04 operation manual part 2 machine part indumat touch v005

Original operating instructions Englisch | Engl ish

Vers ion 2011.07 Revis ion 100

OPERATION MANUAL

Part II: Machine Part

Machine control:

INDUMAT Touch

Operating instruction part II – INDUMAT Touch

WARNING

Please read the operating instructions before using the system and switching on the machine! This manual contains important information on safety, use and maintenance of the device. This would help you to protect yourself and others from being harmed and also prevent damage to the machine.

Notice

The operating instruction consists of two documents (belonging together):

I. Operating manual part I „general part“ II. Operating manual part II „machine part“

Confidentiality These operating instructions include details pertaining to Hornung GmbH INDUPRESS® & Co. KG which are confidential and should not, in whole or in parts, be processed, copied, passed on to third parties or published in any form, by any means without written consent. Violations will cause indemnities. Hornung GmbH INDUPRESS® & Co. KG reserves all rights arising out of patent registration or registration of utility models.

© Copyright INDUPRESS®

Nachdruck verboten!

Reproduction prohibited!

Réproduction interdit!

All labels marked with the sign of industrial property rights® are registered trademarks of Hornung GmbH INDUPRESS® & Co. KG. The remaining terms in this manual can be brands the use of which by third parties for their own purpose may infringe owner’s property rights. All trademarks approved!

Hornung GmbH INDUPRESS® & Co. KG Alle Rechte vorbehalten. All rights reserved.

Non-liability We have verified that the contents of this book are in accordance with the hardware and software outlined herein. All specifications have been made to the best of our knowledge. However, deviations may arise due to constant technical developments and improvements. Therefore, we do not warrant full conformity, i.e. any claims for non-conformity shall be excluded. The correctness and completeness of technical data is being checked on a regular basis. Necessary corrections shall be included in the following edition.

Hornung GmbH INDUPRESS ® & Co. KG Boschstr. 7 D - 63768 Hösbach Tel. + 49 6021 / 6237 - 0 Fax + 49 6021 / 57903 Mail: [email protected] Web: www.indupress.de Mail: [email protected] Web: www.indupress.de

INDUPRESS® 2011.07 Revision 100 Technical data are subject to alterations. This instruction manual is not automatically updated!

Trademarks

Operating instruction part II – INDUMAT Touch color

Table of content

Version 2011.07 | Revision: 100 © Hornung GmbH INDUPRESS® & Co. KG von 121

Table of content

TABLE OF CONTENT ........................................................................................3

1 LEGAL INFORMATION .................................................................................5 1.1 Machine identification label / Rating plate ............................................................................ 5 1.2 Disclaimer ............................................................................................................................. 5 1.3 Implicit Guarantee................................................................................................................. 5 1.4 Modifications, conversions.................................................................................................... 6 1.5 Technical changes ................................................................................................................ 6 1.6 Revision service.................................................................................................................... 6 1.7 Copyright............................................................................................................................... 6

2 INSTRUCTIONS FOR USE .............................................................................7 2.1 Purpose................................................................................................................................. 7 2.2 Supplementary documents ................................................................................................... 7 2.3 Qualified personnel ............................................................................................................... 7 2.4 Useful reference.................................................................................................................... 8

3 MACHINE DESCRIPTION/ NORMAL OPERATION ................................................9 3.1 Functional description of pressing machines........................................................................ 9

3.1.1 Different Controllers..................................................................................................... 9 3.2 Structure and layout - pressing machine (example) ........................................................... 10

3.2.1 Operational items....................................................................................................... 10 3.2.2 Basic Equipment........................................................................................................ 11 3.2.3 Advanced Features.................................................................................................... 12 3.2.4 Foot control pedals .................................................................................................... 13 3.2.5 Knee switch bar ......................................................................................................... 16

3.3 Safety devices..................................................................................................................... 17 3.3.1 Emergency Stop ........................................................................................................ 17 3.3.2 Safety frame (headguard).......................................................................................... 17 3.3.3 Safety light barrier...................................................................................................... 18 3.3.4 Two-Hand Start Button .............................................................................................. 18 3.3.5 Safety iron rest........................................................................................................... 19

4 DESCRIPTION – INDUMAT TOUCH / NORMAL OPERATION ............................20 4.1 INDUMAT Touch controller – Operational items ................................................................ 20

4.1.1 The Human-Machine Interface (HMI) ....................................................................... 20 4.1.2 „Emergency stop button“ ( Pos. 1 )............................................................................ 21 4.1.3 „Release key“ (Pos. 2 ) .............................................................................................. 21 4.1.4 „Star key“ (Pos. 3)...................................................................................................... 21 4.1.5 „Door key“ (Pos. 4) .................................................................................................... 21 4.1.6 „USB port“ (Pos. 5) .................................................................................................... 21 4.1.7 Function keys „F1 – F4“ (Item 6) ............................................................................... 22 4.1.8 Touch-screen – Mainscreen/standard-mode (Pos. 7) ............................................... 25 4.1.9 Touch-screen – Mainscreen/master-slave mode (Pos. 8)......................................... 25 4.1.10 Operation of the touch-screen display....................................................................... 26

4.2 Main menu .......................................................................................................................... 29 4.2.1 Description: Main menu - buttons 1 - 9...................................................................... 29 4.2.2 Menu Layout .............................................................................................................. 31

4.3 Master-Slave mode............................................................................................................. 32 4.3.1 When do we need the Master-Slave mode? ............................................................. 32 4.3.2 Master-Slave mode – what is illustrated?.................................................................. 32 4.3.3 Program takeover ...................................................................................................... 33

Betriebsanleitung Teil II – INDUMAT Touch

Inhaltsverzeichnis

von 121 © Hornung GmbH INDUPRESS® & Co. KG Revision: 100 | Version 2011.07

4.3.4 Calling the Master-Slave mode..................................................................................33 4.3.5 Step mode..................................................................................................................34

4.4 Basic functions of the INDUMAT Touch controller..............................................................36 4.4.1 Turn-on procedure and Safety check ........................................................................36 4.4.2 Machine off.................................................................................................................38 4.4.3 Obtaining of machine data and software version.......................................................38 4.4.4 Granting service code access level ...........................................................................39 4.4.5 How to lock the INDUMAT Touch controller ..............................................................41 4.4.6 Calling production data – piece counter ....................................................................42 4.4.7 Contrast and brightness settings ...............................................................................43 4.4.8 Automatic reference cycle..........................................................................................44 4.4.9 Covering pressing plates ...........................................................................................46 4.4.10 Special features and adjustments (only PRG 6-30)...................................................48 4.4.11 Manual pressing.........................................................................................................50

4.5 How to create the Pressing Programs ................................................................................52 4.5.1 Configuration of pressing programs..........................................................................52 4.5.2 Table of content: pressing programs .........................................................................54 4.5.3 How to edit a pressing program.................................................................................55 4.5.4 How to set the parameter setting...............................................................................61 4.5.5 How to adjust the time cycle ......................................................................................66 4.5.6 How do designate a pressing program ......................................................................67 4.5.7 How to copy a pressing program ...............................................................................69 4.5.8 How to delete a pressing program.............................................................................71

4.6 How to create pressing sequences .....................................................................................74 4.7 How to transfer data through USB stick ..............................................................................75

4.7.1 Basics about USB stick..............................................................................................75 4.7.2 Transfer data to the USB stick / control, back up and delete ....................................76

4.8 How to adjust the language.................................................................................................77 4.8.1 Available languages...................................................................................................77 4.8.2 Choosing the language ..............................................................................................78

4.9 Service Menu ......................................................................................................................79 4.9.1 Designation of buttons 1-9 .........................................................................................79 4.9.2 How to use the digital I/O-test (Button 1 – Service Menü).........................................79 4.9.3 How to use the digital I/O-test....................................................................................81 4.9.4 How to use the analog input-Test ..............................................................................85 4.9.5 How to use the analog output-test .............................................................................87 4.9.6 How to calibrate the touch-screen .............................................................................89 4.9.7 Reference position .....................................................................................................90 4.9.8 Reference pressure ...................................................................................................92 4.9.9 How to define and delete the mechanic code............................................................94 4.9.10 Alert information.........................................................................................................98 4.9.11 How to adjust date and time ....................................................................................100

4.10 Error messages .................................................................................................................102 4.10.1 Error description.......................................................................................................102

5 TECHNICAL DATA ................................................................................. 106 5.1 Electric connection data ....................................................................................................106 5.2 Mechanical connection data and dimensions ...................................................................106

6 L IST OF ABBREVIATIONS ....................................................................... 110

7 GLOSSARY .......................................................................................... 111

8 TABLE OF ILLUSTRATIONS ..................................................................... 113

9 INDEX ................................................................................................. 115

10 ANNEX .................................................................................................... I 10.1 List of spare parts................................................................................................................... I


Legal information

Stand 2011.07 | Revision: 100 © Hornung GmbH INDUPRESS® & Co. KG of 121

1 Legal information

1.1 Machine identification label / Rating plate

The INDUPRESS® machine is provided with the following rating plate:

Fig. 1 Example rating plate

1.2 Disclaimer

Hornung GmbH INDUPRESS® & Co. KG is not liable for any material damages or defects caused by negligent or improper use of the INDUPRESS® machine. We have verified that the contents of this document are in accordance with the hardware and software outlined herein. However, deviations cannot be completely ruled out, so we do not guarantee full conformity.

1.3 Implicit Guarantee

Hornung GmbH INDUPRESS® & Co. KG does not give any tacit guarantees on the product’s merchantable quality and fitness for a particular purpose.


Legal information


1.4 Modifications, conversions

Any modifications or conversions to the INDUPRESS® machine shall require the explicit written consent by INDUPRESS® & Co. KG. In the event, anyone but Hornung GmbH INDUPRESS® & Co. KG arbitrarily rebuilds the machine; Hornung GmbH INDUPRESS® & Co. KG is not liable as the producer of the appliance. Therefore our grant of the operating permit for the machine as well as its any possible guarantee shall expire.

1.5 Technical changes

Hornung GmbH INDUPRESS® & Co. KG reserves the right to carry out any technical changes to the machine in order to improve it. The correctness and completeness of data given in this documentation is being checked on a regular basis, necessary corrections will be included in the following editions (revisions).

1.6 Revision service

This document is not subject to any revision service by Hornung GmbH INDUPRESS® & Co. KG. Amendments to this documentation can be made without further notice and will be included in the following editions (revisions).

1.7 Copyright

© Hornung GmbH INDUPRESS® & Co. KG In the absence of an explicit written consent by Hornung GmbH INDUPRESS® & Co. KG, no part of this document should be disseminated, copied or exposed to third parties. Non-compliance will result in prosecution for indemnities. Hornung GmbH INDUPRESS® & Co. KG reserves all rights arising out of patent registration or registration of utility models.


Instructions for use


2 Instructions for use

These operating instructions form an integral part of the machine and should be made accessible for users at all times, being positioned directly at the machine for reference. The user is required to follow the instructions given in this document. No section of it should be removed from the manual. Missing pages or sections should be replaced asap.

2.1 Purpose

These operating instructions contain important information on the correct and safe handling of the INDUPRESS® machine.

� This instruction manual is part of the INDUPRESS® machine and should be understood and used by any person working at and/or with the machine.

� Before using the machine, the operator should be fully familiar with the contents of these operating instructions.

� These operating instructions should be kept updated with any changes or improvements in the machine by the concerned department.

2.2 Supplementary documents

Apart from this manual, the following documents may be made available to the operating person:

� Electrical switch plans (panels)

� Pneumatic switch plans (panels)

� Templates for cutting of covering materials

� Lists of spare parts

2.3 Qualified personnel

The INDUPRESS® machine and its included control module should be installed and/or used in no case without these operating instructions. Switching on and using the machine is restricted to qualified personnel only. Definition: Qualified personnel (Expert / Instructe d person)

Qualified personnel are defined in this document as persons familiar with installation, assembly, setting into operation and operation of the product. They are experts with the corresponding specialisation in their assigned work (expert of electronics and mechanics), as for example:

� Persons familiar with basic regulations on work safety and accident prevention.

� Persons having read and understood the section on safety as well as the caution notices in this manual.

� Persons trained and instructed to operate and use the INDUPRESS® machine.

� Persons qualified in their field and/or authorized to set up, modify and maintain the electrical and mechanical modules and work equipments in accordance with the standards of electro technical and mechanical rules and safety techniques. Furthermore, they have the capability to assess the responsibilities being assigned to them as well as anticipate its possible danger.

� Instructed person: A person fully informed about his respective responsibilities and possible dangers involved in the event of an accident while working on the machine and, if necessary, also trained by an expert as well as advised of the corresponding safety measures.


Instructions for use


2.4 Useful reference

To help you find required information in this manual, please note the following references, alongside the table of contents: � Abbreviations [Section 6, Page 110] � Glossary [Section 7, Page 111] � Illustrations [Section 8, Page 113] � Index [Section 9, Page 115]


Machine description/ normal operation


3 Machine description/ normal operation

3.1 Functional description of pressing machines

INDUPRESS® pressing machines are designed for the garment industry. They serve to form, smoothen and press/finish the garment and their component parts. This operation is often accompanied by temperatures as high as 120°C. The processing time per item of clothing depends on the nature of garment and also on the required program being used for this garment. It may be between 10 to 20 seconds per part with productivity of about 300 - 1100 parts in an 8-hour workday shift. With the controller (programming device), all functions can be programmed for the proper operation of the INDUPRESS® machine as required by the user. To control and monitor the machine functions and procedures, various programmable logic controller with menu-driven user interface are used. The parameters required for optimal pressing quality, performance and energy consumption can be set via the user interface and can also be precisely adjusted, controlled and monitored. 3.1.1 Different Controllers

� INDUPRESS® INDUMAT Basic

Fig. 2 INDUMAT Basic - Two text-matrix Interface � INDUPRESS® INDUMAT 07

Fig. 3 INDUMAT 07 - Graphical user interface with detailed info and error messages � INDUPRESS® PP41

Fig. 4 INDUMAT PP41 - Graphical user interface with extensive information and self-keys as well as communicating messages

� INDUPRESS® INDUMAT Touch

Fig. 5: INDUMAT Touch - Graphical touch-screen user Interface with extensive information and self-keys as well as communicating messages




3.2 Structure and layout - pressing machine (exampl e)

3.2.1 Operational items

Only the described work areas and corresponding controlling areas should be considered for the operation of the machine. Other parts of the device are not necessary with respect to operational control and should therefore be avoided.

Fig. 6: Pressing Machine - Controls (Example)

For the operation of the machine, are the following operational elements:

Pos. Operating Unit Corresponding Activities

1 Main control console (Control)

� - Operation of the machine � - Enter and modify the pressing programs

2 Iron Pre-or post-treatment of finishing garments with the iron.

3 Bottom - plate

� For placing and automatic ironing of textiles � Keep the garment in position by closing the holding device

(if available) � Pressing the knee bar/s switches (if any)

4 Pedal Run the functions according to the labels for the pedals

1 2

3 4




3.2.2 Basic Equipment

Fig. 7: Basic Pressing Equipment (Example)

Pos. Item Name Function

1 Table top � Supporting the garment piece to be pressed

� Covering the machine frame

2 Machine frame � Addition of pressing plates( e.g. top plate, bottom plate)

� Lowering of the movable pressing plates (e.g. upper plate) to the stationary plate (e.g. bottom plate)

3 Machine control Control of all machine functions

4 Pressing plates � Consist of movable/s pressing plate (e.g. Upper plate) and

stationary Pressing plate (e.g. bottom plate)

� Between these plates are the garments to be pressed.

