new 100 150 200 （pcs.）250 0 ... air cylinder motor-driven 3.5s 2.2s approx. ... power...

N E W

elow.

um and

ervisory

e apply

ver.0906

英文表1-表4 09.6.3 6:33 PM ページ 2

Evolution Never Stops

* TAPPING CENTER is a registered trademark of BROTHER INDUSTRIES, LTD.

As awareness of the global environment increases, the reduction of environmental burdens is required in all forms of production.

Having helped improve the productivity of machining parts and opened up a variety of future possibilities, the Tapping Center will make tremendous progress while meeting the challenges presented in new areas of environmental issues.

TC-S2D-O

TC-S2D

TC-S2D-S

This picture shows TC-S2D-Owith high-column (250mm(9.8inch)).If TC-S2D-O is standrad columnmagazine cover is not attached.

Transition of CNC Tapping Center Development

TC-2211986

TC-2271990

TC-2111985

TC-2281994

TC-229N1996

TC-S2B2002

TC-S2C2005

TC-2251987

01 TC-S2D 02TC-S2D

ドキュメント10 09.6.3 6:03 PM ページ 1

Basic Conf igurat ion High Product iv i ty

03 TC-S2D 04TC-S2D

10,000

Spindle speed （min-1）

Time （s）

GeneralM/C

TC-S2D

＃40 M/C TC-S2D ＃40 M/C TC-S2D

（s）200180160140120100806040200

50

100

150

200

（pcs.）250

0

Former model TC-S2D

（s）4.0

3.0

2.0

1.0

0

Approx. 40%DOWN

Tapping Center’s High productivity is notable when the cycle time for mass production workpiece machining program is compared to that ofthe #40 Machining Center （M/C）.

Technologies supporting high productivity

Example of productivity

Tool change time has been greatly reduced to achieve high productivity.

○Workpiece change time: 15 s

○1 day （10 hours） x 85% operating rate

When machining workpiece, the tool change （ATC） time accounts for approximately 20% of the machine operation time （based on surveys by Brother）.This means that productivity can be improved by reducing the tool change （ATC） time.

The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.

■Tool change time （measured in compliance with JIS standard）

During period of time after the spindle stops, ATC is performed until the spindlereturns to 10,000 min-1 （From the table center position for X/Y axes）

■Cycle time　* Data taken by running machining program created by Brother

■Change of farthest tool （Cut-Cut）

Production volume per day

* When the weight is 2 kg or less per tool, high-speed turn mode can be used. The total tool weight must be less than 15 kg for the 14-tool magazine; 23 kg for the 21-tool magazine.

The high acceleration/deceleration spindle motor used enables the spindle to start or stop in short time. Tool change can be completed without stopping the Z-axis.* The data varies depending on the position of the spindle （Z-axis） and program details.

Cut-Cut ： 1.4s※Changing farthest tool

Production volume per day was compared with the M/C operated under the following conditions:

Major machining details

○D5.1（0.2inch）drilling x 12

○M6（1/4-2OUNC）tapping x 12

○Spot facing x 7

○Boring x 2

○No. of tools used : 9

1 New magazine turning mechanism （Driven by AC servomotor）

2 Nonstop ATC 3 Automatic door （Motor-driven）（optional）

2.4S

Air cylinder Motor-driven

3.5s 2.2s

Approx. 50%UP

Approx. 33%DOWN

A motor - driven door is used. This achieves smooth door operation and reduces opening/closing time

* When using 14-tool magazine with spindle 　speed of 10,000min-1

Width

Height

Depth

Machine dimensions

Machining range

Selective specifications

CTS: Coolant Through Spindle

Machine specifications

Max. spindlespeed

10,00016,000

10,00016,000

10,00016,000

TC-S2D

No. of tools 14／21 14／21 14

Feed axisspeed

Each X/Y/Z axis

50Each X/Y/Z axis

50Each X/Y/Z axis

50

No. of doors: Width

CTS Optional Optional Optional

BT dual contact system Available Available Available

TC-S2D-S

1 door : 566（22.3）2 doors : 738（29.1）

2 doors : 625（24.6）1 door : 811（31.9）2 doors : 1065（41.9）

TC-S2D-O

min-1

pcs.

m/min

mm（inch）

Width

TC-S2D

Height［When delivered］

2,592［2,350］2,592［2,350］2,592［2,350］（102.0［92.5］）（102.0［92.5］）（102.0［92.5］）

2,207（86.9） 2,540（100）2,207（86.9）

1,560（61.4） 1,080（42.5）2,050（80.7）

Depth

TC-S2D-STC-S2D-O

mm（inch）

mm（inch）

mm（inch）

* Height when standard column used; Depth when 150 L tank used* Refer to the external dimension drawings on pages 11 to 13 for dimensional details.

X stroke 500（19.7） 700（27.6） 300（11.8）

TC-S2D

Y stroke 400（15.7） 400（15.7） 400（15.7）

825（32.5） 825（32.5） 825（32.5）

Z stroke［Standard］

Table surfaceheight

Table size

Table loading capacity［Max.*］

600×400（23.6×15.7）

600×400（23.6×15.7）

800×400（31.5×15.7）

TC-S2D-S

300［180～480］（11.8［7.1～18.9］）

300［180～480］（11.8［7.1～18.9］）

300［180～480］（11.8［7.1～18.9］）

250［300*］（551.2［661.4*］）

250［300*］（551.2［661.4*］）

250［300*］（551.2［661.4*］）

TC-S2D-O

mm（inch）

mm（inch）

kg（lbs）

mm（inch）

mm（inch）

mm（inch）

* Acceleration must be adjusted for X and Y axes.

X-axis direction

Y-axis direction

Z-axis direction

Spindle speed : 10,000 or 16,000 min-1 14-tool magazine or 21- tool magazine

1 door or 2 doors

* BT dual contact system is available.

Coolant Through Spindle（CTS）（1.5 MPa）* Please contact Brother regarding correspondence of 　3 MPa CTS.

