1-kaizen-5s (toyoink)
TRANSCRIPT
KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
KHA O TO
HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5SThc hin ti: Ging vin: Cng ty TNHH Toyo Ink Compounds Vit Nam Ths. Nguyn Thnh Trung
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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THI GIAN
Thi gian o to: 02 ngy Bui sng: 09h00 - 11h30 Bui chiu: 13h30 - 17h00
Ngh gii lao: Bui sng: 10h00 - 10h15 Bui chiu: 15h00 - 15h15Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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MC TIU KHA O TO Hiu c khi nim Kaizen; Nm vng cc phng php & k thut thc hin Kaizen; p dng cng c thc hnh tt 5S vo khu vc in
hnh ca cng ty.
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
NI DUNGPhn 1: Khi nim v Kaizen
Phn 2: Mt s phng php & k thutthc hin Kaizen Phn 3: p dng cng c thc hnh tt 5S
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Phn 1KHI NIM V KAIZEN
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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NI DUNG PHN 11. Khi nim v Kaizen 2. i tng chnh ca Kaizen 3. Phng php tip cn ci tin 4. S khc nhau gia Kaizen v i mi
5. S khc nhau gia cc phng php ci tin6. Li ch ca vic p dng Kaizen 7. Cc bc thc hin Kaizen 8. Cc yu t quyt nh s thnh cng KaizenHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Kaizen l g?
KaiThay i
Zentt hn
KaizenLm cho mi vic tr nn d dng hn bng cch nghin cu qu trnh v ci tin thng qua vic gim lng ph Hoc
Ci tin lin tcHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Kaizen l g?KAIZEN l hot ng nhm ci tin nng sut bng cch tha nhn tnh trng
hin ti v gii quyt cc vn ca tchc mt cch lin tc s dng ngun lc hin ti (con ngi, my mc, nguyn
liu, tin, thng tin)
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Kaizen l g?Hot ng lp li nng cao kh nng thc hin cc yu cu(ISO 9000: 2000 - 3.2.13)
Do the same thing better
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
i tng chnh ca Kaizen Thay i thao tc ca ngi lao ng: Cng vic d dng hn,K ngh cng nghip, chng trnh 5S, 7 cng c kim sot cht lng .
Nng sut hn, Hiu qu hn, t mt mi An ton hn
Ci tin my mc, trang thit b, vt t u vo Ci tin cc th tc, quy trnh lm vic Thay i nguyn vt liu u vo, Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Phng php tip cn ci tin1. Phng php c in phng ty (i mi)2. Phng php truyn thng Nht Bn 3. Phng php thc tin (Kaizen)
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Phng php tip cn ci tin1. Theo pp c in phng Ty: I MI1. T trn xung - t bin 2. Tip cn h thng 3. nh hng bi kt qu trc mtnh hng bi i mi Lnh o Mong mun
Nhn vin
Thc t
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Phng php tip cn ci tin2. Theo phng php c in Nht Bn:1. p dng trong ton cng ty 2. nh hng vo cng c 3. Nhiu hot ng c tin hnh ng thi, khng c ngi iu phi nn nhn vin bi ri.Mong mun
Thc t
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Phng php tip cn ci tin3. Theo phng php Thc tin: KAIZEN1. CHN M HNH TH IM: Trong mt khu vc hay dy chuyn sn xut 2. LP MT I D N i trng phi l ngi ph trch khu vc i gm 5-10 ngi bao gm nhn vin ch cht nh k thut, QC, Bo tr thit b, cc t trng 3. CHN MT CNG C THCH HP THEO SCH V V LM TH CHO N KHI T C KT QU C TH (5S, PDCA, TPM, QCC..) 4. TIU CHUN HO PHNG PHP (CNG C) 5. M RNG SANG KHU VC KHC 6. CP NHT HA M HNH V TIU CHUN HO PHNG PHP (CNG C) 7. CHUN B CHO TON CNG TY 8. THC HIN V THEO DIHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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So snh gia KAIZEN v I MINI DUNGTnh hiu qu
KAIZENDi hn Khng gy n tng mnh
I MINgn hn Gy n tng mnh
Nhp Thi gian Thay i Cch tip cn Lin quan Cch thc B quyt Yu cu nh hng
Cc bc nhLin tc Dn dn N lc tp th Tt c mi ngi Duy tr v ci tin N lc, sng to u t t Con ngi
Nhy vtCch qung t ngt N lc c nhn Mt s c la chn t ph v xy dng t ph v k thut CN u t ln Cng ngh15
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Li ch ca vic p dng Kaizen Kaizen Lm gim lng ph (muda)
WASTECc doanh nghip hin nay ang lng ph ti 95% ngun lc ca mnhKaizen Desk Reference Standard Tc gi: Raphael L. Vitalo, Frank Butz v Joseph P. VitaloHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Li ch ca vic p dng Kaizen Vng trn PDCA gip chng ta ci tin cc qu trnh v trit tiu nguyn nhn ci r ca vn mt cch nhanh nht Kaizen yu cu xc nh v p dng cc im kim tra gim st v qun l s thay i, do phng nga c nhng vn trong tng lai
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Li ch ca vic p dng Kaizen Li ch hu hnh: o Tng cc ci tin nh mi hot ng tr thnh kt quln (Gp gi thnh bo)
o Gim lng ph, tng nng sut Li ch v hnh: o ng lc thc y cc c nhn c cc sng kin o To tinh thn lm vic tp th on kt o To thc lun hng ti gim thiu cc lng ph o Xy dng nn vn ha cng tyHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Cng c thc hin Kaizen
KAIZENTQC: Kim sot cht lng ton din QC: Kim sot cht lng SS: H thng khuyn ngh TPM: Bo tr nng sut tng th JIT: Va ng lc Zero-Defect: khng sai li QCC: Nhm k.sot cht lng
5S :
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc bc thc hin Kaizen1. Pht hin vn 2. Thit lp mc tiu 3. Phn tch cc yu t 4. Nghin cu cc gii php 5. Thc hin cc gii php 6. nh gi kt qu 7. Chun haDOCHECK ACT P L A N
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc bc thc hin Kaizen1. Pht hin vn 1. Khong cch gia mc tiu ca cng ty v ktqu hin ti 2. T vic xem xt cc yu t P,Q,C,D,S,M 3. T vic xem xt 4M1i1E (Material, Machine, Man, Method) 4. T vic kim tra 3 Mu (Muri, Muda, Mura)
Vn quan trng l g?Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
1. Pht hin vn TOYOTA a ra 7 loi lng ph (Muda) sau:
1. Sn xut
2. Sn xut tha
3. Tn kho
4. Ch i
5. Vn chuyn
6. Thao tc
7. Sai li22
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Lng ph 07+01Cha tn dng ti a sc mnh tr tu, k nng, kinh nghim v s sng to ca cn b cng nhn vin
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1. Pht hin vn Phn tch ABC200 Thit hi (1000$) 100
A
100 (%)
50
B
C
0
a
b
c
d
e
f
g
0
Cc hng mc sai liHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
V d:Thc hin phn tch ABC cho cc sn phm li sau y:Kiu sai li Nt, rn Sn Mo V S lng 35 26 58 7 Chi ph lm li ($) 100 20 125 200
Kch thc ngnKch thc di Hp b ngang Rng b ngang Cao hn chiu cao Chiu cao thp hin khc
1914 3 11 9 11 7
20050 200 50 50 200 8025
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Gii phpTrc ht l tnh tng chi ph cho mi hng mcKiu sai li Nt, rn Sn Mo V Kch thc ngn Kch thc di Hp b ngang Rng b ngang Cao hn chiu cao Chiu cao thp hn khc S lng 35 26 58 7 19 14 3 11 9 11 7 Chi ph lm li ($) 100 20 125 200 200 50 200 50 50 200 80 Tng chi ph ($) 3,500 520 7,250 1,400 3,800 700 600 550 450 2,200 56026
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Gii php80006000Thit hi 4000 ($)
0.120
A
B
C
0.100 0.0800.060 0.040 0.020 0.000
2000 0C hiu cao thp hn C hiu cao cao hn Kch thc ngn Hp chiu rng Rng chiu rng Rn, nt