5 Bottom plate vacuum Drying / cooling of the textiles after steaming

6 Upper Plate Steam Treating the garment with steam through the upper plate

7 Bottom plate blowing Loosening and drying of textiles after ironing

8 Electric cabinet Input control of energy and machine control components.

9 Foot controlled pedals

Inclusion of the foot pedals to control the functions of individual machines.

1

2

3

4

8

6

9

7 5




3.2.3 Advanced Features

Notice:

Your machine may not have all these features.

Fig. 8: Optional - pressing equipment (example)


1 Switching knee bar Operation of various machine functions with the knee bar.

2 Waistband clip Exact clamping of the trousers before ironing.

3 Holding component For hanging/holding the pressed garments

4 Iron with a safety iron rest (Sensor Monitored)

For the after treatment of the pressed garment

5 Vertical movement Vertical lowering of the upper plate prevents moving of the textiles during the closing movement.

6 Upper plate vacuum Drying the garment after the steam treatement.

7 Edge suction Prevents the retaining of the moisture at the periphery of the iron shapes and improves the overall iron result.

8 Upper plate /steam � Allows a steam / air mixture in the upper plate for

gentle ironing.

� Prevents the adhesion of textiles to the upper plate

9 Vacuum level In several programmable power levels for gentle cooling.

2

4

1

5

8 7 6

9

3




3.2.4 Foot control pedals

Notice

Depending on your machine, the foot control pedals may not be the version shown below.

Fig. 9: Foot Control Pedals (example)

All pedals have been individually designed for its respective machine. But they always have the same following basic structure:


1 Labeling The bilingual inscription above the pedals gives the unique function assigned to the pedal.

2 Pedal Pushing of the pedal is accompanied by operation corresponding to this pedal.

3 Pedal “Start”

(or alternatively, two-hand-start, see section 10.3.4 on page 47)

The pedal "Start" is usually on the right and always has a red safety cover. The pedal "Start" closes the machine and starts the program. It is 1- or 2-stage run.

1 2 3




Description of the most common pedal functions

Labelling Function Remark

Start (1-stage)

1. Closes the machine

2. Starts the program and

3. Only for the computer controlled machine � the machine automatically opens.

Closing/Pressing (start 2-stage)

Hold on 1st stage drives the top plate to the created position. The steam valve opens depending on the machine used. Proceeding to the 2nd Level: 1. Starts the program and 2. The machine automatically opens.

The foot control Pedal varies according to the machine and the Pedal stock.

Vacuum (switch)

Turning ON the vacuum of the Bottom Plate: 1x Switch = Vacuum ON 2x Switch = Vacuum OFF

Vacuum (push button)

Turning ON the vacuum for the lower plate. The vacuum is switched ON only as long as the pedal is pressed.

Waistband clamp Vacuum (switch)

1x switch = Waistband clamp closes 2x switch = Vacuum Starts 3x switch = Waistband clamp opens/Vacuum OFF

The foot control Pedal varies according to the machine and the Pedal stock.

Blowing (push button)

Blowing on the Bottom Plate ON / OFF. The function is switched ON only as long as the pedal is pressed.

Bottom steam (push button)

Discharge of steam from the bottom. It will only be fed as long as steam pedal is pressed.

Putting forward

� Several loading steps are necessary to make to the machine ready for operation.

� The machine carries out the next corresponding step by pressing of the foot switch.

Putting backward

� Several loading steps are necessary for putting the machine out of operation.

� Machine carries out the steps in the reverse order by pressing this foot switch.




Labeled variants of the pedal bar

Pedals/Release + Start: Pedal/Vacuum: Pedals/Loading + Peripherals:

Release Vacuum Putting in

Closing / Pressing Vacuum L Sleeve stretcher closing

Closing/ Head steam Vacuum R Stretching Frame

Start Vacuum ON Waistband stretcher

OPEN Vacuum OFF Sleeve Stretching Loosening

Closing / Start Vacuum rear Left

Close/Press. Vacuum front

Scissors Closing Vacuum/ Holding bracket Center

Fix vacuum Right

Vacuum Right

Pedals/Steam: Vacuum Left Putting Forward

Bottom Steam Vacuum/ Holding Frame Putting Backward

Head Steam Vacuum/ Bracket Trouser Holder

Sleeve Steam OFF Vacuum/ Waistband stretcher Hem Stretcher

Sleeve Steam Vacuum/ Side part Stretcher Sleeve Stretcher Loosening

Armhole Steam Vacuum/ Stretching Frame Sleeve Stretcher Closing

Vacuum Lapel Close Pressing plate

Vacuum Lapel Facing Holding Bracket

Pedals/Blowing: Sword Opening

Blowing Sword Stretching

Sleeve Blowing On

Blowing L Off

Blowing R Holding Frame

Armhole Blowing Stretch Template Holder

Body Blowing Positioning

Jacket Up

Jacket Down

Trouser stretcher




3.2.5 Knee switch bar

Notice

Depending on your machine, it can be equipped with a toggle switch panel. The caption on the knee switching bar tells you what function they serve. Perhaps the depicted knee switching bar is not the same as the one on your machine. It varies as per the machine.

Notice

Depending upon the machine, the knee switching bar can be divided into two bars to serve two separate functions which can be executed in the respective order.

Fig. 10: Knee switch bar (example) The knee switch bar may serve the following functio ns:

Label Function

Fix vacuum

� Fixing of the textile on the bottom plate before pressing by headplate.

� For cooling the textiles after ironing

� 1x switch = ON 2x switch = OFF

Tap vacuum

� Fixing the textiles for manual ironing.

� Cooling the textiles after manual ironing.

� Press + Hold = ON Release = OFF

Blowing � Drying and Lifting of Textiles from the Form (Loosening the textile)

� Press + Hold = ON Release = OFF

Waistband clip � Fixing the waistband in postion by via a clip.

� 1x switch = ON 2x switch = OFF




3.3 Safety devices

3.3.1 Emergency Stop

The pressing of the emergency stop button disconnects all control outputs from the power supply �all the valves are shut off.

The machine opens immediately. The INDUMAT “07” and “Basic” controllers (see Section 3.1.1/ Page 9) are shut off caused by

the interupted power supply � Black Screen. On machines with INDUMAT “PP41” or “Touch” controllers (see Section 3.1.1/ Page 9) the

emergency stop message is displayed on the error picture (machine error no. 01 or no.02)

Fig. 11: Emergency stop button

Fig. 12: Emergency stop button

Fig. 13: „Release“ button Fig. 14: „Release“ button

After clearing the cause of emergency:

Emergency stop buttons of latch type should be pulled or turned out after emergency (see Fig: 12 to 13)

Using the button “Release” (See Fig. 14 to 15) at the controller or the electrical cabinet �unlock the machine so it goes into the basic position� the Mainscreen is displayed

3.3.2 Safety frame (headguard)

On the actuation of the safety frame, the energy supply to the I/O- circuits is cut off from the power supply. All valves are shut off.




Fig. 15: Safety frame – „headguard“ Fig. 16: „Release“ button Fig. 17: „Release“ button

After clearing the error cause:

Ensure that the safety frame isn’t damaged and all of its switches are mounted and operational. Using the “Release” button (see Fig. 15) at the controller or the electrical cabinet � unlock the

machine so it goes into the basic position, the Mainscreen is displayed.




3.3.3 Safety light barrier

Disrupting the light barrier causes the energy supply to the I/O- circuits to be cut off � all the valves are shut off.




Fig. 18: Safety- light barrier Fig. 19: „Release“ button Fig. 20: „Release“ button

After clearing the error cause:

Using the “Release” button (see Fig. 15) at the controller or the electrical cabinet � unlock the machine so it goes into the basic position, the Mainscreen is displayed.

3.3.4 Two-Hand Start Button

The two hand start buttons replaces the “start” button at the foot control pedal. These are located on certain machines for safety reasons where the loading of pressing garment requires the user to reach in area between the pressing plates and hence an accidental pushing of start button can be hazardous. Hence with these two-hand-start buttons, the operator is clear of pressing area and accidental pressing of the start pedal and its related consequences can safely be ruled out. See also "Manual ironing" with more information and pictures. [Section 4.4.11 „Manual Pressing“, Page 50].

Fig. 21 : Two-Hand Start Button

Notice

The two buttons must be pressed and held simultaneously (time difference max. 0.25 sec), until the head plate is closed and the automatic control program starts with the finishing operation.




3.3.5 Safety iron rest

The safety iron rest is equipped with a sensor to judge whether the iron is placed on the iron rest or not. The machine can only be closed if the iron is on the iron rest (sensor check). Hence any accidents which can be caused by accidental pressing on start pedal while ironing the garment with the hand iron can be ruled out.

Fig. 22 Safety iron rest

Notice

In all INDUPRESS® machines, any attempt to start the finishing program with the iron not placed on the iron rest is followed by a error which is shown on the machine display.


Description – INDUMAT Touch / Normal operation


4 Description – INDUMAT Touch / Normal operation

Notice

The INDUMAT Touch control unit contains a variety of functions pertaining to the machine operation and are described in the following chapters. All functions of the control unit, which are not described in the manual are not relevant with respect to operational control of the machine and are locked. These are only for INDUPRESS® staff usage!

4.1 INDUMAT Touch controller – Operational items

4.1.1 The Human-Machine Interface (HMI)

Fig. 23: INDUMAT Touch controller The Human Machine Interface contains the following items:

Pos. Denotation Function

1 Emergency stop button Interupting the output power supply fort he I/O-circuit Opening the machine

2 „Release“ key Turning on the output power supply fort he I/O-circuit Enables the machine operation

3 Star key Multifunctional key – varies according to the machine type

4 Door key Enter/Exit the main- and submenues

5 USB port The USB socket enables the use of an USB storage device

6 Function keys F1-F4 Function keys for individual usage depending on the situation

7 Touch-screen: Mainscreen/Standard

Visualisation of all machine functions in the Standard mode (Standard case � One pressing device controlled by one HMI)

8 Touch-screen: Mainscreen/Master-Slave

Visualisation of all machine functions in the Master-Slave mode (in case of two pressing device controlled by one HMI)

2

6

5

1

3

4

7

8




4.1.2 „Emergency stop button“ ( Pos. 1 )

When pressed, it turns off the control voltage � the machine opens

Content of the “safety check” which appears first, when the machine is started � Guarantees the proper function of the button with every use of the machine

4.1.3 „Release key“ (Pos. 2 )

When pressed, the control voltage will turn on � machine changes to normal operation

Must be pressed after passing the “safety check”

Enables the normal operation after an emergency shut off

4.1.4 „Star key“ (Pos. 3)

Is a multi-function button with a different layout, depending on machine type

Press/hold this button in an error situation (machine error picture is displayed) for min. 5 seconds to peform a coldstart of the PLC

4.1.5 „Door key“ (Pos. 4)

Press this key to enter the main menu

Press this key from any menu to exit to normal operation (Mainscreen)

Notice: Any changes will be saved without further confirmation

4.1.6 „USB port“ (Pos. 5)

The USB port is used for data transmission between the controller and an USB storage device

Notice : Please only use the USB stick that came with the delivery of the machine. A text label key chain describes the respective machine. See also Section Fehler! Verweisquelle konnte nicht gefunden werden. „Granting clearance”, Page Fehler! Textmarke nicht definiert. - Fig. 47 USB-Stick.




4.1.7 Function keys „F1 – F4“ (Item 6)

Key Description Screenshot

Press the F1 key to call the MACHINEN INFORMATIONS Notice: With the door-key you can leave the information screen, back to the Mainscreen.

Fig. 24: F1 – Machine information

Press the F2 key to call the PRODUCTION COUNTERS The upper counter indicates the total amount of executed pressing operations, starting from the date and time of the last reset. The lower counter indicates the number of executed pressing operations of the respective pressing program (e.g. program no. 03 has pressed 196 times).

Fig. 25: F2 – Production counter




Press the F3 key to call the submenu „MACHINE SETTINGS“. The submenu offers three different choices: 1. Display brightness/contrast Adjust the display brightness and contrast here, according to your needs. 2. Automatic reference position Most of the movable pressing shapes have sensors to detect the current position. This reference cycle is used to calibrate the sensors of the machine for maximum accuracy. 3. Assisting mode for replacing the headplate coverings For a continuos high pressing quality it is necessary to replace the covering materials of the pressing plates in a regular cycle. With this assisting mode you can easily move and close the movable pressing plates to approach and to touch the static pressing plates with various pressure.

Fig. 26: F3 – Maschine einrichten

Press the F4 key to call the following pictures: 1. Manual pressing/ Individual functions 2. Individual functions 1. : Manual pressing Manual pressing is available on the following machine types:

IPN-VH and IPN-H-VH

(Collar Master)

IPN-VHD and IPN-VCD

(Shoulder final pressing)

Fig. 27: Manual pressing/Individual functions




The picture is offering the three relevant settings for manual pressing:

Approaching position

Pressure

Steam volume

[See also Section 4.4.11 „Manual pressing“ Page 50.] 2. : Individual functions The offered choice of individual functions and its settings are just valid for the selected program, choosen in the Mainscreen. Leaving this picture with the „save“ button means saving the settings together with the selected program data. The different functions are indicated with various icons. [Explaination, also see Section 4.4.10 "Special features and adjustments (only PRG 6-30)“, Page 48.]

Fig. 28: Individual functions




4.1.8 Touch-screen – Mainscreen/standard-mode (Pos. 7)

The Mainscreen/standard mode has the following indications: 1. Program tracks – Functional

description 2. Pressing program – Duration of

functions, shown as a bar graph 3. Indication/setting of the current

working mode 4. Indication of the current program

and/or sequence number 5. Name of the current program 6. Indication of the pressed pieces 7. Total program duration and base

value of cycle time 8. Access level indicator 9. Indication of pressing para-

meters during the program runtime

Fig. 29: Mainscreen/standard mode

4.1.9 Touch-screen – Mainscreen/master-slave mode ( Pos. 8)

The Mainscreen/master-slave mode has the following indications: 1. Indication of the pressed pieces 2. Indication/setting of the current

working mode 3. Current date and time 4. Indication of the current program

and/or sequence number - right 5. Production flow indication (e. g.:

left device 1st, right device 2nd) 6. Base value of the cycle time 7. Total program duration 8. Name of the current master

program 9. Indication of the current program

and/or sequence number - left

Fig. 30: Mainscreen/Master-Slave mode

1 2 3 4

5

9 8

7

6

9

2

4

7 6

5

3 1

8




4.1.10 Operation of the touch-screen display

Notice

The different “touch switch” variations which are listed below, in the form of buttons, hot spots and drop-down boxes are getting operated by touch. � A simple touch with your fingertip will start the respective action.

4.1.10.1 Description: Buttons – Hotspots – Drop-dow n-boxes - Input boxes

Function: PROGRAM +1 (select)

Buttons

“Buttons” are touch switches which are looking like keys. They are graphically accentuated by 3D design. Buttons are always used for frequently used functions, and are showing icons instead of information or data.

