06_ dosing pump clearance -04
DESCRIPTION
PUMPTRANSCRIPT
REF:- IEI/RAB/4322090027/06 DATE:- 4 th February 2011
TO, The AGM. M/S MADHUCON PROJECTS LIMITED, Madhucon house,Plot no.1129/A, Road No:-36, Hitec city road, Jubilee hills, Hyderabad – 500 016
Kind Attn:- Mr. L Vekateswaran
Ref:- TPL inspection report No. HYD09MPL115/CHEMRI2901111KSP
Sub:- Action on non-conformance mention in the report & MDCC for the pumps.
Dear Sir, With respect to subjected matter TPL has given following non conformance for the Ferric chloride
dosing Pump – TAG No. DP2-A/B.
NON – CONFORMANCE
1. Max. Discharge Pressure as per data sheet is 16 kg/cm2 where as actual is 10 kg/cm2.
ACTION BY ION EXCHANGE
We are here confirming that maximum pressure at discharge of dosing pump is 2 kg/cm2 as per our design so 10 kg/cm2 is acceptable for the pump.
We request you to give the dispatch clearance of the pumps against report of TPL & this letter for the 18 No.so that we will dispatch the same to site.
Assuring our best service at all the time.
Enclosure :- TPL inspection report for dosing pumps
Thanking you!!!!!
Yours faithfully,
Monish shahProject Division.
I
SIMHAPURI ENERGY PRIVATE LIMITED TPL - Third Party Inspection Agency
CHP CLEARANCE I INTERIM INSPECTION REPORT
Manufacturer/Sub-Vendor; Ion Exchange India LTD/Milton Roy
Place: Chennai
Qty. offered Quantity Items for accepted Rejected / Remarks Inspection I QHafaRtifle 1during visit with
Identification 20 Nos. 18 Nos. 2Nos. Tag
Nos. DP2AlB
FORSEPL USE
,pjJ(Disposal Code r1 r
I Name & Sign of Inspecting Official & Seal K. _wr_
SENIOR SURVEYOR ._a '.""'TS LIMITED
CHENNA!
Spec./Drg. Reference
Refer Supplier Annexure
I/CNo.
!SEPL I
Contract Name & Project : lx135MW Thermal Power Plant, Nellore Contract No. / PO No. : LPL/lon Exchange/WfP I08-09-{)06 Dt 06-D6-2009 &
2010-2011/006/N/00207/4322090027 Date of Inspection / Review : 29-01-2011 TPL Inspection Report No. :HYD09MPL115/CHEMRI2901111KSP SI.No Descrip~Quality Plan
of Material/Ref. Test I
HP-02/Rev Refer Supplier Annexure 1 Dt.
21.10.10
Sign of / Su~endor ~It« y'
tJ\}.- ): r'V__ r. C.Jr:;, X \"""
~~~
Sign of Contractor
Format:21/11/2009
G Annexure-I to CHP Clearance-Interim Inspection Report
TATA NO.HYD09MPL115/CHEMR12901111KSP DATE: 29-01-2011
I. Customer &lor Supplier Documents Used for This Surveillance:
•.• .~J~ ApJlfOVal
Status
20102011/006/~/00207/4322090027
HP-02/ Dt. 21.10.10
Refer Supplier Annexure
II. Non-conformances/Issues:
o
1
Purchase Order from Iron Exchange India
Manufacturing Quality Plan
GA & Part Drawings
Data sheets
Approved by SEPL
Approved by IEIL
Approved by IEIL
Item No. Description of Description of Non-conformance Responsibility for Component Corrective Action
10 Ferric Chloride Dosing Pump-Tag Nos. DP2
Max. Discharge Pressure as per Data Sheet is 16Kg/cm2
, where as the actual is 10KG/cm2 Ion Exchange
AlB
III. Summary of Quality Surveillance Activities Performed
Format: 20/03/2010 Page 1 of 3
G Annexure-I to CHP Clearance-Interim Inspection Report
TATA No.HYD09MPL115/CHEMR12901111KSP DATE: 29-01-2011
Refer the Supplier Annexure 16 Nos 14Nos 2Nos- Tag. Nos. DP2-A1B maximum rated Pressure deviation requires client's approval
Detail of Activities Carried out
1. Visual inspection carried out on all the Dosing Pumps for General work man ship and Finish- Satisfactory
2. Material certificates reviewed as per MOP and found meeting the requirements
3. Dimensional checks carried out as per GA Drawing and found meeting the drawing requirements
4. Performance Testing witnessed at Working Pressure for 100%.75%.50% & 25% of stroke and the Capacity
found within the acceptable limits (Witnessed 51 No. 1453,-MRA 34,51. No 1774- B145-1A & 51. No. 412- PHL
70A)
5. Repeatability, Linearity and Steady state accuracy verified and found satisfactory
6. Hydrostatic Pressure test witnessed for 10 Mts. As per approved OAP and found No leak and Pressure Drop-
Acceptable
7. PRV-Set Pressure verified for B145-1A at3.5KG/CM' and found opens at that same Pressure
8. Tag No Marking and Name plate details verified and found in order except Tag Nos. DP2- A1B( Refer Clause II)
9. Accessories verified and found as per the P.O
10. Calibration status of the Pressure Gauges verified and found in order (Gauge Nos. PG/21/03 & PG/7/02)
IV. Identification: All items stamped TPU112 on Name plate
V. Conclusion: 14 Items are accepted and 2 Nos require vendor's clarification/ Clients approval for Non
Conformance (Refer Clause'lI)
VI. Inspection Status: CompletellRGQ~plQtQ
VII. Progress Photographs:
Fonno!: 2010312010 Page 2 of 3
G Annexure-) to CHP Clearance-Interim Inspection Report
TATA No.HYD09MPL115/CHEMR12901111KSP DATE: 29-01-2011
-.- _. -> ",' -.- .
