1317554c en kia picanto b 2011 tt-evo

Water Heater

Installation DocumentationKia Picanto

Thermo Top Evo Parking HeaterE1

00 0258

Validity

Manufacturer Model Type EG-BE No./ABEKia Picanto IM e4 * 2007 / 46 * 0256 * ...

Motorisation Fuel Transmission type Output in kW Displacement in cm³ Engine code1.0 Petrol SG 51 998 G3LA

SG = Manual transmission

From Model Year 2011Left-hand drive vehicle

Verified equipment vari-ants:

Manual / automatic air-conditioning system

Front fog light

Not verified: Passenger compartment monitoring

Total installation time: approx. 7 hours

Ident. No.: 1317554C_EN Status: 02.07.2013 © Webasto Thermo & Comfort SE

Kia Picanto

Table of Contents

Necessary Components

Installation Overview

Information on Total Installation Time

Legend:

1. Heater2. Engine compartment fuse holder3. Passenger compartment fuse holder4. Circulating pump5. Digital timer6. Metering pump

Validity 1Necessary Components 2Installation Overview 2Information on Total Installation Time 2Information on Operating and Installation Instructions 3Information on Validity 4Technical Information 4Explanatory Notes on Document 4Preliminary Work 5Heater Installation Location 5Preparing Electrical System 6Electrical System 8Fan Controller for Manual Air-Conditioning 10Fan Controller for Automatic Air-Conditioning 11Remote Option (Telestart) 13

Preparing Installation Location 14Preparing Heater 15Installing Heater 16Coolant Circuit 18Combustion Air 22Fuel 23Exhaust Gas 26Final Work 28Template for Fuel Standpipe 29Operating Instructions for Manual Air-Conditioning 30Operating Instructions for Automatic Air-Conditioning 31

• Basic delivery scope Thermo Top Evo in accordance with price list

• Installation kit for Kia Picanto 2011 Petrol: 1317553B

• Additionally required in case of automatic air-conditioning: Automatic air-conditioning kit: 1318964A

• Heater control in accordance with price list and upon consultation with end customer

• In case of Telestart, indicator lamp in accordance with price list and in consultation with end customer

1

2 3

4

5

6

The total installation time includes the time needed for mounting and demounting of the vehicle-specific components, the heater specific installation time and all other times required for the system integration and initial start-up of the heater.The total installation time may vary for vehicle equipment other than provided.

Ident. No.: 1317554C_EN Status: 02.07.2013 © Webasto Thermo & Comfort SE 2

Kia Picanto

Information on Operating and Installation Instructions


1 Important Information (not complete)

1.1 Installation and Repair

The improper installation or repair of Webasto heating and cooling sys-tems can cause fire or the leakage of deadly carbon monoxide, leading to serious injury or death.

To install and repair Webasto heating and cooling systems you need to have completed a special company training course and have the appro-priate technical documentation, special tools and special equipment.

Installation and repair may ONLY be carried out by persons trained and certified in a Webasto training course. NEVER try to install or repair We-basto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly.

Only use genuine Webasto parts. See the Webasto air and water heat-ers accessories catalogue for this purpose.

1.2 Operation

To ensure safe operation, we recommend having the heater checked every two years by an authorised Webasto dealer, especially when used over a long period and/or under extreme environmental conditions.

Do not operate the heater in closed rooms due to the danger of poisoning and suf-focation.

Always switch off the heater before refuelling.

The heater may only be used with the prescribed fuel Diesel (DIN EN 590) or pet-rol (DIN EN 227).

The heater may not be cleaned with a high-pressure cleaner.

1.3 Please note

ALWAYS follow all Webasto installation and operating instructions and observe all warnings.

To become familiar with and understand all functions and properties of the heater, the operating instructions must be read carefully and observed at all times.

For proper, safe installation and repair work, the installation instructions with all warnings and safety information must be carefully read and observed at all times. Please always contact a workshop authorised by Webasto for all installation and repair work.

Important

Webasto shall assume no liability for defects, damage and injuries resulting from a failure to observe the installation, repair and operating instructions of the information contained in them.

