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Electromagnetic Flowmeters Electromagnetic flowmeters Variable area flowmeters Vortex flowmeters Flow controllers Ultrasonic flowmeters Mass flowmeters Level measuring instruments Pressure and temperature Heat metering Communications technology Switches, counters, displays and recorders Engineering systems & solutions © KROHNE 07/2005 7.02477.23.00 CH/GR Product Overview

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Page 1: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

ElectromagneticFlowmeters

Electromagnetic flowmeters

Variable area flowmeters

Vortex flowmeters

Flow controllers

Ultrasonic flowmeters

Mass flowmeters

Level measuring instruments

Pressure and temperature

Heat metering

Communications technology

Switches, counters, displays and recorders

Engineering systems & solutions

© KROHNE 07/2005 7.02477.23.00

CH/GR

Product Overview

Page 2: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

2

Thanks to intensive research and develop-ment in our facilities in Germany, TheNetherlands, United Kingdom and Francewe have been able to continuously im-prove our meters and therefore expandthe range of applications.Modern electronics and state-of-the-artproduction facilities supported by asophisticated quality management guar-antee con-tinuously high and consistentquality.

The KROHNE strategy

KROHNE is present in almost every plantand process in the world. As a globalplayer, we react quickly to your demands,what-ever you ask, wherever you are.

We are members in all important industrialassociations to ensure we anticipate theindustrial trends of the future, and thenset the benchmarks that others follow.

At KROHNE, we pride ourselves on beingeasy to do business with. Our key objec-tives are to offer the best products foryour applications and to ensure thatworking with us is as easy as possible by supporting all our sales activities withextensive pre- and post-sales consultancyand technical assistance.

The first installed OPTIFLUX flowmeteras standard version in the UPMKymenne Paper Works in Augsburg,Germany.

Go for the OPTImumwith KROHNE

Electromagnetic flowmeters

“The ingenious part of OPTIFLUX is its innovative and intelligent diagnostics capabilities.

KROHNE offers a level of reliabilityin operation that has never beenexperienced anywhere before.OPTIFLUX sets the standards for allother competing meters.”

Dr. Brucker, BASF AG

This quotation from an expertise on thenew OPTIFLUX family confirms thatKROHNE has once again succeeded insetting a new standard in flow measure-ment technology. This has happenedtime and again during our 40 years ofexperience of cooperation with users ofelectromagnetic flowmeters. We areproud that our pioneering leaps in tech-nology and our wide range of productshas made us one of the world leaders inthe market.

Our focus in the development of the newOPTIFLUX range was clearly set on fulfill-ing the demands from customers andtheir desire for the perfect meter.

Input from all industries from all cornersof the globe, alongside rapid changes inlaws and standards, led to a giganticnumber of variants and functions.

And we were able to deliver. The solutionto the almost unsolvable is: OPTIFLUX.

Page 3: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

3

Highlights of the new OPTIFLUX family:

3 x 100% Diagnostics

We were not satisfied with simply 100%device diagnostics. We wanted completeapplication diagnostics and an accuracyand linearity verification. The mainte-nance engineer now has information onthe state of his instrument and thequality of the measurement togetherwith any possibly unnoticed applicationfaults.

OPTIFLUX sets new standards inflow measurement

The improvements in the measurementtechnology are impressive and expandthe use of electromagnetic flowmeters to a level you never expected.

The construction of the new IFC 300 flow converter is the particular highlightof the new OPTIFLUX family since it inte-grates all conceivable functions eveninto the standard converter, includingcustody transfer and conductivity measurement.

One for all applications‘‘A converter for all applications isbeing offered for the first time byKROHNE.

Reducing the number of variantsrationalizes procurement, engineeringand stock-keeping, and leads to costbenefits.”

OPTIFLUX exceeds your expectationsDiagnostics - Technology - Universal use

Page 4: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

4

✓✓✓✓✓✓✓✓

Diagnostics – Technology – Universal use

Possible problems

• Gas bubbles

• Electrode corrosion

• Electrode fouling

• Electrode short circuit

• Conductivity too low

• Partially filling

• Liner damage

• External magnetic fields

Additional Diagnostics

• Flow profile monitoring

• Coil (medium) temperature check

100% Application Diagnostics

100% Accuracy Diagnostics

100% Instrument Diagnostics

OPTIFLUX with3 x 100% Diagnostics ...