VIII. Surveyor/Report Submission Details: Dale- J2 Pf
Name K_SIVAPRAKASAM Day-Alpha Month-Year 29 January 2011
C ta I D I -I Cell:09445269051Localion Chennai on c e al S Email: sivaprakasamk@lalaprojects_com
Format: 20/03/2010 Page 3 of 3
-I
== MILTON ROY ~ INDIA
P.O DESCRIPTION MODEL
S.NO
1 ACID DOSING PUMP MRA-34
2 SBS DOSING PUMP MRA-34
3 ANTISCALENT DOSING
MRA-34PUMP
10 FERRIC CHLORIDE
PHL-70 A DOSING PUMP
11 PE DEWATERING
B145-1ADOSING PUMP
4 PULSATION DAMPNER
B145-1AFOR PE DEWATERING
5 PULSATION DAMPNER
MRA-34FOR ANTISCALENT
6 PULSATION DAMPNER
MRA-34FOR SBS DOSING
7 PULSATION DAMPNER
MRA-34FOR ACID DOSING
8 PULSATION DAMPNER
PHL-70 A FOR FEBatC CHLORIDE
~.j-~;~~. "
/~·~·:.V''' . " '., ' ,I.
(/ ~~~/
SUPPLIER ANNEXURE I
HEAD
PP
SS
SS
PP
SS
SS
SS
SS
PP
PP
PUMP S.NO
1452,1453
1448,1449
1446,1447
411,412
1773,1774
-
-
-
-
-
QUANTITY
2
2
2
2
2
2
2
2
2
2
DRAWING NO
1611 SP-GA-MRA-PP-001, REVB
1611 SP-GA-MRA-SS-001. REVA
1611 SP-GA-MRA-SS-001, REVA
1611 SP.GA-P~L-90-PP-001, REVA
1611 SP-GA-B145-SS-001, REV A
PDA-1 OLT-SS-001, REVB
1611 SP-PDA-5LT-SS-001, REVB
1611 SP-PDA-5LT-SS-001, REVB
1611 SP-PDA-5LT-PVC-001,
1611 SP-PDA-1 OLT-PVC-001, REV A
TAG NO
DP4 AlB
DP6-AlB
DP-5 AlB
DP-2 AlB
DP3-AlB
DP3-AlB
DP-5 AlB
DP6-AlB
DP4NB
DP-2 AlB
~ - ..- ... -- -
DATASHEET NO
A4-4322090027 -12-38, REV-O
A4-4322090027-12-40, REV-O
A4-4322090027-12-36, REV-O
A4-432~090027-12-28, .REV-O
A4-4322090027-12-34, REV-O
A4-4322090027-12-34, REV-O
A4-4322090027-12-36, REV-O
A4-4322090027-12-40, REV-O
A4-4322090027-12-38. REV-O
A4-4322090027-12-28, REV-O
••• •••
I
··-== -==='=" MILTON ROY INDIA (P) LTD
Suhsidiary-Hamiltoo Sandstr&nd Cocpn.., USA. A Unitrd Technologies Company t.... Un-"
..
I CONTENT SHEET I CLIENT : MIS ION EXCHANGE (I) LTO
P.O NO : 2010-20111006/NJ00207
FINAL QUANTiTY FOR DOSING PUMPS
\ MILTON ROY . ,SL.NO: SERVICE
I MOC!MAKE MODEL IfUMP SL.Nu j I r y
· "
, 66.8 .. 71 ~{RA·34 1452 I DP4·A [ACID DOSING I pp I 1 5.5I -.. - !72 MRA-34 1453 UP4-8 ACro DOSING 60.8pp I 1i I I_ I
I IL\ t;~
-) \tRA-J4 DP6·,\ 7SBSDOSING SS I 1 60.8 ..
I r • I "RA·). \ 1449 ! DP6.0 i SOS DOSING I SS I 1 ..,.• .. 7 5.5
I I I I i ' , ~ i MRA.). i '446 I DP5.,I ANTlSCALENT' I I .,s 7 5.5: I DOSING j SS I. 60.8[ I i
, \] MRA-J4 1447 1 DP.5·8 1,\.".;TISCALEl'iT! 55 ( 608 ... II . I! DOO~G ! 40 7
j ._.::-.~II( I B·145·1A 177) DPJ.'\ IDEW,''TTD'nI~ I ss I I 133 "..~~-~ II I DO"'T""".~
I i : I I 8 I B·J45·1A 177~ I DPJ." DE\\'ATERINGI "3i :' I DOSING -Ii - SS I ~2~ 10
C II PHL-9CJ A 411 I' DP2·A I FERRI pp I '000 '000• I . C}{WRI DE i , ,---!-'~=::::+----+-CIe I PHl.·9Q A 4D DP1-& FERRI pp I 11)00 I 1000- -.-r----:; CHLORIDt;I ~-- i ! II I ' ' ' I I
L":' TO]·'!. Hi, I' I i
'.-. ~ ~ \', '.. :: , - _ r->. .. P 11'
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