1 cepex sales folder 04/2015 15.3 ball valves extreme series
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CepexSalesFolder04/2015
15.3Ball valvesExtreme Series
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New concept – Extreme Series
Cepex Sales Folder
• Valves for industrial applications • (chemical, energy, raw materials, water treatment and reutilisation, drinking
water…)
• Valves subject to external certifications• Internal CE certification• Product quality certifications
• Higher level of performance and higher quality product• Better performance and reliability than the Cepex Industrial Series
• Same quality to the reference marks in this sector
15.3Ball valves – Extreme Series
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Advantadges and Disadvantadges
Cepex Sales Folder
It is possible to have flow control using the intermediate positions of the ball In every moment is known if the valve is open or closed by the handle position Watertightness Resistant to corrosion Light weight
Water hammers are possible if the handle is opened or closed suddenly It is usually used in little diameters (until D110) Not recommended in applications with particles in suspension as these could settle in the ball cavity and block it
15.3Ball valves – Extreme Series
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Range
Main features
▪ Materials: PVC-U / PVC-C / PP-H / PVDF / ABS
▪ Sizes: from DN15 to DN100
▪ Pressure: PN16 (240 psi) from DN15 to DN65
PN10 (150 psi) from DN80 to DN100
▪ Standards: Metric-BSP / ASTM-NPT / SDR11
▪ Actuation: Hand-lever / electric actuator / pneumatic actuator / throttle plate with hand lever
Application
▪ Industry and water treatment
Objective
▪ To improve our old range and to adapt it to the high quality industry requirements. Achieving the goal of offer a complete range in metrials, unions, actuation and configurations.
Cepex Sales Folder15.3Ball valves – Extreme Series
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Improvements – Extreme Series
Cepex Sales Folder15.3Ball valves – Extreme Series
▪ Reinforced unions:
All the threaded unions in all the materials are reinforced with a Stainless steel ring
With this, we can avoid possible problems of material expansion or thread deformity
▪ Longer unions:
All the socket or fusion unions have been enlarged
Fusion unions – the union will keep a correct lenght before the fusion and the loss of material
Socket unions – easier to install and more pipe distance inside the union, so the union is stronger
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Improvements – Extreme Series
Cepex Sales Folder15.3Ball valves – Extreme Series
▪ Stainless steel inserts
All the insterts (top and bottom) have been replaced with stainless steel
Better resistance to corrosion
Better resistance in the thread (insertion and durability)
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Features and benefits
Cepex Sales Folder15.3Ball valves – Extreme Series
Característica Beneficio
Available in several certificated materials: PVC-U / PVC-C / PP-H / PVDF / ABS
It is possible to offer the appropiated valve for every application (chemical resistance, temperature, etc.)
Optional security device Protect the valve against non desired operations
Fixing inserts (top and bottom) in SSTo install the valve in every surface and to install actuators
Actuation flanges and actuations kitsEasy and fast actuation, every manual valve could be converted in automatic
Strong and compact design Easy and economic transport and installation
Threaded and regulable seal carrier
It is possible to make maintenance of the valve in a working system without emptying it.
It is possible to adjust the valve torque using the sealing carrier.
Deeper nerves in the nutsEasy to install, usually with the hands or with appropiate keys for big sizes.
Anti-slippery handle and strong materials PP+GR (Glass Reinforced).
Ergonomic, good bite and very reliable.
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Features and benefits
Cepex Sales Folder15.3Ball valves – Extreme Series
Característica Beneficio
“Antiblock” system Avoids the ball blocking
Installation through nuts (true union design) Easy and without tools
Possiblitity of changing the unionsTha valve could be set up (unions) like the cortumer wants
Completely made in plastic No corrosion possibility
Handle used as a regulation keyEasy to dissassembly the valev and change of parts (maintenance)
Strong unions Designed to support the more extreme installations
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Available configurations
Cepex Sales Folder15.3Ball valves – Extreme Series
PE-100 unions SDR11Butt welding unions PP-H SDR11
Solvent socket (female/male)Fusion (socket/spigot)
Female thread (BSP/NPT)Flanges (only PVC-U and CPVC)
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Available configurations
Cepex Sales Folder15.3Ball valves – Extreme Series
Throttle plate with Butterfly valve hand
lever
▪ Longer handle
▪ Lever with security device
▪ 7 opening positions (every 15º)
▪ PP-GR materials (handle/lever/throttle plate)
▪ Stop positioner
▪ Only for big diameters (DN50 to DN100)
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Optional security device
Cepex Sales Folder15.3Ball valves – Extreme Series
Security device for the ball valve handle
▪ Avoid undesired operations
▪ Open and close positions
▪ Easy to lock with a padlock, cable tie, etc.
▪ Made in stainless steel
▪ Easy to install to the valve
Remove the handle
Use the top inserts to fix the device
Place the handle again
Fix it again
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New actuation
Cepex Sales Folder15.3Ball valves – Extreme Series
ROTORK ACTUATORSActuation standardWell known brand worldwidePossibility of customization (any actuator
brand/combination is possible)Spring return (NO or NC) or Double effectOptions:
Limit switch boxSolenoid valveRelief regulators
ROTORK GT actuatorPiston drive
Different configuration and brand combiantion is
possible
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Improvements – Extreme Series
Cepex Sales Folder15.3Ball valves – Extreme Series
CE marking
We test internally the characteristics of the valve
Tested and certificate to accomplish all the european regulations
According to CE EN ISO 16135 - Industrial valves -- Ball valves of thermoplastics materials
ISO 16135:2006 specifies requirements for the design, functional characteristics and manufacture of ball valves made of thermoplastics materials intended for isolating service, for control service, and to divert/mix fluids, their connection to the pipe system, the body materials and their pressure/temperature rating between -40 degrees Celsius and + 120 degrees Celsius, for a lifetime of 25 years, and also specifies their tests.
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Improvements – Extreme Series
Cepex Sales Folder
Serial numberUnique for each valve
CE certification
LASER MARKING
15.3Ball valves – Extreme Series
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Improvements – Extreme Series
Cepex Sales Folder
Documentation
• Especific documentation for Industrial appplications
• Analysis of the application and recommendations on correct product
• Complete study of the application
• Technical datasheets for every valve
• Complete installation, working and maintenance specifications for every product
15.3Ball valves – Extreme Series
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Cepex Sales Folder
Explosion
15.3Ball valves – Extreme Series
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Quality
▪ Tests on assembled valves (according to european standards):
- Pressure
- Watertightness
- Packaging
- Traceability
▪ Watertightness test:
- Applied to 100% of Cepex valves production.
- Air is injected inside the valve through a microfugometer.
- The valve passes the test if no air-leaks happen.
- In the Extreme Series, the leakeage test is also made with water for better reliability
Cepex Sales Folder15.3Ball valves – Extreme Series
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Quality
Cepex Sales Folder
High performance quality leakeage test with pressure water made in 100% of the valves
15.3Ball valves – Extreme Series
1,1xPN bar closed.1,5xPN bar open.
0,5 bar pressure air.
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Packaging
New label design- Includes Cepex and certifications logos.
- Improves barcode placing, making easier reading.
Box design:- Strong-Sub-standard: carton boxes
Special boxes for non standard valves
Cepex Sales Folder15.3Ball valves – Extreme Series
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More Extreme Series
Diaphragm valves
Butterfly valves