18 pte utility and chemical standards 00-04-15

LG.PHILIPS DISPLAYS STANDARDISATION MECHANICAL CONSTRUCTIONS

PRODUCTION TECHNOLOGY & ENGINEERING

UTILITY & CHEMICAL STANDARDS 00-04-15 99-07-16

CONTENTS Page

Utility standards 2 medium group : Air 3

code : A.. 3 medium group : Gasses 5

code : B.. 5 medium group : Water 6

code : C.. 6 medium group : cooling medium 9

code : D.. 9 medium group : heating medium 9

code : E.. 9 medium group : Exhausts 10

code : F.. 10 medium group : Fuels 11

code : H.. 11 medium group : Waste water drains 12

code : J.. 12 medium group : Power supply 12

code : T.. 12 code : TX.. 12

Chemical standards 14 medium group : Chemicals 15

code : K.. & L.. 15 medium group : Chemicals to Separation / Regeneration. 17

code : M.. 17 medium group : Chemicals PVA & Acids 19

code : N.. 19

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Utility standards (appendix to groupnumber sheet 411)

Key & definitions:

first piping

second piping

third piping

first piping Main supply/drain piping (also called main piping). From utility building or chemicals preparation department to production area.

second piping From first piping to production machine, chemicals preparation installation or utility installation, and is situated not further than 50 cm away from connection point on the equipment: 50 cm through the floor in case piping is situated under the machine floor 50 cm through ceiling incase piping is situated above machine floor the piping ends with a valve, and is ready for further connection.

third piping From second piping to machine connection.

Note: Second piping should be engineered and installed in such a way that the third piping length is minimized. The third piping should not obstruct the freedom of action for operators and maintenance people. To meet this requirement, the holes in floor or ceiling for the second piping should be drilled just before equipment installation but after the equipment is marked on the floor. Piping & appendage material used should meet the specifications as standardized in this chapter

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coding:

XXY-00

serial number (only if the number of connections of the same medium on one machine > 1)

S for supply and R for return (only if the medium is regenerated or separated)

medium code

example:

DAS-03: The third chilled water 6 C supply connection on the machine.

AC-05: The fifth filtered compressed air connection on the machine.

medium group : Air

code : A.. code medium unit physical properties chemical composition preferred pipe material and treatment AA

see

remark

compressed air

Nm3

/h pressure at point of use = 6 bar (g)

pressure dewpoint = -30 C

10 ! temperature ! 30 C

oil free seamless St.37.0:

external & internal: grit blasted, hot dip galvanized or

phosphated and externally painted AC

see

remark

filtered compressed

air dry

Nm3

/h pressure at point of use = 6 bar (g)

pressure dewpoint = -30 C


particles < 1 m

dust load < 1 mg/m3

oil free AISI SS316L

AD blower air Nm3

/h pressure at point of use = 350 +/- 10 mbar(g)


particles < 5 m

dust load < 5 mg/m3

seamless St.37.0:

external & internal: grit blasted, hot dip galvanized or phosphated and externally painted sealed with Loctite 570 or 577 exclusively

AE blower air dry Nm3

/h line pressure = 350 +/- 10 mbar (g)

pressure at point of use = 0.2 bar (g)


particles < 45 m

dust load < 1.3 mg/m3

abs. humidity < ..... ppm

AISI SS316L

sealed with Loctite 570 or 577 exclusively

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code medium unit physical properties chemical composition preferred pipe material and treatment AF

see

remark

vacuum Am3

/h pressure at point of use = 0.2 bar (abs.) seamless St.37.0:


phosphated and externally painted piping from process equipment to main header AISI SS316L

AG compressed air

blow-off

Nm3

/h

AH ambient air Nm3

/h

filter &drying unit

flange &gasket

St.37.0

SS316L

AA

CA

factory utillity buildingRemark compre

ssed air installation

:

Filtered compressed air dry to be generated from raw compressed air by filter and drying unit

located in factory. Piping for:

raw compressed air seamless St.37.0. filtered compressed air dry from filter unit to machine AISI SS316L To avoid tension corrosion, stainless steel filter unit coupled to steel piping with flanges and rubber gasket.

Remark vacuum installation:

Preferred piping material: productionmachine

flange &gasket

floor

AFSt.37.0

SS316L

from production machine to main header AISI SS316L mainheader AISI SS316L or St.37.0 (to be defined by supplier vacuum unit) To avoid tension corrosion, stainless steel piping coupled to steel piping with flanges and rubber

gasket.

