129159-lj welding 201

8/20/2019 129159-LJ Welding 201

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PRODUCT CATALOGUE 2013

W E L D I N G A U T O M A T I O N & M A T E R I A L H A N D L I N G E Q U I P M E N T

R E N T A L • N E W • U S E D • C U S T O M I Z E D

L J w e l d i n g . c o m

8/20/2019 129159-LJ Welding 201


2 P R O D U C T C A T A L O G U E 2 0 1 3

ABOUT US

LJ Welding Automation specializes in the engineering

and manufacturing of positioning, welding

automation, material handling and custom equipment.

LJ services and supports customers in diverse

industries including oil & gas, pipelines, mechanical

contractors, mining, wind power and more, with

installations in over 35 countries around the world.

ENGINEERING

3D CAD software (Solidworks™) is utilized by LJ’s

engineering team for all detailed design. Customers

have input from concept through to final shop drawings,

which ensures that the customer receives quality

engineering design with input all the way through the

design process. LJ is an APEGA-licensed company.

P R O D U C T C A T A L O G U E 2 0 1 3

ISO 9001:2008 Certified

MANUFACTURING FACILITY

LJ operates out of a company owned, 25,000 square

foot facility on 2.3 acres of land. Our ISO 9001:2008

certified manufacturing facility is fully equipped with

cutting edge manufacturing equipment, including

Panasonic robotic welding and CNC machining centers.

“Thousands of installations in over 35 countries and 6 continents.”

Visit www.LJwelding.com for more information!

4747 – 76th Ave

Edmonton, Alberta

Canada T6B 0A3

Contact information:

Ph: +1 (780) 466-6658

Fax: +1 (780) 469-6710

[email protected]

www.LJwelding.com

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3w w w . L J w e l d i n g . c o m

Welding Positioners .................... ................... ................... ................... .................... .......... 4

Gear Tilt Positioners ................. ................... ................... .................... ................... ....... 4

Pipe Turning Positioners ............................. ................... .................... ................... ....... 5Powered Height, Tilt & Rotate Positioners ................... .................... ................... .......... 6

Powered Headstock/Tailstock Positioners ................. ................... .................... ............. 6

Portable & Benchtop Positioners ............................. ................... .................... ............. 7

Turntables ................... .................... ................... ................... .................... ................... ....... 8

Low Profile Turntables ................................ .................... ................... ................... ....... 8

High Speed/Thermal Spray Turntables ................... ................... .................... ................ 9

Turning Rolls .................. ................... ................... .................... ................... ................... .. 10

Tank Fit Up Rolls ................... ................... ................... ................... .................... ........ 10

Vessel Turning Rolls – Lead Screw, Driveshaft Free Dual Drive ................................. .. 11

Vessel Turning Rolls – Height Adjustable .................. ................... .................... ........... 12

Fixed Height Turning Rolls .................. ................... ................... ................... ............... 13Pipe Alignment Rolls ................... ................... .................... ................... ................... .. 14

Pipe Double-Jointing: Faster, Safer, Easier! .................. .................... ................... ........ 15

Pipe Rolls – Height Adjustable ................. ................... .................... ................... ........ 16

Pipe Rolls – Height Adjustable & Benchtop ................. .................... ................... ........ 17

Manipulators ................. ................... ................... .................... ................... ................... .. 18

Boom & Column Manipulators ................. ................... .................... ................... ........ 18

Pipe Stands ................. .................... ................... ................... .................... ................... ..... 19

Modular Roller Support Stands ................... .................... ................... ................... ..... 19

Specialty Welding Stand Options ................. .................... ................... ................... ..... 20

Beam Clamp Rigging Rollers ................. .................... ................... ................... ............... 21

Pipeline Roller Equipment .................. .................... ................... ................... .................. 22

Custom Pipe Handling Systems ................. ................... ................... .................... ........... 23

Custom Hose Handling System ................... .................... ................... ................... ..... 23

Custom Lathe Support Rollers .................. ................... .................... ................... ........ 23

Pipe Handling/Shuttle Systems ................. ................... ................... .................... ........ 23

Automation & Controls ................. ................... ................... .................... ................... ..... 24

Controls Panels.................. .................... ................... ................... ................... ............ 24

Foot Switches ................. ................... .................... ................... ................... ............... 24

Hand Pendants .................. .................... ................... ................... ................... ............ 24

Automation Capabilities................. ................... .................... ................... .................. 24

Cable Reel Rollers .................. .................... ................... ................... ................... ............ 25

Accessories .................... ................... ................... .................... ................... ................... .. 26

Grippers & Chucks ................... ................... ................... .................... ................... ..... 26

Elbow Jigs .................. ................... ................... .................... ................... .................. 26

Adjustable Pipe Counterweights ................. .................... ................... ................... ..... 26

Custom .................. ................... .................... ................... ................... .................... ........... 27

Custom Design & Fabrication: To Suit Your Application! .................. ................... ........ 27

Table of Contents

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Gear Tilt PositionersGear tilt positioners are used for powered, variable speed tilting androtation to automate and increase welding productivity of cumbersome,

heavy work pieces.