（BIG-PLUS）

* Under conditions of standard stroke and single door

英文・P03-04 09.6.3 6:08 PM ページ 1

High Product iv i ty

04TC-S2D

10,000

Spindle speed （min-1）

Time （s）

GeneralM/C

TC-S2D


（s）200180160140120100806040200

50

100

150

200

（pcs.）250

0

Former model TC-S2D

（s）4.0

3.0

2.0

1.0

0

Approx. 40%DOWN

Tapping Center’s High productivity is notable when the cycle time for mass production workpiece machining program is compared to that ofthe #40 Machining Center （M/C）.

Technologies supporting high productivity

Example of productivity

Tool change time has been greatly reduced to achieve high productivity.

○Workpiece change time: 15 s

○1 day （10 hours） x 85% operating rate

When machining workpiece, the tool change （ATC） time accounts for approximately 20% of the machine operation time （based on surveys by Brother）.This means that productivity can be improved by reducing the tool change （ATC） time.

The turning mechanism has been redesigned to greatly reduce the tool change time. The magazine is servomotor driven to achieve smooth turning.

■Tool change time （measured in compliance with JIS standard）

During period of time after the spindle stops, ATC is performed until the spindlereturns to 10,000 min-1 （From the table center position for X/Y axes）

■Cycle time　* Data taken by running machining program created by Brother

■Change of farthest tool （Cut-Cut）

Production volume per day

* When the weight is 2 kg or less per tool, high-speed turn mode can be used. The total tool weight must be less than 15 kg for the 14-tool magazine; 23 kg for the 21-tool magazine.

The high acceleration/deceleration spindle motor used enables the spindle to start or stop in short time. Tool change can be completed without stopping the Z-axis.* The data varies depending on the position of the spindle （Z-axis） and program details.

Cut-Cut ： 1.4s※Changing farthest tool

Production volume per day was compared with the M/C operated under the following conditions:

Major machining details

○D5.1（0.2inch）drilling x 12

○M6（1/4-2OUNC）tapping x 12

○Spot facing x 7

○Boring x 2

○No. of tools used : 9

1 New magazine turning mechanism （Driven by AC servomotor）

2 Nonstop ATC 3 Automatic door （Motor-driven）（optional）

2.4S

Air cylinder Motor-driven

3.5s 2.2s

Approx. 50%UP

Approx. 33%DOWN

A motor - driven door is used. This achieves smooth door operation and reduces opening/closing time

* When using 14-tool magazine with spindle 　speed of 10,000min-1

e

a）of

* Under conditions of standard stroke and single door

英文・P03-04 09.6.3 6:09 PM ページ 2

06TC-S2D05 TC-S2D

The TC is equipped with a variety of energy-saving functions.

Consumption: Approx. 90% less

Low power consumption is achieved by using a highly efficient motor to drive the spindle and a low-inertia spindle.

Brother established the “Brother Green Label” in compliance with ISO14021 International Standard and JIS Q 14021 Japan Industrial Standard.

The TC-S2D is an environmentally conscious product with lower air consumption and lead free soldered board and non-PVC materials used.

The structure of the spindle covering has been enhanced to reduce air purge. Air blast operations have also been reviewed to optimize the air discharge timing. These improvements have greatly reduced air consumption.

Lead free soldered boardOptional Non-PVC materials

Energy-saving effects on CO2 emissions

Automatic coolant offStandby mode

Automatic work light offAutomatic power offAutomatic grease lubricator

Turns off the coolant pump when the preset time elapses.Turns off the servomotor when the machine is not operated for the preset time. Turns off the work light when the preset time elapses.Turns off the power at the preset time.Reduces oil consumption.

Other energy-saving functions

■Power consumption for one cycle* Data taken by running machining program created by Brother

In a comparison running the same machining program, power and air consumption of the TC is much less than that of the #40 M/C.

■Air consumption for one cycle* Data taken by running machining program created by Brother

■CO2 emissions

Approx. 26 L / year （Oil）

Approx. 2 L / year （Grease）


Energy-saving effects resulting from the reduction of power and air consumption can be calculated in terms of CO2 emissions.

Air consumptionApprox. 60％DOWN compared to former model

Example of machining

* The data is calculated assuming that the same quantity of workpieces (approx. 50,000 pcs.) are produced based on the above power and air consumption. The data varies depending on machiningconditions, machining program, etc.　* For air consumption, power consumption of the compressor is calculated in terms of CO2 emissions.

* The data is calculated based on the amount of carbon per 35-year-old cedar three （20 cm in diameter, 18 m high, 0.28 m3 of stem volume）.

＃40 M/C TC-S2D

6.0

5.0

（t）7.0

4.0

3.0

2.0

1.0

0

□Reduction in usage of lubricator

Low power consumptionReduction of air consumptionImprovement of maintainance

DOWN DOWN

Approx. 6.8 tons

Approx. 1.7 tons

・・・・・

・・・・・・・・・・・・

・・・

・・・・・・

・・・

Environmental efforts

Using the TC produces the same effect as planting 720 cedars.

CO2 emissions translated to cedar forest （artificial） absorption.

*The data is Brother's actual test data.

10,000min-1

Material

ADC

Cast iron

Carbon steel

16,000min-1

Tool diameter mm（inch）x Feed mm（inch）/rev Tool diameter mm（inch）x Pitch mm（inch）

DrillingMachining Tapping Facing

10,000min-1 16,000min-1 10,000min-1 16,000min-1

Machining capability

The machine needs to be rigid to ensure high cutting ability. The shape of the base and column, and the arrangement of the ribs have been optimized through CAE analysis. The improvement of various internal sections has achieved stable cutting performance that does not depend on the spindle speed.