Tests

• Accuracy check

• Linearity check

• Field current check

Tested by

Fed-in test signal

Linearity test

Current measurement

Tests

• Microprocessor

• Memory

• Temperature of electronics

• Outputs tests

- Interruption

- Load

• Software

Tested by

Software

Software

Temperature measurement

Hard- and Software

Software

Shown by

Noise measurement

Noise measurement

Resistance measurement > Limit 1

Resistance measurement = 0

Resistance measurement < Limit 2

Magnetic field inverse polarization

Linearity measurement, magnetic field inverse polarization

Linearity check

Magnetic field inverse polarization

Resistance measurement

VDI/

VDE/

NAM

UR G

uide

line

2650

Page 5: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

109 5

Field devices can obtain a “SIL2” certificate in vari-ous ways, including:

• Onsite trouble-free operation• Manufacturing according to IEC 61508

In both cases,

• Unidentified device problems can occur • Application problems can occur (gas bubbles,

external magnetic fields)• And the accuracy and the linearity is not tested

... much more than SIL2

With the 3 x 100% diagnostics, OPTIFLUX will achievemuch higher reliability than with a meter with only SIL2certification.

Checks in detail

Even at half thefield strength andcorresponding in-ternal correction,the measured va-lue has to remainconstant.

Resistance measurement Accuracy check Magnetic field inverse polarization

Flow profile deformations leadto electrode voltages >0V

Coil

test signal Jump in measurement =

test signal?yes

accuracyok

no

Coil

The upper electrodesignal multiplied withthe test signal (1, -1)must be 0.

Linearity measurement

Noise measurement

Electromagnetic flowmeters

OPTIFLUX – the complete range

Nominal diameterDINANSI

Nominal flange pressure DINANSIProcess pressure

TemperatureProcessAmbient

Electrical conductivityLiquids exc. waterWater

Materials usedLinerElectrodesGrounding ringsStud bolts and nutsMeasuring tubeHousingConnection box

Protection categoryStandardOptional

ApprovalsHazardous areaSanitary

OPTIFLUX 1000 OPTIFLUX 2000 OPTIFLUX 4000 OPTIFLUX 5000 OPTIFLUX 6000Economical solution Water and wastewater All-round process specialist Most accurate & Sanitary and aseptic solution Sandwich flow sensor specialist Flanged flow sensor abrasion resistant

Flanged flow sensor Sandwich flow sensor

DN 10…1503/8"…6"

PN 40, 16, JIS 10 K, 20 K150#, 300# (up to 230 psi)up to 16 bar (230 psi)

-25…+120°C (-13…+248°F)-40…+65°C (-40…+149°F)

min. 5 µS/cmmin. 20 µS/cm

PFAHastelloyStainless steelRubber sleeves, Steel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

DN 2.5…1001/10"…4"

PN 40, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

-60…+180°C (-76…+356°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

Aluminiumoxide (Ceramic)Cermet, PtStainless steel, Hastelloy, Ti, TaRubber sleeves, Steel, Stainless steelAluminiumoxide (Ceramic)Stainless steelAluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

EEx, FM, CSA, SAA, TIISFDA

DN 2.5…1501/10"…6"

Process connectionsDIN 11850, 11851, 11864-2a, 32676ISO 2037, 2852, 2853, SMS 1145, TRICLOVERup to 40 bar (580 psi)

-60…+150°C (+76…+302°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

PFAHastelloy, Pt, Stainless steel, Ta, Ti-Stainless steelStainless steelStainless steelAluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

EEx, FM, CSA, SAA, TIIS3A, EHEDG, FDA

DN 25…30001"…120"

PN 40, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300#, AWWAup to 40 bar (580 psi)

-5…+90°C (+23…+194°F)-40…+65°C (-40…+149°F)

min. 5 µS/cmmin. 20 µS/cm

Polypropylene, HardrubberHastelloy, Stainless steel, TiHastelloy, Stainless steel, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

EEx, FM, CSA, SAA, TIIS

With robust stainless-steel reinforcedPFA-lined measuring tubes

For all kind of drinking and waste water.KTW-approved liners.

With ceramic sensor extremely abrasionresistant and highly accurate.

For all sterile applications EHEDG, 3A, FDA, CIP + SIP.