Fig. 31: Buttons

Function: START (Starts various actions)

Function: Opens the PROGRAM llibrary

Hotspots

Hotspots are hidden touch switches on the touch-screen display. They are used for less frequently used functions and are usually laid over displayed information and data that are directly associated with the hotspot feature.

Fig. 32: Hotspots

Function: LOCK/UNLOCK the main menu Open/Close access level

Drop-down-boxes

Drop-down boxes are framed display areas with information content, which provide access to multiple choices. By means of „drop-down boxes“ we realize a „quick-access“ selection menu on a small space.

Fig. 33: Drop-down box

Function: Changing the OPERATION MODE

Number pad

Using the number keys 0-9, the value of a parameter can be directly entered numerically. The parameter value is accepted only after confirming with the "hook" button. If an inappropriate value is entered, the controller automatically saves the next lower value!

Fig. 34 Number pad




Alpha-numeric pad

Using the number keys 0-9, values can be directly entered. Any value is accepted only after confirming with the "hook" button. By means of the tabs „A-O“ and „P-Z“, the access to all letters of the alphabet is enabled. Any entry is accepted only after confirming with the "hook" button.

Fig. 35 Alpha-numeric pad

4.1.10.2 Touch-screen operation – Mainscreen/standa rd-mode

Touch-screen operation in Main-screen 1 – Standard mode

1. Drop-down-box: Changing the

operation mode between standard- and master-slave mode as well as selecting the function „step mode“

2. Hotspot: Changing the operation mode between program- and sequence operation.

3. Button: Program selection +1 4. Hotspot: Opens the program

library 5. Button: Program selection -1 6. Hotspot: Interrupts the running

pressing program 7. Hotspot: Locking and unlocking

of the main menu and/or setting access level [Section Fehler! Verweisquelle konnte nicht gefunden werden. „Fehler! Verweisquelle konnte nicht

Fig. 36: Mainscreen/standard-mode – Buttons, Hotspots and Drop-down-box

1 2

3

7

6

5

4




gefunden werden. “ Page Fehler! Textmarke nicht definiert. ].

4.1.10.3 Touch-screen operation – Mainscreen /maste r-slave mode

Touch-screen operation in Main-screen 2 – Master-slave mode

1. Drop-down-box: Changing the

operation mode between standard- and master-slave mode as well as selecting the function „step mode”

2. Hotspot: Changing the master device between left and right side

3. Hotspot: Interrupts the running pressing program on the right pressing device

4. Hotspot: Interrupts the running pressing program on the left pressing device

5. Button: Program selection -1

6. Hotspot: Opens the program library

7. Button: Program selection +1

Fig. 36: Mainscreen/master-slave mode – Buttons, Hotspots und Drop-down-box

1 2

7

6

5

4 3




4.2 Main menu

This section will explain the various functions inside the main menu. Enter and exit the main menu by means of the „door key“

By means of the „door key“ you can open the main menu

It is a need to grant the respective access level for opening the main menu [Section Fehler! Verweisquelle konnte nicht gefunden werden. „Fehler! Verweisquelle konnte nicht gefunden werden. “, Page Fehler! Textmarke nicht definiert. ]

You can return from every given submenu or menu item to the mainscreen

Notice: Hereby all changes will be saved without confirmation.

4.2.1 Description: Main menu - buttons 1 - 9

Fig. 37 Main menu

Buttons

1. Processing programs/sequences –

create/change a pressing program

2. Rename programs/sequences

3. Transfer programs/sequences to the USB device

4. Copy program/sequence

5. Delete program/sequence

6. - - -

7. Open the Service menu

8. Select the language

9. - - -

1. Editor: Processing programs/sequences [Section 4.5.3 „How to edit a pressing program“, page 55]

Use this button to enter the Program editor. In the program editor you can create a pressing program. Set or reset program functions and pressing parameters or set the cycle time.

2. Name/rename pressing programs/sequences [Section 4.5.6 „How do designate a pressing program“, page 67]

Use this button to enter the Name editor. Here you can name or rename the pressing programs/sequences.

3. Transfer pressing programs/sequences between the pr ogrammer and the USB storage device (e. g. USB stick) [Section 4.7, page 75]




The USB stick is used to secure, store and transfer the pressing programs or sequences.

4. Copy pressing programs/sequences [Section 4.5.7 „How to copy a pressing program“, from Page 69]

Use this button to enter the Copy mode and duplicate an existing pressing program. This function is recommended for creating a new pressing program, based on an existing, nearly suitable program, where you can add the necessary changes for the required result.

5. Delete pressing programs/sequences [Section 4.5.8 „How to delete a pressing program“, from Page 71]

Use this button to enter the Delete mode. Here you can delete individual programs/ sequences, a program/sequence section or “all” programs/sequences

Notice

Exception: the programs No. 01 – 05 and the sequences No. 01 – 03 are write protected � they can not be deleted

6. - - -

7. Service Menu [Section 4.9 “Service Menu“, from Page 79]

Use this button to access the service menu. Here are several ways of setting and diagnostic machines. These are accessed via the following nine buttons::

Fig. 38 Service Menu

Buttons

1. Digital I/O-Test

2. Analog Input-Test

3. Analog Output-Test

4. Touch-screen calibration

5. Set/reset the reference position

6. Set/reset the reference pressure

7. Set/reset the mechanic code (C3)

8. Alarm history

9. Date and time setting

8. Select language [Section 4.8 „How to adjust the language“, Page 77]

Use this button to access the language selection.

9. - - -




4.2.2 Menu Layout

MAIN MENU

SERVICE MENU

Fig. 39: Mapping of the main menu structure � access through the door-key




4.3 Master-Slave mode

Find out what is meant by the master-slave mode and how it works. 4.3.1 When do we need the Master-Slave mode?

Whenever the Indumat Touch controller is used to control more than one pressing devices, the following configurations of control tasks might appear:

� Two pressing machines (e. g. two trousers top presses in tandem constellation)

� One Set of pressing machines with two pressing devices who work seperately (e. g. Forepart intermediate pressing, Forepart- and Back final pressing – each has one left and right device)

� Carousel pressing devices with two separately operating pressing devices (head plates)

� One pressing machine with two seperatly operating pressing devices (e. g. Pressing machines for shoulder final pressing or shoulder pad fusing)

4.3.2 Master-Slave mode – what is illustrated?

In master-slave mode, the numbers of pressing programs with the associated time parameters are presented, which are active in the two pressing devices. Furthermore, the name of the pressing program of the master device is displayed. The arrow indicates the processing order of the pressing devices. In the example, Fig. 40, the processing direction is from left to right. This means that unpressed parts arriving the left pressing device first, then after being pressed left they are passed to the right device.

Notice: By touching the arrow in the middle of the picture, you can change the “Master” pressing device between left and right and with this the processing direction the arrow is indicating.

The arrow points from right to left now. The direction of the program takeover will be set automatically. So you can adjust the direction of the pressing devices in the direction of the production flow in your production line.

Fig. 40: Master-Slave mode




4.3.3 Program takeover

The takeover of programs from the master to the slave pressing device is automatic. After the garment has been pressed on the master pressing device, the program will be given to the slave pressing device. With this, a right and a left part of the same clothing (e. g. jacket foreparts) are surely pressed with the same program parameters. Example of use: You want to press the two shoulders of a jacket with the same program. But shoulders are two shapes which are symmetrically mirrored. The machine therefore has the two mirrored pressing shapes on two pressing devices, one left and one right device. The one shoulder has to be pressed on the master device first. Afterwards the automatic program takeover happens. With this, the slave device is ready to press the second shoulder with the same program. 4.3.4 Calling the Master-Slave mode

Step Action Figure

1 Touch the „Drop down box“ to select the operation mode.

2

� The box „drops down“ and offers the possible choices. Change to the master-slave mode by means of touching the respective text. Notice: The master-slave mode is only available on pressing machines which contains two pressing devices (section 4.3.1 – page 33).

3

Choose the pressing program on the master device you whant to use. After pressing once with the choosen program, it will be automatically taken over to the slave device.

4 By means of the „Drop down box“ you can call the Standard mode at any time.

Notice: In the „standard mode“ both pressing devices are wo rking with the same indicated program, shown on the mainsscreen/standar d mode.




4.3.5 Step mode

What is the „Step mode“ used for? The „Step mode“ is used to setup the machine or to fix malfunctions.It may become necessary to start a pressing program in this mode to check the individual functions of the program stepwise, controlled with navigation keys. Before you start Before you can start the step mode, the control must be ON and the main picture must be visible on the display. 4.3.5.1 Calling the Step mode

Step Action Figure

1 Touch the „Drop down box“ to select the operation mode.

2

� The box „drops down“ and offers the possible choices. Select the “Step mode” by means of touching the respective text.

3

The step mode appears with a short description of the button functions. Continue with the arrow button: Notice: You can abbort the step mode from here with the

button:

4 Now the mainscreen appears in standard mode – even if your machine is basicly a master/slave type.




Notice : In Step mode, Master-Slave machines are showing the program of the master pressing device. The slave device can not be started here – an error message would appear!

5

Fulfill the activation conditions (e. g. fix vacuum) and start the machine with the foot pedal "Start". Notice: The machine automatically closes and waits in the first program step for further commands.

6 Use the arrow buttons to go through the individual program steps.

Next step: Previous step:

4.3.5.2 Aborting the Step mode

Abort the Step mode as follows:

Step Action Figure

1

Press the „Abort button“ to interrupt the current program early. Notice: The machine opens and goes to home position � the Step mode is still active.

Abort button:

2 Press the “Abort button” again to exit the Step mode and to return to the Main Screen. Abort button:




4.4 Basic functions of the INDUMAT Touch controller

4.4.1 Turn-on procedure and Safety check

Find out how to turn the machine on and how to perform the safety check. Safety Check – what for? Emergency stop switch and Headguard/Safety light barrier allow a safe shutdown of the machine in an emergency. However, to exclude a malfunction of safety devices, they must be checked regularly. Safety check - when checked? The Indumat Touch controller requests the safety check automatically, every time you turn the machine on. You only have to activate the corresponding safety items. 4.4.1.1 Turn on the machine and check the safety de vices

Action Figure

Use the Main switch to turn the machine on (Pos. 0 � 1) The machine starts with the monochrome boot screen. Notice: The Main switch is always within sight of the operator

Fig. 41: Main switch

When the check appears, please press:

� 1 x press the emergency stop button � release the button by turning

� 1 x push the safety headguard or

interrupt the light barrier

Fig. 42: Safety check




After you have activated the safety items, which are mentioned on the display, the Indumat Touch controller responds with an exclamation mark when receiving the signal � function = OK! For approx. 2 seconds the following message appears: „SWITCH THE MACHINE ON!“

Fig. 43: Safety check acknowledged

4.4.1.2 Completing the safety check and unlocking o f the machine

If the test is completed successfully, the controller automatically switches to the error picture.

Action Figure

In this case, the error picture is just pointing out, that error number 01 - "machine is not turned on" - is present. Please press the „Release“ Key now to reach the Main screen [Section 4.1.3, Page 22] Notice: These may show a slight movement of the machine, because the pneumatic pressure is applied.

Fig. 44: Error picture

Notice

The error image also appears on actuation of the safety devices during operation. Possible errors, please see [Section Fehler! Verweisquelle konnte nicht gefunden werden. „Fehler! Verweisquelle konnte nicht gefunden werden. “, page Fehler! Textmarke nicht definiert. ].

Eliminate the error message:

Make sure that no safety device is activated If any safety device is activated, it is shown in the error picture with the corresponding error

message Put the machine in readiness for work by pressing the RELEASE button




4.4.2 Machine off

Action Figure

Turn off the machine at the Main switch (1 � 0) Notice: The Main switch is always within sight of the operator

Fig. 45: Main switch

4.4.3 Obtaining of machine data and software versio n

Here you’ll find the necessary information on how to obtain the machine related data and software version. What do we need the data for? For a quick dealing with your requests, INDUPRESS® provides you with the data of the machine and the software version. So that before contacting us, you obtain the data of the controller/machine. How to get the machine data and software version Call the needed information as follows: Press the „F1 Key“ while Main screen is on �

Fig. 46: Info picture – F1 Key For more information about the exact name of machine type, serial number and year of manufacturing, please refer on the type plate of the machine [Section Fehler! Verweisquelle konnte nicht gefunden werden. „Fehler! Verweisquelle konnte nicht gefunden werden. “, Page Fehler! Textmarke nicht definiert. ].




4.4.4 Granting service code access level

Here you’ll find all informations about how to grant service code access level. Service code – what for? The user interface of the controller is divided into different access levels with different levels of sharing permissions. This means that all stored data (e. g. pressing programs and parameters) are protected from unauthorized access.

Code no. Access level Access permission

C 1 Master Code For INDUPRESS

® Service personal:

All ironing programs, menus, buttons and settings are easily accessible and modifiable

C 2 Service Code

For user on supervisor status: The pressing programs No. 6-30 and all the menus, buttons, and settings that are relevant to the application of the machine are easily accessible and modifiable

C 3 Mechanic Code

For technical staff: Same access rights as C2 – Exception: You can only define or delete the mechanic code (C3) with access level C1 and C2

Service code release (C2) is achieved only with the supplied USB sticks, which has a sticker that describes the exact model name and serial number of each machine. The service code is unchangeable on the USB stick. You can reach share level C2 by inserting the USB stick into the USB port on the front panel of the controller ( open protective cover by unscrewing). 4.4.4.1 Granting access throughService code (C2)

For granting service code access, please proceed as follows:

Step Action Figure

1

Take the USB stick which came with the machine out of the machines electric cabinet.

The labeled key ring describes key the corresponding machine.

Fig. 47: USB stick with key ring

2

The USB port of the controller is on the front panel. Remove the cap of the USB ports, if available with a coin or a large screwdriver.

Fig. 48: USB port – USB stick is plugged in




3 Use the „door key“ to open the main menu.

4

A message pops up:

„Please insert the USB device or unlock the controller with your mechanic code“. A red "X" marks the cancel button, because access to the main menu is still disabled. The padlock in the bottom of the main screen is closed.

5 Plug the USB into the USB port on the front panel.

6

The red "X" will disappear and a green check mark appears when the USB stick was recognized. The padlock in the bottom is open and shows access level “C2" = service code access. Access to the main menu is free. (see below)

7 The main menu appears ...

Notice! � The INDUMAT Touch controller is as long unlocked, as the USB stick is

inserted

� After unplugging the USB stick, the controller is still unlocked for a certain time. If you want to lock the controller immediatelly you have to do this manually, as shown in section 4.4.5/page 42.




4.4.5 How to lock the INDUMAT Touch controller

Locking the control means protecting the entire contents of the control data (programs/sequences/ settings) against modification and manipulation.

Step Action Figure

1 Touch the padlock in the bottom right corner of the display.

2 The screen appears for entering the the various access codes. As well as you can grant an access level here, you can also lock the controller.

