17373global traceability for discrete manufacturers (en)

7/27/2019 17373Global Traceability for Discrete Manufacturers (en)

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Global TraceabiliTy for DiscreTe ManufacTurersIntegrated technology or contInuous Improvement

SAP Thought Leadership Papertbii


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t sap mi ei ii i w i bii b b ii wi ii i wi bi.


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4 Executive Summary

5 The Need for Traceability 5 W I tbii? 5 mi l c

p tbii

7 Traceability Within aDistributed Supply Chain

7 tbii g wiBi p Ii

8 tbii gi mi oi

9 The Evolution of Traceability 9 l 1: m 9 l 2: s-a mes10 l 3: mes I wi

Qi m s10 l 4: mes I wi erps, si, c

11 Continuous ImprovementThrough Traceability

11 t r t11 t sap di12 a vi t ci

p I14 Bii I

ei tbii15 s

conTenT


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m i , i , i ii.I bii, bii k i i i i qi i-

wi i. di b qi, bii b i. Wi q bii , bii i qi ii ik.

m wibii qi i -, wi i iii i- i ii i-

. m i ibii b i iii bi bqik ii , ,, i ii.

i ii - i qi bii : mii qi

pi

wi --i i i c wi ii - qi i i ii

I ii i i

m bii i biii i bii i-qi wiii . W

, i. t i i i ii b k i i i- i wi ii ii.

execuTive suMMaryBuIld hIgh-QualIty products thatmeet customers reQuIrements

I i ii b , - i i iibii, , i qi, ii -i wi , i, .

Ii ii ww i qi b ii i bw bii .

4 SAP Thought Leadership Paper gb tbii di m


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Serial control i iiq iiib bi i w i iib b wii i .si i i iq ii i i

i ii ii. W i i i, - i b bk ii . si b b i i wi iq Id i b (i qi).

Effectivity control i ii b -b ib. t

ii -i b, b bi . t b k ii i wii i iii -i ib. t i ii i -i (mps) ,i bi wi ib -ii i k i.hw, i i bii i i i

i i.

si ii ibii i i . si i i bi, wiii i ii b b -iib. i i , wi ii i ii- .

a i, ii

What Is Traceability?

t i, i w i b bii. ti iwi wi i i.

tbii wk-i- (WIp) ki. B, i i, bii - ii b i i. -, bii i bii , k, w i,wk i , ii i(ii, i, i,wi, iibi).

tbii i i i i ii i,i , i, iibi. I i i i i-i , iwi i , b k i i. I iii i i i wk ,b bi i.vi bii

i i ii. ti i ibq i.

diib b i i bi i ,qii bii ii -i i. Ii k i i - wi ii, b

i ii

qi. gb k k iii i i - qi wi ii w i bii.t b i i i k wi i

, ii -iw i i i i wi w .ti i biii b i k b .

Multiple Levels of Controlfor Product Traceability

tbii i, , -

ii - qi iibii i i. W i -i i (mes),bii i i -bi ii ii i b i i i, wi ii-i. mi i i bii wii b i.

Lot control i i i. I i w i -. l i i () i -i . I i bii i wi i. B i -i , i i iq iiii - i.

The neeD for TraceabiliTymultIple levels o controlor materIal accountaBIlIty

5SAP Thought Leadership Paper gb tbii di m


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wi b -i bii ii i -iib.

l, i, ii

b i qi . W i i i i, b , i, -ii ib qik ii i. t ib i i iq iii i i - ib . s ii iw wk ; i b i, , i -b; i ii;

wk i . , ii-i ib i -i ii- i.

a bii wii - i i iiii i i. t -i ii i i i i i -

i. t iiw i i w iii iii i.

a i, - i erp-i i i iibi i - ,

bi, i bii i .



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Wi i i i, i i bi (i 1). tbii wii i iib- i i ik ii i-qi ,

i , iiiibii.

a i i iwk ik. q i b i.t i qi, ii ik, , i ii, i i bii,qii b i, -i, b ib

i i . t bii ii, , ii i b i wi i ii , i i-ii, qi, .