This liability exclusion particularly applies to improper installations and re-pairs, installations and repairs by untrained persons or in the case of a fail-ure to use genuine spare parts.

The liability due to culpable disregard to life, limb or health and due to dam-age or injuries caused by a wilful or reckless breach of duty remain unaf-fected, as does the obligatory product liability.

Installation should be carried out according to the general, standard rules of technology. Unless specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties. Insulate loose wire ends and tie back. Connectors on electronic compo-nents must audibly snap into place during assembly.

Sharp edges should be fitted with rub protection. Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329).

Observe the instructions and guidelines of the respective vehicle manufac-turer for demounting and mounting vehicle specific components!

The initial startup is to be executed with the Webasto Thermo Test Diagno-sis.

When installing an IPCU, the corresponding settings must be checked or adjusted before the installation.

2 Statutory regulations governing installation

Note

The regulations of these guidelines are binding in the scope of the Directive 70/156/EEC and/or 2007/46/EC (for new vehicle models from 29/04/2009) and should also be observed in countries in which there are no special regulations.

Important

Failure to follow the installation instructions will result in the invalidation of the type approval for the heater and therefore invalidation of the general homologation of the vehicle.

Note

For vehicles with an EU permit, no entry in accordance with § 19 Sub-Section 4 of Annex VIII b to the Road Traffic Act is required.

2.1 Excerpt from the directive 2001/56/EC Appendix VII for the installation of the heater

Beginning of excerpt.

ANNEX VII

REQUIREMENTS FOR COMBUSTION HEATERSAND THEIR INSTALLATION

1. GENERAL REQUIREMENTS

1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when the combustion heater is switched on or off.

2. VEHICLE INSTALLATION REQUIREMENTS

2.1. Scope

2.1.1. Subject to paragraph 2.1.2. combustion heaters shall be installed ac-cording to the requirements of this Annex.

2.1.2. Vehicles of category O having liquid fuel heaters are deemed to comply with the requirements of this Annex.

2.2. Positioning of heater

2.2.1. Body sections and any other components in the vicinity of the heater must be protected from excessive heat and the possibility of fuel or oil contamination.

2.2.2. The combustion heater shall not constitute a risk of fire, even in the case of overheating. This requirement shall be deemed to be fulfilled if the in-stallation ensures an adequate distance to all parts and suitable ventila-tion, by the use of fire resistant materials or by the use of heat shields.

2.2.3. In the case of M2 and M3 vehicles, the heater must not be positioned in the passenger compartment. However, an installation in an effectively sealed envelope which also complies with the conditions in paragraph 2.2.2 may be used.

2.2.4. The label referred to in paragraph 1.4 or a duplicate, must be positioned so that it can be easily read when the heater is installed in the vehicle.

2.2.5. Every reasonable precaution should be taken in positioning the heater to minimise the risk of injury and damage to personal property.

2.3. Fuel supply

2.3.1. The fuel filler must not be situated in the passenger compartment and must be provided with an effective cap to prevent fuel spillage.

2.3.2. In the case of liquid fuel heaters, where a supply separate to that of the vehicle is provided, the type of fuel and its filler point must be clearly la-belled.

2.3.3. A notice, indicating that the heater must be shut down before refuelling, must be affixed to the fuelling point. In addition a suitable instruction must be included in the manufacturer's operating manual.

2.4. Exhaust system

2.4.1. The exhaust outlet must be located so as to prevent emissions from en-tering the vehicle through ventilators, heated air inlets or opening win-dows.

2.5. Combustion air inlet

2.5.1. The air for the combustion chamber of the heater must not be drawn from the passenger compartment of the vehicle.

2.5.2. The air inlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely.

2.6. Heating air inlet

2.6.1. The heating air supply may be fresh or recirculated air and must be drawn from a clean area not likely to be contaminated by exhaust fumes emitted either by the propulsion engine, the combustion heater or any other vehicle source.

2.6.2. The inlet duct must be protected by mesh or other suitable means.

2.7. Heating air outlet

2.7.1. Any ducting used to route the hot air through the vehicle must be so po-sitioned or protected that no injury or damage could be caused if it were to be touched.