3 Lock the INDUMAT Touch controller with touching the CANCEL button �

4 Get back to the main screen by means of the „door key“.

5

The INDUMAT Touch controller is locked now. That means: � You can not enter the main menu � You can not reset the production counters




4.4.6 Calling production data – piece counter

Find out how you can get on-screen information about the quantities produced and the herein used pressing programs. Before you start Before you can perform queries, you must have booted the controller properly - Main Screen "Standard" or Main Screen "Master-Salve" are displayed. [Section 4.1.8 Page 25 and Section 4.1.9 Page 25]. Total / single pieces counter Please check the single piece counter as follows:

Step Action Figure

1 Use the „F2“ key to open the screen “Piece counter”.

2

In the piece counter screen you can now read the following informations: � Actual date and time � The total number of units produced since the

last reset � The number of untis produced with the

respective pressing program, since the last reset

3 Change the program number with the Buttons �� to check the individual production capacities.

4

Use the (upper) „Reset Button“ to reset the „Total counter“

Use the (lower) “Reset Button” to reset the

“Individual counter” Notice: Only with Service Code access (C2) it is possible to reset counters [Section Fehler! Verweisquelle konnte nicht gefunden werden. „Fehler! Verweisquelle konnte nicht gefunden werden. “, Page Fehler! Textmarke nicht definiert. ].

Fig. 49: Reset Button

5 Exit the screen with the „Door” – key � return to the Main screen.




4.4.7 Contrast and brightness settings

Find out how you can adjust the screen contrast and brightness. Why adjust the contrast and grightness settings? Unfavorable visibility conditions (such as sunlight or poor viewing angles), may require that you have to adjust the contrast and/or brightness of the display. Before you start Before you can perform contrast and brightness settings, you must have booted the controller properly - Main Screen "Standard" or Main Screen "Master-Salve" are displayed. [Section 4.1.8 Page 25 and Section 4.1.9 Page 25]. Contrast and brightness setting Perform the contrast and brightness settings as follows:

Step Action Figure

1 Use the „F3“ key to open the submenu „Machine settings“.

2 With touching „Button 1” the screen for adjusting contrast and brightness will open.

3

Increase / decrease the current value by pressing the "+" or "-" buttons until you reach the required setting. Notice: Default setting - Contrast: 40 – 60 Default setting - Brightness: 90 – 100

4 Exit the screen and save your settings with the „Door” – key � return to the Main screen.




4.4.8 Automatic reference cycle

Here you will find informations about how to perform an automatic reference cycle. It is recommended to do this on a regular cycles (weekly) and especially after a renewal of covering materials (daily, for the first 3 days). What is the automatic reference cycle? During the automatic reference cycle, the homing of the upper plate zero point is determined.

The homing of the upper plate zero position has to be performed after a renewal of covering materials in order to measure the distance between the upper plate and lower plate exactly. The program functions “head plate – distance” and “head plate – up and down (movement)” are directly dependent on this.

We even recommend weekly referencing , since the covering materials are subjected of compression and become thinner, before the wear limit is reached.

Before you start Before you can perform the automatic reference cycle, you must have booted the controller properly - Main Screen "Standard" or Main Screen "Master-Salve" are displayed. [Section 4.1.8 Page 25 and Section 4.1.9 Page 25]. Starting the reference cycle Perform the automatic reference cycle as follows:

Step Action Figure

1 Use the „F3“ key to open the submenu „Machine settings“.

2 With touching „Button 2” the screen for starting the automatic reference cycle will open.

3

The application screen „AUTO REFERENCE CYCLE“ appears ... Notice: Exit the screen with the „Door “ – key if necessary � return to the Main screen.




4

The „START“-Button is starting the action.

ATTENTION! Possible preliminary motions will be executed.

Necessary starting conditions are shown on the display � please meet these starting conditions. All pressing plates with sensor-controlled travel distances once close and reopen. Notice:

For machines with „2-hand start“, please press the two, green start buttons after you have touched the „Start“ – button on the touch-screen. [Section 4.4.11 „Manual pressing“, Page 50]

When the automatic reference cycle has

finished, you will return to the Main screen automatically.

Fig. 50: START-Button




4.4.9 Covering pressing plates

Find out how the Covering mode can help you to replace the covering material on upper pressing plates. Before you start

Read Operation manual / Part I – General Description, Section 7.7 – Replacing cover material

Before you can perform the automatic reference cycle, you must have booted the controller properly - Main Screen "Standard" or Main Screen "Master-Salve" are displayed. [Section 4.1.8 Page 25 and Section 4.1.9 Page 25].

Machines which are using the „Master-Slave“ – Mode by default, are having at least two pressing device with headplates to be covered. Each time the MASTER-side will be closed with the “covering”-function. You can switch the MASTER-side with the arrow key in the middle of the display.

WARNING

Depending on the machine type some different pre-movements of the movable machine parts are possible (e. g. turning of table etc.). Therefore please keep distance to the moving parts of the machine – especially to the pressing plates!

The machine will be closed stepweise so that the coverings of the headplates can be changed. Covering pressing plates Start the „covering“-function as follows:

Step Action Figure

1 Call the menu „MACHINE SETTINGS“ by pressing “F3”.

2 Press button 3, in order to start the “covering”-fuction.

3 You will see the „covering“-mode on the display.




4

Press the “START”-Button:

Possible pre-movements like turning of table or closing of scissor movement will start now.

Maschines with Two-hand start buttons: Maschines of type SCV or SGV sometimes are equipped with Two-hand start buttons. Push these buttons to close the machine. You will see a corresponding information on the display. [Section 4.4.11 „Manual pressing“, Page 50] The stored reference pressue (e. g. 1,5 bar) will be shown after finishing the pre-movements – otherwise please press the “START”-Button again.

5 Lift or drop the headplate with repeated pressing or holding of the navigation keys.

6

Removing of the existing covering material:

1. Close the pressing plate with arrow key “plate down” Replace the covering material from the headplate

2. Open the pressing plate with the arrow keay

“plate up” and remove the existing covering

1. Closing:

2. Opening:

Fig. 51: PFEIL-Button

7

Changing and fixing the new covering:

1. Close the pressing plate with the arrow key “DOWN” with a pressure of approx. 0,3 bar

2. Fix the new covering material on the headplate

8 Finish the procedure with button “CANCEL“. � The machine opens.

Fig. 52: CANCEL-Button




4.4.10 Special features and adjustments (only PRG 6 -30)

In menu “special features and adjustmens” different functions are shown as symbols (icons). The real allocation of keys F1-F8 is specific to the machine and can vary.

Menu special features Call menu “special features” with key F4 in order to see the exisiting special features (icons)..

The meanings of the possible Icons used are as foll ows:

No. Icon Function

1

Final vacuum on/off Explanation: With activated final vacuum the machine starts the vacuum valves of the buttom plates at the end of the pressing program. Icon light („off“): The final vacuum is not active. Icon dark („on“): The final vacuum starts at the end of the program, till the machine is in unloading or home position and the pressing goods are removed however maximum for 30 seconds (avoids cooling of the pressing plate)

2-1

Blowing/vacuum on the iron rest is OFF now Explanation: By repeated pressing of this Icon you can allocate helpful „finish-functions“ (see 2-2/2-3) to the iron rest. In base setting the iron rest is without functionality – see icon on left side.

2-2

Function 1: Blowing by iron rest on/off. Explanation: Lift the iron: Blowing on the bottomplate starts Rest the iron: Blowing on the bottomplate stopps

2-3

Function 2: Vacuum by iron rest on/off Explanation: Lift the iron: Vacuum on the bottomplate starts (at vacuum in steps always 100%) Rest the iron: Vacuum on the bottomplate stopps

3

Waistband clip on/off Explanation: With this the waistband clip will be activated att trouser waistband pressing machines: Icon light („off“): Waistband clip stays in the lower position with open clips. Icon dark („on“): Waistband clip stays in the upper position with open clips. The clips can be closed by the pedal and/or by the knee-switch.




4

Vacuum – power adjustment Explanation: With the shown iron the capacity of fix-vacuum and final vacuum can be adjusted - at pressing machines with multi-stage vacuum. On empty or not used program locations the pre-adjusted value is 100%. This is basic setting.

5

Common vacuum on/off (only for machine with splitted bottomplate vacuum-chambers) Explanation: Icon light („off“): The vacuum valves will be swithed-on separately Icon dark („on“): Both vacuum valves will be switched-on by pressing the vacuum pedal once.

6

Headplate extension – on/off (only for operation 04B „edge and lapel pressing“) Explanation: Activates the extension of the headplate for 3/4-button jackets – so-called headplate extension Icon light („off“): Only the main headplate is pressing now – without extension. The headplate extension works as edge suction for the headplate (controlled by track 07 – see 4.3.1). Icon dark („on“): The main headplate is now pressing together with the headplate extension controlled by track „06-head steam“ and “07-edge suction/blowing”. Edge blowing is mostly carried out by air blowing nozzleson the head extension.

7

Pre-steaming before the program starts on/off (only types SC-21 or SG-23) Explanation: If necessary you can pre-steam the fabric before the prgoram starts. In order to push this at big pressing plates the steam flows to the pressing shape in advance. Icon light („off“): The function is not activated. The steam flows only to the pressing plate by reaching the fabric. Icon dark („on“): The pre-steaming is activated. Already by pressing the foot pedal “closing” the steam flows to the pressing shape.

8

Unloading unit on/off Explanation: If activated - the unloading unit unloads the pressing device after pressing operation has finished. Icon light („off“): The automatic unloading unit is switched-off – the garment has to be removed manually. Icon dark („on“): The unloading unit unloads the pressing device automatically after pressing operation has finished – the operator can place a new fabric immediately and start the machine.




4.4.11 Manual pressing

Only for machines of type 08A-collar pressing or 14 A-shoulder pressing!

Explanation for manual pressing The machine gives you the possibility to press the textiles manually. In this case there is no pressing program running. The textiles will be pressed by pressing foot pedal or Two-hand start (PRG 6-30). To press manually you have to set the necessary parameter . Before you start Before you can start the manual pressing mode you have to start the machine proper and assure Service-Code-Approval. [Section Fehler! Verweisquelle konnte nicht gefunden werden. „Fehler! Verweisquelle konnte nicht gefunden werden. “, Page Fehler! Textmarke nicht definiert. ]. Input of parameters Start entering the parameter as following:

Step Action Figure

1

Call menu „manual pressing“ with function key „F4“. The parameter for „manual pressing“ are shown combined with the „speical features“ (if existing) – both functions will be set here.

2

Tip directly the value of the parameter you would liek to adjust:

Distance (in mm – range: 01 – 99 mm)

Pressure (in bar – range 0,1 – 6,0 bar)

Steam (in % - range: 40, 60 or 99 %)

3

You will see a „numeric panel“ – enter the value two-place and confirm with the „check“-button. If you enter an unfitting value the control will choose the next lower value automatically!

4 Press the „Save“-butten to save the parameter and enter the main screen.

Start manual pressing mode – machine type 14A




Start the manual pressing mode by pressing the foot pedal „closing/head steam“. The pressing operation will run now in following steps: Pedal/1. step: Approaching to the preset distance with preset steam quantity.

Pedal/2. step: Pressing with preset pressure with preset steam quantity.

Release pedal: Device opens and steaming stopps. Start manual pressing mode – machine type 08A Before starting manual pressing mode activate the manual pressing with spring-return button „manual pressing“! Manual pressing will start by using Tow-hand start buttons – like usual program start.

Fig. 53 Button Two-Hand start

Fig. 54 button 08A control element However here is only the standard Two-Hand start available, no 2-step foot pedal like shown in the example above (14A). Because of this only “Distance” or only “Pressure” can be started by starting command. If there is a distance value programmed the collar shape moves correspondingly with the Two-Hand start command. By reaching the sensor for controlling the position of the plate the steam starts automatically. If there is a pressure value programmed, the collar plate moves to the programmed pressure by starting command of the Two-Hand-button.




4.5 How to create the Pressing Programs

Here you find the necessary information for creating and working with pressing programs. You can see the graphic presentation fo the pressing programs only on main screen “standard mode”. If necessary switch there from the “Master-Slave”-mode. 4.5.1 Configuration of pressing programs

Description of pressing program The pressing program is needed for the automatic pressing. It contains all necessary working Stepps the machine has to do in order to reach the requested pressing result. Description in pressing programs

Fig. 55 Pressing program – Descriptions Bilder sind NEU Important parts of a pressing program For a functional program you have to program the following components:

Part Explanation Sample

Track program Duration of track functions, scaled in individual time cycles. One time cycle can last between 0,1 and 9,9 sec.

For function „Up and down“ an operating time of 15 time cycles is programmed. One time cycle = 0,5 sec. The up and down movement therefore lasts 7,5 sec.

Parameter

Values for:

� Time cycle [sek]

� Pressure [bar]

� Disctance [mm]

� Steam [%]

� Vacuum [%]

� Blowing [%].

Time cycle = 0,5 sec

Pressure = 2,5 bar

Distance = 20 mm

Steam = 60 %

Vacuum = 100%

Blowing = 40%

track allocation

track functions

parameter

number of program

track program

timing cycle

Description pressing program




Parameter setting ranges You can program the parameter freely within the following ranges according to the equipment of the machine:

Parameter Setting range Interval

Interval [sec] 0,1 – 9,9 sec 0,1 sec

Pressure [bar] 0 – 6 bar 0,1 bar

Distance [inc] 0 – 99 mm 1 mm

Head steam Step-steam: 40 %, 60 %, 100 % Step-steam: 20 or. 40 %

Vacuum Step-steam 50%, 100 % 50 %

Headplate blowing 10 - 100 % 1 %

Track allocation The available program tracks are designated with the relevant function. Below please find the track allocation in detail.

Allocation Function

Headplate:

Up and down Up and down movement of the headplate (oscillating movement).

Distance Distance head-/bottomplate

Pressure Pressure between head- and bottomplate

Vacuum Drying and cooling of the pressed fabrics. This function could be combined with “bottomplate blowing”.

Blowing Steam/air misture for a mild pressing This function could be combined with „headplate steam“.

Steam Steaming the fabric during the pressing operation

Edge-vacuum

Protects the fabric at the edge of the pressing plates from the steam over exposure and its consequences (wrinkling)

Bottomplate:

Vacuum Fixing the fabrics to the bottomplate before pressing and cooling and drying the fabric after pressing

Blowing Cooling and drying the fabrics after pressing

Steam Steaming the fabric during the pressing

Notice: The sequence and position of the tracks can change according the machine equipment!




4.5.2 Table of content: pressing programs

Here you find the information how to call the actual „table of content: pressing programs“ of program 01-30 of all existing pressing programs on your control unit Supplied programs The machines will be delivered from INDUPRESS® already equipped with several standard programs (5 pieces). The following rules are valid for this programs:

� The standard programs are placed preferably on program locations 1-5

� The standard programs can not be changed or deleted.

Before you start Bevor you can call the program overview you have to start the control in right way as well as show – mainscreen „standard-mode“ or mainscreen „Master-save-mode“.. How to call the actual „table of content: pressing programs“ You can call the table of content as follows:

Step Action Figure

1 Touch the shown program number in order to activate the „Hot Spot“ program overview. You will see the table of content of pressing prgorams.

2

In the table of content you can see which program locations are already occupied and which one’s are free. Notice: There are max. 30 pressing program locations available and max. 16 of them can be shown at the same time.