SPECIFICATIONS 1 PT – 3,000 lb 1PT-300 2 PT – 6,000 lb 2PT-300 3 PT – 12,000 lb 3PT-200

Load Capacity: 3,200–1,489 lbs(0”–18” from Mounting Plate)

6,000–3,404 lbs(0”–18” from Mounting Plate)

12,000–7,576 lbs(0”–18” from Mounting Plate)

Shipping Dimensions: 64” x 48¼” x 35” 64” x 59” x 35½” 75½” x 90” x 52”

Tilting Torque: 35,000 in-lbs 80,000 in-lbs 200,000 in-lbs

Tilting Speed: 0.1–0.9 RPM (135° in 25 seconds) 0.1–0.9 RPM (135° in 25 seconds) 0.05–0.35 RPM (135° in 64 seconds)

Height Adjustability: 29½”–49½” centre height adjustment in5” increments35”–55” turntable working heights in5” increments

(Taller Height Range Available*)

30”–50” centre height adjustment in5” increments35½”–55½” turntable working heights in5” increments

(Taller Height Range Available*)

43 ”–67 ” centre height adjustment in6” increments52”–76” turntable working heights in6” increments

(Taller Height Range Available*)Power Requirements: 110 V, 1-ph 208 V, 3-ph 480 V, 3-ph

Rotation Speed: 0.1–2.2 RPM(Other speed options available)

0.1–2.2 RPM(Other options available)

0.1–2.2 RPM(Other speed options available)

Turning Torque: 20,000 in-lbs 40,000 in-lbs 120,000 in-lbs

Ground Capacity: 800 Amps 800 Amps 800 Amps

Equipment Mass: 2,750 lbs (excluding gripper) 3,750 lbs (excluding gripper) 9,550 lbs (excluding gripper)

Specifications subject to change; consult factory for all specifications.

Available Accessories & Options

Input Power Options: 110–600 V, 50 or 60 Hz

Touch Screen: for precise speed control and readout

Hand Pendants: with or without (standard) digital readout

Foot Switch: forward/reverse

Custom Height Range

Ground Capacity: up to 2500 Amp available

Chucks or Grippers up to 60”

Elbow Jigs and outboard roller support stands available

Larger CapacityModels Available

Fully IntegratedRobotic Welding Cells

Now Available

4 P R O D U C T C A T A L O G U E 2 0 1 3 | w w w . L J w e l d i n g . c o mSee standard control options on page 24.

Welding Positioners

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Ideal for positioning of heavy wall, large diameter pipe forpipe spooling applications with large offset loads. Large height

adjustability accommodates a wide range of swing diameters.

Pipe Turning Positioners






Custom Height Range or powered height adjustability


Chucks or Grippers up to 60”


SPECIFICATIONS 16P Pipe TurningPositioner 16P-700

30P Pipe TurningPositioner 30P-200



Load Capacity: 3,000 lbs (at Mounting Plate) 5,400 lbs (at Mounting Plate) 10,000 lbs (at Mounting Plate) 20,000 lbs (at Mounting Plate)

Shipping Dimensions: 72” x 42½” x 77” 72” x 42½” x 77” 86” x 72” x 111” 98” x 85” x 106½”

Turning Torque: 20,000 in-lbs (With Counterweight) 40,000 in-lbs 120,000 in-lbs 240,000 in-lbs

Height Adjustability: 33”–69” in 4” increments(No Counter Weight)45”–69” in 4” increments(With Counterweight)

33”–69” in 4“ increments 42”–96” in 6” increments 48”–96” in 6” increments

Power Requirements: 110 V, 1-ph 240 V, 1-ph or 208 V, 3-ph 208 V, 3-ph 480 V, 3-ph

Rotation Speed: 0.3–3.0 RPM 0.2–2.4 RPM 0.1–1.5 RPM 0.1–1.2 RPM

Ground Capacity: 400 Amps 800 Amps 800 Amps 1500 Amps

Equipment Mass: 1,820 lbs (excluding gripper) 2,300 lbs (excluding gripper) 5,000 lbs (excluding gripper) 8,600 lbs (excluding gripper)


5P R O D U C T C A T A L O G U E 2 0 1 3 | w w w . L J w e l d i n g . c o m See standard control options on page 24.

Welding Positioners

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SPECIFICATIONS 30PH Powered HeightHeadstock 30PH-100

45PH Powered HeightHeadstock 45PH-100

60PH Powered HeightHeadstock 60PH-100

Load Capacity: 5,000 lbs (at Mounting Plate) 10,000 lbs (at Mounting Plate) 20,000 lbs (at Mounting Plate)

Turning Torque: 40,000 in-lbs 120,000 in-lbs 240,000 in-lbs

Power Requirements: 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph

Rotation Speed: 0.2–2.4 RPM 0.1–1.5 RPM 0.1–1.2 RPM

Height Adjustability: Ful ly powered, infinitely adjustable Ful ly powered, infinitely adjustable Ful ly powered, infinitely adjustable

Ground Capacity: 800 Amps 800 Amps 800 Amps

Specifications subject to change; consult factory for all specifications. All other specifications to be confirmed with LJ Engineering.

SPECIFICATIONS 1HT Hydraulic Tilt

Positioner 1HT-100

Load Capacity: 6,000 lbs

Shipping Dimensions: 112” x 52.5” x 29”

Turning Torque: 40,000 in-lbs

Power Requirements: 208 V, 3-ph

Rotation Speed: 0.2–2 RPM

Height Adjustability: 23”–66” (hydraulically actuated heightadjustability)

Range of Operation: 0°–135°

Ground Capacity: 800 Amps

Equipment Mass: 4,650 lbs

Specifications subject to change; consult factory for all specifications. All other specifications to be confirmed with LJ Engineering.

