18769 Receive raw materials and operate storage, handling, and batching equipment in glass container manufacturing

NZQA registered unit standard18769 version 5

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TitleReceive raw materials and operate storage, handling, and batching equipment in glass container manufacturing

Level3Credits35

PurposePeople credited with this unit standard are able to receive raw materials and operate storage, handling, and batching equipment.

ClassificationGlass and Glazing > Glass Container Manufacturing

Available gradeAchieved

Entry information

Recommended skills and knowledgeUnit 28568, Describe the manufacture of glass and the container forming process; Unit 28569, Demonstrate knowledge of glass containers and glass container faults; Unit 10852, Operate a powered industrial lift truck (forklift) fitted with attachments; Unit 23061, Demonstrate knowledge of batch house operations for glass container production; or demonstrate equivalent knowledge and skills.

Explanatory notes

Definitions

Enterprise means an organisation where training and/or assessment is taking place, and/or where the trainee is employed.

Enterprise procedures refer to the documented procedures used by the organisation carrying out the work and applicable to the tasks being carried out. They may include but are not limited to standard operating procedures, site safety procedures, equipment operating procedures, codes of practice, quality assurance procedures, housekeeping standards, charging of time and materials, management of drawings and documentation, procedures to comply with legislative and local body requirements. Major raw materials are sand, soda ash, limestone, cullet.

Cullet is clean and sorted crushed glass.

Minor raw materials includes but are not limited to selenium, iron chromite, iron pyrites, iron sand, sodium sulphate, alumina, carbon, cobalt.

Raw materials are major and minor raw materials.

Outcomes and evidence requirements

Outcome 1

Receive raw materials and operate storage, handling, and batching equipment in glass container manufacturing.

Evidence requirements

1.1The potential hazards of working in a batch house and operating glass furnace batching equipment are identified, and appropriate safety precautions taken.

Rangehazards include but are not limited to raw materials, dust, lacerations, electrocution, vehicle movements, lifting equipment, working at heights, working in isolation, hand tools, ancillary equipment.

1.2The differences between the raw materials required for three of the major glass colour groups are identified.

Rangemajor glass colour groups flint, amber, and one from the following greens: classic green, emerald green, sea green, georgia green, french green, antique green.

1.3Raw materials are received and stored in accordance with enterprise procedures.

1.4Raw material samples are taken and tested in accordance with enterprise procedures.

Rangetesting includes but is not limited to moisture, particle size.

1.5The major components of the raw materials storage, handling, and batching equipment are located, and their operation described in accordance with enterprise procedures.

Rangemajor components storage pens, silos, elevation systems, weighing system, mixers, control panel, alarm systems.

1.6Emergency stopping of raw material storage, handling, and batching equipment is demonstrated in accordance with enterprise procedures and equipment specifications.

Rangeevidence may be simulated if required.

1.7Raw materials handling equipment is operated in accordance with job requirements and enterprise procedures.

1.8Routine raw materials handling problems are identified and corrective actions taken in accordance with enterprise procedures.

Rangeroutine raw materials handling problems may include but are not limited to supply issues, mechanical breakdowns, electrical failure, vehicle faults.

Evidence is required for at least one handling problem.1.9Raw material batching equipment operation is monitored, problems are identified and corrective actions taken in accordance with enterprise procedures.

1.10Batch house documentation is completed in accordance with enterprise procedures.

1.11Work area and hand tools are cleared and cleaned to ensure safe operating conditions.

Planned review date31 December 2019

Status information and last date for assessment for superseded versions

ProcessVersionDateLast Date for Assessment

Registration121 November 200131 December 2015

Revision213 February 200431 December 2015

Revision320 September 200431 December 2015

Review420 November 200631 December 2017

Review516 April 2015N/A

Consent and Moderation Requirements (CMR) reference0134

This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.

Please noteProviders must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.

Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards.

Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards.

Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMRs). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.

Comments on this unit standard

Please contact Competenz at qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard.

CompetenzSSB Code 101571SYMBOL 211 \f "Symbol" New Zealand Qualifications Authority 2015