134466125-to-1c-130h-2-61fi-00-1-technical-manual-fault-isolation-propellers-usaf-series-all-c-130-aircraft-change-7-01-dec-2008.pdf...
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TO 1C-130H-2-61FI-00-1TECHNICAL MANUAL
FAULT ISOLATIONORGANIZATIONAL MAINTENANCE
PROPELLERS
USAF SERIESALL C-130 AIRCRAFT
ATOS/DLDSS
DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released toanother nation without the specific authority of the Department of the Air Force of the United States, that itwill be used for military purposes only, that individual or corporate rights originating in the information,whether patented or not, will be respected, that the recipient will report promptly to the United States, anyknown or suspected compromise, and that the information will be provided substantially the same degreeof security afforded it by the Department of Defense of the United States. Also, regardless of any othermarkings on the document, it will not be downgraded or declassified without written approval of theoriginating United States agency.
DISTRIBUTION STATEMENT D - Distribution authorized to the Department of Defense and US DoDcontractors only (Administrative or Operational Use) (1 February 2002). Other requests for this documentshall be referred to 580 ACSG/GFEAH, Robins AFB, GA 31098.
WARNING - This document contains technical data whose export is restricted by the Arms ExportControl Act (Title 22, U.S.C., Sec 2751, et seq.) or the Export Administration Act of 1979, as amended, Title50, U.S.C., App. 2401 et seq. Violations of these export laws are subject to severe criminal penalties.Disseminate in accordance with provisions of DoD Directive 5230.25.
HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by anymethod that will prevent disclosure of the contents or reconstruction of the document.
Published under authority of the Secretary of the Air Force
1 FEBRUARY 2002CHANGE 7 - 1 DECEMBER 2008
BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION
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TO 1C-130H-2-61FI-00-1INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.
LIST OF EFFECTIVE PAGESNOTE: The portion of the text affected by the changes is indicated by a vertical line in the
outer margins of the page. Changes to illustrations are indicated by miniaturepointing hands.
Dates of issue for original and changed pages are:
Original.......................0 ......1 February 2002 Change........................4 ....15 February 2004Change........................1 ....15 February 2003 Change........................5 ....15 February 2006Change........................2 ....... 15 August 2003 Change........................6 ...... 15 October 2006Change........................3 ....... 1 January 2004 Change........................7 .....1 December 2008
TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 694, CONSISTING OF THE FOLLOWING:
Page *Change Page *Change Page *ChangeNo. No. No. No. No. No.
Title.................................... 7 2-265 .................................. 0 3-169 .................................. 0A - B................................... 7 2-266 Blank ....................... 0 3-170 Blank ....................... 0C Blank.............................. 4 2-267 .................................. 0 3-171 .................................. 0i - iii ....................................1 2-268 Blank ....................... 0 3-172 Blank ....................... 0iv Blank ............................. 0 2-269 .................................. 0 3-173 .................................. 0v - vi ....................................1 2-270 Blank ....................... 0 3-174 Blank ....................... 0vii - viii ...............................0 2-271 .................................. 0 3-175 .................................. 01-1 - 1-4 ............................. 0 2-272 Blank ....................... 0 3-176 Blank ....................... 02-1 - 2-5 ............................. 0 2-273 .................................. 0 3-177 .................................. 02-6 Blank ............................0 2-274 Blank ....................... 0 3-178 Blank ....................... 02-7 - 2-41 ........................... 0 2-275 .................................. 0 3-179 .................................. 02-42 .................................... 1 2-276 Blank ....................... 0 3-180 Blank ....................... 02-43 - 2-111 ........................0 2-277 .................................. 0 3-181 .................................. 02-112 .................................. 4 2-278 Blank ....................... 0 3-182 Blank ....................... 02-113 - 2-119 ..................... 0 2-279 .................................. 0 3-183 .................................. 02-120 .................................. 7 2-280 Blank ....................... 0 3-184 Blank ....................... 02-121 - 2-127 ..................... 0 2-281 .................................. 0 3-185 .................................. 02-128 .................................. 7 2-282 Blank ....................... 0 3-186 Blank ....................... 02-129 - 2-173 ..................... 0 2-283 .................................. 0 3-187 .................................. 02-174 .................................. 5 2-284 Blank ....................... 0 3-188 Blank ....................... 02-175 - 2-249 ..................... 0 2-285 .................................. 0 3-189 .................................. 02-250 Blank ....................... 0 2-286 Blank ....................... 0 3-190 Blank ....................... 02-251 .................................. 0 2-287 .................................. 0 3-191 .................................. 02-252 Blank ....................... 0 2-288 Blank ....................... 0 3-192 Blank ....................... 02-253 .................................. 0 2-289 .................................. 0 3-193 .................................. 02-254 Blank ....................... 0 2-290 Blank ....................... 0 3-194 Blank ....................... 02-255 .................................. 0 2-291 .................................. 0 4-1 - 4-14 Added................ 12-256 Blank ....................... 0 2-292 Blank ....................... 0 4-15 Blank Added ..............12-257 .................................. 0 3-1 - 3-59 ........................... 0 4-16 - 4-167 Added............ 12-258 Blank ....................... 0 3-60 .................................... 2 4-168 Blank Added ........... 12-259 .................................. 0 3-61 .................................... 0 4-169 Added....................... 12-260 Blank ....................... 0 3-62 .................................... 2 4-170 Blank Added ........... 12-261 .................................. 6 3-63 - 3-165 ........................0 4-171 Added....................... 12-262 Blank ....................... 0 3-166 Blank ....................... 0 4-172 Blank Added ........... 12-263 .................................. 0 3-167 .................................. 0 4-173 Added....................... 12-264 Blank ....................... 0 3-168 Blank ....................... 0 4-174 Blank Added ........... 1
*Zero in this column indicates an original page
A Change 7 USAF
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TO 1C-130H-2-61FI-00-1INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.
LIST OF EFFECTIVE PAGES (CONT)
Page *Change Page *Change Page *ChangeNo. No. No. No. No. No.
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*Zero in this column indicates an original page
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TO 1C-130H-2-61FI-00-1
TABLE OF CONTENTS
Section/Paragraph Page
LIST OF TABLES............................................................................................................................ ii
LIST OF SCHEMATIC DIAGRAMS ............................................................................................. iii
INTRODUCTION..............................................................................................................................vPurpose ...........................................................................................................................................vUsefulness ......................................................................................................................................vSafety..............................................................................................................................................vArrangement ..................................................................................................................................vSpecial Instructions for Open Circuit Breakers..........................................................................vSpecial Instruction for Shielded Wires ........................................................................................vConditions Not Covered By This Manual....................................................................................vAbbreviations and Symbols ..........................................................................................................vEffectivity ..................................................................................................................................... viUsing This Publication................................................................................................................ vi
I GENERAL INFORMATION......................................................................................................... 1-11-1 General ..................................................................................................................... 1-11-2 Fault Reporting Manual (FRM) ............................................................................. 1-11-3 Fault Isolation Manual (FIM) ................................................................................ 1-11-4 Special Tools and Test Equipment Required for Fault Isolation ........................ 1-4
II PROPELLER ASSEMBLY ........................................................................................................... 2-12-1 General ..................................................................................................................... 2-12-2 Malfunction Index.................................................................................................... 2-12-3 Numeric Fault Code Indexes .................................................................................. 2-12-4 Preparation Procedures........................................................................................... 2-52-5 Fault Isolation Diagrams ...................................................................................... 2-15
III SYNCHROPHASER SYSTEM ..................................................................................................... 3-13-1 General ..................................................................................................................... 3-13-2 Malfunction Index.................................................................................................... 3-13-3 Numeric Fault Code Index ..................................................................................... 3-13-4 Preparation Procedures........................................................................................... 3-23-5 Fault Isolation Diagram........................................................................................ 3-13
IV SYNCHROPHASER SYSTEM (AIRPLANES MODIFIED BY TO 1C-130-1731).................... 4-14-1 General ..................................................................................................................... 4-14-2 Malfunction Index.................................................................................................... 4-14-3 Numeric Fault Code Index ..................................................................................... 4-14-4 Preparation Procedures........................................................................................... 4-34-5 Fault Isolation Diagram........................................................................................ 4-16
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TO 1C-130H-2-61FI-00-1
LIST OF TABLES
Section Number Title Fault Codes Page
II 2-1 Propeller Malfunctions ........................................ 6110F01, 6110N01,6110P01, 6110W01 ..............2-1
II 2-2 Propeller System Fault Codes ............................ 6110001 - 6110008...............2-1
II 2-3 Propeller Feather System Fault Codes.............. 6110010 - 6110017...............2-3
II 2-4 Negative Torque Signal System Fault Codes.... 6110020 - 6110024...............2-3
II 2-5 Propeller Low Fluid Warning System FaultCodes (Airplanes Prior to AF92-0547 andAF92-3021 Through AF92-3024)..................... 6110030 - 6110034...............2-4
II 2-6 Propeller Low Fluid Warning System FaultCodes (Airplanes AF92-0547 ThroughAF92-2104 and AF92-3281 and Up) ............... 6110030 - 6110034...............2-5
III 3-1 Synchrophaser System Malfunctions ................. 6120S01 ................................3-1
III 3-2 Synchrophaser System Fault Codes................... 6120001 - 6120014...............3-1
IV 4-1 Synchrophaser System Malfunctions (Air-planes Modified by TO 1C-130-1731) ............. 6120S01 ................................4-1
IV 4-2 Synchrophaser System Fault Codes (Air-planes Modified by TO 1C-130-1731) ............. 6120001 - 6120014...............4-1
ii Change 1
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TO 1C-130H-2-61FI-00-1
LIST OF SCHEMATIC DIAGRAMS
Number Title Page
2-6 Beta Indication Electrical Schematic Diagram (Airplanes Prior to AF92-0547and Airplanes AF92-3021 Through AF92-3024) ............................................................2-251
2-7 Beta Indication Electrical Schematic Diagram (Airplanes AF92-0547Through AF92-2104 and Airplanes AF92-3281 and Up) ..............................................2-253
2-8 Negative Torque Signal System Electrical Schematic Diagram (AirplanesPrior to AF92-0547 and Airplanes AF92-3021 Through AF92-3024, ExceptMC-130H Airplanes).........................................................................................................2-255
2-9 Negative Torque Signal System Electrical Schematic Diagram (AirplanesAF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)...........................2-257
2-10 Negative Torque Signal System Electrical Schematic Diagram (MC-130HAirplanes) ..........................................................................................................................2-259
2-11 Propeller Feather System Electrical Schematic Diagram (Airplanes Prior toAF92-0547 and Airplanes AF92-3021 Through AF92-3024).........................................2-261
2-12 Propeller Feather System Electrical Schematic Diagram (AirplanesAF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)...........................2-277
2-13 Propeller Low Fluid Warning System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 Through AF92-3024) ..............2-285
2-14 Propeller Low Fluid Warning System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)...............2-289
2-15 In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095,AF92-2104, and AF93-1036 and Up) ..............................................................................2-291
3-6 Synchrophaser System Electrical Schematic Diagram (Airplanes Prior toAF92-0547 and Airplanes AF92-3021 Through AF92-3024).........................................3-167
3-7 Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547,Through AF92-2104, and Airplanes AF92-3281 and Up) .............................................3-177
3-8 Synchrophaser Adapter Unit Electrical Schematic Diagram .......................................... 3-187
3-9 Synchrophaser System Simplified Electrical Schematic Diagram .................................. 3-191
3-10 In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095,AF92-2104, and AF93-1036 and Up) ..............................................................................3-193
4-6 Synchrophaser System Electrical Schematic Diagram (Airplanes Prior toAF92-0547 and Airplanes AF92-3021 Through AF92-3024).........................................4-169
4-7 Synchrophaser System Electrical Schematic Diagram (Airplanes AF92-0547Through AF92-2104, and Airplanes AF92-3281 and Up) .............................................4-177
4-8 Synchrophaser System Simplified Electrical Schematic Diagram .................................. 4-187
4-9 In-line Disconnects Location Diagram (Airplanes Prior to AF92-1094 andAF92-3021 Through AF92-3024) .....................................................................................4-189
4-10 In-line Disconnects Location Diagram (Airplanes AF92-1094, AF92-1095,AF92-2104, and AF93-1036 and Up) ..............................................................................4-191
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TO 1C-130H-2-61FI-00-1
INTRODUCTION
PURPOSE. This publication contains fault isolation procedures for subsystems/modes of opera-tion of the C-130 propeller system.
USEFULNESS. The effectiveness of this publication shall, to a large extent, depend upon activeparticipation in the program by operations and maintenance personnel who use the Fault Isola-tion Manual. User feedback is the most important factor if the manual is to be maintained up-to-date. Use the AFTO Form 22 system to recommend new and/or improved data for incorpora-tion in this publication.
SAFETY. Fault isolation procedures in this publication are a guide for troubleshooting and arebrief and concise. Comply with Warnings and Cautions to prevent accidental injury or damage.Always turn off the external power selector switch (located on the overhead panel) while openingany overhead panel. Refer to the maintenance manuals (Job Guides) for repair and replacementprocedures - always bring the airplane to a safe condition before repair or replacement.
ARRANGEMENT. This publication contains Section I - General Information, Section II - Propel-ler Assembly, Section III - Synchrophaser System and Section IV - Syncrophaser System (Air-planes modified by TO 1C-130-1731). Refer to the Table of Contents when a specific paragraphneeds to be located. Placarding differences between airplane models are separated in the text bya slash.
SPECIAL INSTRUCTIONS FOR OPEN CIRCUIT BREAKERS. When a tripped circuit breaker isencountered, use TO 1C-130(A)H-2-13, TO 1C-130(A)U-2-13, TO 1C-130H-2-13, TO 1C-130H-2-14, TO 1C-130B-2-13, TO 1C-130(M)E-2-13, or TO 1C-130(M)H-2-13 to identify circuits whichare on the load side of the circuit breaker. Isolate these circuits by removing electrical plugs,switching circuit functions (by changing switch positions), or removing power from the applicablecircuit by opening other circuit breakers. Close the tripped circuit breaker. If the circuitbreaker trips again, either the airplane wiring is shorted or the circuit breaker is bad; isolateand repair as required. If the circuit breaker remains closed, observe it and bring back on lineindividual circuits one at a time; when the circuit breaker now trips, the component beingbrought on line is bad or there may be a bent pin in its plug or connector. Repair the plug orconnector or replace the component as required. Perform an operational checkout of the systemfollowing the repair action.
SPECIAL INSTRUCTION FOR SHIELDED WIRES. If a synchrophaser malfunction is encounteredwhere it is suspected that the operation of on-airplane equipment (such as UHF or VHF radio)is the cause, it is possible that a defective wiring shield is allowing a false signal to be receivedby the synchrophaser. First, verify that the suspected equipment is functioning properly and itsassociated wiring is routed properly and intact. If the fault persists, refer to figure 3-6 or 3-7/4-6 or 4-7 and determine that the wire shields for the synchrophaser wiring are intact.
CONDITIONS NOT COVERED BY THIS MANUAL. The instructions in this manual representplanned action for conditions normally encountered during maintenance. It is almost impossibleto account for maintenance difficulties that may be only occasionally encountered. Therefore,the use of local decisions for general repair practices, not involving safety of flight, is encouragedto avoid unnecessary delay when coverage in the manual is incomplete. Any variation fromprocedures shall be consistent with standard shop practices and shall not detract from overallefficiency and operation of the equipment.
ABBREVIATIONS AND SYMBOLS. The following non-military-standard abbreviations, termsand symbols appear in this publication:
Continuity Absence of an open circuit
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TO 1C-130H-2-61FI-00-1
ESS Essential
FIM Fault isolation manual
FLT ENGR Flight engineer
FRM Fault reporting manual
FUS STA (FS) Fuselage station
GRD Ground
Ground fault Measurable ground when there should be some resistance
Hot fault Measurable voltage when there should be none
LRU Line replaceable unit
MACAWS Mode advisory caution and warning system
NTS Negative torque signal
SHT Sheet
x Underline means lower-case pin letter
Test point designation
Temporary circuit interruption symbol (See para 1-3f(5))
In-line disconnect view identifier
EFFECTIVITY. Time Compliance Technical Order (TCTO) information which affects fault isola-tion procedures is added to this publication at the same time the maintenance (Job Guide)manuals are revised. This is done in the form of a record of applicable time compliance techni-cal orders. Only current TCTO are listed. A TCTO is deleted from the list when any of thefollowing occurs:
a. The equipment configuration to which the TCTO is applicable is no longer covered in themanual.
b. The TCTO is rescinded.
c. The TCTO is superseded or replaced.
TCTO No. Title TCTO Date
1C-130-1731 Synchrophaser Interface WiringReplacement
USING THIS PUBLICATION. Figure i-1 explains how to use this publication whether a fault codeis provided or not. Do not skip the preparation procedure. The preparation is necessary toprepare the airplane for fault isolation.
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TO 1C-130H-2-61FI-00-1
Figure i-1. How to Use This Manual (Sheet 1 of 2)
vii
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TO 1C-130H-2-61FI-00-1
Figure i-1. How to Use This Manual (Sheet 2)
viii
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TO 1C-130H-2-61FI-00-1
Section I. GENERAL INFORMATION
1-1. GENERAL. The C-130 propeller system fault analysis concept is a troubleshooting methodcomposed of two elements: the Fault Reporting Manual (FRM) and the Fault Isolation Manual(FIM).
NOTE
Ground maintenance crews may also use FRM procedures (containedin Section XX of TO 1C-130H-2-00FR-00-1 or Chapter 20 of TO 1C-130(M)H-2-00FR-00-1) to gain the same results as described in thefollowing paragraph.
1-2. FAULT REPORTING MANUAL (FRM). Flight crews use FRM methods to inform mainte-nance personnel about malfunctions the flight crews encounter. As directed by the FRM proce-dures, the flight crew makes checks and observations to help isolate the malfunction. Questionsthat deal with symptoms and conditions occurring at the time of the failure are answered. Theresult is a peculiar fault code which represents those specific symptoms and conditions accompa-nying the malfunction. In order that each fault code may be identified and continuity madepossible between the fault reporting manual (FRM) and the fault isolation manual (FIM), aseven-digit numeric code is assigned to each fault. The first two digits identify the system inwhich the fault occurred; the next two digits represent the subsystem in which that faultoccurred; the remaining three digits are the numerical identification assigned to each fault.System and subsystem identification are assigned in accordance with Specification MIL-M-83495. This number and the discrepancy (symptoms) are then entered in the AFTO Form 781Aalong with any additional details that will be helpful. Using the Fault Isolation Manual, main-tenance personnel interpret the fault code and plan maintenance action that allows them tostart the fault isolation routine at some block other than block 1. The blocks which are skippedover would normally be used to determine the symptoms and conditions represented by the faultcode. Troubleshooting becomes more accurate, and less time and effort is required.
1-3. FAULT ISOLATION MANUAL (FIM). Maintenance personnel use FIM procedures to isolatefaults for a system, a functional mode, or a specific failure indication. The procedures are basedon a process of elimination; the parts of a system/malfunction are tested in a logical sequenceuntil a specific line replaceable unit (LRU) failure or a wiring fault is found. This eliminates theguesswork replacement of components which are operating properly.
a. Contents. Contents of each section of the FIM are:
(1) Malfunction indexes.
(2) Fault code indexes.
(3) Preparation procedures to be performed prior to fault isolation.
(4) Fault isolation diagrams (the actual troubleshooting procedures).
(5) Locator illustrations for hardware referenced in the fault isolation diagrams.
(6) Schematic diagrams.
b. Malfunction Indexes. The malfunction indexes list malfunctions according to the systemand/or mode of operation when the failure occurred, and also contain the alphanumeric faultcode. These indexes are to be used when the malfunction occurs during ground maintenance orwhen the flight crew did not provide a numeric fault code. When using these indexes, trouble-shooting always begins at block 1 of the specified fault isolation diagram.
61-00-001-1
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TO 1C-130H-2-61FI-00-1
c. Fault Code Indexes. The fault code indexes list all applicable numeric fault codes innumerical order. Each fault code represents a peculiar malfunction and its associated symptomswhich could be encountered by the flight crew. A figure and block number reference for eachcode tells where to go in the fault isolation diagram to start the actual troubleshooting. Allassigned fault code numbers between 6110001 and 6120999 represent propeller assembly andsynchrophaser system failures, and are subdivided as follows:
SYSTEM/FAILURE ASSIGNED FAULT CODE RANGE
Propeller system 6110001-6110008, 6110P01
Propeller feather system 6110010-6110017, 6110F01
Negative torque signal system 6110020-6110024, 6110N01
Propeller low fluid warning system 6110030-6110034, 6110W01
Synchrophaser system 6120001-6120014, 6120S01
d. Preparation Procedures. Each procedure is contained in a separate figure which usespictures and words to simplify preparation. When required, preparation procedures must beperformed to condition the airplane before starting the actual troubleshooting. Each malfunctionand fault code index entry specifies the preparation (if required) to be performed.
e. Fault Isolation Procedures. In order to be brief and concise, fault isolation procedures donot include detailed instructions necessary to gain access to components, to disconnect or con-nect electrical connectors, or to close panels/covers following troubleshooting. Always backtrackthrough the fault isolation diagram and remove any jumpers, reconnect plugs and hydrauliclines, and reinstall relays, access panels, and other removed components. All maintenance pro-cedures must be properly performed (refer to the applicable Job Guide manual when a problemor question about maintenance procedures arises). The Job Guide manuals also contain replace-ment procedures to be used when troubleshooting determines the bad component or LRU.Always bring the airplane to a safe condition before replacing specified components. Wiringproblems will require the use of TO 1C-130H-2-13, TO 1C-130H-2-14, TO 1C-130B-2-13, TO 1C-130(M)E-2-13, or TO 1C-130(M)H-2-13.
f. Fault Isolation Diagrams. The fault isolation diagrams follow the preparation procedures(within a section). The fault isolation diagrams are entered at a point designated by the faultcode index or malfunction index. From the point of entry, a series of instructions, questions, andanswers lead the mechanic to a defective component or circuit fault. To locate components, afacing illustration is provided. Switch positions shown on these illustrations do not necessarilyrepresent the mode of operation; therefore change switch positions only when specified in thetroubleshooting blocks.
(1) Flow Sheets. Each flow sheet of a fault isolation diagram contains either two or threecolumns of blocks. The right column always contains rectangular blocks which state the repairaction to be accomplished. The remaining blocks are hexagons that always contain a question tobe answered. If the answer to the question is yes, follow the YES arrow to the next block. Ifthe answer to the question is no, follow the NO arrow to the next block. When the arrow refersto another sheet of the figure, always go to the upper left block on the specified sheet.
(2) Blocks. The blocks within a fault isolation diagram are numbered consecutively withthe block number appearing in the upper left corner of each block. Block number 1 is at theupper left corner of sheet 1 of each figure. The block numbers go down the page, then to the topblock in the next column to the right. Additional sheets of a figure continue the number
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sequence in the same manner until every block in the figure is numbered (there are never twoblocks in the same figure with the same number).
(3) Fault Codes. Any number in the upper right corner of a block is the fault code. Mostblocks will not have a fault code in them, and a few will contain two or more fault codes. Thesenumbers are used to make sure troubleshooting starts at the block number specified in the faultcode index.
(4) Test Points. A block may contain a test point symbol ( ) as an aid in troubleshoot-ing when an electrical measurement is specified. A note identifies the schematic diagram onwhich the test point is located. The test points on a schematic diagram show the functionallocation of the measurement being made. Test point number 1 is always near the upper leftcorner of the schematic diagram. Test points 2 and up then generally go around the diagram ina clockwise rotation. A single test point reference for voltage measurements means that thevoltage is referenced to airplane ground.
(5) Circuit Interruption Symbol. A lightning bolt within a circle at the top of a block is acircuit interruption symbol ( ). Its presence means that a live circuit may be temporarilybroken to gain access to an electrical measurement point. Circuit breaker(s) or switch(es) feed-ing the circuit under test are identified elsewhere on the page. If different circuit breaker(s) orswitch(es) apply to different blocks on a page, a delta number (example, 1 ) will be added to thecircuit interruption symbol. When the symbol appears in a block, open the appropriate circuitbreaker(s) or change switch positions before proceeding; break the circuit (remove relay, discon-nect plug, etc., specified in the block); then close the circuit breaker(s) or switch(es) beforemaking the electrical measurement specified in the block.
(6) Figure References. A figure reference in a rectangular block identifies the electricalschematic diagram that represents the circuit or wiring to be repaired. If a circuit or wiringfault is encountered, refer to TO 1C-130H-2-13, TO 1C-130H-2-14, TO 1C-130B-2-13, or TO 1C-130(M)E-2-13, or TO 1C-130(M)H-2-13 to determine actual wire routing.
(7) Effectivity. Airplane delivery schedules and/or modifications can result in mixed fleetconfigurations. Sometimes, different FIM diagrams, or different paths on a FIM diagram, mustbe utilized to account for configuration differences. When necessary, the FIM diagram is anno-tated by model number, tail number, or TCTO incorporation statement to distinguish configura-tion differences. FIM diagrams not annotated apply to all airplanes.
(8) Index Numbers. Index numbers on locator illustrations generally start with number 1at the upper left corner of the page, and go clockwise around the page. Appropriate directions(forward, aft, inboard, outboard, etc.) and references (fuselage station numbers, etc.) appear neareach view on the illustration when the orientation is questionable.
g. Schematic Diagrams. Schematic diagrams are grouped at the end of each section.
h. In-line Disconnects. The wing leading and trailing edge disconnects, the center wing tun-nel disconnects, the wheelwell disconnects, and the aft fuselage disconnects are not specificallytroubleshot in the fault isolation diagrams. These disconnects are shown on the schematicdiagrams. An In-line Disconnect Locator figure at the end of each applicable section shows thelocation of these disconnects. A hex flag ( ) appears adjacent to the affected reference designa-tors on the applicable schematic diagrams. These hex flags are keyed to the views in the locatorfigure that show that particular in-line disconnect.
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1-4. SPECIAL TOOLS AND TEST EQUIPMENT REQUIRED FOR FAULT ISOLATION.
AN typedesignation Use and
Nomenclature or part No. Alternate application
Synchrophaser system AD33480-2 Equivalent Propeller-related mea-test set surements
Multimeter AN/PSM-37( ) Equivalent Measure voltages and re-sistances
28 VDC light Local manufacture Equivalent Test 28 VDC circuitsunder load
Shim (0.225 inch Local manufacture Equivalent Actuate NTS linkagethick)
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Section II. PROPELLER ASSEMBLY
2-1. GENERAL. The fault isolation material in this section is used for troubleshooting anypropeller system malfunction excluding the synchrophaser system. Contents of this sectioninclude a malfunction index, fault code indexes, preparation procedures to be performed prior tofault isolation, fault isolation diagrams (the actual troubleshooting procedures), locator illustra-tions for hardware referenced in the fault isolation diagrams, and schematic diagrams.
2-2. MALFUNCTION INDEX. The malfunction index (table 2-1) is used when a malfunction isencountered during ground maintenance and no numeric fault code was determined from theFRM diagram, when no numeric fault code was provided by the flight crew, or when the flightcrew only provided an alphanumeric fault code. Malfunctioning systems/modes of operation arelisted in the left column of the table. The middle column contains the alphanumeric fault code,while the right column identifies the preparation and fault isolation figures for troubleshooting.
Table 2-1. Propeller Malfunctions
*AlphanumericMalfunction fault code Fault isolation reference
1. Propeller system mal- 6110P01 Perform figure 2-1, Preparation A, then gofunction to figure 2-4, block 1.
2. Propeller feather sys- 6110F01 Perform figure 2-1, Preparation A, then gotem malfunction to figure 2-4, block 1.
3. Negative torque sig- 6110N01 Perform figure 2-1, Preparation A, then gonal system malfunc- to figure 2-4, block 1.tion
4. Propeller low fluid 6110W01 Perform figure 2-3, Preparation C, then gowarning system mal- to figure 2-5, block 1.function
* If provided by flight crew
2-3. NUMERIC FAULT CODE INDEXES. All assigned numeric FRM fault codes for the propellerassembly are listed in tables 2-2 through 2-6. Fault codes are listed in numerical order in theleft column of each table. The middle column contains the AFTO Form 781A report and listssymptoms and conditions actually observed by the flight crew while performing the FRM proce-dure. The right column identifies the preparation and fault isolation figures for troubleshooting.
Table 2-2. Propeller System Fault Codes
Fault code AFTO Form 781A report Fault isolation reference
6110001 Propeller/engine No. (1)(2)(3)(4) has ex- No preparation required. Go to figurecessive vibration as indicated by (engine 2-4, block 537.condition lever) (throttle) (visual) indica-tion.
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Table 2-2. Propeller System Fault Codes - Continued
Fault code AFTO Form 781A report Fault isolation reference
6110002 Beta indicator light No. (1)(2)(3)(4) failed Perform figure 2-1, Preparation A, thento come on in (bright)(dim)(both bright go to figure 2-4: and dim) modes when throttle was re- Airplanes prior to AF92-0547 and AF92-tarded below FLIGHT IDLE/FLT IDLE 3021 through AF92-3024:gate.
block 74 for bright mode failure block 131 for dim mode failure block 80 for both modes failure
Airplanes AF92-0547 through AF92-2104and AF92-3281 and up:
block 76 for bright mode failure block 19 for dim mode failure block 87 for both modes failure
6110003 Propeller No. (1)(2)(3)(4) low pitch was Perform figure 2-1, Preparation A, thenslow or stop did not retract when throttle go to figure 2-4, block 532.was placed to GROUND IDLE/GNDIDLE as indicated by lack of torque de-crease.
6110004 No. (1)(2)(3)(4) flight idle torque spread is No preparation required. Go to figurenot within limits. 2-4, block 47.
6110005 Engine No. (1)(2)(3)(4) RPM is not within Perform figure 2-2, Preparation B. Startflight manual limits in propeller gov- engines in accordance with TO 1C-130H-erning range. RPM indicated __ percent 2-71JG-00-1, 71-00-01; or TO 1C-with throttle at __ position. 130(A)H-2-71JG-00-1, 71-00-10; and go to
figure 2-4, block 52.
6110006 Symmetric engine torque exceeds 1000 No preparation required. Go to figure 2-inch-pounds for engines (1 and 4)(2 and 4, block 511.3) at maximum reverse setting.
6110007 Engine RPM is not within limits at maxi- Fault is in engine or RPM indicating sys-mum reverse setting. tem. Go to TO 1C-130H-2-70FI-00-1-1,
Section II, and continue troubleshooting.
6110008 Beta indicator light No. (1)(2)(3)(4) is on Perform figure 2-1, Preparation A, thenwith throttle above FLIGHT IDLE/FLT go to figure 2-4, block 241.IDLE gate.
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Table 2-3. Propeller Feather System Fault Codes
Fault code AFTO Form 781A report Fault isolation reference
6110010 Propeller No. (1)(2)(3)(4) fails to go from Perform figure 2-1, Preparation A, thenmaximum reverse to full feather in 25 go to figure 2-4, block 39.seconds.
6110011 Propeller feather override button light/ Replace propeller feather override button.FTHR light No. (1)(2)(3)(4) fails to go offat end of feather cycle.
6110012 Propeller feather override button No. Perform figure 2-1, Preparation A, then(1)(2)(3)(4) fails to pop out at end of go to figure 2-4, block 302.feather cycle.
6110013 PROPELLER FEATHER OVERRIDE No preparation required. Go to figurebutton light/FTHR light No. (1)(2)(3)(4) 2-4, block 225 (airplanes prior to AF92-fails to come on during feather cycle. 0547 and AF92-3021 through AF92-3024)
or block 227 (airplanes AF92-0547through AF92-2104 and AF92-3281 andup).
6110014 Propeller feather override button No. Perform figure 2-1, Preparation A, then(1)(2)(3)(4) cycles during feather cycle. go to figure 2-4, block 203.
6110015 Propeller feather override button No. Perform figure 2-1, Preparation A, then(1)(2)(3)(4) fails to pull in during feather go to figure 2-4, block 187.cycle.
6110016 Propeller No. (1)(2)(3)(4) fails to feather Perform figure 2-1, Preparation A, thenwith engine condition lever. Propeller go to figure 2-4, block 189.does feather with fire emergency handle.
6110017 Propeller No. (1)(2)(3)(4) fails to feather Perform figure 2-1, Preparation A, thenwith engine condition lever or fire emer- go to figure 2-4, block 9 (airplanes priorgency handle. to AF92-0547 and AF92-3021 through
AF92-3024) or block 14 (airplanes AF92-0547 through AF92-2104 and AF92-3281and up).
Table 2-4. Negative Torque Signal System Fault Codes
Fault code AFTO Form 781A report Fault isolation reference
6110020 FEATHER VALVE AND NTS CHECK Perform figure 2-1, Preparation A, thenlight/NTS light No. (1)(2)(3)(4) is on dur- go to figure 2-4, block 6 (airplanes prioring non-NTS/feather condition. to AF92-0547 and AF92-3021 through
AF92-3024) or block 13 (airplanes AF92-0547 through AF92-2104 and AF92-3281and up).
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Table 2-4. Negative Torque Signal System Fault Codes - Continued
Fault code AFTO Form 781A report Fault isolation reference
6110021 Engine No. (1)(2)(3)(4) exhibits excessive Perform figure 2-1, Preparation A, thenNTS indications in relation to other oper- go to figure 2-4, block 372.ating engines.
6110022 FEATHER VALVE AND NTS CHECK Perform figure 2-1, Preparation A, thenlight/NTS light No. (1)(2)(3)(4) failed to go to figure 2-4, block 323.come on when air start was accom-plished.
6110023 FEATHER VALVE AND NTS CHECK Perform figure 2-1, Preparation A, thenlight/NTS light No. (1)(2)(3)(4) failed to go to figure 2-4, block 323.come on when engine condition lever wasmoved to FEATHER/FTR position.
6110024 FEATHER VALVE AND NTS CHECK Perform figure 2-1, Preparation A, thenlight/NTS light No. (1)(2)(3)(4) failed to go to figure 2-4, block 26 (airplanes priorcome on with FEATHER VALVE AND to AF92-0547 and AF92-3021 throughNTS CHECK switch in NTS position dur- AF92-3024) or block 30 (airplanes AF92-ing engine shutdown. 0547 through AF92-2104 and AF92-3281
and up).
Table 2-5. Propeller Low Fluid Warning System Fault Codes (Airplanes Prior to AF92-0547 andAF92-3021 Through AF92-3024)
Fault code AFTO Form 781A report Fault isolation reference
6110030 (PROP LOW OIL QUANTITY master Perform figure 2-3, Preparation C, thenwarning light) (and) (PROPELLER LOW go to figure 2-5, block 189.OIL WARNING light No. (1)(2)(3)(4)) failto go to selected bright/dim mode.
6110031 PROP LOW OIL QUANTITY master Perform figure 2-3, Preparation C, thenwarning light fails to come on when PRO- go to figure 2-5, block 160.PELLER LOW OIL WARNING light No.(1)(2)(3)(4) is on.
6110032 With known low propeller fluid quantity, Perform figure 2-3, Preparation C, thenPROPELLER LOW OIL WARNING light go to figure 2-5, block 8.No. (1)(2)(3)(4) failed to come on.
6110033 PROP LOW OIL QUANTITY master Perform figure 2-3, Preparation C, thenwarning light is on with PROPELLER go to figure 2-5, block 93.LOW OIL WARNING lights off.
6110034 PROPELLER LOW OIL WARNING light Perform figure 2-3, Preparation C, thenNo. (1)(2)(3)(4) came on. go to figure 2-5, block 6.
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Table 2-6. Propeller Low Fluid Warning System Fault Codes (Airplanes AF92-0547 Through AF92-2104and AF92-3281 and Up)
Fault code AFTO Form 781A report Fault isolation reference
6110030 PROP low oil warning light No. Fault is in MACAWS. Go to TO(1)(2)(3)(4) fails to go to selected bright/ 1C-130H-2-33FI-00-1-2, Section IV, anddim mode. continue troubleshooting.
6110032 With known low propeller fluid quantity, Perform figure 2-3, Preparation C, thenPROP low oil warning light No. go to figure 2-5, block 22.(1)(2)(3)(4) failed to come on.
6110034 PROP low oil warning light No. Perform figure 2-3, Preparation C, then(1)(2)(3)(4) came on. go to figure 2-5, block 6.
2-4. PREPARATION PROCEDURES.
WARNING
Improper or inadequate preparation of the airplane may result ininjury to personnel and/or damage to the airplane.
The applicable preparation procedures must be performed before starting troubleshooting. Thepreparation is referenced in the malfunction index and fault code indexes. Each procedure iscontained in a figure that illustrates step-by-step actions to be taken to prepare the airplane fortroubleshooting.
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Figure 2-1. Preparation A (Sheet 1 of 4)
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Figure 2-1. Preparation A (Sheet 2)
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Figure 2-1. Preparation A (Sheet 3)
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Figure 2-1. Preparation A (Sheet 4)
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Figure 2-2. Preparation B (Sheet 1 of 3)
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Figure 2-2. Preparation B (Sheet 2)
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Figure 2-2. Preparation B (Sheet 3)
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Figure 2-3. Preparation C
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2-5. FAULT ISOLATION DIAGRAMS. The fault isolation diagrams in this section are used fortroubleshooting any propeller malfunction. When the flight crew uses a FRM fault code toreport a malfunction, that number will be found in one of the fault code indexes. When no FRMfault code is available, the malfunction index identifies the figure to use for fault isolation.
a. Arrangement. One fault isolation diagram is included for the propeller assembly and asecond for the propeller low fluid warning system. Opposite each flow sheet of a fault isolationdiagram is an illustration which shows the physical location of items referenced in individualfault isolation diagram blocks. Double-check these illustrations to verify the correct locationwhen making an observation or measurement. Following the fault isolation diagrams are theelectrical schematic diagrams. The schematic diagrams are laid out so that no portion of adiagram is covered up when folded out for use. Thus it is easy to concurrently locate compo-nents, circuits, and test points that are referenced on the fault isolation diagram.
b. Using Troubleshooting Data. A thorough description of the fault isolation diagram andother troubleshooting data is provided in Section I. In addition, the Introduction contains anillustrated how-to-use figure for this section. Understand how to use the troubleshooting infor-mation before attempting to repair the airplane.
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1 6110F01, 6110N01,26110P01 YES NO
TO SHT 23Is BETA indicator light on bright-Is airplane equipped with BETAly?indicator lights (1)?
NOYES
3
YESIs airplane serial number AF92-TO SHT 50547 through AF92-2104 or
AF92-3281 and up?
NO
4
Momentarily place CAUTION NOLIGHTS switch (4) to DIM. TO SHT 41Is BETA indicator light now ondimly?
YES
5 8NO
Is FEATHER VALVE AND NTS Replace FEATHER VALVECHECK light (3) off? AND NTS CHECK switch (2).
YES
6 6110020
NOPlace FEATHER VALVE AND NTS CHECK switchTO SHT 43(2) to VALVE.
Is FEATHER VALVE AND NTS CHECK light (3) off?
YES
7
NOPlace FEATHER VALVE AND NTS CHECK switchTO SHT 53to NTS.
Is FEATHER VALVE AND NTS CHECK light off?
YES
TO SHT 3
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 1 of 172)
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Figure 2-4. Propeller Assembly Malfunction (Sheet 2)
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FROM SHT 1
9 6110017
CAUTIONIf PROPELLER FEATHER OVER-RIDE button does not pop out 4to 5 seconds after propeller blademovement stops, pull out manual-ly to prevent damage to auxiliarypump motor. NO
TO SHT 57a. Place FEATHER VALVE ANDNTS CHECK switch (3) toVALVE.b. Move ENGINE CONDITIONlever (1) to FEATHER.Does PROPELLER FEATHEROVERRIDE button (2) pull in andremain in?
YES
10NO
Did light in PROPELLER FEATH- TO SHT 69ER OVERRIDE button come on?
YES
TO SHT 7
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 3)
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Figure 2-4. Propeller Assembly Malfunction (Sheet 4)
61-10-002-19
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
11 1617NO NOIs airplane prior to AF95-1001 or is Swap torquemeter indica-
torquemeter BETA legend (2) pre- Remove and replace indicator. tors.sent on indicator? Does malfunction persist?
YES YES
18
Repair open circuit between tor-quemeter plug P3978 pin g and re-lated Caution Advisory Panel plugP1725 pin.
1219 6110002a. Place the NORM/NVIS switch (8)
to NORM. NO Fault is in MACAWS. Go to TOb. Momentarily place the BRIGHT/ 1C-130H-2-33FI-00-1-2, SectionDIM switch (7) to DIM. IV, and continue troubleshooting. Is BETA indicator light (3) on dimly?
YES
13 6110020 NOTO SHT 43Is NTS light (5) off?
YES
14 6110017
CAUTIONIf propeller feather override buttondoes not pop out 4 to 5 secondsafter propeller blade movement
NOstops, pull out manually to preventTO SHT 57damage to auxiliary pump motor.
Move engine condition lever (1) toFTR.Does propeller feather override but-ton (6) pull in and remain in?
YES
15 NOTO SHT 69Does FTHR light (4) come on?
YES
TO SHT 7
Figure 2-4. Propeller Assembly Malfunction (Sheet 5)
61-10-002-20
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 6)
61-10-002-21
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 7)
61-10-002-22
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 8)
61-10-002-23
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
2833
Did FTHR light (3) go off when NOReplace propeller feather over-propeller feather override buttonride button. (5) popped out?
YES
29 NOTO SHT 75Is BETA indicator light (2) off?
YES
30 6110024
a. If troubleshooting fault code6110024A, open FEATHERPUMP MOTOR PHASE A,B,C cir- NOcuit breakers (8). TO SHT 109b. If troubleshooting fault code6110024A, move engine conditionlever (6) to FTR.Is NTS light (4) on?
YES
31
NOMove engine condition lever toTO SHT 131GND STOP.
Is NTS light on?
YES
32
a. Move throttle (7) to FLT IDLEposition (bottom of FLT IDLEgate). NOb. Hold engine condition lever in TO SHT 141AIR START until propeller blades(1) stop moving.Does propeller move from featherto low pitch stop position?
YES
TO SHT 13
Figure 2-4. Propeller Assembly Malfunction (Sheet 9)
61-10-002-24
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 10)
61-10-002-25
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
34
Place FEATHER VALVE AND NTS CHECK NOswitch (5) to NTS. TO SHT 123Is FEATHER VALVE AND NTS CHECKlight (4) on?
YES
35
Move ENGINE CONDITION lever (3) to NOGROUND STOP. TO SHT 125Is FEATHER VALVE AND NTS CHECKlight on?
YES
36
a. Close FEATHER PUMP MOTORPHASE A, B, C/ 2 FEATHER PUMP MO-TOR circuit breakers (6).b. Move THROTTLE (2) to FLIGHT IDLE NOposition (bottom of FLIGHT IDLE gate). TO SHT 141c. Hold ENGINE CONDITION lever in AIRSTART until propeller blades (1) stop mov-ing.Does propeller move from feather to lowpitch stop position?
YES
TO SHT 13
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 11)
61-10-002-26
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 12)
61-10-002-27
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TO 1C-130H-2-61FI-00-1
FROM SHT 9 OR 11
37
CAUTIONDo not move throttle and do not move engine condition lever toward FEATH-ER/FTR position while shim is installed. Damage to propeller assembly couldresult. NO
TO SHT 147a. Gain access and insert a 0.225-inch thick shim between engine NTSplunger (1) and engine negative torque bracket/lever adjustment screw (2).b. 1 2 3 Place FEATHER VALVE AND NTS CHECK switch (5) to VALVE.c. Hold engine condition lever (7) in AIR START.Did propeller blades (8) move toward feather position?
YES
3842
40a. Remove shim.Repair or replace linkage as re-b. Hold engine condition lever in Inspect NTS linkage to andNO YES quired or replace valve housingAIR START until propeller blades through valve housing assembly assembly cover as required instop moving. cover (3) for evidence of binding. accordance with TO 1C-130H-Did propeller blades move to flight Is any binding observed? 2-61JG-20-1, 61-20-02. idle position?
YESNO
43
Replace valve housing assem-bly in accordance with TO 1C-130H-2-61JG-20-1, 61-20-02.
39 6110010
a. Move throttle (6) to MAX RE-VERSE/MAX RVS.b. Hold engine condition lever (7)
41in AIR START until propeller NO NOblades (8) stop moving. TO SHT 149Did propeller blades move towardc. Pull fire emergency handle (4) feather position?for propeller under test while ob-serving propeller blades.Does propeller feather within 25seconds?
YES
YES
TO SHT 15
TO SHT 87
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 MC-130E airplanes.
3 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 13)
61-10-002-28
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 14)
61-10-002-29
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TO 1C-130H-2-61FI-00-1
FROM SHT 13
44
a. Connect synchrophaser systemtest set in accordance with Prepa-
48ration B.b. Start engine under test and Fault is in engine or torqueme-symmetrical engine in accordance ter system. Shut down engineswith TO 1C-130H-2-71JG-00-1, in accordance with TO 1C-NO71-00-10; or TO 1C-130(A)H-2- 130H-2-71JG-00-1, 71-00-10; or71JG-00-1, 71-00-10. TO 1C-130(A)H-2-71JG-00-1,c. Perform torquemeter calibration 71-00-10; then go to TO 1C-in accordance with TO 1C-130H- 130H-2-70FI-00-1-1 and contin-2-77JG-00-1, 77-10-04; or TO 1C- ue troubleshooting. 130(A)H-2-71JG-00-1, 71-00-10.Is torquemeter calibration satisfac-tory?