1Mo
2
3
4
5V
C hiu cao di hn
6
7
8
9Khc
10 11Sn
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
La chn ch KAIZENPh hp mc tiu Mc khn cp Tng im13 14 15 10
Tiu ch nh gi
Ch
1. Tng sn lng ln 5%. 2. Gim sn phm li. 3. Gim chi ph bng cch gim lm ngoi gi. 4. Gim giao hng chm 20 %.
3 3 1 1
2 3 3 2
3 3 3 2
2 3 3 2
1 1 2 2
2 1 3 1
5. Gim chn thng cng nghip 50%.6 Ci tin mi trng lm vic. 7. Thc hin cc hot ng 5S.
11 2
31 3
12 3
31 3
32 3
23 3
1310 17
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Mc u tin4 3 2 5
Tc ng
C hi ph
Thi hn
d
45 1
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Cc bc thc hin Kaizen2. Thit lp mc tiuMc tiu Kaizen c thit lp phi SMART: S = C th (Specific)
M = o lng c (Measurable)A = C th t c (Achievable) R = Thc t (Realistic)
T = C thi hn (Time-bound)Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc bc thc hin Kaizen2. Thit lp mc tiuThit lp l trnh t c mc tiu4.0 Li nh (%) 3.0 2.0 1.0 0.5 0 Thng 1
L trnh L trnh Mc tiu6 9 1230
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Cc bc thc hin Kaizen3. Phn tch cc yu tManKinh nghim Nhn thc S qu trnh Kin thc B
MachineNhit nng Thi gian nng
Thi gian ln men m T l men
Bnh m km cht lngMui Sa Nc Men
Method
Bt m Nhit ln ng men Trng T l nguyn liu
Thi gian nho bt
Material31
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Nguyn tc khi tin hnh phn tch cc yu t Ba thc t - 3 GENNghin cu trin khai cc vn Kaizen phi c: Thc hin ht sc thc t (Genjitsu) Ti ch (Genba) Quan st s vic thc t (Genbutsu).
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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K thut phn tch cc yu t5 Whys tm nguyn nhn ct liDu bi trn
Bm
My sy hngLc du
H thng du bi trnHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
5 Whys tm nguyn nhn ct liQ: V sao my dng? A: V cu ch b t do my qu ti. Q: V sao my b qu ti? A: V h thng bi trn khng tt. Q: V sao h thng bi trn khng tt? A: V p lc bm du qu thp. Q: V sao li b qu thp? A: V bt kim loi lt vo trong ng nhiu. Q: V sao li c bt kim loi? A: V khng c h thng ngn nga bt kim loi. 1st why
2nd why
3rd why
4th why
5th why
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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5 Whys tm nguyn nhn ct li
Du bi trn
Bm
My sy hng Lc du H thng du bi trnHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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K thut phn tch cc yu tPhn tng d liuMy ng gi A
100 ti
Kim tra ti hng
My ng gi B
100 ti
100 ti
My ng gi CHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Tng=300 ti Ti hng=30 ti
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
K thut phn tch cc yu tPhn tng d liuMy ng gi A Hng 3 ti
100 ti
My ng gi B
100 ti
Hng 20 ti
My ng gi C
100 tiHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Hng 7 ti37
K thut phn tch cc yu t Phn tng nh th no?Nguyn tc MET
Material Machine Man Method Measurement Environment TimeHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc bc thc hin Kaizen4. Nghin cu phng phpa ra tng cho hot ng Kaizen Vi s tham gia ton din Tn dng ti a kin thc, kinh
nghim, k nng ca ngi laong cp thp nhtHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Nguyn tc ECRS Elimination: Gim thiu nhng g khng cn thit trong cng vic. Combine: Kt hp bt c nhng g ph hp trong cng vic. Rearrange: Sp xp li trnh t trong cng vic c hiu qu cao hn Simplify: n gin ha cng vic iu hnh.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc bc thc hin Kaizen5. p dng Khi tng ci tin c a ra, phi c kim tra xc nhn bng cch th nghim. V khng chc chn phng php mi l hiu qu, nn th nghim th im trong iu kin tt nht. Hy quyt nh xem d liu no cn thu thp trc v trong qu trnh th nghim.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc bc thc hin Kaizen6. nh gi200
100 (%) 100
Thit hi (1000$) 100
100 (%)
50
50
50
0
A
B
C D
E
F
G
0
0 C
D
A B
E
F
G
0
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Cc bc thc hin Kaizen7. Chun haKhi phng php mi c chng minh l hiu qu cn phi c chun ha. Mc ch ca chun ha l sp xp li iu kin lm vic mi ngi c th thc hnh phng php mi vi nguyn liu, my mc, con ngi nh c.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
A C A C A C P D S D A C
P D
S D
Thi gian
43
Cc c tnh ca tiu chun: a ra phng php thc hin cng vic nhanh nht, d nht v tt nht Cch thc tt nht gi gn, bo v v chia s cc b quyt thc hin tt cng vic.