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medium group : Gasses

code : B.. code medium unit physical properties chemical composition preferred pipe material and treatment BA oxygen Nm

3/h pressure at point of use = 5.5 +/- 0.2 bar (g) O2 > 99.5% vol.

CxHy < 20 vpm

N2 < 100 vpm

H2O < 5 vpm

Ar < 4000 vpm

seamless St.37.0:

external & internal: grit blasted, hot dip galvanized or phosphated and externally painted sealed with Loctite 570 or 577 exclusively All parts made oil- and greese free

BB nitrogen Nm3

/h pressure at point of use = 1 bar (g) N2 > 99.98% vol.

CxHy < 0.1 vpm

O2 < 5 vpm

H2O < 5 vpm

Ar < 200 vpm

seamless St.37.0:


phosphated and externally painted

BC hydrogen Nm3

/h pressure at point of use = 500 mbar (g) H2 > 99.98% vol.

CxHy < 1 vpm

N2 < 100 vpm

O2 < 10 vpm

H2O < 10 vpm

seamless St.37.0:



BD IFG

(nitrogen/hydrogen)

Nm3

/h pressure at point of use = 500 mbar (g) H2 = 5 % vol.

N2 = 95 % vol.

CxHy < 0.20 vpm

O2 < 10 vpm

H2O < 10 vpm

Ar < 200 vpm

seamless St.37.0:



BE carbondioxide gas m3

n/h pressure at point of use = 700 mbar (g) CO2 = 98.5% vol.

CxHy < 0 vpm

O2 < 0 vpm

H2O < 0 vpm

N2 < 0 vpm

seamless St.37.0

Used for fire extinguishing in lacquering room and lacquer

separation.

BF nitrogen Nm3

/h pressure at point of use = 6 bar (g) N2 > 99.98% vol.

CxHy < 0.1 vpm

O2 < 5 vpm

H2O < 5 vpm

Ar < 200 vpm

seamless St.37.0:



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medium group : Water

code : C.. code medium unit physical properties chemical composition preferred pipe material and treatment CA cold tap water

(only for process,

non-potable)

m3

/h line pressure = 3 1 bar(g)

6 ! PH value ! 9

hardness < 20 DH = 3.57 mmol

(to be confirmed and specified by supplier)

toxic substance ! 1000 mg/m3

dissolved O2 < 10 mg/l

Iron (Fe) < 10 microg/l

seamless St.37.0:

external: coated internal: grit blasted & galvanized threaded connections and vapourtight insulations

CB

see

remark

warm tap water

(for general use

only, for process

see ED)

m3

/h (to be confirmed and specified by supplier) according to local regulations

Remark warm tap water:

Warm tap water only for genera

l use (showers, etc.). For production purpose ED (warm water supply) is prefered.

code medium unit physical properties chemical composition preferred pipe material and treatment

CC

see

remark

raw demin water m3

/h pressure at point of use = 4 0.1 bar (g)


conductivity < 0.5 S/cm (@ 25 C)

filtration = 10 m

SiO2 < 0.2 ppm

Cu < 0.01 ppm

Pb < 0.01 ppm

Fe < 0.01 ppm

indoor: PP PN10 outdoor: PP PN10

CD

see

remark

cold demin water m3

/h pressure at process equipment = 5 0.1 bar (g)



filtration = 5 m

SiO2 < 0.2 ppm

Cu < 0.01 ppm

Pb < 0.01 ppm

Fe < 0.01 ppm

indoor: PP insulated PN10

CE

see

remark

warm demin water m3




filtration = 5 m

SiO2 < 0.2 ppm

Cu < 0.01 ppm

Pb < 0.01 ppm

Fe < 0.01 ppm

indoor: PP insulated PN10

CF

see

remark

exposure demin

water

m3



conductivity < 10 S/cm (@ 25 C)

filtration = 5 m

SiO2 < 0.2 ppm

Cu < 0.01 ppm

Pb < 0.01 ppm

Fe < 0.01 ppm

indoor: PP PN10

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Remark demin water installation:

Main target for the demin water installation is to achieve a stabil pressure on each process consumer independent of flow fluctuations. This goal can only be

guaranteed by a break tank system. The by-pass system is sensitive for flow fluctuations but cheaper compared to the break tank system. The decision wich

system to use is an investment / risk issue and therefor to be decide

raw deminpreparation

consumerconsumer

CA

drain drain

same as20C demin

by pass system

20C deminpreparation


exp. deminpreparation

exp. deminbreaktank exp. table

FI

exp. table

FIP

regulation valve

consumer

FI

consumer

FI

drain drain

raw deminpreparation

CA

break tank system


30C deminbreaktank consumer

exp. deminpreparation

exp. deminbreaktank exp. tableexp. table

consumer

regulation valve

regulation valve

d by the project.

break tank system:

Demi water system based on break tanks

to avoid pressure fluctuations, regulation valve for stabile pressure and closed loop systems. For more detailed information see equipment documentation.