YES
45
a. Move throttles (3) to FLIGHT 47 6110004IDLE/FLT IDLE.
a. Shut down engines in accor-b. Record indications on enginedance with TO 1C-130H-2-71JG- 49torque indicators (2).00-1, 71-00-10; or TO 1C-c. Advance throttles until ELEC- Rig engine coordinator-to-pro-NO NO130(A)H-2-71JG-00-1, 71-00-10.TRONIC FUEL CORRECTION/TD peller control assembly linkageb. Perform operational checkoutlights (1) first go off. in accordance with TO 1C-of propeller - static condition ind. Retard throttles to FLIGHT 130H-2-61JG-20-1, 61-20-21. accordance with TO 1C-130H-2-IDLE/FLT IDLE.61JG-10-1, 61-10-01.Is indicated torque now 500 toIs check satisfactory? 2000 inch-pounds higher than re-
corded in step b?
YES
YES
50
Adjust or replace low pitch stop assembly inaccordance with TO 1C-130H-2-61JG-10-1,61-10-12.
5146Fault is in engine. Shut down engines inIs torque and RPM at flight idle with- NOaccordance with TO 1C-130H-2-71JG-00-1,in limits of TO 1C-130H-2-61JG-10-1,71-00-10; or TO 1C-130(A)H-2-71JG-00-1,61-10-02 (subtask 1-2-3)? 71-00-10; then go to TO 1C-130H-2-70FI-00-1-2 and continue troubleshooting. YES
TO SHT 17
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 2-4. Propeller Assembly Malfunction (Sheet 15)
61-10-002-30
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 16)
61-10-002-31
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 17)
61-10-002-32
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 18)
61-10-002-33
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TO 1C-130H-2-61FI-00-1
FROM SHT 17
61
a. Move throttles (3) to MAXIMUMREVERSE/MAX RVS.b. Record indications on engine
YEStorque indicators (2) and RPM in-TO SHT 161dications in test set FUNCTION
display (1).Is there a symmetrical torque dif-ference in excess of 1000 inch-pounds?
NO
64
Fault is in engine or RPM indi-cating system. Shut down en-62gines in accordance with TOAre RPM indications within limits NO1C-130H-2-71JG-00-1, 71-00-of TO 1C-130H-2-61JG-10-1, 61-10; or TO 1C-130(A)H-2-71JG-10-02 (subtask 1-2-2)?00-1, 71-00-10; then go to TO1C-130H-2-71FI-00-1-1 andcontinue troubleshooting.
YES
63
CAUTIONKeep pitchlock time to a mini-mum.
NOTO SHT 163Perform pitchlock check of affect-
ed propeller in accordance withTO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-10).Was a pitchlock obtained?
YES
TO SHT 21
Figure 2-4. Propeller Assembly Malfunction (Sheet 19)
61-10-002-34
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 20)
61-10-002-35
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TO 1C-130H-2-61FI-00-1
FROM SHT 19 69
Shut down engines in accordance65with TO 1C-130H-2-71JG-00-1, 71-00-Did pitchlock disengage in accordance with10; TO 1C-130(A)H-2-71JG-00-1, 71-NO
TO 1C-130H-2-61JG-10-1, 61-10-02 (as indi-00-10; or TO 1C-130(M)H-2-71JG-00-cated by torque and RPM reading same as1, 71-00-10; then replace pitchlockinitially recorded in the pitchlock check)? regulator assembly in accordance withTO 1C-130H-2-61JG-10-1, 61-10-11. YES
66
a. Perform synchrophaser index in accordancewith TO 1C-130H-2-61JG-10-1, 61-10-02 (sub-task 1-2-6). NOb. Move throttles (3) to GROUND IDLE/GND TO SHT 167IDLE.Do propeller low pitch stops retract as indicat-ed by a decrease on engine torque indicators(1)?
YES
67
NOTEIf correct results are not obtained, repeat theshutdown in normal ground idle rather thanlow speed ground idle.
NOShut down engines in accordance with TO 1C- TO SHT 119130H-2-71JG-00-1, 71-00-10; TO 1C-130(A)H-2-71JG-00-1, 71-00-10; or TO 1C-130(M)H-2-71JG-00-1, 71-00-10.
1 3 4 Is FEATHER VALVE AND NTSCHECK light (2) on?
2 Is NTS light (2) on?
YES
68 70NO
Is there a reported malfunction associated with Propeller system is normal. Securea propeller vibration? system.
YES
TO SHT 169
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 21)
61-10-002-36
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 22)
61-10-002-37
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
7673 611000271YES YESIs airplane serial number AF92- Fault is in MACAWS. Go to TOAre all BETA indicator lights
0547 through AF92-2104 or 1C-130H-2-33FI-00-1-2, Section(1) on dimly? AF92-3281 and up? IV, and continue troubleshooting.
NONO
74 6110002
Gain access to terminals of indi-77cator lights dimmer No. 10 (2). NO
Is 28 VDC present between dim- Replace indicator lights dimmermer terminals W and X? No. 10.
1 2
YES
78
Fault is in dimming circuit. Go toTO 1C-130H-2-33FI-00-1-1-1, Sec-tion II, and continue troubleshoot-ing.
797572YES YES Fault is in MACAWS. Go to TOIs airplane serial number AF92-Is BETA indicator light under
1C-130H-2-33FI-00-1-2, Section0547 through AF92-2104 ortest on dimly? IV, and continue troubleshooting. AF92-3281 and up?
NONO
TO SHT 2580
Replace indicator lights dimmerNo. 10 (2).
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 2-6 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 23)
61-10-002-38
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 24)
61-10-002-39
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TO 1C-130H-2-61FI-00-1
FROM SHT 23
81YES
Is airplane AF92-0547 through TO SHT 27AF92-2104 or AF92-3281 and up?
NO
82 6110002
YESPress to test affected BETA indi-TO SHT 31cator light (1).
Does light press to test?
NO
83
Gain access to terminals of BETA85indicator light.
YESIs 28 VDC present on light termi- Replace BETA indicator lightnal 1? assembly.
16 ,
18 ,
20 OR
22
NO
84
Gain access to terminals of indi-cator lights dimmer No. 10 (2). 86Is 28 VDC present on specified
Repair power circuit to specifieddimmer terminal?dimmer terminal. (See figure 2-6.)Dim Test
Prop Term Point NODim
Prop Term1 J4
1 J2 K2 K
63 M4 N3 M
8
4 N10
YES
TO SHT 29
NOTE
See figure 2-6 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 25)
61-10-002-40
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 26)
61-10-002-41
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 27)
61-10-002-42 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 28)
61-10-002-43
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TO 1C-130H-2-61FI-00-1
FROM SHT 25
96
Is 28 VDC present on specifiedterminal of indicator lights dimmerNo. 10 (5)?
Dim Test98Prop Term Point NOReplace indicator lights dimmer
1 j3
No. 10.
2 k5
3 m7
4 n9
YES
97
a. Remove power from airplane.b. Open BETA RANGE LIGHT cir-cuit breaker (4).c. Gain access to and disconnect 99plug P599B (2) at main instrument
Repair open circuit betweenpanel disconnect.specified dimmer terminal andIs there continuity between termi-related pin of receptacle J339Bnal 1 of BETA indicator light (3)(1). (See figure 2-6.)and specified plug P599B pin?
YESDim RcptPlug Test
Prop Term PinProp Pin Points1 j A2 k C1 A
16 113 m E4 n G2 C
18 12
3 E20 13
4 G22 14
NO
100
Repair open circuit. (See figure2-6.)
NOTE
See figure 2-6 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 29)
61-10-002-44
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 30)
61-10-002-45
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 31)
61-10-002-46
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 32)
61-10-002-47
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TO 1C-130H-2-61FI-00-1
FROM SHT 31
111
a. Connect plug P390 (3) to valve housing assembly (4). 115b. Gain access to and disconnect plug P398 (2) at engine fire-
Repair open circuit be-wall.tween receptacle J239NOIs there continuity between pins H and V of receptacle J239 (1)?pin H and plug P390 pinH. (See figure 2-6 or 2-28 29
, 30 31
, 7.)
32 33 OR
35 36
YES
112YES
Is airplane serial number AF92-0547 through AF92-2104 or TO SHT 35AF92-3281 and up?
NO
113
a. Connect plug P398 at engine firewall. 116b. Gain access to terminals of BETA indicator light (5). YES
Replace BETA indicatorIs a ground present on light terminal 2?light assembly.
15,
17,
19 OR
21
NO
114
a. Remove power from airplane.b. Gain access to and disconnect plug P599B 117(6) at main instrument panel disconnect.
Repair open circuit between BETAIs a ground present on specified pin of recep-indicator light terminal 2 and relat-tacle J339B (7)?ed plug P599B pin. (See figure 2-6.)Rcpt Test
YESProp Pin Point
PlugProp Pin1 B
231 B2 D2 D
243 F4 H3 F
25
4 H26
NO
TO SHT 39
NOTE
See figure 2-6 or 2-7 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 33)
61-10-002-48
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 34)
61-10-002-49
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TO 1C-130H-2-61FI-00-1
FROM SHT 33
118 YESTO SHT 37Is airplane AF95-1001 and up?
NO
119
a. Remove power from airplane.b. Gain access to and disconnectplug P1725A (1) from systemscaution/advisory panel.Is a ground present on the speci-fied pin of plug P1725A?
NOPlug TestTO SHT 37Prop Pin Point
1 4154
2 4255
3 4356
4 4457
YES
120
Fault is in MACAWS. Refer toTO 1C-130H-2-33FI-00-1-2,Section IV, for troubleshooting.
NOTE
See figure 2-7 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 35)
61-10-002-50
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 36)
61-10-002-51
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TO 1C-130H-2-61FI-00-1
123
Repair open circuit betweenFROM SHT 35plug P398 (1) pin H and relatedpin of plug P1725A (2). (See121figure 2-7.)NO
Is an outboard propeller beingtroubleshot?
PlugProp Pin2 423 43
YES
122
Gain access to and disconnect 124plug P130/P1139 (4) at outer
Repair open circuit between pinwing break.H of plug P398 (1) and relatedIs a ground present on specifiedreceptacle J235/J935 pin. (Seepin of receptacle J235/J935 (3)?figure 2-7.)NO
RCPT TestRCPTProp Pin Point
Prop Pin1 E1 E
274 H
4 H34
YES
125
Repair open circuit betweenspecified plug P130/P1139 pinand related pin of plug P1725A(2). (See figure 2-7.)
PlugProp Pin1 414 44
NOTE
See figure 2-7 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 37)
61-10-002-52
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 38)
61-10-002-53
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TO 1C-130H-2-61FI-00-1
128
Repair open circuit between pinFROM SHT 33H of plug P398 (1) and relatedpin of receptacle J339B (2).126(See figure 2-6.)NO
Is an outboard propeller beingtroubleshot?
RcptProp Pin2 D3 F
YES
127129Gain access to and disconnect
plug P130 (4) at outer wing break. Repair open circuit between pinIs a ground present on specified H of plug P398 (1) and relatedpin of receptacle J235 (3)? receptacle J235 pin. (See fig-
ure 2-6.)NORcpt Test
Prop Pin Point RcptProp Pin
1 E27
1 E4 H
4 H34
YES
130
Repair open circuit betweenspecified plug P130 pin and re-lated pin of receptacle J339B(2). (See figure 2-6.)
Plug RcptProp Pin Pin1 E B4 H H
NOTE
See figure 2-6 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 39)
61-10-002-54
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 40)
61-10-002-55
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
131 6110002 133YES
Are any BETA indicator lights (1) Replace indicator lights dimmeron dimly? No. 10 (2).
NO
132
Gain access to terminals of indi-134cator lights dimmer No. 10 (2).
YESIs 28 VDC present between dim- Replace indicator lights dimmermer terminals W and X? No. 10.
1 2
NO
135
Fault is in dimming circuit. Goto TO 1C-130H-2-33FI-00-1-1-1and continue troubleshooting.
NOTE
See figure 2-6 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 41)
61-10-002-56
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 42)
61-10-002-57
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TO 1C-130H-2-61FI-00-1
FROM SHT 1 OR 5
136 140
Gain access to and inspect en- Replace reduction gear in ac-YESgine NTS plunger (2). cordance with TO 1C-130H-2-Is plunger actuated? 71JG-00-2, 71-90-20.
NO
137141a. Inspect NTS linkage for correct
gap of 0.011 to 0.020 inch in ac- Adjust NTS linkage in accor-cordance with TO 1C-130H-2- dance with TO 1C-130H-2-YES61JG-20-1, 61-20-22. 61JG-20-1, 61-20-22, or repairb. Also inspect linkage for any or replace damaged compo-binding or damaged components. nents as required. Are any discrepancies found?
NO
138
a. Rotate propeller control (5)clockwise as viewed from the rearand hold firmly against prop
142torque retainer assembly (1).b. Check clearance between As required, replace damagedYEStorque retainer lug (4) and prop components in accordance withtorque retainer assembly for a TO 1C-130H-2-61JG-20-1, 61-maximum gap of 0.050 inch. 20-11. c. Release propeller control.d. Also inspect components forlooseness or damage.Are any discrepancies found?
NO
139 143
Inspect NTS linkage through valve Replace valve housing assem-YEShousing assembly cover (3). bly cover in accordance withIs NTS linkage in the actuated po- TO 1C-130H-2-61JG-20-1, 61-sition? 20-02.
NO
TO SHT 45
Figure 2-4. Propeller Assembly Malfunction (Sheet 43)
61-10-002-58
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 44)
61-10-002-59
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 45)
61-10-002-60
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 46)
61-10-002-61
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TO 1C-130H-2-61FI-00-1
FROM SHT 45
153
a. Remove power from airplane.b. Gain access to and disconnectplug P1725A (2) from systemscaution/advisory panel.Is a ground present on specifiedpin of plug P1725A?
156
Fault is in MACAWS. Refer toNOPlug Test
TO 1C-130H-2-33FI-00-2 forProp Pin Pointtroubleshooting.
1 5378
2 5479
3 5580
4 5681
YES
157154 Repair ground fault betweenNO
Is an outboard propeller being applicable pin of plug P1725Atroubleshot? (2) and pin F of plug P398 (1).
(See figure 2-9.) YES
155
Gain access to and disconnect 158plug P18/P1835 (3) at outer wing
Repair ground fault between pinbreak. NON of receptacle J233/J956 (4)Is a ground present on plug pinand pin F of plug P398 (1).N?(See figure 2-9.)
33 47
YES
159
Repair ground fault betweenplug P18/P1835 pin N and ap-plicable pin of plug P1725A (2).(See figure 2-9.)
NOTE
See figure 2-9 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 47)
61-10-002-62
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 48)
61-10-002-63
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TO 1C-130H-2-61FI-00-1
FROM SHT 45
160
a. Place FEATHER VALVE AND165NTS switch (3) to NORMAL.
b. Gain access to terminals of Repair ground fault between re-164YES NONTS check relay (2) and discon- lay terminal A2 and terminal 2
nect wire from relay terminal A2. of FEATHER VALVE AND NTSIs airplane an MC-130H? Is a ground present on discon- CHECK light (4). (See figure 2-nected wire? 8.)
52 ,
22 ,
59 OR
29
NO
YES
TO SHT 51
161
Is there continuity between relayterminals A1 and A2. 166YES
Replace NTS check relay.54 52 ,
24 22 ,
61 59 OR
31 29
NO
167162 Repair ground fault betweenNO
Is an outboard propeller being NTS check relay terminal A3troubleshot? and pin F of plug P398 (1).
(See figure 2-8.) YES
163168Gain access to and disconnect
plug P18 (5) at outer wing break. Repair ground fault between pinNOIs a ground present on plug pin N of receptacle J233 (6) andN? pin F of plug P398 (1). (See
figure 2-8.)47
OR 33
YES
169
Repair ground fault betweenplug P18 pin N and NTS checkrelay terminal A3. (See figure2-8.)
NOTE
See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 49)
61-10-002-64
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 50)
61-10-002-65
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TO 1C-130H-2-61FI-00-1
FROM SHT 49
170
Gain access to and disconnectplug 47404A2P1 from indicatorlight dimmer No. 4 (1).Is a ground present on specifiedpins/receptacle points?
Pins Test Points
1069
17124
70 NOReplace indicator lights dimmerNo. 4 (1). 23
71
2272
373
1574
1675
476
YES
172
Repair ground fault betweenplug 47404A2P1 and applicableterminals. (See figure 2-10.)
NOTE
See figure 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 51)
61-10-002-66
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 52)
61-10-002-67
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
173
175a. Open PROP SYNCHRO
Replace valve housing assem-PHASER and SYNCHRO
bly in accordance with TO 1C-YESPHASER circuit breakers (5,4).
130H-2-61JG-20-1, 61-20-02b. Gain access to and disconnect
(because of internal short cir-plug P390 (6) at valve housing
cuit). assembly.Did FEATHER VALVE AND NTSCHECK light (3) go off?
NO
174176
Repair ground fault betweenYESGain access to and disconnect plug P390 pin E and pin E ofplug P398 (2) at engine firewall. receptacle J239 (1). (See fig-Did FEATHER VALVE AND NTS ure 2-8 or 2-10.) CHECK light go off?
NO
TO SHT 55
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 53)
61-10-002-68
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 54)
61-10-002-69
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TO 1C-130H-2-61FI-00-1
FROM SHT 53
177
a. Place FEATHER VALVE AND NTSCHECK switch (3) to NORMAL.
181b. Gain access to NTS check relay (2) YESand disconnect wire from relay terminal B2. Replace NTS check relay. Is a ground present on relay terminal B2?
51 ,
21 ,
58 OR
28
NO
178182
Disconnect wire number _K603A from relayRepair ground fault on wireterminal X1. YESnumber K603A between re-Is a ground present on disconnected wire?lay terminals X1 and B2.(See figure 2-8 or 2-10.) 50
, 20
, 57
OR 27
NO
183
Repair ground fault between179 NONTS check relay terminal X1Is an outboard propeller being troubleshot?and pin E of plug P398 (1).(See figure 2-8 or 2-10.) YES
180184
Gain access to and disconnect plug P18Repair ground fault between(4) at outer wing break. NOpin E of plug P398 (1) andIs a ground present on plug pin P?pin P of receptacle J233 (5).(See figure 2-8 or 2-10.) 48
OR 34
YES
185
Repair ground fault betweenplug P18 pin P and NTScheck relay terminal X1.(See figure 2-8 or 2-10.)
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 55)
61-10-002-70
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 56)
61-10-002-71
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TO 1C-130H-2-61FI-00-1
FROM SHT 3 OR 5
186YES
Does propeller feather override TO SHT 63button (2) cycle?
NO
187 6110015
a. If troubleshooting fault code6110015, move engine conditionlever (4) to FEATHER/FTR. 190188
NO YESb. Momentarily press propellerReplace propeller feather over-Is fault code 6110017 beingfeather override button (2).ride button.troubleshot? 1 3 4 Does light in button come
on while button is pressed?2 Does FTHR light (5) come on
while button is pressed?
YES
NO
TO SHT 59191
Repair power circuit to specifiedterminal of terminal board
189 6110016 TB146A (3). (See figure 2-11Momentarily hold engine condition or 2-12.)NOlever (4) in AIR START.Does auxiliary pump motor (1) run Prop TB-Termwhile lever is held? 1 193
2 1943 1954 196
YES
TO SHT 65
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 57)
61-10-002-72
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 58)
61-10-002-73
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TO 1C-130H-2-61FI-00-1
FROM SHT 57
192
a. Move engine condition lever (3)to GROUND STOP/GND STOP.b. Remove power from airplaneand gain access to terminals of NOpropeller feather override button TO SHT 61(2).Is a ground present on button ter-minal 7?
23
YES
193
Gain access to terminals of feath-er relay (1). 195Is there continuity between relay NO
Repair open circuit. (See figureterminal A3 and propeller feather2-11 or 2-12.) override button terminal 3?
30 24
YES
194
Is there continuity between relay 196NOterminals A2 and A3?Replace feather relay.
31 30
YES
197
Replace propeller feather over-ride button.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 59)
61-10-002-74
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 60)
61-10-002-75
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TO 1C-130H-2-61FI-00-1
200
Repair open circuit between ter-FROM SHT 59 minal 7 of propeller feather
override button (4) and terminal198 1 of related terminal boardNO
Is an outboard propeller being TB107 (3). (See figure 2-11 ortroubleshot? 2-12.)
Prop TB2 TB107T3 TB107U
YES
201199 Repair open circuit between re-
Gain access to and disconnect ceptacle J209/J951 pin V andplug P124/P1134 (1) at outer terminal 1 of related terminalwing break. board TB107 (3). (See figureNOIs a ground present on pin V of 2-11 or 2-12.)receptacle J209/J951 (2)?
Prop TB47
1 TB107S4 TB107V
YES
202
Repair open circuit betweenplug P124/P1134 pin V and ter-minal 7 of propeller featheroverride button (4). (See figure2-11 or 2-12.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 61)
61-10-002-76
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 62)
61-10-002-77
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TO 1C-130H-2-61FI-00-1
FROM SHT 57
203 6110014 208
Gain access to and inspect propeller feather override button (3) for Repair or replace propellerYEScorrect jamnut installation, and loose or damaged connections. feather override button asAre any discrepancies found? required.
NO
204
a. Move engine condition lever (4) to GROUND STOP/GND STOP.b. Open FEATHER PUMP MOTOR PHASE A,B,C/ 4 FEATHER PUMP 209MOTOR circuit breakers (1). NO
Replace propeller featherc. Gain access to terminals of feather relay (2) and disconnect wireoverride button. from relay terminal X2.
d. Move engine condition lever to FEATHER/FTR.Does propeller feather override button pull in and remain in?
YES
205210a. Remove electrical power.
NOb. Move engine condition lever to GROUND STOP/GND STOP. Repair open circuit. (SeeIs there continuity between feather relay terminals figure 2-11 or 2-12.)A1 and B1?
29 33
YES
206 211NO
Is there continuity between relay terminals Repair open circuit. (SeeB1 and X1?
33 28figure 2-11 or 2-12.)
YES
207212YES
Is there continuity between propeller feather overrideReplace feather relay.button terminal 8 and feather relay terminal X1?
25 28
NO
213
Repair open circuit. (Seefigure 2-11 or 2-12.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 63)
61-10-002-78
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 64)
61-10-002-79
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TO 1C-130H-2-61FI-00-1
FROM SHT 57
215214 217NO NOPull fire emergency handle (1).Is fault code 6110016 being Replace propeller feather over-
Does propeller feather overridetroubleshot? ride button. button (3) pull in?
YESYES
216
a. Gain access to terminal boardTB146A (4).
218b. Move engine condition lever (5)to FEATHER/FTR. Repair open circuit between ter-Is 28 VDC present on specified minal A2 of feather relay (2)terminal? and related terminal board
TB146A terminal. (See figureYESTest 2-11 or 2-12.)
Prop TB-Term PointProp TB-Term
1 19735
1 1972 198
2 19835
3 2024 205
3 20235
4 20535
NO
TO SHT 67
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 65)
61-10-002-80
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 66)
61-10-002-81
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TO 1C-130H-2-61FI-00-1
FROM SHT 65
219
a. Remove electrical power fromairplane.b. Gain access to terminals of en-gine condition lever feather con-trol switch (1).Is there continuity between switch
221terminals 1NO and 2NO?Adjust or replace feather controlNO
Test switch in accordance with TOProp Sw Points 1C-130H-2-76JG-00-1, 76-10-
38. 1 S86E
40 39
2 S86F40 39
3 S86G40 39
4 S86H40 39
YES
220
Is there continuity between feath-222er control switch terminal 2NO
and specified terminal of terminal Repair open circuit betweenboard TB146A (2)? feather control switch terminal
1NO and related terminal boardTB- Test TB146A terminal. (See figure
Prop Sw Term Points 2-11 or 2-12.) YES
1 S86E 19339 38
Prop Sw TB-Term1 S86E 197
2 S86F 19439 38
2 S86F 1983 S86G 202
3 S86G 19539 38
4 S86H 205
4 S86H 19639 38
NO
223
Repair open circuit. (See figure2-11 or 2-12.)
NOTE
See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 67)
61-10-002-82
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 68)
61-10-002-83
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TO 1C-130H-2-61FI-00-1
FROM SHT 3 OR 5
227 6110013224Momentarily hold MACAWSYES NOIs airplane serial number AF92-
TO SHT 71LAMP TEST switch (3) in test po-0547 through AF92-2104 orsition.AF92-3281 and up? Does applicable light come on?
NOYES
229
Fault is in MACAWS. Go to TO1C-130H-2-33FI-00-1-2, SectionIV, and continue troubleshoot-ing.
225 6110013
Remove bulb from affected PRO- 230PELLER FEATHER OVERRIDE NO
Replace bulb with correct partbutton (2) and inspect for correctnumber. part number (AN3140-327).
Is correct bulb installed?
YES
226
a. Move ENGINE CONDITIONlever (1) to GROUND STOP.b. Remove power from airplane
231and gain access to terminals of 228NO NOaffected PROPELLER FEATHER Repair ground circuit. (See fig-
Is airplane an MC-130H? OVERRIDE button. ure 2-11.) Is a ground present on button ter-minal G?
27
YES
YES
TO SHT 73232
Replace PROPELLER FEATH-ER OVERRIDE button.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 69)
61-10-002-84
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 70)
61-10-002-85
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TO 1C-130H-2-61FI-00-1
FROM SHT 69
233
a. Remove electrical power fromairplane.b. Gain access to and disconnectplug P1725A (2) from systemscaution/advisory panel.Is a ground present on applicable
234pin of plug P1725A?Repair open circuit betweenNO
Plug Test plug P1725A and propellerProp Pin Point feather override button (1), ter-
minal 2. (See figure 2-12.) 1 45
60
2 4662
3 4763
4 4864
YES
235
Fault is in MACAWS. Refer toTO 1C-130H-2-33FI-00-1-2 fortroubleshooting.
NOTE
See figure 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 71)
61-10-002-86
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 72)
61-10-002-87
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TO 1C-130H-2-61FI-00-1
FROM SHT 69
236
Gain access to and disconnect plug47405A1P1 from indicator light dimmer No.5 (1).Is there continuity between specified pin ofplug 47405A1P1 and terminal G of the ap-plicable PROPELLER FEATHER OVER-
238RIDE button?Repair open circuit betweenNO
Prop Pin Test Points applicable points. (See fig-ure 2-11.)
1 1151 27
2 1252 27
3 1353 27
4 2554 27
YES
237
Is a ground present on specified47405A1P1 plug pins?
Pins Test Points239
NO5
55Repair open circuit. (Seefigure 2-11.)
1756
1857
658
YES
240
Replace indicator light dim-mer No. 5 (1).
NOTE
See figure 2-11 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 73)
61-10-002-88
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 74)
61-10-002-89
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TO 1C-130H-2-61FI-00-1
FROM SHT 7 OR 9
241 6110008
NOTEPerform steps a and b only iftroubleshooting fault code6110008.
a. Move throttle (6) above 242FLIGHT IDLE/FLT IDLE gate.
Adjust or replace BETA indica-b. Hold engine condition lever (7) YES
tor switch as required in accor-in AIR START position until pro-
dance with TO 1C-130H-2-peller blades (2) are above flight
61JG-20-1, 61-20-04.idle.c. Open PROP SYNCHROPHASER and SYNCHROPHASER circuit breakers (5,4).d. Gain access to and disconnectplug P390 (1) at valve housingassembly.Does BETA indicator light (3) gooff?
NO
TO SHT 77
1 2
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 2-4. Propeller Assembly Malfunction (Sheet 75)
61-10-002-90
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 76)
61-10-002-91
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 77)
61-10-002-92
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 78)
61-10-002-93
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TO 1C-130H-2-61FI-00-1
254FROM SHT 77 Repair ground fault between
plug P1725A (2) pin and plug252 P398 (1) pin H. (See figure 2-NO
Is an outboard propeller being 7.) troubleshot?
Prop Pin2 423 43
YES
253
Gain access to and disconnectplug P130/P1139 (4) at outerwing break.Is a ground present on receptacle 255J235/J935 (3) pin?
Repair ground fault betweenNOplug P130/P1139, pin H andplug P1725A (2). (See figurePlug Test2-7.) Prop Pin Point
1 E27
4 H34
YES
256
Repair ground fault between re-ceptacle J235/J935, pin H andplug P398, pin H. (See figure2-7.)
NOTE
See figure 2-7 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 79)
61-10-002-94
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 80)
61-10-002-95
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TO 1C-130H-2-61FI-00-1
259
Repair ground fault between pinFROM SHT 77H of plug P398 (1) and relatedpin of receptacle J339B (2).257(See figure 2-6.) NO
Is an outboard propeller beingtroubleshot?
RcptProp Pin2 D3 F
YES
258260Gain access to and disconnect
plug P130 (4) at outer wing break. Repair ground fault between pinIs a ground present on specified H of plug P398 (1) and relatedplug pin? pin of receptacle J235 (3).
(See figure 2-6.)NOPlug Test
Prop Pin Point RcptProp Pin
1 E27
1 E4 H
4 H34
YES
261
Repair ground fault betweenspecified plug P130 pin and re-lated pin of receptacle J339B(2). (See figure 2-6.)
Plug RcptProp Pin Pin1 E B4 H H
NOTE
See figure 2-6 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 81)
61-10-002-96
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 82)
61-10-002-97
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
262NO
Did propeller blades (1) move to- TO SHT 85ward feather position at all?
YES
263
a. Open FEATHER & AIR STARTcircuit breaker (2).b. 1 3 Open PROP LOW OILLEVEL circuit breaker (3).c. 2 Open MACAWS PILOT, CO-PILOT and CONTROL circuitbreakers (4,5,6,7,8).
YESd. Gain access to and disconnectTO SHT 95plug P392 (11) at propeller con-
trol.Is there continuity between pin Fof propeller control receptacle (10)and airplane ground?(Use an auxiliary pump motor at-taching bolt (9) as ground.)
50
NO
264265
Inspect wiring to propeller controlRepair loose or damaged wiringYES
receptacle for loose and brokenas required. (See figure 2-11connections.or 2-12.) Is any damage found?
NO
266
Replace propeller control in ac-cordance with TO 1C-130H-2-61JG-20-1, 61-20-01.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130H airplanes.
4. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 83)
61-10-002-98
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 84)
61-10-002-99
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TO 1C-130H-2-61FI-00-1
FROM SHT 83
271267Rig engine coordinator-to-pro-
1 3 4 Is FEATHER VALVE AND NOpeller control assembly linkageNTS CHECK light (3) on?in accordance with TO 1C-
2 Is NTS light (6) on? 130H-2-61JG-20-1, 61-20-21.
YES
268
YESWith engine condition lever (5) inTO SHT 87FEATHER/FTR position, is auxiliary
pump motor (1) running?
NO
269
Momentarily hold engine condition NOlever in AIR START. TO SHT 89Does auxiliary pump motor run whilelever is held?
YES
270
a. Temporarily remove power fromairplane and gain access to propellerfeather override button (4). 272b. Move engine condition lever to NO
Replace propeller feather over-FEATHER/FTR.ride button. Is 28 VDC present on button terminal
4?
22
YES
273
Repair open circuit betweenbutton terminal 4 and terminalB3 of feather relay (2). (Seefigure 2-11 or 2-12.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 85)
61-10-002-100
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 86)
61-10-002-101
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TO 1C-130H-2-61FI-00-1
FROM SHT 13 OR 85
274
a. If pulled, push in fire emergency han-dle (3).b. Move engine condition lever (2) toGROUND STOP/GND STOP.c. Gain access to and disconnect plug NOP410 (4) at auxiliary pump motor. TO SHT 91d. Move engine condition lever toFEATHER/FTR.Is 115 VAC present on plug pins A, B,and C?
15 16 17
YES
275
a. Move engine condition lever toGROUND STOP/GND STOP.
277b. Check auxiliary pump motor for openphase by checking continuity between Replace auxiliary pump motor inYESmotor receptacle pins A to B and B to accordance with TO 1C-130H-2-C. 61JG-20-1, 61-20-09. Is there an open phase in motor?
15 16 AND
16 17
NO
276278NOTE
If troubleshooting came from sheet 13 Reseal pitchlock regulator assem-rather than sheet 85, proceed directly to bly in accordance with TO 1C-block 278. 130H-2-61JG-10-1, 61-10-11,
reseal low pitch stop assembly inNOa. Remove auxiliary pump motor in ac- accordance with TO 1C-130H-2-cordance with TO 1C-130H-2-61JG-20- 61JG-10-1, 61-10-12, and reseal1, 61-20-09. dome assembly in accordance withb. Inspect motor for sheared motor shaft TO 1C-130H-2-61JG-10-1, 61-10-(1). 13. Is auxiliary pump motor shaft sheared?
YES
279
Replace auxiliary pump motor inaccordance with TO 1C-130H-2-61JG-20-1, 61-20-09.
NOTE
See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 87)
61-10-002-102
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 88)
61-10-002-103
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 89)
61-10-002-104
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 90)
61-10-002-105
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TO 1C-130H-2-61FI-00-1
FROM SHT 87 OR 89
286288Gain access to feather pump mo-
tor relay (4). Is 115 VAC present on relay ter- 289Is 115 VAC present on relay ter- minals A2, B2 and C2, or T3, T2,NO NO Repair power circuit to affectedminals A1, B1, and C1, or L3, L2, and T1 (depending upon terminal relay terminal. (See figure 2-11and L1 (depending upon terminal labeling)? or 2-12.) labeling)?
3 2 18 7 6
YESYES
290
Replace feather pump motor relay.
291287Repair open circuit between affected pinof receptacle J166 (1) and related pin ofplug P410 (3). (See figure 2-11 or 2-12.)Gain access to and disconnect plug P283
YES(2) at engine firewall.
Rcpt PlugIs 115 VAC present on plug pins A, B, andPin PinC?A AB B12 13 14C C
NO
TO SHT 93
NOTE
1 MC-130H airplanes.
2. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 91)
61-10-002-106
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 92)
61-10-002-107
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TO 1C-130H-2-61FI-00-1
294FROM SHT 91
Repair open circuit between affected pin of plug P283 (1) and relatedterminal of feather pump motor relay (4). (See figure 2-11 or 2-12.)292
NOIs an outboard propeller be-
Plug Pin Relay Terming troubleshot? A C1/L1B B1/L2C A1/L3
YES
293295
Repair open circuit between affected plug P147/P1833 pin and relatedGain access to and discon- terminal of feather pump motor relay (4). (See figure 2-11 or 2-12.)nect plug P147/P1833 (2) NOat outer wing break. Plug Pin Relay TermIs 115 VAC present on plug G C1/L1pins G, H, and I? H B1/L2
I A1/L39 10 11
YES
296
Repair open circuit between affected pin of plug P283 (1) and relatedpin of receptacle J35/J955 (3). (See figure 2-11 or 2-12.)
Plug Pin Rcpt PinA GB HC I
NOTE
1 MC-130H airplanes.
2. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 93)
61-10-002-108
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 94)
61-10-002-109
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TO 1C-130H-2-61FI-00-1
FROM SHT 83
297
a. Connect plug P392 (3) to pro-299peller control.
b. Gain access to and disconnect Repair open circuit between re-NOplug P396 (2) at engine firewall. ceptacle J241 pin F and plugIs a ground present on pin F of P392 pin F. (See figure 2-11 orreceptacle J241 (1)? 2-12.)
49
YES
298
Gain access to terminal boardTB107 (4) and disconnect speci-fied wire from terminal 1. 300Is a ground present on discon-
Repair open circuit betweennected wire?plug P396 pin F and terminal 1of related terminal boardTestTB107. (See figure 2-11 or 2-NO
Prop TB Wire No. Point12.)
1 TB107S 1K76E1848
Prop TB Prop TB1 TB107S 3 TB107U2 TB107T 2K76D18
482 TB107T 4 TB107V
3 TB107U 3K76D1848
4 TB107V 4K76D1848
YES
301
Reseal pitchlock regulator as-sembly in accordance with TO1C-130H-2-61JG-10-1, 61-10-11, reseal low pitch stop as-sembly in accordance with TO1C-130H-2-61JG-10-1, 61-10-12, and reseal dome assemblyin accordance with TO 1C-130H-2-61JG-10-1, 61-10-13. Iffault persists, replace propellercontrol in accordance with TO1C-130H-2-61JG-20-1, 61-20-01.
NOTE
See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 95)
61-10-002-110
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 96)
61-10-002-111
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
302 6110012303.1
a. Move engine condition lever (6) to FEATH-Reseal pitchlock regulator assembly in ac-ER/FTR.cordance with TO 1C-130H-2-61JG-10-1,b. After propeller blades (1) have reached61-10-11; reseal low pitch stop assembly inNO
feather position, check for internal leakage byaccordance with TO 1C-130H-2-61JG-10-1,holding propeller feather override button (4) in61-10-12; and reseal dome assembly in ac-while listening for a loud squeal from respec-cordance with TO 1C-130H-2-61JG-10-1,tive propeller assembly.61-10-13. Is a loud squeal heard from propeller?
YES
302.1
a. Open affected FEATHER PUMP MOTORPHASE A,B,C/ 4 FEATHER PUMP MOTORcircuit breakers (5).
NOb. Push affected propeller feather overrideTO SHT 99button (4) in.
c. Gain access to and disconnect plug P392(2) at propeller control.Does propeller feather override button popout?
YES
303304
Inspect wiring to propeller control receptacle YESRepair loose or damaged wiring as required.(3) for loose and broken connections.(See figure 2-11 or 2-12.)Is any damage found?
NO
305
Replace/repair propeller control in accor-dance with TO 1C-130H-2-61JG-20-1, 61-20-01 and 3HA2-7-3. (If desired, the re-placement/repair of the propeller controlmay be delayed to the next phase or isoch-ronal inspection to replace the pressure cut-out switch in the control, which is the causeof the fault.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 97)
61-10-002-112 Change 4
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 98)
61-10-002-113
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TO 1C-130H-2-61FI-00-1
FROM SHT 97
306310
Adjust or replace pressurea. Open PROP SYNCHRO PHASER and SYNCHRO PHASER cir-
cutout backup switch as re-YEScuit breakers (6,7).
quired in accordance withb. Gain access to and disconnect plug P390 (9) at valve housing
TO 1C-130H-2-61JG-20-1,assembly.
61-20-03. Does propeller feather override button (5) pop out?
NO
311307Repair ground fault betweenYESplug P392 pin F and pin F ofGain access to and disconnect plug P396 (4) at engine firewall.receptacle J241 (1). (SeeDoes propeller feather override button pop out? figure 2-11 or 2-12.)
NO
312308Repair ground fault betweenYESplug P390 pin J and pin I ofGain access to and disconnect plug P398 (3) at engine firewall.receptacle J239 (2). (SeeDoes propeller feather override button pop out? figure 2-11 or 2-12.)
NO
309
a. Remove power from airplane. 313b. Open FEATHER & AIR START circuit breaker (8). NO
Replace propeller featherc. Gain access to terminals of propeller feather override button andoverride button. disconnect wire from button terminal 7.
Is a ground present on disconnected wire?23
YES
TO SHT 101
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 99)
61-10-002-114
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 100)
61-10-002-115
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TO 1C-130H-2-61FI-00-1
FROM SHT 99
314
Gain access to terminal boardTB107 (3) and disconnect speci-fied wire from terminal 1.Is a ground present on discon-nected wire?
Test YESProp TB Wire No. Point TO SHT 103
1 TB107S 1K76C1848
2 TB107T 2K76B1848
3 TB107U 3K76B1848
4 TB107V 4K76C1848
NO
315
Disconnect specified wire fromterminal board TB107 terminal 1.Is a ground present on discon-nected wire?
316Test
Repair ground fault betweenProp TB Wire No. Point NOterminal board TB107 terminal1 and pin I of plug P398 (1).1 TB107S 1K76E18
48(See figure 2-11 or 2-12.)
2 TB107T 2K76D1848
3 TB107U 3K76D1848
4 TB107V 4K76D1848
YES
317
Repair ground fault betweenterminal board TB107 terminal1 and pin F of plug P396 (2).(See figure 2-11 or 2-12.)
NOTE
See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 101)
61-10-002-116
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 102)
61-10-002-117
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TO 1C-130H-2-61FI-00-1
320
Repair ground fault betweenFROM SHT 101 terminal 7 of propeller feather
override button (2) and terminal318 1 of related terminal boardNO
Is an outboard propeller being TB107 (1). (See figure 2-11 ortroubleshot? 2-12.)
Prop TB Prop TB1 TB107S 3 TB107U2 TB107T 4 TB107V
YES
319321Gain access to and disconnect
plug P124/P1134 (3) at outer Repair ground fault between pinwing break. V of plug P124/P1134 and ter-YESIs a ground present on plug pin minal 7 of propeller featherV? override button (2). (See figure
2-11 or 2-12.) 47
NO
322
Repair ground fault between pinV of receptacle J209/J951 (4)and terminal 1 of related termi-nal board TB107 (1). (See fig-ure 2-11 or 2-12.)
Prop TB Prop TB1 TB107S 3 TB107U2 TB107T 4 TB107V
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 103)
61-10-002-118
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 104)
61-10-002-119
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
322.1YES
Is aircraft being troubleshot MACAWS equipped (AF92-0547 TO SHT 113thru AF92-2104 and AF92-3281 thru AF96-7325)?
NO
326
a. Open NTS CHECK circuit breaker (5).323 6110022, 6110023 b. Open FEATHER PUMP MOTOR PHASE
a. If troubleshooting fault code A,B,C/ 2 FEATHER PUMP MOTOR circuit6110022 or 6110023, place breakers (6). 328FEATHER VALVE AND NTS c. Move ENGINE CONDITION lever (1) toYES YES Replace FEATHERCHECK switch (4) to VALVE. FEATHER. VALVE AND NTSb. Press to test affected d. Temporarily remove power from airplane CHECK light assembly. FEATHER VALVE AND NTS and gain access to terminals of FEATHERCHECK light (2 or 3). VALVE AND NTS CHECK light.Does light press to test? Is a ground present on light terminal 2?
5 ,
7 ,
9 OR
11NO
NO
TO SHT 109
324 YESTO SHT 107Is propeller No. 1 being troubleshot?
NO
327325 Temporarily remove power from airplane 329
Press to test No. 1 FEATH- and gain access to terminals of affectedYES YES Replace FEATHER VALVEER VALVE AND NTS FEATHER VALVE AND NTS CHECK light. AND NTS CHECK light as-CHECK light (2). Is 28 VDC present on light terminal 1? sembly. Does light press to test?6
, 8
, 10
OR 12
NONO
TO SHT 107
TO SHT 121
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 105)
61-10-002-120 Change 7
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 106)
61-10-002-121
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TO 1C-130H-2-61FI-00-1
FROM SHT 105
330
Temporarily remove power fromairplane and gain access to termi-
333nals of ENG NO. 1 FEATHERVALVE AND NTS CHECK light Replace ENG NO. 1 FEATHERYES(1). VALVE AND NTS CHECK lightIs 28 VDC present on light termi- assembly. nal 1?
6
NO
331
Temporarily remove power fromairplane and gain access to termi- 334nals of FEATHER VALVE AND
Repair power circuit to switchNONTS CHECK switch (2).terminal 5. (See figure 2-8 orIs 28 VDC present on switch ter-2-10.) minal 5?
1
YES
332
With FEATHER VALVE AND NTS335CHECK switch in VALVE position,
NOis 28 VDC present on switch ter- Replace FEATHER VALVEminal 4? AND NTS CHECK switch.
2
YES
336
Repair open circuit betweenFEATHER VALVE AND NTSCHECK switch terminal 4 andterminal 1 of ENG NO. 1FEATHER VALVE AND NTSCHECK light. (See figure 2-8or 2-10.)
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 107)
61-10-002-122
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 108)
61-10-002-123
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TO 1C-130H-2-61FI-00-1
FROM SHT 9 OR 105
337
a. Open PROP SYNCHRO PHASER andSYNCHRO PHASER circuit breakers (4,3). 342b. Gain access to and disconnect plug
Adjust or replace NTS340P390 (6) at valve housing assembly. NO YES switch as required inIs there continuity between pins F and K of Is fault code 6110023 being accordance with TOvalve housing assembly receptacle (5)? troubleshot? 1C-130H-2-61JG-20-1,61-20-05.41 43
, 13 15
,
66 68 OR
38 40
YES
NO
TO SHT 119
341338 343Gain access to and disconnect plugIs a ground present on plug P390 Repair open circuit betweenNO YESP398 (2) at engine firewall.pin K? plug P390 pin K and pin VIs a ground present on plug pin V? of receptacle J239 (1). (See
43 ,
15 ,
68 OR
40figure 2-8, 2-9, or 2-10.)46
, 18
, 65
OR 37
YESNO
344
Repair ground circuit. (See fig-ure 2-8, 2-9, or 2-10.)
339
a. Connect plug P390 to valve housing assembly.b. Gain access to and disconnect plug P398 (2) at 345engine firewall.
Repair open circuit between re-Is there continuity between pins F and pin V of re- NOceptacle J239 pin F and plugceptacle J239 (1)?P390 pin F. (See figure 2-8, 2-9, or 2-10.)44 46
, 16 18
,
63 65 OR
35 37
YES
TO SHT 111
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-8, 2-9, or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 109)
61-10-002-124
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 110)
61-10-002-125
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 111)
61-10-002-126
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 112)
61-10-002-127
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TO 1C-130H-2-61FI-00-1
360
a. Remove electrical power fromairplane.b. Gain access to and disconnectFROM SHT 105 AND 111plug P1725A (2) from systemscaution/advisory panel.357
NO YESIs a ground present on the appli-Is an outboard propeller being TO SHT 115cable plug pin?troubleshot?
Prop Plug Pin Test Point
2 5479
3 5580
YES
NO361
Repair open circuit between plugP1725A and plug P398 (1), pin F.(See figure 2-9.)
358
NOTEPut ohmmeter negative lead on receptacle pin P.
362
Gain access to and disconnect plug P18/P1835 Repair open circuit between recep-NO(4) at outer wing break. tacle J233/J956 pin N and plugIs there continuity between pins N and P of re- P398 pin F. (See figure 2-9.) ceptacle J233/J956 (3)?