Cung cp phng php nh gi hot ngTh hin mi quan h nhn qu Cung cp c s duy tr v ci tin Lm c s o to Lm nn tng phng nga sai li v gim thiu cc bin ng.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc yu t quyt nh s thnh cng ca Kaizen1. CAM KT CA LNH O CAO NHT
2. N LC THAM GIA CA MI THNH VIN
3. BT U V KT THC BNG O TO
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
C s trin khai Kaizen K nng iu hnh, lm vic theo nhm
S tham gia v thc k lut ca tng thnh vin Mi trng, vn ho ci tin lin tc Hot ng ca cc nhm H thng sng kin ci tinHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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iu kin mt d n Kaizen thnh cng K vng hp l v thc t Nhn vin c thi hp tc, c u quyn v tham gia tch cc vo qu trnh ci tin C nh hng chin lc, c chia s C ngun nhn lc thc hin d n nh l u tin s mt C kinh ph, ngn sch cn thit Tnh n cc yu t con ngi, x hiHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc nguyn nhn tht bi c th l Khng duy tr c cam kt, s quyt tm v ng h thit thc ca lnh o trong sut thi gian thc hin d n Phm v ca d n v nhng mong i khng thc t Kh khn trong qun l thay i phng php, h thng v con ngi cHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Cc nguyn nhn tht bi c th l Qu tp trung vo gim chi ph Qu tp trung vo cng ngh nh IT Thc hin nhiu d n quan trng cng mt lc Khng c ngn sch v ngun nhn lc cn thit Vn ho s hi v bi quan Phm vi d n qu ln so vi tim lc v kh nng hin ti ca cng tyHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Cc sai lm m cp lnh ao thng gp khi thc hin d n Khng tham gia trc tip vo vic ch o v thc hin d n Khng qun trit mt cch y cho nhn vin a ra nhng tn hiu khng nht qun Khng ch mt cch y n nh hng ca nhng thay i i vi nhn vin Thay i cc mc tiu u tin, cc vn trng tm qu nhanh. Khng cung cp y ngun lc cho d nHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Phn 2MT S PHNG PHP & K THUT THC HNH KAIZEN
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
NI DUNG PHN 21. PDCA 2. H thng khuyn ngh 3. Phng php no cng 4. T duy 6C 5. Gii quyt vn 6. K thut truy tm nguyn nhn 7. Thc hnh tt 5SHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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1. P D C APLAN Lp KH ACT Ci tin DO Thc hin CHECK Kim traHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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P - D - C - A (Vng trn Deming)Vng trn Deming nguyn thy: Thit k Nghin cu
Sn xut
Bn hng Deming nhn mnh vo mi quan h lin tc gia cc yu t trong hot ng sn xutHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
P-D-C-AVng PDCA c in phng Ty: Lnh o K hoch Lnh o Hnh ng Thc hin Cng nhn
Kim tra
Nhn vin KCS
Vng Deming c in c thc hin i vi cc vn ca cng tc qun l.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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P-D-C-AVng PDCA kiu Nht Bn Lnh o Lnh o Hnh ng K hoch P A Thc hin C Kim tra Lnh oHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
D
Cng nhn
56
P-D-C-AVng PDCA s tr thnh PDCA thc s khi n c trang b cng mt lot cc hng dn n gin v ph hp:Hiu ng PDCA + Thc hnh p dng Thc hnh K thut Phi hp cc hot ng = PDCA thit thc
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
P-D-C-AHiu ng P-D-C-A C hai kiu PDCA
C 2 phng php p dng PDCA: i vi Kaizenv i vi Sn xut Rt nhiu ngi khng s dng PDCA hoc s
dng sai.
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C 2 kiu P-D-C-AKiu c in ty phng: 1. K hoch do lnh o ra v chuyn ti cng nhn, (Plan) 2. Cng nhn phi lao ng ct lc t c ch tiu do lnh o Kiu Nht Bn: 1. K hoch do lnh o ra thng qua trao i vi L trung gian, nhn vin v cng nhn ti xng, k hoch c xy dng mc kh thi (Plan) 2. Cng nhn phi lao ng ht mnh trong kh nng ca h (DO) 3. Kim tra tm ra nhng kh khn trong vic thc hin k hoch (Check) 4. Hnh ng c thc hin gip cng nhn t c ch tiu (Act)
ra (DO)3. Lnh o kim tra xem ch tiu ra c t c khng? (Check) 4. Hnh ng c thc hin bi lnh o i vi cng nhn (Act), s dng c C rt v Chic gy.
Quan im cng nhc!
PDCA gip mi ngi tr nn gn gi hn!59
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
C 2 phng php p dng PDCA Nhiu ngi ngh rng PDCA ch p dng cho qu trnh sn xut. PDCA rt quan trng i vi ci tin (Kaizen): nng lc sn xut, cht lng, gim chi ph, ci tin vic giao hngPDCA
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Rt nhiu ngi khng s dng PDCA hoc s dng sai Gii thch khng r rng
Thiu hng dn p dng
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P-D-C-AThc hnh p dng S dng ng PDCA ti khu vc im (Hoc i vi sn phm th nghim) p dng tng bc
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P-D-C-AThc hnh k thut4 k thut quan trng i vi hot ng Kaizen: 1. Th nghim
2. Bt u t phn xng3. Tp trung vo con ngi 4. K hoch kh thi
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Thc hnh k thutTh nghim tng 2 tng 1
Th nghimTh nghim
Xem xt
Xem xt
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Thc hnh k thutBt u t phn xng v tp trung vo con ngi Phi quan st cuc th nghim ti phn xng Phi cng vi cng nhn xem xt li cuc th nghim Phi sa li k hoch theo iu kin ca phn xng
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Thc hnh k thutK hoch kh thi:K hoch kh thi phi c pht trin trn c s mc thc hin ln trc v tng bc nng cao yu cu.
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
P-D-C-APhi hp cc hot ng p dng 5S khng kt hp vi vic s dng ng PDCA, hot ng 5S s khng c duy tr
Hot ng 5S s hiu qu hn rt nhiu nu kt hp cng vic p dng PDCA.
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P-D-C-AVng Practical PDCA kiu Nht Bn Lnh o Lnh o+ Nhn vin TG
K hoch
+ Nhn vin TG
P A Thc hin C Kim tra Lnh oKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
Hnh ng
D
Cng nhn+ Nhn vin TG
+ Nhn vin TG68
Hng dn thc hin Kaizen v p dng thc hnh tt 5S
P-D-C-AQuan st Phn tch Lp k hoch Kaizen
Lp k hochChun b Thc hin hng ngy Xem xt cc vn v kh khn Thc hin hnh ng gip cho vic thc hnh hng ngy Tiu chun ha
Thc hin Kim tra Hnh ng Tiu chun69
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
2. H thng khuyn ngh Suggestion System
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H thng khuyn ngh - SSKhi nim:L phng php tip cn mt cch h thng nhm thu ht cc tng ci tin
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H thng khuyn ngh - SSMc tiu ca h thng khuyn ngh: Thit lp knh thng tin hai chiu hiu qu gia lnh o v ngi lao ng. Ci tin nng sut v cht lng sn phm/ dch v ca cng ty.
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
H thng khuyn ngh - SSThng tin mt chiu
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H thng khuyn ngh - SSThng tin hai chiu
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H thng khuyn ngh - SSThng tin b phong ta bi lnh o trung gian
Lnh o trung gian
????
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
H thng khuyn ngh - SSThng tin hai chiu qua h thng khuyn ngh
Lnh o
Cng nhn Thng Khen ngi
ngh
Ngi lao ngHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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H thng khuyn ngh - SSLi ch ca h thng khuyn nghi vi lnh o: C thm thng tin h tr vic ra quyt nh nh hng C thm c nhiu sng kin t ph t nhn vin C c s gn kt trong t chc (qua TTT 2 chiu)
i vi nhn vin: T pht trin Quyn xut tng c cng nhn thnh tch C thm tin thngHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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3. PHNG PHP NO CNG- BRAINSTORMING
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Phng php no cng - BSDO NG A.OSBORN NGI M A RA VO NM 1930 MC CH L THU THP THT NHIU CC TNG GII QUYT CC VN CHO TRC BNG CCH LM VIC TP TH
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Khi nim no cng - BS K thut lm bt ra suy ngh sng to ca mt i lm sng t mt vn hay mt danh mc kin. Phng php ny cho php mt i a ra ti a cc kin mi hoc cc cch gii quyt mt vn phi x l hay tm cc
nguyn nhn tim n ca vn .Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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No cng - BrainstormingGiai on ly kin Chn mt ngi lm iu phi vin. Mi thnh vin ln lt cho mt kin n khi ht vng v quay li lt mnh cho n khi khng c kin g na. iu phi vin ghi tng kin ln giy hay bng.
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
No cng - BrainstormingLu : Tt c thnh vin tham d u bnh ng Tuyt i khng ph phn, tuyn dng hay tranh ci vic ng sai ca cc tng.
