17435918 parts manual - ingersoll rand...
TRANSCRIPT
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42211.07.40
Parts Manual
Copyright Notice This manual, which is
copyrighted and owned by the INGERSOLL-RAND (I) LTD., contains confidential and trade secret information. The authorized user hereof shall not disclose to any unauthorized user any proprietary or confidential information contained herein. The authorized user shall surrender and return this manual in its entirety upon request by INGERSOLL-RAND (I) LTD. The user of this manual by unauthorized user may be punishable by law. CENTAC is a registered trademark of Ingersoll-Rand Company.
42211.07.40
Issue 00 June 02, 2003 Guidelines for Environment Safety and
HealthPage 1 of 1
ESH
Following are guidelines for Environmental friendly field practices involving Operation and Maintenance of Air Compressors and use of Compressed Air.
Use/implementation of these guidelines does not absolve the owner or operator from conformity with all appropriate global, federal, state, local statutes, regulations, standards and other requirements affecting environment.
Please consult your local environmental specialist for further guidance and clarity.
�� Use of personal protection equipments like Safety glass, Ear plugs / mufflers, Hand gloves, Safety shoes and Nose mask (in case of toxic atmosphere) is recommended due to hazards associated with these activities.
�� Run the compressor only after ensuring inlet air filter is in place .Use silencer in case of continuous bleeding or discharge of compressed air, breather vents and other appropriate devices in order to minimize noise pollution of the environment.
�� Arrest Leakage of Air, water and oil immediately on observation to minimize Pollution, conserve energy and depletion of natural resources.
�� Use close circuit cooling water system for compressors and coolers to conserve resources. Used cooling water may be disposed of only after ensuring that it meets pretreatment requirements as specified by local water pollution control authority. (TDS tends to increase and should be checked)
�� The condensate from compressed air may be contaminated with lubricating oil and dirt from the system and may reduce sewage plant efficiency and cause potential hazard to health and environment and therefore strictly governed by local regulatory requirements. The condensate should not be discharged to public sewage system without pretreatment and meeting the requirements specified by the local authority.
Condensate should be preferably pretreated as required prior to disposal. Usually condensate is collected and connected to primary effluent treatment plant in typical industries.
Use of biodegradable oil is recommended.
�� Disposal and recycling of lubricants: Disposal and recycle regulations differ from one location to another and may change in time. Customer is, therefore, advised to consult local authority and ensure disposal in an environmentally friendly / responsible manner. Typically recyclers (authorized) collect the drums charging a nominal fee. Recyclers process the fluid and sell it as bunker fuel.
Empty oil drums should be adequately rinsed (Triple rinsed) before disposal to recyclers. (Authorized)
Note the rinsed solvent is also considered as hazardous waste and should be disposed of suitably as per local regulations.
�� Use sand, sawdust or cotton rags for control of oil spillage. Such contaminated material is considered as hazardous and should be stored separately and disposed of in an environmentally responsible manner as per local regulations.
�� Use tray for cleaning and storing of parts is recommended to prevent oil seepage on the ground. Residual solvents are considered as hazardous waste and should be disposed of suitably. Use of asbestos gasket is not recommended due to health hazard. Oil contaminated filter elements and gaskets are considered as hazardous material and should be disposed in an environmentally responsible manner confirming to local regulations. Used metal parts should be rinsed / cleaned before disposal.
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Y)
SC
ALE
0.0
80
35
3637
3839
4041
DE
TAIL
C(V
IEW
RO
TATE
D F
OR
CLA
RIT
Y)
SC
ALE
0.0
80
422
11.0
7.40
6 46
117
3929
45P
RE
SS
UR
E T
RA
NS
.- 0-
200
PS
IG
5 45
217
3928
38S
IGN
AL
CA
BLE
FLE
XIB
LE -
6 M
ETE
R L
G4
442
1739
2820
RTD
WIT
H T
RA
NS
MIT
TER
3 43
217
4248
39S
IGN
AL
CA
BLE
FLE
XIB
LE -
5 M
ETE
R L
G2
421
1739
2812
PR
ES
SU
RE
TR
AN
SM
ITTE
R -0
-50-
PS
IG-
021
1743
2766
CO
NTR
L C
MC
PR
OG
RA
M F
OR
174
2360
9 O
NLY
(NO
T S
HO
WN
)B
ALL
OO
N N
O.
ITE
MQ
TYP
AR
T N
O.