Powered Headstock/Tailstock

Positioners

Powered Height, Tilt & Rotate Positioners

Matching Tailstocks Available

Available in Any Capacity,

Consult Factory for Details


Welding Positioners

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Portable & BenchtopPositioners

SPECIFICATIONS 8” Bench Top Positioner 08P-200 12” Portable Floor Model 12P-900

Load Capacity: 300 lbs (at Chuck Face) 1,000 lbs (at Chuck Face)

Shipping Dimensions: 14” x 17” x 20” (15¼” horizontal height to center of gripper) 22¼” x 23¾” x 25¼” (18” to chuck center line)

Power Requirements: 110 V, 1-ph 110 V, 1-ph

Rotation Speed: 0.7–7 RPM 0.5–5 RPM

Turning Torque: 730 in-lbs 3,000 in-lbs

Table: 12¾” OD oversized Turntable compatible with 8” chuck orwelding gripper

12 ” OD Turntable compatible with 12” chuck orwelding gripper

Ground Capacity: 200 Amps 800 Amps

Thru-Bore: ” hollow spindle c/w air purge fitting ” hollow spindle c/w air purge fitting

Range of Operation: Manually adjustable with handle-15°–105° in 15° increments

Hand crank self locking worm gear tilt feature-5°–100° range c/w angle gauge

Equipment Mass: Positioner: 110 lbs, Chuck 39 lbs Positioner: 280 lbs, Chuck 110 lbs


*Positioner must always be mounted to a suitable base.

Ideal for use in lighter duty applications; LJ bench top positionersare available with a variety of features such as: air purge fitting forstainless steel or TIG welding applications, hollow spindle, heightadjustable roller cart and torch mount options.



Digital Readout functionality available


Chucks: 8” or 12” optional


Portable scissor lift cart

Optional anti-tip feet

Heavy Duty Portable Scissor Lift Cart 12LT-200

Capacity: 1,600 lbs

Height Range: 26–42”Roller Base: Swivel lock urethane casters

Key Features:Tilt, Height Adjustable,

Portable!


Welding Positioners

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Low Profile Turntables

SPECIFICATIONS 2-Ton Low Profile TRN2-200 10-Ton Low ProfileTRN10-200 20-Ton Low ProfileTRN20-200 30-Ton Low ProfileTRN30-200

Load Capacity: 4000 lbs (Up to 8” Eccentricity) 20,000 lbs (Up to 6” Eccentricity) 40,000 lbs (Up to 6” Eccentricity) 60,000 lbs (Centered Load)

Shipping Dimensions: 33” x 25¼” x 12” 48” x 41½” x 16” 48” x 41½” x 16” 48” x 41½” x 16”

Table Size/Span: 30” diameter 48” diameter 48” diameter 60” diameter

Power Requirements: 110 V, 1-ph 110 V, 1-ph 110 V, 1-ph 208 V, 3-ph

Rotation Speed: 0.1–1.5 RPM(Optional DC Stepper Motor forprecise turning)

0.3–3.3 RPM(Optional DC Stepper Motor forprecise turning)



Ground Capacity: 400 Amps 800 Amps 800 Amps 800 Amps

Equipment Mass: 450 lbs 1,350 lbs 1,500 lbs 1,850 lbs


Low profile turntables are used for precise positioning in the flat orhorizontal position. LJ’s ultra-low profile turntables are the lowest profile

turntables available on the market. Available in any table size or capacity.

Only 16”Total Height

Low Profile Turntables







Custom Turntables

ü Table size up to 16 ft diameter any style

ü Capacity up to 100 tons

ü Any speed range or precision


Turntables

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LJ manufactures a range of high speed turntables designed specifically for the thermalspray and painting industries. Turntables up to 100 RPM and anywhere from 300

lbs to 20,000+ capacity are available for any thermal spray rotation application.Customization available for any thermal spray application.

SPECIFICATIONS 100 RPM x 300 lb High Speed

Turntable TRNB15-200

60 RPM x 10-Ton High Speed

Turntable TRN-500

Load Capacity: 300 lbs (Centered Mass Only) 20,000 lbs (Centered Mass Only)

Shipping Dimensions: 17½” x 15¾” x 7¾” 48” x 42¼” x 23”

Table Size/Span: 15” diameter 48” diameter

Power Requirements: 110 V, 1-ph 208 V, 3-ph

Rotation Speed: 10–100 RPM 0–60 RPM

Max Accel. to Set Speed: 3 seconds 3 seconds

Equipment Mass: 70 lbs 1,750 lbs


High Speed/Thermal Spray Turntables

High Speed/Thermal Spray Turntables






Caster Wheel Packages (as shown)


Turntables

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Tank Fit Up RollsFor fitting range of length and diameter tanks or thin walled vessels. Modular design allows user toadd sections for longer tank. Tube rolls allow support along entire length of concentric tanks or vessels,

for applications where regular turning rolls are not adequate and extra vessel support is required.

SPECIFICATIONS Modular Tank Fit-Up Roll(Floor Mount) ALG-200

Modular Tank Fit-Up Rolls(Track Mount) ALG-500

Modular Tank Fit-Up RollsALG-816

Load Capacity:Load per Section:

10–30-ton10-ton per 10-foot section



Diameter Range: 36”–144” OD (3 Settings) 12”–192” OD (Multiple settings on rollertrack)

4 ft–16 ft

Drive System: Dual Drive, Drive-Shaft Free Style Dual Drive, Drive-Shaft Free Style Dual Drive, Drive-Shaft Free Style

Tractive Effort: 5,000 lbs 6,500 lbs 4,800 lbs

Shipping Dimensions: 92" x 15 " Height, Modular Length 92” x 15 ” Height, Modular Length Consult Factory (varies)

Power Requirements: 480 V, 3-ph 480 V, 3-ph To customer specifications

Rotation Speed: 6.7–67 in/min 0–50 in/min (full torque) up to 100 in/min(half torque)

5–100 in/min

Equipment Mass: 5,400 lbs 9,000 lbs Consult Factory (varies)

5-ton capacity model available for lighter duty applications.Contact LJ for more information.