2.7.2. The air outlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely.

End of excerpt.

In multilingual versions the German language is binding.

Guidelines Thermo Top EvoHeating Directive ECE R122 E1 00 0258

EMC Directive ECE R10 E1 03 5627

Kia Picanto

Information on Validity

This installation documentation applies to Kia Picanto Petrol vehicles - for validity, see page 1 - from model year 2011 and later, assuming technical modifications to the vehicle do not affect installation, any liability claims excluded. De-pending on the vehicle version and equipment, modifications may be necessary during installation with respect to this installation documentation.

Vehicle and engine types, equipment variants and other specifications not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possible.

Technical Information

Explanatory Notes on Document

Special Tools• Hose clamp pliers for self-clamping hose clamps• Hose clamp pliers for Clic hose clamps of type W• Automatic wire stripper 0.2 - 6mm²• Crimping pliers for cable lug / tab connector 0.5 - 6mm²• Torque wrench for 2.0 - 10 Nm• Hose clamping pliers• Metric thread-setter kit• Webasto Thermo Test diagnosis with current software

Dimensions• All dimensions are in mm.

Tightening torque values• Tightening torque values of 5x13 heater bolts = 8Nm• Tightening torque values of 5x15 retaining plate of water connection piece bolt = 7Nm.• Tighten other bolt connections in accordance with manufacturer's instructions or in accordance with state-of-the-

art-technology.

Special features are highlighted using the following symbols:You will find an identification mark on the outside top right corner of the page in question to provide you with a quick overview of the individual working steps.

Mechanical system

Electrical system

Coolant circuit

Combustion air

Fuel

Exhaust gas

Software

Specific risk of injury orfatal accidents

Specific risk of damage tocomponents

Specific risk of fire and explosion

Reference to general installation instructionsof the Webasto components or to themanufacturer's vehicle-specific documents.

Reference to a special technical feature

The arrow in the vehicle iconindicates the position on the vehicleand the viewing angle


Kia Picanto

Preliminary Work

Vehicle

• Open the fuel tank cap.• Ventilate the fuel tank.• Close the fuel tank cap again.• Depressurise the cooling system.• Completely remove the battery.• Remove the air filter together with the intake hose.• Remove the fuse and relay box• Loosen the right wheel well trim.• Remove the left underride protection.• Remove the glove compartment.• Remove the A-pillar trim in the front passenger's side footwell (only in case of automatic air-conditioning).

Heater

• Remove years that do not apply from the type and duplicate label.• Attach the duplicate label (type label) in the appropriate place in the engine compartment.

Heater Installation Location

1 Heater

Installation location

1

1


Kia Picanto

Preparing Electrical System

Wire sections retain their numbering in the entire document.

1 Angle bracket2 Discard section

Cutting off angle bracket

Produce connections as shown in wiring dia-gram. Connect fan wiring harness to the K1 relay socket. Insert 25 A fuse F4.

Preparing K1 relay and F4

Insert K1 relay 1 after the installation.

2 Angle bracket3 M5x16 bolt, large diameter washer [2x],

nut4 Passenger compartment fuse holder Premount-

ing passen-ger compart-ment fuse holder

Complete connector of metering pump again after routing. Pin assignment is not relevant.

1 Connector housing2 Lock3 Blue/brown (bl / br) wires4 Coding5 Timer lock

Disman-tling con-nector

2

12

86

85 30

87a87

K1

gn/ws0,75²

F4

br0,5²

rt4²

rt/sw0,5²

F3

1

2sw4²

rt4²

3

3

4

21

4

1 43

5

5

2


Kia Picanto

only in case of automatic air-conditioning

Preparing lines

Connect wires to socket IPCU.IPCU view on contact side.The IPCU attached in the kit is pre-pro-grammed with the following settings:

Duty cycle: 100%Frequency: 14 kHzVoltage: 3.6VFunction: High-side

The settings must be checked during the function check on the vehicle and adjusted if necessary.