Rough cutting○Cutting amount :　1200 cm3/min○Workpiece material :　AluminumFinishing○Surface roughness :　0.17 μmRa○Workpiece material :　Aluminum

○Cutting amount :　400 cm3/min　（D16mm（0.6inch） end mill used）○Workpiece material :　Aluminum

End milling

Roundness: 1.1 μm (D34 mm (1.3inch))Boring

5μm90

270

180 0

○Gear case○Hydraulic　transmission joint○Camera panel○Distribution valve

○Rack housing○Pump body○Sheave○Steering bracket ○Housing stator○Throttle shaft○Pump housing○Starter housing

Automotive and motorcycle parts General machinery parts

Facing

○Workpiece material :　Aluminum

S3000 S4000 S5000 S6000 S7000 S8000

Boring accuracy according to spindle speedTC-S2D

0

Former model

Spindle speed（min-1）

Roundness

D３２(1.26)ｘ０．２(0.008)

D２８(1.1)ｘ０．１５(0.006)

D２５(0.98)ｘ０．１(0.004)

D２４(0.94)ｘ０．２(0.008)

D２２(0.87)ｘ０．１５(0.006)

D１８(0.71)ｘ０．１(0.004)

M２７ｘ３．０(1-8UNC)

Ｍ２４ｘ３．０(7/8-9UNC)

Ｍ１６ｘ２．０(5/8-11UNC)

Ｍ２２ｘ２．５(7/8-9UNC)

Ｍ１８ｘ２．５(5/8-11UNC)

Ｍ１４ｘ２．０(1/2-13UNC)

９６０(58.6)：１００(3.94)ｘ３．２(0.13)ｘ３０００(118.1)

１３７(8.4)：４０(1.57)ｘ６．０(0.24)ｘ５７３(22.6)

１００(6.1)：４０(1.57)ｘ５．２(0.2)ｘ４８４(19.1)

６60(40.3)：１００(3.94)ｘ２．２(0.09)ｘ３０００(118.1)

７３(4.5)：４０(1.57)ｘ３．２(0.13)ｘ５７３(22.6)

４8(2.9)：４０(1.57)ｘ２．5(0.1)ｘ４８４(19.1)

○HDD○Lens 　mirror pipe

Information technology

Cutt ing Performance Environmental Measures

The shape of the structure and arrangement of ribs have beenoptimized to improve machine rigidity.

As a result of various modifications, stable cutting is ensured.

CO2 emissions have decreased by reducing power and air consumption. The machine is equipped with various energy-saving functions,

contributing to the preservation of the global environment.

Improved machine rigidity Comparison of power consumption Comparison of air consumption

Examples of machining workpieces

Cutting amount cm3/min（inch3/min）:x Cutting width mm（inch）x Cutting depth mm（inch）x Feed rate mm/min（inch/min）

英文・P05-06 09.6.3 6:11 PM ページ 1

06TC-S2D

The TC is equipped with a variety of energy-saving functions.

Consumption: Approx. 90% less

Low power consumption is achieved by using a highly efficient motor to drive the spindle and a low-inertia spindle.

Brother established the “Brother Green Label” in compliance with ISO14021 International Standard and JIS Q 14021 Japan Industrial Standard.

The TC-S2D is an environmentally conscious product with lower air consumption and lead free soldered board and non-PVC materials used.

The structure of the spindle covering has been enhanced to reduce air purge. Air blast operations have also been reviewed to optimize the air discharge timing. These improvements have greatly reduced air consumption.

Lead free soldered boardOptional Non-PVC materials

Energy-saving effects on CO2 emissions

Automatic coolant offStandby mode

Automatic work light offAutomatic power offAutomatic grease lubricator

Turns off the coolant pump when the preset time elapses.Turns off the servomotor when the machine is not operated for the preset time. Turns off the work light when the preset time elapses.Turns off the power at the preset time.Reduces oil consumption.

Other energy-saving functions

■Power consumption for one cycle* Data taken by running machining program created by Brother

In a comparison running the same machining program, power and air consumption of the TC is much less than that of the #40 M/C.

■Air consumption for one cycle* Data taken by running machining program created by Brother

■CO2 emissions

Approx. 26 L / year （Oil）

Approx. 2 L / year （Grease）


Energy-saving effects resulting from the reduction of power and air consumption can be calculated in terms of CO2 emissions.

Air consumptionApprox. 60％DOWN compared to former model

Example of machining

* The data is calculated assuming that the same quantity of workpieces (approx. 50,000 pcs.) are produced based on the above power and air consumption. The data varies depending on machiningconditions, machining program, etc.　* For air consumption, power consumption of the compressor is calculated in terms of CO2 emissions.

* The data is calculated based on the amount of carbon per 35-year-old cedar three （20 cm in diameter, 18 m high, 0.28 m3 of stem volume）.

＃40 M/C TC-S2D

6.0

5.0

（t）7.0

4.0

3.0

2.0

1.0

0

□Reduction in usage of lubricator

Low power consumptionReduction of air consumptionImprovement of maintainance

DOWN DOWN

Approx. 6.8 tons

Approx. 1.7 tons

・・・・・

・・・・・・・・・・・・

・・・

・・・・・・

・・・

Environmental efforts

Using the TC produces the same effect as planting 720 cedars.

CO2 emissions translated to cedar forest （artificial） absorption.

a.

）

)

)

Environmental Measures

CO2 emissions have decreased by reducing power and air consumption. The machine is equipped with various energy-saving functions,

contributing to the preservation of the global environment.

Comparison of power consumption Comparison of air consumption

英文・P05-06 09.6.3 6:11 PM ページ 2

08TC-S2D07 TC-S2D

USB memory interface Maintenance notice functionAn alarm is issued when a numerical value not within the set range is entered.

USB memory interface is available. Many data can be transferred at high speed. Tape operation is also possible. *Cannot be connected directly to the personal computer.

Maintenance timing can be set or notified by an alarm.

Tool length range setting function

When a G code is selected from the G code list, entry items and descriptions are displayed.

Menu programming functionHigh accuracy mode A ensures accurate finishing of minute lines. (The figure above shows an example when machined at F10,000 mm/min.)

High accuracy mode AThis system predicts the elongation of each axis based on the movement of the spindle and XYZ-axes, and compensates for the heat expansion, without affecting machining time.

Heat expansion compensation system

Under the electro-mechanical integrated design concept, the Tapping Center is equipped with an easy-to-operate B00 series NC unit, featuring a variety of user-friendly functions as described below.

High accuracy mode A OFF

High accuracy mode A ON

Accessible areas of machine operation can be restricted by a combination of input signals. This prevents incorrect entries by operators that do not have sufficient machine knowledge.

The column does not protrude into the machining room and there are no cables to the table. Designing the tools to be loaded is easy.