DN 2.5…30001/10"…120"

*Secondary containm. PN40 (DN 25...150)PN 40*, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

-60…+180°C (-76…+356°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

PTFE, PFA, ETFE, PU, HardrubberHastelloy, Pt, Stainless steel, Ta, TiStainless steel, Hastelloy, Ta, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

EEx, FM, CSA, SAA, TIIS

For all difficult processes.Chemical and vacuum resistant.Up to 180°C / 356°F.

Page 6: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

7 86

OPTIFLUX sets new standardsin measurement technology There is an OPTIFLUX for every application

Diagnostics – Technology – Universal use

Improved measurement performance

Utilizing all optimization potentials in the sensorand converter has led to better and more reliableresults even in the most difficult applications, e.g.:

• Rapid product changes and pH jumps

• In conjunction with piston pumps

• In pulp and paper applications where special converters were previously needed

Custody transfer is standard

The new OPTIFLUX comes ready in the standardmeter for custody transfer applications. The accu-racy checks and safety features needed for custodytransfer are already integrated.

Better accuracy

The better measuring performance leads to improve-ments in reproducibility and accuracy to a new levelof 0.15% of measured value.

New integrated conductivity measurement

With the new conductivity measurement a furthercustomer dream has been fulfilled. This opens upnew interesting applications, such as:

• Recognition of product changes

• Quality check of inline cleaning

Periodic verification simplified

The functionality of our mobile in-situ verificationinstrument MagCheck has been integrated into thenew IFC 300. The check is now performed every fewseconds, and the instrument gives an immediatewarning if any parameters are out-of-spec. A certifi-cate can be printed out via HART and PACTware.

Optimization of the sensor

Highly effective internal screening produced the following improvements:

• Optimum zero-point stability independent of changes in medium properties

• Optimum long-term zero-point stability

• Improved performance even with low-conductivity products

For a number of sensors there is a SecondaryContainment that is pressure-resistant to the nom-inal pressure of the flange.

One for all applicationswith the new converter IFC 300:

• For products from water to chemicals, to pulp in the paper industry

• For difficult applications such as rapid product changes or pulsating flow

• For simple local measurements to custody transfer plants

• One set of electronics for all housing variants

• Up to 4 I/Os, fully galvanically separated – in all possible combinations

• Integrated into all common systems such as FDT,AMS, PDM via HART, Profibus, FF

Always the optimal one

OPTI

FLUX

100

0OP

TIFL

UX 2

000

OPTI

FLUX

400

0OP

TIFL

UX 5

000

OPTI

FLUX

600

0OP

TIFL

UX 4

040

COP

TIFL

UX 7

300

CTI

DALF

LUX

4110

PF

BATC

HFLU

X 50

15 C

Water & wastewater

Water distribution

(Waste)water treatment

Sludge / sewage

Partially filled pipelines

Chemical

Dosing of additives

Corrosive, abrasive liquids /Slurries

Hazardous areas

Paper & Pulp

Pulp

Liquor

Additives, bleeches, colourants

Hygienic / Sanitary

Food & Beverages, Pharmaceutical

Blending, dosing, batching

Volumetric filling machine

Other

HVAC

Machinery

Dredging, Metals & Mining, Ores

Master / transfer meters

OPTIFLUX 2000Water and waste-

water specialist

OPTIFLUX 4000All-round process

specialist

OPTIFLUX 5000Highly accurate &abrasion resistant

OPTIFLUX 6000Sanitary andhygienic solution

OPTIFLUX sensors

IFC 300 IFC 010One for all applications Economic Converter

OPTIFLUX converters

OPTIFLUX 1000Economical

solution

All converters fit to all sensors

The complete OPTIFLUX - range

C F W C W

Special-purpose flowmeters

OPTIFLUX 4040 CThe 2-wire EMF

TIDALFLUX 4110 PFFor partially filled

pipelines

OPTIFLUX 7300 CThe electrode-free

EMF

BATCHFLUX 5015 CFor volumetric filling

BATCHCONTROL 5014 C

Page 7: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

7 86

OPTIFLUX sets new standardsin measurement technology There is an OPTIFLUX for every application

Diagnostics – Technology – Universal use

Improved measurement performance

Utilizing all optimization potentials in the sensorand converter has led to better and more reliableresults even in the most difficult applications, e.g.:

• Rapid product changes and pH jumps

• In conjunction with piston pumps

• In pulp and paper applications where special converters were previously needed

Custody transfer is standard

The new OPTIFLUX comes ready in the standardmeter for custody transfer applications. The accu-racy checks and safety features needed for custodytransfer are already integrated.