Premount-ing IPCU

4

500

rt0,5²

5

500

sw0,5²

6

500

br0,5²

3

1000

gn/ws0,5²

86 85

A

EIPCU

4

5

6

A

1586 85

E

3

rt0,5²

sw0,5²

br0,5²

gn/ws0,5²


Kia Picanto

Electrical System

Wiring harness pass through, earth wire

1 Protective rubber plug2 Earth wire on original vehicle earth support

point

Digital timer

1 Digital timer

Wiring har-ness rout-ing diagram

Positive wire

1 Positive wire on positive battery terminal

Fuse holder for engine compartment

1 Original vehicle bolt2 Angle bracket3 M5x16 bolt, washer [2x], retaining plate for

fuse holder, nut4 Fuses F1-2

5

1 2

61

Do not install the metering pump wiring harness until later togeth-er with the fuel line along the original vehicle fuel lines on the underbody

71 84

2

3

1


Kia Picanto

Route wiring harness of heater and fuel line in 17 mm dia. corrugated tube 1 to original vehi-cle wiring harness on the right hand side of vehicle.

Routing wiring har-ness

1 Wiring harness on heater2 Fuel line3 17 mm dia. corrugated tube

Routing wiring har-ness

Detach original vehicle bolts 1. Insert angle bracket 2 of fuse holder between bolts 1 and instrument panel mounting. Tighten original vehicle bolts 1 again.

Mounting passenger compart-ment fuse holder

Connect the wiring harness of passenger compartment fuse holder 1 with the wiring harness of heater 2 according to the wiring di-agram in such a way that the wires of the same colour are connected.

Connect-ing wiring harnesses

9

11

101

2

3

11

1

2

1

122

1


Kia Picanto

Fan Controller for Manual Air-Conditioning

Wiring dia-gram

Webasto components Vehicle components Colours and symbols

Legend

HG Heater TT-Evo F14 40A fuse rt redX1 6-pin heater connector GRs Fan relay sw blackX2 2-pin heater connector GM Fan motor ge yellowX10 4-pin connector

Heater controlM16 2-pin connector GM gn greenKB A/C control panel bl blue

K1 Fan relay M08 Connector KB ws whiteF1 20A fuse M14 WG connector br brownF2 30A fuse WG Resistor groupF3 1A fuse X Cutting pointF4 25A fuse Wiring colours may vary.

Connection to 2-pin connector 1 from fan mo-tor. Produce connections as shown in wiring diagram.

2 Blue (bl) wire from GM connector3 Blue (bl) wire from fan relay

Red (rt) wire from K1/87aBlack (sw) wire from K1/30

Connect-ing fan mo-tor

br0,5²

Webasto

31

3015

Hyundai

HG

X2 1 2 X152F2 F1

gn/ws0,75²

ge0,5²

rt/sw0,5²

rt4²

br0,5²

X10

86

85 30

87a87

K1

gn/ws0,75²

F4

rt4²

rt/sw0,5²

F3

br0,5²

sw4²2

1

rt4²

GMM

M1621

GRsF14

bl3²

bl3²

KB

M08 3 5 4 1

M14 4 2 1 3

WG

6

13

1 2

21

3

1

2


Kia Picanto

Fan Controller for Automatic Air-Conditioning

Wiring dia-gram

Webasto components Vehicle components Colours and symbols

Legend

HG Heater TT-Evo Fb Fuse rt redX1 6-pin heater connector Fa Fuse sw blackX2 2-pin heater connector IGN2 Fuse ge yellowX10 4-pin connector

Heater controlIGN1 Fuse gn greenGR Fan controller or orange

K1 Fan relay D 4-pin connector GR ws whiteF1 20A fuse C 2-pin connector GM br brownF2 30A fuse GM Fan motor bl blueF3 1A fuse B 22-pin connector KBF4 25A fuse A 26-pin connector KBIPCU Pulse width modulator KB A/C control panelIPCU settings:Duty cycle: 100%Frequency: 14 kHzVoltage: 3.6V X Cutting pointFunction: High-side Wiring colours may vary.

