1 06 / 2000 -. 2 06 / 2000 - 3 06 / 2000 - 4 06 / 2000 - heater 12 v (including circulating pump and...
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heater 12 V(including circulating pump and electronic control unit)standdigital timer 1530, 3 preset timestransmitter T70, heating period 10-60 minwiring harnessmetering pumpfuel hose Øi 1,5 / Øa 5; 5000 lg.air-intake hose PAP Øi 18 / Øa 25; 500 lg.air-intake hoseexhaust silencer Ø 22flexible pipe (inoxyd.) Øa 22; 1000 lg.bag (mounting hardware for Thermo Top C) consisting of:connection pipe, plastic Ø 18 x 20hose clamp (chrome) Ø 20 ... 27pipe clip Ø 25pipe clip Ø 24 ... 26mounting strip 25 x 100cable tie 178 lg.mounting hardwarebag (accessories) consisting of:hose clamp (steel) Ø 10hose clamp (steel) Ø 12fuel hose B8 x 12fuel extractor 8 x 5 x 8fuel hose 4,5 x 10
Item Qty. Description
1
11111111111
2723130
84214
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234567891011
131415161718
2021222324
Thermo Top E / Thermo Top C
5
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31.08.01 / tt051200 / WTI / ATT-T
Thermo Top Z/CTelestart T 60 retrofit kit
6
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31.08.01 / tt071200 / WTI / ATT-T
Thermo Top Z/C; E
Heat outputControl, variableVoltageFuelDesign certification
Heat outputControl, variableVoltageFuelDesign certification
5 kW2,5-5 kW12 voltsDieselS 289
5 kW2,5-5 kW12 voltsgasoline and DieselS 292 and S 289
Thermo Top Z
Thermo Top Z/C
Heat outputControl, variableVoltageFuelDesign certification
4 kW2,5-4 kW12 voltsgasoline and DieselS 316 and S 317
Thermo Top E
Technical data
214
235
163
163
106
106
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Thermo Top Z/C; E
31.08.01 / tt071100 / WTI / ATT-T
Installation positions
0 - 9 0°
0 - 9 0 °
8
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71
2
3
4
5
6
8
1 Timer 2 Exhaust system 3 Central cover 4 Metering pump 5 Burner with glow plug 6 Combustion air fan 7 Control unit with heat exchanger 8 Circulating pump
31.08.01 / tt020500 / WTI / ATT-T
Thermo Top Z/C; EOverview of subassemblies
9
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技术培训 Check
Comment
Function
- Control and regulation of the operation pro- cesses- Dissipation of combustion heat
- PC diagnosis, Thermo test- Check for tightness, damage, deposits in combustion chamber
- Can only be replaced as a unit.
31.08.01 / tt031100 / WTI / ATT-T
Thermo Top Z/C; EControl unit with heat exchanger
10
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技术培训 Check
Comment
Function
Supply of combustion air.
Imax: 2.5 A, Urated = 12 VCheck for damage, easy movement
Use new gaskets for installation.
31.08.01 / tt031300 / WTI / ATT-T
Thermo Top Z/C; ECombustion air fan
11
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Check
Comment
Function
- Fuel distribution and vaporization- Fuel vaporization during the starting phase- Monitoring of combustion process
- Check vaporizer for damage and coking- Pencil-type glow plug / flame detector R25 = 0,30 - 0,33 I < 5 mA
Do not connect pencil-type glow plug / flame detector to external power source.
31.08.01 / tt031200 / WTI / ATT-T
Thermo Top Z/C; EBurner with pencil-type glow plug / flame detector
12
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技术培训 Check
Comment
Function
Circulation of the heating medium.
Apply 12 V power = > Imax = 1 A
For various installation variantsreplacement of pump cover is possible- the marked version is the standard version
31.08.01 / tt031400 / WTI / ATT-T
Thermo Top Z/C; ECirculating pumps
13
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0-90° 0-90°
max.80°
max.80°
120
120
25 25 45
O6,5
HE IZG ERÄT Typ
Wärm estrom
Spannung/El.Leis tung
Br ennstoff
zu l. Betriebs überdruck
Ident Nr. 66887A
Inbetriebnahmejahr
Prüf zeichen S 316/3172 bar
B enz i n/D ie sel
The rm o To p E- B /D
4 kW
2 1V / 4 0 W
99 00 011 9
e1
EMV P rüfz.: 0 21232
20 20
A us f. 0 1 Fa br.N r.