Drive-Shaft Free,Dual Drive


Control pendant with on/off, variable speed, bidirectional control

Dual drive for maximum rotation control

Modular construction allows for multiple lengths to be added for longer vessels

Hydraulic alignment jacking system to align and pull vessel sections together

ALG-816 shown

Master control station andhand pendant options

Fully Automated TankWelding Capability


Turning Rolls

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SPECIFICATIONS 40-Ton Turning Roll40T-100/40T-200

80-Ton Turning Roll80T-100/80T-200

200-Ton Turning Roll200TRV-100/200

Load Capacity (balanced): Driver: 40,000 lbs (20-ton)Idler: 40,000 lbs (20-ton)

Driver: 80,000 lbs (40-ton)Idler: 80,000 lbs (40-ton)


Diameter Range: 3’–16’ 3'–16' 3’–16’

Shipping Dimensions:Idler:

Driver:24” x 126” x 27” (top of wheel)37” x 139” x 27” (top of wheel)

38” x 150” x 31” (top of wheel)42” x 174” x 31” (top of wheel)

181” x 70” x 67¼”–87” (top of wheel)181” x 70” x 67¼”–87” (top of wheel)

Tractive Effort:Output Torque:

Dual Drive 10,000 lbs80,000 in-lbs




Rotation Speed: 5–50 in/min 5–50 in/min 5–50 in/min

Equipment Mass: Driver: 2,500 lbsIdler: 1,500 lbs

Driver: 6,000 lbsIdler: 4,600 lbs



Vessel Turning Rolls – Lead Screw,Driveshaft Free Dual DriveUsed for turning and rolling large vessels, typically in tandem with boom and column manipulators for automation of vessel welding andfabrication. LJ has a range of turning rolls with height adjustability, wheel and track mount bases, as well as optional powered or manual leadscrew wheel spacing. Custom hydraulic leveling lift kits are available.

Drive-Shaft Free,Dual Drive


AC dual motor drive for precise speed control from 0–100%, digital speed display and drive-shaft free dual drive

Heavy duty urethane covered or solid steel wheels protect and grip work piece; overload or end-step discs available

Optional powered or manual lead screw for quick spacing of wheels

Heavy duty hydraulic lift kits


All LJ turning rolls available with digital speed readout calibrated to inches/minor mm/min for precise welding speed control


Turning Rolls

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Vessel Turning Rolls – Height AdjustableDual adjustable drive heads designed such that load can always be centered on rolls;urethane wheels to protect and grip workpiece. Standard features include height adjustability for

safe and stable clearance of fittings. Wheeled base compatibility for track mount installations.

SPECIFICATIONS 12-Ton Height Adjustable

Vessel Roll 06R-100(A)/06R-200

20-Ton Height Adjustable

Vessel Roll 10TRV-100/200

40-Ton Height Adjustable

Vessel Roll 20TRV-100/200

Load Capacity (balanced): Driver: 12,000 lbs (6-ton)Idler: 12,000 lbs (6-ton)



Diameter Range: 0.5’–12’ 1’–14’ 1’–14’

Shipping Dimensions: 34” x 103½” x 26¾” 113” x 44” x 33” 116” x 44” x 31½”

Height Adjustability: 23¾”–39” (top of wheel)Adjustable in 3” increments

27"–45" (top of wheel)Adjustable in 3" increments

30”–48” (top of wheel)Adjustable in 3” increments


Single Drive, 3,500 lbs25,000 in-lbs

Dual Drive, 6,000 lbs50,000 in-lbs


Power Requirements: 110 V, 1-ph 240 V, 1-ph (or 208 V, 3-ph) 208 V, 3-ph


Equipment Mass: Driver: 975 lbsIdler: 670 lbs




Height Adjustable,

Track Mountable


Variable speed, AC drive with hand pendant and foot switch

Modular design accepts either flat feet or flanged casters for mounting tomanual or powered track mount systems (as shown on right)




Turning Rolls

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Ideal for use with vessels and large diameter pipe turning; forlonger and/or heavier applications additional idlers can be used

to increase load capacity as required.

SPECIFICATIONS 12-Ton,

0.5–12 ft Vessel Roll12T-000A/12T-100

75-Ton,

3–18 ft Vessel Roll75T-100A/75T-200

120-Ton,

3–18 ft Vessel Roll120T-100/120T-200

Load Capacity: Driver: 12,000 lbs (6-ton)Idler: 12,000 lbs (6-ton)

Driver: 75,000 lbs (37.5-ton)Idler: 75,000 lbs (37.5-ton)


Diameter Range: 0.5’–12’ (0.5’–15’ wide frame available) 3’–18’ 3’–18’

Shipping Dimensions: Idler: Driver:

24” x 78” x 32¾”36” x 78” x 32¾”

24” x 126” x 27½” (top of wheel)37” x 139” x 27½” (top of wheel)

126” x 27” x 30” (top of wheel)150” x 46” x 30” (top of wheel)











Fixed Height Turning Rolls



Modular design accepts either flat feet or flanged casters for mounting tomanual or powered track mount systems




Turning Rolls

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LJ alignment rolls are designed for specialty applications where pipe or vessels require precise, fast alignment andfine leveling for fit up and welding, and offer compensation for inconsistencies in shop floor or ground. Often used in

pipe double-jointing systems for maximum efficiency and safety.