47 48 OR
33 34
YES
359
a. Remove electrical power from airplane.b. Gain access to and disconnect plug P1725A(2) from systems caution/advisory panel. 363Is a ground present on applicable plug pin?
Repair open circuit between plugNOP1725A and plug P18/P1835 pinProp Plug Pin Test PointN. (See figure 2-9.)
1 5378
4 5681
YES
TO SHT 115
NOTE
See figure 2-9 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 113)
61-10-002-128 Change 7
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 114)
61-10-002-129
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TO 1C-130H-2-61FI-00-1
FROM SHT 113
364
Momentarily hold the MACAWS 365LAMP TEST switch (1) in the test NO
Replace the applicable MA-position.CAWS bulb. Does the applicable light come
on?
YES
366
Fault is in MACAWS. Refer toTO 1C-130H-2-33FI-00-1-2 fortroubleshooting.
Figure 2-4. Propeller Assembly Malfunction (Sheet 115)
61-10-002-130
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 116)
61-10-002-131
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TO 1C-130H-2-61FI-00-1
FROM SHT 111
367
Gain access to and disconnect plug47404A2P1 from indicator light dimmer No.4 (2).Is a ground present on specified pins?
369
Light No. Plug Pin Test Point Repair open circuit between relay ter-NOminal A2 and related pin of plug
1 176
47404A2P1 of indicator light dimmerNo. 4 (2). (See figure 2-10.
2 1675
3 1574
4 373
YES
368
a. Temporarily remove power from airplaneand gain access to terminals of specifiedFEATHER VALVE AND NTS CHECK light(1).b. Disconnect wire from terminal 2.
370Is there continuity between terminal 2 andrelated pin of plug 47404A2P1? Repair open circuit between FEATH-
ER VALVE AND NTS CHECK lightYESLight No. Plug Pin Test Point (1) and related pin of plug 47404A2P1
of indicator light dimmer No. 4 (2).1 10
69(See figure 2-10.)
2 2470
3 2371
4 2272
NO
371
Replace indicator light dimmer No. 4(2).
NOTE
See figure 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 117)
61-10-002-132
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 118)
61-10-002-133
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TO 1C-130H-2-61FI-00-1
FROM SHT 21 OR 109
372 6110021376
Gain access to and check NTS linkage for correct gap ofAdjust NTS linkage in accor-NO
0.011 to 0.020 inch in accordance with TO 1C-130H-2-61JG-dance with TO 1C-130H-2-20-1, 61-20-22.61JG-20-1, 61-20-22.Is adjustment correct?
YES
373
a. Rotate propeller control (2) clockwise as viewed from the 377rear and hold firmly against prop torque retainer assembly (6).
As required, replace dam-b. Check clearance between torque retainer lug (3) and prop YESaged components in accor-torque retainer assembly for a maximum gap of 0.050 inch.dance with TO 1C-130H-2-c. Release propeller control.61JG-20-1, 61-20-11.d. Also inspect components for looseness or damage.
Are any discrepancies found?
NO
374
a. If necessary, connect plug P390 (4) to valve housing as- 378sembly (5).
Adjust or replace NTSb. Gain access to and manually actuate NTS switch (1). NOswitch as required in accor-
1 Does FEATHER VALVE AND NTS CHECK light (7) come dance with TO 1C-130H-2-on while switch is actuated? 61JG-20-1, 61-20-05.
2 Does NTS light (8) come on while switch is actuated?
YES
375 379
Check engine coordinator-to-propeller con- Rig engine coordinator-to-propellerNOtrol assembly rigging in accordance with control assembly linkage in accor-TO 1C-130H-2-61JG-20-1, 61-20-21. dance with TO 1C-130H-2-61JG-20-1,Is rigging correct? 61-20-21.
YES
380
Fault is in engine. Go to TO 1C-130H-2-70FI-00-1-2, figure 3-3 block477, and troubleshoot NTS plungeractuation.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 119)
61-10-002-134
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 120)
61-10-002-135
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TO 1C-130H-2-61FI-00-1
385FROM SHT 105
Repair open circuit between terminal 1 of381 ENG NO. 1 FEATHER VALVE AND NTSYES
Is propeller No. 2 being troubleshot? CHECK light (1) and terminal 1 of ENG NO.2 FEATHER VALVE AND NTS CHECK light(2). (See figure 2-8.) NO
386382 Repair open circuit between terminal 1 of
Press to test ENG NO. 2 FEATHER ENG NO. 1 FEATHER VALVE AND NTSNOVALVE AND NTS CHECK light (2). CHECK light (1) and terminal 1 of ENG NO.Does light press to test? 2 FEATHER VALVE AND NTS CHECK light
(2). (See figure 2-8.)YES
387
Repair open circuit between terminal 1 of383 ENG NO. 2 FEATHER VALVE AND NTSYES
Is propeller No. 3 being troubleshot? CHECK light (2) and terminal 1 of ENG NO.3 FEATHER VALVE AND NTS CHECK light(3). (See figure 2-8.) NO
388384 Repair open circuit between terminal 1 of
Press to test ENG NO. 3 FEATHER ENG NO. 2 FEATHER VALVE AND NTSNOVALVE AND NTS CHECK light (3). CHECK light (2) and terminal 1 of ENG NO.Does light press to test. 3 FEATHER VALVE AND NTS CHECK light
(3). (See figure 2-8.) YES
389
Repair open circuit between terminal 1 ofENG NO. 3 FEATHER VALVE AND NTSCHECK light (3) and terminal 1 of ENG NO.4 FEATHER VALVE AND NTS CHECK light(4). (See figure 2-8.)
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 121)
61-10-002-136
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 122)
61-10-002-137
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TO 1C-130H-2-61FI-00-1
FROM SHT 11
390
Gain access to terminals of NTS 392check relay (1).
Repair ground circuit to relayYESIs 28 VDC present on relay termi-
terminal A1. (See figure 2-8 ornal A1?2-10.)
54 ,
24 ,
61 OR
31
NO
391
Is 28 VDC present on relay termi- 393YESnal A2?Replace NTS check relay.
52 ,
22 ,
59 OR
29
NO
394
Repair open circuit between ter-minals 4 and 6 of FEATHERVALVE AND NTS CHECKswitch (2). (See figure 2-8 or2-10.)
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 123)
61-10-002-138
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 124)
61-10-002-139
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TO 1C-130H-2-61FI-00-1
FROM SHT 11
395
Gain access to terminals of NTS398check relay (1). 401
Is 28 VDC present between relay Is 28 VDC present on relay termi-YES YES Repair ground circuit to relayterminals X2 and X1? nal A1? terminal A1. (See figure 2-8 or2-10.) 49 50
, 19 20
, 54 ,
24 ,
61 OR
31
56 57 OR
26 27
NO
NO
402
Replace NTS check relay.
399396
Open NTS CHECK circuit breaker 403Is 28 VDC present on relay termi- (2).YES NO Repair ground circuit to relaynal X2? Is a ground present on NTS terminal B1. (See figure 2-8 or
check relay terminal B1? 2-10.) 49 ,
19 ,
56 OR
26
55 ,
25 ,
62 OR
32
NOYES
TO SHT 129
400
Gain access to terminals of en-397 gine No. 1 NTS check relay (1).NO YES
Is No. 1 propeller being TO SHT 139Is 28 VDC present on relay termi-troubleshot? nal X2?
49YES
NO
TO SHT 127
TO SHT 127
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 125)
61-10-002-140
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 126)
61-10-002-141
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TO 1C-130H-2-61FI-00-1
FROM SHT 125
404406
Gain access to terminals ofRepair open circuit betweenFEATHER VALVE AND NTSFEATHER VALVE AND NTSCHECK switch (2). YESCHECK switch terminal 3 andIs 28 VDC present on switch ter-terminal X2 of engine No. 1minal 3?NTS check relay (1). (See fig-ure 2-8 or 2-10.) 4
NO
405
Is 28 VDC present on FEATHER 407VALVE AND NTS CHECK switch YES
Replace FEATHER VALVEterminal 2?AND NTS CHECK switch.
3
NO
408
Repair open circuit betweenswitch terminals 2 and 5. (Seefigure 2-8 or 2-10.)
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 127)
61-10-002-142
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 128)
61-10-002-143
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TO 1C-130H-2-61FI-00-1
FROM SHT 125
409
NOTEPut meter negative lead on relay terminalB2.
a. Open FEATHER & AIR START circuit 412YESbreaker (4).
Replace NTS check relay. b. Move ENGINE CONDITION lever (6) toFEATHER.Is a ground present on terminal B2 of NTScheck relay (1)?
51 ,
21 ,
58 OR
28
NO
410
NOTE413Put meter negative lead on relay terminal
X1. Repair open circuit between re-YESlay terminals X1 and B2. (See
Is a ground present on relay terminal X1? figure 2-8 or 2-10.)
50 ,
20 ,
57 OR
27
NO
411
NOTEPut meter negative lead on receptacle pinE.
a. Open PROP SYNCHRO PHASER and 414SYNCHRO PHASER circuit breakers (7,5).
Replace valve housing assem-NOb. Gain access to and disconnect plugbly in accordance with TO 1C-P390 (2) at valve housing assembly.130H-2-61JG-20-1, 61-20-02. Is there continuity between pins E and F of
valve housing receptacle (3)?
42 41 ,
14 13 ,
67 66 OR
39 38
YES
TO SHT 137
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 129)
61-10-002-144
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 130)
61-10-002-145
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TO 1C-130H-2-61FI-00-1
FROM SHT 9
415
a. Temporarily remove power from airplane.b. Gain access to and disconnect plug P1725A(4) from systems caution/advisory panel.Is a 28 VDC present on applicable plug pin?
419Plug TestProp Pin Point Fault is in MACAWS. ReferNO
to TO 1C-130H-2-33FI-00-1-1 53
782 for troubleshooting.
2 5479
3 5580
4 5681
YES
416 YESTO SHT 133Is an outboard propeller being troubleshot?
NO
417 420
a. Temporarily remove power from airplane. Repair open circuit betweenb. Connect plug P1725A to systems caution/advi- plug P398, pin F and plugsory panel. P1725A at applicable pin.NOc. Gain access to and disconnect plug P398 (2) (See figure 2-9.)at engine firewall.Is 28 VDC present at pin F? Prop Plug pin
2 5416 63
3 55
YES
418
a. Temporarily remove power from airplane.b. Connect plug P398 at engine firewall. 421c. Gain access to and disconnect plug P390 NO
Repair open circuit between plug P390 pin F(3) at valve housing assembly.and receptacle J239 (1). (See figure 2-9.) Is 28 VDC present at pin F?
13 OR
66
YES
TO SHT 135
NOTE
See figure 2-9 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 131)
61-10-002-146
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 132)
61-10-002-147
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TO 1C-130H-2-61FI-00-1
FROM SHT 131
422 425
a. Temporarily remove power from airplane. Repair open circuit between plugb. Connect plug P1725A (4) to systems cau- P18/P1835, pin N and plugtion/advisory panel. P1725A at applicable pin. (SeeNOc. Gain access to and disconnect plug P18/ figure 2-9.)P1835 (6) at outer wing break.Is 28 VDC present at pin N? Prop Plug pin
1 5333
OR 47
4 56
YES
423
a. Temporarily remove power from airplane.426b. Connect plug P18/P1835.
c. Gain access to and disconnect plug P398 Repair open circuit between recep-NO(2) at engine firewall. tacle J233/J956 (5) pin N, and plugIs 28 VDC present at pin F? P398 (2) pin F. (See figure 2-9.)
35 OR
44
YES
424
a. Temporarily remove power from airplane.427b. Connect plug P398.
c. Gain access to and disconnect plug P390 Repair open circuit between recep-NO(3) at valve housing assembly. tacle J239 (1) pin F, and plugIs 28 VDC present at pin F? P390 pin F. (See figure 2-9.)
38 OR
41
YES
TO SHT 135
NOTE
See figure 2-9 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 133)
61-10-002-148
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 134)
61-10-002-149
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TO 1C-130H-2-61FI-00-1
FROM SHT 131 OR 133
428
Gain access to valve housing re-ceptacle (4). 430Is there continuity between pins F
Replace valve housing assem-NOand K?bly in accordance with TO 1C-130H-2-61JG-20-1, 61-20-02. 13 15
, 38 40
,
41 43, OR
66 68
YES
429
Gain access to and disconnect 431plug P398 (2) at engine firewall.
Repair open circuit betweenNOIs a ground present at plug P398plug P398 pin V and ground.pin V?(See figure 2-9.)
18,
37,
46 OR
65
YES
432
Repair open circuit between re-ceptacle J239 (1) pin V andplug P390 (3) pin K. (See fig-ure 2-9.)
NOTE
See figure 2-9 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 135)
61-10-002-150
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 136)
61-10-002-151
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TO 1C-130H-2-61FI-00-1
FROM SHT 129
433
NOTEPut meter negative lead on recep-tacle pin E.
436a. Connect plug P390 (3) to valvehousing assembly (4). Repair open circuit between re-NOb. Gain access to and disconnect ceptacle J239 pin E and plugplug P398 (2) at engine firewall. P390 pin E. (See figure 2-8 orIs there continuity between pins E 2-10.) and F of receptacle J239 (1)?
45 44 ,
17 16 ,
64 63 OR
36 35
YES
437434 Repair open circuit betweenNO
Is an outboard propeller being plug P398 pin E and terminaltroubleshot? X1 of NTS check relay (5).
(See figure 2-8 or 2-10.) YES
435
NOTEPut meter negative lead on recep-tacle pin P.
438
a. Connect plug P398 at engine Repair open circuit between re-NOfirewall. ceptacle J233 pin P and plugb. Gain access to and disconnect P398 pin E. (See figure 2-8 orplug P18 (6) at outer wing break. 2-10.) Is there continuity between pins Nand P of receptacle J233 (7)?
47 48 OR
33 34
YES
439
Repair open circuit betweenplug P18 pin P and terminal X1of NTS check relay (5). (Seefigure 2-8 or 2-10.)
NOTE
See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 137)
61-10-002-152
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 138)
61-10-002-153
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TO 1C-130H-2-61FI-00-1
444FROM SHT 125
Repair open circuit between ter-440 minal X2 of engine No. 1 NTSYES
Is No. 2 propeller being check relay (2) and terminal X2troubleshot? of engine No. 2 NTS check re-
lay (3). (See figure 2-8 or 2-10.) NO
441 445
Gain access to terminals of en- Repair open circuit between ter-gine No. 2 NTS check relay (3). minal X2 of engine No. 1 NTSNOIs 28 VDC present on relay termi- check relay (2) and terminal X2nal X2? of engine No. 2 NTS check re-
lay (3). (See figure 2-8 or 2-19
10.)
YES
446
Repair open circuit between ter-442 minal X2 of engine No. 2 NTSYES
Is No. 3 propeller being check relay (3) and terminal X2troubleshot? of engine No. 3 NTS check re-
lay (1). (See figure 2-8 or 2-10.) NO
443 447
Gain access to terminals of en- Repair open circuit between ter-gine No. 3 NTS check relay (1). minal X2 of engine No. 2 NTSNOIs 28 VDC present on relay termi- check relay (3) and terminal X2nal X2? of engine No. 3 NTS check re-
lay (1). (See figure 2-8 or 2-56
10.)
YES
448
Repair open circuit between ter-minal X2 of engine No. 3 NTScheck relay (1) and terminal X2of engine No. 4 NTS check re-lay (4). (See figure 2-8 or 2-10.)
NOTE
See figure 2-8 or 2-10 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 139)
61-10-002-154
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 140)
61-10-002-155
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TO 1C-130H-2-61FI-00-1
FROM SHT 9 OR 11
449
Momentarily hold engine condition NOlever (3) in AIR START. TO SHT 143Does auxiliary pump motor (2) runwhile lever is held?
YES
450452Inspect NTS linkage (1) for servicea-
bility and check for correct gap of Adjust NTS linkage in accordanceNO0.011 to 0.020 inch in accordance with TO 1C-130H-2-61JG-20-1, 61-20-with TO 1C-130H-2-61JG-20-1, 61- 22, or replace components as re-20-22. quired. Is NTS linkage satisfactory?
YES
451453
Check engine coordinator-to-propellerRig engine coordinator-to-propellercontrol assembly rigging in accor- NOcontrol assembly linkage in accor-dance with TO 1C-130H-2-61JG-20-dance with TO 1C-130H-2-61JG-20-1,1, 61-20-21.61-20-21.Is rigging correct?
YES
454
Reseal pitchlock regulator assembly inaccordance with TO 1C-130H-2-61JG-10-1, 61-10-11; reseal low pitch stopassembly in accordance with TO 1C-130H-2-61JG-10-1, 61-10-12; andreseal dome assembly in accordancewith TO 1C-130H-2-61JG-10-1, 61-10-13. If fault persists, replace feathersolenoid valve in accordance with TO1C-130H-2-61JG-20-1, 61-20-06. Iffault still persists, replace valve hous-ing assembly in accordance with TO1C-130H-2-61JG-20-1, 61-20-02.
Figure 2-4. Propeller Assembly Malfunction (Sheet 141)
61-10-002-156
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 142)
61-10-002-157
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TO 1C-130H-2-61FI-00-1
FROM SHT 141
455
a. Gain access to terminals offeather relay (2).b. Momentarily hold ENGINE
457CONDITION lever (1) in AIR YESSTART. Replace feather relay.Is 28 VDC present on relay termi-nal B2 while lever is held?
32
NO
456
a. Gain access to pedestal termi-nal boards.b. Momentarily hold ENGINE 458CONDITION lever in AIR START.
Repair open circuit betweenIs 28 VDC present on specifiedfeather relay terminal B2 andterminal while lever is held?related terminal. (See figure 2-11.)Test YES
Prop TB-Term PointProp TB-Term1 TB126A-311 TB126A (3) -31
342 TB146A-2083 TB146A-2092 TB146A (4) -208
344 TB146A-212
3 TB146A (4) -20934
4 TB146A (4) -21234
NO
TO SHT 145
NOTE
See figure 2-11 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 143)
61-10-002-158
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 144)
61-10-002-159
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TO 1C-130H-2-61FI-00-1
FROM SHT 143
459
Open FEATHER & AIR START circuit breaker(4).Is there continuity between terminal 1C of EN-GINE CONDITION lever air start switch (1)and specified terminal?
461Test NOProp Sw TB-Term Points Repair open circuit. (See figure
2-11.)1 S23S TB146A (3) -193
37 38
2 S23T TB146A (3) -19437 38
3 S23U TB146A (3) -19537 38
4 S23V TB146A (3) -19637 38
YES
460
Is there continuity between air start switch ter- 462minal 1NO and specified terminal?
Adjust or replace air start switchas required in accordance withTestTO 1C-130H-2-76JG-00-1, 76-Prop Sw TB-Term Points10-39.YES
1 S23S TB126A (2) -3136 34
Prop Sw1 S23S2 S23T TB146A (3) -208
36 342 S23T3 S23U3 S23U TB146A (3) -209
36 344 S23V
4 S23V TB146A (3) -21236 34
NO
463
Repair open circuit. (See figure2-11.)
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-11 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 145)
61-10-002-160
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 146)
61-10-002-161
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TO 1C-130H-2-61FI-00-1
FROM SHT 13
464466Check NTS linkage (1) for correct
gap of 0.011 to 0.020 inch in ac- Adjust NTS linkage in accor-NOcordance with TO 1C-130H-2- dance with TO 1C-130H-2-61JG-20-1, 61-20-22. 61JG-20-1, 61-20-22.Is adjustment correct?
YES
467465Repair or replace linkage as re-Inspect NTS linkage through valvequired or replace valve housingYES
housing assembly cover (2) forassembly cover as required inevidence of binding.accordance with TO 1C-130H-Is any binding observed?2-61JG-20-1, 61-20-02.
NO
468
Replace valve housing assem-bly in accordance with TO 1C-130H-2-61JG-20-1, 61-20-02.
Figure 2-4. Propeller Assembly Malfunction (Sheet 147)
61-10-002-162
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 148)
61-10-002-163
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TO 1C-130H-2-61FI-00-1
FROM SHT 13
469YES
Did propeller feather override but- TO SHT 153ton (3) pull in?
NO
470
Temporarily remove power from472airplane and gain access to termi-
nals of propeller feather override Repair open circuit betweenYESbutton. button terminal 1 and terminalIs 28 VDC present on button ter- A2 of feather relay (2). (Seeminal 1? figure 2-11 or 2-12.)
26
NO
471
Gain access to terminal board473TB14A (1).
Is 28 VDC present on specified Repair open circuit betweenterminal? propeller feather override button
terminal 1 and related terminalTest board TB14A terminal. (See fig-
Prop TB-Term Point ure 2-11 or 2-12.)YES
1 4344
Prop TB-Term1 43
2 4444
2 443 45
3 4544
4 46
4 4644
NO
TO SHT 151
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 149)
61-10-002-164
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 150)
61-10-002-165
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TO 1C-130H-2-61FI-00-1
477FROM SHT 149
Repair open circuit between switch termi-474 nal H1 and related terminal of terminal
Temporarily remove power from airplane board TB14A (4). (See figure 2-11 or 2-and gain access to terminals of fire emer- 12.)YESgency handle switch (3).Is 28 VDC present on switch terminal H1? Prop TB-Term
1 4343
2 443 454 46NO
475478Is 28 VDC present on switch terminal G1? YESReplace fire emergency handle switch.
42
NO
476
Gain access to and disconnect plug P350/ 479P1830 (1) at overhead panel disconnect.
Repair open circuit between fire emer-Is 28 VDC present on specified pin of re-gency handle switch terminal G1 and re-ceptacle J217/J952 (2)?lated plug P350/P1830 pin. (See figure2-11 or 2-12.)Rcpt Test YES
Prop Pin PointPlug
Prop Pin1 S41
1 S2 T2 T
413 U4 V3 U
41
4 V41
NO
480
Repair power circuit. (See figure 2-11 or2-12.)
NOTE
See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 151)
61-10-002-166
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 152)
61-10-002-167
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TO 1C-130H-2-61FI-00-1
FROM SHT 149
481
485Gain access to and disconnectplug P391 (3) at feather solenoid Replace feather solenoid valveYESvalve. in accordance with TO 1C-Is 28 VDC present between plug 130H-2-61JG-20-1, 61-20-06. pins A and B?
19 18
NO
484
a. Open EMER FEATHER circuit486482 breaker (4).Repair open circuit betweenb. Gain access to and disconnectYES YESIs 28 VDC present on plug pin A?plug P391 pin B and pin B ofplug P399 (2) at engine firewall.receptacle J245 (1). (See fig-Is a ground present on plug pin19ure 2-11 or 2-12.) B?
20NO
NO
487
Repair ground circuit. (See fig-ure 2-11 or 2-12.)
483
488
Repair open circuit betweenGain access to and disconnect YESplug P391 pin A and pin A ofplug P399 (2) at engine firewall.receptacle J245 (1). (See fig-Is 28 VDC present on plug pin A?ure 2-11 or 2-12.)
21
NO
TO SHT 155
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-11 or 2-12 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 153)
61-10-002-168
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 154)
61-10-002-169
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TO 1C-130H-2-61FI-00-1
FROM SHT 153 491
Repair open circuit between pin489A of plug P399 (1) and terminalNO
Is airplane being troubleshot a C-14 of propeller feather override130B model through AF59-5957?button (3). (See figure 2-11 or2-12.)YES
490
Gain access to terminal boardTB115L (2). 492Is 28 VDC present on specified ter-
Repair open circuit between pinminal?A of plug P399 (1) and relatedterminal board TB115L terminal.(See figure 2-11.)Test
YESProp TB-Term Point
Prop TB-Term1 145
OR 46
1 12 22 2
45 OR
463 34 43 3
45 OR
46
4 445
OR 46
NO
493
Repair open circuit between ter-minal 14 of PROPELLERFEATHER OVERRIDE button(3) and related terminal boardTB115L terminal. (See figure2-11.)
Prop TB-Term1 12 23 34 4
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
5. See figure 2-11 for:
Figure 2-4. Propeller Assembly Malfunction (Sheet 155)
61-10-002-170
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 156)
61-10-002-171
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 157)
61-10-002-172
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 158)
61-10-002-173
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 159)
61-10-002-174 Change 5
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 160)
61-10-002-175
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TO 1C-130H-2-61FI-00-1
FROM SHT 19
511 6110006
a. Shut down engines (1) in ac-515cordance with TO 1C-130H-2-
71JG-00-1, 71-00-10; or TO 1C- Rig throttle control system inNO130(A)H-2-71JG-00-1, 71-00-10. accordance with TO 1C-130H-b. Check throttle control system 2-76JG-00-1, 76-10-30, 76-10-rigging in accordance with TO 1C- 33, 76-10-34, and 76-10-35.130H-2-76JG-00-1, 76-10-01.Is rigging correct?
YES
512516
Check engine coordinator-to-pro-Rig engine coordinator-to-pro-peller control assembly rigging in NOpeller control assembly linkageaccordance with TO 1C-130H-2-in accordance with TO 1C-61JG-20-1, 61-20-21.130H-2-61JG-20-1, 61-20-21. Is rigging correct?
YES
513517
Perform backup valve blade angleAdjust backup valve blade an-indicator check and reverse stopgle and/or reverse stop as re-NO
check in accordance with TO 1C-quired in accordance with TO130H-2-61JG-10-1, 61-10-011C-130H-2-61JG-10-1, 61-10-(subtasks 1-1-3 and 1-1-5).01.Are checks satisfactory?
YES
514518
Perform torquemeter calibration inFault is in engine or torqueme-accordance with TO 1C-130H-2- NOter system. Go to TO 1C-77JG-00-1, 77-10-04; or TO 1C-130H-2-70FI-00-1-2 and contin-130(A)H-2-71JG-00-1, 71-00-10.ue troubleshooting.Is calibration satisfactory?
YES
519
Replace valve housing assem-bly in accordance with TO 1C-130H-2-61JG-20-1, 61-20-02.
Figure 2-4. Propeller Assembly Malfunction (Sheet 161)
61-10-002-176
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 162)
61-10-002-177
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TO 1C-130H-2-61FI-00-1
FROM SHT 19
520
Did RPM increase to 103.5 per- YEScent or above and hold when fuel TO SHT 165governing switch (1) was held inCHECK during pitchlock check?
NO
525
Fault is in synchrophaser sys-523tem. Shut down engines in ac-
521 Perform propeller synchrophaser cordance with TO 1C-130H-2-check in accordance with TO 1C-NO NODid RPM increase at all when fuel 71JG-00-1, 71-00-10; TO 1C-130H-2-61JG-10-1, 61-10-02governing switch was held in 130(A)H-2-71JG-00-1, 71-00-(subtask 1-2-9).CHECK during pitchlock check? 10; or TO 1C-130(M)H-2-71JG-Is synchrophaser check satisfac- 00-1, 71-00-10; then go to Sec-tory? tion III and continue trouble-
shooting. YES
YES
524 526
a. Perform synchrophaser index in Fault is in synchrophaser sys-accordance with TO 1C-130H-2- tem. Shut down engines in ac-61JG-10-1, 61-10-02 (subtask 1- cordance with TO 1C-130H-2-
NO2-6). 71JG-00-1, 71-00-10; TO 1C-b. Perform pitchlock check of af- 130(A)H-2-71JG-00-1, 71-00-fected propeller in accordance 10; or TO 1C-130(M)H-2-71JG-with TO 1C-130H-2-61JG-10-1, 00-1, 71-00-10; then go to Sec-61-10-02 (subtask 1-2-10). tion III and continue trouble-Was a pitchlock obtained? shooting.
YES
527
Synchrophaser index corrected malfunc-tion. Shut down engines in accordancewith TO 1C-130H-2-71JG-00-1, 71-00-10;TO 1C-130(A)H-2-71JG-00-1, 71-00-10;or TO 1C-130(M)H-2-71JG-00-1, 71-00-10.
522528
Was RPM increase within limitsAdjust fuel control governor in accor-NO
when fuel governing switch wasdance with TO 1C-130H-2-73JG-00-1,held in CHECK during pitchlock73-20-20. check?
YES
TO SHT 165
NOTE
1 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 163)
61-10-002-178
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 164)
61-10-002-179
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TO 1C-130H-2-61FI-00-1
FROM SHT 163
529530Remove dome assembly in accor-
dance with TO 1C-130H-2-61JG- Remove and reinstall pitchlockNO10-1, 61-10-11. regulator assembly correctly inIs pin on ratchet ring (1) aligned accordance with TO 1C-130H-with etch mark on lip of No. 2 2-61JG-10-1, 61-10-11. blade barrel bore (2)?
YES
531
Reseal or replace pitchlock reg-ulator assembly in accordancewith TO 1C-130H-61JG-10-1,61-10-11, as required. If faultpersists, replace propeller as-sembly in accordance with TO1C-130H-2-61JG-10-1, 61-10-11.
Figure 2-4. Propeller Assembly Malfunction (Sheet 165)
61-10-002-180
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 166)
61-10-002-181
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TO 1C-130H-2-61FI-00-1
FROM SHT 21
532 6110003
a. Shut down engines in accor-dance with TO 1C-130H-2-71JG-00-1, 71-00-10; TO 1C-130(A)H- 5342-71JG-00-1, 71-00-10; or TO 1C-
Reseal pitchlock regulator as-130(M)H-2-71JG-00-1, 71-00-10.sembly in accordance with TOb. Move engine condition lever (2)1C-130H-2-61JG-10-1, 61-10-to FEATHER/FTR.11; reseal low pitch stop as-NO
c. After propeller blades (1) havesembly in accordance with TOreached feather position, check1C-130H-2-61JG-10-1, 61-10-for internal leakage by holding12; and reseal dome assemblypropeller feather override buttonin accordance with TO 1C-(3) in while listening for a loud130H-2-61JG-10-1, 61-10-13. squeal from respective propeller
assembly.Is a loud squeal heard from pro-peller?
YES
533535
Check engine coordinator-to-pro-Rig engine coordinator-to-pro-peller control assembly rigging in NOpeller control assembly linkageaccordance with TO 1C-130H-2-in accordance with TO 1C-61JG-20-1, 61-20-21.130H-2-61JG-20-1, 61-20-21. Is rigging correct?
YES
536
Replace low pitch stop assem-bly in accordance with TO 1C-130H-2-61JG-10-1, 61-10-12.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 2-4. Propeller Assembly Malfunction (Sheet 167)
61-10-002-182
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 168)
61-10-002-183
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TO 1C-130H-2-61FI-00-1
FROM SHT 21
537 6110001543
Perform inspection for loose propellerReplace propeller assembly in ac-YES
blades in accordance with TO 1C-cordance with TO 1C-130H-2-130H-2-61JG-10-1, 61-10-22.61JG-10-1, 61-10-11. Are any loose blades found?
NO
538544
Perform inspection of propeller bladeReplace propeller assembly in ac-NO
tracking in accordance with TO 1C-cordance with TO 1C-130H-2-130H-2-61JG-10-1, 61-10-23.61JG-10-1, 61-10-11. Is tracking satisfactory?
YES
539 545
Inspect propeller afterbody (2), prop Repair or replace loose or dam-torque retainer assembly (4), and aged propeller components as re-YESfront spinner (1) for loose or dam- quired in accordance with TO 1C-aged components. 130H-2-61JG-10-1 or TO 1C-Are any discrepancies found? 130H-2-61JG-20-1.
NO
546540Replace reduction gear in accor-542Check propeller hub nut (5) for cor- NO NO dance with TO 1C-130H-2-71JG-rect torque in accordance with TO Was torque at least 1500 00-2, 71-90-20. Annotate forms1C-130H-2-61JG-10-1, 61-10-11. inch-pounds? that propeller shaft (3) is to be re-Is torque correct?moved from service.
YESYES
547
Torque propeller hub nut in accor-dance with TO 1C-130H-2-61JG-10-1, 61-10-11.
541548
Check condition of engine rearReplace engine mounts in accor-YES
mounts in accordance with TO 1C-dance with TO 1C-130H-2-71JG-130H-2-71JG-00-2, 71-20-10.00-2, 71-20-20. Are any discrepancies found?
NO
TO SHT 171
Figure 2-4. Propeller Assembly Malfunction (Sheet 169)
61-10-002-184
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 170)
61-10-002-185
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TO 1C-130H-2-61FI-00-1
FROM SHT 169
549
Inspect engine condition control553system for loose, worn, or broken
components in accordance with Repair or replace engine condi-YESTO 1C-130H-2-76JG-00-1, 76-10- tion control system components03, 76-10-11, and 76-10-12; or as required. TO 2J-T56-56, as required.Are any discrepancies found?
NO
550
Inspect throttle control system for554loose, worn, or broken compo-
nents in accordance with TO 1C- Repair or replace throttle con-YES130H-2-76JG-00-1, 76-10-01, 76- trol system components as re-10-02, 76-10-10, and 76-10-12; or quired. TO 2J-T56-56, as required.Are any discrepancies found?
NO
551555
Check propeller balance in accor-Balance propeller in accordanceYES
dance with TO 1C-130H-2-61JG-with TO 1C-130H-2-61JG-10-1,10-1, 61-10-41.61-10-41.Is propeller (2) out of balance?
NO
552556Gain access to and check propel-
ler shaft (1) for excessive vertical Replace propeller assembly inYESmovement and end play in accor- accordance with TO 1C-130H-dance with TO 2J-T56-56. 2-61JG-10-1, 61-10-11. Are measurements within limits?
NO
557
As required, repair reductiongear in accordance with TO 2J-T56-56 or replace reductiongear in accordance with TO 1C-130H-2-71JG-00-2, 71-90-20.
Figure 2-4. Propeller Assembly Malfunction (Sheet 171)
61-10-002-186
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TO 1C-130H-2-61FI-00-1
Figure 2-4. Propeller Assembly Malfunction (Sheet 172)
61-10-002-187
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 1 of 62)
61-10-002-188
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 2)
61-10-002-189
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TO 1C-130H-2-61FI-00-1
11
Check diode CR3 (2) associat-ed with PROPELLER LOW OILWARNING/PROP light (1) thatFROM SHT 1is on and replace if defective.(See figure 2-13 or 2-14.) Then10continue troubleshooting withCheck affected propeller assem-sheet 11.blies for correct fluid level in ac- NO
cordance with TO 1C-130H-2- 1 3 4
12JG-10-2, 12-16-03. Prop Diode Prop DiodeIs fluid level in one propeller as- 1 CR3AX 3 CR3AZsembly low? 2 CR3AY 4 CR3BA
2
Prop Diode Prop Diode1 CR3FX 3 CR3FZ2 CR3FY 4 CR3GA
YES
12
Replace diode CR3 (2) associ-ated with PROPELLER LOWOIL WARNING light (1) that ison but whose propeller assem-bly does not require servicing.(See figure 2-13 or 2-14.) Thencontinue troubleshooting withsheet 5.
1 3 4
Prop Diode Prop Diode1 CR3AX 3 CR3AZ2 CR3AY 4 CR3BA
2
Prop Diode Prop Diode1 CR3FX 3 CR3FZ2 CR3FY 4 CR3GA
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 3)
61-10-002-190
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 4)
61-10-002-191
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 5)
61-10-002-192
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 6)
61-10-002-193
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
22 6110032
Momentarily hold the MACAWS 25LAMP TEST switch (4) in the test NO
Replace the faulty lamp in theposition.systems caution/advisory panel.Does the applicable PROP light
(1) come on?
YES
23
Gain access to related diode CR3(2).Is voltage present on terminal ( )of diode CR3?
Test YESProp Diode Point TO SHT 41
1 CR3FX14
2 CR3FY16
3 CR3FZ18
4 CR3GA20
NO
24
Is voltage present on terminal ( )of diode CR3 (3)?
Test26Prop Diode Point
YESRepair open circuit between di-
1 CR3GB78
odes. (See figure 2-14.)
2 CR3GC79
3 CR3GD80
4 CR3GE81
NO
TO SHT 9
NOTE
See figure 2-14 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 7)
61-10-002-194
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 8)
61-10-002-195
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
27
Is voltage present on cathode of diode CR3 (2)?
TestProp Diode Point
29YES1 CR3GB
74Replace diode CR3. (See figure 2-14.)
2 CR3GC75
3 CR3GD76
4 CR3GE77
NO
28
a. Temporarily remove power from the airplane.b. Gain access to and disconnect plug P1725A (1)from the systems caution/advisory panel.Is voltage present on related receptacle J1 pin?
30TestNO
Prop Pin 1 Pin 2 Point Fault is in MACAWS. Refer to TO 1C-130H-2-33FI-00-1-2 for troubleshooting.
1 5 970
2 6 1071
3 7 1172
4 8 1273
YES
31
Repair open circuit between applicable plugP1725A and related diode CR3 (2). (Seefigure 2-14.)
Plug PlugPin Diode Pin Diode5 CR3GB 7 CR3GD6 CR3GC 8 CR3GE
NOTE
1 C-130H airplanes.
2 LC-130H and HC-130(H)N airplanes.
3. See figure 2-14 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 9)
61-10-002-196
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 10)
61-10-002-197
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 11)
61-10-002-198
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 12)
61-10-002-199
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TO 1C-130H-2-61FI-00-1
FROM SHT 11
4042Inspect wiring to propeller control YES
receptacle (2) (for plug P392) for Repair loose or damaged wiringloose and broken connections. as required. (See figure 2-13.) Is any damage found?
NO
41
Gain access to oil level indicatorswitch (1) and disconnect wires 43from switch.
Repair ground fault betweenIs a ground present on discon- YESpropeller control receptacle andnected wires?oil level indicator switch. (Seefigure 2-13.) 40 41
, 38 39
,
32 33 OR
26 27
NO
44
Replace oil level indicatorswitch in accordance with TO1C-130H-2-61JG-20-1, 61-20-08.
NOTE
See figure 2-13 for: Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 13)
61-10-002-200
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 14)
61-10-002-201
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TO 1C-130H-2-61FI-00-1
FROM SHT 11
45
Gain access to and disconnect applicable wire49from diode CR3 (2).
Is a ground present on disconnected wire? Repair ground fault be-tween pin D of plug P396(1) and related diode
Wire Test CR3. (See figure 2-13 or47YES NOProp Diode 1 Diode 2 No. Point 2-14.)
Is an outboard propellerbeing troubleshot? 1 CR3AX CR3FX 1E600D
14Prop Diode2 CR3AY
2 CR3AY CR3FY 2E600C16 1 3 CR3AZ
2 CR3FY3 CR3AZ CR3FZ 3E600C
18 2 3 CR3FZ
4 CR3BA CR3GA 4E600D20
NO
YES
48
Gain access to and disconnect 50plug P130/P1139 (4) at outer
Repair ground fault between pinNOwing break.N of receptacle J235/J935 (3)Is a ground present on plug pinand pin D of plug P396 (1).N?(See figure 2-13 or 2-14.)
46 OR
21
YES
51
Repair ground fault betweenplug P130/P1139 pin N and re-lated diode CR3. (See figure 2-13 or 2-14.)
Prop Diode1 CR3AX
1 4 CR3BA1 CR3FX
2 4 CR3GA
46 YESTO SHT 19
Is airplane serial number AF92-0547 through AF92-2104 or AF92-3281 and up?
NO
TO SHT 17
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 2-13 or 2-14 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 15)
61-10-002-202
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 16)
61-10-002-203
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TO 1C-130H-2-61FI-00-1
FROM SHT 15
52 YESTO SHT 21Is airplane an MC-130H?
NO
53
Remove diode CR3 (2) associat-ed with propeller position. 56Is a ground present on diode bus 54 Repair ground fault between dim-bar?
mer terminal e and diode CR3AXGain access to terminals of in-(2), then replace specified diodedicator lights dimmer No. 7 (3)TestCR3 associated with PROPELLERand disconnect wire from dim-YES YESProp Diode PointLOW OIL WARNING light (1) thatmer terminal e.is on. (See figure 2-13.)Is a ground present on discon-1 CR3AX
13nected wire?
Prop Diode Prop Diode2 CR3AY15
1 CR3AX 3 CR3AZ10
2 CR3AY 4 CR3BA3 CR3AZ17
4 CR3BA19
NO
NO
TO SHT 2757
Replace indicator lights dimmer55No. 7, then replace specified diodeDisconnect wire from dimmerCR3 associated with PROPELLERterminal E. NO LOW OIL WARNING light (1) thatIs a ground present on discon-is on. (See figure 2-13.)nected wire?
Prop Diode Prop Diode91 CR3AX 3 CR3AZ2 CR3AY 4 CR3BAYES
TO SHT 29
NOTE
1 MC-130E airplane.
2. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 17)
61-10-002-204
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 18)
61-10-002-205
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TO 1C-130H-2-61FI-00-1
FROM SHT 15
58
Remove diode CR3 (3) associat-ed with propeller position.
60Is a ground present on diode busbar? Replace diode CR3 (3) associ-
ated with PROP light (2) that isTest on. (See figure 2-14.)
Prop Diode Point YESProp Diode
1 CR3FX13
1 CR3FX2 CR3FY
2 CR3FY15
3 CR3FZ4 CR3GA
3 CR3FZ17
4 CR3GA19
NO
59
Remove wire from anode of appli-cable diode CR3 (4).Is a ground present on discon- 61nected wire?
Repair ground fault between di-odes (3,4). (See figure 2-14.)Test
Prop Diode Point YESProp Diode Diode1 CR3FX CR3GB1 CR3GB
782 CR3FY CR3GC3 CR3FZ CR3GD2 CR3GC
794 CR3GA CR3GE
3 CR3GD80
4 CR3GE81
NO
62
Repair ground fault betweenplug P1725A (1) pin and relateddiode CR3 (4). (See figure 2-14.)
Plug DiodePin5 CR3GB6 CR3GC7 CR3GD8 CR3GE
NOTE
See figure 2-14 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 19)
61-10-002-206
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 20)
61-10-002-207
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TO 1C-130H-2-61FI-00-1
FROM SHT 17
63
Remove diode CR3 (1) associated with propel-ler position.Is a ground present on diode bus bar?
Prop Diode Test PointNO
TO SHT 231 CR3AX13
2 CR3AY15
3 CR3AZ17
4 CR3BA19
YES
6664 Repair ground fault between pin 16 of
Gain access to disconnect plugs 47407A1P1 plug 47407A2P1 and diode CR3AX, thenand 47407A2P1 from indicator light dimmer replace specified diode CR3 associatedNo. 7 (2). with PROPELLER LOW OIL WARNINGYESIs a ground present on pin 16 of plug light (3) that is on. (See figure 2-13.)47407A2P1?
Prop Diode Prop Diode86
1 CR3AX 3 CR3AZ2 CR3AY 4 CR3BA
NO
67
Replace indicator light dimmer No. 7,then replace specified diode CR3 associ-65ated with PROPELLER LOW OIL WARN-Is a ground present on pin 24 of plugING light (3) that is on. (See figure 2-NO47407A2P1?13.)
82Prop Diode Prop Diode1 CR3AX 3 CR3AZ2 CR3AY 4 CR3BA
YES
TO SHT 25
NOTE
See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 21)
61-10-002-208
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 22)
61-10-002-209
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TO 1C-130H-2-61FI-00-1
FROM SHT 21
6870Is ground present on specified pin of plug
47407A1P1 and 40407A2P1 of indicator Repair ground fault between terminal 2light dimmer No. 7 (2)? of PROPELLER LOW OIL WARNING
light (3) and applicable pin of plugProp Pin Test Point 47407A1P1 or 47407A2P1 of indicator
light dimmer No. 7. (See figure 2-13.)YES1 47407A1P1-10
102
Prop Pin2 47407A1P1-24
1011 47407A1P1-102 47407A1P1-24
3 47407A1P1-2399
3 47407A1P1-234 47407A2P1-10
4 47407A2P1-1083
NO
69
Is ground present on specified pin of plug 7147407A1P1 and 40407A2P1 of indicator
Repair ground fault between diode CR3light dimmer No. 7?(1) and applicable pin of plug47407A1P1 or 47407A2P1 of indicatorProp Pin Test Pointlight dimmer No. 7. (See figure 2-13.)YES
1 47407A1P1-491
Prop Diode Pin1 CR3AX 47407A1P1-42 47407A1P1-16
932 CR3AY 47407A1P1-163 CR3AZ 47407A1P1-153 47407A1P1-15
955 CR3BA 47407A2P1-4
4 47407A2P1-487
NO
72
Replace indicator light dimmer No. 7.
NOTE
See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 23)
61-10-002-210
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 24)
61-10-002-211
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TO 1C-130H-2-61FI-00-1
FROM SHT 21
7573Repair PROP LOW OIL QUANTITYGain access to terminals of PROPmaster warning light, then replace speci-LOW OIL QUANTITY master warningfied diode CR3 (6) associated with PRO-light (3) and disconnect wire fromPELLER LOW OIL WARNING light (4)NO
light terminal 2.that is on. (See figure 2-13.)Is a ground present on disconnected
wire?Prop Diode Prop Diode1 CR3AX 3 CR3AZ492 CR3AY 4 CR3BA
YES
76
Repair ground fault between plug P251,74 pin C and PROP LOW OIL QUANTITY
Gain access to and disconnect plugs master warning light terminal 2, then re-P251 (2) at main instrument panel place specified diode CR3 (6) associatedYESdisconnect. with PROPELLER LOW OIL WARNINGIs there a ground present on pin C? light (4) that is on. (See figure 2-13.)
50Prop Diode Prop Diode1 CR3AX 3 CR3AZ2 CR3AY 4 CR3BANO
77
Repair ground fault between pin 24 ofplug 47407A2P1 of indicator light dimmerNo. 7 (5) and pin C of receptacle J129(1), then replace specified diode CR3 (6)associated with PROPELLER LOW OILWARNING light (4) that is on. (See fig-ure 2-13.)
