1973

PARTS BOOK

Part No. 991 0211 Printed In U.S.A.

' ..

•

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•

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TABLE OF CONTENTS

BODY AND TRIM . 2&3

STEERING . . 4&5

CHAIN CASE 6&7

DRIVE CLUTCH 8

DRIVEN CLUTCH. 9

DRIVE SHAFT 10

TRACK .. 11

SUSPENSION . . 12 & 13

ENGINE MOUNTING 14-17

CRANKCASE & CYLINDER 295, 340 18 & 19

CRANKCASE 440, 650 . 20& 21

CYLINDER 440, 650 . 22& 23

CRANKSHAFT 24-27

MAGNETO. 28-31

RECOIL .. 32 & 33

CARBURETOR 295, 340 34& 35

FUEL PUMP 295,340 36&37

CALIPER BRAKE . 38&39

BODY AND TRIM

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 2631120 Hood Assembly (Incl. 13, 14) 28 2511069 Gas Cap

2 5221668 L. H. Hood Extrusion 29 5810007 Gas Tank Pad

5221667 R. H. Hood Extrusion 30 2511098 Gas Tank - 295, 340

3 7670009 Push Nut 2511101 Gas Tank- 440,650

4 7071292 Extrusion Insert 31 2681097 Seat Cushion

5 5430180 Name Plate 32 7542101 Lock Nut

6 7621301 Pop Rivet 33 7558302 Washer

7 7541906 Lock Nut 34 7621402 Pop Rivet

8 5210634 Hinqe Backing Plate 35 7621428 Pop Rivet

9 7080114 Hood Pin Cable 36 1011079 Body Weldment

10 7661613 Hinge Pin (Incl. 26, 34, 35, 44-46, 47-49. 50. 51)

11 5610089 Hinqe "A" 37 5420106 Mud Flap

12 7511951 Screw 38 7041041 Spring

13 7071285 Deck Decal 39 2670029 Rear Handle

14 7071284 Louver Decal 40 7558403 Washer

15 7071286 295 Decal 41 7512381 Machine Screw

7071287 340 Decal 42 7071291 Tunnel Decal

7071288 440 Decal 43 7512103 Cap Screw

7071289 650 Decal 44 5221650 Clutch Guard Assembly

16 7080113 Hood Retainer Cable 45 5223702 L. H. Support

17 7558212 Rivet Burr 46 7621212 Pop Rivet

18 7621401 Pop Rivet 47 5510024 Tunnel Wear Strip

19 5430273 Louver 48 7621432 Pop Rivet

20 2460161 Tach & Tether Harness 49 5440114 Nose Pan

21 2870250 Tach- 295 340 50 7621431 Pop Rivet

2870249 Tach - 440, 650 51 7621433 Pop Rivet

22 4110023 Tether Switch W/Nut (Incl. 23) 52 5610090 Hinqe "B"

23 4110028 Tether Switch Activator 53 5420119 Taro Strao

24 4110018 Tether Switch Cord 54 7558302 Washer

25 2460162 Main Harness 55 7542101 Lock Nut

26 5223701 R. H. Nose Pan Suooort 56 7512174 Bolt

27 7071290 Warninq Decal

2

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STEERING ASSEMBLY

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 5410205 Handle Bar Grip 25 7060111 R. H. Tie Rod End

