle to your authorized Mercedes-Benz dealer for service.

Anticorrosion/antifreeze quantity

Model Approx.freeze protection-35 F -49 F(-37 C) (-45 C)

E 300 Turbo-Diesel

E 320

5.0 US qt 5.5 US qt(4.75 l) (5.25 l)

E 430 8.2 US qt 9.0 US qt(7.75 l) (8.50 l)

Coolants

The engine coolant is a mixture ofwater and anticorrosion/antifreeze,which provides:

corrosion protection, freeze protection,

boiling protection (by increasingthe boiling point).

The cooling system was filled at thefactory with a coolant providing freezeprotection to approximately -22F(-30C) and corrosion protection.

The coolant solution must be used yearround to provide the necessary

corrosion protection and increase in theboil-over protection. You should haveit replaced every 3 years.

To provide the important corrosionprotection, the solution must be at least45% anticorrosion/antifreeze (equals afreeze protection to approx. -22F|-30C]). If you use a solution that ismore than 55% anticorrosion/antifreeze(freeze protection to approx. -49F

|-45C]), the engine temperature willincrease due to the lower heat transfer

capability of the solution. Therefore, donot use more than this amount ofanticorrosion/ antifreeze.

If the coolant level is low, water andMB anticorrosion/antifreeze should beused to bring it up to the proper level(have cooling system checked for signs

of leakage).

The water in the cooling system mustmeet minimum requirements, whichare usually satisfied by normal drinkingwater. If you are not sure about thewater quality, consult your authorizedMercedes-Benz dealer.

Anticorrosion/antifreeze

Your vehicle contains a number ofaluminum parts. The use of aluminumcomponents in motor vehicle enginesnecessitates that anticorrosion/antifreeze coolant used in such enginesbe specifically formulated to protectthe aluminum parts. (Failure to usesuch anticorrosion/ antifreeze coolantwill result in a significantly shortenedservice life.)

Consumer Information from the norm due to variations in controlled conditions on a specified


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Consumer Information

This has been prepared as required ofall manufacturers of passenger carsunder Title 49, Code of U.S. FederalRegulations, Part 575 pursuant to the"National Traffic and Motor VehicleSafety Act of 1966".

Uniform Tire Quality Grading

Refer to the tire sidewall for thespecific tire grades for the tires withwhich this vehicle is equipped.

All passenger car tires must conform tofederal safety requirements in additionto these grades.

Treadwear

The treadwear grade is a comparativerating based on the wear rate of the tirewhen tested under controlled conditionson a specified government test course.For example, a tire graded 150 wouldwear one and one-half (11/2) times aswell on the government course as a tiregraded 100. The relative performance

of tires depends upon the actualconditions of their use, however, andmay depart significantly

from the norm due to variations indriving habits, service practices anddifferences in road characteristics andclimate.

Traction

The traction grades, from highest to

lowest, are AA, A, B, and C. Thosegrades represent the tire's ability to stopon wet pavement as measured undercontrolled conditions on specifiedgovernment test surfaces of asphalt andconcrete. A tire marked C may havepoor traction performance.

Warning!

The traction grade assigned to thistire is based on straight-aheadbraking traction tests, and does notinclude acceleration, cornering,hydroplaning, or peak tractioncharacteristics.

Temperature

The temperature grades are A (thehighest), B, and C, representing the

tire's resistance to the generation ofheat and its ability to dissipate heatwhen tested under

controlled conditions on a specifiedindoor laboratory test wheel. Sustainedhigh temperature can cause the materialof the tire to degenerate and reduce tirelife, and excessive temperature canlead to sudden tire failure. The grade Ccorresponds to a level of performancewhich all passenger car tires must meet

under the Federal Motor Vehicle SafetyStandard No.109. Grades B and Arepresent higher levels of performanceon the laboratory test wheel than theminimum required by law.

Warning!

The temperature grade for this tireis established for a tire that is

properly inflated and notoverloaded. Excessive speed,underinflation, or excessive loading,either separately or in combination,can cause excessive heat build upand possible tire failure.

Problems with your Vehicle


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Problems with your Vehicle

If you should experience a problem with your vehicle, particularly one that you believemay affect its safe operation, we urge you to immediately contact your authorizedMercedes-Benz dealer to have the problem diagnosed and corrected if required. Ifthe matter is not handled to your satisfaction, please discuss the problem with thedealership management, or if necessary contact us at the following addresses:

In the U.S.A.: Customer Assistance CenterMercedes-Benz of North America Inc.One Mercedes Drive Montvale,NJ 07645-0350

In Canada: Customer Relations DepartmentMercedes-Benz Canada Inc.849 Eglinton Avenue East Toronto,Ontario, M4G 2L5

For the U.S.A. only.


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yThe following text is published as required of manufacturers under Title 49, Codeof U.S. Federal Regulations, Part 575 pursuant to the "National Traffic and MotorVehicle Safety Act of 1966".