Prop Diode Prop Diode1 CR3AX 3 CR3AZ2 CR3AY 4 CR3BA
NOTE
See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 25)
61-10-002-212
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 26)
61-10-002-213
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TO 1C-130H-2-61FI-00-1
FROM SHT 17
78
Gain access to terminals of indi-cator lights dimmer No. 7 (3) and
80disconnect wire from specifieddimmer terminal. Repair ground fault betweenIs a ground present on discon- terminal 2 of PROPELLERnected wire? LOW OIL WARNING light (1)
and related dimmer terminal.Dim Test (See figure 2-13.)YES
Prop Term PointDim
1 A7
Prop Term1 A
2 B5
2 B3 C
3 C3
4 D
4 D1
NO
79
Disconnect wire from specifieddimmer terminal.
81Is a ground present on discon-nected wire? Repair ground fault between di-
ode CR3 (2) and related dim-Dim Test mer terminal. (See figure 2-13.)
Prop Term PointYES
Dim1 a
8Prop Diode Term1 CR3AX a
2 b6
2 CR3AY b3 CR3AZ c
3 c4
4 CR3BA d
4 d2
NO
82
Replace indicator lights dimmerNo. 7. (See figure 2-13.)
NOTE
1 MC-130E airplanes.
2. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 27)
61-10-002-214
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 28)
61-10-002-215
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TO 1C-130H-2-61FI-00-1
FROM SHT 1785
83 Replace PROP LOW OIL QUANTI-Gain access to terminals of PROP TY master warning light, then re-LOW OIL QUANTITY master place specified diode CR3 (4)warning light (2) and disconnect associated with PROPELLER LOWNOwire from light terminal 2. OIL WARNING light (3) that is on.Is a ground present on discon- (See figure 2-13.)nected wire?
Prop Diode Prop Diode49
1 CR3AX 3 CR3AZ2 CR3AY 4 CR3BA
YES
86
Repair ground fault between plugP251 pin C and PROP LOW OIL84QUANTITY master warning lightGain access to and disconnectterminal 2, then replace specifiedplug P251 (1) at main instrumentdiode CR3 (4) associated withpanel disconnect. YESPROPELLER LOW OIL WARNINGIs a ground present on plug pinlight (3) that is on. (See figure 2-C?13.)
50Prop Diode Prop Diode1 CR3AX 3 CR3AZ2 CR3AY 4 CR3BA
NO
87
Repair ground fault between termi-nal E of indicator lights dimmer No.7 (5) and pin C of receptacle J129(6), then replace specified diodeCR3 (4) associated with PROPEL-LER LOW OIL WARNING light (3)that is on. (See figure 2-13.)
Prop Diode Prop Diode1 CR3AX 3 CR3AZ2 CR3AY 4 CR3BA
NOTE
1 MC-130E airplanes.
2. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 29)
61-10-002-216
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 30)
61-10-002-217
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TO 1C-130H-2-61FI-00-1
90FROM SHT 5
Shut down engine(s) in accor-dance with TO 1C-130H-2-8871JG-00-1, 71-00-10; TO 1C-With engine(s) running, hold en-130(A)H-2-71JG-00-1, 71-00-gine condition lever (2) to AIR YES10; or 1C-130(M)H-2-71JG-00-START for 15 seconds.1, 71-00-10. Replace propellerDoes PROPELLER LOW OILcontrol in accordance with TOWARNING/PROP light (1) go off?1C-130H-2-61JG-20-1, 61-20-01. (Main scavenge pump mal-function.)
NO
89
a. Shut down engine(s) in accor-dance with TO 1C-130H-2-71JG-
9100-1, 71-00-10; TO 1C-130(A)H-2-71JG-00-1, 71-00-10; or TO 1C- Replace oil level indicatorNO130(M)H-2-71JG-00-1, 71-00-10. switch in accordance with TOb. Recheck affected propeller as- 1C-130H-2-61JG-20-1, 61-20-sembly for low fluid (and service if 08.required) in accordance with TO1C-130H-2-12JG-10-2, 12-16-03.Was fluid level low?
YES
92
Replace prop shaft plug seal inaccordance with TO 1C-130H-2-61JG-10-1, 61-10-14.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 31)
61-10-002-218
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 32)
61-10-002-219
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 33)
61-10-002-220
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 34)
61-10-002-221
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TO 1C-130H-2-61FI-00-1
FROM SHT 33
102
Gain access to and disconnect plug47407A2P1 from indicator light dimmer No.7 (2). NOIs a ground present on pin 16 of plug TO SHT 3747407A2P1?
86
YES
103 105
Is airplane equipped with a flight data re- Repair ground fault between pin 16 ofNOcorder system? (Check for presence of plug 47407A2P1 of indicator dimmer No.FLIGHT RECORDER and FLIGHT VOICE 7 and diode CR3AX (1). (See figure 2-RECORDER INHB circuit breakers (3,4). 13.)
YES
104
Gain access to terminals of diode CR3AX 106(1) and disconnect wire E604A22 from di-
Fault in flight data recorder system. GoNOode bus bar.to TO 1C-130H-2-31FI-00-1 and continueIs a ground present on disconnected wire?troubleshooting.
13
YES
107
Repair ground fault between pin 16 ofplug 47407A2P1 of indicator light dimmerNo. 7 and diode CR3AX. (See figure 2-13.)
NOTE
See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 35)
61-10-002-222
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 36)
61-10-002-223
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TO 1C-130H-2-61FI-00-1
FROM SHT 35
108
Is a ground present on pin 24 of plug47404A2P1 of indicator light dimmer No. 7 110NO(4)?
Replace indicator light dimmer No. 7.
82
YES
109
Gain access to and disconnect plug P251 111(2) at main instrument panel disconnect.
Repair ground fault between pin 24 ofIs a ground present on pin C of receptacle NOplug 47407A2P1 of indicator light dimmerJ129 (1)?No. 7 and pin C of receptacle J129.(See figure 2-13.)
50
YES
112
Repair ground fault between pin C ofplug P251 and terminal 2 of PROP LOWOIL QUANTITY master warning light (3).(See figure 2-13.)
NOTE
See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 37)
61-10-002-224
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 38)
61-10-002-225
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TO 1C-130H-2-61FI-00-1
FROM SHT 33
113
Disconnect wire from terminal Eof indicator lights dimmer No. 7 115(3). NO
Replace indicator lights dimmerIs a ground present on discon-No. 7. (See figure 2-13.)nected wire?
9
YES
114
Gain access to and disconnect 116plug P251 (1) at main instrument
Repair ground fault betweenpanel disconnect. NOdimmer terminal E and pin C ofIs a ground present on plug pinreceptacle J129 (4). (See fig-C?ure 2-13.)
50
YES
117
Repair ground fault betweenplug P251 pin C and terminal 2of PROP LOW OIL QUANTITYmaster warning light (2). (Seefigure 2-13.)
NOTE
1 MC-130E airplanes.
2. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 39)
61-10-002-226
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 40)
61-10-002-227
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 41)
61-10-002-228
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 42)
61-10-002-229
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TO 1C-130H-2-61FI-00-1
130
Repair open circuit between pinFROM SHT 41 D of plug P396 (1) and related
diode CR3 (2). (See figure 2-128 13 or 2-14.)NO
Is an outboard propeller beingtroubleshot? Prop Diode
2 CR3AY1 3 CR3AZ
2 CR3FY2 3 CR3FZ
YES
131129 Repair open circuit between
plug P130/P1139 pin N and re-lated diode CR3 (2). (See fig-
Gain access to and disconnect ure 2-13 or 2-14.)NOplug P130/P1139 (4) at outerwing break. Prop DiodeIs voltage present on plug pin N? 1 CR3AX
1 4 CR3BA46
OR 21
1 CR3FX2 4 CR3GA
YES
132
Repair open circuit between pinD of plug P396 (1) and pin N ofreceptacle J235/J935 (3). (Seefigure 2-13 or 2-14.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 2-13 or 2-14 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 43)
61-10-002-230
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 44)
61-10-002-231
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
133
Press to test affected PROPEL- 137YES NOLER LOW OIL WARNING light (1 TO SHT 49
Is airplane an MC-130H? or 2).Does light press to test?
NO
YES
TO SHT 47
134
Temporarily remove power andgain access to terminals of affect-
138ed PROPELLER LOW OILYESWARNING light. Replace PROPELLER LOW
Is 28 VDC present on light termi- OIL WARNING light assembly.nal 1?
51 ,
53 ,
55 OR
57
NO
139135Repair power circuit to No. 1Is No. 1 PROPELLER LOW OIL YESPROPELLER LOW OIL WARN-WARNING light (1) beingING light terminal 1. (See fig-troubleshot?ure 2-13.)
NO
140136Repair power circuit to No. 1Press to test No. 1 PROPELLER NOPROPELLER LOW OIL WARN-LOW OIL WARNING light.ING light terminal 1. (See fig-Does light press to test?ure 2-13.)
YES
TO SHT 51
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
3. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 45)
61-10-002-232
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 46)
61-10-002-233
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TO 1C-130H-2-61FI-00-1
FROM SHT 45
141
a. Open PROP LOW OIL LEVEL circuitbreaker (2).b. Gain access to and disconnect plugs
14347407A1P1 and 47407A2P1 from indicatorlight dimmer No. 7 (4). Repair open circuit between applicableIs ground present on specified pin of plug pin of plug 47407A1P1 and 47407A2P147407A1P1 and 40407A2P1 of indicator of indicator light dimmer No. 7 and relat-light dimmer No. 7? ed diode CR3 (3). (See figure 2-13.)NO
Prop Pin Test Point Prop Pin Diode1 47407A1P1-4 CR3AX
1 47407A1P1-491
2 47407A1P1-16 CR3AY3 47407A1P1-15 CR3AZ
2 47407A1P1-1693
4 47407A2P1-4 CR3BA
3 47407A1P1-1595
4 47407A2P1-487
YES
142
Is there continuity between specified pins of re-144ceptacle 47407A1J1 and 47407A2J1 of indicator
lights dimmer No. 7? Repair open circuit between terminal2 of PROPELLER LOW OIL WARN-
Prop Pin Test Point ING light (1) and applicable pin of1 47407A1J1-4 plug 47407A1P1 or 47407A2P1 of in-
47407A1J1-1090 103
dicator light dimmer No. 7. (See fig-YESure 2-13.)
2 47407A1J1-1647407A1J1-24
92 100Prop Pin1 47407A1P1-10
3 47407A1J1-15 2 47407A1P1-2447407A1J1-23
94 983 47407A1P1-234 47407A2P1-10
4 47407A2J1-447407A2J1-10
85 84
NO
145
Replace indicator light dimmer No. 7.
NOTE
See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 47)
61-10-002-234
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 48)
61-10-002-235
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TO 1C-130H-2-61FI-00-1
FROM SHT 45
146
a. Open PROP LOW OIL LEVELcircuit breaker (2).b. Gain access to terminals of in- 148dicator lights dimmer No. 7 (4).
Repair open circuit betweenIs a ground present on specifiedspecified dimmer terminal anddimmer terminal?related diode CR3 (3). (Seefigure 2-13.)Dim Test NO
Prop Term PointDim
Prop Term Diode1 a8
1 a CR3AX2 b CR3AY2 b
63 c CR3AZ4 d CR3BA3 c
4
4 d2
YES
147149Is a ground present on specified
dimmer terminal? Repair open circuit between ter-minal 2 of PROPELLER LOW
Dim Test OIL WARNING light (1) and re-Prop Term Point lated dimmer terminal. (See
figure 2-13.)YES1 A
7
Dim2 B
5Prop Term1 A
3 C3
2 B3 C
4 D1
4 D
NO
150
Replace indicator lights dimmerNo. 7.
NOTE
1 MC-130E airplanes.
2. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 49)
61-10-002-236
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 50)
61-10-002-237
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TO 1C-130H-2-61FI-00-1
FROM SHT 45155
151 Repair open circuit between terminalIs No. 2 PROPELLER LOW OIL 1 of No. 1 PROPELLER LOW OILYESWARNING light (2) being WARNING light (1) and terminal 1 oftroubleshot? No. 2 PROPELLER LOW OIL WARN-
ING light (2). (See figure 2-13.)NO
156152 Repair open circuit between terminal
Press to test No. 2 PROPELLER 1 of No. 1 PROPELLER LOW OILNOLOW OIL WARNING light. WARNING light (1) and terminal 1 ofDoes light press to test? No. 2 PROPELLER LOW OIL WARN-
ING light (2). (See figure 2-13.) YES
157153 Repair open circuit between terminal
Is No. 3 PROPELLER LOW OIL 1 of No. 2 PROPELLER LOW OILYESWARNING light (3) being WARNING light (2) and terminal 1 oftroubleshot? No. 3 PROPELLER LOW OIL WARN-
ING light (3). (See figure 2-13.)NO
158154 Repair open circuit between terminal
Press to test No. 3 PROPELLER 1 of No. 2 PROPELLER LOW OILNOLOW OIL WARNING light. WARNING light (2) and terminal 1 ofDoes light press to test? No. 3 PROPELLER LOW OIL WARN-
ING light (3). (See figure 2-13.)YES
159
Repair open circuit between terminal1 of No. 3 PROPELLER LOW OILWARNING light (3) and terminal 1 ofNo. 4 PROPELLER LOW OIL WARN-ING light (4). (See figure 2-13.)
NOTE
1 MC-130E airplanes.
2 MC-130H airplanes.
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 51)
61-10-002-238
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 52)
61-10-002-239
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TO 1C-130H-2-61FI-00-1
FROM SHT 1163
165Temporarily remove power and gain ac-160 6110031Replace PROPcess to terminals of PROP LOW OILNO YESPress to test PROP LOW OIL QUANTI-LOW OIL QUANTI-QUANTITY master warning light.TY master warning light (2).TY master warningIs 28 VDC present on light terminal 1?Does light press to test?light assembly.
48YES
NO
164
a. Remove power from airplane.166b. Gain access to and disconnect plug
P251 (1) at main instrument panel dis- Repair power cir-YESconnect. cuit to pin B of re-Is there continuity between plug pin B ceptacle J129 (4).and light terminal 1? (See figure 2-13.)
47 48
NO
167
Repair open circuit. (See figure 2-13.)
161
a. Remove power from airplane.b. Gain access to diode CR3 (3) associ-ated with propeller position. 168Is a ground present on diode bus bar?
Replace defective diode CR3. (See fig-ure 2-13.)Test
Prop Diode Point NOProp Diode1 CR3AX1 CR3AX
132 CR3AY3 CR3AZ2 CR3AY
154 CR3BA
3 CR3AZ17
4 CR3BA19
YES
162 YESTO SHT 55Is airplane an MC-130H?
NO
TO SHT 57
NOTE
1 MC-130E airplanes.
2. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 53)
61-10-002-240
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 54)
61-10-002-241
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TO 1C-130H-2-61FI-00-1
FROM SHT 53
169
a. Gain access to PROP LOW OIL QUANTITYmaster warning light (3) and remove bulb from
173light. YESb. Gain access to terminal or light. Replace PROP LOW OIL QUANTI- Is a ground present on light terminal 2? TY master warning light assembly.
49
NO
170
Gain access to and disconnect plug17447407A2P1 from indicator light dimmer No. 7
(5). Repair open circuit between pin 16NOIs a ground present on pin 16? of plug 47407A2P1 and diode
CR3AX (4). (See figure 2-13.)
86
YES
171
Is there continuity between pins 24 and 16 of 175receptacle 47404A2P1? NO
Replace indicator light dimmer No.7.
82 86
YES
172
Gain access to and disconnect plug P251 (2)176at main instrument panel disconnect.
Is there continuity between plug pin C and Repair open circuit between pin 24NOPROP LOW OIL QUANTITY master warning of plug 47407A2P1 and pin C oflight terminal 2? receptacle J129 (1). (See figure 2-
13.)
50 49
YES
177
Repair open circuit. (See figure 2-13.)
NOTE
See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 55)
61-10-002-242
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 56)
61-10-002-243
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TO 1C-130H-2-61FI-00-1
FROM SHT 53
178
a. Gain access to PROP LOW OIL QUANTITY182master warning light (2) and remove bulb from
light. Replace PROP LOW OILYESb. Gain access to terminals of light. QUANTITY master warning lightIs a ground present on light terminal 2? assembly.
49
NO
179183Gain access to terminals of indicator lights
dimmer No. 7 (4). Repair open circuit betweenNOIs a ground present on dimmer terminal e? dimmer terminal e and diode
CR3AX (3). (See figure 2-13.)10
YES
180184
Is a ground present on dimmer terminal E? NOReplace indicator lights dimmerNo. 7.9
YES
181
Gain access to and disconnect plug P251 (1) 185at main instrument panel disconnect.
Repair open circuit betweenIs there continuity between plug pin C and YESdimmer terminal E and pin C ofPROP LOW OIL QUANTITY master warningreceptacle J129 (5). (See fig-light terminal 2?ure 2-13.)
50 49
NO
186
Repair open circuit. (See figure2-13.)
NOTE
1 MC-130E airplanes.
2. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 57)
61-10-002-244
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 58)
61-10-002-245
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
191187Fault is in MACAWS. Refer toYES
Is airplane serial number AF92-0547 throughTO 1C-130H-2-33FI-00-1-2 forAF92-2104 or AF92-3281 and up? troubleshooting.
NO
188 YESTO SHT 61Is airplane an MC-130H?
NO
189 6110030
a. Place THUNDERSTORM lights switch (2) toOFF.b. Place pilot’s INSTRUMENT lights rheostat
192(6) to any position except OFF.NO
c. Momentarily place CAUTION lights switch Replace indicator lights dimmer(1) to BRIGHT, then DIM. No. 7 (5). Do PROP LOW OIL QUANTITY master warn-ing light (3) and a PROPELLER LOW OILWARNING light (4) fail to go to selectedbright/dim mode?
YES
190
a. Gain access to terminals of indicator lightsdimmer No. 7 (5). 193b. Momentarily hold CAUTION LIGHTS switch
Fault is in dimming circuit. GoNOto DIM.to TO 1C-130H-2-33FI-00-1-1-1Is 28 VDC present between dimmer terminalsand continue troubleshooting.W and X while switch is held?
12 11
YES
194
Replace indicator lights dimmerNo. 7.
NOTE
1 MC-130E airplanes.
2. See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 59)
61-10-002-246
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 60)
61-10-002-247
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TO 1C-130H-2-61FI-00-1
FROM SHT 59
195
a. Place THUNDERSTORM lights switch (2) tooff.b. Place pilot’s INSTRUMENT lights rheostat
197(1) to any position except OFF. NOc. Place WCA DIM LEVEL switch (5) to 1. Replace indicator light dimmerd. Momentarily place WCA lights switch (6) to No. 7 (7). DIM.Do PROP LOW OIL QUANTITY master warn-ing light (3) and a PROPELLER LOW OILWARNING light (4) fail to go to dim mode?
YES
196
a. Gain access to and disconnect plugs47404A1P1 and 47407A2P1 from indicatorlight dimmer No. 7 (7).b. Momentarily hold WCA lights switch to DIM.Is 28 VDC present between specified pins of47407A1P1 and 47407A2P1 while switch is
198held?Fault is in dimming circuit. GoNO
Pin Test Point to TO 1C-130H-2-33FI-00-1-1-1and continue troubleshooting.
47407A1P1-796
47407A1P1-897
47407A2P1-788
47407A2P1-889
YES
199
Replace indicator light dimmerNo. 7.
NOTE
See figure 2-13 for:
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 61)
61-10-002-248
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TO 1C-130H-2-61FI-00-1
Figure 2-5. Propeller Low Fluid Warning System Malfunction (Sheet 62)
61-10-002-249/(2-250 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-6. Beta Indication Electrical Schematic Diagram (Airplanes Priorto AF92-0547 and Airplanes AF92-3021 through AF92-3024) 61-10-00
F2-62-251/(2-252 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-7. Beta Indication Electrical Schematic Diagram (AirplanesAF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up) 61-10-00
F2-72-253/(2-254 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-8. Negative Torque Signal System Electrical Schematic Diagram(Airplanes Prior to AF92-0547 and Airplanes AF92-3021 through
AF92-3024, Except MC-130H Airplanes) 61-10-00F2-8
2-255/(2-256 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-9. Negative Torque Signal System Electrical Schematic Diagram(Airplanes AF92-0547 Through AF92-2104 and
Airplanes AF92-3281 and Up) 61-10-00F2-9
2-257/(2-258 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-10. Negative Torque Signal System Electrical SchematicDiagram (MC-130H Airplanes) 61-10-00
F2-102-259/(2-260 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 1 of 8) 61-10-00F2-11
Change 6 2-261/(2-262 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 2) 61-10-00F2-11
2-263/(2-264 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 3) 61-10-00F2-11
2-265/(2-266 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 4) 61-10-00F2-11
2-267/(2-268 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 5) 61-10-00F2-11
2-269/(2-270 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 6) 61-10-00F2-11
2-271/(2-272 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 7) 61-10-00F2-11
2-273/(2-274 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-11. Propeller Feather System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 8) 61-10-00F2-11
2-275/(2-276 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-12. Propeller Feather System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 andAirplanes AF92-3281 and Up) (Sheet 1 of 4) 61-10-00
F2-122-277/(2-278 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-12. Propeller Feather System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and
Airplanes AF92-3281 and Up) (Sheet 2) 61-10-00F2-12
2-279/(2-280 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-12. Propeller Feather System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and
Airplanes AF92-3281 and Up) (Sheet 3) 61-10-00F2-12
2-281/(2-282 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-12. Propeller Feather System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and
Airplanes AF92-3281 and Up) (Sheet 4) 61-10-00F2-12
2-283/(2-284 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-13. Propeller Low Fluid Warning System Electrical SchematicDiagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021
through AF92-3024) (Sheet 1 of 2) 61-10-00F2-13
2-285/(2-286 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-13. Propeller Low Fluid Warning System Electrical SchematicDiagram (Airplanes Prior to AF92-0547 and Airplanes AF92-3021
through AF92-3024) (Sheet 2) 61-10-00F2-13
2-287/(2-288 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-14. Propeller Low Fluid Warning System Electrical SchematicDiagram (Airplanes AF92-0547 Through AF92-2104 and Airplanes
AF92-3281 and Up) 61-10-00F2-14
2-289/(2-290 blank)
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TO 1C-130H-2-61FI-00-1
Figure 2-15. In-line Disconnects Location Diagram (Airplanes AF92-1094,AF92-1095, AF92-2104, and AF93-1036 and Up) 61-10-00
F2-152-291/(2-292 blank)
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TO 1C-130H-2-61FI-00-1
Section III. SYNCHROPHASER SYSTEM
3-1. GENERAL. The fault isolation material in this section is used for troubleshooting anysynchrophaser system malfunction. Contents of this section include a malfunction index, a faultcode index, preparation procedures to be performed prior to fault isolation, a fault isolationdiagram (the actual troubleshooting procedures), locator illustrations for hardware referenced inthe fault isolation diagram, and schematic diagrams.
3-2. MALFUNCTION INDEX. The malfunction index (table 3-1) is used when a malfunction isencountered during ground maintenance and no numeric fault code was determined from theFRM diagram, when no numeric fault code was provided by the flight crew, or when the flightcrew only provided an alphanumeric fault code. Malfunctioning systems/modes of operation arelisted in the left column of the table. The middle column contains the alphanumeric fault code,while the right column identifies the preparation and fault isolation figures for troubleshooting.
Table 3-1. Synchrophaser System Malfunctions
*AlphanumericMalfunction fault code Fault isolation reference
1. Synchrophaser system 6120S01 Perform figure 3-1, Preparation A, then gomalfunction to figure 3-5, block 1.
* If provided by flight crew
3-3. NUMERIC FAULT CODE INDEX. All assigned numeric FRM fault codes for the syn-chrophaser system are listed in table 3-2. Fault codes are listed in numerical order in the leftcolumn of the table. The middle column contains the AFTO Form 781A report and lists symp-toms and conditions actually observed by the flight crew while performing the FRM procedure.The right column identifies the preparation and fault isolation figures for troubleshooting.
Table 3-2. Synchrophaser System Fault Codes
Fault code AFTO Form 781A report Fault isolation reference
6120001 All slave propellers fail to follow when Replace propeller synchrophaser in accor-No. 3 propeller is selected as master. All dance with TO 1C-130H-2-61JG-20-1, 61-slave propellers follow when No. 2 propel- 20-13.ler is selected as master.
6120002 Propeller No. (1)(2)(4) fails to follow when Replace propeller synchrophaser in accor-No. 3 propeller is selected as master. dance with TO 1C-130H-2-61JG-20-1, 61-Propeller follows when No. 2 propeller is 20-13.selected as master.
6120003 All slave propellers fail to follow when Replace propeller synchrophaser in accor-No. 2 propeller is selected as master. All dance with TO 1C-130H-2-61JG-20-1, 61-slave propellers follow when No. 3 propel- 20-13.ler is selected as master.
61-20-003-1
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TO 1C-130H-2-61FI-00-1
Table 3-2. Synchrophaser System Fault Codes - Continued
Fault code AFTO Form 781A report Fault isolation reference
6120004 All slave propellers fail to follow when Replace propeller synchrophaser in accor-No. 2 or No. 3 propeller is selected as dance with TO 1C-130H-2-61JG-20-1, 61-master. 20-13.
6120005 Propeller No. (1)(3)(4) fails to follow when Replace propeller synchrophaser in accor-No. 2 propeller is selected as master. dance with TO 1C-130H-2-61JG-20-1, 61-Propeller follows when No. 3 propeller is 20-13.selected as master.
6120006 Propeller No. (1)(3)(4) fails to follow when Perform figure 3-1, Preparation A, thenNo. 2 or No. 3 propeller is selected as go to figure 3-5, block 146.master.
6120007 All slave engine RPMs fluctuate when Perform figure 3-1, Preparation A, thenNo. 3 propeller is selected as master. go to figure 3-5, block 326.
6120008 Engine No. (1)(2)(3)(4) RPM fluctuates Perform figure 3-1, Preparation A, thenwhen No. 3 propeller is selected as go to figure 3-5, block 326.master.
6120009 All slave engine RPMs fluctuate when Perform figure 3-1, Preparation A, thenNo. 2 propeller is selected as master. go to figure 3-5, block 326.
6120010 Engine No. (1)(2)(3)(4) RPM fluctuates Perform figure 3-1, Preparation A, thenwhen No. 2 propeller is selected as go to figure 3-5, block 326.master.
6120011 Engine No. (1)(2)(3)(4) RPM takes exces- Perform figure 3-1, Preparation A, thensive time to stabilize after rapid THROT- go to figure 3-5, block 148.TLE movement.
6120012 All engine RPMs (fluctuate) (are out of Replace propeller synchrophaser in accor-limits) in normal governing. dance with TO 1C-130H-2-61JG-20-1, 61-
20-13.
6120013 Engine No. (1)(2)(3)(4) RPM (fluctuates) Perform figure 3-1, Preparation A, then(is out of limits) in normal governing. go to figure 3-5, block 139.
6120014 Engine No. (1)(2)(3)(4) RPM (fluctuates) Fault is in propeller system. Go to Sec-(is out of limits) in mechanical governing. tion II and continue fault isolation.
3-4. PREPARATION PROCEDURES.
WARNING
Improper or inadequate preparation of the airplane may result ininjury to personnel and/or damage to the airplane.
The applicable preparation procedures must be performed before starting troubleshooting. Thepreparation is referenced in the malfunction index and fault code indexes. Each procedure iscontained in a figure that illustrates step-by-step actions to be taken to prepare the airplane fortroubleshooting.
61-20-003-2
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TO 1C-130H-2-61FI-00-1
Figure 3-1. Preparation A (Sheet 1 of 2)
61-20-003-3
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TO 1C-130H-2-61FI-00-1
Figure 3-1. Preparation A (Sheet 2)
61-20-003-4
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TO 1C-130H-2-61FI-00-1
Figure 3-2. Preparation B (Sheet 1 of 2)
61-20-003-5
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TO 1C-130H-2-61FI-00-1
Figure 3-2. Preparation B (Sheet 2)
61-20-003-6
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TO 1C-130H-2-61FI-00-1
Figure 3-3. Preparation C (Sheet 1 of 3)
61-20-003-7
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TO 1C-130H-2-61FI-00-1
Figure 3-3. Preparation C (Sheet 2)
61-20-003-8
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TO 1C-130H-2-61FI-00-1
Figure 3-3. Preparation C (Sheet 3)
61-20-003-9
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TO 1C-130H-2-61FI-00-1
Figure 3-4. Preparation D (Sheet 1 of 3)
61-20-003-10
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TO 1C-130H-2-61FI-00-1
Figure 3-4. Preparation D (Sheet 2)
61-20-003-11
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TO 1C-130H-2-61FI-00-1
Figure 3-4. Preparation D (Sheet 3)
61-20-003-12
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TO 1C-130H-2-61FI-00-1
3-5. FAULT ISOLATION DIAGRAM. The fault isolation diagram in this section is used for trou-bleshooting any synchrophaser system malfunction. When the flight crew uses a FRM fault codeto report a malfunction, that number will be found in the fault code index. When no FRM faultcode is available, the malfunction index identifies the figure to use for fault isolation.
a. Arrangement. One fault isolation diagram is included for the synchrophaser system.Opposite each flow sheet of the fault isolation diagram is an illustration which shows the physi-cal location of items referenced in individual fault isolation diagram blocks. Double-check theseillustrations to verify the correct location when making an observation or measurement. Follow-ing the fault isolation diagram are the electrical schematic diagrams. The schematic diagramsare laid out so that no portion of a diagram is covered up when folded out for use. Thus it iseasy to concurrently locate components, circuits, and test points that are referenced on the faultisolation diagram.
b. Using Troubleshooting Data. A thorough description of the fault isolation diagram andother troubleshooting data is provided in Section I. In addition, the Introduction contains anillustrated how-to-use figure for this section. Understand how to use the troubleshooting infor-mation before attempting to repair the airplane.
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TO 1C-130H-2-61FI-00-1
1 6120S01
Advance throttles (6) to obtain ap- 5proximately 8,000 inch-pounds on
Perform synchrophaser index in 6engine torque indicators (3) with YES NOaccordance with TO 1C-130H-all ELECTRONIC FUEL COR- Synchrophaser index corrected61JG-10-1, 61-10-02 (subtask 1-RECTION/TD lights (2) off. malfunction. Secure system.2-6).Did RPM on any engine tachome-Does problem persist?ter (4) exceed 103.5 percent or
did any propeller pitchlock?
NO
YES
TO SHT 7
72Fault is in propeller system.Place propeller governor control switches (5) NOGo to figure 2-5 in Section IIto MECH GOV/MECH.and continue troubleshoot-Is RPM stable for each propeller?ing.
YES
3NO
Is RPM in FUNCTION display (1) between TO SHT 14799.8 and 100.2 percent for each propeller?
YES
4
Perform synchrophaser index in accordancewith TO 1C-130H-2-61JG-10-1, 61-10-02 (sub-task 1-2-6). YESDid RPM of any propeller vary more than 0.2 TO SHT 25percent when propeller governor controlswitches were moved from MECH GOV/MECHto NORMAL/NORM during the synchrophaserindex?
NO
TO SHT 3
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 3-5. Synchrophaser System Malfunction (Sheet 1 of 152)
61-20-003-14
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 2)
61-20-003-15
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
8NO
Is RPM stable for each propeller TO SHT 41(1) in NORMAL governing?
YES
9
Place SYNCHROPHASE NOMASTER/MSTR switch (3) to en- TO SHT 109gine 2.Is RPM stable for all propellers?
YES
10
Perform synchrophaser check inaccordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-
YES2-9).TO SHT 43Did RPM of any slave propeller
fail to decrease 1 to 3 percent asNo. 2 throttle (2) was retarded toFLIGHT IDLE/FLT IDLE duringthe check?
NO
11
Place SYNCHROPHASE NOMASTER/MSTR switch to engine TO SHT 1093.Is RPM stable for all propellers?
YES
TO SHT 5
Figure 3-5. Synchrophaser System Malfunction (Sheet 3)
61-20-003-16
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 4)
61-20-003-17
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TO 1C-130H-2-61FI-00-1
FROM SHT 3
1215
Did the RPM of any slave propel-Replace propeller syn-ler fail to decrease 1 to 3 percent YESchrophaser in accordance withas No. 3 throttle (1) was retardedTO 1C-130H-2-61JG-20-1, 61-to FLIGHT IDLE/FLT IDLE during20-13.the synchrophaser check?
NO
13
Perform throttle anticipation checkNOin accordance with TO 1C-130H-
TO SHT 452-61JG-10-1, 61-10-02 (subtask1-2-8).Was check satisfactory?
YES
14
Perform fuel governor and 16pitchlock check in accordance YES
Synchrophaser system is nor-with TO 1C-130H-2-61JG-10-1,mal. Secure system. 61-10-02 (subtask 1-2-10).
Was check satisfactory?
NO
TO SHT 7
Figure 3-5. Synchrophaser System Malfunction (Sheet 5)
61-20-003-18
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 6)
61-20-003-19
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TO 1C-130H-2-61FI-00-1
FROM SHT 1 OR 5
17
CAUTIONDo not retard throttle below 96 percent if pitchlock is engaged.The RPM may drop below 94 percent and cause an engineflameout, resulting in overtemperature damage to the turbine.
20a. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10; or TO 1C-130(A)H-2-71JG-00-1, 71-00-10. Is airplane serialb. Perform Preparation D. NO YESnumber AF92-0547 TO SHT 11c. Place TEST SELECT switch (2) to 7. through AF92-2104d. Place PROP CHANNEL SELECT switch (3) to 4. or AF92-3281 ande. Momentarily hold engine 4 fuel governing switch (6) to up? CHECK.Does FUNCTION display (1) indicate -6.5 to -7.5 volts whileswitch is held?
Prop Sync Rcpt Pins4 J267A-8, J267A-45
YES
NO
TO SHT 9
18
a. Place PROP CHANNEL SELECT switch to R/3.b. Momentarily hold engine 3 fuel governing switch (5) toCHECK. NODoes FUNCTION display indicate -6.5 to -7.5 volts while switch TO SHT 15is held?
Prop Sync Rcpt Pins3 J268A-13, J267A-45
YES
19
a. Place PROP CHANNEL SELECT switch to L/2.b. Momentarily hold engine 2 fuel governing switch (4) toCHECK. NODoes FUNCTION display indicate -6.5 to -7.5 volts while switch TO SHT 17is held?
Prop Sync Rcpt Pins2 J268A-12, J267A-45
YES
TO SHT 19
NOTE
1 AC-130H airplanes only.
2 AC-130U airplanes only.
3 MC-130H airplanes only.
Figure 3-5. Synchrophaser System Malfunction (Sheet 7)
61-20-003-20
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 8)
61-20-003-21
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
21 23
NOTE a. Remove junction box from syn-Put meter positive lead to ground chrophaser rack.
24in following steps. b. Install a jumper wire betweenRemove jumper wire. Repairpin 14 of receptacle J268A (3)NO NO
Gain access to terminals of ENG open circuit between switch ter-and airplane ground.4 FUEL GOVERNING switch (1). minal 2 and receptacle J268AIs a ground present on ENG 4Is 15 volts present on switch ter- pin 14. (See figure 3-6.)FUEL GOVERNING switch termi-minal 2? nal 2?
7 7
YES YES
25
Replace propeller syn-chrophaser in accordance withTO 1C-130H-2-61JG-20-1, 61-20-13.
22
Momentarily hold ENG 4 FUEL26GOVERNING switch to CHECK.
NOIs 15 volts present on switch ter- Replace ENG 4 FUEL GOV-minal 1 while switch is held? ERNING switch.
8
YES
27
Repair open circuit betweenswitch terminal 1 and pin 8 ofreceptacle J267A (2). (See fig-ure 3-6.)
NOTE
1 AC-130H airplanes only.
2 AC-130U airplanes only.
3 MC-130E airplanes only.
4 MC-130H airplanes only.
5. See figure 3-6 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 9)
61-20-003-22
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 10)
61-20-003-23
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
28
NOTEPut meter positive lead to ground in followingsteps.
NOTO SHT 13Gain access to terminals of engine 4 fuel gov-
erning switch (3).Is 15 volts present on switch terminal 2?
7
YES
29
Momentarily hold engine 4 fuel governing switch31to CHECK.
NOIs 15 volts present on switch terminal 1 while Replace engine 4 fuelswitch is held? governing switch.
8
YES
3032Gain access to and disconnect plug P1743A (1)
from fuel governing control panel (4). Repair open circuit be-YESIs there continuity between receptacle J880A (2) tween plug P1743A pin Dpin D and related control panel switch terminal 1? and receptacle J267A (5)
pin 8. (See figure 3-7.) 8 88
NO
33
Repair open circuit be-tween receptacle J880Apin D and switch terminal1. (See figure 3-7.)
NOTE
See figure 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 11)
61-20-003-24
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 12)
61-20-003-25
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TO 1C-130H-2-61FI-00-1
FROM SHT 11
34
a. Gain access to and disconnectplug P1743A (1) from fuel governing
36control panel (4).b. Install a jumper wire between pin Remove jumper wire. Repair openNOE of receptacle J880A (2) and air- circuit between fuel governingplane ground. switch terminal 2 and receptacleIs a ground present on engine 4 fuel J880A pin E. (See figure 3-7.) governing switch terminal 2 (3)?
7
YES
35
a. Remove junction box from syn-chrophaser rack. 37b. Install a jumper wire between pin
Remove jumper wire. Repair open14 of receptacle J268A (5) and air- NOcircuit between plug P1743A pin Eplane ground.and receptacle J268A, pin 14.Is a ground present on engine 4 fuel(See figure 3-7.)governing switch terminal 2?
7
YES
38
Replace propeller synchrophaser inaccordance with TO 1C-130H-2-61JG-20-1, 61-20-13.
NOTE
See figure 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 13)
61-20-003-26
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 14)
61-20-003-27
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 15)
61-20-003-28
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 16)
61-20-003-29
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 17)
61-20-003-30
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 18)
61-20-003-31
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
57
a. Place PROP CHANNEL SELECT switch (6) to 1.b. Momentarily hold engine 1 fuel governing switch (1) to CHECK.
NODoes FUNCTION display (3) indicate -6.5 to -7.5 volts while switch isTO SHT 21held?
Prop Sync Rcpt Pins1 J267A-7, J267A-45
YES
58
a. Place PROP CHANNEL SELECT switch to propeller under test.b. Place propeller governor control switch (8) to MECH GOV/MECH. 60c. Momentarily hold FUEL GOV switch (5) to ON.
Replace propeller syn-Does FUNCTION display indicate -6.5 to -7.5 volts while switch is held?chrophaser in accor-NOdance with TO 1C-Prop Sync Rcpt Pins130H-2-61JG-20-1,1 J267A-7, J267A-4561-20-13.2 J268A-12, J267A-45
3 J268A-13, J267A-454 J267A-8, J267A-45
YES
59
a. Place propeller governor control switch (8) to NORM GOV/NORMposition.b. Place TEST SELECT switch (7) to 8.c. Momentarily hold applicable fuel governing switch (1 or 2) to CHECK 61for 10 seconds.
Replace propeller syn-Does AC VOLTS display (4) indicate 50 to 65 volts while switch ischrophaser in accor-NO
held?dance with TO 1C-(Speed bias control winding)130H-2-61JG-20-1,61-20-13. Prop Sync Rcpt Pins
1 J267A-35, J267A-362 J268A-25, J268A-263 J267A-37, J267A-384 J268A-27, J268A-28
YES
TO SHT 23
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up. 4 AC-130U airplanes only.
3 AC-130H airplanes only. 5 MC-130H airplanes only.
Figure 3-5. Synchrophaser System Malfunction (Sheet 19)
61-20-003-32
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 20)
61-20-003-33
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 21)
61-20-003-34
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 22)
61-20-003-35
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TO 1C-130H-2-61FI-00-1
FROM SHT 19
71
a. Record voltage indication in FUNC-TION display (2) for propeller under test.b. Place propeller governor controlswitch (3) to NORMAL/NORM.c. Actuate applicable fuel governingswitch (1) as follows:
CHECK for 5 seconds,NORMAL/NORM for 5 seconds,CHECK for 5 seconds,
NORMAL/NORM for 5 seconds.d. Place propeller governor control 72switch to MECH GOV/MECH.
Replace valve housing assem-YESe. Record voltage indication in FUNC-
bly in accordance with TO 1C-TION display.130H-2-61JG-20-1, 61-20-02. f. Compare the two voltage indications
recorded in steps a and e.Did voltage change more than 0.2 voltson any channel?(Feedback pot)
DC: Sync AC: SyncRcpt Pin Rcpt PinsJ267A-11 J267A-35 and 36J268A-2 J268A-25 and 26J268A-5 J267A-37 and 38J267A-14 J268A-27 and 28
NO
73
Replace propeller syn-chrophaser in accordance withTO 1C-130H-2-61JG-20-1, 61-20-13.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 AC-130H airplanes only.
4 AC-130U airplanes only.
5 MC-130H airplanes only.
Figure 3-5. Synchrophaser System Malfunction (Sheet 23)
61-20-003-36
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 24)
61-20-003-37
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
74
YESDid all propellers (1,2,3, and 4)TO SHT 27fail to respond to the syn-
chrophaser index?
NO
75
With No. 2 propeller (2) as masterYESdid No. 3 propeller (3) fail to in-
TO SHT 39dex, and with No. 3 propeller asmaster did No. 2 propeller fail toindex?
NO
76
Perform propeller governor servo-77bias clutch-brake check on affect-
ed propeller in accordance with Replace valve housing assem-NOTO 1C-130H-2-61JG-10-1, 61-10- bly in accordance with TO 1C-02 (subtask 1-2-7). 130H-2-61JG-20-1, 61-20-02. Was RPM within limits for the af-fected propeller?
YES
TO SHT 47
Figure 3-5. Synchrophaser System Malfunction (Sheet 25)
61-20-003-38
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 26)
61-20-003-39
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 27)
61-20-003-40
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 28)
61-20-003-41
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TO 1C-130H-2-61FI-00-1
FROM SHT 27
8991Place SYNCHROPHASE
MASTER/MSTR switch (1) to en- Gain access to terminal board93gine 2. TB146A (5).NO NO
Are MASTER light L/2 (2) and Repair power circuit to terminalIs 28 VDC present on terminalSYNC light (4) on? 199. (See figure 3-6 or 3-7.)199?
Prop Sync Rcpt Pins 27
Any J268A-22
YESYES
92 94
Is 28 VDC present on terminal Repair open circuit between ter-YES207? minal 207 and pin 22 of recep-
tacle J268A (6). (See figure 3-29
6 or 3-7.)
NO
TO SHT 31
90
Place SYNCHROPHASEMASTER/MSTR switch to engine3. NOAre MASTER light R/3 (3) and TO SHT 33SYNC light on?
Prop Sync Rcpt PinsAny J267A-27
YES
TO SHT 35
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 29)
61-20-003-42
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 30)
61-20-003-43
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TO 1C-130H-2-61FI-00-1
FROM SHT 29
95
Gain access to terminals of SYN- 99CHROPHASE MASTER/MSTR
Repair open circuit betweenswitch (3). NOswitch terminal 11 and terminalIs 28 VDC present on switch ter-199 of terminal board TB146Aminal 11?(1). (See figure 3-6 or 3-7.)
14
YES
96100Is 28 VDC present on switch ter-
NOminal 10? Replace SYNCHROPHASEMASTER/MSTR switch.
17
YES
97101
Gain access to terminals of PROPRepair open circuit betweenRESYNCHROPHASE/PROPPROP RESYNCHROPHASE/SYNC switch (2). NOPROP SYNC switch terminal 5Is 28 VDC present on switch ter-and SYNCHROPHASEminal 5?MASTER/MSTR switch terminal10. (See figure 3-6 or 3-7.) 22
YES
10298 Repair open circuit between
Is 28 VDC present on switch ter- PROP RESYNCHROPHASE/YESminal 6? PROP SYNC switch terminal 6and terminal board TB146A ter-
25minal 207. (See figure 3-6 or3-7.)
NO
103
Replace PROP RESYN-CHROPHASE/PROP SYNCswitch.
NOTE
See figure 3-6 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 31)
61-20-003-44
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 32)
61-20-003-45
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TO 1C-130H-2-61FI-00-1
FROM SHT 29
108104Gain access to terminals of SYN-Gain access to terminal board 109CHROPHASE MASTER/MSTRTB146A (1). NO YES Repair open circuit betweenswitch (2).Is 28 VDC present on terminal
switch terminals 10 and 12.Is 28 VDC present on switch ter-207?(See figure 3-6 or 3-7.) minal 12?
2918
YESNO
110
Replace SYNCHROPHASEMASTER/MSTR switch.
105 111
Is 28 VDC present on terminal Repair open circuit between ter-YES206? minal 206 and pin 27 of recep-tacle J267A (3). (See figure 3-
286 or 3-7.)
NO
106
Gain access to terminals of SYN-112CHROPHASE MASTER/MSTR
switch (2). Repair open circuit betweenNOIs 28 VDC present on switch ter- switch terminals 8 and 11.minal 8? (See figure 3-6 or 3-7.)
15
YES
107 113
Is 28 VDC present on switch ter- Repair open circuit betweenYESminal 9? switch terminal 9 and terminalboard TB146A terminal 206.
19(See figure 3-6 or 3-7.)
NO
114
Replace SYNCHROPHASEMASTER/MSTR switch.
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 33)
61-20-003-46
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 34)
61-20-003-47
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TO 1C-130H-2-61FI-00-1
FROM SHT 29
115
Momentarily hold PROP RESYN-CHROPHASE/PROP SYNC 119switch (3) to RESYNC/INDEX.
Replace propeller syn-Are R/3 light (1) and RESYNC/IN- YESchrophaser in accordance withDEX light (2) on while switch isTO 1C-130H-2-61JG-20-1, 61-held?20-13.
