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Mechanical properties of high-strength steel fiber-reinforced concrete P.S. Song a, * , S. Hwang b a Department of Civil Engineering, Dahan Institute of Technology, Sincheng, Hualien 971, Taiwan, ROC b Department of System Engineering, Chung Cheng Institute of Technology, National Defense University, Dashi, Taoyuan 335, Taiwan, ROC Received 7 August 2002; received in revised form 13 April 2004; accepted 14 April 2004 Available online 17 June 2004 Abstract The marked brittleness with low tensile strength and strain capacities of high-strength concrete (HSC) can be overcome by the addition of steel fibers. This paper investigated the mechanical properties of high-strength steel fiber-reinforced concrete. The properties included compressive and splitting tensile strengths, modulus of rupture, and toughness index. The steel fibers were added at the volume fractions of 0.5%, 1.0%, 1.5%, and 2.0%. The compressive strength of the fiber-reinforced concrete reached a max- imum at 1.5% volume fraction, being a 15.3% improvement over the HSC. The splitting tensile strength and modulus of rupture of the fiber-reinforced concrete improved with increasing the volume fraction, achieving 98.3% and 126.6% improvements, respectively, at 2.0% volume fraction. The toughness index of the fiber-reinforced concrete improved with increasing the fraction. The indexes I 5 , I 10 , and I 30 registered values of 6.5, 11.8, and 20.6, respectively, at 2.0% fraction. Strength models were established to predict the compressive and splitting tensile strengths and modulus of rupture of the fiber-reinforced concrete. The models give predictions matching the measurements. Ó 2004 Elsevier Ltd. All rights reserved. Keywords: Steel fibers; High-strength concrete; High-strength steel fiber-reinforced concrete 1. Introduction The engineering characteristics and economic ad- vantages of high-strength concrete (HSC) are distinct from conventional concrete, thereby popularizing the HSC concrete in a large variety of applications in the construction industry. Used for high-rise buildings, HSC avoids the unacceptable oversized columns on the lower floors, allowing large column spacing and usable floor space, or increasing the number of possible stories without detracting from lower floors [1]. Used for long- span bridges, HSC reduces the dead load of bridge girders for fewer and lighter bridge piers and thus en- ables greater underpass clearance widths. HSC inspires substantial savings in expenditure on bridge mainte- nance, while prolonging the serviceable life of the bridges [2]. Further, HSC possesses uniform high den- sity and very low impermeability, endowing itself with excellent resistance to aggressive environments and dis- integrating agencies, and benefiting the durability of concrete buildings and structures [3,4]. The comparatively higher compressive strength of HSC is an attractive profit; whereas, the strength be- haves against the ductility of the concrete by welcoming brittleness pronouncedly [5]. The HSC always possesses a steeper descending stress–strain curve in compression than does the normal strength concrete. The rapid de- crease in compressive strength in the post-peak load region brings about a pronouncedly brittle mode of failure [6]. To foster the compressive strength without sacrificing the ductility, a strategy is to add discrete steel fibers as reinforcement in HSC [7]. As the high-strength steel fiber-reinforced concrete (HSFRC) hardens, shrinks, or bears service loads to develop cracks and to propagate them, the fibers evenly distributed throughout the composite intersect, block, and even arrest the propagating cracks. This way, the addition of fibers contributes strength to the concrete [8]. First, Khaloo and Kim [9] investigated the strength improvement to * Corresponding author. Tel./fax: +886-3-8263936. E-mail address: [email protected] (P.S. Song). 