Webasto

31

3015

Kia

HG

X2 1 2 X152

F2 F1

gn/ws0,75²

ge0,5²

rt/sw0,5²

rt4²

X10

86

85 30

87a87

K1

gn/ws0,75²

F4

rt4²

rt/sw0,5²

F3

br0,5²

br0,5²

85 86

A

EIPCU

br0,5²

6br0,5²

KB

GR

D

or

bl

GMM

C

rt0,5²

sw0,5²

4

5

3

or

rt4²

1

gn/ws0,5²

2sw4²

A

IGN 1

IGN 2

FaFb

bl

rt

B


Kia Picanto

Drill out hole at position 2 (hidden) to 6.5mm dia. Attach IPCU after installation of socket.

1 IPCU2 M6x12 bolt, flanged nut (hidden)3 IPCU socket Mounting

socket and IPCU

1 Original vehicle boltBrown (br) wire of IPCU/85

IPCU earth connection

Connection to 4-pin connector 1 from fan controller. Produce connections as shown in wiring diagram.

2 Orange (or) wire GR connector3 Orange (or) wire of A/C control unit

Red (rt) wire of IPCU/EBlack (sw) wire of IPCU/A

Fan con-troller con-nection

Connection to 2-pin connector 1 from fan mo-tor. Produce connections as shown in wiring diagram.

2 Blue (bl) wire from GM connector3 Blue (bl) wire from fuse

Red (rt) wire from K1/87aBlack (sw) wire from K1/30Green/white (gn/ws) wire from IPCU/86

Connect-ing fan mo-tor

14

1

3

2

151

6

6

16

1

4

2

3

5

4

5

17

1

3

2

21

3

1

2

3


Kia Picanto

Remote Option (Telestart)

Drill out bracket 2 at position 3 to 6.5 mm dia.

1 Receiver3 Original vehicle stud bolt, original vehicle

flanged nutMounting receiver

1 Antenna

Mounting antenna

Temperature sensor T100 HTM

Fasten temperature sensor 1 with adhesive tape.

Installing tempera-ture sensor

1

3 18

2

1

19

1

20


Kia Picanto

Preparing Installation Location

1 Remove original vehicle bolt (will be re-used here)

2 Drill hole to 9.1 mm dia.; rivet nutInstalling rivet nut

1 Perforated bracket a

Angling down per-forated bracket

1 Perforated bracket b

Preparing perforated bracket

1 Loosely mount perforated bracket a2 M6x12 bolt, flanged nut [2x each]3 Loosely mount perforated bracket b4 Bracket section A5 7 mm dia. hole

Premount-ing bracket A

212

1

48 38

42

45°

47°

1

45°

47°

152240

281

22

1

4

2

3

5

2

6

27,5


Kia Picanto

1 Original vehicle bolt2 Perforated bracket a3 M6x40 bolt, spring lockwasher, 20 mm

shim, original vehicle threaded hole4 Bracket section A5 M6x20 bolt, spring lockwasher, perforat-

ed bracket bMounting bracket A

Preparing Heater

1 Water connection pieces, sealing ring [2x each]

2 5x15 self-tapping bolt, retaining plate of water connection pieces Mounting

water con-nection pieces

Discard section X.Hose B =180°, 18 mm dia. moulded hoseHose G = 90°, 18 mm dia. moulded hose

A = 430C = 75D = 85E = 60F = 360

Cutting hoses to length

All spring clips = 25 mm dia.All connecting pipes = 90°, 18x18 mm dia.

Premount-ing hoses

23

3

4

1

5

2

241

1

2

A F XC D E

B G

D

25E


Kia Picanto

All spring clips = 25 mm dia.Connecting pipe = 90°, 18x18mm dia.

Premount-ing hoses

1 5x13 self-tapping bolt [3x]2 Bracket section B

Mounting bracket B

1 Mount wiring harness of circulating pump2 Combustion air pipe3 90° moulded hose, 10 mm dia. clamp

Premount-ing heater

Installing Heater

Suspend section B of bracket from heater in bracket section A

1 5x13 self-tapping bolt [2x] Mounting heater

26G

F

27

1 1

1

2

283

1

2

291

1


Kia Picanto

1 Wiring harness of heater [2x]

Installing wiring har-ness

1 10 mm dia. clamp2 Fuel line

Connect-ing fuel line

301

1

312

1


Kia Picanto

Coolant Circuit

WARNING!Any coolant running off should be collected in a suitable container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that other hoses cannot be damaged. The heater must be filled with coolant when installing the hoses.The connection should be "inline" based on the following diagram:

Hose in-stallation diagram

All spring clips without a specific designation = 25 mm dia.All connecting pipes and = 18x18 mm dia.