Prop Sync Rcpt PinsAny J268A-15
NO
116 118
a. Gain access to terminal board a. Gain access to terminals of120TB128A (6). PROP RESYNCHROPHASE/
b. Momentarily hold PROP Repair open circuit betweenPROP SYNC switch.RESYNCHROPHASE/PROP PROP RESYNCHROPHASE/b. Momentarily hold PROPNO YESSYNC switch to RESYNC/INDEX. PROP SYNC switch terminal 4RESYNCHROPHASE/PROPIs 28 VDC present on terminal and terminal board TB128A ter-SYNC switch to RESYNC/INDEX.board terminal 17 while switch is minal 17. (See figure 3-6 or 3-Is 28 VDC present on switch ter-held? 7.) minal 4 while switch is held?
30 24
YES NO
121
Replace PROP RESYNCHROPHASE/PROP SYNC switch.
117
a. Gain access to terminal board TB1C (5).122b. Momentarily hold PROP RESYN-
CHROPHASE/PROP SYNC switch to Repair open circuit between terminalNORESYNC/INDEX. board TB1C terminal 9 and terminalIs 28 VDC present on terminal board termi- board TB128A terminal 17. (See fig-nal 9 while switch is held? ure 3-6 or 3-7.)
13
YES
123
Repair open circuit between terminalboard TB1C terminal 9 and pin 15 ofreceptacle J268A (4). (See figure 3-6or 3-7.)
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 35)
61-20-003-48
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 36)
61-20-003-49
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TO 1C-130H-2-61FI-00-1
FROM SHT 27
124127Is a ground present on pin 2 of plug NO
P1258F (2)? Repair ground circuit. (See fig-ure 3-6.)
34
YES
125128
Is a ground present on plug pin 4? NORepair ground circuit. (See fig-ure 3-6.) 35
YES
126
Is there continuity between plug P1258F 129pin 3 and pin 34 of receptacle J267A YES
Replace constant voltage trans-(1)?former (3).
36 41
NO
130
Repair open circuit. (See figure3-6.)
NOTE
1 MC-130E airplanes.
2. See figure 3-6 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 37)
61-20-003-50
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 38)
61-20-003-51
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TO 1C-130H-2-61FI-00-1
FROM SHT 25
131
a. Shut down engines in accor-dance with TO 1C-130H-2-71JG-00-1, 71-00-10; or TO 1C-130(A)H-2-71JG-00-1, 71-00-10.b. Place SYNCHROPHASE 134MASTER/MSTR switch (1) to en-
Repair open circuit betweengine 2 or engine 3. NOPROP RESYNCHROPHASE/c. Gain access to terminals ofPROP SYNC switch terminals 2PROP RESYNCHROPHASE/and 5. (See figure 3-6 or 3-7.) PROP SYNC switch (2).
Is 28 VDC present on PROPRESYNCHROPHASE/PROPSYNC switch terminal 2?
23
YES
132
Momentarily hold PROP RESYN-135CHROPHASE/PROP SYNC
switch to RESYNC/INDEX. Replace PROP RESYN-NOIs 28 VDC present on switch ter- CHROPHASE/PROP SYNCminal 1 while switch is held? switch.
26
YES
133
Momentarily hold PROP RESYN-136CHROPHASE/PROP SYNC
switch to RESYNC/INDEX. Repair open circuit betweenIs 28 VDC present on SYN- SYNCHROPHASE MASTER/NOCHROPHASE MASTER/MSTR MSTR switch terminal 5 andswitch terminal 5 while PROP PROP RESYNCHROPHASE/RESYNCHROPHASE/PROP PROP SYNC switch terminal 1.SYNC switch is held? (See figure 3-6 or 3-7.)
16
YES
137
Replace SYNCHROPHASEMASTER/MSTR switch.
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 39)
61-20-003-52
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 40)
61-20-003-53
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TO 1C-130H-2-61FI-00-1
FROM SHT 3
138 141
Does RPM of all propellers (2) Replace propeller syn-YESfluctuate with propeller governor chrophaser in accordance withcontrol switch (3) in NORMAL/ TO 1C-130H-2-61JG-20-1, 61-NORM? 20-13.
NO
139 6120013 142
Does frequency meter (1) indicate Fault is in tachometer system.NOa fluctuation for the affected pro- Go to TO 1C-130H-2-70FI-00-1-peller? 1 and continue troubleshooting.
YES
140
Perform synchrophaser index in 143accordance with TO 1C-130H-2- YES
Synchrophaser index corrected61JG-10-1, 61-10-02 (subtask 1-malfunction. Secure system. 2-6).
Did RPM stabilize?
NO
TO SHT 47
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 3-5. Synchrophaser System Malfunction (Sheet 41)
61-20-003-54
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 42)
61-20-003-55
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TO 1C-130H-2-61FI-00-1
FROM SHT 3
144
If not previously done, performsynchrophaser check in accor-dance with TO 1C-130H-2-61JG-
NO10-1, 61-10-02 (subtask 1-2-9).TO SHT 109Did RPM of any slave propeller
(2) fail to decrease 1 to 3 percentas No. 3 throttle (1) was retardedto FLIGHT IDLE/FLT IDLE duringthe check?
YES
147145 Replace propeller syn-YES
Did all slave propellers fail to fol- chrophaser in accordance withlow either master? TO 1C-130H-2-61JG-20-1, 61-
20-13. NO
146 6120006
Perform pitchlock check in accor- NOdance with TO 1C-130H-2-61JG- TO SHT 4710-1, 61-10-02 (subtask 1-2-10).Was check satisfactory?
YES
TO SHT 109
Figure 3-5. Synchrophaser System Malfunction (Sheet 43)
61-20-003-56
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 44)
61-20-003-57
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TO 1C-130H-2-61FI-00-1
FROM SHT 5
148 6120011
a. Perform synchrophaser index inaccordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1- 1512-6). NO
Synchrophaser index correctedb. Perform throttle anticipationmalfunction. Secure system.check in accordance with TO 1C-
130H-2-61JG-10-1, 61-10-02(subtask 1-2-8).Does fault persist?
YES
149
Perform propeller governor servo- 152bias clutch-brake check on affect-
Replace valve housing assem-NOed propeller (3) in accordance
bly in accordance with TO 1C-with TO 1C-130H-2-61JG-10-1,130H-61JG-20-1, 61-20-02. 61-10-02 (subtask 1-2-7).
Was RPM within limits?
YES
150
a. Perform synchrophaser index inaccordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-2-6).b. Shut down engines in accor-dance with TO 1C-130H-2-71JG-00-1, 71-00-10; or TO 1C-130(A)H-2-71JG-00-1, 71-00-10. 153c. Move throttle (1) to MAXIMUM
Reseal dome assembly in ac-NOREVERSE/MAX RVS.
cordance with TO 1C-130H-2-d. Hold engine condition lever (2)61JG-10-1, 61-10-13. in AIR START until propeller
blades (3) stop moving (in reverseposition), then release.e. Place engine condition lever toFEATHER/FTR and time propellermovement.Does propeller go from full re-verse to full feather in 25 secondsor less?
YES
TO SHT 47
Figure 3-5. Synchrophaser System Malfunction (Sheet 45)
61-20-003-58
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 46)
61-20-003-59
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TO 1C-130H-2-61FI-00-1
FROM SHT 25, 41, 43, OR 45
154
a. If necessary, shut down engines in accor-dance with TO 1C-130H-2-71JG-00-1, 71-00-10; or TO 1C-130(A)H-2-71JG-00-1, 71-00-10.b. Perform Preparation C.Does FUNCTION display (3) indicate 200 to300 and does AC VOLTS display (4) indicate NO3? TO SHT 49(Anticipator pot R)
Prop Sync Rcpt Pins1 J267A-18, J267A-452 J268A-19, J267A-453 J268A-20, J267A-454 J267A-19, J267A-45
YES
155157
Place RESISTANCE TEST switch (5) to 2. 158Gain access to and disconnectDoes FUNCTION display indicate 134 to 216Replace throttle an-plug P390 (1) at valve housingand does AC VOLTS display indicate 3?ticipation potenti-assembly.(Anticipator pot wiper R) NO NO ometer inIs 134K to 216K ohms resistanceaccordance withpresent between pins K and S ofProp Sync Rcpt PinsTO 1C-130H-2-valve housing assembly recepta-1 J267A-22, J267A-4561JG-20-1, 61-20-cle (2)?2 J267A-20, J267A-4517. 3 J267A-21, J267A-45 71 70
4 J267A-9, J267A-45
YESYES
TO SHT 53
156
Move throttle (6) to TAKE OFF. 159Does FUNCTION display indicate 24 to 58
Replace throttle an-and does AC VOLTS display indicate 3?ticipation potenti-(Anticipator pot wiper R in T/O pos)ometer inNOaccordance withProp Sync Rcpt PinsTO 1C-130H-2-1 J267A-22, J267A-4561JG-20-1, 61-20-2 J267A-20, J267A-4517. 3 J267A-21, J267A-45
4 J267A-9, J267A-45
YES
TO SHT 55
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 47)
61-20-003-60 Change 2
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 48)
61-20-003-61
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TO 1C-130H-2-61FI-00-1
FROM SHT 47
160
Gain access to and disconnect164plug P390 (3) at valve housing
assembly. Replace throttle anticipation po-NOIs 200K to 300K ohms resistance tentiometer in accordance withpresent between pins K and T of TO 1C-130H-2-61JG-20-1, 61-valve housing receptacle (4)? 20-17.
71 72
YES
163161 165Gain access to and disconnect
Is a ground present on plug P390 Repair open circuit between pinplug P398 (2) at engine firewall.NO YESpin K? V of receptacle J239 (1) andIs a ground present on plug pin
plug P390 pin K. (See figure 3-V?716 or 3-7.)
59
YESNO
166
Repair ground circuit. (See fig-ure 3-6 or 3-7.)
162
a. Reconnect plug P390 at valvehousing assembly. 167b. Gain access to and disconnect
Repair wiring fault between re-plug P398 (2) at engine firewall. NOceptacle J239 pin T and plugIs 200K to 300K ohms resistanceP390 pin T. (See figure 3-6 orpresent between pins T and V of3-7.) receptacle J239 (1)?
60 59
YES
TO SHT 51
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 49)
61-20-003-62 Change 2
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 50)
61-20-003-63
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TO 1C-130H-2-61FI-00-1
170
Repair wiring fault between pinFROM SHT 49T of plug P398 (1) and relatedpin of receptacle J268A (2).168(See figure 3-6 or 3-7.)NO
Is an outboard propeller beingtroubleshot?
RcptProp Pin2 193 20
YES
169
a. Reconnect plug P398 (1) at en-gine firewall.b. Gain access to and disconnect 171plug P130/P1139 (4) at outer
Repair wiring fault between re-wing break. NOceptacle J235/J935 pin g andIs 200K to 300K ohms resistanceplug P398 pin T. (See figure 3-present between pin g of recepta-6 or 3-7.) cle J235/J935 (5) and airplane
ground?
48
YES
172
Repair wiring fault between plugP130/P1139 pin g and relatedpin of receptacle J267A (3).(See figure 3-6 or 3-7.)
RcptProp Pin1 184 19
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 51)
61-20-003-64
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 52)
61-20-003-65
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TO 1C-130H-2-61FI-00-1
FROM SHT 47
173
a. Reconnect plug P390 (3) at valve housing as-sembly. 176b. Gain access to and disconnect plug P398 (2)
Repair wiring fault between receptacle J239 pinNOat engine firewall.
S and plug P390 pin S. (See figure 3-6 or 3-Is 134K to 216K ohms resistance present be-7.) tween pins S and V of receptacle J239 (1)?
58 59
YES
177
Repair wiring fault between plug P398 pin Sand related pin of receptacle J267A (4). (Seefigure 3-6 or 3-7.)174 NO
Is an outboard propeller being troubleshot? Rcpt
Prop Pin2 203 21
YES
175
a. Reconnect plug P398 at engine firewall.b. Gain access to and disconnect plug P130/
178P1139 (6) at outer wing break.Is 134K to 216K ohms resistance present be- Repair wiring fault between plug P398 pin Stween specified pin of receptacle J235/J935 (5) and related receptacle J235/J935 pin. (See fig-and airplane ground? ure 3-6 or 3-7.)NO
Rcpt Test RcptProp Pin Point Prop Pin
1 f1 f
474 c
4 c47
YES
179
Repair wiring fault between specified plugP130/P1139 pin and related pin of receptacleJ267A (4). (See figure 3-6 or 3-7.)
Plug RcptProp Pin Pin1 f 224 c 9
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 53)
61-20-003-66
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 54)
61-20-003-67
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TO 1C-130H-2-61FI-00-1
FROM SHT 47
180
a. Move throttle (6) to FLIGHT IDLE/FLT IDLE.b. Place RESISTANCE TEST switch (5) to 3.Does FUNCTION display (3) indicate 8 to 11and does AC VOLTS display (4) indicate 3?(Feedback pot R) NO
TO SHT 57
Prop Sync Rcpt Pins1 J267A-10, J267A-122 J268A-1, J268A-33 J268A-4, J268A-64 J267A-13, J267A-15
YES
181183
Place RESISTANCE TEST switch to 4.Gain access to and discon-Does FUNCTION display indicate 1 to 10.5nect plug P390 (1) at valve 184and does AC VOLTS display indicate 3?housing assembly.(Feedback pot wiper R) Replace valve housingNO NOIs 1K to 10.5K ohms resis- assembly in accordancetance present between pinsProp Sync Rcpt Pins with TO 1C-130H-2-L and N of valve housing1 J267A-10, J267A-11 61JG-20-1, 61-20-02. assembly receptacle (2)?2 J268A-2, J268A-3
3 J268A-4, J268A-5 74 734 J267A-14, J267A-15
YESYES
TO SHT 63
182
Place RESISTANCE TEST switch to 5.Does FUNCTION display indicate 25 to 50 ohms?(Speed bias control winding R)
NOTO SHT 65Prop Sync Rcpt Pins
1 J267A-35, J267A-362 J268A-25, J268A-263 J267A-37, J267A-384 J268A-27, J268A-28
YES
TO SHT 71
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 55)
61-20-003-68
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 56)
61-20-003-69
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TO 1C-130H-2-61FI-00-1
FROM SHT 55
185
Gain access to and disconnectplug P390 (3) at valve housing
188assembly.Is 8K to 11K ohms resistance pre- Replace valve housing assem-NOsent between pins C and L of bly in accordance with TO 1C-valve housing assembly recepta- 130H-2-61JG-20-1, 61-20-02. cle (4)?
75 74
YES
186 187
a. Reconnect plug P390 at valve a. Gain access to and disconnecthousing assembly. plug P390 at valve housing as- 189b. Gain access to and disconnect sembly. Remove jumper wire. RepairNO NOplug P398 (2) at engine firewall. b. Install a jumper wire between wiring fault between receptacleIs 8K to 11K ohms resistance pre- plug pins K and L. J239 pin W and plug P390 pinsent between pins C and W of re- Is there continuity between recep- L. (See figure 3-6 or 3-7.) ceptacle J239 (1)? tacle J239 pins V and W?
63 62 59 62
YES YES
TO SHT 59190
Remove jumper wire. Repairwiring fault between receptacleJ239 pin C and plug P390 pinC. (See figure 3-6 or 3-7.)
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 57)
61-20-003-70
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 58)
61-20-003-71
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TO 1C-130H-2-61FI-00-1
FROM SHT 57
191YES
Is an outboard propeller being TO SHT 61troubleshot?
NO
192
a. Install a jumper wire between193pins V and W of plug P398 (1).
b. Remove junction box from syn- Remove jumper wire. Repairchrophaser rack. wiring fault between plug P398Is a ground present on specified pin W and related receptaclepin of receptacle J268A (2)? J268A pin. (See figure 3-6 orNO
3-7.)Rcpt Test
Prop Pin Point RcptProp Pin
2 338
2 33 4
3 438
YES
194
Remove jumper wire. Repairwiring fault between plug P398pin C and related receptacleJ268A pin. (See figure 3-6 or3-7.)
RcptProp Pin2 13 6
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 59)
61-20-003-72
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 60)
61-20-003-73
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TO 1C-130H-2-61FI-00-1
FROM SHT 59
195197
a. Reconnect plug P398 (1) at en-a. Install a jumper wire betweengine firewall.plug P130/P1139 pin j and air- 198b. Gain access to and disconnectplane ground.plug P130/P1139 (3) at outer Remove jumper wire. Repairb. Remove junction box from syn-wing break. wiring fault between plug P130/chrophaser rack.Is 8K to 11K ohms resistance pre- P1139 pin j and related recep-Is a ground present on specifiedsent between specified pins of re- tacle J267A pin. (See figure 3-YES NOpin of receptacle J267A (4)?ceptacle J235/J935 (2)? 6 or 3-7.)
Rcpt TestRcpt Test RcptProp Pin PointProp Pins Points Prop Pin
1 101 10
381 j and k
50 514 15
4 1538
4 j and e50 51
NOYES
199
Remove jumper wire. Repairwiring fault between specifiedplug P130/P1139 pin and relat-ed receptacle J267A pin. (Seefigure 3-6 or 3-7.)
Plug RcptProp Pin Pin1 k 124 e 13
200196Remove jumper wire. Repaira. Gain access to and disconnectwiring fault between plug P398plug P398 at engine firewall.pin C and related plug P130/b. Install a jumper wire betweenP1139 pin. (See figure 3-6 orYESplug pins V and W.3-7.)Is a ground present on receptacle
J235/J935 pin j?Plug
Prop Pin501 k4 eNO
201
Remove jumper wire. Repairwiring fault between receptacleJ235/J935 pin j and plug P398pin W. (See figure 3-6 or 3-7.)
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 61)
61-20-003-74
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 62)
61-20-003-75
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TO 1C-130H-2-61FI-00-1
FROM SHT 55
202
a. Reconnect plug P390 (3) atvalve housing assembly. 205b. Gain access to and disconnect
Repair wiring fault between re-plug P398 (2) at engine firewall. NOceptacle J239 pin N and plugIs 1K to 10.5K ohms resistanceP390 pin N. (See figure 3-6 orpresent between pins N and W of3-7.) receptacle J239 (1)?
61 62
YES
206
Repair wiring fault between plugP398 pin N and related pin ofreceptacle J268A (4). (See fig-203ure 3-6 or 3-7.)NO
Is an outboard propeller beingtroubleshot?
RcptProp Pin2 23 5
YES
204
a. Reconnect plug P398 at enginefirewall.
207b. Gain access to and disconnectplug P130/P1139 (7) at outer Repair wiring fault between re-NOwing break. ceptacle J235/J935 pin h andIs 1K to 10.5K ohms resistance plug P398 pin N. (See figure 3-present between pins h and j of 6 or 3-7.) receptacle J235/J935 (6)?
49 50
YES
208
Repair wiring fault between plugP130/P1139 pin h and relatedpin of receptacle J267A (5).(See figure 3-6 or 3-7.)
RcptProp Pin1 114 14
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 63)
61-20-003-76
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 64)
61-20-003-77
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TO 1C-130H-2-61FI-00-1
FROM SHT 55
209
Gain access to and disconnectplug P390 (3) at valve housing
212assembly.Is 25 to 50 ohms resistance pre- Replace valve housing assem-NOsent between pins B and M of bly in accordance with TO 1C-valve housing assembly recepta- 130H-2-61JG-20-1, 61-20-02. cle (4)?
68 67
YES
210 211
a. Reconnect plug P390 at valve a. Gain access to and disconnecthousing assembly. plug P390 at valve housing as- 213b. Gain access to and disconnect sembly. Remove jumper wire. RepairNO YESplug P398 (2) at engine firewall. b. Install a jumper wire between open circuit between receptacleIs 25 to 50 ohms resistance pre- plug pins K and M. J239 pin B and plug P390 pinsent between pins B and X of re- Is there continuity between recep- B. (See figure 3-6 or 3-7.) ceptacle J239 (1)? tacle J239 pins V and X?
56 55 59 55
YES NO
TO SHT 67214
Remove jumper wire. Repairopen circuit between receptacleJ239 pin X and plug P390 pinM. (See figure 3-6 or 3-7.)
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 65)
61-20-003-78
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 66)
61-20-003-79
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TO 1C-130H-2-61FI-00-1
FROM SHT 65
215YES
Is an outboard propeller being TO SHT 69troubleshot?
NO
216
a. Install a jumper wire betweenpins B and V of plug P398 (1).
217b. Remove junction box from syn-chrophaser rack. Remove jumper wire. RepairIs a ground present on specified open circuit between plug P398pin of receptacle J267A (3) or pin X and related receptacleJ268A (2)? pin. (See figure 3-6 or 3-7.)YES
Rcpt Test RcptProp Pin Point Prop Pin
2 J268A-252 J268A-26
373 J267A-37
3 J267A-3837
NO
218
Remove jumper wire. Repairopen circuit between plug P398pin B and related receptaclepin. (See figure 3-6 or 3-7.)
RcptProp Pin2 J268A-263 J267A-38
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 67)
61-20-003-80
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 68)
61-20-003-81
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 69)
61-20-003-82
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 70)
61-20-003-83
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TO 1C-130H-2-61FI-00-1
FROM SHT 55
226
Place RESISTANCE TEST switch (4) to 6.Does FUNCTION display (2) indicate 120 to 180ohms?(Speed bias ref winding R) NO
TO SHT 73Prop Sync Rcpt Pins1 J267A-40, J267A-452 J268A-23, J267A-453 J268A-24, J267A-454 J267A-39, J267A-45
YES
227
Move throttles (1) below GROUND IDLE/GNDIDLE.
229Do FUNCTION display (2) and AC VOLTS dis-play (3) indicate 1999? Adjust or replace syn-(Sync disarming switch) chrophaser disarming switch (6)NO
as required in accordance withProp Sync Rcpt Pins TO 1C-130H-2-76JG-00-1, 76-1 J267A-40, J267A-45 10-38. 2 J268A-23, J267A-453 J268A-24, J267A-454 J267A-39, J267A-45
YES
228
a. Move throttles above FLIGHT IDLE/FLT IDLE.b. Place propeller governor control switches (5) toMECH GOV/MECH.Does FUNCTION display indicate 1999? 230(propeller governor control switch) NO
Replace propeller governor con-trol switch. Prop Sync Rcpt Pins
1 J267A-40, J267A-452 J268A-23, J267A-453 J268A-24, J267A-454 J267A-39, J267A-45
YES
TO SHT 81
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 3-5. Synchrophaser System Malfunction (Sheet 71)
61-20-003-84
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 72)
61-20-003-85
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TO 1C-130H-2-61FI-00-1
FROM SHT 71
231
Gain access to and disconnect plug P390 (3)235at valve housing assembly.
Is 120 to 180 ohms resistance present be- Replace valve housing assem-NOtween pins A and K of valve housing assem- bly in accordance with TO 1C-bly receptacle (4)? 130H-2-61JG-20-1, 61-20-02.
69 71
YES
232
a. Reconnect plug P390 at valve housing as-236sembly.
b. Gain access to and disconnect plug P398 Repair open circuit between re-NO(2) at engine firewall. ceptacle J239 pin A and plugIs 120 to 180 ohms resistance present be- P390 pin A. (See figure 3-6 ortween pins A and V of receptacle J239 (1)? 3-7.)
57 59
YES
233
a. Reconnect plug P398 at engine firewall.b. Disengage junction box from synchrophaserrack.
NOc. Gain access to terminals of propeller gover-TO SHT 75nor control switch (5).
Is 120 to 180 ohms resistance present be-tween switch terminal 3 and airplane ground?
86
YES
234237Is there continuity between switch terminals 2
NOand 3? Replace propeller governor con-trol switch.
85 86
YES
TO SHT 77
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 73)
61-20-003-86
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 74)
61-20-003-87
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TO 1C-130H-2-61FI-00-1
FROM SHT 73 240
Repair open circuit between ter-238minal 3 of propeller governorNO
Is an outboard propeller beingcontrol switch (4) and pin A oftroubleshot? plug P398 (1). (See figure 3-6or 3-7.) YES
239
Gain access to and disconnectplug P130/P1139 (3) at outer 241wing break.
Repair open circuit between pinIs 120 to 180 ohms resistanceA of plug P398 (1) and relatedpresent between specified pin ofreceptacle J235/J935 pin. (Seereceptacle J235/J935 (2) and air-figure 3-6 or 3-7.)NO
plane ground?
RcptRcpt TestProp PinProp Pin Point1 e4 k1 e
46
4 k46
YES
242
Repair open circuit between ter-minal 3 of propeller governorcontrol switch (4) and relatedplug P130/P1139 pin. (See fig-ure 3-6 or 3-7.)
PlugProp Pin1 e4 k
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 75)
61-20-003-88
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 76)
61-20-003-89
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TO 1C-130H-2-61FI-00-1
FROM SHT 73
243
Gain access to terminal boardTB126A (2).
245Is 120 to 180 ohms resistancepresent between specified termi- Repair open circuit between terminalnal and airplane ground? 2 of propeller governor control switch
(4) and related terminal boardTB Test TB126A terminal. (See figure 3-6 orNO
Prop Term Point 3-7.)
1 3684
TB TBProp Term Prop Term
2 3784
1 36 3 382 37 4 39
3 3884
4 3984
YES
244
Gain access to specified terminalboard. 246Is 120 to 180 ohms resistance
Repair open circuit between specifiedpresent between specified termi-terminal and related pin of receptaclenal and airplane ground?J267A (6) or J268A (5). (See figure3-6 or 3-7.)Test
YESProp TB-Term Point
RcptProp TB-Term Pin1 TB135A (1) -169
811 TB135A-169 J267A-402 TB135A-170 J268A-232 TB135A (1) -170
813 TB146A-210 J268A-244 TB146A-211 J267A-393 TB146A (3) -210
81
4 TB146A (3) -21181
NO
TO SHT 79
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 77)
61-20-003-90
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 78)
61-20-003-91
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TO 1C-130H-2-61FI-00-1
FROM SHT 77 249
Repair open circuit between247synchrophaser disarming switchGain access to terminals of syn-terminal 2NC and related termi-chrophaser disarming switch (3).nal of terminal board TB126AIs 120 to 180 ohms resistance NO(1). (See figure 3-6 or 3-7.)present between switch terminal
2NC and airplane ground?TB TB
Prop Term Prop Term831 36 3 382 37 4 39YES
250
Repair open circuit betweensynchrophaser disarming switch248terminal 1NC and related termi-Is 120 to 180 ohms resistancenal. (See figure 3-6 or 3-7.)present between switch terminal YES
1NC and airplane ground?Prop TB-Term1 TB135A (4) -169822 TB135A (4) -1703 TB146A (2) -2104 TB146A (2) -211
NO
251
Adjust or replace syn-chrophaser disarming switch asrequired in accordance with TO1C-130H-2-76JG-00-1, 76-10-38.
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 79)
61-20-003-92
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 80)
61-20-003-93
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TO 1C-130H-2-61FI-00-1
FROM SHT 71
252NO
Is an outboard propeller being TO SHT 83troubleshot?
YES
253
a. Place TYPE SELECT switch(2) to TUBE.b. Place RESISTANCE TESTswitch (3) to 8.
YESDoes FUNCTION display (1) indi-TO SHT 89cate 30 to 45 ohms?
(Clutch 1 and 4 winding parallelR)
Prop Sync Rcpt Pins1,4 J268A-15, J267A-45
NO
TO SHT 107
Figure 3-5. Synchrophaser System Malfunction (Sheet 81)
61-20-003-94
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 82)
61-20-003-95
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TO 1C-130H-2-61FI-00-1
256
a. Place TYPE SELECT switch(4) to TUBE.b. Place RESISTANCE TESTswitch (5) to 8.c. Place SYNCHROPHASE
FROM SHT 81 MASTER/MSTR switch (2) toENG 2.
254 d. Momentarily hold PROPNO NOIs No. 2 propeller (1) being TO SHT 85RESYNCHROPHASE/PROPtroubleshot? SYNC switch (3) to RESYNC/IN-
DEX.Does FUNCTION display (6) indi-cate 20 to 30 ohms while switchis held?(Clutch 3 winding R)
Prop Sync Rcpt Pins3 J268A-15, J267A-45
YES
YES
TO SHT 89
255
a. Place TYPE SELECT switch(4) to TUBE.b. Place RESISTANCE TESTswitch (5) to 8.c. Place SYNCHROPHASEMASTER/MSTR switch (2) to en-gine 3.d. Momentarily hold PROP NORESYNCHROPHASE/PROP TO SHT 87SYNC switch (3) to RESYNC/IN-DEX.Does FUNCTION display (6) indi-cate 20 to 30 ohms while switchis held?(Clutch 2 winding R)
Prop Sync Rcpt Pins2 J268A-15, J267A-45
YES
TO SHT 89
Figure 3-5. Synchrophaser System Malfunction (Sheet 83)
61-20-003-96
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 84)
61-20-003-97
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TO 1C-130H-2-61FI-00-1
FROM SHT 83
257
Gain access to and disconnect plug P390C (6)261at valve housing assembly.
Is 60 to 90 ohms resistance present between Replace valve housing assembly in accor-NOpins K and P of valve housing assembly re- dance with TO 1C-130H-2-61JG-20-1, 61-ceptacle (5)? 20-02.
71 76
YES
258
a. Reconnect plug P390C to valve housing as-sembly. 262b. Gain access to and disconnect plug P398C
Repair open circuit between receptacleNO(2) at engine firewall.J239C pin P and plug P390C pin P. (SeeIs 60 to 90 ohms resistance present betweenfigure 3-6.) pins P and V of receptacle J239C (1)?
64 59
YES
259
a. Reconnect plug P398C at engine firewall.b. Gain access to terminals of SYN- 263CHROPHASE MASTER/MSTR switch (3). NO
Replace SYNCHROPHASE MASTER/MSTRIs there continuity between switch terminals 4switch.and 5?
20 16
YES
260
Gain access to terminal board TB128A (4). 264Is there continuity between terminal board ter-
Repair open circuit between terminal boardYESminal 18 and SYNCHROPHASE MASTER/terminal 18 and plug P398C pin P. (SeeMSTR switch terminal 4?figure 3-6 or 3-7.)
31 20
NO
265
Repair open circuit. (See figure 3-6 or 3-7.)
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 85)
61-20-003-98
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 86)
61-20-003-99
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TO 1C-130H-2-61FI-00-1
FROM SHT 83
266
Gain access to and disconnect plug P390B (6)270at valve housing assembly.
Is 60 to 90 ohms resistance present between Replace valve housing assembly in accor-NOpins K and P of valve housing assembly re- dance with TO 1C-130H-2-61JG-20-1, 61-ceptacle (5)? 20-02.
71 76
YES
267
a. Reconnect plug P390B to valve housing as-sembly. 271b. Gain access to and disconnect plug P398B
Repair open circuit between receptacleNO(2) at engine firewall.J239B pin P and plug P390B pin P. (SeeIs 60 to 90 ohms resistance present betweenfigure 3-6 or 3-7.) pins P and V of receptacle J239B (1)?
64 59
YES
268
a. Reconnect plug P398B at engine firewall.b. Gain access to terminals of SYN- 272CHROPHASE MASTER/MSTR switch (3). NO
Replace SYNCHROPHASE MASTER/MSTRIs there continuity between switch terminals 5switch.and 6?
16 21
YES
269
Gain access to terminal board TB128A (4). 273Is there continuity between terminal board ter-
Repair open circuit between terminal boardYESminal 19 and SYNCHROPHASE MASTER/terminal 19 and plug P398B pin P. (SeeMSTR switch terminal 6?figure 3-6 or 3-7.)
32 21
NO
274
Repair open circuit. (See figure 3-6 or 3-7.)
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 87)
61-20-003-100
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 88)
61-20-003-101
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TO 1C-130H-2-61FI-00-1
FROM SHT 81 OR 83
275
NOTEDuring megger checks, an indica-tion of 1999 in both the FUNC-TION and AC VOLTS displays isan acceptable measurement.
a. Place SYNCHROPHASEMASTER/MSTR switch (5) toOFF.b. Place TYPE SELECT switch
NO(2) to SOLID STATE.TO SHT 91c. Place RESISTANCE TEST
switch (4) to 13.Does FUNCTION display (1) indi-cate 0.5 or greater and does ACVOLTS display (3) indicate 6?(Control winding megger chk)
Prop Sync Rcpt Pins1 J267A-35, J267A-452 J268A-25, J267A-453 J267A-37, J267A-454 J268A-27, J267A-45
YES
276
Place RESISTANCE TEST switchto 14.Does FUNCTION display indicate1.0 or greater and does ACVOLTS display indicate 6? NO(Feedback pot megger chk) TO SHT 99
Prop Sync Rcpt Pins1 J267A-12, J267A-452 J268A-2, J267A-453 J268A-5, J267A-454 J267A-14, J267A-45
YES
TO SHT 141
Figure 3-5. Synchrophaser System Malfunction (Sheet 89)
61-20-003-102
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 90)
61-20-003-103
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TO 1C-130H-2-61FI-00-1
FROM SHT 89
277
a. Gain access to and disconnect281plug P390 (3) at valve housing
assembly. Remove jumper wire. ReplaceYESb. Install a jumper wire between valve housing assembly in ac-plug pins B and M. cordance with TO 1C-130H-2-Does FUNCTION display (5) indi- 61JG-20-1, 61-20-02.cate 0.5 or greater and does ACVOLTS display (4) indicate 6?
NO
278
a. Remove jumper wire from plugP390 but do not reconnect plug.b. Gain access to and disconnect 280
NO NOplug P398 (2) at engine firewall.TO SHT 93Is an outboard propeller beingc. Install a jumper wire between
troubleshot?plug P398 pins B and X.Does FUNCTION display indicate0.5 or greater and does ACVOLTS display indicate 6?
YES
YES
TO SHT 95
279282Remove jumper wire from plug
P398 and reconnect plug at en- Repair ground fault between pinNOgine firewall. X of receptacle J239 (1) andDoes FUNCTION display indicate plug P390 pin M. (See figure0.5 or greater and does AC 3-6 or 3-7.) VOLTS display indicate 6?
YES
283
Repair ground fault between pinB of receptacle J239 (1) andplug P390 pin B. (See figure 3-6 or 3-7.)
Figure 3-5. Synchrophaser System Malfunction (Sheet 91)
61-20-003-104
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 92)
61-20-003-105
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TO 1C-130H-2-61FI-00-1
285FROM SHT 91
Repair ground fault between284 plug P398 pin X and related pin
Remove jumper wire from plug of receptacle J267A (3) orP398 (1) but do not reconnect J268A (2). (See figure 3-6 or 3-NOplug. 7.) Does FUNCTION display (5) indi-cate 0.5 or greater and does AC RcptVOLTS display (4) indicate 6? Prop Pin
2 J268A-253 J267A-37YES
286
Repair ground fault betweenplug P398 pin B and related pinof receptacle J267A (3) orJ268A (2). (See figure 3-6 or3-7.)
RcptProp Pin2 J268A-263 J267A-38
NOTE
1 MC-130E airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 93)
61-20-003-106
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 94)
61-20-003-107
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TO 1C-130H-2-61FI-00-1
FROM SHT 91
287
a. Remove jumper wire from plugP398 (1) but do not reconnectplug.b. Gain access to and disconnectplug P130 (5) at outer wing break.c. Install a jumper wire betweenspecified plug pins. NO
TO SHT 97Plug
Prop Pins1 c and d4 d and f
Does FUNCTION display (3) indi-cate 0.5 or greater and does ACVOLTS display (2) indicate 6?
YES
289
Repair ground fault between288plug P398 pin X and related pinRemove jumper wire from plugof receptacle J235 (4). (SeeP130 and reconnect plug at outerfigure 3-6 or 3-7.)NO
wing break.Does FUNCTION display indicate
Rcpt0.5 or greater and does ACProp PinVOLTS display indicate 6?1 c4 dYES
290
Repair ground fault betweenplug P398 pin B and related pinof receptacle J235 (4). (Seefigure 3-6 or 3-7.)
RcptProp Pin1 d4 f
Figure 3-5. Synchrophaser System Malfunction (Sheet 95)
61-20-003-108
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 96)
61-20-003-109
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TO 1C-130H-2-61FI-00-1
292FROM SHT 95
Repair ground fault between291 specified plug P130/P1139 pin
Remove jumper wire from plug and related pin of receptacleP130/P1139 (5) but do not recon- J267A (4) or J268A (3). (SeeYESnect plug. figure 3-6 or 3-7.)Does FUNCTION display (1) indi-cate 0.5 or greater and does AC Plug RcptVOLTS display (2) indicate 6? Prop Pin Pin
1 d J267A-364 f J268A-28NO
293
Repair ground fault betweenspecified plug P130/P1139 pinand related pin of receptacleJ267A (4) or J268A (3). (Seefigure 3-6 or 3-7.)
Plug RcptProp Pin Pin1 c J267A-354 d J268A-27
NOTE
1 MC-130E airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 97)
61-20-003-110
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 98)
61-20-003-111
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TO 1C-130H-2-61FI-00-1
FROM SHT 89
294 300297a. Gain access to and disconnect plug Remove jumper
P390 (3) at valve housing assembly. wire. ReplaceRemove jumper wire and install it be-YES YESb. Install a jumper wire between plug valve housing intween plug pins C and N.
pins C and L. accordance withDoes FUNCTION display indicate 1.0 orDoes FUNCTION display (5) indicate TO 1C-130H-2-greater and does AC VOLTS display in-1.0 or greater and does AC VOLTS dis- 61JG-20-1, 61-20-dicate 6? play (4) indicate 6? 02.
NONO
298 301
a. Remove jumper wire from plug P390. Remove jumperb. Gain access to and disconnect plug wire. RepairP398 (2) at engine firewall. ground fault be-YESc. Install jumper wire between plug tween pin N of re-P398 pins C and N. ceptacle J239 (1)Does FUNCTION display indicate 1.0 or and plug P390 pingreater and does AC VOLTS display in- N. (See figure 3-6dicate 6? or 3-7.)
NO
TO SHT 101
302299295Repair ground faulta. Remove jumper wire from plug P390.Remove jumper wire and install it be-between pin C ofb. Gain access to and disconnect plugNO YEStween plug pins C and N.receptacle J239 (1)P398 (2) at engine firewall.Does FUNCTION display indicate 1.0 orand plug P390 pinDoes FUNCTION display indicate 1.0 orgreater and does AC VOLTS display in-C. (See figure 3-6greater and does AC VOLTS display in-dicate 6?or 3-7.) dicate 6?
YESNO
TO SHT 103
296 303
a. Remove jumper wire from plug P390. Remove jumperb. Gain access to and disconnect plug wire. RepairP398 (2) at engine firewall. ground fault be-YESc. Install jumper wire between plug tween pin W of re-P398 pins C and W. ceptacle J239 (1)Does FUNCTION display indicate 1.0 or and plug P390 pingreater and does AC VOLTS display in- L. (See figure 3-6dicate 6? or 3-7.)
NO
TO SHT 105
Figure 3-5. Synchrophaser System Malfunction (Sheet 99)
61-20-003-112
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 100)
61-20-003-113
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TO 1C-130H-2-61FI-00-1
306
Remove jumper wire. RepairFROM SHT 99 ground fault between pin N of
plug P398 (1) and related pin of304 receptacle J268A (4). (See fig-NO
Is an outboard propeller being ure 3-6 or 3-7.)troubleshot?
RcptProp Pin2 23 5
YES
305
a. Remove jumper wire from plugP398 (1).
307b. Gain access to and disconnectplug P130/P1139 (7) at outer Remove jumper wire. Repairwing break. ground fault between plugc. Install jumper wire between P130/P1139 pin h and relatedspecified plug P130/P1139 pins. pin of receptacle J267A (5).NO
(See figure 3-6 or 3-7.)Plug
Prop Pin Rcpt1 h and k Prop Pin4 e and h 1 11
4 14Does FUNCTION display (2) indi-cate 1.0 or greater and does ACVOLTS display (3) indicate 6?
YES
308
Remove jumper wire. Repairground fault between pin h ofreceptacle J235/J935 (6) andplug P398 pin N. (See figure 3-6 or 3-7.)
NOTE
1 MC-130E airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 101)
61-20-003-114
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 102)
61-20-003-115
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TO 1C-130H-2-61FI-00-1
311
Repair ground fault between pinFROM SHT 99C of plug P398 (1) and relatedpin of receptacle J268A (4).309(See figure 3-6 or 3-7.)NO
Is an outboard propeller beingtroubleshot?
RcptProp Pin2 13 6
YES
312
Repair ground fault between310 specified plug P130/P1139 pin
Gain access to and disconnect and related pin of receptacleplug P130/P1139 (6) at outer J267A (5). (See figure 3-6 orNOwing break. 3-7.)Does FUNCTION display (2) indi-cate 1.0 or greater and does AC Plug RcptVOLTS display (3) indicate 6? Prop Pin Pin
1 k 124 e 13YES
313
Repair ground fault between pinC of plug P398 (1) and relatedplug P130/P1139 pin. (See fig-ure 3-6 or 3-7.)
PlugProp Pin1 k4 e
NOTE
1 MC-130E airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 103)
61-20-003-116
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 104)
61-20-003-117
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TO 1C-130H-2-61FI-00-1
316
Remove jumper wire. RepairFROM SHT 99 ground fault between pin W of
plug P398 (1) and related pin of314 receptacle J268A (4). (See fig-NO
Is an outboard propeller being ure 3-6 or 3-7.)troubleshot?
RcptProp Pin2 33 4
YES
315
a. Remove jumper wire from plugP398 (1).
317b. Gain access to and disconnectplug P130/P1139 (7) at outer Remove jumper wire. Repairwing break. ground fault between plugc. Install jumper wire between P130/P1139 pin j and relatedspecified plug P130/P1139 pins. pin of receptacle J267A (5).NO
(See figure 3-6 or 3-7.)Plug
Prop Pin Rcpt1 j and k Prop Pin4 e and j 1 10
4 15Does FUNCTION display (2) indi-cate 1.0 or greater and does ACVOLTS display (3) indicate 6?
YES
318
Remove jumper wire. Repairground fault between pin j of re-ceptacle J235/J935 (6) and plugP398 pin W. (See figure 3-6 or3-7.)
NOTE
1 MC-130E airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 105)
61-20-003-118
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 106)
61-20-003-119
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TO 1C-130H-2-61FI-00-1
FROM SHT 81
319
Gain access to and disconnectplug P390 (3) at valve housing
322assembly.Is 60 to 90 ohms resistance pre- Replace valve housing assem-NOsent between pins K and P of bly in accordance with TO 1C-valve housing assembly recepta- 130H-2-61JG-20-1, 61-20-02. cle (4)?
71 76
YES
320
a. Reconnect plug P390 to valve323housing assembly.
b. Gain access to and disconnect Repair open circuit between pinNOplug P398 (2) at engine firewall. P of receptacle J239 (1) andIs 60 to 90 ohms resistance pre- plug P390 pin P. (See figure 3-sent between plug pins P and V? 6 or 3-7.)
64 59
YES
321
a. Reconnect plug P398 at enginefirewall.b. Gain access to and disconnect 324plug P130/P1139 (7) at outer
Repair open circuit between re-wing break. NOceptacle J235/J935 pin m andIs 60 to 90 ohms resistance pre-plug P398 pin P. (See figure 3-sent between pin m of receptacle6 or 3-7.) J235/J935 (6) and airplane
ground?
52
YES
325
Repair open circuit betweenplug P130/P1139 pin m and ter-minal 9 of terminal board TB1C(5). (See figure 3-6 or 3-7.)
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 107)
61-20-003-120
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 108)
61-20-003-121
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TO 1C-130H-2-61FI-00-1
FROM SHT 3 OR 43
326 6120007, 6120008,6120009, 6120010
a. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10; TO 1C-130(A)H-2-71JG-00-1, 71-00-10; or TO 1C-130(M)H-2-71JG-00-1, 71-00-10.b. If necessary, perform Preparation C.c. If necessary, place propeller governor controlswitches (5) to NORMAL/NORM. NOd. Place RESISTANCE TEST switch (4) to 7. TO SHT 111Does FUNCTION display (1) indicate 0.3 to 10ohm?(Pulse gen R)
Prop Sync Rcpt Pins1 J267A-17, J267A-232 J268A-11, J268A-183 J268A-17, J268A-214 J267A-25, J267A-43
YES
327
NOTEDuring megger checks, an indication of 1999 inboth the FUNCTION and AC VOLTS displays isan acceptable measurement.
a. Place SYNCHROPHASE MASTER/MSTRswitch (6) to OFF.b. Place TYPE SELECT switch (2) to SOLIDSTATE. NOc. Place RESISTANCE TEST switch to 12. TO SHT 125Does FUNCTION display (1) indicate 1.0 orgreater and does AC VOLTS display (3) indicate6?(Pulse gen megger chk)
Prop Sync Rcpt Pins1 J267A-23, J267A-452 J268A-18, J267A-453 J268A-17, J267A-454 J267A-25, J267A-45
YES
TO SHT 141
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 3-5. Synchrophaser System Malfunction (Sheet 109)
61-20-003-122
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 110)
61-20-003-123
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TO 1C-130H-2-61FI-00-1
FROM SHT 109
328 330
Gain access to and disconnect Remove pulse generator (4) in ac-plug P392 (2) at pump housing. cordance with TO 1C-130H-2- 332Is 0.3 to 0.5 ohm resistance pre- 61JG-20-1, 61-20-10.NO NO Replace pulse generator in ac-sent between pins A and B of Is 0.3 to 0.5 ohm resistance pre- cordance with TO 1C-130H-2-valve housing assembly recepta- sent between the two pulse gen- 61JG-20-1, 61-20-10.cle (3)? erator pins?
77 78 79 80
YES YES
333
Repair or replace pulse genera-tor wiring on pump housing (5).