3 You can switch between the first 16 pressing programs (no. 1-16) and the second 14 pressing programs (no. 17-30) by touching the button in the right upper corner

4

Go back to the mainscreen by touching a pressing program or the door-key (the primary program remains selected). On the mainscreen is shown the active program name, e. g. “Super 100”.




4.5.3 How to edit a pressing program

Here you find the information how to edit/write a pressing program. Before you start Before you can write a pressing program you have to start the machine proper and assure Service-Code-Access level. [Section Fehler! Verweisquelle konnte nicht gefunden werden. „Fehler! Verweisquelle konnte nicht gefunden werden. “, Page Fehler! Textmarke nicht definiert. ]. 4.5.3.1 Call program editor

Call the program editor as follows:

Step Action Figure

1

In the mainscreen you select the program you would like to change. For this use the buttons “UP” and “DOWN” or select the program through the table of content (touch the number). In the table of content you have to touch the requested program, it will be selected and you go back automatically to the mainscreen. Notice: Please make sure that the selected program location is free – no tracks are programmed (protected area: program no. 1-5).

2 In mainscreen touch the door-key to enter the main menu.

3 Touch the button 1 „PROGRAMMING“ to call the program editor.

4

Now you will see the program editor and can edit the selected pressing program (e. g. program no. 06).




4.5.3.2 Error messages during editing

If there is an error by calling the program you will see the following error message:

Error message/Action Figure

Message: You have tried to edit one of the safe programs (01-05). Operation aborted. Action: Switch to the mainscreen by touching the door-key and select one of the not safe pressing programs (06-30).

4.5.3.3 Edit a pressing program

How to program the parameter In order to run the pressing program you have to program the designated program tracks with the corresponding parameter . You will find the information how to program the parameter in [Section 4.5.4 „How to set the parameter setting“, Page 61].

Edit a pressing program as follows:

Step Action Figure

1

Select the function track you would like to program or change (Funktionsachse) with the arrow keys. Notice: The enabled text of the track will be shown dark highlightedt.

2

Select with the arrow keys on the function track the start date (time axis) where the changes should be done. Notice: By touching the arrow keys you will see a moving vertical line – the Cursor: It signs the actual start date or timing cycle. At the same time this will be shown as number.




3

After selecting the track function which has to be changed and the start date, touch the button „WRITE/DELETE“. The selected function track is now switched-on. The icon top right changes it’s color to a black bar.

4

By moving the cursor more on the track with the arrow keys the area left/right of the cursor will be highlighted black. This area is now programmed and shows the operating time of the respective function.

Move the cursor to the corresponding direction till the requested operating time is programmed.

5

Touch key “WRITE/DELETE”.

Alongside please find the information about the three state of the bar top right:

� neutral/off

� delete

� write

6

With the arrow keys select the next function track you would like to program. The cursor gets neutral again. If you would like to make more changes please start again with step 2.

7

Furthermore you have the possibility to set further parameter for each timing cycle in defined steps. For example the distance of 01-99mm or pressure of 0,1-6,0 bar. For this please touch the corresponding area underneath the function tracks. You will see a numerical panel.




8

Enter the requested parameter. Touch the return/hook-button to save the changes or cancel it with the X-button.

9

With this two buttons you have the possibility to set ALL function tracks constantly to the requested cycle. For this you have to place the cursor in the requested function track.

10

With the button „cancel“ you have the possibility to cancel ALL done changes at every time before you leave the pressing program with the door-key and before the changes are stored finally.

Fig. 56 Button - cancel

Notice: You can program several operation times to the requested timing cycles (black bars) in one track if you repeat the a. m. operation at other positions. You can switch on/off the programming mode with the button „Write/Delete“ and start it again on another place in the function track the second time.




4.5.3.4 How to delete a programmed track

To delete a programmed track please proceed as follows:

Step Action Figure

1

Select the track you want to delete completely or partially with the arrow keys. Notice: The selected track is shown black highlighted.

2

With the error keys place the cursor in the selected track on the point which should be deleted.

3

Touch the button “WRITE/DELETE”.

Alongside please find the information about the three state of the bar top right:

� neutral/off

� delete

� write

4

By moving the cursor on the track with the

arrow keys the programmed area will be deleted step by step.

5

Touch the arrow keys to enter the next function track and if necessary make further changes on other function tracks.

Or touch the door-key to enter the mainscreen.

6

With the button „cancel“ you have the possibility to cancel ALL done changes at every time before you leave the pressing program with the door-key and before the changes are stored finally.




Notice: If you touch the button „write/delete“ once more the write mode will be activated again. If you leave this track the write function of the cursor is relocated to neutral. You activate/deactivate the write mode again with the button „write/delete“.




4.5.4 How to set the parameter setting

Why to set the parameters? To achieve a good pressing result there are not only the operating times of the different functions necessary but also the corresponding data like pressure, steam quantity, vacuum capacity etc. These parameter have to be set for each parametriebare track function. 4.5.4.1 Possible parameter in figures

Depending on your machine type not all parameter are available. You can max. program the following parameter:

Parameter Setting range Step size Standard value

Track 1: Up and down movement Lower position of the headplate while up and down movement (lower position [inc])

0 – 99 inc 1 inc ≈ 1 mm 20mm

Track 1: Up and down movement Stroke of the headplate while up and down movement (stroke [inc])

0 – 99 inc 1 inc ≈ 1 mm 5mm

Track 1: Up and down movement Speed of the headplate while moving up (pressure up [bar])

0 – 6 bar 0,1 bar 1,0 bar

Track 1: Up and down movement Sped of the headplate while moving down (pressure down [bar])

0 – 6 bar 0,1 bar 1,0 bar

Track 2: Distance Distance between head- and bottomplate (Distance [mm])

0 – 99 mm 1 mm 20mm

Track 3: Pressure Pressure head-/bottomplate (pressure [bar])

Proportional pressure control: 0 – 6 bar

Proportional pressure control: 0,1 bar

2,0 bar

Track 5: Blowing Steam-/air-mixture into the headplate (headplate blowing [%])

Proportional air control: 10 – 100 %

Proportional air control: 1 %

100%

Track 6: Dampf Steam quantity into the headplate (headplate steam [%])

Proportional steam control: 10 – 100 % Multi-stage steam: 40 %, 60 %, 100 %

Proportional steam control: 1 % Multi-stage steam: 20 bzw. 40 %

100%

Track 8: Vacuum Fixing the goods on the bottomplate (bottomplate vacuum [%])

Multi-stage vacuum: 50 %, 100 %

50 % 100%

F8: Time Timing cycle[sec]

0,1 – 9,9 sec 0,1 sec 0,5 sec.




4.5.4.2 How to set the parameter

Notice: The parameter you have to program depend on the respective track operation. You will see the necessary parameter in the bottom line during programming the parameter for a certain track. Before you can program the parameter you have to:

1. choose the program you would like to change in the mainscreen

2. call up the program-editor (door-button)

3. switch on the operation you would like to program in the respective new timing cycle

Notice: � the choosen program should not be protected.

� if you don’t program a parameter the standard parameter will be set automatically.

How to program the parameter:

Step Action Figure

1

Select with the arrow keys the track operation where you would like to change the parameter. Notice: The selected track is shown black highlighted.

2

Select with the arrow keys the arleady programmed step on the track where you want to change the parameter. Notice: You can define the time cycle with the vertical line (Cursor). The input position of the parameter has to be at the first programmed time cycle of a track if the parameter should work during the whole time while the track is ON.

3 For this please touch the black numeric array under the operation tracks. You will see a „numerical panel“. With this you can change the requested value.




4

Enter the requested parameter value double-digit and confirm with the „enter/hook-button“. If you enter a not fitting value the control enter automatically the next lower value!

5

To set a parameter point for the program track „up and down movement“ you have to enter 4 parameter values. All further track operations require only one parameter value. To set the 4 parameter for „up and down movement“ you have to touch the text box „LOWER POSITION” (grey) instead of the number of the parameter value (black).

6

In the operation track „up and down movement“ you have to enter 4 parameter values. Please call the input window by touching the grey area beside the parameter numerical value. Change the parameter value by touching the number: � you will see a numerical panel � enter the value double-digit � confirm your input with the save-button

7

Would you like to program further paramters? � if yes, please choose another track and repeat

steps 1-4. � if not, please save and quit with the door-key.

Notice: You can program one parameter in every step of a program track. Therefore at max. 60 program steps / program tracks max. 60 parameter are possible.




4.5.4.3 Explanation to delete a parameter

Fig. 57 delete parameter

Item Description

P1-P3 Parameter setpoints in a program track – here the value of the parameter changes

1-11 Timing cycle (cycles)

Cursor Movable vertical line on the screen

If you delete a programmed parameter the following cycles will be overriden with the values of the former programmed parameter till the next programmed parameter. Sample before deletion: P1 = Parameter 1 = 1,0 bar P2 = Parameter 2 = 2,0 bar (P2 should be deleted) P3 = Parameter 3 = 3,0 bar Sample after deletion: P1 = Parameter 1 = 1,0 bar P2 = Parameter 2 = 3,0 bar (new) P1 can be changed, but not be deleted .




4.5.4.4 How to delete parameter

To delete an already programmed parameter, please follow like this:

Step Action Figure

1

Select with the arrow keys the operation track where you would like to delete a parameter. Notice: The selected track is shown black highlighted.

2

Move the cursor with the arrow keys on the chosen operation track (step 1) to the parameter point you would like to delete. Notice: Search with the arrow keys the point where the parameter value changes. The value will be shown in the bottom line. The cursor has to be placed on the first timing cycle of the parameter.

3 Touch the „Hotspot“-parameter value (black) under the operation tracks and you will see a „numerical panel“.

4

Enter the value „00“ in the „numerical panel“ in order to delete the parameter point. Notice: The deleted parameter will be overriden by the parameter of the former timing cycle, see explanation [Section 4.5.4.3 „Explanation to delete a parameter“, Page 64]

5

Would you like to delete further parameters?

� if yes, please choose another track and repeat steps 1-4.

� if not, please save and quit with the door-key.




4.5.5 How to adjust the time cycle

Here you will find the information how to adjust the time cycle in order to change the complete operating time of a programmed operation. Preliminary remark Changing the range of one timing cycle affects all program operations at the same time. The range of a timing cycle can be 0,1-9,9 sec. Before you start Before programming the timing cycle you have to:

� switch the control to the programming mode (“how to create a program) and

� the already programmed the track program and parameter.

Comment � the choosen track program should not be protected.

� If you not set a value to the timing cycle the standard value of 0,5 sec. will be set automatically – see index [Section 4.5.4.1 „Possible parameter in figures“, Page 61].

How to program parameter Program the paramter as follows:

Step Action Figure

1

Touch the button with the figure of a clock in order to activate the input of the timing cycle. You will see a „numerical panel“.

2

Enter a timing cylce between 0,1-9,9 sec. Save the changes by touching the „enter/hook-button“ or cancel the input with the x-button.




4.5.6 How do designate a pressing program

Here you will find the information how to designate a pressing program. Preliminary remark You can choose the name of a pressing program as you like. There are available 3 lines with each 15 characters, whereof 2 lines will be shown on the mainscreen. Comment You can not redefine a protected program (01 – 05) Before you start Before you can designate a program:

� the mainscreen must be visible on the display

� the control must be unlocked by enter the service-code-approval

� the track program has to be created and the parameter programmed

Step Action Figure

1 Enter the main menu with the door-key (in mainscreen).

2 Touch button 2 „designate program“ to call the program editor.

3

Select the program you would like to designate with

the arrow keys . Or touch directly the program number and switch to the „table of content: pressing programs“. Here you can select the pressing program by touching the “program number“. You will switch automatically back to “designate programs”. With the arrow top left you will enter the main menu again.




4

Touch in the first array for designation and enter your requested designation with the „alpha-numeric panel“. Notice: You can enter max. 15 characters incl. space character.

5

You have the possibility to enter program designations in all three input fields. Comment � In „table of content: pressing programs“ will be

shown always only the first array.

� However in mainscreen will be shown the first two arrays of designation.

5

6

Would you like to enter further designations for other pressing programs?

� If yes, start again with step 3

� If not, go ahead with step 7

7 Touch the door-key to leave this mode. At the same time your inputs will be stored.




4.5.7 How to copy a pressing program

Here you will find the information how to copy a pressing program to another program location. When does copy make sense To copy a pressing program makes sense when you have to create a new prrogram which is nearly similar to an existing one, only with small changes. Also you can copy a program for test and make any changes. Before you start Before you can copy a program:

� mainscreen must be visible on the display

� the control must be unlocked by enter the service-code-approval (C2)


4.5.7.1 How to copy a pressing program

Copy a pressing program as follows:

Step Action Figure

1 Enter the main menu with the door-key (in mainscreen).

2 Touch buton 4 „copy program“ to call the copying-mode.

3 In copying-mode touch the black numeric array at „copy to program location“.




4

You will see a „numeric panel“. Please enter the number for the new program location. As soon as you have confirmed the input with the „enter/hook“-button it is stored and the control switches automatically back to the target program number of the copy process in mainscreen.

4.5.7.2 Possible error messages during the copy pro cess

If there is a fail during the copy process you will get one of the two following error messages:

Error message/action Figure

Message: Attention! Target program location is assigned! Action: You have two possibilities:

1. You can cancel the process and switch back to the copying-mode with the cancel-button and choose another program location.

2. You can copy the program to the selected program location. The existing program will be deleted.

Message: Attention! Target program location is write-protected or not valid! Action: You have to cancel the process and switch to the copying-mode by touching the arrow-button top left and choose another program location.




4.5.8 How to delete a pressing program

Here you will find the information how to delete no longer needed pressing programs. Before you start Before you can delete a program:

� mainscreen must be visible on the display

� the control must be unlocked by enter the service-code-approval (C2)


4.5.8.1 How to delete a pressing program

Delete a program as follows:

Step Action Figure

1

In mainscreen choose the prorgram you would like to delete. For this use the buttons „UP“ and „DOWN“ or choose the program through the “table of content: pressing programs“ (touch the number). In the “table of content: pressing programs” touch the requested program, it will be selected and you switch automatically back to the mainscreen. Notice: Please pay attention that the selected program location is not protected (protected area: program no. 1 – 5).

2 In mainscreen touch the door-key to call the main menu.

3 In main menu touch the button 5 „delete program“ to call the delete-mode.

4

You will see in the white arrays the pressing program number which was selected in step 1 Now you have 3 options for deletion:

1. delete one pressing program

2. delte a program area = delete several subsequent programs

3. Delete all programs, except the protected one’s Notice:




After deleting the program you switch back automatically to the mainscreen. Notice: You can see the latest list of program locations in the „program overview“.

5

Deletion option 1: Delete one pressing program Touch the grey bar „pressing program“ and confirm the following security query by touching the grey button with:

� Cancel – deletion process will be canceled

� Delete – deletion process will be completed

If you cancel the process you switch back to the delete-mode. Here you can decide again for one of the three deletion options or leave the delete-mode with the door-key and switch back to the mainscreen.