DE
SC
RIP
TIO
N
BO
M F
OR
174
2360
9- O
PTI
ON
ITE
M, C
ON
TRO
L S
TAN
DR
AD
W
ITH
STA
GE
DA
TA P
AC
KA
GE
1 42
117
4249
38S
IGN
AL
CA
BLE
FLE
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LE -
10 M
ETE
R L
G-
021
1743
2758
CO
NTR
L C
MC
PR
OG
RA
M F
OR
174
2359
1 O
NLY
(NO
T S
HO
WN
)B
ALL
OO
N N
O.
ITE
MQ
TYP
AR
T N
O.
DE
SC
RIP
TIO
N
BO
M F
OR
174
2359
1- O
PTI
ON
ITE
M, C
ON
TRO
L S
TAN
DR
AD
W
ITH
FLO
W M
ETE
R
147
117
4249
38S
IGN
AL
CA
BLE
FLE
XIB
LE -
10 M
ETE
R L
G6
461
1739
2945
PR
ES
SU
RE
TR
AN
S.-
0-20
0 P
SIG
5 45
217
3928
38S
IGN
AL
CA
BLE
FLE
XIB
LE -
6 M
ETE
R L
G4
442
1739
2820
RTD
WIT
H T
RA
NS
MIT
TER
3 43
217
4248
39S
IGN
AL
CA
BLE
FLE
XIB
LE -
5 M
ETE
R L
G2
421
1739
2812
PR
ES
SU
RE
TR
AN
SM
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R -0
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PS
IG-
021
1742
3088
CO
NTR
L C
MC
PR
OG
RA
M F
OR
174
2361
7 O
NLY
(NO
T S
HO
WN
)B
ALL
OO
N N
O.
ITE
MQ
TYP
AR
T N
O.
DE
SC
RIP
TIO
N
BO
M F
OR
174
2361
7- O
PTI
ON
ITE
M, C
ON
TRO
L S
TAN
DR
AD
W
ITH
FLO
W M
ETE
R A
ND
STA
GE
DA
TA P
AC
KA
GE
43
2 35165
422
11.0
7.40
482
9676
5060
STR
AIG
HT
CO
NN
EC
TOR
1/4
" T T
O G
- 1/
8" (M
) (S
S)
472
1742
4870
TUB
E -
OIL
DP
T - D
UA
L O
IL F
ILTE
R (S
S)
462
9510
1242
STR
AIG
HT
CO
NN
EC
TOR
1/4
" TU
BE
TO
G-1
/8" (
M)
451
9695
2379
ELB
OW
BU
LKH
EA
D,1
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6" (M
) -V
ITO
N O
RIN
G44
295
9381
48C
ON
NE
CTO
R, T
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E 1
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117
4203
81TU
BE
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D -
RE
LIE
F V
ALV
E
421
6787
6912
VA
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RE
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411
1742
1157
DE
CA
L - O
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401
1742
0654
GA
UG
E L
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EL
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W39
496
7045
64S
CR
EW
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EA
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20
MM
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D38
117
4215
38G
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KE
T H
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TER
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C70
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117
4211
65H
EA
TER
2.1
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UP
ER
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T36
123
1856
63M
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AR
RE
STE
R35
196
9511
08E
LBO
W, 4
5 D
EG
RE
E, 2
" NP
T, F
EM
ALE
342
1739
3109
NIP
PLE
, PIP
E 2
IN33
195
0332
13P
LUG
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NP
T S
HU
NK
321
7036
0839
VA
LVE
DR
AIN
2"
311
9583
6821
NIP
PLE
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X 1
0 IN
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SE
RV
OIR
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AIN
302
9447
3162
FILT
ER
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SU
MP
1-1
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PT
(F)
292
9695
4565
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DU
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R B
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G 1
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OTH
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T28
295
3242
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TRA
IGH
T A
DA
PTE
R 1
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NP
T B
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SID
E27
117
3889
84V
ALV
E N
ON
RE
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N -
MO
P IN
LET
261
9532
4273
STR
AIG
HT
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AP
TER
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PT
BO
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IDE
2516
9670
2667
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RE
W H
EX
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AD
M12
X 4
5 M
M L
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PLA
TED
244
9502
8502
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RIN
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TAN
DA
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232
1738
8695
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SE
2.5
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. AIR
EN
D D
RA
IN22
895
9614
96FL
AN
GE
2.5
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LF P
LATE
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28A
23X
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211
9593
8155
CO
NN
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TOR
1.2
5 TU
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SA
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117
3885
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165
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OP
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195
9473
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SW
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L TO
1- 5
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M18
117
4270
22TU
BE
OIL
CO
OLE
R O
UTL
ET
171
1743
0240
TUB
E O
IL C
OO
LER
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T16
417
4270
30S
TRA
IGH
T A
DA
PTE
R 1
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TU
BE
X 1
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NP
TF(M
)15
495
9229
10N
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HE
X 5
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142
9534
1699
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- U
CLA
MP
8" P
IPE
131
1724
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CO
OLE
R O
IL 2
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GP
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696
7118
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UT
HE
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LATE
D11
696
7502
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CR