Khng t bt c cu hi no v tng c nu ra.Tip tc cho n khi khng cn mt tng no c xut.
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No cng - BrainstormingGiai on chn la kin: b phiu n gin a ra danh sch cc kin do mi ngi ra. Trnh by v gii thch mi kin a ra m bo mi ngi cng hiu. Cng nhau tho lun v nhng i u thun li v khng thun li cho kin.
Mi ngi b phiu chn kin.Ghi r s phiu trn bng. Tng kt s phiu cho mi kin. Nhn bit cc kin c s phiu cao nht. Chn kin ny cc nhm u tin thc hin.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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No cng - BrainstormingGiai on chn la kin: b phiu nhiu ln (tip) B phiu nhiu ln 3 im cho kin m theo bn l quan trng nht 2 im cho kin quan trng th hai. 1 im cho kin quan trng th ba
S im c th do nhm qui nh. Tnh tng s im cho tng kin. kin no c s im cao nht tng ng vi im quan trng nht. Chn kin ny cc nhm u tin thc hin trc.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Mt s li khuyn c tng1. Hng ngy phi dnh thi gian cho suy ngh v cc tng 2. Trao i v trnh by vi ng nghip v cc tng 3. Hy t mc tiu cho bn thn mnh 4. Trnh dp khun, to mi trng thoi mi 5. Hy ghi li tng ca mnh 6. M rng giao tip vi ngi khc ngnh 7. Lun cm thy i v tinh thn v kht v hnh ngHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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4. T DUY 6C
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Khng th vn dng b no theo mi hng trong cng mt thi im
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Th gii bin dch
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T duy cvs
Th gii miHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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T duy song songHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Mt cy lm chng nn non Ba cy chm li nn hn ni cao
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Nhng chic m
nh hng t duy
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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nh hngkhng
quy kt, phn xtHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Cng to lp Tun th Mi ln mt vic Cng i chung chic mHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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T lp
cng to lpHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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6 chic m t duy M trng thng tin s liu cn hoc bit M - cm xc, linh cm, trc gic M en - cnh gic cn trng, phn xt, bo cha M vng - tch cc lc quan, gi tr, li ch M lc - sng to, trin vng, la chn,
M lam - nh gi tr hoch, qun l qu trnh t duyHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
M trng
D kin v s liu Trung lp khch quan
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M
Trc gic Linh cm Cm gicHp thc ha cm xcHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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T duy nm ngoi l lHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
M
1. Ngn gn
2. Khng cn l do, c s
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M vng
Tch cc lc quan
Gi tr v li chHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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M en
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
M en1. Phn xt tiu cc, ch trch 2. Phn tch mo him (Ri ro cng cao th li nhun cng cao) 3. L do logic khng tranh lun
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M lc
T duy sng toHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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M lc
1. Hnh ng thay th ph phn 2. T tng v nhn thc mi
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Pht trinhay
Tn ti?Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Than khc,ch trch,
gii php?Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Kh mi cnngi gii nh ta, D khng n lt !Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Thay i cch nhns
thay i kt qu.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Ngi sng to dnh nhiu thi gian cho
cng vic sng toHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Ti khng thngminh nhng ti t m
mt cch am m.EinsteinHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Suy ngh thnh t
1. Cn cch no khng?
2. Cn cch no khng?3. Cn cch no khng?Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Th mo him
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Nu ta c suy ngh v hnh ng nh c, ta s nhn c kt qu nh c.
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
M lam
T duy h thngHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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T duy h thng
Ngh thut nhn khu rng v phn bit tng cy
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M lam iu khin t chc t duy Trng tm nh hng vn Tp trung c kim sot to sc mnh nh tia laser Tm tt, khi qut, kt lun Bo m lut lun c tn trngC s cho ta nhn thy quan h gia cc chic mHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
T duy h thng l nhn mt cch ton dinM trng
M lc M lam
M en
M
M vng
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Khng c t duy h thng th ht ging tm nhn
nh c gieo trn ct si
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M lam
Ngi vit kch bn
o din Din vin Hun luyn vinHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
S dng cc loi m Cch n gin Cch kt chui Lu : Tnh k lut C nhn v tp th Ngi ch tr
Trnh t chic m Thi gianHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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H thng s dngM lam M Cm tng
M trng M lcChia s thng tin sn c v cn thit Dng sau m trng sinh tng
M vng M enTm kim li ch Trnh s dng
u bi
Ch Tiu im Trnh t m, thi gian
Thn biCui bi
Tm tt ni dung c th
Kim tra thay i cm xc Cng vi m xanhKim tra phn ng Tin ti nht tr
Thm thng tin
To tng Tm kim Khc phc li ch lo ngi ca m enCi tin nhng kin trc Khng thng s dng
Nhng kh khn v im yu
Kt lun v quyt nh bc sau
Khng thng s dng
Kim tra tai ha
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
i sau
i mauv trcHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Th t mtrong cc trng hpHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Nhng tng u tin
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
i mi
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La chn
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Nhiu la chn tin li
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Thn trng
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C hi
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Gii quyt vn
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
N lc sng to
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Ra quyt nh
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Giao thip
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
u im v li ch Nng sut (tp trung vo mt hng) Tit kim thi gian Loi tr t tn Trnh ri lon t tngHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Li ch Hiu qu tc thi D hc, s dng, v thc hin Khng ph thuc vo ngi khc iu chnh thi quen m khng tn cng
Tng cng sc mnh C th s dng mi cp Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Li ch Ci thin nh hng cc nn vn ha Gim xung t Khuyn khch hp tc
Tng cng cht lng t duy T duy tch cc v sng to C mi niHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Ghi nh Tun th suy ngh chic m Chic m khng m t thi quen suy ngh Tt c cc gc nhn c tn trng Tun th trnh t cc m v lut chi Khng lm phc tp ha ni dungHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Ghi nh Mi m 3-4 pht Thng bo thi gian mi m Tng thi gian khi c nhiu tng mi Ch dng m 30 giyHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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6 chic m t duy Bn l trnh Bc tranh tng th cc c hi tn ti song songHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Kt lun K nng ra quyt nh
H thng ha v cng khai t duy
T tng l thng soiHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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K th ca vn phc tp l
t duy phc tpHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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5. PHNG PHP GII QUYTVN (PROBLEM SOLVING)
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Phng php gii quyt vn t vn : Ngi qun l t thnh qu thng qua ngi khc. Quan h gia ngi qun l v nhn vin di quyn quyt nh n thnh qu. => ngi qun l cn phi i x vi mi ngi nh mt c nhn.
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Phng php gii quyt vn Vn l tt c nhng vic i hi ngi qun l cn c hnh ngVn khng ch l nhng kh khn, n c th l c hi, nu khng khai thc c hi s tr thnh kh khn tim n. . Bnh thng, khi pht hin vn mi ngi lp tc a ra phng n
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Phng php gii quyt vn Vn l c nhng khong cch gia tnh trng hin ti v tnh trng l tng/mc tiuTnh trng l tng hay mc tiu
Khong cch
Vn Mc hin ti
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Phng php gii quyt vn Phn loi vn C 2 cch phn loi vn :1. Ty theo vn gy s ch ca chng ta nh th no? 2. Ty thuc vo mc r rng ca cc nguyn nhn
v bin php ng ph.
