1734-ep24dc in058_-en-p
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Publication1734-IN058B-EN-P - June 2005
Installation Instructions
POINT I/O 24V dc Expansion Power Supply
Catalog N umber 1734-EP24DC, Series B
Inside . . .
For See Page
Important User Informat ion 2
Prevent ing Electrostat ic Discharge 3
Environment and Enclosure 4
N ort h Am erican Hazardous Locat ion A pproval 5
European Hazardous Locat ion Approval 6
About the Pow er Supply 8
Instal l the Pow er Supply 9
Remove t he Pow er Supply 10Replace the Pow er Supply 10
W ire the Pow er Supply 11
Specif icat ions 16
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2 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
Important User Information
Solid state equipment has operational characteristics diff ering from those of electromechanicalequipment. Safety Guidelines for the Application, Installation and M aintenance of Solid State Controls(Publication SGI-1.1 available from your local Rockwell Automation sales office or online athttp:/ / w w w.lit erature.rockw ellautomation.com) describes some important differences betw een solidstate equipment and hard-wired electromechanical devices. Because of this difference, and alsobecause of t he w ide variety of uses for solid st ate equipment, all persons responsible f or applying thisequipment must satisfy t hemselves that each intended application of t his equipment is acceptable.
In no event w ill Rockwel l Autom ation, Inc. be responsible or liable for indirect or consequenti al damagesresulting from the use or application of t his equipment.
The examples and diagrams in this manual are i ncluded solely for ill ustrati ve purposes. Because of the
many variables and requirements associated w ith any particular installation, Rockwell Automat ion, Inc.cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent l iabil i ty is assumed by Rockw ell Aut omation, Inc. w ith respect to use of information, circuits,equipment, or softw are described in this manual.
Reproduction of the contents of this manual, in w hole or in part, w ithout w ritten permission of Rockw ellAutomation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING Identif ies inform ation about pract ices or circumstances that can cause an explosion ina hazardous environment, w hich may lead to personal inj ury or death, property
damage, or economic loss.
IMPORTANT Identifies information t hat is critical for successful application and understanding ofthe product.
ATTENTION Identifies information about practices or circumstances that can lead to personalinjury or death, property damage, or economic loss. Attentions help you identify ahazard, avoid a hazard and recognize t he consequences.
SHOCK HAZARD
Labels may be located on or inside t he equipment (e.g., drive or motor) to alert peoplethat dangerous voltage may be present.
BURN HAZARD
Labels may be located on or inside t he equipment (e.g., drive or motor) to alert peoplethat surfaces may be dangerous temperatures.
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POINT I/O 24V dc Expansion Pow er Supply 3
Publication 1734-IN 058B-EN-P - June 2005
Preventing Electrostatic Discharge
ATTENTION This equipm ent is sensitive to electrostatic discharge,w hich can cause internal dam age and affect norm al
operation. Follow these guidelines w hen you handle this
equipm ent:
Touch a grounded object to discharge potential static.
W ear an approved grounding w riststrap.
D o not touch connectors or pins on com ponent
boards.
D o not touch circuit com ponents inside the
equipm ent.
If available, use a static-safe w orkstation.
W hen not in use, store the equipm ent in appropriate
static-safe packaging.
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4 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
Environment and Enclosure
ATTENTION This equipm ent is intended for use in a Pollution D egree2 industrial environm ent, in overvoltage Category II
applications (as defined in IEC publication 60664-1), at
altitudes up to 2000 m eters w ithout derating.
This equipm ent is considered G roup 1, Class A industrial
equipm ent according to IEC/CISPR Publication 11.
W ithout appropriate precautions, there m ay be potential
difficulties ensuring electrom agnetic com patibility in other
environm ents due to conducted as w ell as radiateddisturbance.
This equipm ent is supplied as open typeequipm ent. It
m ust be m ounted w ithin an enclosure that is suitably
designed for those specific environm ental conditions that
w ill be present and appropriately designed to prevent
personal injury resulting from accessibility to live parts.
The interior of the enclosure m ust be accessible only by
the use of a tool. Subsequent sections of this publicationm ay contain additional inform ation regarding specific
enclosure type ratings that are required to com ply w ith
certain product safety certifications.