2 2010013 Throttle Control- 295 340 (Incl. 3) 26 5221643 R. H. Steering Arm

2010012 Throttle Control - 440, 650 (Incl. 3) 27 7512410 Cap Screw

3 75124'65 Set Screw 28 7060111 Tie Rod End

4 4110024 Emergency Shut-Off Switch 29 5332351 Drag Link Rod

5 1823081 Pad 30 5221642 L. H. Steering Arm

6 7512157 Carriage Bolt 31 3573902 Spindle Bushing

7 1823079 Handle Bar 32 1821017 Spindle

8 1823082 Steering Post 33 5010059 Ski Pivot Bushing

9 7621402 Pop Rivet 34 5410055 Rubber Ski Stop

10 7542101 Lock Nut 35 1820174 Monoleaf Spring

11 7512174 Machine Screw 36 7512522 Cap Screw

12 5332356 Steering Support 37 7515406 Cap Screw

13 7512204 Cap Screw 38 7512388 Cap Screw

14 7542411 Flex Lock Nut 39 7512330 Cap Screw

15 7670028 Push Nut 40 7662001 Clevis Pin

16 7512331 Carriaae Bolt 41 7661407 Cotter Pin

17 7512183 Machine Screw 42 7542319 Flex Lock Nut

18 7080111 Throttle Cable 295 340 43 7577901 Lock Washer

7080112 Throttle Cable - 440, 650 44 1820177 Ski

19 7080066 Cable Clip 45 1820179 Skag

20 7542303 Flex Loc Nut 46 5430003 Wear Plate

21 7060110 L. H. Tie Rod End 47 7542503 Flex Lock Nut

22 7542424 L. H. Nut 48 5430264 Bushing

23 5332352 Tie Rod 49 7041012 Shock

24 7542401 Hex Nut

4

STEERING ASSEMBLY

4

31 ---------~

32----------..n

14 - - -----------.

47------~

5

36 46

7 1

8

11 10 12 13

33

34

35

CHAINCASE ASSEMBLY

ITEM PART PART DESCRIPTION I ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 2200058 Chaincase & Cover 15 3514507 Bearing

2 7512205 Bolt 16 7542423 Unitorque Nut

3 5430274 Plug 17 7512469 Carriage Bolt

4 5410177 Rubber Seal 18 5332374 Bearing Spacer

5 7661813 Dowel Pin 19 6230037 Output Stub Shaft

6 7512325 Cap Screw 20 5420116 Seal

7 5630083 Chain Tightener Casting 21 7512331 Carriage Bolt

3221011 11 Toot h Idler Sprocket 22 5221655 Flangette

3553002 Idler Bearing 23 3514501 Bearing W /Lock Collar

7662205 Dowel Pin 24 7542303 Flex Lock Nut

8 7577901 Washer 25 6230036 Input Shaft

9 3221012 13 Tooth Sprocket- 295 26 1930527 Disk Brake Assembly

3221021 16 Tooth Sprocket - 340, 440 27 7721202 Square Key

3221009 17 Tooth Sprocket - 650 28 7713901 Retaining Ring

Optional Sprockets: 29 7718406 Retaining Ring

3221020 12 Tooth Sprocket 30 3514303 Bearing

3221023 14 Tooth Sprocket 31 5223710 Starter Rope Bracket

3221008 15 Tooth Sprocket 32 7552801 Lock Washer

3221010 19 Tooth Sprocket 33 7512111 Cap Screw

3222008 21 Tooth Sprocket 34 5420114 Brake Line

3222017 23 Tooth Sprocket 1930528 Master Cylinder Asm. (Incl. 35-42)

10 3224017 60 Pitch Chain - 295 35 5630041 Brake Lever

3224018 62 Pitch Chain - 440, 650 36 5332326 Bushing

3224019 64 Pitch Chain - 340 37 7511951 Screw

Optional Chains: 38 5630040 Master Cylinder Housing

3224020 66 Pitch Chain 39 7511828 Machine Screw

3224021 68 Pitch Chain 40 5630055 Reservoir Cover

11 7512499 Machine Screw 41 2200004 Master Cylinder Kit

12 7542404 Hex Nut 42 7512308 Set Screw

13 7661612 Dowel Pin 43 1930529 Brake Caliper (See Page 38)

14 3222021 35 Tooth Sprocket- 295 440 650

3222026 39 Tooth Sprocket- 340

3222025 Optional 41 Tooth Sprocket

6

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DRIVE CLUTCH ASSEMBLY

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1321215 Drive Clutch Assembly - 295 5 5630064 Optional Shift Weight "H"