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Phng php gii quyt vn Nhn bit c hi Ci tin:C 2 ni dung chnh thc hin cc hot ng ci tin: Ci tin n nh Qu trnh (Ci tin qu trnh)
Ci tin s tha mn ca khch hng (Ci tin SP)
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Phng php gii quyt vn n nh qu trnh: Phn tch d liu v theo di o lng sn
phm v theo di o lng qu trnh, Phn tch d liu v sn phm khng ph hp tm c hi ci tin. Tng cng s tha mn ca khch hng:
Nhn bit qua khiu ni v nhn bit qua nhu cu tim n ca khch hng m cngty c th p ng.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Phng php gii quyt vn Cc bc gii quyt vn Bc 1: Tm kim d liu Xem xt li h s Tm xem nhng quy nh no p dng Tho lun vi nhng ngi lin quan Thu thp kin v cm nghHy m bo rng bn c c cu chuyn v mc ch ng
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Phng php gii quyt vn Bc 2: Cn nhc v quyt nh Sp xp d kin Cn nhc mi quan h gia cc d kin Nhng hnh ng no c th thc hin? Xem xt cc thng l v chnh sch Xem xt tc dng trn c nhn, tp th, sn xut Nh mc ch ca bn! ng vi kt lun!
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Phng php gii quyt vn Bc 3: Hnh ng Bn s t mnh lm ly? Bn c cn gip hnh ng? C nn thng bo cho lnh o v hnh ng ca bn? Xem chng khi no nn hnh ng? ng trnh trch nhim!Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Phng php gii quyt vn Bc 4: Xem xt kt qu Khi no bn nn theo di?
Bn cn xem xt thng xuyn khng? cc thay i lin quan ti sn xut, thi v giao t. Hnh ng ca bn c t mc ch khng?
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Phng php x l vn Li ch ca phng php tip cn x l vn : 1. Vn c gii quyt mt cch hp l, khoa hc, hiu lc v hiu qu hn nhng phng php tip cn khc. 2. Gip nng cao kh nng gii quyt vn ca mi ngi v to cho mi ngi c kh nng thc hin vai tr quan trng ca mnh ti ch lm vic. 3. Gip mi ngi c c quan im ng v kim sot cht lng thng qua gii quyt vn . 4. Gip cho mi ngi c nng lc p dng cc cng c kim sot cht lng v cho php h lm ch phng php tip cn khoa hc.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Phng php x l vn Li ch ca phng php tip cn x l vn : 5. Phng php tip cn ny cho ta nhng li ch xc thc, ch yu v cht lng cng nh chi ph, giao hng, an ton, tinh thn, bn hng 6. Gip ci tin thc tin v a ra tiu chun qun l. 7. Gip nng cao Vai tr ca lnh o v kh nng qun l ca lnh o phn xng. 8. Gip nng cao s pht trin ca mi c nhn l thnh vin ca phn xng. 9. Ci tin vic trao i thng tin xng v to ra ni lm vic vui v v hiu qu 10. Khuyn khch hot ng nhm kim sot cht lng.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
6. TRUY TM NGUYN NHN- FINDING CAUSES
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Cc phng php truy tm nguyn nhn
Hi 5 ln Ti sao nhng nguyn nhntim n c xc nh.
Khng chp nhn bt k s bo cha no ivi cng vic khng c thc hin
iu quan trng l khng trnh trch nhim.Vn c tm ra v cc gii php c thc hin.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Hy t 5 cu hi V SAO tm nguyn nhn gc rQ: V sao my dng? A: V cu ch b t do my qu ti. Q: V sao my b qu ti? A: V h thng bi trn khng tt. Q: V sao h thng bi trn khng tt? A: V p lc bm du qu thp. Q: V sao li b qu thp? A: V bt kim loi lt vo trong ng nhiu. 1st why
? ?
? ??
2nd why
3rd why
4th why
Q: V sao li c bt kim loi? th A: V khng c h thng ngn nga bt kim loi.5 whyHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
5SHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Phn 3P DNG CNG C
THC HNH TT
5S162
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NI DUNGPHN A : GII THIU CHUNG V 5SPHN B: CC BC THC HIN CHNG TRNH 5S PHN C: TRIN KHAI 5S TI CC KHU VC
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
PHN AGII THIU CHUNG V 5S
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CC CNG C KAIZEN TRONG SN XUTLnh ao, ngi qun ly, cng nhn,
T chc
Tt c mi phong/ban Tt c cc giai oan Q : Nng cao cht lngBn hng, thit k, sn xut,
TQM TPS TPM JIT
Mc tiu
C : Gim chi ph D : Phn phi S : An ton M : thc/ao c
Phng php
E : Mi trng165
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5S TRONG H THNG SN XUTTQMTip cn inh tnhS dng cng c QC, ISO 9000, 5S ...
Phng php
TPS
Tip cn theo tc v S dng cng c 5S, o lng thi gian,
TPM
Tip cn theo hng bo tr thit bi Gim thiu 16 li hay mc phi, 5S
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5S TRONG H THNG QUN LTrong ISO 9001: - ISO 9001 4.2.3 Kim sot ti liu - ISO 9001 4.2.4 Kim sot h s
- ISO 9001 6.4 Mi trng lm vic- ISO 9001 8.3 Kim sot sn phm khng phu hp - Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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QCC
TQC
TPM
JIT
Bt u t y
KS S 5S168
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5S HNG N MC TIU G?1. Xy dng tinh thn KAIZEN cho mi ngi ti ni lm vic. 2. Xy dng tinh thn ng i gia mi ngi thng qua chng trnh 5S. 3. Pht trin vai tr lnh o ca cn b lnh o v cn b qun l thng qua cc hot ng thc t. 4. Xy dng c s a vo cc k thut KAIZEN tin tin v chng trnh ci tin nng sut - cht lng nng cao.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
5S l g?Bn s hiu r n ngay thi
.
5S l g, tha ngi?
5S l mt phng php c h thng nhm: T chc, b tr nhng khu vc lm vic mt cch hp l Gi gn v sinh ni lm vic Lm vic theo cc nguyn tc v cc tiu chunHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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TRIT L 5S? Nng sut n t vic loi b nhng th khng cn thit v gim thiu LNG PH S tham gia ca mi ngiSeiri Shitsuke Seiketsu Seiso Seiton
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TI SAO GI L 5S?5S l mt tp hp 5 t ca Nht Bn, mi mt t bt u vi 1 m SSEIRI SORT SNG LC Seiton
SEITONSEISO SEIKETSU SHITSUKE
SYSTEMATIZESWEEP SANITIZE SELF-DISCIPLINE
SP XPSCH S SN SC SN SNG
Seiri
Shitsuke
Seiketsu
Seiso
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
SEIRI - SNG LCNgha l . Sng lc nhng g khng cn thit ti ni lm vic v loi b
chng
Cn thit Khng cn thit !!!
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TI SAO NHNG TH KHNG CN THIT LI TCH LU? Thay i k hoch sn xut kinh doanh t s lng ln nguyn vt liu/khng ng yu cu
Khng kim sot s lng/cht lng y t hng chng cho
?