Interference-free machining room

User-friendly NC unit

Possible range for loading jigs （mm（inch））

TC-S2D

TC-S2D-O

X-axis direction

1,000（39.4）

1,290（50.8）

Y-axis direction Z-axis direction (standard column)

480（18.9）

480（18.9）

TC-S2D-S 720（28.4） 480（18.9）

1 door : 600（23.6）2 doors : 500（19.7）

1 door : 600（23.6）2 doors : 500（19.7）

2 doors : 590（23.2）

Y-axis direction

X-axis direction

Z-axis direction

Machining time

Machining time

Z-a

xis

heat

expa

nsio

nZ

-axi

s he

atex

pans

ion

Effect onmachiningsurface

* Separate external switch and sequence circuit are required.

Reduction in machine recovery time

Time taken for recovery in case of failure has been shortened.

The number of emergency stop contacts, door limit switch contacts, and servo relays has been doubled. In addition, the interlock circuit was reviewed to further enhance safety.

Locating the chip shower at the upper section inside the machine enhances the effectiveness of chip removal.

Discharge pressure increased by more than 4 times/ Discharge flow increase by more than 5 times from our conventional method.Stable and powerful cleaning can be achieved with no influence from clogged filter.

Chips slide down smoothly, reducing influence of thermal distortion due to coolant.

Automatically washes the filter, lengthening filter life.

A Z-axis metal slid cover is used, eliminating damage to the cover due to chips. This prevents direct splashing of coolant and reduces the influence of thermal distortion.

A servomotor is used to accelerate or decelerate smoothly when turning. Less backlash occurs and a highly rigid structure is used. Change to mechanical structure has greatly reduced the number of parts.

Field-balance-free spindleImproved grip

replacement method（14-tool magazine）

New magazine turningmechanism

Back washing system （for CTS）（optional）

Z-axis metal solid coverColumn plate cover

Base chip chuteTool washing (Air assist type)(optional) *Patent Pending

Chip shower（optional）

Safety measures

The grip can be replaced from the front without unloading the magazine body, greatly reducing replacement time.

Balance for supply spindles has already been adjusted.

Person A （Operator）

Person B （Leader）

Person C （Engineer）

Person D （Maintenance personnel）

Person E （Manager）

Tool data

Machine parameters

Starting machine

Program

Setting example

Tool data

Program

Machine parameters

Starting machine

Tool data

Machine parameters

Starting machine

Program

Tool data

Machine parameters

Starting machine

Program

Tool data

Machine parameters

Starting machine

Program

Tool data

Machine parameters

Starting machine

Program

Rel iabi l i ty Usabi l i ty

Non-visible sections have also been modified to improve reliability,attaining higher levels of customer satisfaction.

Usability has been enhanced to minimize incorrect operations or entries. Various user-friendly functions have been prepared to make operation much easier.

Machine reliability Access rights according to user

英文・P07-08 09.6.3 6:19 PM ページ 1

08TC-S2D

USB memory interface Maintenance notice functionAn alarm is issued when a numerical value not within the set range is entered.

USB memory interface is available. Many data can be transferred at high speed. Tape operation is also possible. *Cannot be connected directly to the personal computer.

Maintenance timing can be set or notified by an alarm.

Tool length range setting function

When a G code is selected from the G code list, entry items and descriptions are displayed.

Menu programming functionHigh accuracy mode A ensures accurate finishing of minute lines. (The figure above shows an example when machined at F10,000 mm/min.)

High accuracy mode AThis system predicts the elongation of each axis based on the movement of the spindle and XYZ-axes, and compensates for the heat expansion, without affecting machining time.

Heat expansion compensation system

Under the electro-mechanical integrated design concept, the Tapping Center is equipped with an easy-to-operate B00 series NC unit, featuring a variety of user-friendly functions as described below.

High accuracy mode A OFF

High accuracy mode A ON

Accessible areas of machine operation can be restricted by a combination of input signals. This prevents incorrect entries by operators that do not have sufficient machine knowledge.

The column does not protrude into the machining room and there are no cables to the table. Designing the tools to be loaded is easy.

Interference-free machining room

User-friendly NC unit

Possible range for loading jigs （mm（inch））

TC-S2D

TC-S2D-O

X-axis direction

1,000（39.4）

1,290（50.8）

Y-axis direction Z-axis direction (standard column)

480（18.9）

480（18.9）

TC-S2D-S 720（28.4） 480（18.9）

1 door : 600（23.6）2 doors : 500（19.7）

1 door : 600（23.6）2 doors : 500（19.7）

2 doors : 590（23.2）

Y-axis direction

X-axis direction

Z-axis direction

Machining time

Machining time

Z-a

xis

heat

expa

nsio

nZ

-axi

s he

atex

pans

ion

Effect onmachiningsurface

* Separate external switch and sequence circuit are required.

p s, d. s

r s

n e

e r.

Person A （Operator）

Person B （Leader）

Person C （Engineer）

Person D （Maintenance personnel）

Person E （Manager）

Tool data

Machine parameters

Starting machine

Program

Setting example

Tool data

Program

Machine parameters

Starting machine

Tool data

Machine parameters

Starting machine

Program

Tool data

Machine parameters

Starting machine

Program

Tool data

Machine parameters

Starting machine

Program

Tool data

Machine parameters

Starting machine

Program

Usabi l i ty

Usability has been enhanced to minimize incorrect operations or entries. Various user-friendly functions have been prepared to make operation much easier.

Access rights according to user

英文・P07-08 09.6.3 6:19 PM ページ 2

09 TC-S2D 10TC-S2D

Column cover Simpletop cover

When back washing

To spindle

Normal coolant flow

■Optional

■Standard

Memory

Memory

Back washing system （for CTS） This prevents the filter from clogging, enabling long continuous operation without filter replacement.

Cleaning gunHelps clean the workpiece or chips inside the machine after machining.

High column（150mm（5.9inch）, 250mm（9.8inch）） High-column of 150mm（5.9inch） and 250mm（9.8inch） used in response to customers' needs.

Built-in PLCLadder language programming employed. Ladder programs can be edited or monitored on the NC screen.

Tool washing (Air assist type)Discharge pressure and flow has been increased to efficiently remove chips attached to the holder.A filter clog warning function has been added.

Automatic oil lubricatorRegularly lubricates all lubricating points on the three axes.

Automatic grease lubricatorRegularly greases all greasing points on the three axes.* Use this unit at 5℃ or higher.