Abbildung Symbolhaft

6 If the deletion process is completed successfully you will see the message: „Programs will be deleted! Please wait...“

7

Deletion option 2: delete pressing program area At first touch the black numeric array and enter the number of the last program of the program area you would like to delete (with the „numeric panel“). After this touch the grey bar and confirm the following security quest with:



If the deletion process is completed successfully you will see the message: „Programs will be deleted“ Please wait...“ (Fig. step 6) If you cancel the process you switch back to the delete-mode. Here you can decide again for one of the three deletion options or leave the delete-mode with the door-key and switch back to the mainscreen „standard-mode“.




8

Deletion option 3: Delete all pressing programs Touch the grey bar „all programs“ and confirm the following security quest with:



If the deletion process is completed successfully you will see the message: „ Programs will be deleted“ Please wait…“ (Fig. step 6) If you cancel the process you switch back to the delete-mode. Here you can decide again for one of the three deletion options or leave the delete-mode with the door-key and switch back to the mainscreen „standard-mode“. In copy-mode touch the black numeric array at „copying to program location“.

4.5.8.2 Possible error messages during delete

If there is a fail during the deletion process you will get the following error message:

Error message/action Figure

Message: You have tried to delete one of the protected programs (01-05)... The process was not completed! Programs in not protected area were deleted! Action: You can not delete the preset programs on location 01-05. You must not include this locations in the delition process.




4.6 How to create pressing sequences

Pressing sequences will be used only at machine types

IPN-SCV-21-18A or IPN-SGV-23-18A

Item 4.6 is therefore only part of the operation manual for a. m. pressing machine types!




4.7 How to transfer data through USB stick

Here you will find the necessary information for transfer data of an included USB flash drive (short: USB stick) or a PC. 4.7.1 Basics about USB stick

Description of USB stick The USB stick is an external storage medium where you can store pressing programs and transport them. (e. g. from machine to machine or from machine to your PC). Operation purpose There are three operation purposes for the USB stick:

1. data-back-up of already created pressing programs.

2. transfer pressing programs or sequences from machine to machine without any problems

3. in case of breakdown of the control you can download a system-backup with the USB stick.

Prior-conditions for data transfer To transfer data from the USB stick to other machines the following prior-conditions have to be fulfilled:

1. the machines should be operating in the same application and 2. the machines have to be equipped with the INDUMAT Touch control (color or b/w). 3. the operation tracks have to be identic 4. service-code-approval (C2) is necessary to transfer program no. 06-30

Where to plug the USB stick There is an own USB-interface for the USB stick, the USB-socket. If there is no USB-stick plugged the USB-socket should be covered with the therefore provided cover to avoid damages or contaminations.

Fig. 59 USB stick and USB-socket and cover for USB-socket

Notice

Plug and unplug the USB stick Because of it’s clip there is only one possibility to plug the USB stick. Therefore never use force! The USB stick can be plugged and unplugged easily without protective interlock or specific buttons.

USB stick

Fig. 58 USB stick with label




4.7.2 Transfer data to the USB stick / control, bac k up and delete

Here you will find the information how to transfer, back up and delete pressing programs with the USB stick. Before you start Before you can transfer pressing programs, you have to:

� choose „standard-mode“ in mainscreen

� plug the USB stick in order to open the main menu with service-code-approval

Transfer and delete data Transfer single or all data or delete separate pressing prorgrams on the USB stick as follows.

Notice

The instructions will be done immediately! There is no security quest!

Step Action Figure

1 Touch the door-key to call the main menu (in mainscreen).

2 In mani menu touch button 3 „USB data transfer“ to start the transfer-mode.

3

The transfer-mode is split in two halves. One shows the content of the control (machine) and one the content of the USB stick (USB). With buttons arranged in center you can transfer, store or delete the listed pressing programs / sequences in both directions. Above the buttons you will see the description of the respective job as a red status update (e. g. „data loaded successfully“). Touch the requested program and it will be dark highlighted.

4

With this button you can transfer single marked pressing programs. If you would like to transfer all pressing programs / sequences a marking is not necessary.

Einzel Alle

5

With button „delete“ you can delete single marked pressing programs. With button „refresh“ you can reload the directory of the USB stick.

Löschen Refresh

6 Call the mainscreen with the door-key.




4.8 How to adjust the language

Here you will find the information how to set the requested national language for the control. Before you start Before you can change the national language you have to plug the USB stick in order to open the main menu with the service-code-approval (C2). 4.8.1 Available languages

The following languages are available:

Code-No. Language

1 German

2 English

3 French

4 Spanish

5 Turkish

6 Russian

7 Polish

8 Italian

9 Chinese

10 Farsi




4.8.2 Choosing the language

Choose the language as follows:

Step Action Figure

1 Touch the door-key to switch to the main menu (in mainscreen).

2 In main menu touch button 8 „choose language“.

3

Choose the requested language by touching the flag of the corresponding country. Notice: The language changes without further query and you enter the mainscreen automatically. Now the user interface will be shown in the chosen language.




4.9 Service Menu

Here you will find the information about the different possibilities of machine diagnostics and adjustments. 4.9.1 Designation of buttons 1-9

Fig. 60 Service Menu

Buttons 10. digital I/O-test

11. analog input-test

12. analog output-test

13. calibrate Touch-screen

14. define/delete reference position

15. define/delete reference pressure

16. define/delete mechanic code

17. alert information

18. adjust date and time

4.9.2 How to use the digital I/O-test (Button 1 – S ervice Menü)

How to check the digital input and output signals of the control

DANGER

In output-test you can switch all valves manually, which are connected to a digital output. In this process some safety devices will be avoided partially. This can cause sudden movements of the machine and therefore danger of injuries or damages of the machine. Therefore these tests should be done only by trained staff and with maximum caution.

Description of digital input signals Input signals are the all incoming signals to the control. Input signals can be sent by e. g.:

� Foot pedals

� Limit switches

� Solenoid switches

� Two-hand-buttons

� Proximity switches (initiators)

� etc.

Description of digital output signals Output signals are all outgoing singals from the control. Output signals can be e. g.:




� switching a valve

� activating a relais

� rotation of a motor

� etc.

Preliminary remark for test To check the input and output signals you need the electronic and pneumatic diagrams. In this diagrams you will find all inputs and outputs as well as the corresponding standardised code designations. The code designations are also placed at the electrical components.




4.9.3 How to use the digital I/O-test

Before you start Before you can start the digial I/O-test you have to plug in the USB stick in order to open the main menu with service-code-approval (C2). [Section 4.4.4, Page 39]. 4.9.3.1 Start input-test

Step Action Figure


2 In main menu touch button 7 „Service menu“.

3

Touch button 1 „digital I/O-test“. Comment: If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.

4 Look into the diagrams for the input number of the component you would like to test (e. g. a switch).

5

In mode „digital I/O-test“ you will see in first picture the components 1-30 (input) or 1-32 (output). To switch to the second picture you have to touch the number-button „33-64“ and the picture switches to the components 31-60 (input) and 33-64 (output). The upper area of the picture shows the „inputs“. The assignment will be shown by a red or yellow point or dark or light-colored point. red = dark = activated � input = 1 yellow = light-colored = not activated � input = 0 The lower area of the picture shows the “outputs“.




6

Activate the electrical component whose input signal you would like to test (e. g. a switch). If the component is working well the signal reaches the control and the corresponding input changes from red to yellow or from dark to light-colored. Notice: By using the electric diagram you can control if the right input number was activated.

7

Exit the mode after finishing the test by touching the door-key. Notice:

� All switching operations which were activated during the I/O-test will be reset

� The machine switches to home position

WARNING

If the result of the input-test is negative The corresponding connections, cable connections and switching/contact elements have to be checked by an expert! If then the input-test is still negative, please contact the INDUPRESS®-after-sales-service.

4.9.3.2 How to start the output-test

Start the output-test as follows:

Step Action Figure


2 In main menu touch button 7 „Service menu“.




3

In service menu touch button 1 „digital I/O-test“. Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.

4 Look into the diagrams for the output number of the component you would like to test (e. g. a valve).

5

In mode „digital I/O-test“ you have the possibility to test the function of the outputs of the machine control and the connected electrical components. Buttons: Buttons with numbers describe the possible outputs from 01 - 64. Operation/handling: Touch once – output ON Touch twice – output OFF The amplitude-button activates the automatic change between ON...OFF... of the respective output (helpful by setting the machine movements). You can set the holding time before the change of ON...OFF (cycle duration) with the black input window time change. Call the numeric panel by touching this input window for entering the two-digit numerical value 0,1-9,9 seconds)




6

Activate the electrical component whose output signal you would like to test (e. g. a valve) by touching the button with the corresponding output number. By touching the button the LED changes from red to yellow. If the component is working well there will start an active activation operation.

A machine movement may occur.

Several outputs can be switched on at the same time! At inconsiderate use collisions of movable components are possible and therefore caused damages.

7

Exit this mode after finishing the test by touching the door-key. Notice:

� All switching operations which were activated during the I/O-test will be reset

� The machine switches to home position

WARNING

If the result of the output-test is negative The corresponding connections, cable connections and switching/contact elements have to be checked by an expert! If then the output-test is still negative, please contact the INDUPRESS®-after-sales-service.




4.9.4 How to use the analog input-Test

How to test the input signals. Description of analog input signals Analog input signals can be generated by the position measuring system of the pressing plates and/or by sensors for designation the pressing power. This can cause voltages of 0 – 10 V. Before you start Before you can start the analog I/O-test you have to plug in the USB stick in order to open the main menu with service-code-approval (C2). [Section 4.4.4, Page 39]. Start the input-test Start the input-test as follows:

Step Action Figure


2 In main menu touch butten 7 „service menu“ to call the service menu.

3

Touch button 2 „analog input-test“. Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.

4

Read off the current value of the sensor and check it against the indication of the respective circuit in the electric diagram. Notice:

� If you activate an analog sensor you can trace/see the changing of the input signal on the display.

� Internal each voltage value will be convert to packages:

� 10 V = 32767 units




5

Exit this mode after finishing the test by touching the door-key. Notice: The machine switches to home position.

WARNING

If the result of the input-test is negative The corresponding connections, cable connections and switching/contact elements have to be checked by an expert! If then the input-test is still negative, please contact the INDUPRESS®-after-sales-service.




4.9.5 How to use the analog output-test

How to test the analog output signals Description of analog output signals Analog output signals are voltages between 0 – 10 V DC for control of the following valves:

� proportional pressure regulating valves

� proportional blowing/blow-off valves

� proportional steam valves

Before you start Before you can start the analog output-test you have to plug in the USB stick in order to open the main menu with service-code-approval (C2). [Section 4.4.4,“, Page 39]. How to start the output-test Start the output-test as follows:

Step Action Figure


2 In main menu touch button 7 „service menu“ to call the service menu.

3

Touch button 3 „analog output-test“. Comment: If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.

4 Look into the diagrams for the output number or circuit of the component you would like to test (e. g. a valve).




4

To enter the requested circuit touch the corresponding black panel. � You will see the numeric panel!

5

Enter the output voltage two-digit and confirm with the „hook/enter“-button or cancel your input with the x-button. Directly thereafter the valve will be switched/activated without any further query. For proportional pressure regulating valves: 0-10 V = 0-9 bar output voltage = output pressure Example: 5,0 V = 4,5 bar 0,0 V = deactivated Otherwise voltage correspond to x10 of the level of opening in %. Example: 2V ≅ 20% open If you would like to test further circuits you can deactivate the valve with entering again value 0 or activate/switch it again together with further valves.

6

Exit the mode by touching the door-key. It is not necessary to close the valves before. All values will be reset automatically to the home position. Notice: The machine switches to home position.

WARNING

If the result of the output-test is negative The corresponding connections, cable connections and switching/contact elements have to be checked by an expert! If then the input-test is still negative, please contact the INDUPRESS®-after-sales-service.




4.9.6 How to calibrate the touch-screen

When is a test necessary? You have to start this test if the console/panel reacts slowly or doesn’t react not at all by touching the touch-screen. Before you start Before you can calibrate the touch-screen you have to plug in the USB stick in order to open the main menu with service-code-approval (C2). [Section 4.4.4, Page 39]. How to calibrate the touch-screen Calibrate the touch-screen as follows:

Step Action Figure


2 Touch button 7 „service menu“ to call the service menu.

3

Touch button 4 „touch-screen calibration”. Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.

4

The calibration mode starts. Now touch into the four calibration-rings which will be shown one after another. After each successful touch a new calibration-ring will be shown. After touching all calibration-rings the touch-screen is calibrated again and switches automatically to the mainscreen.

Calibration

If there is not the requested result or if there is a negative result after the calibration please contact INDUPRESS®-after-sales-service.




4.9.7 Reference position

Here you will find the information how to reference the machine again after changing the coverings.

DANGER

Directly after touching the button „reference position“ the machine starts the automatic reference run immediately, without further warnings. The result are immediate machine movements of the headplate and/or a movement of the carousel/rotary table which causes the danger of injuries or damages of the machine. Therefore the reference run must be done only from trained staff and with highest caution.

Description of reference position During referencing the zero point position the zero point of the headplate will be designated – it has to be designated again after each change of the coverings so that the machine can record the distances and distance covered exactly. Before you start Before you can designat the reference position you have to plug in the USB stick in order to open the main menu with service-code-approval (C2). [Section 4.4.4, Page 39]. Start reference run Start the reference run as follows:

Step Action Figure


2 In main menu touch the button 7 „service menu“ to call the service menu.




3

Please pay attention to the safety indication at the beginning of the section before you touch button 5!

In service menu touch button 5 „reference position“. Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.

4

The zero point of the headplate will be designate new during the reference run. When the machine achieves the respective position during the reference run you simply have to transfer the position by touching the save-button. After recording the upper position the control switches automatically back to the mainscreen. Notice: Machines with several pressing devices (master-slave) can referenced only at the „master“-device. To reference all devices you have to switch the master-side with the arrow-button in main screen to the corresponding device.

5

Attention:

Do not touch the door-key during the reference run, as …

� the values will be rejected

� the reference run has to be repeated




4.9.8 Reference pressure

The reference pressure will be designated by first setting into operation at Indupress factory and changes insignificantly in the course of time. The reference pressure is the pressure which is necessary to neutralize the weight of the pressing plate (balance pressure). You will find the original reference pressure on the acceptance report, which is attached to the machine or you can ask the INDUPRESS®-service about it. If you have to readjust the reference pressure please go ahead as follows. Before you start Before you can change the reference pressure you have to plug in the USB stick in order to open the main menu with service-code-approval (C2) [Section 4.4.4, Page 39]. How to adjust the reference pressure

Step Action Figure



3

Touch button 6 „reference pressure“.

Directly after touching the button „reference pressure“ the machine starts immediately, without any further indication or warning with the closing motion or directly with the pressure application.

Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.




3

With the arrow-buttons you have the possibility to increase or decrease the pressure. Save your adjustments with the save-button bottom left. Change direction: For horizontal movements you can check with button „change direction“, both „closing“ and „opening“.

4

You can cancel the reference pressure at any time with the door-key and call the main menu. Notice: At this the values/data would not be saved.




4.9.9 How to define and delete the mechanic code

Wherefore we need a mechanic code? The control is protected of unauthorized access by a variable mechanic code (C3) [Section 4.4.4, Page 39]. With this code you have access only to the sections of the control which are important for mechanics. Before you start Before you can change the mechanic code you have to plug in the USB stick in order to open the main menu with service-code-approval (C2). [Section 4.4.4, Page 39]. 4.9.9.1 How to define the mechanic code

Define or change the mechanic code as follows:

Step Action Figure



3

Touch button 7 „mechanic code“. Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.