SPECIFICATIONS 12-Ton Pipe Alignment Roll12S-100/12S-200

Load Capacity(Driver & Idler Set):


Diameter Range: 6”–48” nominal pipe diameter


Driver:

39” x 62” x 27” height (28” top of wheel)39” x 62” x 27” height (29½” top of enclosure)



Power Requirements: 110 V, 1-ph

Rotation Speed: 5–50 in/min (applies to driver unit only)


Alignment Style: Powered lead screw with independent spacingcontrol of each wheel


SPECIFICATIONS 20-Ton Pipe Alignment Roll

20TSR-100/200Load Capacity(Driver & Idler Set):


Diameter Range: 6”–60” nominal pipe diameter


Driver:44” x 82” x 33” height (31” top of wheel)44” x 82” x 33” height (31” top of wheel)



Power Requirements: 208 V, 3-ph or 480 V, 3-ph

Rotation Speed: 0.9–90 in/min (applies to driver unit only)

Traverse Speed Range: 0.3–23 ft/min


Alignment Style: Powered lead screw with independent spacingcontrol of each wheel


Pipe Alignment Rolls







Turning Rolls

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Full pipe alignmentcontrol allows formaximum productivityand safety throughuse of simple handpendant

Joystick controls allowfor complete side/side,up/down control overalignment of pipe

Rail-mount base-can be supplied asmotorized or non-motorized for drivingpipe sections together

Indoor and outdoor compatible models are available.

Pipe Double-Jointing: Faster, Safer, Easier!

Fully Automated Alignment, Rotation, and

Welding Capabilities

Variable speed andbidirectional controlsfor rotation, alignment,leveling and/or railmount drive

Ergonomic and

easy to hold

Heavy duty joystickcontrols all left/right,up/down shifting

Optional touchscreenfor complete controlof all parameters

User enters pipespecifications andsystem automatically

sets to home position


Turning Rolls

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Pipe Rolls – Height AdjustableLJ pipe rolls are used for pipe welding applications ranging from light tubes to extra-heavy walled pipe.Whatever your pipe rolling application, LJ has the most cost effective and user friendly equipment!

SPECIFICATIONS 8-Ton Track Mount Pipe

Train Roll 8TS-100/8TS-200

8-Ton Low Profile

Pipe Roll SHD-700A/SHD-750

8-Ton Geared Height

Adjust Roll SHD-800A/SHD-850





Diameter Range: 4”–48” 2”–48” 2”–48”

Shipping Dimensions: 67” x 39” x 31¼” (lowest setting) 50½” x 34” x 21½” (foot posts)(55” width from outside handles)

36” x 50” x 29½

Height Range: 23½”–39½” (from track to top of wheel) 14”–26” (top of wheel)Adjustable in 1½” increments

29½” x 41½” (top of wheel)Manual or Powered geared height adjustable


Dual Drive, 4,800 lbs tractive effort24,000 in-lbs output torque

Single Drive, 2,400 lbs tractive effort12,000 in-lbs output torque

Single Drive, 2,400 lbs tractive effort12,000 in-lbs output torque



Traverse Speed: 4–80 ft/min NA NA

Equipment Mass: Driver: 1,400 lbsIdler: 750 lbs

Driver: 411 lbsIdler: 245 lbs



8TSJ-100/200: dual drive, powered track mount travel base SHD-800/850: geared height adjust






Available with dual driverotation, hold down

rollers for extra traction, geared height adjust, and

powered travel base

SHD-700A/750: extra low profile


Turning Rolls

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Ideal for supporting and turning heavy wall pipe. Modular design accepts either flat feet, v-track, or roller wheels.

SPECIFICATIONS 1.5-Ton Benchtop RollerBPR-200A/BPR-100

4-Ton Pipe RollerHD2L-100/HD2L-150

Pipe Roller & CartEMCC-100


Driver: 1,500 lbs (0.75-ton)Idler: 1,500 lbs (0.75-ton)


Driver & Idler Set: 8,000 lbs8,000 lbs (4-ton)

Diameter Range: 2”–16” 2”–36” 2”–36”

Shipping Dimensions: 26” x 13” x 10½” (top of wheel) 30 ” x 31½” x 40” 69 ”–116 ” x 39” x 49”

Height Range: Low Profile, Fixed Height 28”–40” fine adjust 37”–49”


Single Drive, 270 lbs1,300 in-lbs







Driver & Idler Set: 700 lbs




Modular design accepts either flat feet or flanged castersfor mounting to manual or powered track mount systemsInput Power Options: 110–240 V, 50 or 60 Hz


Pipe Rolls – Height Adjustable & Benchtop

Optional Base forBenchtop Rolls


Turning Rolls

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Boom & Column Manipulators

SPECIFICATIONS MNP-500 MN6-100 MN9-300 MN12-200

Load Capacity (at boom end): 250 lbs 500 lbs 500 lbs 500 lbs

Boom Stroke: 42” 72” 108” 132”

Column Stroke: 58” 72” 96” 144”

Boom Traverse Speed Range: 5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min

Mast Traverse Speed Range: 5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min

Travel Car Speed: 5–120 in/min 5–120 in/min 5–120 in/min 5–120 in/min

Power Requirements: 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph

Equipment Mass: 4,400 lbs 7,500 lbs 8,500 lbs 9,000 lbs



Joystick and variable speed controls for accurate powered positioning ofwelding head in all directions

Spring loaded pawl engages column face when chain tension drops belowpre-set limit

Manual swivel base

Bolt pattern for fixed floor mount

Momentary rapid traverse

Automatic seam tracking options now available – call LJ for more details

LJ engineers and manufactures manipulators with boom stiffness and welding head stability, operatorcontrols, and ease of use as key driving factors. Automatic welding heads are designed to be mounted on a

stiff and nearly vibrationless boom, and moved to desired height with powered column. The welding headcan then be positioned as required for automated welding of large vessels or other workpieces.