Coolant Through Spindle （CTS） CTS （1.5 MPa） used for BT spindle. Manual pulse generator with a cable makes

operation through the maintenance window easier.

Indicator light （1, 2, or 3 lamps）

Chip shower pipes are located at the upper section inside the machine for more efficient flow, and flexible shower nozzles can be directed to the side of the splash guard or sections where chips tend to accumulate.

Chip showerCan be selected from 50L, 100L, or 150L, depending on the purpose. （Photo: 150L chip shower with CTS）

Coolant unitA motor-driven door is used. This has achieves smooth door operation and reduces opening/closing time.

Automatic door （motor-driven）

Manual pulse generatorSimple top cover and column cover are available.

Simple top cover / Column cover

Conventional 25-pin connector can be attached to the side of the control box.

RS-232C 9 pin to 25 pin conversion cableA flexible plastic hose is prepared for washing jigs, allowing jigs of any shape to be washed easily. （Customers shall prepare the pipes inside the machine.）

Jig shower valve unit

LED lights are used. There are no bulbs to burn out, making it completely maintenance free.

Spindle overrideSpindle speed can be changed without changing the program.

Work light with built-in inverter is used, providing longer life.

Work light （1 or 2 lamps）

Multi-face machining is possible by adding one or two axes.

B-axis cord （1 axis, 2 axes）

A touch switch type tool breakage detector is used. This can also be used for automatic tool length measurement when a program is created for this purpose. （NC language only）

Tool breakage detector （touch type）

External light is taken in to make the inside of the machine brighter and improve visibility.

Side cover （natural lighting）

●PLC programming software　（for Windows 2000, XP, Vista）

●RS232C 9-pin to 25-pin conversion cable （for control box）●Built-in PLC （PLC function, ladder editing）●Expantion I/O board （EXIO board）　 EXIO board standard assembly　 EXIO board PNP assembly　 Additional EXIO board standard assembly　 Additional EXIO board PNP assembly●Switch panel （6 holes, 10 holes）

●Coolant Through Spindle（CTS）●Mesh basket●Tool washing （with filter clogging detection sensor）●Tool breakage detector （touch type）●Chip shower●Cleaning gun●Jig shower valve unit●Back washing system （for CTS）

●B-axis cord （1 axis, 2 axes）●Automatic workpiece measurement software●Spindle override●High column （150mm（5.9inch）, 250mm（9.8inch））●Grip cover●Simple top cover / Column cover●Side cover （transparent board type） ●Memory expansion （approx. 120 Mbytes）

Optional specifications

Windows is a trademark or registered trademark of MicrosoftCorporation in the United States and/or other countries.* Please contact your Brother dealer for details.

Switch panel （6 holes, 10 holes） The position of the USB memory interface or manual pulse generator can be changed together with the switch hole, avoiding these being positioned behind the roller conveyor or similar.

Memory expansionMemory can be expanded up to 120 Mbytes.

●Automatic oil lubricator●Automatic grease lubricator●Work light （1 or 2 lamps）●Indicator light （1, 2, or 3 lamps）●Automatic door （motor-driven）●Area sensor●Specified color●Manual pulse generator

（7.9inch）

* Please contact Brother regarding correspondence 　of 3 MPa CTS.

* For details refer to "NC unit specifications" on page 14.

Optional Specifications to Meet a Wide Range of Requirements

ドキュメント12 09.6.3 6:23 PM ページ 1

11 TC-S2D 12TC-S2D

TC-S2D TC-S2D-O

1912（75.3）［50L］／2142（84.3）［100L］／2207（86.9）［150L］

400（15.7）〈machining range〉

35（1.4）

100100100100

199（7.8） 199（7.8）600（23.6）

2031（80.0）

67（2.6）

133（5.2）

775（30.5）

835（32.9）

943（37.1）

2030（79.9）783（30.8）

948（37.3）

748（29.4）

1049（41.3）

140（5.5）

Jig loading range

B

1149（45.2）

865（34.1）

2829（111.4）

31（1.2） 772（30.4）1606（63.2）962（37.9）

1560（61.4） 32

299299（11.8）（11.8）


164（6.5）〈1door〉

154（6.1）〈2doors〉

（3.9）（3.9）（3.9）（3.9）

Front

553（21.8）〈Magazine cover〉

21-tool Magazine / High column150（5.9）


Leveling

50～60（2.0～2.4）

600（23.6）〈805（31.7）：2doors〉

32

（1.3）（1.3）

Motor cover（automatic door type）

545（21.5）

〈full cover〉

585（23.0）




21-tool Magazine / Standard column

MAX.2592（102.0）

［2742（108.0）：High column150（5.9）, 2842（111.9）：High column250（9.8）］

252

（9.9）

181（7.1）［100L］244（9.6）［150L］

344（13.5）［50L］

495（19.5）［100L］

511（20.1）［150L］

220

（8.7）

397

（15.6）

162

（6.4）

450

（17.7）

271（10.7）

Secure 700 mm（27.6inch） between machines as maintenance space. Secure 700 mm（27.6inch） between machines as maintenance space.

