137330088 zf as tronic schematic e

2
Warning Buzzer Warning lamp Superstructure Warning lamp Carrier Idle signal from superstructure gas pedal switch B4201 (=42/5.5) Superstructure operation Carrier operation K4104 (=41/3.3 & 8.3) In Carrier Cab (+BE550.S1) S4110 (=41/3.3) Carrier Gear Selector Super Gear Selector S0201 (=02/9.6 Neutral Start Relay Interlock K0206 (=02/9.6 & 17.6) Upshift lock via K3602 carrier control (=41/8.4 & =43/3.2 ) K4110 / K4111 Super control / 5kph (=41/8.4 & =42/5.7) S4301/S4212 (=43/3.2 & =42/5.7) Door contact safety switch Not used Reverse Light Relay K4113 (=41/8.2 & =03/4.5) 1st gear signal / 5kph Relay K4117 / all wheel steer / diff locks (=41/8.2 & /4.2) Diagnostic connection To Engine =02/14.7 Kita Transmission Output speed sensor Note: Kita speed sensor for tacho is below A11 Not in Deutsche Grove schematics WABCO Clutch actator with clutch position sensor Clutch solenoids = 14 - 20 Ohm Note: Tipp = up or downshift Not to be connected to F1 or F2 Ter.15 = Ignition switched Ter.30 = Battery supply Ter.31 = Battery ground Components located on transmission Display Prefix letters A = Output E = Input V = voltage Plug X1b 18 pin Kostal Plug X1a 18 pin Kostal ZF Transmission mounted Electronic module =41/7 & 8 MB High speed CAN Knoten =02/14.6 Clutch fast engagement Clutch slow engagement Clutch fast disengagement Clutch slow disengagement Sensor supply Signal Clutch position Solenoid ground (Y15 / Y17) Solenoid ground (Y14 / Y16) Sensor ground 3 3 1 7 4 25 7 26 9 8 6 28 11 11 12 12 29 5 17 10 2 EDM1 EDM2 EDM4 EDM3 EDM8 EDM9 EDM10 VMG EDM7 EDM11 EDM6 EDM5 EDM 21 EDM 22 EDM 23 EDM 24 EDM 25 AD 21 AD 22 AD 23 AD 24 Mid pos M/R Tipp - D D Tipp + N N R R VM VM 2 27 4 6 9 VP EDVP ADM21 ADVP1 SD CANF2 - H CANF - H CANF2 - L CANF - L VMHF1 CANF1 - L CANF1 - H CAN/H3 CAN/H4 CAN/GND4 CAN/L4 CAN/L3 CANF1 - H+ CANF1 - L+ CANF1 - T CANF - T SDDK ADS3 Y14 Y15 Y16 Y17 5 V 0 - 5 V ADS1 ADS4 ADS2 AU EU1 VM1 VM1 VM1 VM2 VM2 VM2 VMGA1 ADVP EF VMGA2 VP1 VPE1 VPE2 ED 22 ED 23 ED 21 Ter 15 Ter 30 F2 10A F1 10A Ter 15 S 30 S3 H9 H8a H8b A1 A23 A21 E26 E13 S8 S29 A36 S12 A45 A2 E17 ECU A5 A4 A11 1 22 5 4 2 16 21 20 3 3 6 18 9 7 8 12 13 14 15 14 13 15 16 17 2 3 23 6 24 30 13 15 32 14 31 18 35 Ter 15 VP K 2 8 6 9 8 7 12 9 15 10 16 17 18 1 UE A2 UO 11 6 2 4 2 J ( - ) ( - ) ( - ) C H I G E D A B 11 1 4 5 4 WABCO ABS =02/19.7 Ter 31 ZF - E - Module GMK 4075 ZF AS Tronic layout drawing

Upload: sasa-oljaca

Post on 27-Oct-2015

190 views

Category:

Documents


13 download

TRANSCRIPT

Page 1: 137330088 ZF as Tronic Schematic E

Warning Buzzer

Warning lampSuperstructure

Warning lampCarrier

Idle signal from superstructuregas pedal switchB4201 (=42/5.5)