E

A

B

C

D

F

G

Ø 27


Kia Picanto

1 Perforated bracket

Angling down per-forated bracket

All spring clips = 25 mm dia.Connecting pipe = 90°, 18x18mm dia.

1 Perforated bracket2 M6x25 bolt, flanged nut3 Circulating pump4 Mounting of circulating pump

Premount-ing circu-lating pump

All spring clips = 25 mm dia.Connecting pipe = 18x18mm dia.

Premount-ing circu-lating pump

Separate hose of engine outlet / heat ex-changer inlet at the marking. Remove and discard hose section of heat exchanger inlet 4 and spring clip 2.

1 Hose on heat exchanger outlet removed3 Engine outlet hose section

Cutting point

60

84

90°

1

32

3

C

4

1 2

B

33A

343

1 2

4


Kia Picanto

Cutting out insulation mat at the marking.

1 Original vehicle stud bolt, 5 mm shim

Mounting shim

Cutting out insulation mat at the marking.

1 Original vehicle stud bolt, 5 mm shim

Mounting shim

Connec-tion of heat exchanger inlet

1 Perforated bracket2 Mount wiring harness of circulating pump3 M6 Flanged nut, original vehicle stud bolt

Mounting circulating pump

351

36

1

37

G

F

382

3

1


Kia Picanto

Connec-tion of heater inlet

1 Hose of engine outlet

Connect-ing engine outlet

Ensure sufficient distance from neighbouring components.

1 25 mm dia. rubber coated p-clamp, flang-ed nut of original vehicle stud bolt

2 Mount hose on heat exchanger outlet Aligning hoses

39D

C

40

1

A

41

1

A

2


Kia Picanto

Combustion Air

1 10 mm shim, original vehicle stud bolt

Mounting shim

1 Angle bracket2 Combustion air pipe3 Flanged nut4 M6x20 bolt, flanged nut5 Silencer6 25 mm dia. rubber-coated p-clamp Mounting

silencer

42

1

1

43

3

1 2

4

6

5


Kia Picanto

Fuel

CAUTION!Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock.

Catch any fuel running off in a suitable container.

Install fuel line and metering pump wiring harness so that they are protected against stone impact. Un-less specified otherwise, always fasten using cable ties.Mount the fuel line and wiring harness with rub protection on sharp edges.

WARNING!The fuel line and wiring harness are routed to the metering pump as shown in the wiring harness rout-ing diagram.

Route fuel line and wiring harness of meter-ing pump in 10 mm dia. corrugated tube 1 to the firewall of the underbody and further to the installation location of the metering pump.

Routing lines

1 Drill hole to 9.1 mm dia.; rivet nut

Installing rivet nut

1 Mounting of metering pump2 Metering pump3 Cable tie4 M6x25 bolt, flanged nut5 M6x20 bolt, spring lockwasher6 Perforated bracket Mounting

metering pump

44

1

1

451

46

4

1

5

2

6

3


Kia Picanto

1 Wiring harness of metering pump, con-nector mounted

2 Fuel line of heater3 Hose section, 10 mm dia. clamp [2x]

Connect-ing meter-ing pump

Separate fuel-tank vent line 1 approx. 50mm before the fuel tank connection piece. Re-move hose section 3. Spring clip 2 will be re-used.

Fuel ex-traction

Shape fuel standpipe 1 according to template and cut to length. Pay attention to the position of the standpipe 4.

2 Hose section3 Slide on original vehicle spring clip5 25 mm dia. spring clip

Fuel ex-traction

Align standpipe of fuel standpipe to the tank floor.