Better accuracy

The better measuring performance leads to improve-ments in reproducibility and accuracy to a new levelof 0.15% of measured value.

New integrated conductivity measurement

With the new conductivity measurement a furthercustomer dream has been fulfilled. This opens upnew interesting applications, such as:

• Recognition of product changes

• Quality check of inline cleaning

Periodic verification simplified

The functionality of our mobile in-situ verificationinstrument MagCheck has been integrated into thenew IFC 300. The check is now performed every fewseconds, and the instrument gives an immediatewarning if any parameters are out-of-spec. A certifi-cate can be printed out via HART and PACTware.

Optimization of the sensor

Highly effective internal screening produced the following improvements:

• Optimum zero-point stability independent of changes in medium properties

• Optimum long-term zero-point stability

• Improved performance even with low-conductivity products

For a number of sensors there is a SecondaryContainment that is pressure-resistant to the nom-inal pressure of the flange.

One for all applicationswith the new converter IFC 300:

• For products from water to chemicals, to pulp in the paper industry

• For difficult applications such as rapid product changes or pulsating flow

• For simple local measurements to custody transfer plants

• One set of electronics for all housing variants

• Up to 4 I/Os, fully galvanically separated – in all possible combinations

• Integrated into all common systems such as FDT,AMS, PDM via HART, Profibus, FF

Always the optimal one

OPTI

FLUX

100

0OP

TIFL

UX 2

000

OPTI

FLUX

400

0OP

TIFL

UX 5

000

OPTI

FLUX

600

0OP

TIFL

UX 4

040

COP

TIFL

UX 7

300

CTI

DALF

LUX

4110

PF

BATC

HFLU

X 50

15 C

Water & wastewater

Water distribution

(Waste)water treatment

Sludge / sewage

Partially filled pipelines

Chemical

Dosing of additives

Corrosive, abrasive liquids /Slurries

Hazardous areas

Paper & Pulp

Pulp

Liquor

Additives, bleeches, colourants

Hygienic / Sanitary

Food & Beverages, Pharmaceutical

Blending, dosing, batching

Volumetric filling machine

Other

HVAC

Machinery

Dredging, Metals & Mining, Ores

Master / transfer meters

OPTIFLUX 2000Water and waste-

water specialist

OPTIFLUX 4000All-round process

specialist

OPTIFLUX 5000Highly accurate &abrasion resistant

OPTIFLUX 6000Sanitary andhygienic solution

OPTIFLUX sensors

IFC 300 IFC 010One for all applications Economic Converter

OPTIFLUX converters

OPTIFLUX 1000Economical

solution

All converters fit to all sensors

The complete OPTIFLUX - range

C F W C W

Special-purpose flowmeters

OPTIFLUX 4040 CThe 2-wire EMF

TIDALFLUX 4110 PFFor partially filled

pipelines

OPTIFLUX 7300 CThe electrode-free

EMF

BATCHFLUX 5015 CFor volumetric filling

BATCHCONTROL 5014 C

Page 8: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

7 86

OPTIFLUX sets new standardsin measurement technology There is an OPTIFLUX for every application

Diagnostics – Technology – Universal use

Improved measurement performance

Utilizing all optimization potentials in the sensorand converter has led to better and more reliableresults even in the most difficult applications, e.g.:

• Rapid product changes and pH jumps

• In conjunction with piston pumps

• In pulp and paper applications where special converters were previously needed

Custody transfer is standard

The new OPTIFLUX comes ready in the standardmeter for custody transfer applications. The accu-racy checks and safety features needed for custodytransfer are already integrated.

Better accuracy

The better measuring performance leads to improve-ments in reproducibility and accuracy to a new levelof 0.15% of measured value.

New integrated conductivity measurement

With the new conductivity measurement a furthercustomer dream has been fulfilled. This opens upnew interesting applications, such as:

• Recognition of product changes

• Quality check of inline cleaning

Periodic verification simplified

The functionality of our mobile in-situ verificationinstrument MagCheck has been integrated into thenew IFC 300. The check is now performed every fewseconds, and the instrument gives an immediatewarning if any parameters are out-of-spec. A certifi-cate can be printed out via HART and PACTware.