1321216 Drive Clutch A-ssemblv - 340 5630090 Optional Shift Weight "Q"

1321217 Drive Clutch Assembly - 440 5630089 Optional Shift We_ight "P"

1321218 Drive Clutch Assembly - 650 5630068 Qptional Shift We!Qftt "M"

1 1321211 Stationary Sheave 5630080 Optional Shift Weight "N"

2 7661005 Roll Pin 5630096 Optional Shift Weight "T"

3 5020190 Retaining Pin 6 5430269 Guide Button

4 1321212 Moveable Sheave Assembly - 295 7 7661814 Dowel Pin

(Incl. 2 3 5) 8 5430268 Plastic Washer

1321219 Moveable Sheave Assembly - 340 9 1321222 Shift Roller

(Incl. 2 3 5) 10 5010117 Tube

1321220 Moveable Sheave Assembly - 440 11 7041036 Compression Spring

(Incl. 2 3 5) 7041040 Optional Compression Spring

1321221 Moveable Sheave Assembly - 650 7041037 Optional Compression Spring

(Incl. 2 3 5) 12 7571603 Lock Washer

5 5630067 "L" Shift Weight- 295 13 7511956 Screw

5630091 "R" Shift Weight - 340 14 7575005 Lock Washer

5630066 "K" Shift Weight- 440 15 7512103 Cap Screw

5630065 "J" Shift Weight - 650

2 3 4 5 8 9 8 6 10 11

1\\\ 6 7 12 13 14 15

8

DRIVEN CLUTCH ASSEMBLY

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1322077 Ramo Clutch Ass'v. Unci. 1 • 12) 9 1322076 Moveable Sheave Ass'v. Unci. 1, 2, 8)

1 7511960 Screw 10 1322074 Stationarv Sheave Ass'y. (Incl. 11 • 12)

2 5210637 Plate 11 5230101 Cao

3 7714804 Retainina Rina 12 7511960 Screw

4 7556804 Washer 13 7721103 Sauare Kev

5 5630084 Stationary Ramo 14 7555701 Flat Washer

6 7721105 Kev 15 7577901 Lock Washer

7 7041038 Clutch Sorina 16 7512313 Cao Screw

8 5430265 Ramo Button 17 7556501 Machine Bushina

171 2 3 4 5 6 7 9 10 12

'11 8 11 13 14 15 16

9

DRIVE SHAFT ASSEMBLY

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO NO. NO. NO.

1590169 Drive Shaft Assemblv (Incl. 5- 10) 6 6430270 Sprocket

1 7512331 Carriage Bolt 7 7512102 Cap Screw

2 5221172 Flanaette 8 1590168 Drive Shaft

3 3514501 Bearina W /Lock Collar 9 n13901 Retainina Rina

4 7542303 Flex Lock Nut 10 7542101 Lock Nut

5 5221641 Sprocket Hub

5410082 Accessory Sprocket For

Rubber Track Kit

1 2

3

2 4

5

6

8

7

6

10

TRACK ASSEMBLY

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1510129 Growser Track Assembly 4 7621402 Pop Rivet

1 5410201 Outer Track Belt 5 5221626 Talonic Cleat

2 5410202 Inside Track Belt 6 5221640 Guide Cleat

3 7558217 Washer 7 5221425 Standard Cleat

1510130 Accessory Rubber Track ·- - -· 5221695 Accessory Clip - Rubber Track

5240014 Accessory Washer - Rubber Track

11

SUSPENSION

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO.- NO.

1540382 Slide Rail Assembly Complete 27 5430272 Track Guide

1 7515404 Cap Screw 28 7512111 Bolt

2 7558403 Washer 29 7040137 R. H. Front Spring

3 1543006 Bogie Wheel 30 1540378 Front Limiter Asm.