329 331
a. Reconnect plug P392 to pump a. Gain access to and disconnecthousing. plug P392 at pump housing. 334b. Gain access to and disconnect b. Install a jumper wire between Remove jumper wire. RepairNO NOplug P396 (6) at engine firewall. plug pins A and E (ground). wiring fault between receptacleIs 0.3 to 0.5 ohm resistance pre- Is resistance between receptacle J241 pin A and plug P392 pinsent between pins A and B of re- J241 pins A and E less than 1 A. (See figure 3-6 or 3-7.) ceptacle J241 (1)? ohm?
65 66 65
YES YES
TO SHT 113335
Remove jumper wire. Repairwiring fault between receptacleJ241 pin B and plug P392 pinB. (See figure 3-6 or 3-7.)
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 111)
61-20-003-124
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 112)
61-20-003-125
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TO 1C-130H-2-61FI-00-1
FROM SHT 111
336YES
Is airplane being troubleshot TO SHT 115AF90-1057 and up?
NO
337NO
Is an outboard propeller being TO SHT 121troubleshot?
YES
338
a. Reconnect plug P396 (1) at en-gine firewall.b. Gain access to and disconnect
YESplug P429 (3) at outer wing break.TO SHT 123Is 0.3 to 0.7 ohm resistance pre-
sent between pins A and B of re-ceptacle J269 (2)?
53 54
NO
339
a. Gain access to and disconnectplug P396 at engine firewall. 340b. Install a jumper wire between
Remove jumper wire. Repairplug pins A and E (ground). NOwiring fault between receptacleIs resistance between receptacleJ269 pin A and plug P396 pinJ269 pin A and airplane groundA. (See figure 3-6.)less than 1 ohm?
53
YES
341
Remove jumper wire. Repairwiring fault between receptacleJ269 pin B and plug P396 pinB. (See figure 3-6.)
NOTE
See figure 3-6 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 113)
61-20-003-126
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 114)
61-20-003-127
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TO 1C-130H-2-61FI-00-1
FROM SHT 113 343
a. Gain access to and disconnect342 plug P396 at engine firewall.
a. Reconnect plug P396 (1) at en- b. Install a jumper wire betweengine firewall. plug pins A and E (ground). 344b. Gain access to terminal board c. Remove junction box from syn- Remove jumper wire. RepairTB105AG (2). chrophaser rack. wiring fault between specifiedIs 0.3 to 0.7 ohm resistance pre- Is resistance between specified receptacle pin and related ter-sent between specified terminals? pin of receptacle J267A (4) or minal board TB105AG terminal.
J268A (3) and airplane ground (See figure 3-6 or 3-7.)YES NOTB Test less than 1 ohm?Prop Term Points
Rcpt TBRcpt Test Prop Pin Term1 1 and 2
43 42Prop Pin Point 1 J267A-23 2
2 J268A-18 42 3 and 443 42
1 J267A-2339
3 J268A-17 64 J267A-25 83 5 and 6
43 422 J268A-18
39
4 7 and 843 42
3 J268A-1739
4 J267A-2539NO
YES
TO SHT 117345
Remove jumper wire. Repairwiring fault between specifiedreceptacle pin and related ter-minal board TB105AG terminal.(See figure 3-6 or 3-7.)
Rcpt TBProp Pin Term1 J267A-17 12 J268A-11 33 J268A-21 54 J267A-43 7
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 115)
61-20-003-128
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 116)
61-20-003-129
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TO 1C-130H-2-61FI-00-1
348
a. Gain access to and disconnectplug P396 (1) at engine firewall. 350b. Install a jumper wire between Remove jumper wire. Repairplug pins A and E (ground).FROM SHT 115 wiring fault between plug P396Is resistance between specified pin A and related terminalterminal of terminal board346 board TB105AG terminal. (SeeNO NOTB105AG (2) and airplane groundIs an outboard propeller being figure 3-6 or 3-7.)less than 1 ohm?troubleshot?
TBTB Test Prop Term
Prop Term Point 2 43 6
2 442
3 642
YES
YES351
Remove jumper wire. Repairwiring fault between plug P396pin B and related terminalboard TB105AG terminal. (Seefigure 3-6 or 3-7.)
TBProp Term2 33 5
349347a. Gain access to and disconnectGain access to and disconnectplug P396 at engine firewall. 352plug P429/P1225 (3) at outerb. Install a jumper wire betweenwing break. Remove jumper wire. RepairNO NOplug pins A and E (ground).Is 0.3 to 0.7 ohm resistance pre- wiring fault between receptacleIs resistance between receptaclesent between pins A and B of re- J269/J660 pin A and plug P396J269/J660 pin A and airplaneceptacle J269/J660 (4)? pin A. (See figure 3-6 or 3-7.) ground less than 1 ohm?
53 5453
YESYES
TO SHT 119353
Remove jumper wire. Repairwiring fault between receptacleJ269/J660 pin B and plug P396pin B. (See figure 3-6 or 3-7.)
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 117)
61-20-003-130
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 118)
61-20-003-131
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TO 1C-130H-2-61FI-00-1
FROM SHT 117
354
a. Gain access to and disconnectplug P429/P1225 (1) at outer
355wing break.b. Install a jumper wire between Remove jumper wire. Repairplug pin A and airplane ground. wiring fault between plug P429/Is resistance between specified P1225 pin A and related termi-terminal of terminal board nal board TB105AG terminal.NOTB105AG (2) and airplane ground (See figure 3-6 or 3-7.)less than 1 ohm?
TBTB Test Prop Term
Prop Term Point 1 24 8
1 242
4 842
YES
356
Remove jumper wire. Repairwiring fault between plug P429/P1225 pin B and related termi-nal board TB105AG terminal.(See figure 3-6 or 3-7.)
TBProp Term1 14 7
NOTE
See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 119)
61-20-003-132
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 120)
61-20-003-133
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TO 1C-130H-2-61FI-00-1
FROM SHT 113
357
a. Install a jumper wire betweenpins A and E (ground) of plug
358P396 (1).b. Remove junction box from syn- Remove jumper wire. Repairchrophaser rack. wiring fault between plug P396Is resistance on specified pin of pin A and related receptaclereceptacle J268A (2) less than 1 J268A pin. (See figure 3-6.)NOohm?
RcptRcpt Test Prop Pin
Prop Pin Point 2 183 17
2 1839
3 1739
YES
359
Remove jumper wire. Repairwiring fault between plug P396pin B and related receptacleJ268A pin. (See figure 3-6).
RcptProp Pin2 113 21
NOTE
1 MC-130E airplanes.
2. See figure 3-6 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 121)
61-20-003-134
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 122)
61-20-003-135
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TO 1C-130H-2-61FI-00-1
FROM SHT 113
360
a. Install a jumper wire betweenpin A of plug P429 (1) and air-
361plane ground.b. Remove junction box from syn- Remove jumper wire. Repairchrophaser rack. wiring fault between plug P429Is resistance on specified pin of pin A and related receptaclereceptacle J267A (2) less than 1 J267A pin. (See figure 3-6.)NOohm?
RcptRcpt Test Prop Pin
Prop Pin Point 1 234 25
1 2339
4 2539
YES
362
Remove jumper wire. Repairwiring fault between plug P429pin B and related receptacleJ267A pin. (See figure 3-6).
RcptProp Pin1 174 43
NOTE
1 MC-130E airplanes.
2. See figure 3-6 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 123)
61-20-003-136
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 124)
61-20-003-137
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TO 1C-130H-2-61FI-00-1
366FROM SHT 109 a. Remove jumper wire from plug
P392 and reconnect plug at pump363 housing.
a. Gain access to and disconnect b. Remove pulse generator (3) in 368plug P392 (2) at pump housing. accordance with TO 1C-130H-2- Remove jumper wire. ReplaceYES YESb. Install a jumper wire between 61JG-20-1, 61-20-10. pulse generator in accordanceplug pins A and B. c. Install a jumper wire between with TO 1C-130H-2-61JG-20-1,Does FUNCTION display (5) indi- the two pins of the pulse genera- 61-20-10.cate 1.0 or greater and does AC tor wiring harness where theVOLTS display (4) indicate 6? pulse generator connects.
Does FUNCTION display indicate1.0 or greater and does ACVOLTS display indicate 6?
NO
NO369
Repair or replace pulse genera-tor wiring on pump housing.
364
a. Remove jumper wire from plug 367P392 but do not reconnect plug. 370Remove jumper wire from plugb. Gain access to and disconnect
Repair ground fault between pinP396 and reconnect plug at en-YES NOplug P396 (6) at engine firewall.A of receptacle J241 (1) andgine firewall.c. Install a jumper wire betweenplug P392 pin A. (See figure 3-Does FUNCTION display indicateplug P396 pins A and B.6 or 3-7.) 1.0 or greater and does ACDoes FUNCTION display indicate
VOLTS display indicate 6?1.0 or greater and does ACVOLTS display indicate 6?
NO
YES
371
Repair ground fault between pinB of receptacle J241 (1) andplug P392 pin B. (See figure 3-6 or 3-7.)
365NO
Is an outboard propeller being TO SHT 127troubleshot?
YES
TO SHT 133
Figure 3-5. Synchrophaser System Malfunction (Sheet 125)
61-20-003-138
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 126)
61-20-003-139
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TO 1C-130H-2-61FI-00-1
FROM SHT 125
372YES
Is airplane being troubleshot TO SHT 129AF90-1057 and up?
NO
374
Repair ground fault between373plug P396 pin A and related pinRemove jumper wire from plugof receptacle J268A (2). (SeeP396 (1) but do not reconnectfigure 3-6.)NO
plug.Does FUNCTION display (4) indi-
Rcptcate 1.0 or greater and does ACProp PinVOLTS display (3) indicate 6?2 183 17YES
375
Repair ground fault betweenplug P396 pin B and related pinof receptacle J268A (2). (Seefigure 3-6.)
RcptProp Pin2 113 21
NOTE
1 MC-130E airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 127)
61-20-003-140
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 128)
61-20-003-141
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TO 1C-130H-2-61FI-00-1
FROM SHT 127
376
Remove jumper wire from plug P396 (1)YESbut do not reconnect plug.
TO SHT 131Does FUNCTION display (2) indicate 1.0 orgreater and does AC VOLTS display (3) in-dicate 6?
NO
377
Gain access to terminal board TB105AG(4) and disconnect specified wire fromspecified terminal. (Leave remaining two 379wires securely attached.)
Repair ground fault on specified wire.(See figure 3-6 or 3-7.)TB YES
Prop Wire No. TermProp Wire No.2 2K95D20 42 2K95D203 3K95D20 63 3K95D20
Does FUNCTION display indicate 1.0 orgreater and does AC VOLTS display indi-cate 6?
NO
378380Disconnect remaining wires from specified
terminal board TB105AG terminal. Repair ground fault between plug P396pin A and related terminal board
TB TB105AG terminal. (See figure 3-6 or 3-Prop Term 7.)YES2 43 6 TB
Prop TermDoes FUNCTION display indicate 1.0 or 2 4greater and does AC VOLTS display indi- 3 6cate 6?
NO
381
Repair ground fault between specifiedterminal board TB105AG terminal and re-lated pin of receptacle J268A (5). (Seefigure 3-6 or 3-7.)
TB RcptProp Term Pin2 4 183 6 17
NOTE
1 MC-130E airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 129)
61-20-003-142
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 130)
61-20-003-143
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TO 1C-130H-2-61FI-00-1
FROM SHT 129
382
a. Reinstall jumper wire betweenpins A and B of plug P396 (1).b. Gain access to terminal boardTB105AG (4) and disconnect 384specified wire from specified ter-
Remove jumper wire. Repairminal. (Leave remaining twoground fault on specified wire.wires securely attached.)(See figure 3-6 or 3-7.)YES
TBProp Wire No.Prop Wire No. Term2 2K97D202 2K97D20 33 3K97D203 3K97D20 5
Does FUNCTION display (2) indi-cate 1.0 or greater and does ACVOLTS display (3) indicate 6?
NO
383385Disconnect remaining wires from
specified terminal board TB105AG Remove jumper wire. Repairterminal. ground fault between plug P396
pin B and related terminalTB board TB105AG terminal. (SeeNO
Prop Term figure 3-6 or 3-7.)2 33 5 TB
Prop TermDoes FUNCTION display indicate 2 31.0 or greater and does AC 3 5VOLTS display indicate 6?
YES
386
Remove jumper wire. Repairground fault between specifiedterminal board TB105AG termi-nal and related pin of recepta-cle J268A (5). (See figure 3-6or 3-7.)
TB RcptProp Term Pin2 3 113 5 21
NOTE
1 MC-130E airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 131)
61-20-003-144
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 132)
61-20-003-145
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TO 1C-130H-2-61FI-00-1
FROM SHT 125
387YES
Is airplane being troubleshot a TO SHT 135year model AF90-1057 and up?
NO
388
a. Remove jumper wire from plugP396 (1) but do not reconnectplug.b. Gain access to and disconnect NOplug P429 (5) at outer wing break. TO SHT 139c. Install a jumper wire betweenplug P429 pins A and B.Does FUNCTION display (3) indi-cate 1.0 or greater and does ACVOLTS display (2) indicate 6?
YES
389390Remove jumper wire from plug
P429 and reconnect plug at outer Repair ground fault between pinYESwing break. B of receptacle J269 (4) andDoes FUNCTION display indicate plug P396 pin B. (See figure 3-1.0 or greater and does AC 6). VOLTS display indicate 6?
NO
391
Repair ground fault between pinA of receptacle J269 (4) andplug P396 pin A. (See figure 3-6.)
Figure 3-5. Synchrophaser System Malfunction (Sheet 133)
61-20-003-146
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 134)
61-20-003-147
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TO 1C-130H-2-61FI-00-1
FROM SHT 133
392
Remove jumper wire from plug P396 (1) but do not reconnect YESplug. TO SHT 137Does FUNCTION display (2) indicate 1.0 or greater and does ACVOLTS display (3) indicate 6?
NO
393
Gain access to terminal board TB105AG (4) and disconnect396specified wire from specified terminal. (Leave remaining two
wires securely attached.) Repair ground fault on specifiedwire. (See figure 3-6 or 3-7.)YES
Prop Wire No. TB Term1 1K95E20 2 Prop Wire No.4 4K95E20 8 1 1K95E20
4 4K95E20Does FUNCTION display indicate 1.0 or greater and does ACVOLTS display indicate 6?
NO
394397
Disconnect remaining wires from 395 Repair ground fault betweenspecified terminal board TB105AGplug P429/P1225 pin A and re-a. Reconnect all wires to terminalterminal.lated terminal board TB105AGboard TB105AG.terminal. (See figure 3-6 or 3-b. Gain access to and disconnectYES NOProp TB Term7.)plug P429/P1225 (6) at outer1 2
wing break.4 8TBDoes FUNCTION display indicate
Prop Term1.0 or greater and does ACDoes FUNCTION display indicate1 2VOLTS display indicate 6?1.0 or greater and does AC4 8VOLTS display indicate 6?
NO
YES
398
Repair ground fault between pin A of recep-tacle J269/J660 (7) and plug P396 pin A.(See figure 3-6 or 3-7.)
399
Repair ground fault between specified termi-nal board TB105AG terminal and related pinof receptacle J267A (5). (See figure 3-6 or3-7.)
TB RcptProp Term Pin1 2 234 8 25
Figure 3-5. Synchrophaser System Malfunction (Sheet 135)
61-20-003-148
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 136)
61-20-003-149
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TO 1C-130H-2-61FI-00-1
FROM SHT 135
400
a. Reinstall jumper wire between pins Aand B of plug P396 (1).b. Gain access to terminal board TB105AG
403(4) and disconnect specified wire fromspecified terminal. (Leave remaining two Remove jumper wire. Repairwires securely attached.) ground fault on specified wire.
(See figure 3-6 or 3-7.)YESTB
Prop Wire No. Term Prop Wire No.1 1K97E20 1 1 1K97E204 4K97E20 7 4 4K97E20
Does FUNCTION display (2) indicate 1.0 orgreater and does AC VOLTS display (3) in-dicate 6?
NO
401 404
Disconnect remaining wires from specified Remove jumper wire. Repairterminal board TB105AG terminal. ground fault between specified
terminal board TB105AG termi-TB nal and related pin of recepta-
Prop Term cle J267A (5). (See figure 3-6YES1 1 or 3-7.)4 7
TB RcptDoes FUNCTION display indicate 1.0 or Prop Term Pingreater and does AC VOLTS display indi- 1 1 17cate 6? 4 7 43
NO
405402Remove jumper wire. Repaira. Remove jumper wire from plug P396 butground fault between plugdo not reconnect plug.P429/P1225 pin B and relatedb. Gain access to and disconnect plugterminal board TB105AG termi-P429/P1225 (6) at outer wing break. NOnal. (See figure 3-6 or 3-7.)c. Install jumper wire between plug P429/
P1225 pins A and B.TBDoes FUNCTION display indicate 1.0 or
Prop Termgreater and does AC VOLTS display indi-1 1cate 6?4 7
YES
406
Remove jumper wire. Repairground fault between pin B ofreceptacle J269/J660 (7) andplug P396 pin B. (See figure 3-6 or 3-7.)
Figure 3-5. Synchrophaser System Malfunction (Sheet 137)
61-20-003-150
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 138)
61-20-003-151
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TO 1C-130H-2-61FI-00-1
FROM SHT 133 408
Repair ground fault between407plug P429 pin B and related pinRemove jumper wire from plugof receptacle J267A (3). (SeeP429 (4) but do not reconnectfigure 3-6.)YES
plug.Does FUNCTION display (1) indi-
Rcptcate 1.0 or greater and does ACProp PinVOLTS display (2) indicate 6?1 174 43NO
409
Repair ground fault betweenplug P429 pin A and related pinof receptacle J267A (3). (Seefigure 3-6.)
RcptProp Pin1 234 25
NOTE
1 MC-130E airplanes.
Figure 2-5. Synchrophaser System Malfunction (Sheet 139)
61-20-003-152
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 140)
61-20-003-153
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TO 1C-130H-2-61FI-00-1
FROM SHT 89 OR 109
410
a. Open PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers(1,2).b. Install synchrophaser (4) in rack, ensuring it seats in junction box connectors(3). Secure synchrophaser with adapter bracket. 413c. Close PROP SYNCHRO PHASER and SYNCHRO PHASER circuit breakers.
Replace propellerd. Place FUNCTION SELECT switch (6) to DCV.synchrophaser ine. Place TEST SELECT switch (5) to 2. NOaccordance withDoes FUNCTION display (7) indicate 11 to 14 volts?TO 1C-130H-2-(Feedback pot V supply)61JG-20-1, 61-20-13.Prop Sync Rcpt Pins
1 J267A-12, J267A-452 J268A-1, J267A-453 J268A-6, J267A-454 J267A-13, J267A-45
YES
411
Place TEST SELECT switch to 3. 414Does FUNCTION display indicate -11 to -14 volts?
Replace propeller(Feedback pot -V supply)synchrophaser inNOaccordance withProp Sync Rcpt PinsTO 1C-130H-2-1 J267A-10, J267A-4561JG-20-1, 61-20-2 J268A-3, J267A-4513.3 J268A-4, J267A-45
4 J267A-15, J267A-45
YES
412
Place TEST SELECT switch to 4. 415Does FUNCTION display indicate -11 to -15 volts?
Replace propeller(Anticipator pot -V supply)synchrophaser inNOaccordance withProp Sync Rcpt PinsTO 1C-130H-2-1 J267A-18, J267A-4561JG-20-1, 61-20-2 J268A-19, J267A-4513.3 J268A-20, J267A-45
4 J267A-19, J267A-45
YES
TO SHT 143
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024, except MC-130E/H airplanes.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 MC-130E airplanes.
4 MC-130H airplanes.
Figure 3-5. Synchrophaser System Malfunction (Sheet 141)
61-20-003-154
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 142)
61-20-003-155
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TO 1C-130H-2-61FI-00-1
FROM SHT 141
416
a. Place TEST SELECT switch (4) to 5.b. Move throttle (5) to TAKE OFF.Does FUNCTION display (1) indicate 0 to -3
419volts?(Anticipator pot output in T/O pos) Replace valve housing assem-NO
bly in accordance with TO 1C-Prop Sync Rcpt Pins 130H-2-61JG-20-1, 61-20-02.1 J267A-22, J267A-452 J267A-20, J267A-453 J267A-21, J267A-454 J267A-9, J267A-45
YES
417
Move throttle to FLIGHT IDLE/FLT IDLE.Does FUNCTION display indicate -8.5 to -12volts? 420(Anticipator pot output)
Replace valve housing assem-NObly in accordance with TO 1C-Prop Sync Rcpt Pins130H-2-61JG-20-1, 61-20-02. 1 J267A-22, J267A-45
2 J267A-20, J267A-453 J267A-21, J267A-454 J267A-9, J267A-45
YES
418
a. Rapidly advance throttles to TAKE OFF.b. Place PROP CHANNEL SELECT switch (3) tonext highest or lowest position.c. Return PROP CHANNEL SELECT switch toprevious position and record the indication in ACVOLTS display (2). 421d. Rapidly retard throttles to FLIGHT IDLE/FLT
Replace propeller syn-IDLE and note indication in AC VOLTS display. NOchrophaser in accordance withIs the difference in the two indications at least 2TO 1C-130H-2-61JG-20-1, 61-volts?20-13.(Speed bias control winding)
Prop Sync Rcpt Pins1 J267A-35, J267A-362 J268A-25, J268A-263 J267A-37, J267A-384 J268A-27, J268A-28
YES
TO SHT 145
Figure 3-5. Synchrophaser System Malfunction (Sheet 143)
61-20-003-156
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 144)
61-20-003-157
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TO 1C-130H-2-61FI-00-1
FROM SHT 143
422
Place TEST SELECT switch (3) to6.Does AC VOLTS display (2) indi- 424cate 90 to 130 volts?
Replace propeller syn-(Speed bias ref winding) NOchrophaser in accordance withTO 1C-130H-2-61JG-20-1, 61-Prop Sync Rcpt Pins20-13. 1 J267A-40, J267A-45
2 J268A-23, J267A-453 J268A-24, J267A-454 J267A-39, J267A-45
YES
423
a. Start engines in accordancewith TO 1C-130H-2-71JG-00-1,71-00-10; TO 1C-130(A)H-2-71JG-00-1, 71-00-10; or TO 1C-130(M)H-2-71JG-00-1, 71-00-10.b. Place FUNCTION SELECTswitch (4) to TACH RPM %. NODoes FUNCTION display (1) indi- TO SHT 147cate 99.8 to 100.2?(Tach gen output)
Prop Sync Rcpt Pins1 J267A-26, J267A-242 J267A-28, J267A-293 J267A-30, J267A-324 J267A-41, J267A-42
YES
TO SHT 149
Figure 3-5. Synchrophaser System Malfunction (Sheet 145)
61-20-003-158
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 146)
61-20-003-159
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TO 1C-130H-2-61FI-00-1
FROM SHT 1 OR 145 427428Place FUNCTION SELECT switch
425 Fault is in tachometer(2) to PROP RPM %.NO YESIs there a flashing 6 in FUNCTION system. Go to TO 1C-Does RPM difference between TACHdisplay (1)? 130H-2-70FI-00-1-1 andRPM % indication and PROP RPM
continue troubleshooting. % indication in FUNCTION displayexceed 1 percent?YES
NO429
Adjust propeller mechanicalgoverning speed in accordancewith TO 1C-130H-2-61JG-10-1,61-10-03.
426
a. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10; TO 1C-130(A)H-2-71JG-00-1,71-00-10; or TO 1C-130(M)H-2-71JG-00-1, 71-00-10.b. As applicable, remove propeller synchrophaser in ac-cordance with TO 1C-130H-2-61JG-20-1, 61-20-13,and/or remove junction box from synchrophaser rack.Is there continuity between specified pins of receptacleJ267A (3) and related terminals of terminal board TB1C(4)?
Rcpt TB TestProp Pin Term Points
43024 110 9
1 Fault is in tachometer system.YES26 2
12 11Go to TO 1C-130H-2-70FI-00-1-1 and continue troubleshooting.
28 310 9
229 4
12 11
30 510 9
332 6
12 11
41 710 9
442 8
12 11
NO
431
Repair applicable open circuit.(See figure 3-6 or 3-7.)
NOTE
1 MC-130E airplanes.
2. See figure 3-6 or 3-7 for:
Figure 3-5. Synchrophaser System Malfunction (Sheet 147)
61-20-003-160
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 148)
61-20-003-161
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TO 1C-130H-2-61FI-00-1
FROM SHT 145
436432Fault is in tachometer system.NO
Does AC VOLTS display (3) indi-Go to TO 1C-130H-2-70FI-00-1-cate 17 to 30? 1 and continue troubleshooting.
YES
433
Place FUNCTION SELECT switch(5) to PROP RPM %.Does FUNCTION display (1) indi- 437cate 99.8 to 100.2?
Adjust clearance between pulse(Pulse gen output) NOgenerator and permanent mag-net in accordance with TO 1C-Prop Sync Rcpt Pins130H-2-61JG-20-1, 61-20-10. 1 J267A-23, J267A-17
2 J268A-18, J268A-113 J268A-17, J268A-214 J267A-25, J267A-43
YES
434 438435
NO YESDoes AC VOLTS display indicate Replace permanent magnet inIs the - PULSE POLARITY indica-1.2 to 5.0 and is - PULSE PO- accordance with TO 1C-130H-tor light on? LARITY indicator light (2) on? 2-61JG-20-1, 61-20-10.
YES NO
TO SHT 151439
Polarity of pulse generator (4) isreversed. Check pulse genera-tor for reversed wiring or im-proper magnet orientation andrepair as required.
Figure 3-5. Synchrophaser System Malfunction (Sheet 149)
61-20-003-162
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 150)
61-20-003-163
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TO 1C-130H-2-61FI-00-1
FROM SHT 149
440
a. Place FUNCTION SELECT switch (5) to DCV.b. Place TEST SELECT switch (4) to 13.Does FUNCTION display (1) indicate between -1.2 and-5.0 volts? 442(Pulse gen output) NO
Replace pulse generator in accordancewith TO 1C-130H-2-61JG-20-1, 61-20-10.Prop Sync Rcpt Pins
1 J267A-23, J267A-172 J268A-18, J268A-113 J268A-17, J268A-214 J267A-25, J267A-43
YES
441
a. Place TEST SELECT switch to 14.b. Record voltage indication in AC VOLTS display (2)for propeller under test.c. Place propeller governor control switch (6) to MECHGOV/MECH.d. Place applicable SPEED DERIVATIVE switch (3) toOUT.
443e. Place propeller governor control switch to NORMAL/NORM. Fault is in tachometer system. Go to TONOf. Record voltage indication in AC VOLTS display. 1C-130H-2-70FI-00-1-1 and continueg. Compare the indications of steps b and f. troubleshooting. Are the values the same?(Tach gen output)
Prop Sync Rcpt Pins1 J267A-26, J267A-242 J267A-28, J267A-293 J267A-30, J267A-324 J267A-41, J267A-42
YES
444
Replace propeller synchrophaser in ac-cordance with TO 1C-130H-2-61JG-20-1,61-20-13.
Figure 3-5. Synchrophaser System Malfunction (Sheet 151)
61-20-003-164
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TO 1C-130H-2-61FI-00-1
Figure 3-5. Synchrophaser System Malfunction (Sheet 152)
61-20-003-165/(3-166 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 1 of 5) 61-20-00F3-6
3-167/(3-168 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 2) 61-20-00F3-6
3-169/(3-170 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 3) 61-20-00F3-6
3-171/(3-172 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 4) 61-20-00F3-6
3-173/(3-174 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 5) 61-20-00F3-6
3-175/(3-176 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 1 of 5) 61-20-00F3-7
3-177/(3-178 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 2) 61-20-00F3-7
3-179/(3-180 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 3) 61-20-00F3-7
3-181/(3-182 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 4) 61-20-00F3-7
3-183/(3-184 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 5) 61-20-00F3-7
3-185/(3-186 blank)
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Figure 3-8. Synchrophaser Adapter Unit Electrical Schematic Diagram(Sheet 1 of 2) 61-20-00
F3-83-187/(3-188 blank)
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Figure 3-8. Synchrophaser Adapter Unit Electrical Schematic Diagram(Sheet 2) 61-20-00
F3-83-189/(3-190 blank)
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Figure 3-9. Synchrophaser System Simplified Electrical SchematicDiagram 61-20-00
F3-93-191/(3-192 blank)
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TO 1C-130H-2-61FI-00-1
Figure 3-10. In-line Disconnects Location Diagram (Airplanes AF92-1094,AF92-1095, AF92-2104, and AF93-1036 and Up) 61-20-00
F3-103-193/(3-194 blank)
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TO 1C-130H-2-61FI-00-1
Section IV. SYNCHROPHASER SYSTEM
(AIRPLANES MODIFIED BY TO 1C-130-1731)
4-1. GENERAL. The fault isolation material in this section is used for troubleshooting anysynchrophaser system malfunction. Contents of this section include a malfunction index, a faultcode index, preparation procedures to be performed prior to fault isolation, a fault isolationdiagram (the actual troubleshooting procedures), locator illustrations for hardware referenced inthe fault isolation diagram, and schematic diagrams.
4-2. MALFUNCTION INDEX. The malfunction index (table 4-1) is used when a malfunction isencountered during ground maintenance and no numeric fault code was determined from theFRM diagram, when no numeric fault code was provided by the flight crew, or when the flightcrew only provided an alphanumeric fault code. Malfunctioning systems/modes of operation arelisted in the left column of the table. The middle column contains the alphanumeric fault code,while the right column identifies the preparation and fault isolation figures for troubleshooting.
Table 4-1. Synchrophaser System Malfunctions
*AlphanumericMalfunction fault code Fault isolation reference
1. Synchrophaser system 6120S01 Perform figure 4-1, Preparation A, then gomalfunction to figure 4-5, block 1.
* If provided by flight crew
4-3. NUMERIC FAULT CODE INDEX. All assigned numeric FRM fault codes for the syn-chrophaser system are listed in table 4-2. Fault codes are listed in numerical order in the leftcolumn of the table. The middle column contains the AFTO Form 781A report and lists symp-toms and conditions actually observed by the flight crew while performing the FRM procedure.The right column identifies the preparation and fault isolation figures for troubleshooting.
Table 4-2. Synchrophaser System Fault Codes
Fault code AFTO Form 781A report Fault isolation reference
6120001 All slave propellers fail to follow when Replace propeller synchrophaser in ac-No. 3 propeller is selected as master. All coradance with TO 1C-130H-2-61JG-20-1,slave propellers follow when No. 2 propel- 61-20-13.ler is selected as master.
6120002 Propeller No. (1)(2)(4) fails to follow when Replace propeller synchrophaser in accor-No. 3 propeller is selected as master. dance with TO 1C-130H-2-61JG-20-1, 61-Propeller follows when No. 2 propeller is 20-13.selected as master.
61-20-00Change 1 4-1
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TO 1C-130H-2-61FI-00-1
Table 4-2. Synchrophaser System Fault Codes
Fault code AFTO Form 781A report Fault isolation reference
6120003 All slave propellers fail to follow when Replace propeller synchrophaser in accor-No. 2 propeller is selected as master. All dance with TO 1C-130H-2-61JG-20-1, 61-slave propellers follow when No. 3 propel- 20-13.ler is selected as master.
6120004 All slave propellers fail to follow when Replace propeller synchrophaser in accor-No. 2 or No. 3 propeller is selected as dance with TO 1C-130H-2-61JG-20-1, 61-master. 20-13.
6120005 Propeller No. (1)(3)(4) fails to follow when Replace propeller synchrophaser in accor-No. 2 propeller is selected as master. dance with TO 1C-130H-2-61JG-20-1, 61-Propeller follows when No. 3 propeller is 20-13.selected as master.
6120006 Propeller No. (1)(3)(4) fails to follow when Perform figure 4-1, Preparation A, thenNo. 2 or No. 3 propeller is selected as go to figure 4-5, block 144.master.
6120007 All slave engine RPMs fluctuate when Perform figure 4-1, Preparation A, thenNo. 3 propeller is selected as master. go to figure 4-5, block 324.
6120008 Engine No. (1)(2)(3)(4) RPM fluctuates Perform figure 4-1, Preparation A, thenwhen No. 3 propeller is selected as go to figure 4-5, block 324.master.
6120009 All slave engine RPMs fluctuate when Perform figure 4-1, Preparation A, thenNo. 2 propeller is selected as master. go to figure 4-5, block 324.
6120010 Engine No. (1)(2)(3)(4) RPM fluctuates Perform figure 4-1, Preparation A, thenwhen No. 2 propeller is selected as go to figure 4-5, block 324.master.
6120011 Engine No. (1)(2)(3)(4) RPM takes exces- Perform figure 4-1, Preparation A, thensive time to stabilize after rapid THROT- go to figure 4-5, block 146.TLE movement.
6120012 All engine RPMs (fluctuate) (are out of Replace propeller synchrophaser in accor-limits) in normal governing. dance with TO 1C-130H-2-61JG-20-1, 61-
20-13.
6120013 Engine No. (1)(2)(3)(4) RPM (fluctuates) Perform figure 4-1, Preparation A, then(is out of limits) in normal governing. go to figure 4-5, block 137.
6120014 Engine No. (1)(2)(3)(4) RPM (fluctuates) Fault is in propeller system. Go to Sec-(is of limits) in mechanical governing. tion II and continue fault isolation.
61-20-004-2 Change 1
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TO 1C-130H-2-61FI-00-1
4-4. PREPARATION PROCEDURES.
WARNING
Improper or inadequate preparation of the airplane may result ininjury to personnel and/or damage to the airplane.
The applicable preparation procedures must be performed before starting troubleshooting. Thepreparation is referenced in the malfunction index and fault code indexes. Each procedure iscontained in a figure that illustrates step-by-step actions to be taken to prepare the airplane fortroubleshooting.
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TO 1C-130H-2-61FI-00-1
Figure 4-1. Preparation A (Sheet 1 of 2)
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Figure 4-1. Preparation A (Sheet 2)
61-20-00Change 1 4-5
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TO 1C-130H-2-61FI-00-1
Figure 4-2. Preparation B (Sheet 1 of 2)
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Figure 4-2. Preparation B (Sheet 2)
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Figure 4-3. Preparation C (Sheet 1 of 3)
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Figure 4-3. Preparation C (Sheet 2)
61-20-00Change 1 4-9
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Figure 4-3. Preparation C (Sheet 3)
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TO 1C-130H-2-61FI-00-1
Figure 4-4. Preparation D (Sheet 1 of 3)
61-20-00Change 1 4-11
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TO 1C-130H-2-61FI-00-1
Figure 4-4. Preparation D (Sheet 2)
61-20-004-12 Change 1
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Figure 4-4. Preparation D (Sheet 3)
61-20-00Change 1 4-13
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TO 1C-130H-2-61FI-00-1
4-5. FAULT ISOLATION DIAGRAM. The fault isolation diagram in this section is used for trou-bleshooting any synchrophaser system malfunction. When the flight crew uses a FRM fault codeto report a malfunction, that number will be found in the fault code index. When no FRM faultcode is available, the malfunction index identifies the figure to use for fault isolation.
a. Arrangement. One fault isolation diagram is included for the synchrophaser system.Opposite each flow sheet of the fault isolation diagram is an illustration which shows the physi-cal location of items referenced in individual fault isolation diagram blocks. Double-check theseillustrations to verify the correct location when making an observation or measurement. Follow-ing the fault isolation diagram are the electrical schematic diagrams. The schematic diagramsare laid out so that no portion of a diagram is covered up when folded out for use. Thus it iseasy to concurrently locate components, circuits, and test points that are referenced on the faultisolation diagram.
b. Using Troubleshooting Data. A thorough description of the fault isolation diagram andother troubleshooting data is provided in Section I. In addition, the Introduction contains anillustrated how-to-use figure for this section. Understand how to use the troubleshooting infor-mation before attempting to repair the airplane.
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TO 1C-130H-2-61FI-00-1
1 6120S01
Advance throttles (6) to obtain approxi-65mately 8,000 inch-pounds on engine
torque indicators (3) with all ELEC- Synchrophaser in-Perform synchrophaser index in accor-YES NOTRONIC FUEL CORRECTION/TD lights dex corrected mal-dance with TO 1C-130H-61JG-10-1, 61-(2) off. function. Secure10-02 (subtask 1-2-6).Did RPM on any engine tachometer (4) system. Does problem persist? exceed 103.5 percent or did any propel-ler pitchlock?
NO
YES
TO SHT 77
2 Fault is in propellerPlace propeller governor control switch- system. Go to fig-NOes (5) to MECH GOV/MECH. ure 2-5 in SectionIs RPM stable for each propeller? II and continue
troubleshooting. YES
3
NOIs RPM in FUNCTION display (1) be-TO SHT 147tween 99.8 and 100.2 percent for each
propeller?
YES
4
Perform synchrophaser index in accor-dance with TO 1C-130H-2-61JG-10-1,61-10-02 (subtask 1-2-6). Did RPM of YESany propeller vary more than 0.2 per- TO SHT 25cent when propeller governor controlswitches (5) were moved from MECHGOV/MECH to NORMAL/NORM duringthe synchrophaser index?
NO
TO SHT 3
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.Figure 4-5. Synchrophaser System Malfunction (Sheet 1 of 152)
61-20-004-16 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 2)
61-20-00Change 1 4-17
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
8NO
Is RPM stable for each propeller TO SHT 41(1) in NORMAL governing?
YES
9
Place SYNCHROPHASE NOMASTER/MSTR switch (3) to en- TO SHT 109gine 2.Is RPM stable for all propellers?
YES
10
Perform synchrophaser check inaccordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1-
YES2-9).TO SHT 43Did RPM of any slave propeller
fail to decrease 1 to 3 percent asNo. 2 throttle (2) was retarded toFLIGHT IDLE/FLT IDLE duringthe check?
NO
11
Place SYNCHROPHASE NOMASTER/MSTR switch (3) to en- TO SHT 109gine 3.Is RPM stable for all propellers?
YES
TO SHT 5
Figure 4-5. Synchrophaser System Malfunction (Sheet 3)
61-20-004-18 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 4)
61-20-00Change 1 4-19
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TO 1C-130H-2-61FI-00-1
FROM SHT 3
1215
Did the RPM of any slave propel-Replace propeller syn-ler fail to decrease 1 to 3 percent YESchrophaser in accordance withas No. 3 throttle (1) was retardedTO 1C-130H-2-61JG-20-1, 61-to FLIGHT IDLE/FLT IDLE during20-13. the synchrophaser check?
NO
13
Perform throttle anticipation checkNOin accordance with TO 1C-130H-
TO SHT 452-61JG-10-1, 61-10-02 (subtask1-2-8).Was check satisfactory?
YES
14
Perform fuel governor and 16pitchlock check in accordance YES
Synchrophaser system is nor-with TO 1C-130H-2-61JG-10-1,mal. Secure system. 61-10-02 (subtask 1-2-10).
Was check satisfactory?
NO
TO SHT 7
Figure 4-5. Synchrophaser System Malfunction (Sheet 5)
61-20-004-20 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 6)
61-20-00Change 1 4-21
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TO 1C-130H-2-61FI-00-1
FROM SHT 1 OR 5
17
CAUTION
Do not retard throttle below 96 percent if pitchlock isengaged. The RPM may drop below 94 percent andcause an engine flameout, resulting in overtemperaturedamage to the turbine.a. Shut down engines in accordance with TO 1C-130H- 202-71JG-00-1, 71-00-10. NO YESIs airplane serial numberb. Perform Preparation D. TO SHT 11
AF92-0547 through AF92-2104c. Place TEST SELECT switch (2) to 7.or AF92-3281 and up? d. Place PROP CHANNEL SELECT switch (3) to 4.
e. Momentarily hold engine 4 fuel governing switch (6)to CHECK.Does FUNCTION display (1) indicate -6.5 to -7.5 voltswhile switch is held?
Prop Sync Rcpt Pins4 P-B2576A-10, P-B2576A-30
YES
NO
TO SHT 9
18
a. Place PROP CHANNEL SELECT switch to R/3.b. Momentarily hold engine 3 fuel governing switch (5)to CHECK. NODoes FUNCTION display indicate -6.5 to -7.5 volts TO SHT 15while switch is held?
Prop Sync Rcpt Pins3 P-A2576A-22, P-B2576A-30
YES
19
a. Place PROP CHANNEL SELECT switch to L/2.b. Momentarily hold engine 2 fuel governing switch (4)to CHECK. NODoes FUNCTION display indicate -6.5 to -7.5 volts TO SHT 17while switch is held?
Prop Sync Rcpt Pins2 P-A2576A-44, P-B2576A-30
YES
TO SHT 19
NOTE
1 AC-130H airplanes only.
2 AC-130U airplanes only.
Figure 4-5. Synchrophaser System Malfunction (Sheet 7)
61-20-004-22 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 8)
61-20-00Change 1 4-23
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
21 23
NOTE a. Remove junction box fromPut meter positive lead to ground synchrophaser rack. 24in following steps. b. Install a jumper wire between Remove jumper wire. Repair
pin 39 of receptacle P-A2576A (2)NO NO open circuit between switch ter-Gain access to terminals of en- and airplane ground. minal 2 and receptacle P-gine 4 fuel governing switch (1). Is a ground present on engine 4 A2576A pin 39. (See figure 4-Is 15 volts present on switch ter- fuel governing switch (1) terminal 6.) minal 2? 2?
7 7
YES YES
25
Replace propeller syn-chrophaser in accordance withTO 1C-130H-2-61JG-20-1, 61-20-13.
22
Momentarily hold ENG 4 FUELGOVERNING switch (1) to 26CHECK. NO
Replace ENG 4 FUEL GOV-Is 15 volts present on switch ter-ERNING switch. minal 1 while switch is held?
8
YES
27
Repair open circuit betweenswitch terminal 1 and pin 10 ofreceptacle P-B2576A (3). (Seefigure 4-6.)
NOTE
1 AC-130H airplanes only.
2 AC-130U airplanes only.
3. See figure 4-6 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 9)
61-20-004-24 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 10)
61-20-00Change 1 4-25
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
28
NOTEPut meter positive lead to ground in followingsteps.
NOTO SHT 13Gain access to terminals of engine 4 fuel gov-
erning switch (3).Is 15 volts present on switch terminal 2?
7
YES
29
Momentarily hold ENG 4 FUEL GOVERNING31switch (3) to CHECK.
NOIs 15 volts present on switch terminal 1 while Replace ENG 4 FUEL GOV-switch is held? ERNING switch.
8
YES
30
Gain access to and disconnect plug P1743A 32(1) from fuel governing control panel (4).
Repair open circuit betweenIs there continuity between receptacle J880A YESplug P1743A pin D and recep-(2) pin D and related control panel switch ter-tacle P-B2576A (5) pin 10.minal 1?(See figure 4-7.)
8 8.2
NO
33
Repair open circuit between re-ceptacle J880A pin D andswitch terminal 1. (See figure4-7.)
NOTE
See figure 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 11)
61-20-004-26 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 12)
61-20-00Change 1 4-27
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TO 1C-130H-2-61FI-00-1
FROM SHT 11
34
a. Gain access to and disconnectplug P1743A (1) from fuel gov-
36erning control panel (4).b. Install a jumper wire between Remove jumper wire. Repairpin E of receptacle J880A (2) and open circuit between fuel gov-NOairplane ground. erning switch terminal 2 and re-Is a ground present on engine 4 ceptacle J880A pin E. (Seefuel governing switch (3) terminal figure 4-7.) 2?
7
YES
35
a. Remove junction box fromsynchrophaser rack. 37b. Install a jumper wire between
Remove jumper wire. Repairpin 39 of receptacle P-A2576A (5)open circuit between plugNOand airplane ground.P1743A pin E and receptacleIs a ground present on engine 4P-A2576A, pin 39. (See figurefuel governing switch (3) terminal4-7.) 2?
7
YES
38
Replace propeller syn-chrophaser in accordance withTO 1C-130H-2-61JG-20-1, 61-20-13.
NOTE
See figure 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 13)
61-20-004-28 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 14)
61-20-00Change 1 4-29
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
39
NOTE43Put meter positive lead to ground in following steps.Repair open circuit between engine 3 fu-NO
Gain access to terminals of engine 3 fuel governing el governing switch terminal 2 and termi-switch (4). nal 2 of engine 4 fuel governing switchIs 15 volts present on switch terminal 2? (3). (See figure 4-6 or 4-7.)
5
YES
40
Momentarily hold ENG 3 FUEL GOVERNING switch (4)44to CHECK.
NOIs 15 volts present on switch terminal 1 while switch is Replace ENG 3 FUEL GOVERNINGheld? switch.
6
YES
4541 Repair open circuit between engine 3 fu-NO
Is airplane serial number AF92-0547 through AF92- el governing switch terminal 1 and pin 222104 or AF92-3281 and up? of receptacle P-A2576A (6). (See figure
4-6.) YES
42
Gain access to and disconnect plug P1743A (1) from 46fuel governing control panel (5).
Repair open circuit between plug P1743AYESIs there continuity between receptacle J880A (2) pin Cpin C and receptacle P-A2576A (6) pinand related control panel switch terminal 1?37. (See figure 4-7.)
6 8.3
NO
47
Repair open circuit between receptacleJ880A pin C and switch terminal 1. (Seefigure 4-7.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 AC-130H airplanes only.
4 AC-130U airplanes only.
5. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 15)
61-20-004-30 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 16)
61-20-00Change 1 4-31
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
48
NOTE52Put meter positive lead to ground in following steps.Repair open circuit between engine 2NO
Gain access to terminals of engine 2 fuel governing fuel governing switch terminal 2 andswitch (1). terminal 2 of engine 3 fuel governingIs 15 volts present on switch terminal 2? switch (2). (See figure 4-6 or 4-7.)
3
YES
49
Momentarily hold ENG 2 FUEL GOVERNING switch (1)53to CHECK.
NOIs 15 volts present on switch terminal 1 while switch is Replace ENG 2 FUEL GOVERNINGheld? switch.