0950-0618/$ - see front matter Ó 2004 Elsevier Ltd. All rights reserved. doi:10.1016/j.conbuildmat.2004.04.027 Construction and Building Materials 18 (2004) 669–673 Construction and Building MATERIALS www.elsevier.com/locate/conbuildmat

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Mechanicalpropertiesof high-strengthsteelber-reinforcedconcreteP.S.Songa,*,S.HwangbaDepartmentofCivilEngineering,DahanInstituteofTechnology,Sincheng,Hualien971,Taiwan,ROCbDepartmentofSystemEngineering,ChungChengInstituteofTechnology,NationalDefenseUniversity,Dashi,Taoyuan335,Taiwan,ROCReceived7August2002;receivedinrevisedform13April2004;accepted14April2004Availableonline17June2004AbstractThemarkedbrittlenesswithlowtensilestrengthandstraincapacitiesofhigh-strengthconcrete(HSC)canbeovercomebytheadditionof steel bers. This paper investigatedthemechanical properties of high-strengthsteel ber-reinforcedconcrete. Theproperties included compressive and splitting tensile strengths, modulus of rupture, and toughness index. The steel bers were addedatthevolumefractionsof0.5%,1.0%,1.5%,and2.0%.Thecompressivestrengthoftheber-reinforcedconcretereachedamax-imum at 1.5% volume fraction, being a 15.3% improvement over the HSC. The splitting tensile strength and modulus of rupture ofthe ber-reinforced concrete improved with increasing the volume fraction, achieving 98.3% and 126.6% improvements, respectively,at 2.0% volume fraction. The toughness index of the ber-reinforced concrete improved with increasing the fraction. The indexes I5,I10,and I30registeredvaluesof6.5,11.8,and20.6,respectively,at2.0%fraction.Strengthmodelswereestablishedtopredictthecompressiveandsplittingtensilestrengthsandmodulusofruptureoftheber-reinforcedconcrete. Themodelsgivepredictionsmatchingthemeasurements.2004ElsevierLtd.Allrightsreserved.Keywords:Steelbers;High-strengthconcrete;High-strengthsteelber-reinforcedconcrete1.IntroductionThe engineering characteristics and economic ad-vantages of high-strengthconcrete (HSC) are distinctfromconventional concrete, thereby popularizing theHSCconcreteinalargevarietyof applications intheconstruction industry. Used for high-rise buildings,HSCavoidstheunacceptableoversizedcolumnsontheloweroors, allowinglargecolumnspacingandusableoorspace,orincreasingthenumberofpossiblestorieswithoutdetractingfromloweroors[1].Usedforlong-span bridges, HSCreduces the dead load of bridgegirdersforfewerandlighterbridgepiersandthusen-ablesgreaterunderpassclearancewidths. HSCinspiressubstantial savings in expenditure on bridge mainte-nance, while prolonging the serviceable life of thebridges[2]. Further, HSCpossessesuniformhighden-sityandverylowimpermeability, endowingitself withexcellentresistancetoaggressiveenvironmentsanddis-integrating agencies, and beneting the durability ofconcretebuildingsandstructures[3,4].The comparatively higher compressive strength ofHSCis anattractive prot; whereas, the strengthbe-haves against the ductility of the concrete by welcomingbrittlenesspronouncedly[5].TheHSCalwayspossessesasteeperdescendingstressstraincurveincompressionthandoesthenormal