Reporting Safety Defects

If you believe that your vehicle has a defect which could cause a crash or could cause

injury or death, you should immediately inform the National Highway Traffic SafetyAdministration (NHTSA) in addition to notifying Mercedes-Benz of North AmericaInc..

If NHTSA receives similar complaints, it may open an investigation, and if it findsthat a safety defect exists in a group of vehicles, it may order a recall and remedycampaign. However, NHTSA cannot become involved in individual problemsbetween you, your dealer, or Mercedes-Benz of North America Inc..

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-

424-9393 (or 366-0123 in Washington, D.C. area) or write to: NHTSA, U.S.Department of Transportation, Washington, D.C. 20590. You can also obtain otherinformation about motor vehicle safety from the Hotline.


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Index

ABS 81,95-98, 100 BabySmartTM50 Coolants 153


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Acceleration slip regulation (ASR) 98Air conditioner refrigerant 150Air distribution 26Air volume 26Airbag 53Airbag deactivation system 50Alarm system 39

All wheel drive (AWD) 97Anticorrosion/antifreeze 103,107,149, 153

Antilock brake system (ABS) 95Antitheft alarm system 39Armrest, rear bench 45Ashtrays 65ASR 95-96, 98-99, 104, 127ASR Control Switch 99Automatic climate controlActivated charcoal filter 25, 27Air recirculation 25, 27

Basic setting 25Dust filter 27Economy 25, 27Special setting

Defogging windows 26Defrosting 26

Automatic transmission fluid level 109AWD 97, 144

BAS 96-98, 100Battery 122Battery charge indicator 89Brake assist system 96Brake fluid 18, 92, 128, 149-150Brake pad wear indicator 92Brake warning lamp

Brake fluid low 92Brakes 18-19, 78, 80-81, 84-85, 96 -98,100,127

Capacities: Fuels, coolants,lubricants etc. 148

Catalytic converter 15Cellular t elephone 75Central locking switch 36Central locking system 31Check regularly and before a long

trip 163Child restraint 42, 47, 50, 56-57Cleaning and care of the vehicle 128Clock, setting 73Combination switch 59Consumer information 154Coolant level low

Adding coolant 107Coolant level, checking 107Coolant temperature gauge 90-91,

106-107

Cruise control 83Cup holder 45, 68

Daytime running lamps 61Diesel fuel system, bleeding 109Display illumination 73Doors 35

Drinking and driving 78Driving instructions 18Driving off 78

Electronic key 31Electronic stability program (ESP) 100Electronic traction system 97Emergency tensioning retractor

(ETR) 52Emission control 102Emission control label 140Engine malfunction

"CHECK ENGINE" malfunctionindicator lamp 82, 102

Engine oil additives 150Engine oil consumption 89Engine oil level, checking 108Engine oils 148, 150Engine overheating 91Engine speed limit Overrevving 81ETS 95 -97 ,12 7

Exterior lamp failure indicator 92Exterior lamp switch 61

First aid kit 45Fl ibl i 93

Jump starting 125 Night security illumination 62


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Flexible service system 93Front center console compartment

ventilation 28FSS 93-94Fuel

Diesel fuel additives 152Diesel fuels 103, 149, 152

Gasoline additives 151Premium unleaded gasoline 15,149, 151

Fuel cap placement warning 89Fuel filler flap, manual release 137Fuel requirements 151Fuel reserve warning 89Fuses 124

Garage door opener 74

Head restraints, front 40Head restraints, rear 46Head restraints, removal 134Headlamp cleaning system 60Headlights 61Heated seats 44Hood 106

Identification labels140Instrument lamps

73Interior lighting 67

Keys, vehicle 29

Lamps, exteriorFog lamps 61Headlamp, adjusting 119Headlamps 61,92, 117, 120, 129

License plate lamp 61Standing lamps 61, 69Taillamps 61, 121, 129

Layout of poly-V-belt drive 138Lighter 66Locking and unlocking 31-32Low engine coolant level warning 91Low engine oil level warning 89

Maintenance 4, 7Mechanical key 34MemoryRecalling 41

Storing 28,41,63, 111, 115Mirror, exterior, rear view 63

Mirror, inside, rear view 62Mirrors, adjusting 63Malfunction indicator 13Multicontour seat 43Multifunction indicator

Defective 88

Language selection 88Multiple malfunctions 88

Outside temperature indicator 90

Parking assist (Parktronic) 85Parking brake 16-18,20,65, 78-

81,92,98, 100, 102, 111, 113, 125Power seats, front 40

Power windowsOpening and closing 31, 70-71Synchronizing remote control 133

Problems with your vehicle 155

Radio transmitters 7Rear passenger compartment

adjustable air outlet 28Rear seat cushion 135Rear window defroster 26Rear window sunshade 72Remote control 31Remote control battery

replacement 132Replacing bulbs 118Residual engine heat utilization 28Roadside assistance 5Roof rack 137

Safety guidelines for the seat belt,t i i t t

Tachometer 90T h i l d t 142

Vanity mirrors 66V hi l j k 111


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emergency tensioning retractorand airbag 56