Remark: 20C demin water will be generated from 30C demin water by a local cooler

To secure stable pressure:

each demin water loop (except raw demin) equipped with:

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break tank with return connection and level control Items to be defined in preliminary consultation with architect and customer:

capacity of demin water installations specification (capacity) of break tanks and pumps

By pass system:

Demin water system based on closed loop systems with by pass and regulation valves on each process consumer. Stabile pressure is achieved by constant flow

from main header to return. The system (and pressure at point of use) is sensitive for flow fluctuations. For more detailed information see equipement

documentation.

To secure stable pressure:

20 & 30C demin water loop equipped with: Samson regulation valve between supply and return flow measuring instrument on supply to each consumer regulation valve in supply and by pass at each consumer

exposure demin water loop equiped with: break tank with return connection and level control flow measuring instrument on supply to each consumer frequency controlled pump

Items to be defined in preliminary consultation with architect and customer:

capacity of demin water installations specification (capacity) of 20 & 30C regulation valves specification (capacity) of exposure break tanks and pumps

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medium group : cooling medium

code : D.. code medium unit physical properties chemical composition preferred pipe material and treatment DAS chilled water 6 C,

supply

m3

/h 6 ! temperature ! 7 C seamless St.37.0:

external: painted & vapourtight insulation internal: grit blasted

DAR chilled water 12

C, return

m3

/h temperature ! 12 C seamless St.37.0:


DBS

see

remark

cooling water 16

C, supply

m3

/h temperature = 16 2 C

2 ! pressure ! 3 bar(g)

seamless St.37.0:


DBR

see

remark

cooling water 21

C, return

m3

/h temperature ! 21 C seamless St.37.0:


Remark cooling water 16C, supply:

If cooling water supply of the ILEs is very critical, separate systems (partly

stand by) for ILEs and other consumers should be considered.

chilled water 6Cinstallation

consumer cooling water16C installation

consumer

regain installation

CA

Remark cooling water 21C, return:

Cooling water can be re-used in a closed loop. In this case the 21C return will

be regained for chilled water 6C use. The chemical composition of cooling

water 21C return must therefor be specified by the regain apparatus supplier

(for example: maximum pollution level).

medium group : heating medium

code : E.. code medium unit physical properties chemical composition preferred pipe material and treatment EA

see

remark

steam

(saturated)

kg/h pressure at point of use = 4 0.5 bar (g) originate from: raw demin water [CC]

or softened water

seamless St.37.0:

external: painted and thermal insulated internal: grit blasted

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code medium unit physical properties chemical composition preferred pipe material and treatment EB condensate kg/h temperature < 100 C seamless St.37.0:


ECS

see

remark

hot water, supply m3

/h temperature = 140 C

hardness < 5.6 DH = 1 mmol

originate from:cold tap water [CA] seamless St.37.0:


ECR hot water, return m3

/h temperature = 120 C seamless St.37.0:


EDS warm water,

supply

m3

/h 70 ! temperature ! 90 C originate from:cold tap water [CA] seamless St.37.0:


EDR warm water, return m3

/h 50 ! temperature ! 70 C seamless St.37.0:


Remark: hot water or steam supply:

Separate boiler preferred for hot water to prepare PVA. Also steam is used. To be decided in project w

hich heating medium will be chosen.

medium group : Exhausts

code : F.. code medium unit physical properties chemical composition preferred pipe material and treatment

FA exhaust (fan

included in

production

equipment)

m3

/h pressure at point of use and temperature to be

specified by equipment supplier

temperature depending

galvanized sheet metal

FB exhaust (fan not

included in

production

equipment)

m3





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code medium unit physical properties chemical composition preferred pipe material and treatment FC exhaust to

scrubber

m3

/h pressure at point of use to be specified by

equipment supplier


plastic piping PP

flanged piping butterfly valves at each process exhaust

FD chimney m3

/h natural draft

temperature to be specificated by equipment

supplier



FF exhaust to

incinerator

m3





medium group : Fuels

code : H.. code medium unit physical properties chemical composition preferred pipe material and treatment HA natural gas Nm