strengthconcrete. Therapidde-crease in compressive strength in the post-peak loadregion brings about a pronouncedly brittle mode offailure[6]. Tofoster thecompressivestrengthwithoutsacricing the ductility, a strategy is to add discrete steelbersasreinforcementinHSC[7].Asthehigh-strengthsteel ber-reinforced concrete (HSFRC) hardens,shrinks,orbearsserviceloadstodevelopcracksandtopropagate them, the bers evenly distributed throughoutthe composite intersect, block, and even arrest thepropagating cracks. This way, the addition of berscontributes strengthtotheconcrete[8]. First, KhalooandKim[9] investigatedthestrengthimprovement to*Correspondingauthor.Tel./fax:+886-3-8263936.E-mailaddress:[email protected](P.S.Song).0950-0618/$-seefrontmatter 2004ElsevierLtd.Allrightsreserved.doi:10.1016/j.conbuildmat.2004.04.027ConstructionandBuildingMaterials18(2004)669673Constructionand BuildingMATERIALSwww.elsevier.com/locate/conbuildmatHSC containing 0.5%, 1.0%, and 1.5% volume fractionsof steel bers, declaringthat compressiveandsplittingtensile strengths improved to 1.0% fraction, whereas themodulusofrupturedidupto1.5%.ErenandCelik[10]studiedthestrength-producingeectofsteel bersandsilica fume in HSC, indicating that the ber volume andberaspectratiogovernedthecompressivestrengthofthe concrete. ChunxiangandPatnaikuni [8] indicatedthat the compressive strength of HSFRC increased withmaturity, which increased 24%in the aged 76 dayHSFRC. AccordingtoMarar et al. [11], at eachberaspect ratio, the compressive strengthof HSFRCim-provedwiththeincreaseinbervolume.AndasfarasDaniel and Loukili [12] declared, the compressivestrengthof HSFRCheld15%advantageoveritsHSCpartner. Theforegoingdiscussionsindicatethesteel -ber additions primarily exerting the pick-up eect on thecompressivestrength. However,theadditionsplayalsodevotedly in developing splitting tensile and exuralstrengths.This paper further investigated the strength im-provingpotentials of HSFRCcontaining0.5%, 1.0%,1.5%, and2.0%volume of hooked-endsteel bers incomparison with the plain high-strength counterpart,and established models predicting the behavior ofHSFRC under compression, splitting tension, andexure.2.Experimentalprogram2.1.MaterialsTypeIcement,riversandwithanenessmodulusof3.1, andcrushedbasalt of 19mmmaximumsizewereused. Silica fume used was a commercially availablebyproduct of theproductionof siliconmetal andfer-rosiliconalloys, whichimprovedconcretepropertiesinfreshandhardenedstates. Toimprovetheworkabilityof concrete, a high-range water-reducing admixture(superplasticizer) was employedduring mixing opera-tions. Thecement, silicafume, water, superplasticizer,river sand and crushed basalt of 430, 43, 133, 9, 739 and1052kg/m3wereusedtomaketheHSC. Theslumpofthe concrete was 60mm. The hooked-endsteel bersweremadeofmildcarbonsteel. Thebershaveanav-eragelengthof35mm, nominal diameterof0.55mm,andtheaspectratioof64.Thesebersareavailableinbundlesof about 30bers, whichwerebrillatedwithwater-soluble glue to ensure immediate dispersion inconcreteduringmixing.2.2.PreparationofsamplesIntheproductionofconcrete, theconstituentmate-rialswereinitiallymixedwithoutbers.Theberswerethenaddedinsmallamountstoavoidberballingandtoproducetheconcretewithuniformmaterial consis-tencyandgoodworkability. Forconcretemixeswitha2.0%volume of bers, extra time was required formixing. Thefreshlymixsteel ber-reinforcedconcretewasplacedintwoequal layersintoacylindermoldtocast a standard 150 300 mm cylindrical concretespecimenforacompressivestrengthtestandasplittingtensiletest, andintoa150 