Ch lu kho khng ng hoc phng php lu kho km H thng tip nhn v cp pht km Lu qu nhiu bn giy t sn xut v lu kho Khng thit lp thi hn lu My mc v thit b c k v lc hu H hng do xp d khng ngHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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NGHA SEIRI Lm cho cng vic d dng hn bng cch loi b cc chng ngi vt
Loi b vic quan tm n nhng vt khng cn thit Khng b cn tr bi nhng vt khng cn thit Ngn nga s tch ly ca nhng vt khng cn thit
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THC HIN SEIRI NH TH NO ?BC 1: Xem xt ni lm vic cng vi cc ng nghip Pht hin v nhn bit cc vt/ lng khng cn thit v loi b/ gim thiu chng Khng bao gi nhng th khng cn thit ti ni lm vic !
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THC HIN SEIRI NH TH NO ?BC 2: Nu bn v ng nghi p khng quyt nh c vt cn thit hay khng hy dng Th thng bo hu b hoc Th nh du Xc nh ni lu gi cc vt .
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THC HIN SEIRI NH TH NO ?BC 3: Xc nhn, ki m tra li nhng th c dn Th v xc nh thi hn hu b chng!
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
CCH THC HIN SEIRINhng th g? Phn loi Khng c gi tr v d dng loi b Nhng gi khng cn thitC gi tr bn Khng c gi tr nhng cn chi ph loi b
Hnh ng i hi Loi b ngay lp tcTm ngi mua vi gi hp l nht Tm phng php t chi ph v an ton nht hu b
seiri
S dng thng xuyn Nhng gi cn thitKhng thng xuyn s dng Khng s dng cho mi lc nhng phi lu gi
Cn t gn ch ngi s dngCn t ti mt v tr c khong cch va phi Cn lu gi ring vi nhn r rng179
SEITON
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SEITON - SP XPNgha l .
Sp xp nhng g cn thit theo th t d s dng. C ch cho tt c cc loi Mi loi c ch ring
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NGHA SEITON Ngn nga vic mt thi gian trong vic tm kim D dng tm thy v ly ra nhng th cn thit Lm cho cng vic d dng v thun tin hn
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
CNG C TRC QUANHy s dng cc mu sc khc nhau ty thuc vo chc nng ca khu vc lm vicKHU VC Sn xut Li i Gii lao Kho MU Xanh l cy Cam / Vng Xanh bin Xm GHI CH
SN NH
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CNG C TRC QUANCc vch phn chia khu vcLoi vch Phn chia Ra/vo M ca Lu thng Nguy him Vch cho khu vc lu tr Bn thnh phm Bn lm vic Cc sn phm h Mu sc Vng Vng Vng Vng en/vng Trng Trng Trng 5 5 5 rng (cm) 10 10 10 Ghi ch Lin nt t nt t nt Mi tn Sc Lin nt ng gc Lin nt
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CNG C TRC QUANVt khng cn thit (MU ) Cn sa cha (MU VNG)
Cn sa cha gp (Mu vng v )
Thay i v tr (mu trng)
Sa cha v t ng ni s dng (mu vng v trng)
Sn v t ng v tr (mu trng v xanh)
Nhng vt cn l-u gi (mu xanh)
Nhng ni nguy him (Mu en sc vng)
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
3 YU T CHNH KHI THC HIN SEITONSp xp l mt hnh thc ca vic chun ha u ? Thy Ci g ? Bao nhiu ? C nh v tr C nh tn C nh s lng
3yu t chnh
Mi ngi c th
Ly ra Tr li
Tiu chun ho
Sp xp l vic chun ho li khu vc lu trHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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7 NGUYN TC SEITON1. S dng phng php FIFO lu gi vt. 2. Quy nh v tr cho mi th ti ni lm vic. 3. Mi hng mc v a ch cn c nhn mt cch h thng.
4. Sp xp mi th d nhn nhm gim thi gian tm kim.5. t cc th mi ngi d dng tm kim v ly ra. 6. Phn chia cc dng c c bit vi cc dng c thng dng.
7. Thit lp th t u tin: cc vt dng s dng thng xuyn gn ni ngi s dng.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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CCH THC HIN SEITONLm th no tin hnh SEITON i vi ch lm vic ca ban?
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
SP XP LI KHU VC LM VIC 1. V cc vch phn chia Ch s dng cc ng thng Tt c cc ng u phi r rng Ti thiu cc gc cnh Trnh to cc gc vung
D nhn thy pha trc
Kh nhn thy pha trc Tai nn d xy ra188
D dng di chuyn
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SP XP LI KHU VC LM VIC 2. V cc vch ra/vo Vch ra vo s dng ng t nt An ton l yu t quan trng u tin khi tin hnh v cc vch ra/vo m bo mi ngi hiu c h thng cc vch
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SP XP LI KHU VC LM VIC 3. V cc vch ti ca ra vo Hy ng trn quan im ca ngi m ca An ton mi lc l iu kin tin quyt Hy s dng khu hiu: ng m ca bt thnh lnh hoc lm ca knh trong sut
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
SP XP LI KHU VC LM VIC 4. V cc vch hng di chuyn S dng mi tn mu vng hoc trng
ng qun nh du khi c cu thang hay c cc bc
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SP XP LI KHU VC LM VIC 5. V cc vch cnh bo nguy him
V cc vch cnh bo nguy him Lit k tt c cc khu vc c xem l nguy him V bng sn hoc keo dn S dng cc sc en v vng V ng ranh gii li i v khu vc lm vic, my mc thit bHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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SP XP LI KHU VC LM VIC 6. V cc vch cho vic lu tr Lit k tt c cc khu vc cho vic lu tr bn thnh phm Lit k cc khu vc lu tr khc nh: bn lm vic, gi rc, cc m hnh, bnh cu ho,
Mu trng l mu thng c s dng
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
SP XP LI KHU VC LM VIC 7. V cc bng hiu v chin lc dn nhn nhn bit Bng hiu phi ln v r rng S dng mu sc phn nh cc khu vc lm vic Cc bng hiu chnh phi c thy ngay ti li vo
ca nh my
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SP XP LI KHU VC LM VIC Chin lc lm bng hiu: t tng qut n chi tit T chc/Nh my Phng ban/ Cng on sn xut Bng tn cho nhn vin ti khu vc My mc, thit b, nguyn vt liu, Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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V D V CCH THC HIN SEITON
Xc nh v tr cho mi hng mc
Cch ny thun tin mi khi c thay i.
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
V D V CCH THC HIN SEITON
Xc nh v tr cho mi hng mcBng di ng
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V D V CCH THC HIN SEITON
Xc nh m s v tn
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V D V CCH THC HIN SEITON
Xc nh m s v s lng
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
V D V CCH THC HIN SEITON
ring WIP v sn phm li
Sn phm li
WIP
NG I
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V D V CCH THC HIN SEITON
Xc nh v tr
nh du v tr
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V D V CCH THC HIN SEITON
Sp xp dng c v dng
Tt
Khng ttHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
V D V CCH THC HIN SEITON
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V D V CCH THC HIN SEITONV d SeitonFIFO - y ra Lu kho theo hng sn phm Vn chuyn bng cch trt.
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V D V CCH THC HIN SEITONPhng sp xp: -X l nhanh -Khng cht ng theo phng ngang -Dng gi theo chiu thng ng.
B20S H
B25S H
B30S H
B35S H
B40S H
B50S H205
Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
V D V CCH THC HIN SEITONV d Seiton1 2 3 4 5 6 7 8 9 10 11 12
-X l trong vng 30' -Ghi nhn cc v tr dnh ring -Nhn din theo mu sc.