4 5332361 Spacer 31 7040138 L. H. Front Spring

5 5510045 Bogie Shaft Mount 32 7542302 Lock Nut

6 7555707 Washer 33 7512387 Eye Bolt

7 7512199 Machine Screw 34 5510048 Spring Bracket

8 7542101 Lock Nut 35 7512207 Screw

9 5410206 Bumper 36 7040118 R. H. Rear Spring

10 7661602 Spiral Pin 37 5332313 Top Tube

11 1540375 Front Pivot Asm. 38 1540377 Limiter Arm

12 7661910 Retaining Pin 39 7041010 Shock

13 5510046 Slide Frame 40 5020238 Shock Mount Shaft

14 5521049 Slide 41 7555705 Flat Washer

15 5020235 Boaie Shaft 42 5430204 Idler Wheel

16 5510041 Mountina Bracket 43 7556514 Machinery Bushina

17 5510043 Sprina Mount 44 5510047 Limiter Strap

18 7661911 Retaining Pin 45 5332362 Idler Shaft Spacer

19 5332360 SPacer 46 7512493 Machine Screw

20 7558407 Washer 47 7512103 Cap Screw

21 7512317 Cap Screw 48 5510044 Idler Mount Bracket

22 7512313 Cap Screw 49 7542404 Hex Nut

23 7040119 L. H. Rear Sorina 50 5020237 Idler Shaft

24 5020227 Suspension Shaft 51 1540376 Rear Pivot Arm Asm.

25 7515401 Whiz Lock Bolt 52 5020236 Rear Pivot Shaft

26 1540374 Front Torque Arm

1594017 Accessorv Rear Idler Wheel

Rubber Track

1594015 Accessory Front Idler Wheel

Rubber Track

5020245 Accessory Bogie Shaft

Rubber Track

12

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ENGINE MOUNTING - 295,340

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 1211272 Enaine - 295 - EC-29PR 18 7553101 Lock Washer

Unci. 2 3 8 9 27 301 19 7512515 Cap Screw

1211273 Enaine- 340- EC-34PR 20 5020240 Bushing

2 3070145 Spark Pll!QS 21 7515405 Carriage Bolt

3 * Exhaust Gasket 22 3211037 Drive Belt

4 1260282 Exhaust Flanae 23 1321215 Drive Clutch - 295

5 3080459 Exhaust Spring 1321216 Drive Clutch - 340

6 1260287 R. H. Tuned Pice 24 5020241 Retain ina Washer

7 1260286 L. H. Tuned Pipe 25 7575202 Lock Washer

8 * Nut 26 7512528 Cap Screw

9 * Lock Washer 27 3081622 Carburetor - 295

10 7542422 Flanged Lock Nut 3081623 Carburetor- 340

11 7558403 Wrought Washer 28 5420111 1/4" Bulk Fuel Line- Cut to fit

12 2460052 Ground Strap 5420112 5/16" Bulk Fuel Line- Cut to fit

13 5223706 Motor Mount Plate 29 7542112 Lock Nut

14 7512405 Cap Screw 30 3080842 Fuel Pump

15 5221649 Vibration Dampner Cap 31 7512163 Cap Screw

16 5410207 Vibration Dampner 32 2530008 Fuel Filter

17 5332364 Motor Mount Bushing

*See Engine Book

14

ENGINE MOUNTING - 295,340

15

ENGINE MOUNTING - 440, 650

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 1211356 En11ine - 440- EC44PR 18 5221649 Vibration Dampener Cap - 440

1211419 E.oaine - 650 - EC65PR 5221648 Vibration Dampener Cap - 650

2 3070145 Soark Plu!l 19 7553101 Lock Washer - 440

3 * Exhaust Gasket - 440 7553201 Lock Washer - 650

* Exhaust Gasket- 650 20 7512515 Cap Screw - 440

4 1260282 Exhaust Flanqe - 440 7512610 Cap Screw - 650 •. 1260281 Exhaust Flange - 650 21 7515405 Carriage Bolt