150 530mmbeammoldforaexurestrengthtest. Eachlayerwasconsolidatedusingavibratingtable. At theendof 24hafter con-solidating, the specimenwas removedfromthe moldand curedin waterat73 3 Ffor28 days. Andthenastrengthtestwasperformed.2.3.TestmethodsThe compressive strengthtest, performedon15ofthe standardtest cylinders, followedASTMC39 testfor compressive strengthof cylindrical concrete speci-mens. Thecylinderswereloaded, inatestingmachineunder load control, at the rate of 0.3 MPa/s untilfailure.Thesplittingtensiletest, runon15of thetest cyl-inders,wasinaccordancewiththeASTMC496testforsplitting tensile strengthof cylindrical concrete speci-mens, althoughACI committee544.2Rhardlyrecom-mendstheuseof thetest onber-reinforcedconcrete.Therunningarosebecausetheratioof berlengthtocylinderdiametertookalowvalueof0.23intheworkand because some investigators have shown that theASTMC496test isapplicabletober-reinforcedcon-crete specimen [9,13]. In the test, load applicationswere continuous and shockless, at a constant rateof 900 kPa/min splitting tensile stress until specimenfailure.The exural strength (modulus of rupture, MOR)test, conductedusing15test beams under third-pointloading, followed the ASTMC1018 test for exuraltoughness and rst-crack strength of ber-reinforcedconcrete. The mid-span deection was the average of theonesdetectedbythetransducersthroughcontact withbrackets attachedtothe beamspecimen. The testingmachine ran to increase the deection at a constant rate;the loaddeection relation recorded using an XYplotter.3.ResultsanddiscussionTable1presentsthestrengthtestresultsonHSFRCandHSC.Eachstrengthtestresultwastheaveragefor15test specimens. The compressive strength, splittingtensile strength, and modulus of rupture of HSFRCimprovedtodierent extents inresponse tothe bervolumefractions.670 P.S.Song,S.Hwang/ConstructionandBuildingMaterials18(2004)6696733.1.CompressivestrengthThe compressive strength development of HSFRCversus HSCappears Fig. 1, declaring that the com-pressive strength f0cof HSC was 85 MPa and of HSFRCprovidedanimprovementateachvolumefraction.Theimprovement, as the strength-eectiveness inTable 1,was 7.1%at 0.5%fraction, 11.8%at 1.0%fraction,15.3%at1.5%fraction, andreducedto12.9%at2.0%fraction, being a reduction small compared to themaximumimprovement at 1.5%fraction. The com-pressivestrengthimprovementofHSFRCrangedfrom7.1%to15.3%atthevolumefractionsof0.5%to2.0%,comparabletotheimprovementsof4.310.4%fornor-mal-strengthconcreteatthesamefractions[14].Followingfromthecompressivestrengthtestresults,thecompressivestrengthf0cfof HSFRCwas predictedusingthecompressivestrength f0cofHSCandthebervolumefraction Vf,andwasexpressedasf0cfMPa f0c AVf BV2f: 1Substitutingf0c 85MPainEq. (1) andapplyingtheregressionanalysisgavef0cfMPa 85 15:12Vf 4:71V2f: 2The compressive strength predictions using Eq. (2)agreed favorably with the test results, as in Table 2. Thepredictionerrorsrunbelow1.02%.3.2.SplittingtensilestrengthThe development of splitting tensile strength ofHSFRCatvariousvolumefractionsisshowninFig.2;comparedtoHSC, the strengthof HSFRCimprovedwithincreasingthevolumefraction.Fromthestrength-eectivenessinTable1, theimprovement startedfrom19%at 0.5%fractionandexpandedto98.3%at 2.0%fraction.Thesplittingtensilestrength ftfofHSFRCwaspre-dictedbyusingthecompressivestrengthf0cpof HSCandthevolumefraction Vf,andwasgivenasfollows:0.0 0.5 1.0 1.5 2.0Fiber volume fraction Vf (%)7580859095100Compressive strength (MPa)MeasurementsPredictions f'cf = 85 + 15.12Vf - 