Seat belt warning lamp 90Seat belts and warning system 47Shelf below rear window 46Side marker lamp 121Sliding/pop-up roof 31, 33, 38, 69, 135

Emergency operation 135Sliding/pop-up roof operation 69Snow chains 104Spare parts service 137Spare wheel 110Special Settings 26SRS malfunction 53Start lockout 30Starting and turning off

diesel engine 17,58,102-103gasoline engine 16, 58, 102, 106

Steering lock 58Steering wheel, adjustable 45Storage compartments 68Stowing things in the vehicle 110Sun visors 66Supplemental restraint system

(SRS) 47, 51

Technical data 142Temporarily switching off 88Tie down hooks 46Tire inflation pressure 116Tires 18-20,96-101, 103, 111-112, 116,

142, 144, 146, 154Towing the vehicle 126

Transmission 79Traveling abroad 104Trip odometer 73Trunk 37Trunk lamp 110Trunk lid

Release switch 70, 72Trunk, remote opening 33Trunk, separately locked 37Turn signals 59

Vehicle jack 111Vehicle tools 110

Warranty coverage 141Washing the car 129Wheels

Alloy wheels 131

Rims and tires 111-112Wheels, changing 113Windshield/headlamp washer system

Fluid level low 91Washer fluid mixing ratio 60Winter driving 103Winter driving instructions 21Wiper blade insert, replacing 136


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Service and Literature Warning!


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Service and Literature

Your authorized Mercedes-Benz dealer has trainedtechnicians and original Mercedes-Benz parts to serviceyour vehicle properly. For expert advice and qualityservice, see your authorized Mercedes-Benz dealer.If you are interested in obtaining service literature for your

vehicle, please contact your authorized Mercedes-Benzdealer.

We consider this to be the best way for you to obtainaccurate information for your vehicle.

Warning!

To help avoid personal injury, be extremely careful whenperforming any service work or repairs. Improper orincomplete service or the use of incorrect or inappropriateparts or materials may damage the vehicle or its equipment,which may in turn result in personal injury.

If you have any question about carrying out some service,turn to the advice of an authorized Mercedes-Benz dealer.

Check Regularly and Before a Long Trip


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Check Regularly and Before a Long Trip

E 320 shown

1

Windshield Washer SystemFor refilling reservoir see Index2

Headlamp Cleaning SystemAuxiliary tank connected to windshield washerreservoir. Open filler caps on both reservoirs duringrefilling.

3 Coolant LevelSeeAdding coolant in Index.

4 Engine Oil LevelSeeEngine oil level, checking in Index.

5 Brake Fluid

SeeBrake fluid in Index.

Vehicle Lighting: Check function and cleanliness. Forreplacement of light bulbs, seeLamps, exterior in Index.

Fuel Supply

Open flap by pushing near front (arrow). Turn fuel cap to theleft and hold on to it until possible pressure in tank has beenreleased, then remove cap. Failure to remove slowly couldresult in personal injury.

Warning!

Gasoline is highly flammable and poisonous. It burnsviolently and can cause serious injury. Whenever you arearound gasoline, avoid inhaling fumes and skin contact,extinguish all smoking materials. Never allow sparks,

flame or smoking materials near gasoline!

What You Should Know at the Gas Station Spark Plugs:


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What You Should Know at the Gas Station

Fuel:

To prevent fuel vapors from escaping into open air,fully insert filler nozzle unit.Only fill fuel tank until the filler nozzle unit cuts out -

do not top up or overfill.Leaving the engine running and the fuel cap open cancause the "Check Engine" lamp to illuminate.Use premium unleaded gasoline: Posted Octane Index91 (Average of 96 RON/86 MON).Fuel tank capacity approx. 16.4 US gal (62.0 l). Thisincludes approx. 2.1 US gal (8.0 l) reserve.

Engine Oil:

Engine oil level check, see Index.Fill quantity between upper and lower dipstickmarking level: 2.1 US qt (2.0 l).Recommended engine oils, see Index.

Coolant:

For normal replenishing, use water (potable waterquality).For further information (e.g. anticorrosion/antifreeze), refer to Index.

Spark Plugs:

Approved spark plugs, refer to "Technical Data".

Bulbs:

High and low beams: H7 (55 W), low beam:

Xenon (optional) fog lamps: H1 (55 W),turn signal lamps, front: 11 56 NA(26.9/5 W/32/4 cp),parking and standing lamps, front: H6 W, side markerlamps, front: 5 W/4 cp, turn signal lamps, side: W Y 5 W,stop, tail, parking, and side marker lamps: 21/4 W, turnsignal lamps, rear: 21 W/24 cp, tail and parking lamp: 5W/4 cp, rear fog lamp, driver's side: 21 W/32 cp, backuplamps: 21 W/32 cp, license plate lamps: 5 W/4 cp.

Tire Pressure:

For tire pressure, refer to tire pressure label inside the fuelfiller flap.

Air Conditioner:

R-134a refrigerant and special PAG lubricant, refer to"Technical Data" (also see Index).

1998 e320 owners manual pt5

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