Ii, , i, -, i, i ii b b ii i, , w bk i.

I wi i , -i , i -q iiii (rId) bii, b k i -i. vi bii wii i i: t bk (i)

bkw bii tk w

bii c bii

WIp ki mi bii

Traceability and Genealogy withBusiness Process Integration

e-- bii i i b, , ii wi . ei

w i i biii wk bii b bi: p mii

ik bw w i, , b, -, i, i ii i , ii bii b ii i

tki ii s i

ii, iibii, iiii, i -i i i ii i

TraceabiliTy WiThin aDisTribuTeD supply chainmaxImIze productIvIty, reducecosts By monItorIng each step

Figure 1: Globally Distributed Supply Chain

Company data hub

Logistics

Warehousing

Customer

OEM logistics

Warehousing

Manufacturer 1

Subcontractor 1

Materialssupplier

Componentssupplier

Subcontractor 2

Engineering

mi w

d w



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I i i oii i i qi, , i- i b, , bi

r e i-i ii i wi i

ci i Iibk i

ki i

mi ii i - bii wi bi ii. Ii ii wi i i (erp), i (scm), ii (crm) b bii -

, i, i. ei iibii i i

i ii -i ii , wi i ib ii i.

Traceability and Genealogy

in Manufacturing Operations

t i bi -i i i b, - , k, wk i w ii. W i, i ibii. m i wi i ki

bii.

B-i- ibii i i i i-qi - i i, -, i ii(qi, , ). t bb i b i -i i bii i -i i biii. t

bii i b ii bi.

K i ii- i b b-i- - i: p i s i -i

i o qi ii (oee) yi

oi i c i

m , i-i ii ii . t i i, i i -i ii -i ii . mi

b qi b iii qikb i w -i i.

Wi bii bii, w wi k qiwii i i: hw w

ii? W i i ? W w

i? a i i? a w i qi

ii? d w w i

k i ? hw i i qi

i ii? W i qi

i? eqi ? p qi i? p ii?

I qi , w i ibii? hw i i

i ? hw i i? hw i iibi

? Wi ?

I i-wi iibii, i-i,

b i i-i -i i wiiii ii i.



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I wi i, w i i- ii - w bii qi.

Level 1: Manual

I i i, i- -b ii iii -w i ( i 2). t - i i b i b b, i-i, iii iwi i , -i i i -

i. hwi - b ib - i i b. ti -bi i i iii.t i iii i - b , wii i bi -i ii - . ai bi i b ii.

i , ii i,, qi, i, i b i i w -i ii bi b i i -.

Level 2: Stand-Alone MES

l 2 bii i -i i

( i 3). c-bii b -, i ii b i wk - ii iii.

a mes i b wibii i

b i - , wi qi i i -bi. a mes i i

wi - i qik, i,

The evoluTion of TraceabiliTyprovIdIng traceaBIlIty at supplIersand to customers

Figure 2: Disparate Stand-Alone Data Systems

et

Figure 3: Stand-Alone MES Supports Component-Level Traceability

si c

s

sap erp qi ii

SAP ERPEntire supplychain traceability

sapmiei



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d k ii wi bi (erp, scm, crm, qi ), wbii bk-w bii i i - i i.

Level 3: MES Integrated withQuality Management Systems

t i 3bi i i i qi (Qm) ii wi erp i. ti -i i wi i ii i w ii i wi i

i i i. liiiibii WIp, qi, i-i i i i -i ii, , --wk i i. a i , w wi -i, -- i iibii , iii i i i i(capa) b i qi .ti -i ii wi -

i i i i-i qi qiqi, i, .

Level 4: MES Integrated with ERPSystem, Suppliers, Customers

t i bii, - i i i i -

. l 4 bii i bii bi ii -i ii, i bii i i bi ii. ti ii erp i bii b i w -. W k, i ii . W i

wii w , iw qi ? I i i i, i i w? W wi i -i i ? I ,i b bii iii i i - - erp ii wi -i i b. hi -- ii b b i i

-bi -i. e-- iii i w iii bi i -. t - ii i, - wi -i i, i, ii iii b-i ii.

i i i qi -i bii . I ii, wi i mes b .

p ii i i i i i.Wi ii mes i - i, ib b bii i i i - b i. ti wi i i b qik ibii , -

, , i ii.

t k bi i i: rii -bi i

i

pii bii qik iiwi i

hw, i: e mes i

iibii ki, ii-

bii i i ki k ii wi -i .