Sup

erst

ruct

ure

oper

atio

n

Car

rier

oper

atio

n

K4104 (=41/3.3 & 8.3)

In Carrier Cab (+BE550.S1)

S4110 (=41/3.3)

Car

rier

Gea

r S

elec

tor

Sup

er G

ear

Sel

ecto

r

S0201 (=02/9.6

Neutral Start RelayInterlock K0206(=02/9.6 & 17.6)

Upshift lock via K3602 carrier control(=41/8.4 & =43/3.2 )K4110 / K4111Super control / 5kph(=41/8.4 & =42/5.7)

S4301/S4212(=43/3.2 & =42/5.7)

Door contactsafety switchNot used

Reverse LightRelay K4113(=41/8.2 & =03/4.5)

1st g

ear s

igna

l / 5

kph

Rel

ay K

4117

/al

l whe

el s

teer

/ di

ff lo

cks

(=41

/8.2

& /4

.2)

Diagnostic connection

To Engine =02/14.7

Kita TransmissionOutput speed sensor

Note:Kita speed sensor for tacho is below A11

Not in Deutsche Grove schematics

WAB

CO

Clutch actator with clutch position sensor

Clutch solenoids = 14 - 20 Ohm

Note: Tipp = up or downshift

Not to be connected to F1 or F2

Ter.15 = Ignition switchedTer.30 = Battery supplyTer.31 = Battery ground

Components located on transmission

Display

Prefix lettersA = OutputE = InputV = voltage

Plug

X1b

18 p

in K

osta

l

Plug

X1a

18 p

in K

osta

lZF

Tra

nsm

issi

onm

ount

ed E

lect

roni

c m

odul

e =4

1/7

& 8

MB High speed CAN Knoten =02/14.6

Clutch fast engagement

Clutch slow engagement

Clutch fast disengagement

Clutch slow disengagement

Sensor supply

Signal Clutch position

Solenoid ground (Y15 / Y17)

Solenoid ground (Y14 / Y16)

Sensor ground

3

3

1

7

4 25

7 26

9 8

6 28

11 11

12

12

29

5 17

102

EDM1

EDM2

EDM4

EDM3

EDM8

EDM9

EDM10

VMG

EDM7

EDM11

EDM6

EDM5

EDM21

EDM22

EDM23

EDM24

EDM25

AD21

AD22

AD23

AD24

Mid pos

M/R

Tipp -

D

D

Tipp +

N

N

R

R

VM

VM

2 27

4

6

9

VP EDVP ADM21

ADVP1SD

CANF2 - HCANF - HCANF2 - LCANF - L

VMHF1

CANF1 - LCANF1 - HCAN/H3

CAN/H4CAN/GND4CAN/L4

CAN/L3

CANF1 - H+CANF1 - L+

CANF1 - T

CANF - T

SDDK

ADS3 Y14

Y15

Y16

Y17

5 V

0 - 5 V

ADS1

ADS4

ADS2

AU

EU1

VM1

VM1

VM1

VM2

VM2

VM2

VMGA1

ADVP

EF

VMGA2

VP1 VPE1 VPE2

ED22

ED23

ED21

Ter 15

Ter 30

F2 10A

F1 10A

Ter 15

S 30

S3H9 H8a H8b

A1

A23

A21

E26

E13S8S29

A36

S12

A45

A2

E17

ECU

A5

A4

A11

1 22 5 4 216

21

203

36

18

97 8

12

13

1415

1413

15

16 17

2

3

23 6 24 30 13 15 32 14 31 18 35

Ter 15

VP K 2

8

6

9 8

7

12

9

15

10

16

17

18 1UE

A2

UO

11

6 2

4

2

J

( - ) ( - ) ( - )