4

How to enter the mechanic code. Touch the input window in the middle of the display. � you will see an alpha-numeric panel. Enter the new mechanic code and define it with the „hook/enter“-button. The control switches automatically back to the mainscreen. Notice: The mechanic code has to consist always of 5 characters. You can use numbers, characters and also special characters.

5 You can cancel the procedure anytime with the door-key and switch back tot he mainscreen.

4.9.9.2 How to delete / reset the mechanic code

Step Action Figure



3

Touch button 7 „mechanic code“. Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.




4 Touch teh reset-button � Now the previous valid mechanic code is deleted. There is no visual reply.

5 Exit the chart with the door-key. The control switches back to the mainscreen.




4.9.9.3 How to release mechanic code

Before you start Before you can start you possibly have to switch from „master-slave“-mode to „standard“-mode. For this use the drop-down-box shown in the middle of the display in mainscreen (top). Open the control with mechanic code as follows:

Step Action Figure

1 Touch the „lock“-button to call the input window for the code-approval.

2

� Touch the input window approval-code input.

� Enter the before defined mechanic code.

Notice: In case in bottomline is written „service code active“, the input of the mechanic code is not necessary – it is already approved.

3 Confirm your input with the „hook/enter“-button.

4

The control automatically switch to the mainscreen. Notice: If the control is opened for the input the padlock is opened with C3-approval




4.9.10 Alert information

Description of alert information The control is equipped with an error detection system. If the machine is not ready for use you will see the corresponding error in the error screen, see example [Section 4.4.1.2, Page 34]. All possible error messages, see [Section 4.10, Page 102]. You will see the last 50 errors in the alert information. It should give information about machine errors and allow to make faults repeatable. Before you start Bevor Sie den Mechaniker-Code ändern können, müssen Sie den USB-Stick eingesteckt haben, um das Hauptmenü mit Service-Code-Freigabe (C2) zu öffnen. [Section 4.4.4, Page 39]. Open the alert information as follows:

Step Action Figure



3

In service menu touch the button 8 “alert information“. Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.




5

You can see the last 50 errors in the alert information. Here you can navigate by touching on the screen. You will see a navigation array, where only the two arrow-buttons are activated. It is not possible to delete anything in the alert information. Comment If you would like to exit the alert information, touch the arrow-button top left to call the main menu.

6 With the door-key you can cancel and call the main menu anytime.




4.9.11 How to adjust date and time

Here you will find the information how to adjust date and time in the control. Before you start Before you can adjust date and time you have to plug in the USB stick in order to open the main menu with service-code-approval (C2). [Section 4.4.4, Page 39]. How to adjust date and time Please go ahead with the following instructions:

Step Action Figure



3

Touch button 9 „date and time“. Comment If you would like to exit the service menu without touching one of the shown buttons, touch the arrow key top left to call the main menu.

4

1. Touch the number you would like to change

2. enter the corresponding value through the numeric pad and confirm each value with the „hook/enter“-button.

3. transfer the adjustements of date and time with the save-button bottom left. The adjustments will be saved




5 Use error key top left to cancel the input or to switch back to the service menu after saving.

6

With the door-key you can cancel or call the main menu at any time. Door-key � return to main menu




4.10 Error messages

The INDUMAT Touch controller has an error message and alert system which informs the operator about various machine malfunctions. In the following list you can find all possible messages as well as troubleshooting hints. 4.10.1 Error description

Error No. Error messages/English Error description:

1 Machine is switched OFF! You've got to turn the machine control on,with the “Release”- key (below the Emergency stop button on the INDUMAT Touch controller

2 Emergency button is pressed! The Emergency stop button was pressed or the cable connection was disrupted or the contact unit is not engaged

3 No compressed air supply!

The compressed-air is not connected or the supply hose was cut or the air pressure is under 1,5 bar or the connecting cables of the pressure switch are disrupted

4 Headguard was activated! The headguard was activated and is uptight or the cable connection was disrupted

5 Headplate is not in upper position!

The headplate doesn't reach the upper limit position because of mechanic blockade or because of too low air pressure or too high air losses (leckages) or the control switch was misaligned or the control switch is broken or the cable connection is disrupted

6 Iron is not not on the iron-rest! The iron is not positioned in the sensor area of the iron-rest or the sensor is misaligned or broken or the cable connection is disrupted

7 not used

8 Close intermediate frame!

The intermediate frame wasn't closed before starting the program or the control switch is misaligned or broken or the cable connection is disrupted

9 Stacking device - position is undefined!

The stacking device wasn't in basic position before starting the program because of mechanic blockade or too low air pressure or the control switch is misaligned or broken or the cable connection is disrupted

10 Shape temperature is to low! The pressing shapes aren't heated enough to get the requested pressing result or the heating




of the shapes is broken or the safety fuse of the heating circuit was activated

11 Close waistband clip first!

The pressing program contains the function of the trouser waistband stretcher and was started before closing the waistband stretcher or the control switch is misaligned or broken or the cable connection was disrupted

12 Skirt tightener is not in position! The skirt was not tightened before starting the program or the control switch is misaligned or broken or the cable connection is disrupted

13 No pressing program available! The choosen pressing program place doesn't contain a pressing program which can be started

14 Pressing program data is not valid!

The pressing program is not defined for this machine or a failure occured during the transfer of the pressing program from the MEM-Card - the program data are damaged

15 No valid reference values stored!

The necessary data reference position and/or reference pressure of the machine aren't stored and have to be set and/or measured again

16 Airbag is switched OFF!

The airbag is required for the program start and was not acitvated before starting the program or the switch for activating the airbag is broken

17 Fixing frame is not closed!

The intermediate frame was not closed before starting the program or the control switch is misaligned or broken or the cable connection is disrupted

18 No connection by CAN-bus!

The connection between the computer control PP41 and the electronic system in the control box is disrupted, e.g. because of broken cable connection or identic CAN addresses in the control box and the control or because of not switched on load resistor

19 Lapel shape is not closed!

The lapel shape of the machine was not closed before starting the program or the sensor of distance measurement is out of the measuring range or the sensor of the distance measurement is misaligned or broken or the cable connection is disrupted

20 Please start lapel vacuum first! The lapel vacuum is requirement for the program start and was not actived before starting the program




21 Please start bottom vacuum first! The bottom vacuum is requirement for the program start and was not activated before starting the program

22 Please start vacuum first! The vacuum is requirement for the program start --> one ore more vacuums weren't activated before starting the program

23 Table is not in home position! The control switch of the table standard position is misaligned, broken or has a cable disruption

24 Pressing program is still running! The program start was already activated again before the actual working program was finished

25 Headplates are not in upper position!

The head plate doesn't reach the upper limit position because of mechanic blockade or because of too low air pressure or too much air losses (leckages) or the control switch is misaligned or broken or the cable connection is disrupted

26 Carriage is not in position!

The carriage of the pressing plate has not reached the home position before starting the program or the control switch for registration of the home position is misaligned, broken or the cable connection is disrupted

27 No (new) jacket loaded! The pressed jacket was not removed before a further start of the program

28 Sleeve is not tightened! The loading procedure of the sleeve was not finished before starting the program

29 Step-mode only on master device! You can only start the master device in step-mode. The program start of the slave device occurs this error message

30 Shapes are not open!

After finishing the pressing operation the pressing shapes didn't open because of mechanic blockade, too low air pressure or too much air losses (leckages)

31 Stretch-frame is not closed!

The stretching frame wasn't closed before starting the program or the control switch is misaligned or broken or the cable connection is disrupted

32 Hemstencil is not lowered!

The lowering of the hem pattern is required for the program start - possible causes of malfunction: the pedal for lowering of the hem pattern wasn't activated till yet or the pedal is broken or the cable is damaged or the control switch "hem pattern lowered" is misaligned, broken or the cable is disrupted




33 Armhole creaser open?

The loading cycle of the machine was not finished before starting the program or the pedal "loading - forward" is broken or the cable is disrupted or the control switch "side part stretcher closed" is misaligned, broken or the cable is disrupted

34 Protective motor switch?

The protective motor switch for the conveyor belt was activated. Possible causes of malfunction: At 400 V three-phase current is one phase missing or the motor drive is mechanically blocked through fabric remains etc. or the motor is broken or the protective motor switch is broken

35 Pocket flaps are not tightened!

To tighten the pocket flaps is required for a program start. They weren't tigthened at all or only on one side before starting the program or the pedal "pocket flaps tigthen" is broken or the cable is disrupted

36 "Change flap carrier" is switched ON!

The "flap carrier" (= carrier bar of the pocket flap pattern) is exchangeable. The switch for "change flap carrier" is switched on or broken or the cable is disrupted

37 Fixing device down? Vacuum ON?

The loading cycle of the machine wasn't finished before starting the program or the pedal "loading - forward" is broken or the cable is disrupted

38 No free memory on the MEM-CARD!

The memory card is completely full and can't take more pressing programs. A new memory card should be insert.


Technical data


5 Technical data

5.1 Electric connection data

Item Value

Power supply 3~ 400 V (Standard) 3~ 220 V (North-/Southamerika)

Control voltage 24 V=

Steam valves 24 V~

Fuses: power supply (operating company) 3 x 16 A ~

Fuses: primary machine circuit 2 x 1,6 A ~

Fuses: iron socket 1 x 6,3 A ~

Fuses: secondary machine control circuit 1 x 5 A = 1 x 5 A ~

Working place light (option) 2 x 36W

Working place light (option) 2 x 18 W

5.2 Mechanical connection data and dimensions

In the following you will find a table which contains all machine dimensions and mechanical connection data for the whole INDUPRESS® pressing equipment. The average sound emission per machine is 80dB at max. (Function: bottom plate blowing, with open head plate; duration – approx. 3,6 seconds). Description table of the exponential numbers in bra ckets concerning the machine capacity: *Änderungen vorbehalten

1. auch als 60Hz, 220V, 3Ph Version (Amerika) erhältlich

2. mit Entnahmegerät

3. mit 2 Personen

4. für vordere und hintere Ärmelnaht

5. in Tandem (2 Maschinen / 1 Person)

6. ohne Naht öffnen

7. in Tandem (2 Maschinen / 2 Personen)

*All data with reservation and subject to change

1) also available as 60Hz, 220V, 3Ph version (America)

2) with off-taking device

3) with 2 persons

4) for front and hind sleeve seams

5) in Tandem (2 machines / 1 Person)

6) without seam opening

7) in Tandem (2 machines / 2 Personen)


Technical data


modell* capacity* connections* dimensions* consumption* packing dimensions*

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vacu

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com

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pcs/h

3/8"

| 5,

5 b

ar

3/8"

| 0,

5 ba

r

1 1/

2" |

- 1

30m

bar

3/8"

| 6

bar

400

V |

3 P

h | 5

0 H

z

mm

mm

mm

kg

kg/h

l/s

l/min

mm

mm

mm

kg

kg

IPN-HG-23-22 130 1x 1x 1x 1x 1x 1400 1200 1800 180 12 10 15 1250 1300 1700 220 320

IPN-K22-23-05 75 1x 1x 2x 2x 1x 1800 2200 2300 1000 38 80 120 2300 2450 2150 1000 1100

IPN-K22-23-09A 70 1x 1x 2x 2x 1x 1800 2200 2300 1000 38 80 120 2200 2400 2400 1000 1050

IPN-K22-23-10A 70 1x 1x 2x 2x 1x 1800 2200 2300 930 25 55 110 2200 2400 2400 1000 1050

IPN-K22-23-13A 70 1x 1x 2x 2x 1x 1800 2200 2300 1000 38 80 120 2200 2400 2400 1000 1050

IPN-K22-23-13C 70 1x 2x 2x 1x 1x 1800 2200 2300 1000 38 80 120 2200 2400 2400 1000 1050

IPN-K24-21-09A-13A 45/653) 1x 1x 2x 2x 1x 3450 2100 2250 1200 38 80 120 2010 3450 2250 1200 1300

IPN-K24-21-10A/13C 45/653) 1x 1x 2x 2x 1x 3450 2100 2250 1200 38 80 120 2010 3450 2250 1200 1300

IPN-K82-23-03A 80 1x 1x 2x 1x 1x 1800 2000 2240 770 24 45 60 2250 2400 2400 770 850

IPN-K82-23-03C 70 1x 1x 2x 2x 1x 1800 2000 2240 770 24 55 80 1750 1900 2000 770 850

IPN-K82-23-07A 130 1x 1x 2x 2x 1x 1800 2000 2240 770 15 40 75 1750 1900 2000 770 850

IPN-K82-23-07B 130 1x 1x 2x 2x 1x 1800 2000 2240 770 15 40 75 1750 1900 2000 770 850

IPN-K82-23-07C 65 1x 1x 2x 2x 1x 1800 2000 2240 770 15 40 75 1900 2050 2250 770 850

IPN-K82-23-07D 65/906) 1x 1x 2x 2x 1x 1800 2000 2240 770 30 45 110 1750 1900 2000 835 915

IPN-K82-23-07E2 135 1x 1x 2x 2x 1x 1800 2000 2240 770 15 40 75 1750 1900 2000 835 915

IPN-K82-23-07F2 135 1x 1x 2x 2x 1x 1800 2000 2240 770 15 40 75 1750 1900 2000 835 915

IPN-K82-23-07G 115 1x 1x 2x 2x 1x 1800 2000 2240 770 15 40 75 1750 1900 2000 835 915

IPN-K82-23-07V 115 1x 1x 2x 2x 1x 1800 2000 2240 770 15 40 75 1750 1900 2000 835 915

IPN-K82-23-17A 140 1x 1x 2x 2x 1x 1800 2000 2240 1100 22 45 75 1950 2100 2100 1100 1150

IPN-K82-23-17B 100 1x 1x 2x 2x 1x 1950 2000 2240 1100 22 45 75 1950 2100 2100 1100 1150

IPN-K84-23-05 105/1353) 2x 2x 4x 2x 1x 2600 2400 2240 1230 55 120 180 2350 2500 2040 1230 1330

IPN-K84-23-09A 100/1252)/1303) 2x 2x 4x 2x 1x 2400 2400 2240 1240 55 120 180 2350 2500 2040 1230 1330

IPN-K84-23-10A 100/1252)/1303) 2x 2x 4x 4x 1x 2400 2400 2240 1200 50 110 170 2350 2500 2040 1230 1330

IPN-K84-23-13A 100/1252)/1303) 2x 2x 4x 4x 1x 2400 2400 2240 1240 55 120 180 2350 2500 2040 1230 1330

IPN-K84-23-13C 100/1252)/1303) 2x 2x 4x 4x 1x 2400 2400 2240 1240 55 120 180 2350 2500 2040 1230 1330

IPN-K84-23-19C 95/1102)/1253) 2x 2x 2x 2x 1x 2700 2400 2240 1400 75 180 220 2035 2700 2400 1400 1500

IPN-K84-23-19D 100/1252)/1503) 2x 2x 2x 2x 1x 2700 2400 2240 1400 75 180 220 2035 2700 2400 1400 1500

IPN-LG-23-21 200 1x 1x 2x 2x 1x 950 1450 2000 290 10 10 30 1000 1450 2000 290 370