Fully Integrated

Touch Screens and VisionSeam Tracking Systems

Now Available


Manipulators

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19

Modular Roller Support StandsIdeal for use with pipe up to 48” diameter in combination with LJ Welding Positioners or large pipe rolling applications.If extra height range adjustability is required, please ask about our height adjust options!

Available Options

Modular design accepts either flat feet, v-track, or roller wheels

Available with custom tops including multidirectional rollers, v-rollers, customrollers or sawhorse tops

SPECIFICATIONS 4,000 lb

Roller Stand (Short)HD2L-200U

4,000 lb

Roller Stand (Tall)HD2-300U

8,000 lb

Gear Elevated StandSHD-850

16,000 lb

Gear Elevated StandUHD-200

Load Capacity: 4,000 lbs 4,000 lbs 8,000 lbs 16,000 lbs

Diameter Range: 2”–48” 2”–48” 4”–48” 8”–48” (up to 60” now available)

Height Range: 24”–36” 39”–63” 30”–42” (Dual screw jack gearedheight adjust)

30”–42” (Dual screw jack gearedheight adjust)

ShippingDimensions:

30½” x 31½” x 26½”(top of wheel)

34” x 31½” x 40½”(top of wheel)

36” x 50” x 29½”–41½”(top of wheel)

43” x 51” x 29½”–41½”(top of wheel)

Weight: 138 lbs 165 lbs 390 lbs 530 lbs


Roller Top Options

Base Units

Base Foot Options

Multidirectional RollersHD2-350

Vee-RollersHD2-420

Self Leveling Flat Foot(Included)

Rail Mount Caster Kit4,000 lb: HD2-380

(Larger Capacities Available)

Swivel Caster Kit(Optional Brakes)

4,000 lb: HD2L-230(Larger Capacities Available)

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Pipe Stands

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Folding & Solid Tripod StandsTripod pipe stands serve a valuable purpose when a lightweight and portablepipe support stand is needed. All LJ tripod stands can be equipped with a v-topsupport, roller wheels, or multi directional rollers, for any application. All LJ tripodsutilize locking through pin and threaded fine height adjust for extra safety.

Solid and Folding Stands: 2,500 lb capacity, low profile, medium and tallranges available with adjustable height.

Super Duty Tripod Stands: 5,000 lb capacity, low profile, medium and tallranges available with adjustable height.

Available in any size or height range, contact LJ for more details.

Sawhorse SupportsAvailable in all sizes and capacities from 1000 lb to 100-tonengineered to your specifications.

Spring loaded style.

Fully Engineered.

Specialty Welding Stand Options

SPECIFICATIONS 2-Ton Multi-Directional

Roller Head

2-Ton Horizontal

V-Roller Head

4-Ton Horizontal

V-Roller Head

Load Capacity: 4,000 lbs (2-ton) 4,000 lbs (2-ton) 8,000 lbs (4-ton)

Diameter Range: 2”–48” 2”–48” 2”–36”

Shipping Dimensions: See HD2-300 or HD2L-200 See HD2-300 or HD2L-200 See SHD-750

Weight: See HD2-300 or HD2L-200 See HD2-300 or HD2L-200 See SHD-750

Compatibility: Configurable with HD2-300 and HD2L-200,see base model specification for generalheight range, footprint and weight

Configurable with HD2-300 and HD2L-200,see base model specification for generalheight range, footprint and weight

Configurable with SHD-750, see base modelspecification for general height range,footprint and weight


Sawhorses and Tripods

Customized to any application or specification.

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Pipe Stands

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SPECIFICATIONS Multi-Directional Pipe

Roller MDRN-100

1-Ton Multi-Directional

Roller MDR-200

2-Ton Multi-Directional

Roller MDR-700Load Capacity: 2,000 lbs (1-ton) 2,000 lbs (1-ton) 4,000 lbs (2-ton)

Diameter Range: 2”–8” 2”–24” OD 4”–36” OD

Equipment Mass: 40 lbs 60 lbs 80 lbs

Shipping Dimensions: 15 ” x 9¼” x 5 ” 15¼” x 22” x 6”22” base width27¼” width from outside handles

15¼” x 25¾” x 7”25¾” base width31” width from outside handles

Beam Clamp FlangeSize Range:

6–12” Flange Widths, up to 1” thick 6–12” Flange Widths, up to 1” thick 6–12” Flange Widths, up to 1” thick

Additional Features: Extra small footprint for tight spaces Handles on sides for safe and easy liftingand installation

Handles on sides for safe and easy liftingand installation


SPECIFICATIONS 1-Ton Unidirectional RollerHZ6-200

5-Ton Unidirectional RollerHZD-100

10-Ton Unidirectional RollerHZDD48-100


Diameter Range: 2”–24” OD 2”–42” OD 24”–48”

Equipment Mass: 94 lbs 95 lbs 225 lbs

Shipping Dimensions: 26¾” x 15” x 9” 26½” x 15” x 7”30½” width from outside handles

41” x 16” x 11 ”

Beam Clamp FlangeSize Range:

6–12” Flange Widths, up to 1” thick 6–12” Flange Widths, up to 1” thick 6–12” Flange Widths, up to 1” thick

Additional Features: Urethane Cones protect pipe surface/coatings and guide pipe, handles on sidesfor safe and easy lifting and installation

Heavy Duty Rollers—supplied with steel orurethane options, handles on sides for safeand easy lifting and installation

Heavy Duty Rollers—supplied with steel orurethane options, handles on sides for safeand easy lifting and installation


Pipe rigging rollers are used for a variety of applications, in particular for installationof pipe into racks at refineries, power plants, and other industrial facilities. All LJ pipe

rigging rollers are designed to be lightweight, with beam clamps for quick installationand various roller head options so that pipe can be easily, safely, and efficiently installed.