5 3080459 Exhaust Sorina 22 5020240 Bushing

6 1260288 R. H. Tuned Pipe- 440 23 3211037 Drive Belt - 440

1260284 R. H. Tuned Pioe- 650 3211038 Drive Belt - 650

7 1260287 Center Tuned Pioe - 440 24 1321217 Drive Clutch - 440

1260285 Center Tuned Pipe - 650 1321218 Drive Clutch- 650

8 1260286 L. H. Tuned Pipe - 440 25 5020241 Retaining Washer

1260283 L. H. Tuned Pioe - 650 26 7575202 Lock Washer

9 * Lock Washer 27 7512528 Cap Screw

10 * Nut 28 3102094 Carburetor - 440

11 7542422 Flanaed Lock Nut 3102093 Carburetor - 650

12 7558403 Wrouaht Washer 29 7052022 1/4 X 1/4 X 1/4 Tee

13 2460052 Ground Strao 30 7052012 1/4 X 1/4 X 5/16 Tee

14 5223707 Motor Mount Plate - 440 31 5420111 1/4" Bulk Fuel Line- Cut to fit

5223708 Motor Mount Plate - 650 32 5420112 5/16" Bulk Fuel Line -Cut to fit

15 7512405 Cao Screw 33 2530007 Fuel Filter

16 5410207 Vibration Dampener

17 5332364 Motor Mount Bushina - 440

5332363 Motor Mount Bushina - 650

*See Engine Book

16

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7

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16

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CRANKCASE & CYLINDER - 295, 340

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 3081683 Crankcase Assemblv (Incl. 2 - 6) 21 3081689 Cylinder 2 - 340 (Incl. 22 23)

2 3080373 Dowel Pin 22 3080283 Stud

3 3080739 Bolt W /Washer 23 3080016 Exhaust Stud

4 3080883 Bolt W /Washer 24 3081690 Cylinder Gasket

5 3080742 Bolt W /Washer 25 3080047 Nut

6 3080745 Stud 26 3080050 Spring Washer

7 3080446 Plug 27 3080356 Washer

8 3081634 Wave Washer 28 3081692 CVIinder Head- 295

9 3080641 Union 3081693 Cylinder Head - 340

10 3081684 Crankcase Cover (Incl. 11 I 29 3081694 Head Gasket - 295

11 3080006 Oil Seal 3081695 Head Gasket - 340

12 3081685 Gasket 30 3080119 Nut

13 3081582 Screw 31 3080530 Spring Washer

14 3080672 Spring Washer 32 3080142 Washer

15 3081913 Crankcase Cover (Incl. 16) 33 3082068 Exhaust Gasket

16 3080006 Oil Seal 34 3080285 Nut

17 3080297 Gasket 35 3081444 Magneto Cover

18 3080445 Bolt 36 3080589 Bolt

19 3081047 Lock Washer 37 3081611 Spark Plug Cap

20 3081686 Cylinder 1 - 295 (Incl. 22, 23) 38 3081612 Plug Cap Spring

3081688 Cylinder 1 -340 (Incl. 22, 23) 39 3070145 Spark Plug

21 3081687 Cylinder 2- 295 Unci. 22, 23)

18

CRANKCASE & CYLINDER - 295,340

18

..