695（27.4）〈full cover〉

High column150（5.9）



385（15.2）［50L］612（24.1）［100L］677（26.7）［150L］

3.7

0.3

（0.01）

（0.94）（0.15）

24

■Details of A ■Details of B

14（0.55）H814（0.55）H8

15（0.59）0.5（0.02）9（0.35）

12

A

＋2（＋0.079）0（0）

mm（inch）

1912（75.3）［50L］／2142（84.3）［100L］／2207（86.9）［150L］

164（6.5）〈1door〉

154（6.1）〈2doors〉

35（1.4）

100

545（21.5）

〈full cover〉





100100100

（3.9）（3.9）（3.9）（3.9）

244（9.6） 244（9.6）800（31.5）

2031（80.0）

585（23.0） 22039716267（2.6）

133（5.2）

450775（30.5）

835（32.9）

943（37.1）

252




21-tool Magazine / Standard column




MAX.2592（102.0）

［2742（108.0）：High column150（5.9）／2842（111.9）：High column250（9.8）］

2030（79.9）

783（30.8）

948（37.3）

Leveling

50～60（2.0～2.4）

748（29.4）

1049（41.3）

140（5.5）

（9.9）

B

A

1149（45.2）

865（34.1）

2829（111.4）

181（7.1）［100L］244（9.6）［150L］

385（15.2）［50L］612（24.1）［100L］677（26.7）［150L］

31（1.2） 271 772（30.4）1606（63.2）

344（13.5）［50L］

495（19.5）［100L］

511（20.1）［150L］

962（37.9）

2050（80.7）

845（33.3）〈1132（44.6）：2doors〉

32

544（21.4）544（21.4）

Motor cover

（1.3）

32

（1.3）

（8.7）（15.6）（6.4）

（17.7）

（10.7）

mm（inch）

External Dimensions



Jig loadingrangeFront

（0.47）

3.7

0.3

（0.01）

（0.94）（0.15）

24


14（0.55）H8

14（0.55）H8

15（0.59）0.5（0.02）9（0.35）

12

＋2（＋0.079）0（0）

（0.47）

（automatic door type）

350（13.8）

350（13.8）

ドキュメント13 09.6.3 6:26 PM ページ 1

13 TC-S2D 14TC-S2D

TC-S2D-S

External Dimensions Machine Specifications and NC Unit Specifications

*1. Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only.　*2. Spindle motor output differs depending on the spindle speed. *3. Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details. 　*4. Brother specifications apply to the pull studs for CTS. 　*5. Measured in compliance with JIS B6336-9 and MAS011-1987.　*6. Acceleration must be adjusted for X and Y axes.

Item10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications

TC-S2D TC-S2D-O TC-S2D-S

CNC-B00

700（27.6）

400（15.7）

300（11.8）

180～480（7.1～18.9）

800×400（31.5×15.7）

250（551）

MAX. 6,000

7/24 tapered no.30

Available

50×50×50（1,969×1,969×1,969）

1～10,000（0.04～394）（X、Y）、1～20,000（0.04～787）（Z）

MAS-BT30

MAS-P30T-2

Random shortcut

0.9

1.6

1.4

1.0（X、Y）、1.5（Z）

AC200V±10％、50/60Hz±1Hz

0.4～0.6

45 （at atmospheric pressure）

2,592（102.0）

2,050×2,207（2,829）［80.7×86.9（111.4）］

2,400（5,291）

0.005 （0.0002）/300 （11.8）

±0.003 （±0.00012）

10～10,000

10.1／6.7

16～16,000

7.4／4.9

10～10,000

10.1／6.7

16～16,000

7.4／4.9

Instruction Manual（1 set）, anchor bolts（4 pcs.）, leveling bolts（4 pcs.）, splash guard（manual door）, fuse（1 set）

500（19.7）

600×400（23.6×15.7）

1,560×2,207（2,829）［61.4×86.9（111.4）］

2,250（4,960）

10～10,000

10.1／6.7

16～16,000

7.4／4.9

300（11.8）

600×400（23.6×15.7）

14

200（7.9）

0～30（0～1.2）/D46　30～160（1.2～6.3）/D80160～200（6.3～7.9）/D40

3.0（6.6）〈total tool weight: 25（55.1） for 14 tools〉

1,080×2,540（2,829）［42.5×100.0（111.4）］

2,130（4,696）

2 doors

*4

*6

*1

*2

*5

*3

CNC unit

Front door

Standard accessories

Toolchange time

NC Unit specification

Machine Specifications

CNC-B00

5 axes （X, Y, Z, two additional axes）

Positioning

Interpolation

0.001 mm, 0.0001 inch, 0.001 deg.

±9999.999 mm　999.9999 inch

12.1-inch color LCD

Approx.10 Mbytes(Total capacity of program and data bank)

USB memory interface, RS232C 1ch, Ethernete

1,024 (Total capacity of program and data bank)

CNC model

Control axes

Least input increment

Max. programmable dimension

Display

Memory capacity

External communication

No.of registrable programs

14／21

250（9.8）

0～30（0～1.2）/D46　30～160（1.2～6.3）/D80160～250（6.3～9.8）/D40

1 door / 2 doors

X axis

Y axis

Z axis

Distance between table top and spindle nose end

Work area size

Max. loading capacity （uniform load）

Spindle speed

Speed during tapping

Tapered hole

BT dual contact system（BIG-PLUS)

Rapid traverse rate （XYZ-area）

Cutting feed rate

Tool shank type

Pull stud type

Tool storage capacity

Max. tool length

Max. tool weight

Tool selection method

Tool To Tool

Chip To Chip

Cut To Cut

Main spindle motor（10 min / continuous）

Axis feed motor

Power supply

Power capacity（continuous / 30-min / max.）　

Air supply

Height

Required floor space（with control unit door open）

weight（including control unit splash guard）

Positioning accuracy

Repeatability

Travels

Table

Spindle

Feed rate

ATC unit

Electricmotor

Powersource

Machiningdimensions

Accuracy

mm（inch）

mm（inch）

mm（inch）

mm（inch）

mm（inch）

kg（lbs）

min-1

min-1

m/min（inch/min）

mm/min（inch/min）

pcs.

mm（inch）

mm（inch）

kg（lbs）

sec.

sec.

sec.

kW

kW

kVA

MPa

L/min

mm（inch）

mm（inch）

kg（lbs）

mm（inch）

mm（inch）

Regular air pressure

Required flow

Simultaneouslycontrolled axes

5 axes （X, Y, Z, A, B）

Linear : 4 axes （X, Y, Z, one additional axis）

Circular : 2 axes

Helical / conical : 3 axes （X, Y, Z）

NC language, conversation （changed by parameter）, conversion from conversation program toNC language program available

* When program size is bigger than 2 Mbytes, machine works with extended memory operation.* Ethernet is a trademark or registered trademark of XEROX in the United States.* Functions with （NC） and （conv.） are available only for NC programs and conversation programs respectively.