1
1 2 3 4 5 6 7 8 9 10 11 12
2 3 4 5 6 7 8 9 10 11 12
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V D V CCH THC HIN SEITONV d Seiton - t ng nhn ghi - Tch ring m/ ng.M
ng
1 . 6 . 1 1 . 111 6 .
2 . 7 .
3 . 8 .
4 . 9 .
5 . 1 0 . 1 5 . 2 15 0 20 .
1 . 6 . 1 1 . 1 6 .
2 . 7 .
3 . 8 .
4 . 9 . 1 4 . 1 9 .
5 . 1 0 . 1 5 . 2 190 .
1 1 1 2 3 4 . . . 1 12 1 1 7 8 9 18 . . .
1 1 2 3 . . 16 1 1 7 8 16 17 . .
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V D V CCH THC HIN SEITONV d Seiton - t ng nhn - Nhn dng mu
Tt
Tt
Tt
Tt
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
V D V CCH THC HIN SEITONV d Seiton -Ch dn chiu cao ti a -t cc vt thng ng v thng hngChiu cao ti a l: 2m
Trc khi p dng 5S - khng an ton Khng khng ch chiu caoHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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V D V CCH THC HIN SEITONV d Seiton
Ln h
Nng
Ln h
Nng
ng ng treo ln cc mc Nhn dng bng mu sc B mt sn sch sHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Seiso Sch sNgha l . Gi v sinh v ngn np sao cho khng c bi bn Ni lm vic, rc c thu gom v t ng ni qui nh. Sn phm d dang c thu dn, Thnh phm c v sinh sch s . My mc c lau chi, bo dng Kim tra m bo mi th t ng v tr v trong tnh trng tt , to iu kin thc hin n gin Seiri v Seiton.
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
NGHA SEISO Gi cho ni lm vic an ton, mi trng lm vic sch s, trong lnh Bo v/ bo qun c cc sn phm
Ngn nga s xung cp nhanh chng ca my mc vthit b, d dng pht hin cc bt thng
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THC HIN SEISO NH TH NO ?Cc bc thc hin: 1. Xc nh v sinh ci g ?
2. Ai l ngi chu trch nhim3. Xc nh phng php v sinh 4. Chun b nhng dng c cho vic v sinh 5. Tin hnh v sinhHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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SEISO - V SINH TI NI LM VICChun b sn cc dng c cho vic v sinh1. Chun b cc dng c cn thit cho vic lm v sinh 2. B tr cc dng c v sinh mt cch hp l
Cc phng php Seiso1. 2. 3. 4. Thc hin thi quen lm v sinh mi ngy/ nh k Qut dn nh xng, phng lm vic Lau chi sn phm, thit b, dng c ngh Kim tra bo dng nh kHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
SEISO - V SINH TI NI LM VICThc hin v sinhHy v sinh cho ti!
Hy nh Lau chi bi bn cc gc cnh, trn tng, ca Nu khng ty c vt bn, hy s dng ho cht Mi ngi nn cng nhau lm My mc, dng c nn c lau chi bi chnh ngi s dng chng Thc hin hng ngy Kt hp cng tc v sinh vi kim tra T chc ngy tng v sinh t nht mt ln/nmHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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SEIKETSU - SN SC
Ngha l . Gi gn v sinh tiu chun cao v p dng hiu qu 3S
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THC HIN SEIKETSU NH TH NO?
Hy lp lai vong 3S Tao s canh tranh thi ua gia cc phong ban Khuyn khch s tham gia ca mi ngi thng qua
h thng - KSS (ng gp sng kin ci tin) Lun c y thc thc hin tinh thn 3 T (T bit bn thn mnh, T ngh ra cc vic, T ch hnh ng) nh gi, ghi nhn s tham gia v n lc ca mi ngi.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
Seiketsu Tiu chun haDuy tr 3S:Kim tra nhng th khng cn thit - SEIRI a/ Lp checklist kim tra c cn nhng th no l khng cn thit ti nh my khng? b/ Lp danh mc cc vt m chng ta s hy b
Kim tra ti nhng ni lu tr - SEITONTo checklist cho vic kim tra cc khu vc lu tr
Kim tra li vic thc hin v sinh - SEISOTo checklist cho vic kim tra thc hin v sinhHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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SEIKETSU - SN SCSn sc cng l hnh ng phng nga Gi cho iu kin lm vic tt To thnh cc qui tc, cc tiu chun lm vic (ngn gn v trc quan) Lp h thng n gin
CHA KHA THC HIN THNH CNG SEIKETSU L NGN NGA V V SINH !
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SHITSUKE - SN SNGNgha l . Gio dc mi ngi t gic gi gn v sinh To thnh mt thi quen Duy tr v tuyn truyn thi quen tt - tho lun gia cc nhn vin
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
LM G T C SHITSUKE ?o to: Tun th cc qui tc v cc tiu chun C tinh thn thi ci tin lin tc To thnh thi quen 4S To s cnh tranh lnh mnh
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Luyn tp shitsuke Gp g mi ngi vi n ci thn thin.
Chu kh lng nghe.
nh hng vo Kaizen v tp trung thc hin.
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Luyn tp shitsuke Luyn tp phong cch lun xem mnh l thnh vin ca mt t chc c danh ting. C gng lun ng gi. Gi ni lm vic lun sch s v ngn np.
Tun th nghim ngt quy nh an ton.
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
LI CH CA 5S1. Thit lp vn hnh h thng nhanh chng
Tha mn nhu cu a dng ca thi trng Phn hi cc yu cu ca khch hng
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LI CH CA 5S2. Lm l r vn : Nhiu vn rt kh pht hin ra khi lu qu nhiu cc vt dng m khng c chn lc Loi b/gim thiu cc th khng cn thitHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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LI CH CA 5S2. Lm l r vn :
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
LI CH CA 5S3. Gim lng ph/chi ph Loi bo/gim lng ph pht sinh t vic tm kim, sp t, vn chuyn, thay th Chi ph lu kho, khong khng, cc vt dng-ti liu li thi, cc vt dng a ht gia tr
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LI CH CA 5S4. Trnh s dng cc linh kin/ti liu khng t yu cu:
S dng ph kin li khi lp rp sn phm Khi thao tc cc yu t bn ngoi lm nh hng n qu trnh lm vic
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LI CH CA 5S5. Nng cao hiu sut s dng my mc Kim tra vic lau chi my mc My mc c bo dng hng ngy Phng nga vic hng hc ca thit b
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
LI CH CA 5S6. Nng cao an ton lao ng
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LI CH CA 5S7. Gim thi gian sn xut v a sn phm ra th trng m bo cc tc v/qu trnh c thng sut Nng cao hiu qu giao hng
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LI CH CA 5S8. Nng cao s tin cy ca khch hng To ra n tng tt cho khch n lm vic tham quan cng ty Nng cao tin cy ca sn phm
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
LI CH CA 5S9. To ra cnh quan p ti ni lm vic Mi ngi mong mun mt ni lm vic sch s
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LI CH CA 5S10. Nng cao thc lm vic hiu qu trong cng ty Tt c nhn vin u c th tham gia vo hat ng 5S v cm thy thoi mi khi lm vic trong mt mi trng tt
Nng cao hiu qu giao tip gia nhn vin vi nhau v vilnh o
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PHN BCC BC THC HIN CHNG TRNH 5S
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
PHM VI THC HIN 5SKhu vc/ Cng vic1. Yu cu chnh ca vic thc hin 5S 2. Vn phng 3. Sn xut 4. Kho bi Khu vc chung (phng hp, nh n, phng khch,) Tng hp (bi xe, tin snh, hnh 6. lang) 5.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
PHM VI 5S
236
CC BC THC HIN 5SBC 1: Chun b BC 2: Thng bo chnh thc ca Lnh o BC 3: Mi ngi tin hnh tng v sinh BC 4: Bt u bng SEIRI BC 5: Thc hin Seiri, Seiton v Seiso hng ngy BC 6: nh gi nh kHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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BC 1: CHUN B1. Cn b lnh o hiu r nguyn l v li ch ca 5S 2. Lnh o cam kt thc hin 5S 3. S ha y ban thc hin 5S 4. Ch nh nhng ngi ph trch 5S 5. o to nhn thc v 5S
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
O TO NHN THC V 5SCch thc o to: T chc o to v 5S Hc hi, tham quan cc t chc p dng thnh cng 5S Bng tin, t gp, khu hiu, T chc cc cuc thi ua ton cng ty.