19

CRANKCASE - 440, 660

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 3081696 Crankcase- 440 llncl. 2- 6) 9 3080297 Gasket- 440

3081697 Crankcase - 650 (Incl. 2- 6) 3080646 Gasket- 650

2 3080373 Dowel Pin 10 3080445 Bolt

3 3080745 Stud 11 3081047 Lock Washer - 440

4 3080739 Bolt W/Washer- 440 3081349 Lock Washer - 650

3080883 Bolt W /Washer - 650 12 3081684 Crankcase Cover (Incl. 13)

5 3080884 Bolt W /Washer - 440 13 3080006 Oil Seal

3080924 Bolt W /Washer - 650 14 3081685 Gasket

6 3080742 Bolt W /Washer 15 3081582 Screw

7 3081913 Crankcase Cover - 440 (Incl. 8) 16 3080672 Spring Washer

3080644 Crankcase Cover - 650 (Incl. 8) 17 3080446 Plug

8 3080006 Oil Seal - 440 18 3081634 Wave Washer

3080664 Oil Seal- 650 19 3080641 Union

-

20

CRANKCASE - 440, 650

I •

21

CYLINDER - 440, 650

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO NO NO. NO.

1 3081686 Cylinder 1 - 440 (Incl. 4, 61 14 3081707 Insulator Gasket- 440

3081699 Cvlinder 1 - 650 (Incl. 4, 6) 3081626 Insulator Gasket- 650

2 3081698 Cylinder 2 - 440 (Incl. 4, 6) 15 3081624 Insulator- 440

3081701 Cylinder 2 - 650 (Incl. 4, 6) 3081625 Insulator- 650

3 3081687 Cvlinder 3 - 440 !Incl. 4, 6) 16 7542301 Nut- 440

3081700 Cylinder 3 - 650 !Incl. 4 6) 7542404 Nut- 650

4 3080283 Stud 17 3080530 Sorin!l Washer - 440

5 3081898 Stud- 440 3080050 Sorina Washer- 650

3080452 Stud- 650 18 3081692 Cylinder Head 1 - 440

6 3080016 Stud - 440 650 3081704 Cylinder Head 1 - 650

7 3081690 Cylinder Gasket- 440 19 3081703 Cylinder Head 2 - 440

3082053 Cylinder Gasket - 650 3081705 Cylinder Head 2 - 650

8 3080047 Nut 20 3081694 Head Gasket - 440

9 3080050 Spring Washer 3080250 Head Gasket - 650

10 3080356 Washer 21 3080119 Nut

11 3082068 Exhaust Gasket - 440 22 3080142 Washer

3081706 Exhaust Gasket - 650 23 3081611 Spark Plug Cap

12 3080285 Nut 24 3081612 Plug Cap Spring

13 3080530 Spring Washer 25 3070145 Spark Plug

22

440 650 CYLINDER - ,

20

4

~7 16

23

5

13

22

B

7

CRANKSHAFT - 295,340

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 3081708 Crankshaft Assembly (Incl. 2 · 5} 10 3080386 Piston Pin Spacer - 295

2 3080004 Ball Bearing 3081649 Piston Pin Spacer - 340

3 3080447 Soacer 11 3081710 Piston- 295

4 3080243 Ball Bearina 3081711 Piston- 340

5 3081709 Ball Bearing 12 3080384 Piston Pin - 295

6 3080639 Nut 3080126 Piston Pin - 340

7 3080070 Spring Washer 13 3081714 Clip

8 3081447 Kev 14 3081712 Piston Rinq- 295

9 3081648 Small End Bearing 3081713 Piston Ring - 340

24

..

95 340 SHAFT - 2 I CRANK

25

6

CRANKSHAFT - 440, 650

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO NO. NO. NO.

1 3081715 Crankshaft Ass'y. - 440 (Incl. 2 - 6) 10 3081648 Small End Bearing - 440

3081716 Crankshaft Ass'y. - 650 (Incl. 2- 6) 3081629 Small End Bearing - 650

2 3080004 Ball Bearing- 440 11 3080386 Piston Pin Spacer- 440

3080676 Ball Bearing - 650 3081720 Piston Pin Spacer- 650

3 3080447 Spacer- 440 12 3081710 Piston- 440

3080665 Spacer- 650 3081717 Piston- 650

4 3080243 Ball Bearing - 440 13 3080384 Piston Pin- 440

3080677 Ball Bearin11 - 650 3080268 Piston Pin- 650

5 3080004 Ball Bearing 14 3081714 Clip- 440

6 3081709 Ball Bearing 3081718 Clip- 650

7 3080639 Nut 15 3081712 Piston Ring - 440

8 3080070 Spring Washer 3081719 Piston Ring - 650

9 3081366 Key

-

26

CRANKSHAFT - 440,650

14

2

6

27

8

7

10

')' ~9 I

I

MAGNETO - 295, 340

~J.M ~~~T PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO.