3/h pressure at point of use = 340 +/- 10 mbar (g)

net caloric value: = 31.7 MJ/Nm3

seamless St.37.0:

external: gritt blasted and painted internal: grit blasted sealed with Loctite 570 or 577 exclusively

HB LPG Nm3

/h pressure at point of use = 340 +/- 10 mbar (g)

net caloric value = 108.56 MJ/Nm3

wobbe number = 81 8

mixture of propane C3H8 and

butane

C5Hx content < 0.5 Vpm

seamless St.37.0:

external: gritt blasted and painted internal: grit blasted sealed with Loctite 570 or 577 exclusively

HC water gas Nm3

/h

HD

see

remark

heavy oil kg/h to be specified by plant engineering. to be specified by plant engineering. to be specified by plant engineering.

HE

see

remark

light oil kg/h to be specified by plant engineering. to be specified by plant engineering. to be specified by plant engineering.

HF propane Nm3

/h pressure at point of use = 100 mbar (g)

net caloric value: = 93.575 MJ/Nm3

seamless St.37.0:

external: gritt blasted and painted internal: grit blasted

Remark heavy oil & light oil:

Alternative fuel, not preferred by Philips DCE.

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medium group : Waste water drains

code : J.. code medium unit source & chemical composition concentration Waste Water Treatment (WWT) line

JA HF drain Chrome/(Phosphor) drain

m3

/h Screen processing: HF/HNO3 Screen processing: Phosphor, Cr Reclaim: HF

max. 800 mg/l n.a. max. 500 mg/l

Fluoride

JB Lead (Pb) drain m3

/h Reclaim: Pb, Zn, Ba, HNO3 max. 300 mg/l Lead

JD Acid/Alkaline drain m3

/h Several: acid, alkaline, demin water Thermal: softflash

pH:1-13

Neutralization - Fluoride

JF Domestic drain m3

/h Several

JH Organic drain m3

/h Screen processing: Toluene, Acetone, PVA, PVP max. 35 g/l Organic

JJ Chrome/(Phosphor) drain

m3

/h Thermal: Cr, Pb, Zn, Isopropanol Screen processing: Phosphor, Cr

max. 80 mg/l n.a.

Fluoride

medium group : Power supply

code : T.. code medium unit frequency tolerance current tolerance

TA 230 Volt (-10% / +6%) - 50 Hz, fixed connection kVA 0.1 Hz 5 %

TB 230 Volt (-10% / +6%) - 60 Hz, fixed connection kVA

TC 400/230 Volt (-10% / +6%) - 50 Hz, fixed connection kVA

TD 400/230 Volt (-10% / +6%) - 60 Hz, fixed connection kVA

TE 480/277 Volt - 50 Hz, fixed connection kVA

TF 480/277 Volt - 60 Hz, fixed connection kVA

TK 230 Volt (-10% / +6%) - 50 Hz, socket outlet kVA

TL 230 Volt (-10% / +6%) - 60 Hz, socket outlet kVA

TM 400/230 Volt (-10% / +6%) - 50 Hz, socket outlet kVA

TN 400/230 Volt (-10% / +6%) - 60 Hz, socket outlet kVA

TP 480/277 Volt - 50 Hz, socket outlet kVA

TQ 480/277 Volt - 60 Hz, socket outlet kVA

code : TX.. TXA 230 Volt (-10% / +6%) - 50 Hz, emergency power fixed connection kVA

TXB 230 Volt (-10% / +6%) - 60 Hz, emergency power fixed connection kVA

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TXC 400/230 Volt (-10% / +6%) - 50 Hz, emergency power fixed connection kVA

TXD 400/230 Volt (-10% / +6%) - 60 Hz, emergency power fixed connection kVA

TXE 480/277 Volt - 50 Hz, emergency power fixed connection kVA

TXF 480/277 Volt - 60 Hz, emergency power fixed connection kVA

TXK 230 Volt (-10% / +6%) - 50 Hz, emergency power socket outlet kVA

TXL 230 Volt (-10% / +6%) - 60 Hz, emergency power socket outlet kVA

TXM 400/230 Volt (-10% / +6%) - 50 Hz, emergency power socket outlet kVA

TXN 400/230 Volt (-10% / +6%) - 60 Hz, emergency power socket outlet kVA

TXP 480/277 Volt - 50 Hz, emergency power socket outlet kVA

TXQ 480/277 Volt - 60 Hz, emergency power socket outlet kVA

Remark emergency power: The total electric power as needed by an equipment(group) should be listed coded: T..