W qi i i i b , i b i . ti bii i i i .



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tbii ii k b -. I i iiib i wk i , i b-k, ii b

i , iii i i.hi -i i -bii ii kb k - ik i i .

uiii mes i ii i iiii bi b ii bii ii i

-i bk wi i , qi -, k i -. a , ii b i i ii-wi. tbii wi -i ii -i i ii , , i .

The Role of Technology

oii i i i - w, -i w i i bi b-i. B--b i ii b i i bi b i -bi b

i . Ii

b w i ii qi, w-, i wi iiii ii i. Ii i i

i-wi ii bii qi . tbiibi , i i i, iibi . p-b bii -i i i i, -i i b-ii ii i . liki i i ii , -

i b ibi .

The SAP Difference

sap i w w -i i i wi i w i i ii i. t sapmi ei ii i w i bi -i b b

ii wi ii -i wi bi.sap mi ei i bi i i i b i i ii wi - iii i, i, -bi .t i i i, i-b i ii ki

i qi iqi.

m w i i -i i i sap m-i ei : pi wi -i iibii

i i a -i i

k qik iii

a k wk i i bi i i

oii ibii

I qi ii i-i i

i i, sap miei i -i - b iibii -i i, , i,bi : ri i-

i qi , i i i i qi w

c i i ii

c i-

i i i- ii

mii i , ii, i, qi ib i i i ii

m k WIp -i i, , ii

conTinuous iMproveMenTThrouGh TraceabiliTyenaBlIng real-tIme adjustmentsand Improvements



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g WIp ki wi ii ii i- i w.

pi iibii i- i.

I , i i i -i i - ibii.

a vi t cip I i, - i i, i, i , bi -i b- b i i qi wi

i i i-. t i i-i iw i i i wii i.hw, , -iii ---- iiqi ii ii i i i i i.

t ii i ii w b i -

i -w i i-. sap miei i ib ii : r-b iibii

i i; i, ii -bii

a ib wk ii

sw i i ii i-

i, ii-i bi

. e i iii -i i i ii w i ii i. sap mi e-i iii

- i.B iii i i i i -, i i i - bii ii wi 1 bii. I wi i i i, i i- wi ii ib iw -i i w qi.

a ib -b b wi i- i ii k b. , i - i k i ii i .Wk ii ii i bi . tib i -, i bi.

I , sap mi e-i wi ii: sii bii

w b ii i -i -bi .

r-i ii, qi , - qi b - i .

ri b b

-i ii.

sap mi ei i -i, i, ii i. I - i iibii i ii, i - ,

bii. t ii , wi i i ii i i b bi i w.

a , i -bii i i bi i i . i i i, iii i i b - i i

bii i b sap m-i ei. di i b, i bi i-, i i i bi ib. diiw i i i i wi . m-i , - ii w i i i i-i b, b - i wi

i . I i i b i i i, iii .

ii i i i ii iii -b- iibii i i b iii ii . d b iiii, , iii-i, i b i,

wk ii, i i b



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i. i Id i i b i i .

o qi i iii isap mi ei, qi

iii i i sap erp,wi iii capa qi i .B i -, i b qi i ii.

ti bii qik i i iii i i. t ii sap mi ei q-i ii i sap

erp ( i 4) i ii i i k ii-i i capa

qi. e i i i - i ii i -i, .

sap mi ei i ib b -i . ui i -b, ii qi- i -ii i bi i i i. -, i - i b i ii . o

-w w i - i i i iiii ii i

sap mi ei i i i-i iii-i. I b - i. I - i i

ii iqii i wi .

lk iibii i i ibii k w-iii b -i i-i ii bii qi. ti i qi i i .