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BC 2: THNG BO CHNH THC CA LNH O CAO NHT1. Lnh o cao nht thng bo chnh thc v vic thc hin chng trnh 5S. 2. Lnh o trnh by cc mc tiu ca 5S cho ton th cng nhn vin. 3. Cng b s t chc 5S v ch r s phn chia gii hn cc khu vc phn trch nhim cho tng nhm thc hin. 4. Ln k hoch v vic s dng cc phng tin tuyn truyn bao gm:
biu ng, p phch, t ri v bo ch.5. Lp chng trnh o to ni b cng nh chng trnh gi cn b i o to v cc kin thc c bn ca 5S cho tt c cn b cng nhn vin.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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BC 3: TT C CN B CNG NHN VIN THC HIN TNG VS n nh ngy tng v sinh Chia vng, phn cng nhm ph trch Cung cp y dng c v cc thit b cn thit
Thc hin tng v sinh ton cng ty Sng lc mi th khng cn thit
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
N NH NGY TNG V SINH Phm vi: ton cng ty i tng: tt c mi ngi k c cn b lnh o Do lnh o cao nht pht ng.
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CUNG CP CC DNG C
V THIT B PHC V V SINH Lit k y cc dng c cn thit cho bui tng v sinh v s lung v chng loi ph hp vi tng khu vc. Xc nh r ngi chu trch nhim chun b. Quy nh v tr lu tr cc dng trnHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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THC HIN TNG V SINH Khai mc bi lnh o cao nht
Cung cp y dng c n tng ngiLm vic theo t i Bt u bng Seiri Xc nh tiu ch hu b thch hp
S dng cc th thng bo hu bXc nh cc v tr thch hp thc hin Seiton Phi hp hot ng kim tra khi thc hin Seiso nh gi, ghi nhn ca lnh o ti tng khu vc
Tng kt rt kinh nghim v xc nh k hoch tip theoHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
CH : Ghi li cc ci tin bng hnh nhBC 1
BC 2
Nhng ghi li cI tin 5S
BC 1
Ngy: 01/04/2015
BC 2
Ngy: 10/04/2015
Khuyn ngh: Qu ln xn, cn phi Seiri, Seiton v Seiso
Khuyn ngh: c nhiu ci tin, nhng cn nghin cu k
Khuyn ngh
:
Khuyn ngh:
Kt qu:
Kt qu:
Kt qu:
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Kt qu:
BC 4: THC HIN SEIRI
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BC 5: THC HIN SEIRI, SEITION V SEISO HNG NGY Seiri: loi b mi ci khng cn s dng c v khng cn thit. Tn dng ch lm vic hiu qu hn. Seiton: ci tin a im v phng php lu kho gim ti thiu thi gian tm kim, ly ra v tr li.
Seiso: lp thi kho biu v sinh hng ngy to ra mt mi trng thoi mi m bo sc kho. Huy ng mi ngi pht huy sng kin ci tin ti ch lm vic.Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
BC 6: TIN HNH NH GI NH K 5S Lp k hoch nh gi v khuyn khch hot ng 5S Pht ng phong tro thi ua gia cc phng ban Trao thng cho cc nhm v cc c nhn thc hin tt T chc tham quan vic thc hin 5S cc n v khc
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CC YU T THC HIN THNH CNG 5S1. M rng phong tro trong ton cng ty Vi s tham gia ca tt c cc thnh vin (khng ai l quan st vin) Vi s h tr ton din v lin tc ca Lnh o cp cao 2. Gio dc o to v qun l trc quan 5S bt u bng gio dc v o to tt c mi ngi u thu hiu Qun ly trc quan 3. Ci tin lin tc Cc hot ng Kaizen nh gia nh ki, lp li chu trnh 5S t c chun cao hnHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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Phn C
TRIN KHAI 5S TI CC KHU VCHng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
TRIN KHAI 5S TI CC KHU VC
Xy dng k hoch chi tit ti tng b phn: Ni dung cn thc hin Thi gian thc hin Ngi tin hnh a im ni p dng
Xc nh cc nhu cu v ngun lc: thi gian, con ngi, iu kin vt cht, h tr ca lnh o,...Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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TRIN KHAI 5S TI CC KHU VCKhi vn phng: i tng 5S:- Khu vc c nhn - Ti liu - H s - Cc thit b vn phng - Khu vc chung: phng khch, phng hp, toilet, hnh lang, ca s...Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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TRIN KHAI 5S TI CC KHU VCKhi sn xut: i tng 5S:Nguyn vt liu, bn thnh phm v thnh phm:
nhn bit v trng thi kim traMy mc thit b Dng c sn xut Mi trng lm vic
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
TRIN KHAI 5S TI CC KHU VCKhi kho tng: i tng 5S:Phng tin bc xpCL1 0-40CL15-20
BL20 -50
CL2 0-20 BL2 0-20BL30-20
C s vt cht ca kho: trn, sn, tng iu kin lu kho Cc gi, k.. Phung php sp xp, nhn bit v qun lBLH2 0-40
BLH2 0-20 BLH2 5-20
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TRIN KHAI 5S TI CC KHU VCNi cng cng: i tng 5S:Nh xe Nh n ng i, vn hoa.
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Hnh lang, cu thangToilet...
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GI KHI THC HIN 5S Hai ci u lun tt hn mt ci u - c gng ng no, chia s kinh nghim thc hin tt.
Tm ra cc i m cha ph hp (s ngn np, sch s, anton,) ci tin. Tm ra cc im lng ph loi b. Tin hnh 5S khong 5 pht trc hoc sau gi lm vic mi ngy. Ch nhiu hn ti cc khu vc chung: cng tin, nh v sinh, vn, hnh lang ngoi, bi xe, ...Hng dn thc hin Kaizen v p dng thc hnh tt 5SKAIZEN/5S - Copyright Nguyn Thnh Trung 0989.666.726
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KHA O TO HNG DN THC HIN KAIZEN V P DNG THC HNH TT 5S
GI KHI THC HIN 5S C th bt u tin hnh thc hin th im trc mt m hnh trong t chc sau nhn rng ra. Kim sot bng phng php trc quan Ch ra cc bng chng m nhn vin cn phi tng cng hot ng 5S. Phi khng ngng ci tin mi trng lm vic.
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