3081308 Maaneto Assemblv (Incl. 2-71 12 3081305 C. D. I. System (Incl. 14- 16)

1 3081344 Plate Ass'y. (Incl. 2- 5) 13 3081627 Ignition Coil

2 3081295 liqhting Coil 14 * Bracket

3 3081342 Screw 15 " Screw

4 3081296 Clamp 16 " Spring Washer

5 3081256 Screw 17 3081469 Screw

6 3081343 Flywheel 18 3080077 Spring Washer

7 3081310 Window Cover 19 3080078 Washer

8 3081511 Grommet 20 7512111 Cap Screw

9 3081512 Grommet 21 7542112 Lock Nut

10 3081306 4 P Male Coupler 22 7512163 Cap Screw

11 3081513 6 P Male Coupler

*Not Available

28

21

2<\~ 12\~

..

ETO - 295,340 MAGN

4

29

2

3

7

22 20

J

MAGNETO - 440, 650

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 3080896 Stater 7 3080840 6 P Female Connector

2 3080897 Rotor 8 3081628 Ignition Coil

3 3081513 6 P Male Coupler 9 7541904 Lock Nut

4 3081600 Screw 10 5332346 Coil Spacer

3080359 Screw 11 7511957 Screw

5 3080077 Spring Washer 12 7542112 Lock Nut

6 3081387 C.D.I. System 13 7512103 Cap Screw

..

30

MAGNETO - 440, 650

2

'.

31

RECOIL- 295,340,440,650

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

3081471 Recoil Starter- 295 340 !Incl. 1 - 17) 11 3081086 Nut

3081377 Recoil Starter- 440 650 (Incl. 1 - 17) 12 3081084 Starting Pulley - 295 340

1 3080903 Case 3081862 Starting Pulley - 440 650

2 3081234 Power Spring 13 3080620 Wire Rope

3 3080904 Reel 14 3080335 Wire Guide

4 3081081 Ratchet 15 3080212 Starter Handle .. 5 3080500 Washer (A) 16 3080336 Wire Clamp (AI

6 3081238 Friction Spring 17 3080337 Wire Clamp (B)