Qi bi i i i qi iibii ii ii

Figure 4: Integration of SAP Manufacturing Execution and SAP ERP for Quality Management

Enhancement package 3for SAP ERP 6.0

Control plan

Enhancement package 3for SAP ERP 6.0

Routing/inspection plan

SAP ERP

Defects

Characteristics

Defects

Characteristics

Machineintegration

Quality notification

SAP ERP

Statistical process control,nonconformance

SAP Manufacturing Execution

Defects

Characteristics

Defects

Characteristics

Defects

Characteristics



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a , i i, - i ii wii i i, iii iibiii b i -i. aii, i i- ii i -ii iii sap . saperp ii (Id) k i-i w ii i.

W ii b i sap erp, ii

ei i - i i bii 3 4, w ii- i i i.t ii sap miei wi sap erp i -i i ii ii wi sap miIi Ii (sap mII)ii ( i 5).

b i wi i. I i-wiiibii, ii, b i ii i i- wi iii ii i.Bii I ei tbii

t 2 biiii sap mi

Figure 5: Integration Between SAP ERP and SAP Manufacturing Execution

Mtg tgt

scada = si qiiihmI = h-i idcs = diib mes = mi i

spc = sii sQc = sii qi erp = ei i

SAP ManufacturingExecution

Outbound

Inbound

e

vnt

Wbrvic

s

ynchronou

aynchronou

scada/hmIi

dcs mes cb

pii

spc/sQc

lb

mi-

sii

wkw

m im m m bk

SAP ERPSAP PlantConnectivity

Wbi

soap

Wbi

soap

Wbi

soap

Ii

(Id)

j

(jc)

BapI/ri

SAP NetWeaver

SAP Manufacturing Integrationand Intelligence (SAP MII)



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i ii qi w, ii bii .

sap . i w i i i-wi iibii,

ii, . l w i ii i i wiiii ii -i. ii, sap i ii i www../i/i/i-i/i..

a -i iii i i i i i i i- iii.

Ii ik

wii i i-i i ii wi sap-iiii i.

r-i - iib i i-wi iibii, ii bi i, i,b, i i, -i biii.

t bi i i

b i ii ki i .I bii ii isap w ii b k i bi. y i i-bi wi , , i qik i qib, k i i, ii ik.

Summary

e ii , -, i i i-qi . t - i k - iii qi . I ii, qi wi . t, wi qi

k BapI ii i (rc) ii i.

sap mII i i i ii

ii ii bw saperp sap mi ei.sap mII b i bwsap erp sap mii xslt1 i.sap mII i ib w i b i i i i -ii wkw. tiii i iii ii i b

ib b i. ib , sap miei i b q Wb i i b i sap mi ei.t i , sap mi eii b bi - .

m bi i b i,

- i erp-i i: ti ii i ii-

bi i - , b-i, i bii i .

d i ii -i i i b i i i i.

1. eib s l ti (xslt) i i xml i xhtml xml .

http://www.sap.com/solutions/manufacturing/manufacturing-execution/index.epxhttp://www.sap.com/solutions/manufacturing/manufacturing-execution/index.epxhttp://www.sap.com/solutions/manufacturing/manufacturing-execution/index.epxhttp://www.sap.com/solutions/manufacturing/manufacturing-execution/index.epx


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www.sap.com/contactsap

50 106 979 (11/09)2011 sap ag. a i .

sap, r/3, sap nW, d, pe, Bdi,sap Biob e, sWk, sap hana, sap i i i w i i k i k sap ag i g

i.

Bi ob Bi ob , Biob,c r, c dii, Wb Ii, xi, Bi ob i i i w i i k i k Bi ob sw l. Bi ob i sap .

sb ai s , iaw, sb 365, sQl aw, sb i i i w i i k i k sb, I. sb i sap .

a i i k i i i. d i i i i . ni ii .

t i b wi i. t i i b sap ag i fi i (sap g) ii , wi i w ki, sap g b ib ii wi i. t wi sap g i i w i i, i . nii b ii ii w.

17373global traceability for discrete manufacturers (en)

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