C H

I

G

E

D

A

B

11 1 4 5

4

WABCO ABS=02/19.7

Ter 31

ZF - E - Module

GMK 4075 ZF AS Tronic layout drawing

Page 2: 137330088 ZF as Tronic Schematic E

1 2 3 4 5 6 7 8 9 10 11 12

17

1 6

1 5

1 4

1 3

1 2

1 1

1 0

9

8

7

6

5

4

3

2

1

1 83 5

34

33

32

3 1

30

29

28

27

26

25

24

23

22

2 1

20

1 9

124 36 58 71 0 91 2 1 11 4 1 3

3

125

4

6

1

234

J

I

H

G

F

ED

C

B

A

18 - 1

124 36 58 7

12

6 54 3

1 0 9 81 1

1 7 1 61 8

1 4 1 3 1 21 5

3 2 1

6 5 47

A ..

Gerät/device Stecker/Plug

P o l b i l d a n s i c h tV i e w o f p i n p a t t e r n

AMP Timer3 5 - p i n

AMP JPT1 4 - p i n

AMP M-N-L6 - p i n

D I N B a j .4 - p i n

Cannon VG952341 0 - p i n

P OLBILDp l u g v i e w

POLBILDp l u g v i e w

POLBILDp l u g v i e w

POLBILDp l u g v i e w

POLBILDp l u g v i e w

POLBILDp l u g v i e w

POLBILDp l u g v i e w

zu A36 zu A 1X 1 A / X 1 B

zu A2 zu A 2 1 z u A 1 1 zu A5 zu A4

A 1 Z F G e t r i e b e s t e l l e r - E l e k t r o n i k Z F t r a n s m i s s i o n a c t u a t o r e l e c t r o n i c u n i tA 2 F a h r s c h a l t e r U n t e r w a g e n S h i f t l e v e r l o w e r c a s s i sA 4 K u p p l u n g s s t e l l e r m i t S e n s o r i k C l u t c h a c t u a t o r w i t h c l u t c h p o s i t i o n s e n s o rA 5 D i s p l a y D i s p l a yA 1 1 D r e h z a h l g e b e r A b t r i e b S e n s o r o u t p u t s p e e d

A 2 1 D i a g n o s e s c h n i t t s t e l l e n a c h D I N I S O 9 1 4 1 D i a g n o s t i c i n t e r f a c e D I N I S O 9 1 4 1A 2 3 F a h r z e u g A n t r i e b s s t r a n g C A N V e h i c l e d r i v e l i n e C A NA 3 6 Z F E - M o d u l Z F E - m o d u l e

AMP JPT8 - p i n

AMP JPT6 - p i n

POLBILDp l u g v i e w

zu A45

A 4 5 F a h r s c h a l t e r O b e r w a g e n ( D - N - R ) s h i f t l e v e r u p p e r c a s s i s ( D - N - R )

Y 1 6 M V K u p p l . o e f f n e n s c h n e l l ( B e l u e f t e n ) S o l . v a l v e c l u t c h d i s e n g a g e f a s tY 1 7 M V K u p p l . o e f f n e n l a n g s a m ( B e l u e f t e n ) S o l . v a l v e c l u t c h d i s e n g a g e s l o w

Y 1 4 M V K u p p l . s c h l i e s s e n s c h n e l l ( E n t l u e f t e n ) S o l . v a l v e c l u t c h e n g a g e f a s tY 1 5 M V K u p p l . s c h l i e s s e n l a n g s a m ( E n t l u e f t e n ) S o l . v a l v e c l u t c h e n g a g e s l o w

S 1 2 S c h a l t e r G e t r i e b e N e u t r a l S w i t c h g e a r n e u t r a l

S 8 T u e r s c h a l t e r D o o r s w i t c h

S 2 9 S c h a l t e r H o c h s c h a l t s p e r r e S w i t c h u p s h i f t i n t e r l o c kS 3 0 S c h a l t e r F a h r s t a n d s u m s c h a l t u n g S w i t c h c h a n g i n g s h i f t l e v e r ( u p p e r / l o w e r c a s s i s )