The part of this total electrical power that needs to be connected to the emergency power should be listed coded: TX..

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Chemical standards (appendix to groupnumber sheet 411)

Key & definitions:

first piping

second piping

third piping

first piping Main supply/drain piping (also called main piping). From utility building or

chemicals preparation department to production area. second piping From first piping to production machine, chemicals preparation installation or

utility installation, and is situated not further than 50 cm away from connection point on the equipment: 50 cm through the floor in case piping is situated under the machine floor 50 cm through ceiling incase piping is situated above machine floor the piping ends with a valve, and is ready for further connection.

third piping From second piping to machine connection.

Note:

Second piping should be engineered and installed in such a way that the third piping

length is minimized.

The third piping should not obstruct the freedom of action for operators and maintenance

people. To meet this requirement, the holes in floor or ceiling for the second piping should

be drilled just before equipment installation but after the equipment is marked on the floor.

Piping & appendage material used should meet the specifications as standardized in this

chapter.

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coding: XXY-00

serial number (only if the number of connections of the same medium on one machine > 1)

S for supply and R for return (only if the medium is regenerated or separated)

medium code

example:

DAS-03: The third chilled water 6 C supply connection on the machine.

AC-05: The fifth filtered compressed air connection on the machine.

medium group : Chemicals

code : K.. & L.. code medium unit physical properties chemical composition preferred pipe material and treatment appendix KAS

KAR

green suspension m3

/h pressure 2 to 4 bar

temperature 20 C

Phosphors.

Deminwater.

PVA 5.4 %.

Plastic hose ( protected of light ).

Multibar hose PVC material. app. 1

KBS

KBR

red suspension m3


temperature 20 C

Phosphors.

Deminwater.

PVA 5.4 %.



KCS

KCR

blue suspension m3


temperature 20 C

Phosphors.

Deminwater.

PVA 5.4 %.



KE Butanol m3

/h pressure 1 to 2 bar,

temperature 20 to 30 C

Butanol Stainless steel welding.

Earthed. Insulated.

app. 2

KFS

KFR

Photoresist m3


temperature 20 C

Photoresist.

Deminwater 20 C

Plastic piping PP

Butt welded, ball valves. app. 3

KGS

KGR

Prewet Liquid m3


temperature 30 C

xxxxxx

xxxxxx

Plastic piping PP.


KHS

KHR

Polyetheneoxide

1%

m3


temperature 20 C

Polyox

Deminwater 20 C

Plastic piping PP. Butt welded, ball valves.

app. 4

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 16 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

00-04-15 02-01-15

KI Ludox m3


temperature 30 C

Ludox

Deminwater

Plastic piping PP.

Butt welded, ball valves. Stainless steel piping 316L

Butt welded, insulated.

app. 5

KJ Isopropanol m3

/h pressure 1 bar

temperature 20 C

Isopropanol Stainless steel piping 316L

Butt welded, insulated. Earthed

app. 6

KK Sorgen. m3


temperature 30 C

Sorgen

PVA 5.4 % 40-80

Deminwater

Plastic piping PP.

Butt welded, ball valves. Stainless steel piping 316L Butt welded, insulated.

app. 5

KLS

KLR

Soda m3


temperature 30 C

Soda

Deminwater

Plastic piping PP.


KM Prosol m3


temperature 20 C

Plastic piping PP.

Butt welded, ball valves.

KN Acetone m3

/h pressure 2 bar, temperature 20 C Acetone Stainless steel piping 316L

Butt welded. Earthed

app. 9

KO photoresist

concentrate

m3

/h pressure 2 bar

temperature 20 C

Toluene

Hardeners

Deminwater

Stainless steel piping 316L

Butt welded, insulated. Earthed.

app. 3

KP Lacquer m3

/h pressure 2 bar

temperature 20 C

Toluene

Hardeners



app. 10

KQ Lissapol m3



Lissapol xxx %

Deminwater

Plastic piping PP.