Optimization of the sensor

Highly effective internal screening produced the following improvements:

• Optimum zero-point stability independent of changes in medium properties

• Optimum long-term zero-point stability

• Improved performance even with low-conductivity products

For a number of sensors there is a SecondaryContainment that is pressure-resistant to the nom-inal pressure of the flange.

One for all applicationswith the new converter IFC 300:

• For products from water to chemicals, to pulp in the paper industry

• For difficult applications such as rapid product changes or pulsating flow

• For simple local measurements to custody transfer plants

• One set of electronics for all housing variants

• Up to 4 I/Os, fully galvanically separated – in all possible combinations

• Integrated into all common systems such as FDT,AMS, PDM via HART, Profibus, FF

Always the optimal one

OPTI

FLUX

100

0OP

TIFL

UX 2

000

OPTI

FLUX

400

0OP

TIFL

UX 5

000

OPTI

FLUX

600

0OP

TIFL

UX 4

040

COP

TIFL

UX 7

300

CTI

DALF

LUX

4110

PF

BATC

HFLU

X 50

15 C

Water & wastewater

Water distribution

(Waste)water treatment

Sludge / sewage

Partially filled pipelines

Chemical

Dosing of additives

Corrosive, abrasive liquids /Slurries

Hazardous areas

Paper & Pulp

Pulp

Liquor

Additives, bleeches, colourants

Hygienic / Sanitary

Food & Beverages, Pharmaceutical

Blending, dosing, batching

Volumetric filling machine

Other

HVAC

Machinery

Dredging, Metals & Mining, Ores

Master / transfer meters

OPTIFLUX 2000Water and waste-

water specialist

OPTIFLUX 4000All-round process

specialist

OPTIFLUX 5000Highly accurate &abrasion resistant

OPTIFLUX 6000Sanitary andhygienic solution

OPTIFLUX sensors

IFC 300 IFC 010One for all applications Economic Converter

OPTIFLUX converters

OPTIFLUX 1000Economical

solution

All converters fit to all sensors

The complete OPTIFLUX - range

C F W C W

Special-purpose flowmeters

OPTIFLUX 4040 CThe 2-wire EMF

TIDALFLUX 4110 PFFor partially filled

pipelines

OPTIFLUX 7300 CThe electrode-free

EMF

BATCHFLUX 5015 CFor volumetric filling

BATCHCONTROL 5014 C

Page 9: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

109 5

Field devices can obtain a “SIL2” certificate in vari-ous ways, including:

• Onsite trouble-free operation• Manufacturing according to IEC 61508

In both cases,

• Unidentified device problems can occur • Application problems can occur (gas bubbles,

external magnetic fields)• And the accuracy and the linearity is not tested

... much more than SIL2

With the 3 x 100% diagnostics, OPTIFLUX will achievemuch higher reliability than with a meter with only SIL2certification.

Checks in detail

Even at half thefield strength andcorresponding in-ternal correction,the measured va-lue has to remainconstant.

Resistance measurement Accuracy check Magnetic field inverse polarization

Flow profile deformations leadto electrode voltages >0V

Coil

test signal Jump in measurement =

test signal?yes

accuracyok

no

Coil

The upper electrodesignal multiplied withthe test signal (1, -1)must be 0.

Linearity measurement

Noise measurement

Electromagnetic flowmeters

OPTIFLUX – the complete range

Nominal diameterDINANSI

Nominal flange pressure DINANSIProcess pressure

TemperatureProcessAmbient

Electrical conductivityLiquids exc. waterWater

Materials usedLinerElectrodesGrounding ringsStud bolts and nutsMeasuring tubeHousingConnection box

Protection categoryStandardOptional

ApprovalsHazardous areaSanitary

OPTIFLUX 1000 OPTIFLUX 2000 OPTIFLUX 4000 OPTIFLUX 5000 OPTIFLUX 6000Economical solution Water and wastewater All-round process specialist Most accurate & Sanitary and aseptic solution Sandwich flow sensor specialist Flanged flow sensor abrasion resistant

Flanged flow sensor Sandwich flow sensor

DN 10…1503/8"…6"

PN 40, 16, JIS 10 K, 20 K150#, 300# (up to 230 psi)up to 16 bar (230 psi)

-25…+120°C (-13…+248°F)-40…+65°C (-40…+149°F)

min. 5 µS/cmmin. 20 µS/cm

PFAHastelloyStainless steelRubber sleeves, Steel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