1 25 mm dia. spring clip2 Original vehicle spring clip3 Fuel standpipe4 Fuel line5 Hose section, 10 mm dia. clamp [2x]

Installing fuel stand-pipe

47

2

1

3

48

1

3

50

2

49

1 3

5

4

2

50

3

1

4

2

5


Kia Picanto

Slide 10 mm dia. corrugated tube 1 on to fuel line of fuel standpipe 3. Check the position of the components; adjust if necessary. Check that they have freedom of movement.

2 Hose section, 10 mm dia. clamp [2x] Connect-ing meter-ing pump

51

1

2

3


Kia Picanto

Exhaust Gas

Discard section X.

1 Exhaust pipea = 200

2 Exhaust end sectionb = 80

Preparing exhaust pipe

1 Perforated bracket2 10.5 mm dia. hole

Preparing perforated bracket

1 Hose clamp [2x]2 Silencer3 Exhaust end section4 Perforated bracket5 M6x16 bolt, spring lockwasher6 Exhaust pipe7 Slide on hose clamp

Premount-ing silencer

1 M10 rivet nut, existing hole

Installing rivet nut

a b

1 2

X

34 1226

90°

90°

70°

1

2

52

1

1 2

5 4

7

3

6

531


Kia Picanto

Ensure sufficient distance from neighbouring components.

1 M10x20 bolt, spring lockwasher2 Hose clamp

Mounting silencer

541

2


Kia Picanto

Final Work

WARNING!Reassemble the components in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Insulate all loose lines and tie back.Only use manufacturer-approved coolant. Spray the heater components with anti-corrosion wax (Tectyl 100K, Order No. 111329).

• Connect the battery• Fill and bleed the coolant circuit according to the vehicle manufacturer’s specifications.• Set the digital timer, teach telestart transmitter• Make settings on A/C control panel according to the "Operating Instructions for End Cus-

tomer".• Place signboard "Switch off parking heater before refuelling" in the area of the filler neck• See installation instructions for initial start-up and function test

Webasto Thermo & Comfort SEPostfach 141082199 GilchingGermanyInternet: www.webasto.comTechnical Extranet:http://dealers.webasto.com


Kia Picanto

Template for Fuel Standpipe


0

100mm

100mm

Scale 1:1

Compare the size of the printed version with dimension lines.Permitted tolerance a maximum of 2%.

Set the printer settings to “no margin” or “minimise mar-gins” and 100% of the normal size.

Kia Picanto

Operating Instructions for Manual Air-Conditioning

Please remove this page in case of manual air-conditioning and add it to the vehicle operating instructions.

Note:We recommend matching the heating time to the driving time.Heating time = driving timeExample:For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

Passenger compartment monitoring, if installed, must be deactivated in addition to the vehicle settings for the heating operation.Instructions for de-activation may be obtained from the operating instructions of the vehicle.

Before parking the vehicle, make the following settings:

1 Set fan to level "1", or max. "2"2 Air outlet to windscreen3 Set temperature to "max."

A/C control panel

1 30A main fuse F2 of passenger compart-ment

2 20A heater fuse F1

Fuses of engine compart-ment

1 1A fuse F3 of heater control 2 25A fan fuse F4

Fuses of passenger compart-ment

55

1 32

562

1

572 1

Kia Picanto

Operating Instructions for Automatic Air-Conditioning

Please remove this page in case of automatic air-conditioning and add it to the vehicle operating instructions.

Note:We recommend matching the heating time to the driving time.Heating time = driving timeExample:For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

Passenger compartment monitoring , if installed, must be deactivated in addition to the vehicle settings for the heating operation.Instructions for de-activation may be obtained from the operating instructions of the vehicle.

Before parking the vehicle, make the following settings:

1 Set temperature to "HI“2 Air outlet to windscreen

A/C control panel

1 30A main fuse F2 of passenger compart-ment

2 20A heater fuse F1

Fuses of engine compart-ment

1 1A fuse F3 of heater control 2 25A fan fuse F4

Fuses of passenger compart-ment

58

1

2

592

1

602 1

1317554c en kia picanto b 2011 tt-evo

Documents