KU Graphite m3

/h xxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxx

KV Silicate m3


KX Soft Flash m3


KY Bismuth

Suspension

m3


KZ Ethanol m3

/h Pressure 1 to 2 bar


Ethanol Stainless steel piping 316 L

Butt welded, ball valves. Earthed

app. 2

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 17 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

00-04-15 02-01-15

code medium unit physical properties chemical composition preferred pipe material and treatment appendix

LI Ludox m3


temperature 34 C

Ludox

Deminwater


Butt welded, insulated, earthed. app. 5

LK Sorgen. m3



Sorgen

PVA 5.4 % 40-80

Deminwater


Butt welded, insulated, earthed. app.5

medium group : Chemicals to Separation / Regeneration.

code : M.. code medium unit physical properties chemical composition preferred pipe material and treatment appendix MA

see

remark

Suspension to

Decanter

m3


Temperature 20 C

Red, Blue and Green Waste

Phosphors.

Deminwater

PVA 5,4 %

Plastic piping HDPE

Butt welded, ball valves. Piping slope to the receiving tanks 1

app. 1

MB Green Suspension m3


Temperature 20 C

Green Phosphors.

Deminwater

PVA 5.4 %

Plastic piping HDPE


app. 1

MC Red Suspension m3


Temperature 20 C

Red Phosphors.

Deminwater

PVA 5.4 %

Plastic piping HDPE


app. 1

MD Blue Suspension m3


Temperature 20 C

Blue Phosphors.

Deminwater

PVA 5.4 %

Plastic piping HDPE


app. 1

ME Rewashed

Suspension

m3


Temperature 20 C

Blue Phosphors.

Deminwater

PVA 5.4 %

Plastic piping HDPE


app. 1

MF Bismuth m3


Temperature 20 C

Bismuth

Deminwater

Plastic piping PP


app. 11

MG Softflash m3


Temperature 20 C

Softflash

Deminwater

Plastic piping PP


app. 11

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 18 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

00-04-15 02-01-15

MH Dag / anti crack m3


Temperature 20 C

DAG

Anti crack

Deminwater

Plastic piping PP


app. 11

MJ aceton m3


Temperature 20 C

Aceton

Deminwater

AISI SS316L

Butt welded, ball valves app. 9

MK PVA regeneration m3

/h Pressure 0 bar

Temperature 25 C

Deminwater

PVA 8-88

2.3 ! concentration ! 2.8 % (1)

Plastic piping PP


app. 13

MLS

MLR

green pourback

suspension

m3


Temperature 20 C

Green phosphor

PVA 5.4%

Deminwater



MMS

MMR

red pourback

suspension

m3


Temperature 20 C

Red phosphor

PVA 5.4%

Deminwater



MNS

MNR

blue pourback

suspension

m3


Temperature 20 C

Blue phosphor

PVA 5.4%

Deminwater



MP lacquer m3

/h pressure 2 bar

temperature 20 C

Toluene

Hardeners

Deminwater



app. 10

remark suspension to decanter:

Waste green or red suspension (to decanter) i

s produced on six positions: flowcoat green, flowcoat red, corner cup washing, separation green, separation red, regeneration green and regeneration red. The

waste suspension can be transported to the decanter with six seperate pipes or in one communal. In both cases all connections are coded MA.

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 19 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

00-04-15 02-01-15

medium group : Chemicals PVA & Acids

code : N.. code medium unit physical properties chemical composition preferred pipe material and treatment appendix NAS

NAR

PVA 5.4%

m3


temperature 20 C

viscosity 100 mPa/sec

Deminwater

PVA 40-88


Plastic piping PP.


app. 5

app. 1

app. 12

NES

NER

PVA 0.2% m3


temperature 30 C

viscosity 1 mPa/sec

Deminwater

PVA 40-88

0.16 ! concentration ! 0.24 (1)

Plastic piping PP.


app.12

NBS

NBR

PVA 0.1% m3


temperature 30 C

viscosity 1 mPa/sec

Deminwater

PVA 40-88

0.08 ! concentration ! 0.12 (1)

Plastic piping PP.


app.12

NCS

NCR

PVA 0.05% m3


temperature 30 C

viscosity 1 mPa/sec

Deminwater

PVA 40-88

0.04 ! concentration ! 0.06 % (1)

Plastic piping PP.


app.12

NDS

NDR

PVA 0.02% m3


temperature 30 C

viscosity 1 mPa/sec

Deminwater

PVA 40-88

0.015 ! concentration ! 0.025 % (1)