DN 2.5…1001/10"…4"

PN 40, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

-60…+180°C (-76…+356°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

Aluminiumoxide (Ceramic)Cermet, PtStainless steel, Hastelloy, Ti, TaRubber sleeves, Steel, Stainless steelAluminiumoxide (Ceramic)Stainless steelAluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

EEx, FM, CSA, SAA, TIISFDA

DN 2.5…1501/10"…6"

Process connectionsDIN 11850, 11851, 11864-2a, 32676ISO 2037, 2852, 2853, SMS 1145, TRICLOVERup to 40 bar (580 psi)

-60…+150°C (+76…+302°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

PFAHastelloy, Pt, Stainless steel, Ta, Ti-Stainless steelStainless steelStainless steelAluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

EEx, FM, CSA, SAA, TIIS3A, EHEDG, FDA

DN 25…30001"…120"

PN 40, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300#, AWWAup to 40 bar (580 psi)

-5…+90°C (+23…+194°F)-40…+65°C (-40…+149°F)

min. 5 µS/cmmin. 20 µS/cm

Polypropylene, HardrubberHastelloy, Stainless steel, TiHastelloy, Stainless steel, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

EEx, FM, CSA, SAA, TIIS

With robust stainless-steel reinforcedPFA-lined measuring tubes

For all kind of drinking and waste water.KTW-approved liners.

With ceramic sensor extremely abrasionresistant and highly accurate.

For all sterile applications EHEDG, 3A, FDA, CIP + SIP.

DN 2.5…30001/10"…120"

*Secondary containm. PN40 (DN 25...150)PN 40*, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

-60…+180°C (-76…+356°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

PTFE, PFA, ETFE, PU, HardrubberHastelloy, Pt, Stainless steel, Ta, TiStainless steel, Hastelloy, Ta, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

EEx, FM, CSA, SAA, TIIS

For all difficult processes.Chemical and vacuum resistant.Up to 180°C / 356°F.

Page 10: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

109 5

Field devices can obtain a “SIL2” certificate in vari-ous ways, including:

• Onsite trouble-free operation• Manufacturing according to IEC 61508

In both cases,

• Unidentified device problems can occur • Application problems can occur (gas bubbles,

external magnetic fields)• And the accuracy and the linearity is not tested

... much more than SIL2

With the 3 x 100% diagnostics, OPTIFLUX will achievemuch higher reliability than with a meter with only SIL2certification.

Checks in detail

Even at half thefield strength andcorresponding in-ternal correction,the measured va-lue has to remainconstant.

Resistance measurement Accuracy check Magnetic field inverse polarization

Flow profile deformations leadto electrode voltages >0V

Coil

test signal Jump in measurement =

test signal?yes

accuracyok

no

Coil

The upper electrodesignal multiplied withthe test signal (1, -1)must be 0.

Linearity measurement

Noise measurement

Electromagnetic flowmeters

OPTIFLUX – the complete range

Nominal diameterDINANSI

Nominal flange pressure DINANSIProcess pressure

TemperatureProcessAmbient

Electrical conductivityLiquids exc. waterWater

Materials usedLinerElectrodesGrounding ringsStud bolts and nutsMeasuring tubeHousingConnection box

Protection categoryStandardOptional

ApprovalsHazardous areaSanitary

OPTIFLUX 1000 OPTIFLUX 2000 OPTIFLUX 4000 OPTIFLUX 5000 OPTIFLUX 6000Economical solution Water and wastewater All-round process specialist Most accurate & Sanitary and aseptic solution Sandwich flow sensor specialist Flanged flow sensor abrasion resistant

Flanged flow sensor Sandwich flow sensor

DN 10…1503/8"…6"

PN 40, 16, JIS 10 K, 20 K150#, 300# (up to 230 psi)up to 16 bar (230 psi)

-25…+120°C (-13…+248°F)-40…+65°C (-40…+149°F)

min. 5 µS/cmmin. 20 µS/cm

PFAHastelloyStainless steelRubber sleeves, Steel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

DN 2.5…1001/10"…4"

PN 40, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

-60…+180°C (-76…+356°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

Aluminiumoxide (Ceramic)Cermet, PtStainless steel, Hastelloy, Ti, TaRubber sleeves, Steel, Stainless steelAluminiumoxide (Ceramic)Stainless steelAluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