See N EM A Standards publication 250 and IEC publication
60529, as applicable, for explanations of the degrees of
protection provided by different types of enclosure. Also,
see the appropriate sections in this publication, as w ell as
the Allen-Bradley publication 1770-4.1 (Industrial
Autom ation W iring and G rounding G uidelines), for
additional installation requirem ents pertaining to this
equipm ent.
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POINT I/O 24V dc Expansion Pow er Supply 5
Publication 1734-IN 058B-EN-P - June 2005
North American Hazardous Location Approval
The following information applies whenoperating this equipment in hazardouslocations:
Informations sur lutilisation de cet quipementen environnements dangereux:
Products marked CL I, DIV 2, GP A, B, C, D are suit ablefor use in Class I Division 2 Groups A , B, C, D, HazardousLocations and nonhazardous locations only. Each productis supplied w ith markings on the rating nameplateindicating the hazardous location temperature code. W hencombining products w ithin a system, t he most adversetemperature code (low est T number) may be used tohelp determine the overall temperature code of thesystem. Combinations of equipment in your system aresubject t o investigation by the local Aut hority Having
Jurisdiction at the time of i nstallation.
Les produits marqus CL I, DIV 2, GP A, B, C, D neconviennent qu une uti lisatio n en environnements de Classe IDivision 2 Groupes A, B, C, D dangereux et non dangereux.Chaque produit est l ivr avec des marquages sur sa plaquedidentification qui indiquent le code de temprature pour lesenvironnement s dangereux. Lorsque plusieurs produits sontcombins dans un systme, le code de temprature le plusdfavorable (code de temprature le plus faible) peut treutil is pour dterminer le code de temprature global dusystme. Les combinaisons dquip ements dans le systme
sont sujettes inspection par les autorits locales qualifiesau moment de l installation.
EXPLOSION HAZARD - Do not disconnect equipment unless
pow er has been removed or t he areais know n to be nonhazardous.
Do not disconnect connections tothis equipment unless power hasbeen removed or the area is knownto be nonhazardous. Secure anyexternal connections that mate tothis equipment by using screws,sliding latches, threaded
connectors, or other means providedw ith this product.
Substitut ion of components mayimpai r suitabili ty for Class I, Division2.
If t his product contains batteries,they must onl y be changed in anarea known to be nonhazardous.
RISQUE DEXPLOSION Couper le courant ou sassurer que
lenvironnement est class nondangereux avant de dbrancherl'quipement.
Couper le courant ou s'assurer quelenvironnement est class nondangereux avant de dbrancher lesconnecteurs. Fixer t ous lesconnecteurs externes relis cetquipement l'aide de vis, loquets
coulissants, connecteurs filets ouautres moyens fourni s avec ceproduit.
La substitution de composants peutrendre cet quipement inadapt uneutil isation en environnement deClasse 1, Division 2.
Sassurer que lenvironnement estclass non dangereux avant dechanger les piles.
WARNING AVERTISSEMENT
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6 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
European Hazardous Location Approval
European Zone 2 Certification (The following applies when the product bears theEEx marking.)This equipment is intended f or use in potentiall y explosive atmospheres as defined by
European Union Direct ive 94/ 9/ EC.
DEM KO certif ies that thi s equipment has been found to comply wi th the Essential Health
and Safety Requirement s relating to t he design and construction of Category 3 equipment
intended f or use in potenti ally explosive atmospheres, given in Annex II to thi s Directive.
The examinat ion and test results are recorded in confident ial report N o 03NK30347.
Compliance w ith t he Essential Health and Safet y Requirements has been assured bycompliance with EN 50021.
IMPORTANT O bserve the follow ing additional Zone 2 certification
requirem ents.
This equipm ent is not resistant to sunlight or
other sources of U V radiation. The secondary of a current transform er shall not
be open-circuited w hen applied in Class I, Zone
2 environm ents.
Equipm ent of lesser Enclosure Type Rating m ust
be installed in an enclosure providing at least
IP54 protection w hen applied in Class I, Zone 2
environm ents.
This equipm ent shall be used w ithin its specified
ratings defined by Allen-Bradley.
Provision shall be m ade to prevent the rated
voltage from being exceeded by transient
disturbances of m ore than 40% w hen applied in
Class I, Zone 2 environm ents.
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POINT I/O 24V dc Expansion Pow er Supply 7
Publication 1734-IN 058B-EN-P - June 2005
ATTENTION D o not connect 120/240V ac to the 1734-EP24D Cterm inals. D am age to the supply w ill result.