4.71Vf2Fig.1.Eectofbervolumeoncompressivestrength.Table2ComparisonofpredictedandmeasuredvaluesforcompressiveandsplittingtensilestrengthsandmodulusofruptureFibervolumefraction(%)Compressivestrength Splittingtensilestrength ModulusofrupturePredicted(MPa)Measured(MPa)Predictionerrora(%)Predicted(MPa)Measured(MPa)PredictionError(%)Predicted(MPa)Measured(MPa)Predictionerror(%)0 85 85 0 5.8 5.8 0 6.4 6.4 00.5 91 91 0 7.3 6.9 5.80 8.2 8.2 01.0 95 95 0 8.8 8.7 1.15 10.2 10.1 0.991.5 97 98 )1.02 10.3 10.8 )4.63 12.3 12.3 02.0 96 96 0 11.7 11.5 1.74 14.5 14.5 0aPredictionerror predictedvaluemeasuredvaluemeasuredvalue100%.Table1Strengthtestresultsandstrength-eectivenessonHSFRCandHSCFibervolumefraction(%)Compressivestrength Splittingtensilestrength ModulusofruptureMeasured(MPa)Strength-eectivenessa(%)Measured(MPa)Strength-eectivenessa(%)Measured(MPa)Strength-eectivenessa(%)0 85 5.8 6.4 0.5 91 7.1 6.9 19.0 8.2 28.11.0 95 11.8 8.7 50.0 10.1 57.81.5 98 15.3 10.8 86.2 12.3 92.22.0 96 12.9 11.5 98.3 14.5 126.6aStrength-effectiveness HSFRCstrengthHSCstrengthHSCstrength100%.P.S.Song,S.Hwang/ConstructionandBuildingMaterials18(2004)669673 671ftfMPa A f0cpBVf CV2f: 3Substitutingf0c 85MPainEq. (3) andapplyingtheregressionanalysisgaveftfMPa 5:8 3:01Vf 0:02V2f: 4AtVf 0%, Eq. (4)givestheHSCavalueofftf 5:8MPa, equal tothatgivenby0:63f0cp 0:6385p. Thecoecient of 0.63runs near 0.54derivedbyACI 363[15], 0.58 by Wafa and Ashour [16], 0.67 by Khaloo andKim[9],and0.68byNilson[17].Eq.(4)showsasatis-factoryttothesplittingtensiletestresultsatvariousberfractions,asTable2shows.3.3.ModulusofruptureTheMORfor HSFRCat various volumefractionsappears in Fig. 3. And the strength-eectiveness inTable1indicatesthattheMORvalueswerehigherby28.1%, 57.8%, 92.2%, and126.6%at the fractions of0.5%, 1.0%, 1.5%, and2.0%, respectively, comparedtotheHSC.The MORvaluefrfof HSFRCwas relatedtothecompressive strengthf0cpof HSC and the volumefraction VfandwasgivenasfrfMPa A f0cpBVf CV2f: 5Again, substituting f0c 85 MPa in Eq. (5) and applyingtheregressionanalysisgavefrfMPa 6:4 3:43Vf 0:32V2f: 6TotheHSC, Eq. (6) giveanMORvalueof 6.4MPaequal to0:69f0cp 0:6985p. Thecoecient of 0.69lies slightly above that of 0:63f0cpobtainedby ACI318fornormal andHSCsandbelowthoseof 0:9f0cpand 1:0f0cpobtained by Nilson [17] and Wafa andAshour [16], respectively, andcome close to0.68 byKhaloo and Kim[9] for HSC. The MORvalues ofHSFRC,predicted usingEq. (6),arepresented in Table2.TheseMORvaluespredictedapproachthemeasuredones.3.4.FlexuraltoughnessFlexural toughness is the energy absorbed in de-ecting a beam a specied amount, being the area undera loaddeection(Pd) curve for the 150 150 530mmsteel brous beamtestedinthird-point bending.Index toughness I for steel ber-reinforced concretereectstheimprovementinexural toughnessoverthenonber-reinforcedconcrete, beingtheexural tough-nessataspecieddeectiondividedbythatattherst-crackdeectiondof nonber-reinforcedconcrete. Thewidely estimated indexes are I5at 3d, I10at 5:5d, and, I30at 15:5d [18]. All the three indexes reached unity,assumingthatthenonber-reinforcedmatrixiselastic-brittle. These indexes increased their values with in-creasingvolumefraction. The I5, I10and I30valueswere6.5,11.8,and20.6,respectively,atthefractionof2.0%(seeTable3).0.0 0.5 1.0 1.5 2.0Fiber volume fraction Vf (%)6810121416Modulus of rupture (MPa)MeasurementsPredictions frf= 6.4 + 3.43Vf+ 0.32Vf2Fig.3.Eectofbervolumeonmodulusofrupture.Table3ToughnessindexatvariousbervolumefractionsFibervolumefraction(%) ToughnessindexI5I10I300 1.0 1.0 1.00.5 3.0 4.8 8.21.0 