EEx, FM, CSA, SAA, TIISFDA

DN 2.5…1501/10"…6"

Process connectionsDIN 11850, 11851, 11864-2a, 32676ISO 2037, 2852, 2853, SMS 1145, TRICLOVERup to 40 bar (580 psi)

-60…+150°C (+76…+302°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

PFAHastelloy, Pt, Stainless steel, Ta, Ti-Stainless steelStainless steelStainless steelAluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6

EEx, FM, CSA, SAA, TIIS3A, EHEDG, FDA

DN 25…30001"…120"

PN 40, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300#, AWWAup to 40 bar (580 psi)

-5…+90°C (+23…+194°F)-40…+65°C (-40…+149°F)

min. 5 µS/cmmin. 20 µS/cm

Polypropylene, HardrubberHastelloy, Stainless steel, TiHastelloy, Stainless steel, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

EEx, FM, CSA, SAA, TIIS

With robust stainless-steel reinforcedPFA-lined measuring tubes

For all kind of drinking and waste water.KTW-approved liners.

With ceramic sensor extremely abrasionresistant and highly accurate.

For all sterile applications EHEDG, 3A, FDA, CIP + SIP.

DN 2.5…30001/10"…120"

*Secondary containm. PN40 (DN 25...150)PN 40*, 25, 16, 10, 6, 2,5, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

-60…+180°C (-76…+356°F)-40…+65°C (-40…+149°F)

min. 1 µS/cmmin. 20 µS/cm

PTFE, PFA, ETFE, PU, HardrubberHastelloy, Pt, Stainless steel, Ta, TiStainless steel, Hastelloy, Ta, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6IP 68 eq. NEMA 6P

EEx, FM, CSA, SAA, TIIS

For all difficult processes.Chemical and vacuum resistant.Up to 180°C / 356°F.

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11

IFC 300 IFC 010All-round flow converter Economical flow converter

PerformanceProcess conditions

Accuracy (Under reference conditions)Repeatability

ModelC (Compact)F (Remote)W (Wall)

CombinationsOPTIFLUX 1000OPTIFLUX 2000OPTIFLUX 4000OPTIFLUX 5000OPTIFLUX 6000OPTIFLUX 7000

CommunicationIn-/OutputBus Protocol (Option)

VerificationDiagnostics

Materials usedC (Compact)

F (Remote)

W (Wall)

Protection category(Acc. to IEC 529 (EN 60 529))C (Compact), F (Remote)W (Wall)

Power SupplyAC voltageDC voltage

ApprovalsHazardous areaCustody transfer

Liquids with maximum solid content < 30% (by volume) ± 0.2% of MV (OPTIFLUX 5000: 0.15%)± 0.06% of MV

IFC 300CF W

DN 10...150DN 25...3000DN 2.5...3000DN 2.5...250DN 2.5...150DN 25...100

Current, HART, Pulse, Status out, Control inFoundation Fieldbus, Profibus PA/DP

Online, Continuous, Application diagnostics,Device diagnostics, Accuracy check

Aluminium (PU coated); Option: Stainless steelAluminium (PU coated); Option: Stainless steelPolyamide (nylon)

IP 67 (eq. to NEMA 6)IP 65 (eq. to NEMA 4/4X)

85...250 V ac12...24 V dc

EEx, FM, CSA, SAA, TIISKIWA BKR 618/4, OIML R49, OIML R117

Liquids with maximum solid content < 3% (by volume) ± 0.5% of MV ± 0.1% of MV

IFC 010C

W

DN 10...150DN 25...1000DN 10...1000DN 2.5...100DN 10...150-

Current, Pulse, Status out

-

MAGCHECK

Alu (PU coated) / Polyamide (nylon) cover

_

Alu (PU coated) / Polyamide (nylon) cover

IP 67 (eq. to NEMA 6)IP 65 (eq. to NEMA 4/4X)

24,48,100,115/120,200,230/240 V ac24 V dc

--

Page 12: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

12

Special-purpose flowmeters – Sizing

OPTIFLUX 4040 C OPTIFLUX 7300 C2-wire technology Electrodeless flowmeter

The 2-wire EMF for all processes.Chemical and vacuum resistant.

With ceramic sensor, no danger ofleakage, for lowest conductivities.