ATTENTION U se the 1734-EP24D C expansion pow er supply only w ith
1734 PO IN T I/O adapters, such as the 1734-AD N
D eviceN et adapter.
ATTENTION PO IN T I/O is grounded through the D IN rail to chassis
ground. U se zinc plated yellow -chrom ate steel D IN rail to
assure proper grounding. The use of other D IN rail
m aterial (e.g., alum inum , plastic, etc.) that can corrode,
oxidize, or are poor conductors, can result in im proper orinterm ittent grounding.
Secure D IN rail to m ounting surface approxim ately every
200 m m (7.8 inches).
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8 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
About the Power Supply
The expansion pow er supply passes 24V dc field pow er to the I/O
m odules to the right of it. The expansion pow er supply extends thebackplane bus pow er for up to 17 I/O m odules to the right of the
supply and creates a new field voltage partition segm ent for driving
field devices. The expansion pow er supply separates field pow er
from I/O m odules to the left of the unit, effectively providing
functional and logical partitioning for the follow ing.
Separate field pow er betw een input and output m odules.
Separate field pow er to the analog and digital m odules. G roup m odules to perform a specific task or function.
The dark-gray color of the expansion pow er supply allow s for easy
visual inspection and identification. Refer to the figure to identify
external pow er supply com ponents.
U se m ultiple expansion pow er supplies w ith PO IN T I/O adapters to
assem ble a full system . W ith any PO IN T I/O adapter, use an
expansion pow er supply to add additional m odules in 4-17 m oduleincrem ents, for a total of 63 I/O m odules.
Interlocking SidePieces
Module
Label
DIN Rail Locking
Screw (orange)
RTB Removal
Handle
Removable
Terminal
Block (RTB)
43970
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POINT I/O 24V dc Expansion Pow er Supply 9
Publication 1734-IN 058B-EN-P - June 2005
Install the Power Supply
To install the expansion pow er supply on the D IN rail, proceed as
follow s.
1. Position the pow er supply vertically above the D IN rail.
2. Engage the interlocking side pieces w ith the unit on the left.
3. Press dow n firm ly to install the pow er supply on the D IN rail.
The locking m echanism locks the m odule to the D IN rail.
Remove the Power Supply
To rem ove an expansion pow er supply, proceed as follow s.
WARNING W hen you insert or rem ove the m odule w hile
backplane pow er is on, an electrical arc can occur.
This could cause an explosion in hazardous
location installations.
Be sure that pow er is rem oved or the area is
nonhazardous before proceeding. Repeated
electrical arcing causes excessive w ear to contactson both the m odule and its m ating connector. W orn
contacts m ay create electrical resistance that can
affect m odule operation.
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10 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
1. Pull up on the RTB rem oval handle to rem ove the term inal
block.
2. Rem ove the m odule to the right of the 1734-EP24D C m odule
from its base unit.
3. U se a sm all-bladed screw driver to rotate the D IN rail lockingscrew to a vertical position.
This releases the locking m echanism .
4. Lift straight up to rem ove.
Replace the Power SupplyTo install a replacem ent expansion pow er supply, proceed as follow s.
WARNING W hen you connect or disconnect the rem ovable
term inal block (RTB) w ith field-side pow er applied,
an electrical arc can occur. This could cause an
explosion in hazardous location installations.
Be sure that pow er is rem oved or the area is
nonhazardous before proceeding.
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POINT I/O 24V dc Expansion Pow er Supply 11
Publication 1734-IN 058B-EN-P - June 2005
1. Rem ove the m odule to the right of the pow er supply from its
base unit.
2. Position the pow er supply vertically above the D IN rail.
3. Slide the pow er supply dow n allow ing the interlocking side
pieces to engage the adjacent m odules (both left and right
sides).
4. Press firm ly to seat the pow er supply on the D IN rail.
The pow er supply locking m echanism snaps into place.
5. Reinsert the m odule into the base next to the expansion
pow er supply.
Wire the Power Supply
WARNING If you connect or disconnect w iring w hile the field-side
pow er is on, an electrical arc can occur. This could cause
an explosion in hazardous location installations. Be sure
that pow er is rem oved or the area is nonhazardous before
proceeding.
ATTENTIONU se the 1734-EP24D C expansion pow er supply only w ith
adapter class products.