EW
HE
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EA
D M
16 X
40
MM
LG
- P
LATE
D10
217
4270
48B
RA
CK
ET
OIL
CO
OLE
R09
117
3931
74C
ON
NE
CTO
R -
TEM
P. T
RA
NS
MIT
TER
081
9598
6113
TEE
, BR
AN
CH
1.0
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SA
E07
117
4302
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BE
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D, 1
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C (F
S) -
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LG
061
9597
4291
STR
AIG
HT
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TER
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MO
P O
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051
1738
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3919
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INLE
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CR
EW
HE
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EA
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25
MM
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LATE
D01
117
4302
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BE
TR
AY
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DU
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OR
SH
ELL
TU
BE
OIL
SY
STE
MIT
EM
QTY
PA
RT
NO
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ES
CR
IPTI
ON
SE
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ETA
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SE
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SE
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SE
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0102
05
06
07
1319
20
3132
33
343536
3738
39
4041
DE
TAIL
AS
CA
LE 0
.200
1415
21
2224
25
23
2728
DE
TAIL
BS
CA
LE 0
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0304
2629
30
DE
TAIL
CS
CA
LE 0
.160
0809
42
4344
45
DE
TAIL
DS
CA
LE 0
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10
1112
1617
1846
4748
422
11.0
7.40
1801
9531
5230
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PLE
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PT
MA
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OTH
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ATE
R O
UTL
ET
1701
9695
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LL V
ALV
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MA
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BO
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ON
NE
CTO
R 1
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T M
ALE
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C M
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1516
9670
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UT
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1416
9672
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RE
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EA
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PLA
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1302
9449
8680
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SE
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LAN
GE
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RE
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3034
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BB
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NS
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0612
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PLA
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0502
1739
2101
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PP
OR
T W
ATE
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T. P
KG
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0117
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TER
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INLE
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QTY
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RT
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ES
CR
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0102
0304
05
0607
0809
1112
10
12
13
1415
1617
18
422
11.0
7.40
64
9674
2531
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RE
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0 M
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51
9449
8664
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NG
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LOS
ER
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417
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CO
NN
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TOR
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, 0.5
0 TU
BE
X 0
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MN
PT
39
2216
4966
ELB
OW
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, 0.5
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BE
X 0
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MN
PT
21
1739
3240
KIT
- C
ON
DE
NS
ATE
TU
BIN
G1
667
7157
22V
- NO
TCH
- S
TAN
DA
RD
ITE
MQ
TYP
AR
T N
O.
DE
SC
RIP
TIO
N
1
2
3
4
56
422
11.0
7.40
RECOMMENDED SPARES
������������� ����
SR.NO DESCRIPTION QTY
1 Lubricant 228 LTS
2 Fuse For CMC 3
3 Kit – Gaskets & O-rings Air Cooler 1 Set
4 Coupling Hardware (Flexible Element + Hardware) 1 Set
5 Element – Suction Air Filter Primary 4
6 Element – Suction Air Filter Secondary 4
7 Spin – on Filter 1
8 Hoses – Lube Oil System 1 Set
9 Rubber Joint – Water System 1 Set
42211.07.40
INGERSOLLRAND (INDIA) LIMITED CENTRIFUGAL COMPRESSOR
CC700i/OD/Ext/001
CENTAC SPECIFICATIONS
OPERATING DATA
MODEL: CC700i – External Cooler 3 Stages
AIR END: ROTOR ASSEMBLIES
STAGE IMPELLAR O.D. TIP
CLEARENCE (Y)
IMPELLAR EYE
CLEARENCE(Z)
VIBRATION ALERT
VIBRATION SHUTDOWN
1 0.025 0.017 0.85 1.05 2 0.023 0.012 0.80 1.00 3 0.018 0.009 0.80 1.00
VIBRATION MONITOR ALERT AND SHUTDOWN SETTINGS SHOULD BE SET TO THE LEVELS (IN MILS) LISTED ABOVE. Refer electrical schematic for Air temperature switch trip settings. SEAL AIR REQUIREMENTS SEAL AIR PRESSURE ( MAXIMUM ) 25 PSIG SEAL AIR PRESSURE ( MINIMUM ) 6 PSIG REFER ELECTRICAL SCHEMATIC FOR SEAL AIR PRESSURE SWITCH SETTINGS (IF PROVIDED).
42211.07.40