Plastic piping PP.


app. 12

NI PVA 10%

m3


temperature 20C

viscosity 90 mPa/sec

Deminwater

PVA 8-88

9 ! concentration ! 11 % (1)

Plastic piping PP.


app. 13

app. 14

NJS

NJR

PVA 2.5% m3


temperature 30C

viscosity 7.5 mPa/sec

Deminwater

PVA 8-88


Plastic piping PP.


app. 13

app. 14

NK

PVA 2.5% from

regeneration

m3


temperature 30C

viscosity 7.5 mPa/sec

Deminwater

PVA 8-88


Plastic piping PP.


app. 13

NO Hydrofluoric Acid m3

/h pressure 2 bar

viscosity 1 mPa/sec

Hydrofluoric Acid

Deminwater


Plastic piping Double wall HDPE / PP

Butt-welded. Double wall.

app. 15

LG

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

.PH

ILIPS

DIS

PLA

YS

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 20 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

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NS

Tab 11 -

00-04-15 02-01-15

code medium unit physical properties chemical composition preferred pipe material and treatment appendix NP Hydrofluoric Acid,

storage

m3

/h pressure 2 bar


viscosity 1 mPa/sec

Hydrofluoric Acid



Butt-welded. Double wall. In tank preferred to be placed outside factory

and sealed from UV light.

app. 15

NQ Nitric Acid m3

/h pressure 2 bar

viscosity 1 mPa/sec

Nitric Acid

Deminwater




app. 15

NR Nitric Acid, storage

technical grade

m3

/h pressure 2 bar


viscosity 1 mPa/sec

Nitric Acid

Deminwater

40 ! concentration ! 60 %

technical grade (1)



app. 15

NS Nitric Acid, storage

chemical pure

m3

/h pressure 2 bar


viscosity 1 mPa/sec

Nitric Acid

Deminwater

40 ! concentration ! 60 %

chemical pure (1)



app. 15

NT Hydrofluoric and

Nitric Acid

m3

/h pressure 2 bar

viscosity 1 mPa/sec

Hydrofluoric Acid

Nitric Acid

Deminwater

5 ! concentration HF ! 12 %

10 ! concentration HNO3 ! 20 (1)

Plastic piping Double wall HDPE / PVDF


app. 15

NU Boric acid m3

/h pressure 2 bar

viscosity 1 mPa/sec

Boric Acid

Deminwater



app. 16

(1) remark: to be defined in project

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 21 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

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NS

Tab 11 -

00-04-15 02-01-15

Appendices

dosingblue

pourbackblue

preparationphosphor

blue

KCS

KCR

MNR

MNS

preparationphosphor

green

KAR

MLR

MLS

KAS dosinggreen

pourbackgreen

MMS

MMR

KBR

KBS

preparationphosphor

red pourbackred

dosingred

seperationphosphor

green

seperationphosphor

red

regenerationphosphor

red


green

decanterphosphor

MB

MC

MA

MA

MA

MA

waste

flowcoat green

flowcoat red

flowcoat blue

separation

ME

process

rewash

chem. prep.

MA

MA

seperationphosphor

blue


blue

MD

MA

MA

regeneration

CCW

CCW

CCW

MA

PREFERRED TO BE DONE AT

SUPPLIER

CCW = Corner Cup Washing

app. 1: Phosphor preparation, regeneration and separation.

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 22 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

00-04-15 02-01-15

photoresist supply

KFR

KFS

KO

photoresistcart

matrix #1

processchem. prep.

photoresistpreparation

KO

matrix #2photoresist

cart

KFS

KFRphotoresist supply

remark: for every single matrix line a extra photoresist supply unit and supply system is needed.

butanoltank

(outside building)

KE

processouter screen coating

chem. prep.

ethanoltank

(outside building) KZ

AS - AG preparation

app. 2: Anti Static - Anti Gloss preparation.

remark: direct routing from photoresist preparation to matrix by photoresists cart PREFERRED

app. 3: photo resist preparation.

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 23 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

00-04-15 02-01-15

prewet preparation KGR

polyoxeparation

KHS

KHR

KGSprewet belt

processchem. prep.

pr

app. 4: prewet liquid preparation.

sorgen preparation

KK

process

prewet belt

chem. prep.

ludox preparation

KI tank(high level)

tank(high level)

staticmixer

LK

LI

distribution

NAS

app. 5: new wetting preparation.

isopropanol preparation

KJ

processchem. prep.gun washing

remark: separated distribution for each line PREFERRED

app. 6: isopropanol preparation.