Beam Clamp Rigging Rollers

Extra small footprint or extra largecapacity options are available,contact LJ for details

Small Foot Print ModelNow Available


Beam Clamp Rigging Rollers

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Pipeline rollers are designed to protect, support, and guide a pipeline section during river and road crossings.Pipe guide rollers help minimize drag forces of pipe-pulling through horizontally drilled or bored holes. LJ

manufactures conical or conveyor roller style pipe rollers for applications ranging from 2” light walled HDPEpiping up to heavy walled 72” steel pipe with capacities ranging from 2,000 to 40,000 lbs or greater.

Pipeline Roller Equipment

SPECIFICATIONS 1-Ton,

2–24” ODHZ6-300

1-Ton,

2–32” ODHZ6-100

5-Ton,

4–48” ODHZM5-100

10-Ton,

4–48” ODHZM10-100

40-Ton,

4–72” ODHZM405-100

Load Capacity: 2,000 lbs (1-ton) 2,000 lbs (1-ton) 10,000 lbs (5-ton) 20,000 lbs (10-ton) 80,000 lbs (40-ton)

Diameter Range: 2”–24” 2”–32” 4”–48” 4”–48” 4”–72”

Shipping Dimensions: 26¾” x 16¾” x 8½”(to top of roller)

18” x 30” x 9”(to top of roller)




Equipment Mass: 90 lbs 135 lbs 385 lbs 690 lbs 1725 lbs

Rolling Surface: Conical style, urethane

cones protect pipe

Conical style, urethane

cones protect pipe

Dual v-roller style,

molded urethane,oversized roller bearings

Dual v-roller style,

molded urethane,oversized roller bearings,optional horizontal rollerfor small-diameter pipe

8 roller system, molded

urethane oversizedroller bearings

Additional Features: Handles for easy liftingand moving on-site

Adjustable roller style Forklift pockets andlift hooks for easymovement on job-site

Forklift pockets andlift hooks for easymovement on job-site

Adjustable rollers,forklift pockets andlift hooks for easymovement on job-site


SPECIFICATIONS 30,000 lb–100,000 lb Capacity Pipeline Cradles

PRC-100 PRC-200 PRC-300 PRC-400

Load Capacity: 30,000 lbs 60,000 lbs 75,000 lbs 100,000 lbs

Diameter Range: 12”–24” OD 24”–36” OD 36”–48” OD 48”–60” OD

Additional Features: Effective method for supporting and rolling pipe at the entrance of pipelinecrossings – the cradle safely supports, guides, and protects the pipe


LJ Roller Cradles are used as an effective method for supporting and rolling pipe at theentrance of pipeline crossings. The cradle safely supports, guides, and protects the pipe.

Various cradle models for pipe from 2”–60” (60.3 mm–1524 mm) in diameter.


Pipeline Roller Equipment

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Custom Pipe Handling Systems

SPECIFICATIONS Custom Hose Handling SystemHZH-200

Capacity: 200,000 lbs (100-ton) per set of 10 rollerassemblies

Diameter Range(of hose/piping assembly):

4”–42”OD

Rollers: Urethane covered steel rollers

Modular and portable design, marine grade components


SPECIFICATIONS Custom Lathe Support RollersQCK-100, QCK-300

Capacity: 40,000 lbs (20-ton) per set of 5 roller assemblies

Diameter range of hose/pipingassembly:

QCK-100: 4”–24”ODQCK-300: 4”–32”OD

Rollers: V-rollers for loading pipe into roller bed

Servo drive lead screw spacing for precise alignment and lifting under full loadHydraulic braking system


LJ designs and builds custom pipe handling systems for applicationsranging from barge pipe lay to custom lathe support rollers.

Engineering Rendering

To Finished Product

Engineering Rendering

To Finished Product

SPECIFICATIONS Pipe Handling/Shuttle Systems• Any diameter capacity, or speed range

• Can be set up for linear travel, rotation, kick off table or anycombination of functions

• Integration to existing or other systems available



Custom Pipe Handling Systems

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HP-100Single/Dual AxisHand Pendants

• Ergonomic, easy to use,lightweight design, c/wprotective guard

• Optional LCD digital speedreadout

• Heavy rubber 8 m (25 ft)cable with 19-pin metal plugs

Automation & Controls

Remote

monitoringcapability

HMI/Input tocontroller

Up to 3-axis positioning ofworkpiece (tilt, turn, lift)

Up to 3-axispositioning ofworkpiece +welding head(s)

Automation Capabilities

Full Integration ofAll Positioning andWelding Equipment

15 m (50 ft)Extension Cables

Available

Controls Panels• Input power supply: 110-600

Volts and 50/60 Hz optional• Master variable speed,

direction, on/off local/remotecontrols

• Optional LCD digital speed ortorque readout

• ‘+/-3% standard precision;servo, stepper and/or encoderstyle options available forhigher precision applications

• Fully adjustable parameters(speed, acceleration, torque)and communication-ready

FS-FRForward/ReverseFoot Switch

• Heavy Duty Cast steel bodywith heavy duty guard/handle

• Momentary actuation(normally off)

• Heavy rubber 8 m (25 ft)cable with 4-pin metal plugs

FS-VVariable Speed

Foot Switch• Plug & Play with optional

controller upgrade• Main panel controls master

speed range, foot switchused for variable speed inmaster range

Multiple AxisHand Pendants

• For multiple-axes controlor complex functions


Automation & Controls

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Cable Reel Rollers are used for rolling large cable spools, for payout, unwinding and take-up of heavy cable. Often used incombination with a tugging or pulling unit, LJ cable reel rollers are equipped with variable speed, bidirectional controls, slip

clutches to eliminate over torque and maximize safety, heavy duty rolling components, and easily adjustable diameter rangeusing v-track rollers. LJ engineers and manufactures cable reel rollers to any capacity or specification required.