Th ermosysteme GmbH
Made in Germany
direction of travel any installation
Thermo Top Z/C; E
31.08.01 / tt070402 / WTI / ATT-T
Installation positions and type plate
14
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31.08.01 / tt071500 / WTI / ATT-T
Thermo Top
The pencil-type glow plug is a silicon-nitride sintered ceramic pin with integrated tungsten filament.
+12V nominal resistance R25 = 360 m % 010-+24V nominal resistance R25 = 1400 m % 0
10-
200 400 600 800 1000 1200 1400 18001600 2000 2200 2400 28002600 3000t(ms)
I(A)
00
5
10
15
20
25
30
35
40
Glow plug current
15
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+-3
= 3,4 = 2,6
= 3,0
R R
R
2
400-75°C ca. 500°C25°C
600 800 1400200
1
3
4
5
6
7
8
9
15
10
25 25
25
31.08.01 / tt071600 / WTI / ATT-T
Thermo Top
Resistance FD
Interruption resulting in shutdown due to fault
Short circuitresulting in shutdowndue to fault
Temperature“flame”T=(°C)
Flame
Flame 'light' 7
'dark' 5,6
Flame detector characteristics
R
!
!
= ( )FW
0,4 at: 25°C
16
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31.08.01 / tt040100 / WTI / ATT-T
Thermo Top
Thermo Top
1 2
1 Engine2 Vehicle heat exchanger
Integration into engine/water circuit In-series integration
17
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31.08.01 / tt040200 / WTI / ATT-T
Thermo Top
Thermo Top
1 2 3
1 Engine2 Non-return valve3 Vehicle heat exchanger
Integration into engine-water circuit, integration in secondary circuit (non-return valve)
18
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Thermo Top C
2 5 3 1 4
31.08.01 / tt040400 / WTI / ATT-T
Thermo Top C
1 Engine2 Vehicle heat exchanger3 El. pump (off)4 Combination valve5 Thermostat
Integrtion into engine-water circuit, example MB E class
19
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Thermo Top Z
12 34 5
31.08.01 / tt040300 / WTI / ATT-T
Thermo Top Z
1 Engine2 Vehicle heat exchanger3 Heater heat exchanger4 Compensator tank5 Thermostat
Integration in engine-water circuit, example MB E class
20
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31.08.01 / tt040500 / WTI / ATT-T
Thermo Top
Water-integration, small Thermostatcircuit TT1 2 76 8 453
1 Engine2 El. pump3 Vehicle heat exchanger4 Heater heat exchanger5 Compensator tank6 Thermostat7 Non-return valve8 Thermostat (Webasto)
21
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31.08.01 / tt050601 / WTI / ATT-T
Thermo Top Z
1 Digital timer 2 Connection f. supplementary heating device 3 'Equipment on' indicator 4 Circulating pump 5 Fan connection 6 Negative conductor 7 Relay base 8 Relay base 9 Fan relay10 Negative conductor11 Fuse block12 Negative conductor13 Mounting plate14 Fuse cover15 Voltage supply terminal 3016 Werle relay
Wiring harness, upgrade kit
5
1
234
8
6
12
13
16
14
15
107
11
9
22
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31.08.01 / tt050501 / WTI / ATT-T
Thermo Top Z
HeaterMetering pumpDiagnostic connectorThermostat
ABDC
Wiring harness, supplementary heating device
A
A
B
D
C
23
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31.08.01 / tt050602 / WTI / ATT-T
Thermo Top Z
Automatic circuit diagram for auxiliary/supplementary heating device (retrofit)
(7 5 ) 1 5
6 13 0
3 1
-
+
O UT+15
87a
E1
85
E2
86
A
87
87
30
31
30
I m a x . = 0 ,5 A
1mm
21
mm
2
4
32
1
2
1
5
6
21 21 12
1 2
6
4123 5
12
1
2
1
1
12
2
2
X 1 4
X 1 5
X 1 6
X 1 8X 1 9
X 1 7
Y 1
P
X 9
X 9
B 2
A 1
X 1 4
F 1
F 2
F 3
K 3
M 1
X 1 7 X 1 8
M 2
X 1 9
A 2
X 1 5
A 3
X 1 3
X 1 6
EM 3
S 2
S 1
H 1