ATTENTION U se the 1734-EP24D C expansion pow er supply only w ith
1734 PO IN T I/O adapters, such as the 1734-AD N
D eviceN et adapter.
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12 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
12/24Vdc Wiring
NC = No Connection
CHAS GND = Chassis Ground
C = Common
V = Supply
41970
NC
C
V V
NC
CHAS GNDCHAS GND
C
NC NC
C
V V
C
CHASGND
V dc
This supply w ill beconnected to the
internal f ield pow er
bus.
EP24
V = 12/ 24V dc C = Comm onCHAS GND = Chassis Ground
3
5
7
0 1
2
4
6
12/ 24V dc
CHASGND
Do not connect
120/240V ac pow er to
this supply.
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POINT I/O 24V dc Expansion Pow er Supply 13
Publication 1734-IN 058B-EN-P - June 2005
Example of Continuing Power
Connect Terminal Terminals (for continuing power)
+V dc 6 7
-V dc 4 5
Chas Gnd 2 3
12/ 24V dc becomes the internal f ield pow er bus for modules to the right.
1
r
1734adn4
Adapter
Status
DeviceNet
Status
PointBusStatus
IB
2
IB
4
OB
2E
OB
4E
ADN
IE
2C
IE
2C
OE
2C
EP24DC
0 1 0 1 0 1 0 10 1 0 10 10 1
SystemPower
Powe rDeviceNet
Example of Continued Pow er12/ 24V dc only
1734 -EP24DC1734-ADN
SystemPower
PowerDeviceNet
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14 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
Example of Functional Partitioning
1
r
1734adn4
Adapter
Status
DeviceNet
Status
PointBusStatus
IB2
IB4
OB2E
OB4E
ADN
IE2C
IE2C
OE2C
EP24DC
0 1 0 1 0 1 0 10 1 0 10 10 1
SystemPower
Powe rDeviceNet
12/24V dc
Digital Supply
1734 -EP24DC1734-ADN
12/ 24V dc
AnalogSupply
System
Power
Devi ceNetPower
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POINT I/O 24V dc Expansion Pow er Supply 15
Publication 1734-IN 058B-EN-P - June 2005
Example of Logical Partitioning
1
r
1734adn4
Adapter
Status
DeviceNet
Status
PointBusStatus
IE2C
OE2C
IB2
OB2E
ADN
IB2
OB2E
OB4E
EP24DC
0 1 0 1 0 1 0 10 1 0 10 10 1
SystemPower
Powe rDeviceNet
24V dc Supply
1734 -EP24DC1734-ADN
12V dc
Supply
Sta tu sPower
PowerDeviceNet
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16 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
Specifications
1734-EP24DC POINT I/O 24V dc Expansion Power Supply
Specification Value
I/ O M odul e Capaci ty 4-17 m odul es, dependi ng on current ra ti ng of each m odul e
Input Voltage Rat ing 24V dc nominal
10 28.8V dc range
Field Side Power
Requirements
24V dc (+20% = 28.8V dc maximum) @ 400 m A m aximum
Inrush Current 6 A maximum for 10 ms
Indicators 1 Green Field Pow er Status Indicator
1 Green 5V System Pow er Indicator
POINTBus Ou tput Current Hori zontal mount i ng -
1 A at 10 19.2V input;
1.3 A at 19.2 28.8V input
Vertical mount ing -1 A at 10 28.8V input
Input Overvoltage Protect ion Reverse polari ty protected
Interrupt ion Output voltage w il l stay w ithin specif icat ions w hen input
drops out for 10ms at 10V wit h maximum load.