7 3081472 Return Spring 18 3080146 Bolt - 295 340

8 3080910 Friction Plate 3081231 Bolt - 440, 650

9 3081240 Washer (B)- 295,340,650 3080077 Spring Washer

10 3081087 Spring Washer

I I

32

RECOIL- 295,340,440,650

" 12

2

'' 11 16 15 14 13

1

18

33

CARBURETOR - 295, 340

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

3081622 Carburetor Ass'v. - 295 Unci. 1 - 36) 16 3081873 Float Pin - 295

3081623 Carburetor Ass'y. - 340 !Incl. 1 - 36) 3080363 Float Pin - 340

1 3081865 Needle Jet 17 3081874 Float- 295

2 3081866 Rinq 3080534 Float- 340

3 3081667 No. 230 Main Jet 18 3080535 Cap

3081666 No. 240 Main Jet 19 3081868 Vinyl Pipe

3080698 No. 250 Main Jet 20 3081876 Plug- 295

3080365 No. 270 Main Jet 3081414 Pluq- 340

3080715 No. 280 Main Jet 21 3081415 Washer

3080416 No. 290 Main Jet 22 3081877 Plate

3080612 No. 300 Main Jet 23 3081878 Screw W/Washer

3080624 No. 320 Main Jet 24 3081879 Plunger

3081768 No. 340 Main Jet 25 3081880 Plunger Spring

3081769 No. 360 Main Jet 26 3081412 Plunger Cap

3081770 No. 380 Main Jet 27 3081881 Spring Clip

3081771 No. 400 Main Jet 28 3081410 Rubber Cap

3081772 No. 420 Main Jet 29 3081882 Holder

4 3081671 No. 50 Pilot Jet 30 3081883 Cotter Pin

3081672 No. 45 Pilot Jet 31 3081670 Piston Valve- 295

3081673 No. 40 Pilot Jet 3081669 Piston Valve- 340

5 3081867 Jet 32 3081884 Jet Needle

6 3081422 Needle Valve Packing 33 3080546 "E" Ring

7 3081396 Needle Valve 34 3081106 Plate- 295

8 3080538 Throttle Stop Screw 3081400 Plate- 340

9 3080372 Throttle Adiustinq Sprinq 35 3081885 Sprina- 295

10 3080537 Pilot Air Screw 3081105 Spring- 340

11 3080179 Air Adiustina Serino 36 3081886 Too- 295

12 3081868 Vinvl Pioe 3081405 Top- 340

13 3081869 Gasket- 295 37 3081630 Adaotor - 295 . ' 3081398 Gasket- 340 3081631 Adaptor - 340

14 3081870 Plate- 295 38 3081496 Adaptor Band

3081871 Plate 340 39 3081497 Screw

15 3081872 Arm- 295 40 3081330 Socket Head Bolt

3081423 Arm 340

1251064 Linkaqe Asm. - 440 650

34

CARBURETOR - 295, 340

36

29~/~ -30 35

28 ' /-:>-----27 '/

34 ... 26

33 J - 25

12 32 ~24 ' j

37

35

FUEL PUMP - 295, 340

ITEM PART PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO. NO. NO.

1 3081380 Bottom Packina 5 3080991 Screw

2 3080844 Diaphra!lm 6 3081384 Top Packing

3 3081382 Valve 7 3081286 Screw W /Washer

4 3081383 Pack ina

KEIHIN CARBURETOR PARTS - RD38 & RD50

3102094 Carburetor Assembly - RD38

3102093 Carburetor Assembly - RD50

3102105 Control Valve - RD38 & RD50

3102106 Idle Mixture Screw - RD38 & RD50

3102107 Hi!lh Speed Mixture Screw- RD38

3102097 High Speed Mixture Screw- RD50

3102108 Main Nozzle- 5mm- RD38

3102109 · Main Nozzle- 10mm- RD38 & RD50

3102110 Main Nozzle- 15mm- RD38 & RD50

3102114 Main Nozzle- 20mm- RD38

3102100 Main Nozzle- Standard- RD50

3102111 Venturi - 30mm- RD38

3102115 Venturi - 32mm - RD38

3102101 Venturi- 40mm - RD50

3102102 Venturi - 42mm - RD50

3102112 Gasket Set- RD38

3102103 Gasket Set- RD50

3102113 Reoair Kit- RD38

3102104 Repair Kit- RD50

36

FUEL PUMP - 295, 340

2

2 .

6

7

37

CALIPER BRAKE ASSEMBLY

~JM ~~RT PART DESCRIPTION ITEM PART PART DESCRIPTION NO. NO.

1930529 Calioer Brake (Incl. 1 - 13) 7 1930536 Screw

1 * Cap Screw 8 1930535 Brake Puck

2 * Bushing 9 1930537 "0" Ring

3 * Bracket 10 1930538 Piston Assembly

4 * Lock Nut 11 * Casting

5 * Casting 12 * Bleeder Fitting

6 1930534 Brake Puck 13 * Plug

*Not Available

38

CALIPER BRAKE ASSEMBLY

2 3

12

13

I'

\

•• '

' .. i

39