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 24 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

99-07-16 00-04-15

soda preparation

KLR

KLS

cone wash (zone 3)

processchem. prep.

tank tanktank

cone wash (zone 2) cone wash (zone 1)

lisapol preparation

KQ

processchem. prep.gun mounting

app. 7: lisapol preparation.

app. 8: soda preparation.

lacquersupply

KP

lacquerseperation

MP

seperationprocesschem. prep.lacquering

acetonsupply

KN

acetonseperation

MJ

seperationprocesschem. prep.prewet belt

app. 9: aceton preparation.

app. 10: lacquer preparation.

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 25 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

99-07-16 00-04-15

b ism uth preparation

b ism uth / so ftflash / D AG seperation

(filte r press)

M F

seperationprocesschem . prep.bism uth spraying

softflash preparation

softflash app ly ing

M G

aquadag app ly ing

M H

D AG preparation

app. 11: bismuth, softflash & aquadag preparation.

UTILITY &

CH

EMIC

AL

STAN

DA

RD

S LG

.PH

ILIPS

DIS

PLA

YS

PR

OD

UC

TION

TEC

HN

OLO

GY

&E

NG

INE

ER

ING

Page - 26 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

C

Tab

0002-01-15

TION

S

11 -

-04-15

PVA 0.02 %

PVA 0.2 %

PVA 0.1 %

NBS

NBR

NER

NES

NDR

NDS

PVA 5.4 %

preparationphotoresist

NAS

NAR

NAS

tank(high level)

tank(high level)

tank(high level)

wash & precoat

flowcoat developing

lacquering prewet

NAS

NAS

NAS

wash & precoat

chemical preparation process

tank(high level)

NAS

NCS

NCRPVA 0.05 %

NAS preparationsorgen

preparationphosphor

red

NAS

NASpreparationphosphor

green

preparationphosphor

blue

NAS

app. 12: PVA 5.4%, 0.2%, 0.1%, 0.05% and 0.02% preparation.

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 27 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

00-04-15 02-01-15


PVA 2.5 %

PVA 2.5 %regeneration

NI MK

NK

regeneration


NJR

NJS

PVA 10 % NI

matrix

PVA 2.5 %

NJS

PVA 10 % NI

NJR

matrixNJS

JH

NJR

app. 13: PVA 10% & 2.5% preparation and 2.5% regeneration

app. 14: PVA 10% & 2.5% preparation (no regeneration)

PR

OD

UU

TILITY & C

HEM

ICA

L STA

ND

AR

DS

LG.P

HILIP

S D

ISP

LAY

S

CTIO

N TE

CH

NO

LOG

Y &

EN

GIN

EE

RIN

G

Page - 28 kk

STA

ND

AR

DIS

ATIO

N

ME

CH

AN

ICA

L CO

NS

TRU

CTIO

NS

Tab 11 -

00-04-15 02-01-15

HFstorage

(outside building)

chem. prep.

technical HNO3storage

(outside building)

chemical HNO3storage

(outside building)

acids supplyunit

NR

NP

NS

NP

NR

NS

HFpreparation

HF/HNO3preparation

HNO3preparation

NP

processmatrix

HFcart

HF/HNO3tank

wash & precoat

rewash

matrix

HF/HNO3tank

HNO3cart

NT

NO

NQ

NT

DRAIN JA

DRAIN JA

DRAIN JA

DRAIN JD app. 15: hydrofloric-, nitric-, and hydrofloric & nitric acid preparation

process

lacquering supply tank NU

JD

Boric acid

NU

app. 16: boric acid preparation
Utility standardsmedium group : Aircode : A..medium group : Gassescode : B..BFmedium group : Watercode : C..medium group : cooling mediumcode : D..medium group : heating mediumcode : E..medium group : Exhaustscode : F..medium group : Fuelscode : H..medium group : Waste water drainscode : J..medium group : Power supplycode : T..code : TX..Chemical standardsmedium group : Chemicalscode : K.. & L..medium group : Chemicals to Separation / Regeneration.code : M..medium group : Chemicals PVA & Acidscode : N..

18 pte utility and chemical standards 00-04-15

Documents

medium group

medium code example

air code

main piping

piping ends

case piping

piping length

machine floor