NCfunction

●Absolute / incremental●Inch / metric●Corner C / Corner R●Rotational transformation●Synchronized tap●Coordinate system setting●Dry run●Restart●Backlash compensation●Pitch error compensation●Rapid traverse override●Cutting feed override●Alarm history●Status log●Machine lock●Computer remote●High-accuracy mode●Tool length measurement●Tool life management / spare tool●Background editing●Graphic display●Subprogram●Expanded workpiece coordinate system （NC）●Helical / conical interpolation●Scaling （NC）

●Tool washing filter with filter clogging detection●Mirror image （NC）●Menu programming （NC）●Program compensation （NC）●Tool length compensation （NC）●Cutter compensation （NC）●Operation program （conv.）●Schedule program （conv.）●Automatic tool selection （conv.）●Automatic cutting condition setting （conv.）●Automatic tool length compensation setting （conv.）●Automatic cutter compensation setting （conv.）●Automatic calculation of unknown number input （conv.）●Machining order control （conv.）●Macro function （system variables）（NC）●Automatic power off●Servomotor off standby mode ●Chip shower off display●Automatic coolant off●Automatic work light off●Local coordinate system （NC）●One-way positioning （NC）●Operation in tape mode （NC）●Heat expansion compensation system （X, Y, Z axes）●Access rights according to user

Program format

Distance from taper gauge lineMax. tool diameter

3.0（6.6） / tool〈total tool weight: 25（55.1） for 14 tools, 35（77.2） for 21 tools〉

10,000min-1specifications： 9.5/15.9/30.8　　16,000min-1specifications： 9.5/12.4/29.4

1149（45.2）

865（34.1）

2829（111.4）

2540（100.0）

88（3.5）

154

35（1.4）

100100100100

59（2.3） 59（2.3）600（23.6）

B

545（21.5）

〈full cover〉

2052（80.8）

585（23.0） 220559（22.0）88

162 406

450

775（30.5）

608（23.9）

1163（45.8）

259




488（19.2）

930（36.6）

31（1.2） 271 772（30.4）

1606（63.2）

510（20.1）

2030（79.9）783（30.8）

948（37.3）

Leveling

50～60（2.0～2.4）

748（29.4）

1049（41.3）

140（5.5）

962（37.9）

1080（42.5）

695 350

3232

5959

A

（2.3）（2.3）

（1.3）（1.3）

（13.8）（27.4）

Motor cover

MAX.2592（102.0）

［2742（108.0）：High-column150（5.9）／2842（111.9）：High-column250（9.8）］

（10.2）

（17.7）

（10.7）





（16.0）

（8.7）（3.5）

（6.4）

（6.1）

（3.9）（3.9）（3.9）（3.9）


Jig loading range


Front

3.7

0.3

（0.01）

（0.94）（0.15）

24


14（0.55）H8

14（0.55）H8

15（0.59）0.5（0.02）9（0.35）

12

＋2（＋0.079）0（0）

（0.47）

（automatic door type）

Secure 700 mm between machines as maintenance space.

mm（inch）

英文・P13-14 09.6.3 6:28 PM ページ 1

14TC-S2D

Machine Specifications and NC Unit Specifications

*1. Actual tool weight differs depending on the configuration and center of gravity. The figures shown here are for reference only.　*2. Spindle motor output differs depending on the spindle speed. *3. Measured in compliance with JIS B6201-1987 and Brother standards. Please contact Brother for details. 　*4. Brother specifications apply to the pull studs for CTS. 　*5. Measured in compliance with JIS B6336-9 and MAS011-1987.　*6. Acceleration must be adjusted for X and Y axes.

Item10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications 10,000min-1 specifications 16,000min-1 specifications

TC-S2D TC-S2D-O TC-S2D-S

CNC-B00

700（27.6）

400（15.7）

300（11.8）

180～480（7.1～18.9）

800×400（31.5×15.7）

250（551）

MAX. 6,000

7/24 tapered no.30

Available

50×50×50（1,969×1,969×1,969）

1～10,000（0.04～394）（X、Y）、1～20,000（0.04～787）（Z）

MAS-BT30

MAS-P30T-2

Random shortcut

0.9

1.6

1.4

1.0（X、Y）、1.5（Z）

AC200V±10％、50/60Hz±1Hz

0.4～0.6

45 （at atmospheric pressure）

2,592（102.0）

2,050×2,207（2,829）［80.7×86.9（111.4）］

2,400（5,291）

0.005 （0.0002）/300 （11.8）

±0.003 （±0.00012）

10～10,000

10.1／6.7

16～16,000

7.4／4.9

10～10,000

10.1／6.7

16～16,000

7.4／4.9

Instruction Manual（1 set）, anchor bolts（4 pcs.）, leveling bolts（4 pcs.）, splash guard（manual door）, fuse（1 set）

500（19.7）

600×400（23.6×15.7）

1,560×2,207（2,829）［61.4×86.9（111.4）］

2,250（4,960）

10～10,000

10.1／6.7

16～16,000

7.4／4.9

300（11.8）

600×400（23.6×15.7）

14

200（7.9）

0～30（0～1.2）/D46　30～160（1.2～6.3）/D80160～200（6.3～7.9）/D40

3.0（6.6）〈total tool weight: 25（55.1） for 14 tools〉

1,080×2,540（2,829）［42.5×100.0（111.4）］

2,130（4,696）

2 doors

*4

*6

*1

*2

*5

*3

CNC unit

Front door

Standard accessories

Toolchange time

NC Unit specification

Machine Specifications

CNC-B00

5 axes （X, Y, Z, two additional axes）

Positioning

Interpolation

0.001 mm, 0.0001 inch, 0.001 deg.

±9999.999 mm　999.9999 inch

12.1-inch color LCD

Approx.10 Mbytes(Total capacity of program and data bank)

USB memory interface, RS232C 1ch, Ethernete

1,024 (Total capacity of program and data bank)

CNC model

Control axes

Least input increment

Max. programmable dimension

Display

Memory capacity

External communication

No.of registrable programs

14／21

250（9.8）

0～30（0～1.2）/D46　30～160（1.2～6.3）/D80160～250（6.3～9.8）/D40

1 door / 2 doors

X axis

Y axis

Z axis

Distance between table top and spindle nose end

Work area size

Max. loading capacity （uniform load）

Spindle speed

Speed during tapping

Tapered hole

BT dual contact system（BIG-PLUS)