4
YES
5450 Repair open circuit between engine 2NO
Is airplane serial number AF92-0547 through AF92- fuel governing switch terminal 1 and2104 or AF92-3281 and up? pin 44 of receptacle P-A2576A (3).
(See figure 4-6.)YES
51
Gain access to and disconnect plug P1743A (4) from 55fuel governing control panel (6).
Repair open circuit between plugYESIs there continuity between receptacle J880A (5) pin BP1743A pin B and receptacle P-and related control panel switch terminal 1?A2576A (3) pin 44. (See figure 4-7.)
4 8.4
NO
56
Repair open circuit between recepta-cle J880A pin B and switch terminal1. (See figure 4-7.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 AC-130H airplanes only.
4 AC-130U airplanes only.
5. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 17)
61-20-004-32 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 18)
61-20-00Change 1 4-33
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TO 1C-130H-2-61FI-00-1
FROM SHT 7
57
a. Place PROP CHANNEL SELECT switch (6) to 1.b. Momentarily hold ENG 1 FUEL GOVERNING switch(1) to CHECK. NODoes FUNCTION display (3) indicate -6.5 to -7.5 volts TO SHT 21while switch is held?
Prop Sync Rcpt Pins1 P-B2576A-18, P-B2576A-30
YES
58
a. Place PROP CHANNEL SELECT switch (6) to pro-peller under test.b. Place propeller governor control switch (8) to MECHGOV/MECH. 60c. Momentarily hold FUEL GOV switch (5) to ON.
Replace propeller syn-Does FUNCTION display (3) indicate -6.5 to -7.5 volts NOchrophaser in accordance withwhile switch is held?TO 1C-130H-2-61JG-20-1, 61-20-13. Prop Sync Rcpt Pins
1 P-B2576A-18, P-B2576A-302 P-A2576A-44, P-B2576A-303 P-A2576A-22, P-B2576A-304 P-B2576A-10, P-B2576A-30
YES
59
a. Place TEST SELECT switch (7) to 8.b. Momentarily hold applicable fuel governing switch (1or 2) to CHECK for 10 seconds.
61Does AC VOLTS display (4) indicate 50 to 65 voltswhile switch is held? Replace propeller syn-NO(Speed bias control winding) chrophaser in accordance with
TO 1C-130H-2-61JG-20-1, 61-Prop Sync Rcpt Pins 20-13.1 P-B2576A-5, P-B2576A-32 P-A2576A-34, P-A2576A-453 P-B2576A-14, P-B2576A-64 P-A2576A-24, P-B2576A-19
YES
TO SHT 23
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 AC-130H airplanes only.
4 AC-130U airplanes only.
Figure 4-5. Synchrophaser System Malfunction (Sheet 19)
61-20-004-34 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 20)
61-20-00Change 1 4-35
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TO 1C-130H-2-61FI-00-1
FROM SHT 19
62
NOTE66Put meter positive lead to ground in following steps.Repair open circuit between engine 1NO
Gain access to terminals of engine 1 fuel governing fuel governing switch terminal 2 andswitch (1). terminal 2 of engine 2 fuel governingIs 15 volts present on switch terminal 2? switch (2). (See figure 4-6 or 4-7.)
1
YES
63
Momentarily hold ENG 1 FUEL GOVERNING switch (1)67to CHECK.
NOIs 15 volts present on switch terminal 1 while switch is Replace ENG 1 FUEL GOVERNINGheld? switch.
2
YES
6864 Repair open circuit between engine 1NO
Is airplane serial number AF92-0547 through AF92- fuel governing switch terminal 1 and2104 or AF92-3281 and up? pin 18 of receptacle P-B2576A (3).
(See figure 4-6.) YES
65
Gain access to and disconnect plug P1743A (4) from 69fuel governing control panel (6).
Repair open circuit between plugYESIs there continuity between receptacle J880A (5) pin AP1743A pin A and receptacle P-and related control panel switch terminal 1?B2576A (3) pin 18. (See figure 4-7.)
2 8.5
NO
70
Repair open circuit between recepta-cle J880A pin A and switch terminal1. (See figure 4-7.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 AC-130H airplanes only.
4 AC-130U airplanes only.
5. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 21)
61-20-004-36 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 22)
61-20-00Change 1 4-37
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TO 1C-130H-2-61FI-00-1
FROM SHT 19
71
a. Record voltage indication in FUNCTIONdisplay (2) for propeller under test.b. Place propeller governor control switch (3)to NORMAL/NORM.c. Actuate applicable fuel governing switch (1)as follows:
CHECK for 5 seconds,NORMAL/NORM for 5 seconds,
CHECK for 5 seconds,NORMAL/NORM for 5 seconds.
d. Place propeller governor control switch (3)72to MECH GOV/MECH.
e. Record voltage indication in FUNCTION Replace valve housing assembly inYESdisplay (2). accordance with TO 1C-130H-2-61JG-f. Compare the two voltage indications record- 20-1, 61-20-02. ed in steps a and e.Did voltage change more than 0.2 volts onany channel?(Feedback pot)
DC: Sync AC: SyncRcpt Pin Rcpt PinsP-B2576A-7 P-B2576A-5 and 3P-A2576A-14 P-A2576A-34 and 45P-A2576A-2 P-B2576A-14 and 6P-B2576A-23 P-A2576A-24 and
P-B2576A-19
NO
73
Replace propeller synchrophaser inaccordance with TO 1C-130H-2-61JG-20-1, 61-20-13.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3 AC-130H airplanes only.
4 AC-130U airplanes only.
Figure 4-5. Synchrophaser System Malfunction (Sheet 23)
61-20-004-38 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 24)
61-20-00Change 1 4-39
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TO 1C-130H-2-61FI-00-1
FROM SHT 1
74YES
Did all propellers (1,2,3, and 4) fail to TO SHT 27respond to the synchrophaser index?
NO
75
With No. 2 propeller (2) as master did YESNo. 3 propeller (3) fail to index, and with TO SHT 39No. 3 (3) propeller as master did No. 2propeller (2) fail to index?
NO
76
Perform propeller governor servo-bias 77clutch-brake check on affected propeller
Replace valve housing assem-NOin accordance with TO 1C-130H-2-
bly in accordance with TO 1C-61JG-10-1, 61-10-02 (subtask 1-2-7).130H-2-61JG-20-1, 61-20-02. Was RPM within limits for the affected
propeller?
YES
TO SHT 47
Figure 4-5. Synchrophaser System Malfunction (Sheet 25)
61-20-004-40 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 26)
61-20-00Change 1 4-41
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TO 1C-130H-2-61FI-00-1
FROM SHT 25
78
a. Shut down engines in accor-dance with TO 1C-130H-2-71JG- 8200-1, 71-00-10.
Place propeller governor controlb. Perform Preparation D.switches (4) to MECH GOV/MECH. 83c. Place TEST SELECT switch YES NOIs MASTER light L/2 (1) on and are(8) to 1. Replace SYNCHROPHASESYNC and RESYNC lights (2) off?Does AC VOLTS display (3) indi- MASTER/MSTR switch.
cate 115 to 125 volts?Prop Sync Rcpt PinsAll P-A2576A-38, P-B2576A-22Prop Sync Rcpt Pins
All P-A2576A-8 andP-B2576A-30
NO
YES
TO SHT 29
79
Remove junction box from synchrophaser84rack.
NOIs a ground present on pin 30 of receptacle P- Repair ground circuit. (See figure 4-B2576A (7)? 6.)
40
YES
80 85YES
Is airplane serial number AF92-0547 through Repair power circuit to receptacle P-AF92-2104 or AF92-3281 and up? A2576A, pin 8. (See figure 4-7.)
NO
81
Gain access to and disconnect plug P1258F 86(6) from constant voltage transformer (5). NO
Repair power circuit to plug P1258FIs 115 VAC present on plug pin 1?pin 1. (See figure 4-6.)
33
YES
TO SHT 37
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 27)
61-20-004-42 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 28)
61-20-00Change 1 4-43
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TO 1C-130H-2-61FI-00-1
FROM SHT 27
8789Place SYNCHROPHASE MASTER/
91MSTR switch (1) to engine 2. Gain access to terminal boardNO NOAre MASTER light L/2 (2) and SYNC Repair power circuit toTB146A (5).
light (‘‘4’’) on? terminal 199. (See figureIs 28 VDC present on terminal 199?4-6 or 4-7.)
Prop Sync Rcpt Pins 27
Any P-A2576A-38
YESYES
9290 Repair open circuit be-
YESIs 28 VDC present on terminal 207? tween terminal 207 andpin 38 of receptacle P-
29A2576A (6). (See figure4-6 or 4-7.)
NO
TO SHT 31
88
Place SYNCHROPHASE MASTER/MSTR switch to engine 3.
NOAre MASTER light R/3 (3) and SYNCTO SHT 33light (4) on?
Prop Sync Rcpt PinsAny P-B2576A-22
YES
TO SHT 35
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 29)
61-20-004-44 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 30)
61-20-00Change 1 4-45
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TO 1C-130H-2-61FI-00-1
FROM SHT 29
93
Gain access to terminals of SYN- 97CHROPHASE MASTER/MSTR
Repair open circuit betweenswitch (3). NOswitch terminal 11 and terminalIs 28 VDC present on switch ter-199 of terminal board TB146Aminal 11?(1). (See figure 4-6 or 4-7.)
14
YES
9498Is 28 VDC present on switch ter-
NOminal 10? Replace SYNCHROPHASEMASTER/MSTR switch.
17
YES
9599
Gain access to terminals of PROPRepair open circuit betweenRESYNCHROPHASE/PROPPROP RESYNCHROPHASE/SYNC switch (2). NOPROP SYNC switch terminal 5Is 28 VDC present on switch ter-and SYNCHROPHASEminal 5?MASTER/MSTR switch terminal10. (See figure 4-6 or 4-7.) 22
YES
10096 Repair open circuit between
Is 28 VDC present on switch ter- PROP RESYNCHROPHASE/YESminal 6? PROP SYNC switch terminal 6and terminal board TB146A (1)
25terminal 207. (See figure 4-6or 4-7.)
NO
101
Replace PROP RESYN-CHROPHASE/PROP SYNCswitch.
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 31)
61-20-004-46 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 32)
61-20-00Change 1 4-47
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TO 1C-130H-2-61FI-00-1
FROM SHT 29
106102Gain access to terminals of SYN-Gain access to terminal board 107CHROPHASE MASTER/MSTRTB146A (1). NO YES Repair open circuit betweenswitch (2).Is 28 VDC present on terminal
switch terminals 10 and 12.Is 28 VDC present on switch ter-207?(See figure 4-6 or 4-7.) minal 12?
2918
YESNO
108
Replace SYNCHROPHASEMASTER/MSTR switch.
103 109
Is 28 VDC present on terminal Repair open circuit between ter-YES206? minal 206 and pin 22 of recep-tacle P-B2576A (3). (See figure
284-6 or 4-7.)
NO
104
Gain access to terminals of SYN-110CHROPHASE MASTER/MSTR
switch (2). Repair open circuit betweenNOIs 28 VDC present on switch ter- switch terminals 8 and 11.minal 8? (See figure 4-6 or 4-7.)
15
YES
105 111
Is 28 VDC present on switch ter- Repair open circuit betweenYESminal 9? switch terminal 9 and terminalboard TB146A terminal 206.
19(See figure 4-6 or 4-7.)
NO
112
Replace SYNCHROPHASEMASTER/MSTR switch.
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 33)
61-20-004-48 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 34)
61-20-00Change 1 4-49
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TO 1C-130H-2-61FI-00-1
FROM SHT 29
113
Momentarily hold PROP RESYN-CHROPHASE/PROP SYNC switch (3) 117to RESYNC/INDEX. Are R/3 light (1)
Replace propeller synchrophaser inYESand RESYNC/INDEX light (2) on while
accordance with TO 1C-130H-2-61JG-switch is held?20-1, 61-20-13.
Prop Sync Rcpt PinsAny P-A2576A-30
NO
116114a. Gain access to terminals of 118a. Gain access to terminal boardPROP RESYNCHROPHASE/PROPTB128A (6). Repair open circuit be-SYNC switch (3).b. Momentarily hold PROP RESYN- tween PROP RESYN-b. Momentarily hold PROP RESYN-NO YESCHROPHASE/PROP SYNC switch CHROPHASE/PROPCHROPHASE/PROP SYNC switch(3) to RESYNC/INDEX. SYNC switch terminal 4(3) to RESYNC/INDEX.Is 28 VDC present on terminal board and terminal boardIs 28 VDC present on switch terminalterminal 17 while switch is held? TB128A terminal 17.4 while switch is held? (See figure 4-6 or 4-7.)
3024
YESNO
119
Replace PROP RESYNCHROPHASE/PROP SYNC switch.
115
a. Gain access to terminal board TB1C (5).120b. Momentarily hold PROP RESYN
CHROPHASE/PROP SYNC switch (3) to Repair open circuit between terminalNORESYNC/INDEX. board TB1C terminal 9 and terminalIs 28 VDC present on terminal board terminal board TB128A terminal 17. (See fig-9 while switch is held? ure 4-6 or 4-7.)
13
YES
121
Repair open circuit between terminalboard TB1C terminal 9 and pin 30 ofreceptacle P-A2576A (4). (See figure4-6 or 4-7.)
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 35)
61-20-004-50 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 36)
61-20-00Change 1 4-51
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TO 1C-130H-2-61FI-00-1
FROM SHT 27
122125Is a ground present on pin 2 of NO
plug P1258F (2)? Repair ground circuit. (See fig-ure 4-6.)
34
YES
123126Is a ground present on plug pin
NO4? Repair ground circuit. (See fig-ure 4-6.)
35
YES
124
Is there continuity between plug 127P1258F pin 3 and pin 8 of recep- YES
Replace constant voltage trans-tacle P-A2576A (1)?former (3).
36 41
NO
128
Repair open circuit. (See figure4-6.)
NOTE
See figure 4-6 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 37)
61-20-004-52 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 38)
61-20-00Change 1 4-53
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TO 1C-130H-2-61FI-00-1
FROM SHT 25
129
a. Shut down engines in accordancewith TO 1C-130H-2-71JG-00-1, 71-00-10.b. Place SYNCHROPHASE MASTER/
132MSTR switch (1) to engine 2 or engine3. Repair open circuit betweenNOc. Gain access to terminals of PROP PROP RESYNCHROPHASE/RESYNCHROPHASE/PROP SYNC PROP SYNC switch terminals 2switch (2). and 5. (See figure 4-6 or 4-7.) Is 28 VDC present on PROP RESYN-CHROPHASE/PROP SYNC switch (2)terminal 2?
23
YES
130
Momentarily hold PROP RESYN-133CHROPHASE/PROP SYNC switch (2)
to RESYNC/INDEX. Replace PROP RESYN-NOIs 28 VDC present on switch terminal 1 CHROPHASE/PROP SYNCwhile switch is held? switch.
26
YES
131
Momentarily hold PROP RESYN-134CHROPHASE/PROP SYNC switch (2)
to RESYNC/INDEX. Repair open circuit betweenIs 28 VDC present on SYN- SYNCHROPHASE MASTER/NOCHROPHASE MASTER/MSTR switch MSTR switch terminal 5 and(1) terminal 5 while PROP RESYN- PROP RESYNCHROPHASE/CHROPHASE/PROP SYNC switch (2) is PROP SYNC switch terminal 1.held? (See figure 4-6 or 4-7.)
16
YES
135
Replace SYNCHROPHASEMASTER/MSTR switch.
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 39)
61-20-004-54 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 40)
61-20-00Change 1 4-55
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TO 1C-130H-2-61FI-00-1
FROM SHT 3
136 139
Does RPM of all propellers (2) fluctuate Replace propeller synchrophaser inYESwith propeller governor control switch accordance with TO 1C-130H-2-61JG-(3) in NORMAL/NORM? 20-1, 61-20-13.
NO
140137Fault is in tachometer system. Go toNO
Does frequency meter (1) indicate aTO 1C-130H-2-70FI-00-1-1 and con-fluctuation for the affected propeller? tinue troubleshooting.
YES
138141Perform synchrophaser index in accor-
YESdance with TO 1C-130H-2-61JG-10-1, Synchrophaser index corrected mal-61-10-02 (subtask 1-2-6). Did RPM sta- function. Secure system. bilize?
NO
TO SHT 47
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 41)
61-20-004-56 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 42)
61-20-00Change 1 4-57
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TO 1C-130H-2-61FI-00-1
FROM SHT 3
142
If not previously done, performsynchrophaser check in accor-dance with TO 1C-130H-2-61JG-
NO10-1, 61-10-02 (subtask 1-2-9).TO SHT 109Did RPM of any slave propeller
(2) fail to decrease 1 to 3 percentas No. 3 throttle (1) was retardedto FLIGHT IDLE/FLT IDLE duringthe check?
YES
145143 Replace propeller syn-YES
Did all slave propellers fail to fol- chrophaser in accordance withlow either master? TO 1C-130H-2-61JG-20-1, 61-
20-13. NO
144 6120006
Perform pitchlock check in accor- NOdance with TO 1C-130H-2-61JG- TO SHT 4710-1, 61-10-02 (subtask 1-2-10).Was check satisfactory?
YES
TO SHT 109
Figure 4-5. Synchrophaser System Malfunction (Sheet 43)
61-20-004-58 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 44)
61-20-00Change 1 4-59
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TO 1C-130H-2-61FI-00-1
FROM SHT 5
146
a. Perform synchrophaser indexin accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask 1491-2-6). NO
Synchrophaser index correctedb. Perform throttle anticipationmalfunction. Secure system. check in accordance with TO 1C-
130H-2-61JG-10-1, 61-10-02(subtask 1-2-8).Does fault persist?
YES
147
Perform propeller governor servo- 150bias clutch-brake check on affect-
Replace valve housing assem-NOed propeller (3) in accordance
bly in accordance with TO 1C-with TO 1C-130H-61JG-10-1, 61-130H-2-61JG-20-1, 61-20-02. 10-02 (subtask 1-2-7).
Was RPM within limits?
YES
148
a. Perform synchrophaser indexin accordance with TO 1C-130H-2-61JG-10-1, 61-10-02 (subtask1-2-6).b. Shut down engines in accor-dance with TO 1C-130H-2-71JG-00-1, 71-00-10.
151c. Move throttle (1) to MAXIMUMREVERSE/MAX RVS. Reseal dome assembly in ac-NOd. Hold engine condition lever (2) cordance with TO 1C-130H-2-in AIR START until propeller 61JG-10-1, 61-10-13. blades (3) stop moving (in reverseposition), then release.e. Place engine condition lever(2) to FEATHER/FTR and timepropeller movement.Does propeller go from full re-verse to full feather in 25 secondsor less?
YES
TO SHT 47
Figure 4-5. Synchrophaser System Malfunction (Sheet 45)
61-20-004-60 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 46)
61-20-00Change 1 4-61
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TO 1C-130H-2-61FI-00-1
FROM SHT 25,41,43, OR 45
152
a. If necessary, shut down engines in accor-dance with TO 1C-130H-2-71JG-00-1, 71-00-10.b. Perform Preparation C.Does FUNCTION display (3) indicate 200 to 300and does AC VOLTS display (4) indicate 3? NO(Anticipator pot R) TO SHT 49
Prop Sync Rcpt Pins1 P-B2576A-27, P-B2576A-302 P-A2576A-7, P-B2576A-303 P-A2576A-13, P-B2576A-304 P-B2576A-36, P-B2576A-30
YES
153155
Place RESISTANCE TEST switch (5) to 2.Gain access to and disconnect 156Does FUNCTION display (3) indicate 134 to 216plug P390 (1) at valve housingand does AC VOLTS display (4) indicate 3? Replace valveassembly. (Anticipator pot wiper R) housing assemblyNO NOIs 134K to 216K ohms resis- in accordance withtance present between pins KProp Sync Rcpt Pins TO 1C-130H-2-and S of valve housing assem-1 P-B2576A-13, P-B2576A-30 61JG-20-1, 61-20-bly receptacle (2)?2 P-B2576A-32, P-B2576A-30 02.
3 P-B2576A-35, P-B2576A-30 71 704 P-B2576A-33, P-B2576A-30
YESYES
TO SHT 53
154
Move throttle (6) to TAKE OFF.157Does FUNCTION display (3) indicate 24 to 58
and does AC VOLTS display (4) indicate 3? Replace valve(Anticipator pot wiper R in T/O pos) housing assemblyNO
in accordance withProp Sync Rcpt Pins TO 1C-130H-2-1 P-B2576A-13, P-B2576A-30 61JG- 20-1, 61-20-2 P-B2576A-32, P-B2576A-30 02. 3 P-B2576A-35, P-B2576A-304 P-B2576A-33, P-B2576A-30
YES
TO SHT 55
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 47)
61-20-004-62 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 48)
61-20-00Change 1 4-63
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TO 1C-130H-2-61FI-00-1
FROM SHT 47
158
Gain access to and disconnect plug 162P390 (3) at valve housing assembly.
Replace valve housing as-Is 200K to 300K ohms resistance pre- NOsembly in accordance withsent between pins K and T of valveTO 1C-130H-2-61JG-20-1,housing receptacle (4)?61-20-02.
71 72
YES
161
159 Gain access to and disconnect 163plug P398 (2) at engine fire-Is a ground present on plug P390 (3) Repair open circuit betweenNO YESwall.pin K? pin V of receptacle J239 (1)Is a ground present on plug and plug P390 pin K. (Seepin V?71
figure 4-6 or 4-7.) 59
YES
NO
164
Repair ground circuit. (Seefigure 4-6 or 4-7.)
160
a. Reconnect plug P390 (3) at valvehousing assembly. 165b. Gain access to and disconnect plug
Repair wiring fault betweenP398 (2) at engine firewall. NOreceptacle J239 pin T andIs 200K to 300K ohms resistance pre-plug P390 pin T. (See fig-sent between pins T and V of receptacleure 4-6 or 4-7.) J239 (1)?
60 59
YES
TO SHT 51
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 49)
61-20-004-64 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 50)
61-20-00Change 1 4-65
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TO 1C-130H-2-61FI-00-1
168FROM SHT 49 Repair wiring fault between pin
T of plug P398 (1) and related166 pin of receptacle P-A2576A (3).NO
Is an outboard propeller being (See figure 4-6 or 4-7.)troubleshot?
Rcpt Prop Pin2 73 13
YES
167
a. Reconnect plug P398 (1) atengine firewall.
169b. Gain access to and disconnectplug P1139 (4) at outer wing Repair wiring fault between re-NObreak. ceptacle J935 pin g and plugIs 200K to 300K ohms resistance P398 pin T. (See figure 4-6 orpresent between pin g of recepta- 4-7.) cle J935 (5) and airplane ground?
48
YES
170
Repair wiring fault between plugP1139 pin g and related pin ofreceptacle P-B2576A (2). (Seefigure 4-6 or 4-7.)
Prop Rcpt Pin1 274 36
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 51)
61-20-004-66 Change 1
![Page 569: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/569.jpg)
TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 52)
61-20-00Change 1 4-67
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TO 1C-130H-2-61FI-00-1
FROM SHT 47
171
a. Reconnect plug P390 (3) at valve housingassembly. 174b. Gain access to and disconnect plug P398
Repair wiring fault between recep-NO(2) at engine firewall.
tacle J239 pin S and plug P390Is 134K to 216K ohms resistance present be-pin S. (See figure 4-6 or 4-7.) tween pins S and V of receptacle J239 (1)?
58 59
YES
175
Repair wiring fault between plugP398 pin S and related pin of re-ceptacle P-B2576A (4).172 NO(See figure 4-6 or 4-7.) Is an outboard propeller being troubleshot?
Rcpt Prop Pin2 323 35
YES
173
a. Reconnect plug P398 (2) at engine firewall.b. Gain access to and disconnect plug P1139 176(6) at outer wing break.
Repair wiring fault between plugIs 134K to 216K ohms resistance present be-P398 pin S and related receptacletween specified pin of receptacle J935 (5) andJ935 pin. (See figure 4-6 or 4-7.)NO
airplane ground?
Rcpt Prop PinProp Rcpt Pin Test Point1 f4 c1 f
47
4 c47
YES
177
Repair wiring fault between speci-fied plug P1139 pin and related pinof receptacle P-B2576A (4). (Seefigure 4-6 or 4-7.)
Prop Plug Pin Rcpt Pin1 f 134 c 33
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 53)
61-20-004-68 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 54)
61-20-00Change 1 4-69
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TO 1C-130H-2-61FI-00-1
FROM SHT 47
178
a. Move throttle (6) to FLIGHT IDLE/FLTIDLE.b. Place RESISTANCE TEST switch (5) to 3.Does FUNCTION display (3) indicate 8 to 11and does AC VOLTS display (4) indicate 3? NO(Feedback pot R) TO SHT 57
Prop Sync Rcpt Pins1 P-B2576A-16, P-B2576A-82 P-A2576A-3, P-A2576A-53 P-A2576A-6, P-A2576A-44 P-B2576A-17, P-B2576A-26
YES
179181
Place RESISTANCE TEST switch (5) to 4.Gain access to and discon-Does FUNCTION display (3) indicate 1 to 10.5nect plug P390 (1) at valve 182and does AC VOLTS display (4) indicate 3?housing assembly.(Feedback pot wiper R) Replace valve housingNO NOIs 1K to 10.5K ohms resis- assembly in accordancetance present between pinsProp Sync Rcpt Pins with TO 1C-130H-2-L and N of valve housing1 P-B2576A-16, P-B2576A-7 61JG-20-1, 61-20-02. assembly receptacle (2)?2 P-A2576A-14, P-A2576A-5
3 P-A2576A-6, P-A2576A-2 74 734 P-B2576A-23, P-B2576A-26
YESYES
TO SHT 63
180
Place RESISTANCE TEST switch (5) to 5.Does FUNCTION display (3) indicate 25 to 50ohms?(Speed bias control winding R) NO
TO SHT 65Prop Sync Rcpt Pins1 P-B2576A-5, P-B2576A-32 P-A2576A-34, P-A2576A-453 P-B2576A-14, P-B2576A-64 P-A2576A-24, P-B2576A-19
YES
TO SHT 71
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 55)
61-20-004-70 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 56)
61-20-00Change 1 4-71
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TO 1C-130H-2-61FI-00-1
FROM SHT 55
183
Gain access to and disconnectplug P390 (3) at valve housing
186assembly.Is 8K to 11K ohms resistance pre- Replace valve housing assem-NOsent between pins C and L of bly in accordance with TO 1C-valve housing assembly recepta- 130H-2-61JG-20-1, 61-20-02. cle (4)?
75 74
YES
184 185
a. Reconnect plug P390 (3) at a. Gain access to and disconnectvalve housing assembly. plug P390 (3) at valve housing 187b. Gain access to and disconnect assembly. Remove jumper wire. RepairNO NOplug P398 (2) at engine firewall. b. Install a jumper wire between wiring fault between receptacleIs 8K to 11K ohms resistance pre- plug pins K and L. J239 pin W and plug P390 pinsent between pins C and W of re- Is there continuity between recep- L. (See figure 4-6 or 4-7.) ceptacle J239 (1)? tacle J239 (1), pins V and W?
63 62 59 62
YES YES
TO SHT 59188
Remove jumper wire. Repairwiring fault between receptacleJ239 pin C and plug P390 pinC. (See figure 4-6 or 4-7.)
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 57)
61-20-004-72 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 58)
61-20-00Change 1 4-73
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TO 1C-130H-2-61FI-00-1
FROM SHT 57
189 YESTO SHT 61Is an outboard propeller being troubleshot?
NO
190191a. Install a jumper wire between pins V
and W of plug P398 (1). Remove jumper wire. Repairb. Remove junction box from syn- wiring fault between plug P398chrophaser rack. pin W and related receptacle P-Is a ground present on specified pin of re- A2576A pin. (See figure 4-6 orNOceptacle P-A2576A (2)? 4-7.)
Prop Rcpt Pin Test Point Prop Rcpt Pin
2 538
2 53 6
3 638
YES
192
Remove jumper wire. Repairwiring fault between plug P398pin C and related receptacle P-A2576A pin. (See figure 4-6 or4-7.)
Prop Rcpt Pin
2 53 6
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 59)
61-20-004-74 Change 1
![Page 577: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/577.jpg)
TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 60)
61-20-00Change 1 4-75
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TO 1C-130H-2-61FI-00-1
FROM SHT 59
193 195196a. Reconnect plug P398 (1) at en- a. Install a jumper wire between
gine firewall. Remove jumper wire.plug P1139 (3) pin j and airplaneb. Gain access to and disconnect Repair wiring fault be-ground.plug P1139 (3) at outer wing break. tween plug P1139 pin jb. Remove junction box from syn-Is 8K to 11K ohms resistance pre- and related receptacle P-chrophaser rack.
YES NOsent between specified pins of recep- B2576A pin. (See figureIs a ground present on specified pintacle J935 (2)? 4-6 or 4-7.)of receptacle P-B2576A (4)?
Prop Rcpt Pins Test Points Prop Rcpt PinProp Rcpt Pins Test Points
1 j and k50 51
1 161 1638
4 264 j and e
50 514 26
38
NO YES
197
Remove jumper wire. Repairwiring fault between specifiedplug P1139 pin and related re-ceptacle P-B2576A pin. (Seefigure 4-6 or 4-7.)
Prop Plug Pin Rcpt Pin
1 k 84 e 17
194 198
a. Gain access to and disconnect Remove jumper wire. Repairplug P398 (1) at engine firewall. wiring fault between plug P398b. Install a jumper wire between pin C and related plug P1139YESplug pins V and W. pin. (See figure 4-6 or 4-7.) Is a ground present on receptacleJ935 (2) pin j? Prop Plug Pin
1 k50
4 e
NO
199
Remove jumper wire. Repairwiring fault between receptacleJ935 pin j and plug P398 pinW. (See figure 4-6 or 4-7.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 61)
61-20-004-76 Change 1
![Page 579: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/579.jpg)
TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 62)
61-20-00Change 1 4-77
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TO 1C-130H-2-61FI-00-1
FROM SHT 55
200
a. Reconnect plug P390 (3) atvalve housing assembly. 203b. Gain access to and disconnect
Repair wiring fault between re-plug P398 (2) at engine firewall. NOceptacle J239 pin N and plugIs 1K to 10.5K ohms resistanceP390 pin N. (See figure 4-6 orpresent between pins N and W of4-7.) receptacle J239 (1)?
61 62
YES
204
Repair wiring fault between plugP398 pin N and related pin of
201 receptacle P-A2576A (5). (SeeNOIs an outboard propeller being figure 4-6 or 4-7.) troubleshot?
Prop Rcpt Pin2 143 2
YES
202
a. Reconnect plug P398 (2) atengine firewall.
205b. Gain access to and disconnectplug P1139 (7) at outer wing Repair wiring fault between re-NObreak. ceptacle J935 pin h and plugIs 1K to 10.5K ohms resistance P398 pin N. (See figure 4-6 orpresent between pins h and j of 4-7.) receptacle J935 (6)?
49 50
YES
206
Repair wiring fault between plugP1139 pin h and related pin ofreceptacle P-B2576A (4). (Seefigure 4-6 or 4-7.)
Prop Rcpt Pin1 74 23
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 63)
61-20-004-78 Change 1
![Page 581: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/581.jpg)
TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 64)
61-20-00Change 1 4-79
![Page 582: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/582.jpg)
TO 1C-130H-2-61FI-00-1
FROM SHT 55
207
Gain access to and disconnectplug P390 (3) at valve housing
210assembly.Is 25 to 50 ohms resistance pre- Replace valve housing assem-NOsent between pins B and M of bly in accordance with TO 1C-valve housing assembly recepta- 130H-2-61JG-20-1, 61-20-02. cle (4)?
68 67
YES
208 209
a. Reconnect plug P390 (3) at a. Gain access to and disconnectvalve housing assembly. plug P390 (3) at valve housing 211b. Gain access to and disconnect assembly. Remove jumper wire. RepairNO YESplug P398 (2) at engine firewall. b. Install a jumper wire between open circuit between receptacleIs 25 to 50 ohms resistance pre- plug pins K and M. J239 pin B and plug P390 pinsent between pins B and X of re- Is there continuity between recep- B. (See figure 4-6 or 4-7.) ceptacle J239 (1)? tacle J239 (1) pins V and X?
56 55 59 55
YES NO
TO SHT 63212
Remove jumper wire. Repairopen circuit between receptacleJ239 pin X and plug P390 pinM. (See figure 4-6 or 4-7.)
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 65)
61-20-004-80 Change 1
![Page 583: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/583.jpg)
TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 66)
61-20-00Change 1 4-81
![Page 584: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/584.jpg)
TO 1C-130H-2-61FI-00-1
FROM SHT 65
213YES
Is an outboard propeller being TO SHT 69troubleshot?
NO
214
a. Install a jumper wire between pins Band V of plug P398 (1). 215b. Remove junction box from syn-
Remove jumper wire. Repairchrophaser rack.open circuit between plug P398Is a ground present on specified pin ofpin X and related receptaclereceptacle P-A2576A (3) or P-B2576A YESpin. (See figure 4-6 or 4-7.)(2)?
Prop Rcpt PinProp Rcpt Pin Test Point2 P-A2576A-343 P-B2576A-142 P-A2576A-45
37
3 P-B2576A-637
NO
216
Remove jumper wire. Repairopen circuit between plug P398pin B and related receptaclepin. (See figure 4-6 or 4-7.)
Prop Rcpt Pin2 P-A2576A-453 P-B2576A-6
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 67)
61-20-004-82 Change 1
![Page 585: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/585.jpg)
TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 68)
61-20-00Change 1 4-83
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TO 1C-130H-2-61FI-00-1
FROM SHT 67
220219217Remove jumpera. Gain access to and disconnecta. Reconnect plug P398 (1) at engine firewall.wire. Repair openplug P398 (1) at engine firewall.b. Gain access to and disconnect plug P1139circuit betweenb. Install a jumper wire between(4) at outer wing break.plug P398 pin Bplug pins B and V.Is 25 to 50 ohms resistance present betweenand related recep-Is a ground present on specifiedNO NOspecified pins of receptacle J935 (5)?tacle J935 pin.receptacle J935 (5) pin?(See figure 4-6 orProp Rcpt Pins Test Points4-7.)Prop Rcpt Pins Test Points
1 c and d44 45
Prop Rcpt Pin1 d45
1 d4 d and f44 45
4 f4 f45
YESYES
221
Remove jumper wire. Repair open circuitbetween plug P398 pin X and related recep-tacle J935 pin. (See figure 4-6 or 4-7.)
Prop Rcpt Pin1 c4 d
218
a. Install a jumper wire between plugP1139 (4) pin d and airplane ground. 222b. Remove junction box from syn-
Remove jumper wire. Repair open circuitchrophaser rack.between plug P1139 pin d and related re-Is a ground present on specified pin of re-ceptacle pin. (See figure 4-6 or 4-7.) NO
ceptacle P-B2576A (2) or P-A2576A (3)?
Prop Rcpt PinProp Rcpt Pin Test Point1 P-B2576A-34 P-A2576A-241 P-B2576A-3
37
4 P-A2576A-2437
YES
223
Remove jumper wire. Repair open circuit betweenspecified plug P1139 pin and related receptacle pin.(See figure 4-6 or 4-7.)
Prop Plug Pin Rcpt Pin1 c P-B2576A-54 f P-B2576A-19
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 69)
61-20-004-84 Change 1
![Page 587: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/587.jpg)
TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 70)
61-20-00Change 1 4-85
![Page 588: 134466125-TO-1C-130H-2-61FI-00-1-Technical-Manual-Fault-Isolation-Propellers-USAF-Series-All-C-130-Aircraft-Change-7-01-Dec-2008.pdf](https://reader033.vdocuments.site/reader033/viewer/2022061321/55cf9709550346d0338f6985/html5/thumbnails/588.jpg)
TO 1C-130H-2-61FI-00-1
FROM SHT 55
224
Place RESISTANCE TEST switch (4) to 6Does FUNCTION display (2) indicate 120to 180 ohms?(Speed bias ref winding R) NO
TO SHT 73Prop Sync Rcpt Pins1 P-B2576A-39, P-B2576A-302 P-A2576A-41, P-B2576A-303 P-A2576A-42, P-B2576A-304 P-B2576A-38, P-B2576A-30
YES
225
Move throttles (1) below GROUND IDLE/GND IDLE.
227Do FUNCTION display (2) and AC VOLTSdisplay (3) indicate 1999? Adjust or replace syn-(Sync disarming switch) chrophaser disarming switch (6)NO
as required in accordance withProp Sync Rcpt Pins TO 1C-130H-2-76JG-00-1, 76-1 P-B2576A-39, P-B2576A-30 10-33. 2 P-A2576A-41, P-B2576A-303 P-A2576A-42, P-B2576A-304 P-B2576A-38, P-B2576A-30
YES
226
a. Move throttles (1) above FLIGHT IDLE/FLT IDLE.b. Place propeller governor control switch-es (5) to MECH GOV/MECH.Does FUNCTION display (2) indicate 2281999? NO
Replace propeller governor con-(propeller governor control switch)trol switch.
Prop Sync Rcpt Pins1 P-B2576A-39, P-B2576A-302 P-A2576A-41, P-B2576A-303 P-A2576A-42, P-B2576A-304 P-B2576A-38, P-B2576A-30
YES
TO SHT 81
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 71)
61-20-004-86 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 72)
61-20-00Change 1 4-87
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TO 1C-130H-2-61FI-00-1
FROM SHT 71
229
Gain access to and disconnect plug P390 (3)233at valve housing assembly.
Is 120 to 180 ohms resistance present be- Replace valve housing assem-NOtween pins A and K of valve housing assem- bly in accordance with TO 1C-bly receptacle (4)? 130H-2-61JG-20-1, 61-20-02.
69 71
YES
230
a. Reconnect plug P390 (3) at valve housing234assembly.
b. Gain access to and disconnect plug P398 Repair open circuit between re-NO(2) at engine firewall. ceptacle J239 pin A and plugIs 120 to 180 ohms resistance present be- P390 pin A. (See figure 4-6 ortween pins A and V of receptacle J239 (1)? 4-7.)
57 59
YES
231
a. Reconnect plug P398 (2) at engine firewall.b. Disengage junction box from syn-chrophaser rack.
NOc. Gain access to terminals of propeller gov-TO SHT 75ernor control switch (5).
Is 120 to 180 ohms resistance present be-tween switch terminal 3 and airplane ground?
86
YES
232235Is there continuity between switch terminals 2
NOand 3? Replace propeller governor con-trol switch.
85 86
YES
TO SHT 77
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 73)
61-20-004-88 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 74)
61-20-00Change 1 4-89
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TO 1C-130H-2-61FI-00-1
FROM SHT 73 238
Repair open circuit between ter-236minal 3 of propeller governorNO
Is an outboard propeller beingcontrol switch (4) and pin A oftroubleshot? plug P398 (1). (See figure4-6or 4-7.) YES
237
Gain access to and disconnectplug P1139 (3) at outer wing 239break.
Repair open circuit between pinIs 120 to 180 ohms resistanceA of plug P398 (1) and relatedpresent between specified pin ofreceptacle J395 pin. (See fig-receptacle J935 (2) and airplane NOure 4-6 or 4-7.)ground?
Prop Rcpt PinProp Rcpt Pin Test Point1 e4 k1 e
46
4 k46
YES
240
Repair open circuit between ter-minal 3 of propeller governorcontrol switch (4) and relatedplug P1139 pin. (See figure 4-6 or 4-7.)
Prop Plug Pin1 e4 k
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 75)
61-20-004-90 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 76)
61-20-00Change 1 4-91
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TO 1C-130H-2-61FI-00-1
FROM SHT 73
241
Gain Access to terminal board TB126B (2).Is 120 to 180 ohms resistance present be- 243tween specified terminal and airplane ground?
Repair open circuit between terminal 2 ofpropeller governor control switch (4) andProp TB Term Test Pointrelated terminal board TB126A terminal.NO(See figure 4-6 or 4-7.)1 36
84
Prop TB Term Prop TB Term2 3784
1 36 3 382 37 4 393 38
84
4 3984
YES
242
Gain access to specified terminal board. 244Is 120 to 180 ohms resistance present be-
Repair open circuit between specified ter-tween specified terminal and airplane ground?minal and related pin of receptacle P-B2576A (5) or P-A2576A (6). (See fig-Prop TB-Term Test Pointure 4-6 or 4-7.)YES
1 TB135A (1) -16981
Prop TB-Term Rcpt Pin1 TB135A-169 P-B2576A-392 TB135A (1) -170
812 TB135A-170 P-A2576A-413 TB146A-210 P-A2576A-423 TB146A (3) -210
814 TB146A-211 P-B2576A-38
4 TB146A (3) -21181
NO
TO SHT 79
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 77)
61-20-004-92 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 78)
61-20-00Change 1 4-93
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TO 1C-130H-2-61FI-00-1
FROM SHT 77247
245 Repair open circuit between syn-Gain access to terminals of syn- chrophaser disarming switch terminalchrophaser disarming switch (3). 2NC and related terminal of terminalIs 120 to 180 ohms resistance board TB156A (1). (See figure 4-6 or 4-NOpresent between switch terminal 7.)2NC and airplane ground?
Prop TB Term Prop TB Term83
1 36 3 382 37 4 39
YES
248
Repair open circuit between syn-chrophaser disarming switch terminal2461NC and related terminal. (See figure 4-Is 120 to 180 ohms resistance6 or 4-7.)present between switch terminal YES
1NC and airplane ground?Prop TB-Term1 TB135A (4) -169822 TB135A (4) -1703 TB146A (2) -2104 TB146A (2) -211
NO
249
Adjust or replace synchrophaser disarm-ing switch as required in accordance withTO 1C-130H-2-76JG-00-1, 76-10-38.
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 79)
61-20-004-94 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 80)
61-20-00Change 1 4-95
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TO 1C-130H-2-61FI-00-1
FROM SHT 73
250 NOTO SHT 83Is an outboard propeller being troubleshot?
YES
251
a. Place TYPE SELECT switch (2) to TUBE.b. Place RESISTANCE TEST switch (3) to 8.Does FUNCTION display (1) indicate 30 to 45 YESohms? TO SHT 89(Clutch 1 and 4 winding parallel R)
Prop Sync Rcpt Pins1,4 P-A2576A-30, P-B2576A-30
NO
TO SHT 107
Figure 4-5. Synchrophaser System Malfunction (Sheet 81)
61-20-004-96 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 82)
61-20-00Change 1 4-97
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TO 1C-130H-2-61FI-00-1
254
a. Place TYPE SELECT switch (4) toTUBE.b. Place RESISTANCE TEST switch(5) to 8.
FROM SHT 81 c. Place SYNCHROPHASE MASTER/MSTR switch (2) to engine 2.
252 NO NOd. Momentarily hold PROP RESYN- TO SHT 85Is No. 2 propeller (1) being troubleshot? CHROPHASE/PROP SYNC switch (3)to RESYNC/INDEX.Does FUNCTION display (6) indicate 20to 30 ohms while switch is held(Clutch 3 winding R)
Prop Synch Rcpt Pins3 P-A2576A-30, P-B2576A-30
YES
YES
TO SHT 89
253
a. Place TYPE SELECT switch (4) toTUBE.b. Place RESISTANCE TEST switch(5) to 8.c. Place SYNCHROPHASE MASTER/MSTR switch (2) to engine 3.
NOd. Momentarily hold PROP RESYN-TO SHT 87CHROPHASE/PROP SYNC switch (3)
to RESYNC/INDEX.Does FUNCTION display (6) indicate 20to 30 ohms while switch is held(Clutch 2 winding R)
Prop Synch Rcpt Pins2 P-A2576A-30, P-B2576A-30
YES
TO SHT 89
Figure 4-5. Synchrophaser System Malfunction (Sheet 83)
61-20-004-98 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 84)
61-20-00Change 1 4-99
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TO 1C-130H-2-61FI-00-1
FROM SHT 83
255
Gain access to and disconnect plug P390259(6) at valve housing assembly.
Is 60 to 90 ohms resistance present be- Replace valve housing assembly in ac-NOtween pins K and P of valve housing as- cordance with TO 1C-130H-2-61JG-20-1,sembly receptacle (5)? 61-20-02.
71 76
YES
256
a. Reconnect plug P390 (6) to valve hous-ing assembly. 260b. Gain access to and disconnect plug
Repair open circuit between receptacleNOP398 (2) at engine firewall.J239 pin P and plug P390 pin P. (SeeIs 60 to 90 ohms resistance present be-figure 4-6.) tween pins P and V of receptacle J239 (1)?
64 59
YES
257
a. Reconnect plug P398 (2) at engine fire-wall.
261b. Gain access to terminals of SYN-NOCHROPHASE MASTER/MSTR switch (3). Replace SYNCHROPHASE MASTER/
Is there continuity between switch terminals MSTR switch.4 and 5?
20 16
YES
258
Gain access to terminal board TB128A (4). 262Is there continuity between terminal board
Repair open circuit between terminalYESterminal 18 and SYNCHROPHASEboard terminal 18 and plug P398 pin P.MASTER/MSTR switch (3) terminal 4?(See figure 4-6 or 4-7.)
31 20
NO
263
Repair open circuit. (See figure 4-6 or 4-7.)
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 85)
61-20-004-100 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 86)
61-20-00Change 1 4-101
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TO 1C-130H-2-61FI-00-1
FROM SHT 83
264
Gain access to and disconnect plug P390 (6) at valve 268housing assembly.
Replace valve housing assem-NOIs 60 to 90 ohms resistance present between pins K and P
bly in accordance with TO 1C-of valve housing assembly receptacle (5)?130H-2-61JG-20-1, 61-20-02.
71 76
YES
265
a. Reconnect plug P390 (6) to valve housing assembly. 269b. Gain access to and disconnect plug P398 (2) at engine
Repair open circuit between re-firewall. NOceptacle J239 pin P and PlugIs 60 to 90 ohms resistance present between pins P and VP390 pin P. (See figure 4-6 orof receptacle J239 (1)?4-7.)