Nominal diameterDINANSI

Nominal flange pressureDINANSIProcess pressure

TemperatureProcessAmbient

Electrical conductivityLiquids exc. waterWater

PerformanceProcess conditions

AccuracyRepeatability

CommunicationIn-/Output

Bus protocol (option)

Power supplyAC voltage

DC voltage

Materials usedLinerElectrodesGrounding ringsFlangesMeasuring tubeHousingFlow converter

Protection category(Acc. to IEC 529 (EN 60529))Standard

Optional

ApprovalsHazardous areaSanitary

DN 10…1503/8"…6"

*Secondary containment PN 40 (DN 25..150)PN 40*, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

-60…+140°C (-76…+248°F)-40…+65°C (-40…+149°F)

min. 5 µS/cmmin. 20 µS/cm

Liquids with maximum solid content < 3% (by volume)± 0.5% of MV (Reference conditions)± 0.1% of MV

Current, HART, Pulse, Status, Control in

Foundation Fieldbus, Profibus PA/DP

-

14...36 V dc

PTFE, PFAHastelloy, Pt, Stainless steel, Ta, TiStainless steel, Hastelloy, Ta, TiSteel, Stainless steelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6

IP 68 eq. NEMA 6

EEx, FM

-

DN 25…1001"…4"

PN 40, 25, 16, JIS 10 K, 20 K150#, 300# up to 40 bar (580 psi)

-20…+100°C (-4…+212°F)-40…+65°C (-40…+149°F)

min. 0,05 µS/cmmin. 1 µS/cm

Liquids with maximum solid content < 3% (by volume)± 0.5% of MV (Reference conditions)± 0.06% of MV

Current, HART, Pulse, Status, Control in

Foundation Fieldbus, Profibus PA

85...250 V ac

12...24 V dc

Zirconiumoxyde, Aluminiumoxyde-Stainless steel, Hastelloy, TaRubber sleeves, Steel, Stainless steelZirconiumoxyde, AluminiumoxydeStainless steelAluminium (Polyurethane coated)

IP 66 / 67 eq. NEMA 4/4X / 6

-

EEx, FM, CSA, SAA, TIIS

FDA

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13

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OPTIFLUX – Sizing

TIDALFLUX 4110 PF BATCHFLUX 5015 CFor partially filled pipelines BATCHCONTROL 5014 C

For volumetric filling

For all water applications with accuratelevel measurement for best accuracy.

With ceramic sensor for maximumreproducibility, specially developed for filling machines.

DN 200…18008"…72"

PN 10, 6150#, AWWA up to 10 bar (150 psi)

-5…+60°C (+23…+140°F)-40…+65°C (-40…+149°F)-40…+65°C (-40…+149°F) (IFC 110 PF)

min. 50 µS/cmmin. 50 µS/cm

Liquids with maximum solid content < 10% (by volume)± 1% of MV± 0.5% of MV

Current, Pulse, Status, Control in (IFC 110 PF)

-

24, 115/120, 230/240 V ac; 115/230 V ac (IFC 110 PF)-

PUHastelloy, Stainless steelHastelloy, Stainless steelSteelStainless steelSteel (Polyurethane coated)Aluminium (Polyurethane coated) (IFC 110 PF)

IP 66 / 67 eq. NEMA 4/4X / 6IP 65 eq. NEMA 4/4X (IFC 110 PF)IP 68 eq. NEMA 6

EEx

-

DN 2.5…401/10"…1 1/2"

PN 40, 25, 16, JIS 10 K, 20 K150#, 300#up to 10 bar (150 psi)

-60…+140°C (-76…+356°F)-40…+65°C (-40…+149°F)

min. 5 µS/cmmin. 20 µS/cm

Liquids with maximum solid content < 3% (by volume)± 0.2% of MV± 0.1% of MV (std. dev., filling time > 5 sec.)

Pulse (5015 C)Binary contact (5014 C)CANopen (5014 C)

-

24 V dc

Ceramics Cermet-Rubber sleeves, Steel, Stainless steelCeramicsStainless steelStainless steel

IP 66 / 67 eq. NEMA 4/4X / 6

-

-

3A, FDAThe blue area is the typical operating range.OPTIFLUX can measure down to 0 m/s.

Page 14: 14-Seiter e 1-4 und 11-14 - Marsh InstWater & wastewater Water distribution (Waste)water treatment Sludge / sewage Partially filled pipelines Chemical Dosing of additives Corrosive,

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