Rapid traverse rate （XYZ-area）

Cutting feed rate

Tool shank type

Pull stud type

Tool storage capacity

Max. tool length

Max. tool weight

Tool selection method

Tool To Tool

Chip To Chip

Cut To Cut

Main spindle motor（10 min / continuous）

Axis feed motor

Power supply

Power capacity（continuous / 30-min / max.）　

Air supply

Height

Required floor space（with control unit door open）

weight（including control unit splash guard）

Positioning accuracy

Repeatability

Travels

Table

Spindle

Feed rate

ATC unit

Electricmotor

Powersource

Machiningdimensions

Accuracy

mm（inch）

mm（inch）

mm（inch）

mm（inch）

mm（inch）

kg（lbs）

min-1

min-1

m/min（inch/min）

mm/min（inch/min）

pcs.

mm（inch）

mm（inch）

kg（lbs）

sec.

sec.

sec.

kW

kW

kVA

MPa

L/min

mm（inch）

mm（inch）

kg（lbs）

mm（inch）

mm（inch）

Regular air pressure

Required flow

Simultaneouslycontrolled axes

5 axes （X, Y, Z, A, B）

Linear : 4 axes （X, Y, Z, one additional axis）

Circular : 2 axes

Helical / conical : 3 axes （X, Y, Z）

NC language, conversation （changed by parameter）, conversion from conversation program toNC language program available

* When program size is bigger than 2 Mbytes, machine works with extended memory operation.* Ethernet is a trademark or registered trademark of XEROX in the United States.* Functions with （NC） and （conv.） are available only for NC programs and conversation programs respectively.

NCfunction

●Absolute / incremental●Inch / metric●Corner C / Corner R●Rotational transformation●Synchronized tap●Coordinate system setting●Dry run●Restart●Backlash compensation●Pitch error compensation●Rapid traverse override●Cutting feed override●Alarm history●Status log●Machine lock●Computer remote●High-accuracy mode●Tool length measurement●Tool life management / spare tool●Background editing●Graphic display●Subprogram●Expanded workpiece coordinate system （NC）●Helical / conical interpolation●Scaling （NC）

●Tool washing filter with filter clogging detection●Mirror image （NC）●Menu programming （NC）●Program compensation （NC）●Tool length compensation （NC）●Cutter compensation （NC）●Operation program （conv.）●Schedule program （conv.）●Automatic tool selection （conv.）●Automatic cutting condition setting （conv.）●Automatic tool length compensation setting （conv.）●Automatic cutter compensation setting （conv.）●Automatic calculation of unknown number input （conv.）●Machining order control （conv.）●Macro function （system variables）（NC）●Automatic power off●Servomotor off standby mode ●Chip shower off display●Automatic coolant off●Automatic work light off●Local coordinate system （NC）●One-way positioning （NC）●Operation in tape mode （NC）●Heat expansion compensation system （X, Y, Z axes）●Access rights according to user

Program format

Distance from taper gauge lineMax. tool diameter

3.0（6.6） / tool〈total tool weight: 25（55.1） for 14 tools, 35（77.2） for 21 tools〉

10,000min-1specifications： 9.5/15.9/30.8　　16,000min-1specifications： 9.5/12.4/29.4

e.

）

英文・P13-14 09.6.3 6:28 PM ページ 2

N E W

Frankfurt, Germany（Technical center）

Chicago, U.S.A.（Technical center）

Bangkok, Thailand（Technical center）

Shanghai, China（Technical center）

Local dealers are available to provide services in each region, in addition to the sites below. Global Service Sites

HeadquartersAichi, Japan

BROTHER INTERNATIONAL CORP.MACHINE TOOLS DIV.TECHNICAL CENTER

BROTHER SEWING MACHINE XIAN CO., LTD. MACHINE TOOLS DIV. SHANGHAI TECHNICAL CENTER

1300 REMINGTON ROAD SUITE D SCHAUMBURG, IL, 60173, U.S.A.

PHONE : （1） 847-718-9500FAX : （1） 847-718-9503

PHONE : （49） 69-977-6708-0FAX : （49） 69-977-6708-80

PHONE : （66） 2-374-6447FAX : （66） 2-374-2706

PHONE : （86） 21-6209-8365FAX : （86） 21-6208-0269

HOECHSTER STR.94.65835LIEDERBACH,GERMANY

BROTHER INDUSTRIES, LTD.MACHINERY & SOLUTION COMPANY MACHINE TOOLS SALES DEPT. FRANKFURT TECHNICAL CENTER

BROTHER COMMERCIAL THAILAND LTD.MACHINE TOOLS TECHNICAL CENTER

1232 RAMA 9 ROAD, SUANLUANGSUB-DISTRICT,SUANLUANG DISTRICTBANGKOK 10250,THAILAND

1F YUNDU TOWER NO.930WEST ZHONGSHAN ROAD SHANGHAI, CHINA

BROTHER SEWING MACHINE XIAN CO., LTD. MACHINE TOOL DIV. DONGGUAN TECHNICAL CENTER

PHONE : （86） 769-2238-1505FAX : （86） 769-2238-1506

UNIT807, HONGXI COMMERCIAL BUILDING, NO.23, GUANTAI ROAD, DONGGUAN, GUANGDONG, CHINA

Figures in brackets ( ) are the country codes.

U.S.A.

Thailand

China

Specifications may be subject to change without any notice.

●Be sure to read the instruction manual and safety manual before using the product safely. If you use oil-based coolant or machine materials that may ignite, such as magnesium and resin, take thorough safety measures to prevent fire. Please contact the sales personnel for any inquiries. ●When exporting this product, carefully check the customer and their purpose of use from the viewpoint of security assurance. You may have to obtain permission from the supervisory

authorities prior to export due to revisions of laws and regulations etc. Please contact Brother before exporting the machine.●When exporting our product with tilting rotary table, "list control" is applicable, according to view of Ministry of Economy, trade and industry(METI) in Japan. Therefore, please apply

for export license in advance of export. If necessary, please contact METI.

GERMANY

Dongguan, China（Technical center）

The information in this catalogue is current as of June 2009.

Brother Industries, Ltd. Machinery & Solution CompanyKariya plant acquired ISO 9001 and 14001 certifications.

ver.0906

英文表1-表4 09.6.3 6:31 PM ページ 1

new 100 150 200 （pcs.）250 0 ... air cylinder motor-driven 3.5s 2.2s approx. ... power...

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