F 1 S i c h e r u n g 1 0 A ( K l . 3 0 ) F u s e 1 0 AF 2 S i c h e r u n g 1 0 A ( K l . 1 5 ) F u s e 1 0 A

H 8 a L a m p e S t o e r u n g U n t e r w a g e n W a r n i n g l a m p l o w e r c a s s i s

E 1 3 R e l a i s R ü c k f a h r s c h e i n w e r f e r R e l a y r e v e r s i n g l i g h tE 1 7 A n l a ß s p e r r e i n r i c h t u n g C i r c u i t s t a r t e r i n t e r l o c kE 2 6 S i g n a l 1 . G a n g S i g n a l 1 . g e a r

Ko s t a l K u p p l .1 8 - p i n

H 9 W a r n s u m m e r W a r n i n g b u z z e rH 8 b L a m p e S t o e r u n g O b e r w a g e n W a r n i n g l a m p u p p e r c a s s i s

S 3 S c h a l t e r L e e r l a u f s i g n a l I d l e s w i t c h

HF-ground

CAN-L

CAN-HBusabs c h l u ß -w i d e r s t a n d /t e r m i n a t i n gr e s i s t o r

1 2 0Ohm

8

1 4

1 5

1 2

1 3

1 8 V MHF1

CANF1-L+

CANF1-L

CANF1-T

CANF1-H+

CANF1-H f r e i / s p a r e

CAN-H

CAN-L

HF - g r o u n d o p t i o n a l

F a hrzeug-v e r k a b e l u n g /v e h i c l e h a r n e s s

*A23

Trans m i s s i o n E C UCAN end-user

G e t r i e b e s t e l l e r e l e k t r o n i kk o n f i g u r i e r ta l s C A N - B u s - E n d t e i l n e h m e r

VMHF1

CANF1-L+

CANF1-L

CANF1-T

CANF1-H+

CANF1-H

CAN-H (ECU B)

HF - g r o u n d o p t i o n a l

G e t r i e b e s t e l l e r e l e k t r o n i kk o n f i g u r i e r ta l s C A N - B u s - M i t t e l t e i l n e h m e r

CAN-H (ECU A)

CAN-L+ (ECU B)

CAN-L (ECU A)

f r e i / s p a r e

A 23

*

Transm i s s i o n E C UCAN mid-user

F a hrzeug-v e r k a b e l u n g /v e h i c l e h a r n e s s

HF-ground

CAN-L

CAN-HBusabs c h l u ß -w i d e r s t a n d /t e r m i n a t i n gr e s i s t o r

1 2 0Ohm

8

1 4

1 5

1 2

1 3

1 8

S TROMLAUFPLANZeic h n u n g s - N r . D r a w i n g - N o . I n d . vonB l a t t

o fSheetDINB e a r b e i t . Drawn

Anz. Nr. Datum Name

Di e s e Z e i c h n u n g d a r f w e d e r k o p i e r t , n o c h d r i t t e n P e r s o n e n o h n e u n s e r e E r l a u b n i s m i t g e t e i l t w e r d e n .Ä h n l . Z e i c h n u n g S i m i l a r D r a w .

Benennung / D e s c r i p t i o nT e c h n . I n f o r m a t i o n T e c h n i c a l I n f o r m a t i o n

Z F F r i e d r i c h s h a f e n A GComputer-ZeichnungO r i g i n a ln i c h t v e r ä n d e r nC o m p u t e r d r a w i n g .Do not modifyo r i g i n a l c o p y

T h i s d r a w i n g m a y n o t b e c o p i e d o r d i s c l o s e d t o t h i r d p e r s o n s w i t h o u t p e r m i s s i o n o f Z F . W e a r e t h e o w n e r o f t h i s d e s i g n .D i e s e K o n s t r u k t i o n i s t u n s e r E i g e n t u m .

Änderungen / M o d i f i c a t i o n s

I n d . K o n s t r . D e s i g n

222

Naulin

Naulin00-10-12

00-07-12

AS2 Grove Kranfahrzeug 6029.713.049_ACIRCUIT DIAGRAM