Cable Reel Rollers

SPECIFICATIONS 1 HP Cable Reel RollerBNT-100

2 HP Cable Reel RollerBNT-200

3 HP Cable Reel RollerCRR-200


Spool Size Range: 2–10 ft diameter5.5 ft max width

2–10 ft diameter5.5 ft max width

3–12 ft diameter8 ft max width

Tractive Effort/Torque: Single Drive 700 lbs Tractive Effort(1,600 in-lbs output torque)

Single Drive 1,300 lbs Tractive Effort(1,600 in-lbs output torque)

Single Drive 2,500 lbs Tractive Effort(5,000 in-lbs output torque)


Height Range: Low Profile, fine adjust leveling feetoptional

Low Profile, fine adjust leveling feetoptional

Low Profile, fine adjust leveling feetoptional


Equipment Mass: 1,885 lbs 1,885 lbs 2,500 lbs

Shipping Dimensions: 103” x 85” x 19½” (low profile height) 103” x 85” x 19½” (low profile height) 99” x 131” x 22” (low profile height)108½” width with safety catch installed

Brake Torque: 1,700 in-lbs will activate slip clutch toprevent workpiece from being pulledoff rollers

3,200 in-lbs will activate slip clutch toprevent workpiece from being pulledoff rollers

Adjustable slip clutch from 2,100–4,800in-lbs

Controls: Variable Speed, Forward/Reverse DC Drive,optional foot or hand switches

Variable Speed, Forward/Reverse DC Drive,optional foot or hand switches

Variable Speed, Forward/Reverse DC Drive,optional foot or hand switches, safetycatch included


Anti-tip bar provides extra stability and safety

Shown with optionalleveling feet

See standard control options on page 24.P R O D U C T C A T A L O G U E 2 0 1 3 | w w w . L J w e l d i n g . c o m 25P R O D U C T C A T A L O G U E 2 0 1 3 | w w w . L J w e l d i n g . c o m See standard control options on page 24.

Cable Reel Rollers

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Elbow Jigs

Accessories

SPECIFICATIONS Elbow Jigs (2”–30”)

02E-200 03E-200 04E-200 06E-200 08E-200 10E-200 12E-200 14E-200 16E-200 18E-200 20E-200 24E-200 30E-200

Outside Diameter: 2” OD 3” OD 4” OD 6” OD 8” OD 10” OD 12” OD 14” OD 16” OD 18” OD 20” OD 24” OD 30” OD

Capacity: 250 lbs 250 lbs 250 lbs 250 lbs 500 lbs 500 lbs 500 lbs 500 lbs 1000 lbs 1000 lbs 1000 lbs 1000 lbs 2000 lbs

Additional Features: 90° Elbows: Precision fit and clamp allows for quick and easy fitting, prepping and welding of elbows for use with welding positioners

Grippers & Chucks

3-jaw self centering scroll chucks with reversible top jawsavailable in 3 sizes: 8”, 12”, 16” gripping diameter ranges

High-quality, cost-effective welding grippers and chucks are a standard accessory on all welding positioners.

Counterweights help to balance heavy offset loads during rotation.

For oversized or heavy gripping requirements withsmooth, serrated or carbide insert top jaws

Adjustable Pipe Counterweights

SPECIFICATIONS Adjustable Pipe Counterweights

PPC-200

Description: Pipe Counterweight

Shipping Dimensions: 29½” x 16” x 33½”

Speed Range: Max weight

T30-100: 2–30” grippingdiameter range, 5,000 lbscapacity

T50-100: 2–50” grippingdiameter range, 10,000 lbscapacity


Accessories

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Custom Design & Fabrication:To Suit Your Application!

Used to separate and presstogether large diameterpipe expansion joints (up to36” OD), for servicing andaccurate length settings,complete with custom jigs forvarious ASME flange sizes

Designed and built for an application to grind excess overlay weldmaterial from flange face after hard surfacing process. Greatly increasedoperator safety and reduced grinding time from hours to minutes.

Adjustable Flange Facing Grinder AFG-100

Maximum Travel: x = 36”, y = 36”, z = 8”

Grinding Head: 2” width stones, 7.5 HP dual head grinder c/wsafety covers

Additional Features: Automated oscillation for even wearing ofgrinding stones, vibration-reducing leveling feet,forklift pockets and lifting eye, dust collection portswith optional dust collector, CSA approved

Barrel Extractor SUN-200

Maximum Travel: 96” per side

Maximum Push Force: 32,000 lbs (16-ton)

Maximum Pull Force: 100,000 lbs (50-ton)

Controls/Interface: HMI touch screen for precise pressing and pullingfunctions down to the millimeter

Hydrotesting upgrades available

Nozzle Extractor SYNNR-100-4

Capacity: 6,000 lbs (3-ton)

Diameter Range: 0”–16”

Height Range: 18”

Horizontal Range: 16” Axial Adjust

Turning Torque: 2000–6000 ft-lbs

Power Requirements: Pneumatic


Custom

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Ph: +1 (780) 466-6658

Fax: +1 (780) 469-6710

4747 – 76th Ave, Edmonton, Alberta, Canada T6B 0A3

129159-lj welding 201

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