3.3 6.2 12.41.5 4.2 8.3 17.82.0 6.5 11.8 20.60.0 0.5 1.0 1.5 2.0Fiber volume fraction Vf (%)56789101112Splitting tensile strength (MPa)MeasurementsPredictions ftf= 5.8 + 3.01Vf- 0.02Vf2Fig.2.Eectofbervolumeonsplittingtensilestrength.672 P.S.Song,S.Hwang/ConstructionandBuildingMaterials18(2004)6696734.Conclusions1. ThecompressivestrengthofHSCimprovedwithad-ditions of steel bers at various volume fractions. Thestrengthshowedamaximumat1.5%fractionbutaslight decrease at 2%fraction compared to 1.5%,still remaining 12.9%higher than before the beraddition.2. Thesplitting tensilestrengthandmodulusof ruptureofHSFRCbothimprovedwithincreasingbervol-ume fraction. The splitting tensile strengthrangedfrom19.0%to98.3%higher for thefractions from0.5%to2.0%. Andthemodulus of rupturerangedfrom28.1%to126.6%higher for thefractionfrom0.5%to2.0%.3. The strength-eectiveness showed at each volumefraction a maximumfor modulus of rupture, fol-lowedbysplittingtensilestrength, andcompressivestrength.4. ThestrengthmodelsdevelopedforHSFRCpredictsthe compressive andsplitting tensile strengths andmodulusofruptureaccurately.References[1] Swamy RN. High-strength concrete-material properties andstructural behaviors. ACI SP-87, Detroit: American ConcreteInstitute;1987.p.110146.[2] Rabbat BG, Russell HG. Optimizedsections for precast, pre-stressedbridgegirders. ResearchandDevelopment BulletinNo.RD080.01E,PortlandCementAssociation,Skokie1982.p.10.[3] Mbessa M, Pera J. Durability of high-strength concrete inammoniumsulfate solution. CemConcr Res 2001;31(8):122731.[4] ChanSYN, FengNQ, TsangMKC. Durabilityofhigh-strengthconcreteincorporatingcarrieruidifyingagent. MagConcrRes2000;52(4):23542.[5] Tasdemir C, Tasdemir MA, Lydon FD, Barr BIG. Eects of silicafume and aggregate size of the brittleness of concrete. Cem ConcrRes1996;26(1):638.[6] Palmquist SM, Jansen DC. Postpeak strainstress relationship forconcreteincompression.ACIMaterJ2001;98(3):2139.[7] HsuLS,HsuT.Stressstrainbehaviorofsteel-berhigh-strengthconcreteundercompression.ACIStructJ1994;91(4):44857.[8] Chunxiang Q, Patnaikuni I. Properties of high-strength steel ber-reinforced concrete beams in bending. Cem Concr Com1999;21(1):7381.[9] KhalooAR, KimN. Mechanical propertiesof normal tohigh-strength steel ber-reinforced concrete. Cem Concr Aggr1996;18(2):927.[10] ErenO, CelikT. Eect of silicafumeandsteel bers onsomeproperties of high-strength concrete. Constr Build Mater1997;11(78):37382.[11] MararK, ErenO, CelikT. Relationshipbetweenimpactenergyand compression toughness energy of high-strength ber-rein-forcedconcrete.MaterLett2001;47:297304.[12] Daniel L, Loukili A. Behavior of high-strengthber-reinforcedconcrete beams under cyclic loading. ACI Struct J 2002;99(3):24856.[13] Chenkui H, Guofan Z. Properties of steel bre reinforced concretecontaining larger coarse aggregate. Cem Concr Comp1995;17:199206.[14] Williamson, GR. The eect of steel bers onthe compressivestrengthofconcrete.ACISP-44,1974;195207.[15] ACI Committee 363, State of the art report onhighstrengthconcrete, (ACI 363R-84), Detroit: AmericanConcreteInstitute;1984.p.48.[16] Wafa FF, Ashour SA. Mechanical properties of high-strengthberreinforcedconcrete.ACIMaterJ1992;89(5):44955.[17] Nilson AH. Design implications of current research on high-strengthconcrete. ACISP-87, Detroit: AmericanConcreteInsti-tute;1987.p.85109.[18] ACI Committee544, Stateof theart report of ber reinforcedconcrete.Concr.Int.:Des.Construct.1982;4(5):930.P.S.Song,S.Hwang/ConstructionandBuildingMaterials18(2004)669673 673