64 59
YES
266
a. Reconnect plug P398 (2) at engine firewall.270b. Gain access to terminals of SYNCHROPHASE
NOMASTER/MSTR switch (3). Replace SYNCHROPHASEIs there continuity between switch terminals 5 and 6? MASTER/MSTR switch.
16 21
YES
267271
Gain access to terminal board TB128A (4).Repair open cirucit between ter-Is there continuity between terminal board terminal 19 and YESminal board terminal 19 andSYNCHROPHASE MASTER/MSTR switch (3) terminal 6?plug P398 pin P. (See figure 4-6 or 4-7.) 32 21
NO
272
Repair open circuit. (See figure4-6 or 4-7.)
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 87)
61-20-004-102 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 88)
61-20-00Change 1 4-103
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TO 1C-130H-2-61FI-00-1
FROM SHT 81 OR 83
273
NOTEDuring megger checks, an indication of1999 in both the FUNCTION and ACVOLTS displays is an acceptable measure-ment.
a. Place SYNCHROPHASE MASTER/MSTR switch (5) to OFF.b. Place TYPE SELECT switch (2) toSOLID STATE.c. Place RESISTANCE TEST switch (4) to13. NODoes FUNCTION display (1) indicate 0.5 or TO SHT 91greater and does AC VOLTS display (3) in-dicate 6?(Control winding megger chk)
Prop Sync Rcpt Pins
1 P-B2576A-5, P-B2576A-30
2 P-A2576A-34, P-B2576A-30
3 P-B2576A-14, P-B2576A-30
4 P-A2576A-24, P-B2576A-30
YES
274
Place RESISTANCE TEST switch (4) to14.Does FUNCTION display (1) indicate 1.0 orgreater and does AC VOLTS display (3) in-dicate 6?(Feedback pot megger chk)
NOProp Sync Rcpt Pins TO SHT 99
1 P-B2576A-8, P-B2576A-30
2 P-A2576A-14, P-B2576A-30
3 P-A2576A-2, P-B2576A-30
4 P-B2576A-23, P-B2576A-30
YES
TO SHT 141
Figure 4-5. Synchrophaser System Malfunction (Sheet 89)
61-20-004-104 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 90)
61-20-00Change 1 4-105
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TO 1C-130H-2-61FI-00-1
FROM SHT 89
275
a. Gain access to and disconnect279plug P390 (3) at valve housing
assembly. Remove jumper wire. ReplaceYESb. Install a jumper wire between valve housing assembly in ac-plug pins B and M. cordance with TO 1C-130H-2-Does FUNCTION display (5) indi- 61JG-20-1, 61-20-02. cate 0.5 or greater and does ACVOLTS display (4) indicate 6?
NO
276
a. Remove jumper wire from plugP390 (3) but do not reconnectplug.
278b. Gain access to and disconnect NO NOplug P398 (2) at engine firewall. TO SHT 93Is an outboard propeller beingc. Install a jumper wire between troubleshot? plug P398 pins B and X.Does FUNCTION display (5) indi-cate 0.5 or greater and does ACVOLTS display (4) indicate 6?
YES
YES
TO SHT 95
277280Remove jumper wire from plug
P398 (2) and reconnect plug at Repair ground fault between pinNOengine firewall. X of receptacle J239 (1) andDoes FUNCTION display (5) indi- plug P390 pin M. (See figurecate 0.5 or greater and does AC 4-6 or 4-7.) VOLTS display (4) indicate 6?
YES
281
Repair ground fault between pinB of receptacle J239 (1) andplug P390 pin B. (See figure 4-6 or 4-7.)
Figure 4-5. Synchrophaser System Malfunction (Sheet 91)
61-20-004-106 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 92)
61-20-00Change 1 4-107
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TO 1C-130H-2-61FI-00-1
FROM SHT 91 283
Repair ground fault between282plug P398 pin X and related pinRemove jumper wire from plugof receptacle P-A2576A (3) orP398 (1) but do not reconnectP-B2576A (2). (See figure 4-6NO
plug.or 4-7.)Does FUNCTION display (5) indi-
cate 0.5 or grater and does ACProp Rcpt PinVOLTS display (4) indicate 6? 2 P-A2576A-343 P-B2576A-14YES
284
Repair ground fault betweenplug P398 pin B and related pinof receptacle P-A2576A (3) orP-B2576A (2). (See figure 4-6or 4-7.)
Prop Rcpt Pin2 P-A2576A-453 P-B2576A-6
Figure 4-5. Synchrophaser System Malfunction (Sheet 93)
61-20-004-108 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 94)
61-20-00Change 1 4-109
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TO 1C-130H-2-61FI-00-1
FROM SHT 91
285
a. Remove jumper wire from plugP398 (1) but do not reconnectplug.b. Gain access to and disconnectplug P1139 (5) at outer wingbreak.c. Install a jumper wire between NOspecified plug pins. TO SHT 97
Prop Plug Pins1 c and d4 d and f
Does FUNCTION display (3) indi-cate 0.5 or greater and does ACVOLTS display (2) indicate 6?
YES
287286 Repair ground fault between
Remove jumper wire from plug plug P398 pin X and related pinP1139 (5) and reconnect plug at of receptacle J935 (4). (SeeNOouter wing break. figure 4-6 or 4-7.) Does FUNCTION display (3) indi-cate 0.5 or greater and does AC Prop Rcpt PinVOLTS display (2) indicate 6? 1 c
4 dYES
288
Repair ground fault betweenplug P398 pin B and related pinof receptacle J935 (4). (Seefigure 4-6 or 4-7.)
Prop Rcpt Pin1 d4 f
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 95)
61-20-004-110 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 96)
61-20-00Change 1 4-111
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TO 1C-130H-2-61FI-00-1
FROM SHT 95290
289 Repair ground fault between specifiedRemove jumper wire from plug plug P1139 pin and related pin of re-P1139 (5) but do not reconnect ceptacle P-B2576A (3). (See figureYESplug. 4-6 or 4-7.)Does FUNCTION display (1) indi-cate 0.5 or greater and does AC Prop Plug Pin Rcpt PinVOLTS display (2) indicate 6? 1 d P-B2576A-3
4 f P-B2576A-19NO
291
Repair ground fault between specifiedplug P130/P1139 pin and related pinof receptacle P-A2576A (4) or P-B2576B (3). (See figure 4-6 or 4-7.)
Prop Plug Pin Rcpt Pin1 c P-B2576A-54 d P-A2576A-24
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 97)
61-20-004-112 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 98)
61-20-00Change 1 4-113
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TO 1C-130H-2-61FI-00-1
FROM SHT 89
292
a. Gain acess to and disconnect 295 298plug P390 (3) at valve housingRemove jumper wire and install itassembly. Remove jumper wire. ReplaceYES YESbetween plug pins C and N.b. Install a jumper wire between valve housing in accordanceDoes FUNCTION display (5) indi-plug pins C and L. with TO 1C-130H-2-61JG-20-1,cate 1.0 or greater and does ACDoes FUNCTION display (5) indi- 61-20-02. VOLTS display (4) indicate 6?cate 1.0 or greater and does AC
VOLTS display (4) indicate 6?
NO
NO
296299a. Remove jumper wire from plug P390
(3). Remove jumper wire.b. Gain access to and disconnect plug Repair ground fault
YESP398 (2) at engine firewall. between pin N of re-c. Install jumper wire between plug P398 ceptacle J239 (1) and(2) pins C and N. plug P390 pin N.Does FUNCTION display (5) indicate 1.0 or (See figure 4-6 or 4-greater and does AC VOLTS display (4) in- 7.) dicate 6?
NO
TO SHT 101
300297293Repair ground faulta. Remove jumper wire from plug P390 (3).Remove jumper wire and install itbetween pin C ofb. Gain access to and disconnect plug P398NO YESbetween plug pins C and N.receptacle J239 (1)(2) at engine firewall.Does FUNCTION display (5) indi-and plug P390 pinDoes FUNCTION display (5) indicate 1.0 orcate 1.0 or greater and does ACC. (See figure 4-6greater and does AC VOLTS display (4) indi-VOLTS display (4) indicate 6?or 4-7.) cate 6?
YESNO
TO SHT 103
294
a. Remove jumper wire from plug P390 (3).301b. Gain access to and disconnect plug P398
(2) at engine firewall. Remove jumper wire. Repair groundYESc. Install jumper wire between plug P398 (2) fault between pin W of receptaclepins C and W. J239 (1) and plug P390 pin L. (SeeDoes FUNCTION display (5) indicate 1.0 or figure 4-6 or 4-7.) greater and does AC VOLTS display (4) indi-cate 6?
NO
TO SHT 105
Figure 4-5. Synchrophaser System Malfunction (Sheet 99)
61-20-004-114 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 100)
61-20-00Change 1 4-115
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TO 1C-130H-2-61FI-00-1
304
Remove jumper wire. RepairFROM SHT 99ground fault between pin N ofplug P398 (1) and related pin of302receptacle P-A2576A (5). (SeeNO
Is an outboard propeller beingfigure 4-6 or 4-7.) troubleshot?
Prop Rcpt Pin2 143 2
YES
303
a. Remove jumper wire from plugP398 (1).
305b. Gain access to and disconnectplug P1139 (7) at outer wing Remove jumper wire. Repairbreak. ground fault between plugc. Install jumper wire between P1139 pin h and related pin ofspecified plug P1139 (7) pins. receptacle P-B2576A (4). (SeeNO
figure 4-6 or 4-7.) Prop Plug Pin1 h and k Prop Rcpt Pin4 e and h 1 7
4 23Does FUNCTION display (2) indi-cate 1.0 or greater and does ACVOLTS display (3) indicate 6?
YES
306
Remove jumper wire. Repairground fault between pin h ofreceptacle J935 (6) and plugP398 pin N. (See figure 4-6 or4-7.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 101)
61-20-004-116 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 102)
61-20-00Change 1 4-117
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TO 1C-130H-2-61FI-00-1
309FROM SHT 99 Repair ground fault between pin C of
plug P398 (1) and related pin of re-307 ceptacle P-A2576A (5). (See figureNO
Is an outboard propeller being 4-6 or 4-7.) troubleshot?
Prop Rcpt Pin2 33 4
YES
310308 Repair ground fault between specified
Gain access to and disconnect plug P1139 pin and related pin of re-plug P1139 (6) at outer wing ceptacle P-B2576A (4). (See figureNObreak. 4-6 or 4-7.) Does FUNCTION display (2) indi-cate 1.0 or greater and does AC Prop Plug Pin Rcpt PinVOLTS display (3) indicate 6? 1 k 8
4 e 17YES
311
Repair ground fault between pin C ofplug P398 (1) and related plug P1139pin. (See figure 4-6 or 4-7.)
Prop Rcpt Pin1 k4 e
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 103)
61-20-004-118 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 104)
61-20-00Change 1 4-119
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TO 1C-130H-2-61FI-00-1
314
Remove jumper wire. RepairFROM SHT 99ground fault between pin W ofplug P398 (1) and related pin of312receptacle P-A2576A (5). (SeeNO
Is an outboard propeller beingfigure 4-6 or 4-7.)troubleshot?
Prop Rcpt Pin2 53 6
YES
313
a. Remove jumper wire from plugP398 (1).
315b. Gain access to and disconnectplug P1139 (7) at outer wing Remove jumper wire. Repairbreak. ground fault between plugc. Install jumper wire between P1139 pin j and related pin ofspecified plug P1139 (7) pins. receptacle P-B2576A (4). (SeeNO
figure 4-6 or 4-7.)Prop Plug Pin1 j and k Prop Rcpt Pin4 e and j 1 16
4 26Does FUNCTION display (2) indi-cate 1.0 or greater and does ACVOLTS display (3) indicate 6?
YES
316
Remove jumper wire. Repairground fault between pin j of re-ceptacle J935 (6) and plugP398 pin W. (See figure 4-6 or4-7.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 105)
61-20-004-120 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 106)
61-20-00Change 1 4-121
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TO 1C-130H-2-61FI-00-1
FROM SHT 81
317
Gain access to and disconnect plug320P390 (3) at valve housing assembly.
Is 60 to 90 ohms resistance present be- Replace valve housing assem-NOtween pins K and P of valve housing bly in accordance with TO 1C-assembly receptacle (4)? 130H-2-61JG-20-1, 61-20-02.
71 76
YES
318
a. Reconnect plug P390 (3) to valve321housing assembly.
b. Gain access to and disconnect plug Repair open circuit between pinNOP398 (2) at engine firewall. P of receptacle J239 (1) andIs 60 to 90 ohms resistance present be- plug P390 pin P. (See figure 4-tween plug pins P and V? 6 or 4-7.)
64 59
YES
319
a. Reconnect plug P398 (2) at enginefirewall. 322b. Gain access to and disconnect plug
Repair open circuit between re-P1139 (7) at outer wing break. NOceptacle J935 pin m and plugIs 60 to 90 ohms resistance present be-P398 pin P. (See figure 4-6 ortween pin m of receptacle J935 (6) and4-7.) airplane ground?
52
YES
323
Repair open circuit betweenplug P1139 pin m and terminal9 of terminal board TB1C (5).(See figure 4-6 or 4-7.)
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
3. See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 107)
61-20-004-122 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 108)
61-20-00Change 1 4-123
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TO 1C-130H-2-61FI-00-1
FROM SHT 3 OR 43
324 6120007, 6120008,6120009, 6120010
a. Shut down engines in accordance with TO 1C-130H-2-71JG-00-1, 71-00-10.b. If necessary, perform Preparation C.c. If necessary, place propeller governor control switches (5) to NORMAL/NORM. NOd. Place RESISTANCE TEST switch (4) to 7. TO SHT 111Does FUNCTION display (1) indicate 0.3 to 10 ohms? (Pulse gen R)
Prop Sync Rcpt Pins1 P-B2576A-20, P-B2576A-342 P-A2576A-28, P-A2576A-373 P-A2576A-36, P-A2576A-294 P-B2576A-1, P-B2576A-31
YES
325
NOTEDuring megger checks, an indication of 1999 in both the FUNCTION and ACVOLTS displays is an acceptable measurement.
a. Place SYNCHROPHASE MASTER/MSTR switch (6) to OFF.b. Place TYPE SELECT switch (2) to SOLID STATE.c. Place RESISTANCE TEST switch (4) to 12. NODoes FUNCTION display (1) indicate 1.0 or greater and does AC VOLTS TO SHT 125display (3) indicate 6?(Pulse gen megger chk)
Prop Sync Rcpt Pins1 P-B2576A-34, P-B2576A-302 P-A2576A-37, P-B2576A-303 P-A2576A-36, P-B2576A-304 P-B2576A-1, P-B2576A-30
YES
TO SHT 141
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.Figure 4-5. Synchrophaser System Malfunction (Sheet 109)
61-20-004-124 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 110)
61-20-00Change 1 4-125
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TO 1C-130H-2-61FI-00-1
FROM SHT 109
326 328
Gain access to and disconnect Remove pulse generator (4) in ac-plug P392 (2) at pump housing. cordance with TO 1C-130H-2- 330Is 0.3 to 0.5 ohm resistance pre- 61JG-20-1, 61-20-10.NO NO Replace pulse generator in ac-sent between pins A and B of Is 0.3 to 0.5 ohm resistance pre- cordance with TO 1C-130H-2-valve housing assembly recepta- sent between the two pulse gen- 61JG-20-1, 61-20-10. cle (3)? erator pins?
77 78 79 80
YES YES
331
Repair or replace pulse genera-tor wiring on pump housing (5).
327 329
a. Reconnect plug P392 (2) to a. Gain access to and disconnectpump housing. plug P392 (2) at pump housing. 332b. Gain access to and disconnect b. Install a jumper wire between Remove jumper wire. RepairNO NOplug P396 (6) at engine firewall. plug pins A and E (ground). wiring fault between receptacleIs 0.3 to 0.5 ohm resistance pre- Is resistance between receptacle J241 pin A and plug P392 pinsent between pins A and B of re- J241 (1) pins A and E less than 1 A. (See figure 4-6 or 4-7.) ceptacle J241 (1)? ohm?
65 66 65
YES YES
TO SHT 113333
Remove jumper wire. Repairwiring fault between receptacleJ241 pin B and plug P392 pinB. (See figure 4-6 or 4-7.)
NOTE
See figure 4-6 or 4-7 for: Figure 4-5. Synchrophaser System Malfunction (Sheet 111)
61-20-004-126 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 112)
61-20-00Change 1 4-127
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TO 1C-130H-2-61FI-00-1
FROM SHT 111
334YES
Is airplane being troubleshot a TO SHT 115year model AF90-1057 and up?
NO
335NO
Is an outboard propeller being TO SHT 121troubleshot?
YES
336
a. Reconnect plug P396 (1) atengine firewall.b. Gain access to and disconnectplug P1225 (3) at outer wing YESbreak. TO SHT 123Is 0.3 to 0.7 ohm resistance pre-sent between pins A and B of re-ceptacle J660 (2)?
53 54
NO
337
a. Gain access to and disconnectplug P396 (1) at engine firewall. 338b. Install a jumper wire between
Remove jumper wire. Repairplug pins A and E (ground). NOwiring fault between receptacleIs resistance between receptacleJ660 pin A and plug P396 pinJ660 (2) pin A and airplaneA. (See figure 4-6.) ground less than 1 ohm?
53
YES
339
Remove jumper wire. Repairwiring fault between receptacleJ660 pin B and plug P396 pinB. (See figure 4-6.)
NOTE
See figure 4-6 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 113)
61-20-004-128 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 114)
61-20-00Change 1 4-129
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TO 1C-130H-2-61FI-00-1
FROM SHT 113341
a. Gain access to and disconnect340plug P396 (1) at engine firewall.a. Reconnect plug P396 (1) atb. Install a jumper wire betweenengine firewall.plug pins A and E (ground). 342b. Gain access to terminalc. Remove junction box fromboard TB105AG (2). Remove jumper wire. Repair wir-synchrophaser rack.Is 0.3 to 0.7 ohm resistance ing fault between specified recep-Is resistance between specifiedpresent between specified ter- tacle pin and related terminalpin of receptacle P-B2576A (3) orminals? board TB105AG terminal. (SeeP-A2576A (4) and airplane groundYES NO figure 4-6 or 4-7.)less than 1 ohm?Prop TB Term TestPoints
Prop Rcpt Pin TB TermProp Rcpt Pin Test Point1 1 and 2
43 421 P-B2576A-34 22 P-A2576A-37 4
1 P-B2576A-3439
2 3 and 443 42
3 P-A2576A-36 64 P-B2576A-1 8
2 P-A2576A-3739
3 5 and 643 42
3 P-A2576A-3639
4 7 and 843 42
4 P-B2576A-139
NO
YES
TO SHT 117343
Remove jumper wire. Repair wir-ing fault between specified recep-tacle pin and related terminalboard TB105AG terminal. (Seefigure 4-6 or 4-7.)
Prop Rcpt Pin TB Term1 P-B2576A-20 12 P-A2576A-28 33 P-A2576A-29 54 P-B2576A-31 7
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 115)
61-20-004-130 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 116)
61-20-00Change 1 4-131
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TO 1C-130H-2-61FI-00-1
346
a. Gain access to and disconnectplug P396 (1) at engine firewall. 348b. Install a jumper wire between Remove jumper wire. RepairFROM SHT 115 plug pins A and E (ground). wiring fault between plug P396Is resistance between specified pin A and related terminal344 terminal of terminal boardNO NO board TB105AG terminal. (SeeIs an outboard propeller being TB105AG (2) and airplane ground figure 4-6 or 4-7.)troubleshot? less than 1 ohm?
Prop TB TermProp TB Term Test Point 2 4
3 62 4
42
3 642
YES
YES349
Remove jumper wire. Repairwiring fault between plug P396pin B and related terminalboard TB105AG terminal. (Seefigure 4-6 or 4-7.)
Prop TB Term2 33 5
347345a. Gain access to and disconnectGain access to and disconnectplug P396 (1) at engine firewall. 350plug P1225 (3) at outer wingb. Install a jumper wire betweenbreak. Remove jumper wire. RepairNO NOplug pins A and E (ground).Is 0.3 to 0.7 ohm resistance pre- wiring fault between receptacleIs resistance between receptaclesent between pins A and B of re- J660 pin A and plug P396 pinJ660 (4) pin A and airplaneceptacle J660 (4)? A. (See figure 4-6 or 4-7.) ground less than 1 ohm?
53 5453
YESYES
TO SHT 119351
Remove jumper wire. Repairwiring fault between receptacleJ660 pin B and plug P396 pinB. (See figure 4-6 or 4-7.)
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 117)
61-20-004-132 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 118)
61-20-00Change 1 4-133
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TO 1C-130H-2-61FI-00-1
FROM SHT 117
352
a. Gain access to and disconnectplug P1225 (1) at outer wing
353break.b. Install a jumper wire between Remove jumper wire. Repairplug pin A and airplane ground. wiring fault between plug P1225Is resistance between specified pin A and related terminalterminal of terminal board board TB105AG terminal. (SeeNOTB105AG (2) and airplane ground figure 4-6 or 4-7.)less than 1 ohm?
Prop TB TermProp TB Term Test Point 1 2
4 81 2
42
4 842
YES
354
Remove jumper wire. Repairwiring fault between plug P1225pin B and related terminalboard TB105AG terminal. (Seefigure 4-6 or 4-7.)
Prop TB Term1 14 7
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 119)
61-20-004-134 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 120)
61-20-00Change 1 4-135
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TO 1C-130H-2-61FI-00-1
FROM SHT 113
355
a. Install a jumper wire between pins A356and E (ground) of plug P396 (1).
b. Remove junction box from syn- Remove jumper wire. Repairchrophaser rack. wiring fault between plug P396Is resistance on specified pin of receptacle pin A and related receptacle P-NOP-A2576A (2) less than 1 ohm? A2576A pin. (See figure 4-6.)
Prop Rcpt Pin Test Point Prop Rcpt Pin2 37
2 3739
3 36
3 3639
YES
357
Remove jumper wire. Repairwiring fault between plug P396pin B and related receptacle P-A2576A pin. (See figure 4-6.)
Prop Rcpt Pin2 283 29
NOTE
See figure 4-6 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 121)
61-20-004-136 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 122)
61-20-00Change 1 4-137
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TO 1C-130H-2-61FI-00-1
FROM SHT 113
358
a. Install a jumper wire betweenpin A of plug P1225 (1) and
359airpane ground.b. Remove junction box from Remove jumper wire. Repairsynchrophaser rack. wiring fault between plug P1225Is resistance on specified pin of pin A and related receptacle P-NOreceptacle P-B2576A (2) less than B2576A pin. (See figure 4-6.) 1 ohm?
Prop Rcpt PinProp Rcpt Pin Test Point 1 34
4 11 34
39
4 139
YES
360
Remove jumper wire. Repairwiring fault between plug P1225pin B and related receptacle P-B2576A pin. (See figure 4-6.)
Prop Rcpt Pin1 204 31
NOTE
See figure 4-6 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 123)
61-20-004-138 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 124)
61-20-00Change 1 4-139
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TO 1C-130H-2-61FI-00-1
FROM SHT 109 364
a. Remove jumper wire from plug P392361 (2) and reconnect plug at pump hous-
a. Gain access to and discon- ing.nect plug P392 (2) at pump b. Remove pulse generator (3) in ac- 366housing. cordance with TO 1C-130H-2-61JG-20- Remove jumper wire. Re-YES YESb. Install a jumper wire be- 1, 61-20-10. place pulse generator in ac-tween plug pins A and B. c. Install a jumper wire between the cordance with TO 1C-130H-Does FUNCTION display (5) two pins of the pulse generator wiring 2-61JG-20-1, 61-20-10. indicate 1.0 or greater and harness where the pulse generator con-does AC VOLTS display (4) in- nects.dicate 6? Does FUNCTION display (5) indicate
1.0 or greater and does AC VOLTS dis-play (4) indicate 6?NO
NO367
Repair or replace pulse genera-tor wiring on pump housing.
362
a. Remove jumper wire from plug365P392 (2) but do not reconnect
368plug. Remove jumper wire from plugb. Gain access to and disconnect Repair ground fault between pinP396 (6) and reconnect plug atYES NOplug P396 (6) at engine firewall. A of receptacle J241 (1) andengine firewall.c. Install a jumper wire between plug P392 pin A. (See figure 4-Does FUNCTION display (5) indi-plug P396 (6) pins A and B. 6 or 4-7.) cate 1.0 or greater and does ACDoes FUNCTION display (5) indi- VOLTS display (4) indicate 6? cate 1.0 or greater and does ACVOLTS display (4) indicate 6?
NO
YES
369
Repair ground fault between pinB of receptacle J241 (1) andplug P392 pin B. (See figure 4-6 or 4-7.)
363NO
Is an outboard propeller being TO SHT 127troubleshot?
YES
TO SHT 133
Figure 4-5. Synchrophaser System Malfunction (Sheet 125)
61-20-004-140 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 126)
61-20-00Change 1 4-141
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TO 1C-130H-2-61FI-00-1
FROM SHT 125
370YES
Is airplane being troubleshot TO SHT 129model AF90-1057 and up?
NO
372371 Repair ground fault between
Remove jumper wire from plug plug P396 pin A and related pinP396 (1) but do not reconnect of receptacle P-A2576A (2).NOplug. (See figure 4-6.) Does FUNCTION display (4) indi-cate 1.0 or greater and does AC Prop Rcpt PinVOLTS display (3) indicate 6? 2 37
3 36YES
373
Repair ground fault betweenplug P396 pin B and related pinof receptacle P-A2576A (2).(See figure 4-6.)
Prop Rcpt Pin2 283 29
Figure 4-5. Synchrophaser System Malfunction (Sheet 127)
61-20-004-142 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 128)
61-20-00Change 1 4-143
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TO 1C-130H-2-61FI-00-1
FROM SHT 127
374
Remove jumper wire from plug P396 (1)YESbut do not reconnect plug.
TO SHT 131Does FUNCTION display (2) indicate1.0 or greater and does AC VOLTS dis-play (3) indicate 6?
NO
375
Gain access to terminal board TB105AG(4) and disconnect specified wire from
377specified terminal. (Leave remaining twowires securely attached.) Repair ground fault on specified
wire. (See figure 4-6 or 4-7.) YESProp Wire No. TB Term2 2K95D20 4 Prop Wire No.3 3K95D20 6 2 2K95D20
3 3K95D20Does FUNCTION display (2) indicate1.0 or greater and does AC VOLTS dis-play (3) indicate 6?
NO
376
Disconnect remaining wires from speci- 378fied terminal board TB105AG (4) termi-
Repair ground fault between plugnal. P396 pin A and related terminalboard TB105AG terminal. (See fig-Prop TB Term YESure 4-6 or 4-7.)2 4
3 6Prop TB Term2 4Does FUNCTION display (2) indicate3 61.0 or greater and does AC VOLTS dis-
play (3) indicate 6?
NO
379
Repair ground fault between speci-fied terminal board TB105AG ter-minal and related pin of receptacleP-A2576A (5). (See figure 4-6 or4-7.)
Prop TB Term Rcpt Pin2 4 373 6 36
Figure 4-5. Synchrophaser System Malfunction (Sheet 129)
61-20-004-144 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 130)
61-20-00Change 1 4-145
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TO 1C-130H-2-61FI-00-1
FROM SHT 129
380
a. Reinstall jumper wire betweenpins A and B of plug P396 (1).b. Gain access to terminal board
382TB105AG (4) and disconnect speci-fied wire from specified terminal. Remove jumper wire. Repair ground(Leave remaining two wires securely fault on specified wire. (See figure 4-6attached.) or 4-7.)YES
Prop Wire No. TB Term Prop Wire No.2 2K97D20 3 2 2K97D203 3K97D20 5 3 3K97D20
Does FUNCTION display (2) indicate1.0 or greater and does AC VOLTSdisplay (3) indicate 6?
NO
381
Disconnect remaining wires from 383specified terminal board TB105AG
Remove jumper wire. Repair ground(4) terminal.fault between plug P396 pin B and re-lated terminal board TB105AG termi-Prop TB Term NOnal. (See figure 4-6 or 4-7.)2 3
3 5Prop TB Term2 3Does FUNCTION display (2) indicate3 51.0 or greater and does AC VOLTS
display (3) indicate 6?
YES
384
Remove jumper wire. Repair groundfault between specified terminal boardTB105AG terminal and related pin ofreceptacle P-A2576A (5). (See figure4-6 or 4-7.)
Prop TB Term Rcpt Pin2 3 283 5 29
Figure 4-5. Synchrophaser System Malfunction (Sheet 131)
61-20-004-146 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 132)
61-20-00Change 1 4-147
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TO 1C-130H-2-61FI-00-1
FROM SHT 125
385YES
Is airplane being troubleshot a TO SHT 135year model AF90-1057 and up?
NO
386
a. Remove jumper wire from plugP396 (1) but do not reconnectplug.b. Gain access to and disconnect
NOplug P1225 (5) at outer wingTO SHT 139break.
c. Install a jumper wire betweenplug P1225 (5) pins A and B.Does FUNCTION display (3) indi-cate 1.0 or greater and does ACVOLTS display (2) indicate 6?
YES
387388Remove jumper wire from plug
P1225 (5) and reconnect plug at Repair ground fault between pinYESouter wing break. B of receptacle J660 (4) andDoes FUNCTION display (3) indi- plug P396 pin B. (See figure 4-cate 1.0 or greater and does AC 6.) VOLTS display (2) indicate 6?
NO
389
Repair ground fault between pinA of receptacle J660 (4) andplug P396 pin A. (See figure 4-6.)
Figure 4-5. Synchrophaser System Malfunction (Sheet 133)
61-20-004-148 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 134)
61-20-00Change 1 4-149
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TO 1C-130H-2-61FI-00-1
FROM SHT 133
390
Remove jumper wire from plug P396 (1) but do not reconnect YESplug. TO SHT 137Does FUNCTION display (2) indicate 1.0 or greater and doesAC VOLTS display (3) indicate 6?
NO
391
Gain access to terminal board TB105AG (4) and disconnect 394specified wire from specified terminal. (Leave remaining two
Repair ground fault onwires securely attached.)specified wire. (Seefigure 4-6 or 4-7.) YES
Prop Wire No. TB Term1 1K95E20 2
Prop Wire No.4 4K95E20 81 1K95E204 1K95E20Does FUNCTION display (2) indicate 1.0 or greater and does
AC VOLTS display (3) indicate 6?
NO
392393
Disconnect remaining wires from 395a. Reconnect all wires tospecified terminal board TB105AGRepair ground fault between plugterminal board TB105AG(4) terminal. P1225 pin A and related terminal(4).board TB105AG terminal. (See figureb. Gain access to and dis-YES NOProp TB Term4-6 or 4-7.) connect plug P1225 (6) at1 2
outer wing break.4 8Prop TB TermDoes FUNCTION display1 2(2) indicate 1.0 or greaterDoes FUNCTION display (2) indi-4 8and does AC VOLTS dis-cate 1.0 or greater and does AC
play (3) indicate 6?VOLTS display (3) indicate 6?
NOYES
396
Repair ground fault between pin A of receptacle J660(7) and plug P396 pin A. (See figure 4-6 or 4-7.)
397
Repair ground fault between specified terminal boardTB105AG terminal and related pin of receptacle P-B2576A (5). (See figure 4-6 or 4-7.)
Prop TB Term Rcpt Pin1 2 344 8 1
Figure 4-5. Synchrophaser System Malfunction (Sheet 135)
61-20-004-150 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 136)
61-20-00Change 1 4-151
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TO 1C-130H-2-61FI-00-1
FROM SHT 135
398
a. Reinstall jumper wire between pins A and B ofplug P396 (1).b. Gain access to terminal board TB105AG (4) 401and disconnect specified wire from specified ter-
Remove jumper wire. Repair groundminal. (Leave remaining two wires securely at-fault on specified wire. (See figure 4-tached.)6 or 4-7.)YES
Prop Wire No. TB TermProp Wire No.1 1K97E20 11 1K97E204 4K97E20 74 1K97E20
Does FUNCTION display (2) indicate 1.0 orgreater and does AC VOLTS display (3) indicate6?
NO
399402
Disconnect remaining wires from specified termi-Remove jumper wire. Repair groundnal board TB105AG (4) terminal.fault between specified terminal boardTB105AG terminal and related pin ofProp TB Termreceptacle P-B2576A (5). (See figureYES
1 14-6 or 4-7.)4 7
Prop TB Term Rcpt PinDoes FUNCTION display (2) indicate 1.0 or1 1 20greater and does AC VOLTS display (3) indicate4 7 316?
NO
400403
a. Remove jumper wire from plug P396 (1) butRemove jumper wire. Repair grounddo not reconnect plug.fault between plug P1225 pin B andb. Gain access to and disconnect plug P1225 (6)related terminal board TB105AG ter-at outer wing break. NOminal. (See figure 4-6 or 4-7.)c. Install jumper wire between plug P1225 (6)
pins A and B.Prop TB TermDoes FUNCTION display (2) indicate 1.0 or1 1greater and does AC VOLTS display (3) indicate4 76?
YES
404
Remove jumper wire. Repair groundfault between pin B of receptacleJ660 (7) and plug P396 pin B. (Seefigure 4-6 or 4-7.)
Figure 4-5. Synchrophaser System Malfunction (Sheet 137)
61-20-004-152 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 138)
61-20-00Change 1 4-153
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TO 1C-130H-2-61FI-00-1
FROM SHT 133406
405 Repair ground fault betweenRemove jumper wire from plug plug P1225 pin B and relatedP1225 (4) but do not reconnect pin of receptacle P-B2576A (3).YESplug. (See figure 4-6.)Does FUNCTION display (1) indi-cate 1.0 or greater and does AC Prop Rcpt PinVOLTS display (2) indicate 6? 1 20
4 31NO
407
Repair ground fault betweenplug P1225 pin A and relatedpin of receptacle P-B2576A (3).(See figure 4-6.)
Prop Rcpt Pin1 344 1
Figure 4-5. Synchrophaser System Malfunction (Sheet 139)
61-20-004-154 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 140)
61-20-00Change 1 4-155
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TO 1C-130H-2-61FI-00-1
FROM SHT 89 OR 109
408
a. Open PROP SYNCHRO PHASER and SYNCHROPHASER circuit breakers (1,2).b. Install synchrophaser (4) in rack, ensuring it seats injunction box connectors (3). Secure synchrophaser withlocking clamps.c. Close PROP SYNCHRO PHASER and SYNCHRO 411PHASER circuit breakers (1,2).
Replace propeller syn-d. Place FUNCTION SELECT switch (6) to DCV. NOchrophaser in accordance withe. Place TEST SELECT switch (5) to 2.TO 1C-130H-2-61JG-20-1, 61-Does FUNCTION display (7) indicate 11 to 14 volts?20-13. (Feedback pot V supply)
Prop Sync Rcpt Pins1 P-B2576A-8, P-B2576A-302 P-A2576A-3, P-B2576A-303 P-A2576A-4, P-B2576A-304 P-B2576A-17, P-B2576A-30
YES
409
Place TEST SELECT switch (5) to 3.Does FUNCTION display (7) indicate -11 to -14 volts? 412(Feedback pot -V supply)
Replace propeller syn-NOchrophaser in accordance withProp Sync Rcpt PinsTO 1C-130H-2-61JG-20-1, 61-1 P-B2576A-16, P-B2576A-3020-13. 2 P-A2576A-5, P-B2576A-30
3 P-A2576A-6, P-B2576A-304 P-B2576A-26, P-B2576A-30
YES
410
Place TEST SELECT switch (5) to 4. Does FUNCTION display (7) indicate -11 to -15 volts? 413(Anticipator pot -V supply)
Replace propeller syn-NOchrophaser in accordance withProp Sync Rcpt PinsTO 1C-130H-2-61JG-20-1, 61-1 P-B2576A-27, P-B2576A-3020-13. 2 P-A2576A-7, P-B2576A-30
3 P-A2576A-13, P-B2576A-304 P-B2576A-36, P-B2576A-30
YES
TO SHT 143
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and airplanes AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 141)
61-20-004-156 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 142)
61-20-00Change 1 4-157
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TO 1C-130H-2-61FI-00-1
FROM SHT 141
414
a. Place TEST SELECT switch (4) to 5.b. Move throttle (5) to TAKE OFF.Does FUNCTION display (1) indicate 0 to -3
417volts?(Anticipator pot output in T/O pos) Replace valve housing assem-NO
bly in accordance with TO 1C-Prop Sync Rcpt Pins 130H-2-61JG-20-1, 61-20-02. 1 P-B2576A-13, P-B2576A-302 P-B2576A-32, P-B2576A-303 P-B2576A-35, P-B2576A-304 P-B2576A-33, P-B2576A-30
YES
415
Move throttle (5) to FLIGHT IDLE/FLT IDLE.Does FUNCTION display (1) indicate -8.5 to-12 volts? 418(Anticipator pot output)
Replace valve housing assem-NObly in accordance with TO 1C-Prop Sync Rcpt Pins130H-2-61JG-20-1, 61-20-02. 1 P-B2576A-13, P-B2576A-30
2 P-B2576A-32, P-B2576A-303 P-B2576A-35, P-B2576A-304 P-B2576A-33, P-B2576A-30
YES
416
a. Rapidly advance throttles (5) to TAKEOFF.b. Place PROP CHANNEL SELECT switch(3) to next highest or lowest position.c. Return PROP CHANNEL SELECT switch(3) to previous position and record the indica-tion in AC VOLTS display (2). 419d. Rapidly retard throttles (5) to FLIGHT/FLT
Replace propeller syn-IDLE and note indication in AC VOLTS display NOchrophaser in accordance with(2).TO 1C-130H-2-61JG-20-1, 61-Is the difference in the two indications at least20-13. 2 volts?
(Speed bias control winding)
Prop Sync Rcpt Pins1 P-B2576A-5, P-B2576A-32 P-A2576A-34, P-A2576A-453 P-B2576A-14, P-B2576A-64 P-A2576A-24, P-B2576A-19
YES
TO SHT 145
Figure 4-5. Synchrophaser System Malfunction (Sheet 143)
61-20-004-158 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 144)
61-20-00Change 1 4-159
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TO 1C-130H-2-61FI-00-1
FROM SHT 143
420
Place TEST SELECT switch (3) to 6.Does AC VOLTS display (2) indicate 90
422to 130 volts?(Speed bias ref winding) Replace propeller syn-NO
chrophaser in accordance withProp Sync Rcpt Pins TO 1C-130H-2-61JG-20-1, 61-1 P-B2576A-39, P-B2576A-30 20-13. 2 P-A2576A-41, P-B2576A-303 P-A2576A-42, P-B2576A-304 P-B2576A-38, P-B2576A-30
YES
421
a. Start engines in accordance with TO1C-130H-2-71JG-00-1, 71-00-10.b. Place FUNCTION SELECT switch(4) to TACH RPM %.Does FUNCTION display (1) indicate
NO99.8 to 100.2?TO SHT 147(Tach gen output)
Prop Sync Rcpt Pins1 P-B2576A-15, P-B2576A-242 P-B2576A-44, P-B2576A-423 P-B2576A-4, P-B2576A-24 P-B2576A-45, P-B2576A-43
YES
TO SHT 149
Figure 4-5. Synchrophaser System Malfunction (Sheet 145)
61-20-004-160 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 146)
61-20-00Change 1 4-161
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TO 1C-130H-2-61FI-00-1
FROM SHT 1 OR 145 425426Place FUNCTION SELECT switch (2) to
423 Fault is in tachometer sys-PROP RPM %.NO YESIs there a flashing 6 in FUC- tem. Go to TO 1C-130H-2-Does RPM difference between TACHTION display (1)? 70FI-00-1-1 and continueRPM % indication and PROP RPM %
troubleshooting. indication in FUNCTION display (1) ex-ceed 1 percent?YES
NO427
Adjust propeller mechanicalgoverning speed in accor-dance with TO 1C-130H-2-61JG-10-1, 61-10-03.
424
a. Shut down engines in accordance with TO1C-130H-2-71JG-00-1, 71-00-10.b. As applicable, remove propeller syn-chrophaser in accordance with TO 1C-130H-2-61JG-20-1, 61-20-13, and/or remove junction boxfrom synchrophaser rack.Is there continuity between specified pins of re-ceptacle P-B2576A (3) and related terminals ofterminal board TB1C (4)?
Prop Rcpt Pin TB Term Test Points 428
Fault is in tachometer sys-24 110 9
YEStem. Go to TO 1C-130H-2-170FI-00-1-1 and continue15 2
12 11troubleshooting.
44 310 9
242 4
12 11
4 510 9
32 6
12 11
45 710 9
443 8
12 11
NO
429
Repair applicable open cir-cuit. (See figure 4-6 or 4-7.)
NOTE
See figure 4-6 or 4-7 for:
Figure 4-5. Synchrophaser System Malfunction (Sheet 147)
61-20-004-162 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 148)
61-20-00Change 1 4-163
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TO 1C-130H-2-61FI-00-1
FROM SHT 145
434430Fault is in tachometer system.NO
Does AC VOLTS display (3) indicate 17 toGo to TO 1C-130H-2-70FI-00-1-30? 1 and continue troubleshooting.
YES
431
Place FUNCTION SELECT switch (5) toPROP RPM %.Does FUNCTION display (1) indicate 99.8 435to 100.2?
Adjust clearance between pulse(Pulse gen output) NOgenerator and permanent mag-net in accordance with TO 1C-Prop Sync Rcpt Pins130H-2-61JG-20-1, 61-20-10. 1 P-B2576A-34, P-B2576A-20
2 P-A2576A-37, P-A2576A-283 P-A2576A-36, P-A2576A-294 P-B2576A-1, P-B2576A-31
YES
432 436433
NO YESDoes AC VOLTS display (3) indicate 1.2 to Replace permanent magnet inIs the - PULSE POLARI-5.0 and is - PULSE POLARITY indicator accordance with TO 1C-130H-TY indicator light (2) on?light (2) on? 2-61JG-20-1, 61-20-10.
YES NO
TO SHT 151437
Polarity of pulse generator (4) isreversed. Check pulse genera-tor for reversed wiring or im-proper magnet orientation andrepair as required.
Figure 4-5. Synchrophaser System Malfunction (Sheet 149)
61-20-004-164 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 150)
61-20-00Change 1 4-165
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TO 1C-130H-2-61FI-00-1
FROM SHT 149
438
a. Place FUNCTION SELECT switch (5) to DCV.b. Place TEST SELECT switch (4) to 13.Does FUNCTION display (1) indicate between
440-1.2 and -5.0 volts?(Pulse gen output) Replace pulse generator in ac-NO
cordance with TO 1C-130H-2-Prop Sync Rcpt Pins 61JG-20-1, 61-20-10. 1 P-B2576A-34, P-B2576A-202 P-A2576A-37, P-A2576A-283 P-A2576A-36, P-A2576A-294 P-B2576A-1, P-B2576A-31
YES
439
a. Place TEST SELECT switch (4) to 14.b. Record voltage indication in AC VOLTS dis-play (2) for propeller under test.c. Place propeller governor control switch (6) toMECH GOV/MECH.d. Place applicable SPEED DERIVATIVE switch(3) to OUT.e. Place propeller governor control switch (6) to 441NORMAL/NORM.
Fault is in tachometer system.NOf. Record voltage indication in AC VOLTS display
Go to TO 1C-130H-2-70FI-00-1-(2).1 and continue troubleshooting. g. Compare the indications of steps b and f.
Are the values the same?(Tach gen output)
Prop Sync Rcpt Pins1 P-B2576A-15, P-B2576A-242 P-B2576A-44, P-B2576A-423 P-B2576A-4, P-B2576A-24 P-B2576A-45, P-B2576A-43
YES
442
Replace propeller syn-chrophaser in accordance withTO 1C-130H-2-61JG-20-1, 61-20-13.
NOTE
1 Airplanes prior to AF92-0547 and airplanes AF92-3021 through AF92-3024.
2 Airplanes AF92-0547 through AF92-2104 and AF92-3281 and up.
Figure 4-5. Synchrophaser System Malfunction (Sheet 151)
61-20-004-166 Change 1
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TO 1C-130H-2-61FI-00-1
Figure 4-5. Synchrophaser System Malfunction (Sheet 152)
61-20-00Change 1 4-167/(4-168 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 1 of 4) 61-20-00F4-6
Change 1 4-169/(4-170 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 2) 61-20-00F4-6
Change 1 4-171/(4-172 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 3) 61-20-00F4-6
Change 1 4-173/(4-174 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-6. Synchrophaser System Electrical Schematic Diagram (Air-planes Prior to AF92-0547 and Airplanes AF92-3021 through AF92-3024)
(Sheet 4) 61-20-00F4-6
Change 1 4-175/(4-176 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 1 of 5) 61-20-00F4-7
Change 1 4-177/(4-178 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 2) 61-20-00F4-7
Change 1 4-179/(4-180 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 3) 61-20-00F4-7
Change 1 4-181/(4-182 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 4) 61-20-00F4-7
Change 1 4-183/(4-184 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-7. Synchrophaser System Electrical Schematic Diagram (Air-planes AF92-0547 Through AF92-2104 and Airplanes AF92-3281 and Up)
(Sheet 5) 61-20-00F4-7
Change 1 4-185/(4-186 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-8. Synchrophaser System Simplified Electrical SchematicDiagram 61-20-00
F4-8Change 1 4-187/(4-188 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-9. In-line Disconnects Location Diagram (Airplanes Prior toAF92-1094 and AF92-3021 Through AF92-3024) 61-20-00
F4-9Change 1 4-189/(4-190 blank)
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TO 1C-130H-2-61FI-00-1
Figure 4-10. In-line Disconnects Location Diagram (Airplanes AF92-1094,AF92-1095, AF92-2104, and AF93-1036 and Up) 61-20-00
F4-10Change 1 4-191/(4-192 blank)
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