M odule Locat ion Betw een I/ O modules in 1734 system
Breaks field pow er bus
Limitat ions Use w ith POINT I/ O Adapters only
Dimensions mil l imeters
inches
76.2H x 25.4W x 133.4L mm
(3.00H x 1.00W x 5.25L in)
W eight 0.12 kg (0.27 lb)
Terminal Base Screw Torque 0.6 Nm (7 lb-in)
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POINT I/O 24V dc Expansion Pow er Supply 17
Publication 1734-IN 058B-EN-P - June 2005
General Specifications
Specification ValuePow er Consumpt ion 9.8 W maximum @ 28.8V dc
Pow er Dissipat ion 3.0 W maximum @ 28.8V dc
Thermal Dissipat ion 10.0 BTU/ hr maximum @ 28.8V dc
Isolation Voltage
(continuous-voltage
withstand rating)
50V continuous
Tested to w ithstan d 2600V dc for 60 s
Field Pow er Bus
Supply Volt age
Voltage Range
Supply Current
24V dc nominal
10 28.8V dc range
10 A maximum
Environmental Specifications
Specification Value
Operat ional Temperature IEC 60068-2-1 (Test Ad, Operat ing Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat),
IEC 60068-2 -14 (Test Nb , Operating Thermal Shock)
-20 ...55 C (-4...131 F)
Storage Temperature IEC60068-2 -1 (Test Ab , Unpackaged Non-operat i ng Cold)
IEC60068-2-2 (Test Bb, Unpackaged Non-operat ing Dry
Heat)
IEC60068-2-14 (Test N a, Unpackaged Non-opera ti ngThermal Shock)
-40...85C (-40...185 F)
Relat ive Humidity IEC60068-2-30
(Test Db, Unpackaged Non-operating Damp Heat)
5...95% non-condensing
Shock Operat ing IEC60068-2-27 (Test Ea, Unpackaged Shock) 30 g
Shock Non-opera ti ng IEC60068-2 -27 (Test Ea, Unpackaged Shock) 50 g
Vibrat ion IEC 60068-2-6 (Test Fc, Operat ing)
5 g @ 10-500 Hz
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18 POINT I/ O 24V dc Expansion Pow er Supply
Publication1734-IN058B-EN-P - June 2005
Emissions CISPR 11: Group 1, Class AESD Immunity IEC6100-4-2
6 kV contact discharges
8 kV air discharges
Radiated RF Immunity IEC 61000-4-3
10V/ m w ith 1 KHz sine-wave 80% AM
from 30 M Hz to 2000 M Hz
10V/ m w ith 200 Hz 50% Pulse 100% AM at 900 M Hz
10V/ m w ith 200 Hz 50% Pulse 100% AM at 1890 M Hz
EFT/ B Immunity IEC 61000-4-4
+4 kV at 2.5 kHz on pow er ports
Surge Transi ent Im muni ty IEC 61000-4 -5
+1 kV line-line (DM ) and + 2kV line-earth (CM )
on power ports
Conduct ed RF Immunit y IEC61000-4-6
10Vrms w ith 1 kHz sine-w ave 80% AMfrom 150 kHz to 80 M Hz
Enclosure Type Rat ing N one (open-style)
Conductor Size #22 #14 AW G (0.324 2.08 sq. mm)
solid or stranded copper w ire rated @ 75 C or greater
3/ 64 inch (1.2 mm) insulati on maximum
Conductor Category1 1 - on pow er ports
1 Use this Conductor Category information for planning conductor routing. Refer to publ ication1770-4.1, Industrial Automation Wiring and Grounding Guidelines.
Environmental Specifications
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POINT I/O 24V dc Expansion Pow er Supply 19
Publication 1734-IN 058B-EN-P - June 2005
Current Derating for Mounting
Environmental Specifications
1.3
1.0
0.5Horizontal - 1A @ (10-19.2V); 1.3A @ (19.2-28.8)Vertical - 1A @ (10-28.8V)
10 19.2 28.8
Voltage
Current
43971
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Publication1734-IN058B-EN-P - June 2005 PN 957955-68
Certifications
Certifications1
(w hen product is marked)
c-UL-us UL Listed Industri al Cont rol Equipm ent ,certifi ed for U.S. and Canada
c-UL-us UL Listed for Class I, Division 2, Group A,B,C,D
Hazardous Locations, certi fi ed for U.S. and Canada
CE European Union 89/ 336/ EEC EM C Direct ive,
compliant with:
EN 50082-2; Industrial Imm unity
EN 61326; M eas./Control/ Lab., Industrial
Requirements
EN 61000-6-2; Industrial Immunit y EN 61000-6-4; Industri al Emissions
C-Tick Australian Radiocommunicat ions Act,
compliant w ith:
AS/ NZS CISPR11; Industri al Emissions
EEX European Union 94/ 9/ EC ATEX Direct ive,
compliant w ith:
EN 50021; Potent ially Explosive At mospheres,
Protection n (Zone 2)
1 See the Product Certif ication link at w w w.ab.com for Declarations of Conform ity, Certif icates,and other certification details.
PO IN T I/O and PO IN TBus are tradem arks of Rockw ell Autom ation.