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31.08.01 / tt050503 / WTI / ATT-T
Thermo Top Z
Connector block, top view
unused1
unused2
22
2
21 1
1
1 3
4 5 6
X19 X18 X17 X16 X15 X14
CA GP/FD 12V+
diagnosticconnector
MPtimer T60
1
2
Input/output voltages at connector block of control unit
25
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31.08.01 / tt050900 / WTI / ATT-T
Thermo Top
1 Vehicle fuse holder2 Fan motor
3 Recirculating air valve
Example of fan control, Audi A4 air conditioning system
26
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Tele Thermo Top
31.08.01 / tt051602 / WTI / ATT-T
Delivery Volume T70 / T80T70
T80
27
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Thermo Top
31.08.01 / tt051603 / WTI / ATT-T
Delivery Volume of T70 Retrofit Kit
28
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Tele Thermo Top
31.08.01 / tt051606 / WTI / ATT-T
Installation Diagram of T70
29
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Thermo Top
31.08.01 / tt051608 / WTI / ATT-T
Installation Diagram of T70 Retrofit Kit
30
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Tele Thermo Top
31.08.01 / tt051609 / WTI / ATT-T
Installation Diagram of D Network Kit
31
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Thermo Top1
2
3
4
31.08.01 / tt060101 / WTI / ATT-T
Thermo Top
1 Injection system2 Engine3 Return line4 Flow line
Integration into fuel system of injection enginesIn-series integration into return line
32
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Thermo Top / Thermo Top T
31.08.01 / tt060104 / WTI / ATT-T
Venting of supply unitT-piece with non-return valve64545A
Joint, fuel return line
Tank vent pipe
Activated carbon filter
Fuel system
33
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31.08.01 / tt060102 / WTI / ATT-T
Thermo Top Z/C; E / Thermo Top S
1 Webasto fuel pick-up2 Webasto fuel tank3 Tank extractor 259 08B / 641 67B /67930A / 838 13A / 97186A / 9001450A4 Non-return valve 114 6465 Tank extractor Ø 18 mm 863 79A Ø 15 mm 862 77A
CautionThe "Legal Provisions for Installation" and the "ImportantNotes" contained in the installation instructions of the applicable heater must, on principle, be observed!
to metering pump
fromengine
non-return valve
remove non-return valve
34 1
1
5
2
Possibilities of fuel extraction in passenger cars
34
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0,150,00
0,00
0,50
1,00
1,00
0,30
0,07
– 0,04 – 0,35
– 0,00 – 0,31
– – 0,27
0,21
l + l
1 2
7ml 1,2 ml 5,8 m 1
2
l + l
1 2
4,5ml 0,5 ml 4 m 1
2
Fuel Supply
Diesel Gasoline
Permissible fuel feed height H (m)
Diesel
Diesel
gasoline
with max. perm. vacuum (bar)in fuel tank
perm. fuelsuction height S (m)
gasoline
with max. perm. overpressure(bar) in fuel line
31.08.01 / tt060213 / WTI / ATT-T
Thermo Top Z/C; E / Thermo Top S
Connection to the vehicle fuel system
max.3m
H
S
I
I
I
I
1
1
2
2
iO2mm
iO2m
m
iO2mm
iO2mm
35
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Thermo Top Z/C; E
31.08.01 / tt060212 / WTI / ATT-T
0-90° 0-90°
horizontal only
0-180° 0-180°0-180°0-180° 0-180°0-180°
DP 2
DP 2 DP 30DP 2 R 2
Metering pump
36
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31.08.01 / tt060215 / WTI / ATT-T
Thermo Top E / Thermo Top Z/C
Installation example VW Bora TT-E/TT-Z/C
1 Seal, Formwasher2 Stopnut3 Hose4 Wireclip
5 Clip6 Clip7 Clamptube, black
1 Heating unit Thermo Top Z/C or E 2 Flat fuse holder and fan relay3 Digital timer4 Exhaust silencer5 Combustion air intake line6 Metering pump
5 1 4 2 3 6
1
2
4
3
5
6
7
3