IPN-LKV-23-04B (SET = 2x) 75/852)/953) 2x2 2x1 2x2 2x1 1x 1550 1650 2050 380 27 35 75 1550 1650 2050 510 630

IPN-SC-04-01 individual 1x 1x 1x 2x 1x 1600 1300 1800 520 20 50 100 1450 1500 1900 380 420




Technical data



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pcs/h

3/8"

| 5,

5 b

ar

3/8"

| 0,

5 ba

r

1 1/

2" |

- 1

30m

bar

3/8"

| 6

bar

400

V |

3 P

h | 5

0 H

z

mm

mm

mm

kg

kg/h

l/s

l/min

mm

mm

mm

kg

kg

IPN-SCV-21-05 75/1053) 1x 1x 2x 2x 1x 1400 1300 1800 465 25 80 120 1400 1500 1900 510 555

IPN-SCV-21-07E2 100 1x 1x 2x 2x 1x 1400 1300 1800 430 15 28 75 1400 1500 1900 320 440

IPN-SCV-21-07F2 100 1x 1x 2x 2x 1x 1400 1300 1800 430 15 28 75 1400 1500 1900 320 440

IPN-SCV-21-09A (SET = 2x) 70/1003) 1x 1x 2x 2x 1x 1400 1300 1800 465 25 80 120 1400 1500 1900 320 440



IPN-SCV-21-13C (SET = 2x) 70/1003) 1x 1x 2x 2x 1x 1400 1300 1800 465 25 80 100 1400 1500 1900 320 440

IPN-SCV-21-17A 100 1x 1x 2x 2x 1x 1400 1300 1800 550 15 30 50 1400 1500 1900 340 490

IPN-SCV-21-17B 70 2x 2x 2x 2x 1x 1400 1300 1750 530 18 50 100 1850 1450 1800 340 490

IPN-SCV-21-18A 35/505) 1x 1x 1x 2x 1x 1400 1300 1800 350 15 35 85 1450 1500 1900 410 460

IPN-SCV-21-19A 70/903)/1005)/1707) 1x 1x 2x 2x 1x 1400 1400 1800 465 40 80 120 1450 2700 1800 760 975

IPN-SCV-21-19C 65/853)/955)/1657) 2x 2x 2x 2x 1x 2550 1300 1900 1400 40 80 120 1450 2700 1800 900 1050

IPN-SG-07-03C 70/1102) 1x 1x 1x 2x 1x 1350 1400 1800 420 16 25 30 1400 1200 1900 380 420

IPN-SG-07-07G 90/454) 1x 1x 1x 2x 1x 1350 1400 1800 420 15 20 35 1400 1200 1900 360 400

IPN-SG-07-07V 90 1x 1x 1x 2x 1x 1350 1400 1800 420 15 20 35 1400 1200 1900 360 400

IPN-SG-07-11 individual 1x 1x 1x 2x 1x 1100 1300 1800 130 10 15 70 1400 1200 1900 300 410

IPN-SG-07-12 individual 1x 1x 1x 2x 1x 1100 1300 1800 400 12 25 80 1400 1450 1900 410 510

IPN-SG-07-18A-C 35 1x 1x 1x 2x 1x 1100 1300 1800 300 12 35 85 1400 1400 1900 300 400

IPN-SG-07-18B 110 1x 1x 1x 2x 1x 1100 1300 1800 300 8 30 75 1400 1200 1900 300 400

IPN-SG-07-21 120 1x 1x 1x 2x 1x 1100 1300 1800 270 10 10 30 1400 1200 1900 270 300

IPN-SG-07-25A 90 1x 1x 2x 2x 1x 1400 1300 1800 330 12 25 70 1050 1300 1750 330 430

IPN-SG-09-01 120 1x 1x 1x 2x 1x 1100 1300 1800 270 10 10 30 1450 1500 1900 380 420

IPN-SG-23-02A 120 1x 1x 1x 2x 1x 1100 1300 1800 440 25 30 40 1400 1300 1900 440 470

IPN-SG-23-03A 70 1x 1x 3x 2x 1x 1100 1300 1800 300 16 25 30 1400 1300 1900 440 470

IPN-SGV-23-03A 65 1x 1x 3x 2x 1x 1400 1300 1800 455 16 25 30 1400 1500 1900 510 540

IPN-SGV-23-05 75 2x1 2x1 2x2 2x 1x 1400 1300 1800 465 25 80 120 1400 1500 1900 480 510

IPN-SGV-23-07A 125 1x 1x 2x 2x 1x 1400 1300 1800 430 15 20 35 1400 1500 1900 320 440

IPN-SGV-23-07B 125 1x 1x 2x 2x 1x 1400 1300 1800 430 15 20 35 1400 1500 1900 320 440

IPN-SGV-23-07C 65 1x 1x 2x 2x 1x 1400 1300 1800 430 15 20 35 1400 1500 1900 320 440

IPN-SGV-23-07D 65 1x 1x 2x 2x 1x 1400 1300 1800 320 15 17 30 1400 1500 1900 320 440

IPN-SGV-23-07E2 100 1x 1x 2x 2x 1x 1400 1300 1800 435 15 17 30 1400 1500 1900 320 440

IPN-SGV-23-07F2 100 1x 1x 2x 2x 1x 1400 1300 1800 435 15 17 30 1400 1500 1900 320 440


Technical data



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mm

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kg

kg/h

l/s

l/min

mm

mm

mm

kg

kg

IPN-SGV-23-09A 70/1003) 2x1 2x1 2x2 2x 2x1 1400 1300 1800 375 25 80 120 1400 1500 1900 320 440

IPN-SGV-23-10A 70/1003) 2x1 2x1 2x2 2x2 2x1 1400 1300 1800 465 25 55 110 1400 1500 1900 320 440

IPN-SGV-23-11D 200 1x 1x 1x 2x 1x 1400 1300 1800 332 8 10 70 1400 1500 1900 320 440

IPN-SGV-23-13A 70/1003) 2x1 2x1 2x2 2x2 2x1 1400 1300 1800 375 25 80 100 1400 1500 1900 540 580

IPN-SGV-23-13C 70/1003) 2x1 2x1 2x2 2x2 2x1 1400 1300 1800 375 25 80 100 1400 1500 1900 320 440

IPN-SGV-23-17A 100 1x 1x 2x 2x 1x 1400 1300 1800 335 15 30 50 1400 1500 1900 320 440

IPN-SGV-23-17B 70 2x 2x 2x 2x 1x 1400 1300 1800 530 30 50 100 1850 1450 1800 340 490

IPN-SGV-23-18A 35/505) 1x 1x 1x 2x 1x 1400 1300 1800 350 15 35 85 1450 1500 1900 385 410

IPN-SGV-23-18B 100 1x 1x 1x 2x 1x 1400 1300 1800 350 13 30 75 1400 1450 1900 350 420

IPN-SGV-23-19A 70/903)/1005)/1707) 2x 2x 2x 3x 1x 2400 1300 1960 880 40 80 120 1450 2700 1800 760 975

IPN-SGV-23-19C 65/853)/955)/1657) 2x 2x 2x 2x 1x 2550 1300 1900 1400 40 80 120 1450 2700 1800 900 1050

IPN-SG-23-25A 125 1x 1x 2x 2x 1x 1400 1300 1800 330 12 25 70 1050 1300 1750 330 430

IPN-SGVD-23-04C 65/903) 2x 2x 2x 2x 1x 2100 1300 1750 580 35 80 120 1400 2500 1800 320 460

IPN-SGVD-23-05 60/753) 1x 1x 2x 3x 1x 2300 1400 1850 540 25 80 120 2150 1400 1850 815 995

IPN-SGVD-23-07E2-F2 40/50³ 2x 2x 2x 3x 1x 2200 1400 1850 650 25 80 120 1400 2500 1800 320 460

IPN-SGVD-23-09A 50/703) 2x 2x 2x 3x 1x 2200 1400 1850 650 25 80 120 2200 1400 1850 650 840

IPN-SGVD-23-10A 50/703) 1x 1x 2x 2x 1x 1950 1300 1750 540 45 100 160 2200 1400 1850 650 840

IPN-SGVD-23-13A 50/703) 1x 1x 2x 2x 1x 1950 1300 1750 540 25 80 100 2200 1400 1850 650 840

IPN-SGVD-23-13C 50/703) 1x 1x 2x 2x 1x 1950 1300 1750 540 25 80 100 2200 1400 1850 650 840

IPN-SGVH-23-08A 85 1x 1x 1x 2x 1x 1400 1250 2150 300 15 45 45 1400 1250 2150 300 450

IPN-SGVH-23-08A-3 85 1x 1x 1x 2x 1x 1400 1250 2150 300 15 45 45 1400 1250 2150 380 480

IPN-TOP-B03 100 1x 1x 1x 1x 800 1220 2150 180 25 0 15 800 1220 2150 180 210

IPN-U-23-15 (SET = 2x) 65/1003) 1x 1x 1x 2x 1x 1700 1200 1600 280 20 10 25 1900 1250 1900 335 460

IPN-US-23-23 75 1x 1x 2x 1x 1x 2150 1070 2050 270 15 18 50 1110 2150 2050 375 475

IPN-VCD-21-14A 100/1253) 2x 2x 2x 2x 1x 1100 1300 2400 465 15 25 22 1400 1300 2260 480 595

IPN-VCD-21-14C 100/1253) 2x 2x 2x 2x 1x 1100 1300 2400 465 15 25 22 1550 1300 2260 485 630

IPN-VCD-21-14B 85/1003) 2x 2x 2x 2x 1x 1400 1200 2350 380 14 35 40 1300 2350 2260 520 650

IPN-VH-23-08A 85 1x 1x 1x 2x 1x 1250 1500 2600 460 18 15 45 1400 2750 1650 460 580

IPN-VHD-23-14A 100/1253) 2x 2x 2x 2x 1x 1400 1200 2350 465 16 50 22 1250 1550 2260 500 600

IPN-VHD-23-14B 85/1003) 2x 2x 2x 2x 1x 1400 1200 2350 380 14 35 40 1300 2350 2260 520 650

IPN-VHD-23-14C 100/1253) 2x 2x 2x 2x 1x 1400 1200 2350 465 16 50 22 1250 1550 2260 500 600

IPN-VHD-23-16 2x 2x 2x 2x 1x 1400 1200 2350 465 16 50 22 1400 1300 2260 465 580


List of abbreviations


6 List of abbreviations

CE Communauté Européenne (French for “European Union“)

DIN German Institute for Standardization ("Deutsches Institut für Normung e.V.")

etc. et cetera (and so on)

e.g. exempli gratia (for example)

Fig. Figure

min minimum

max maximum

resp. respectively

TFS Tunnelfinisher

USB Universal-Serial-Bus


Glossary


7 Glossary

Bargraph Graphic display of the measured setting value, showing modifications through the length of the bar in accordance with the set value.

Button / Push button

The usual button is an operational item which is mostly performed as a push button. It is used to connect or interrupt electric lines. Unlike the switch, you can not see wether a button was pressed.

Button / Touch switch

A frequently used variation of button is the touch switch. The touch switch is a specific feature for touch-screen operation. The button is drawn on the touch-screen – as soon as you touch it, a certain action will follow.

CE marking

Designation for specific products according to the laws of the EU (European Union) in connection with the product safety within the European Economic Area (EEA) and the European Community (EC) being a part thereof. With the CE marking the manufacturer confirms the conformity of the product to the applying EC directives and the compliance with the “fundamental requirements“ stipulated therein.

CF – Compact Flash (Memory card)

CompactFlash (CF) is a mass storage device format used in portable electronic devices. For storage, CompactFlash typically uses flash memory in a standardized enclosure. The INDUMAT Touch controllers are using CF cards as a main data storage, replacing the Flash ROM of former controller versions. All the data is held there – currently required process data are loaded to the RAM memory for faster performance.

Controller User interface, Programming unit, PLC, Operation panel.

Display User interface

EC declaration of conformity

The EC declaration of conformity is the basis of the CE marking of the respective product. With the EC declaration of conformity the manufacturer confirms that a product circulated by him complies with, e.g. is in agreement with, the basic health and safety requirements of all relevant European directives.

finish, finishing Final treatment of garments

Icon A graphical symbol, resembling or analogous to the thing it represents. Icons enabling non-lingual user guidance.

Main picture/main screen The main screen ist the main user interface, which appears after turning on the controller by means of the „release“ key.


Glossary


Master-Slave mode

The master-slave mode requires that two independently operating pressing devices are controlled from the same user interface (e. g. the left and the mirrored, right pressing device of the same processing step). One machine works first - this is the “master” machine on which the working parameters can be determined. The other machine works as a second - this is the “slave” machine which gets all the working parameters of the “master” machine sent.

Pop-up A pop-up is a suddenly appearing message or information on a currently pending event.

Start screen The start screen means the user interface which appears as soon as the control has been started resp. after the button >Entry< has been pushed.

Switch

A switch is an operational item, which is connecting or interrupting electric lines. After activation, a switch contact will remain stable in the respective switch position. There is two switch contact types: NO = normaly open contact (with activation the contact will close) and NC = normaly closed contact (with activation the contact will open)

Timeout A fixed time limit for a certain process was exceeded – the process was stopped and the timeout alert appears.

Touch-screen

Monitor (computer operation / user interface) which controls the run of the program after a touch on parts of a picture (Pictogram). The technical implementation of the command entry is practically "transparent" to the user.

USB stick Universal-Serial-Bus-Stick; small storage medium resp. data memory

User interface Display


Table of illustrations


8 Table of illustrations

Fig. 1 Example rating plate.......................................................................................................................5 Fig. 2 INDUMAT Basic - Two text-matrix Interface ..................................................................................9 Fig. 3 INDUMAT 07 - Graphical user interface with detailed info and error messages ...........................9 Fig. 4 INDUMAT PP41 - Graphical user interface with extensive information and self-keys as well as

communicating messages.............................................................................................................9 Fig. 5: INDUMAT Touch - Graphical touch-screen user Interface with extensive information and self-

keys as well as communicating messages....................................................................................9 Fig. 6: Pressing Machine - Controls (Example)......................................................................................10 Fig. 7: Basic Pressing Equipment (Example).........................................................................................11 Fig. 8: Optional - pressing equipment (example) ...................................................................................12 Fig. 9: Foot Control Pedals (example) ...................................................................................................13 Fig. 10: Knee switch bar (example)........................................................................................................16 Fig. 11: Emergency stop button .............................................................................................................17 Fig. 12: Emergency stop button .............................................................................................................17 Fig. 13: „Release“ button.......................................................................................................................17 Fig. 14: „Release“ button.......................................................................................................................17 Fig. 15: Safety frame – „headguard“ ......................................................................................................17 Fig. 16: „Release“ button........................................................................................................................17 Fig. 17: „Release“ button........................................................................................................................17 Fig. 18: Safety- light barrier ....................................................................................................................18 Fig. 19: „Release“ button........................................................................................................................18 Fig. 20: „Release“ button........................................................................................................................18 Fig. 21 : Two-Hand Start Button.............................................................................................................18 Fig. 22 Safety iron rest ...........................................................................................................................19 Fig. 23: INDUMAT Touch controller .......................................................................................................20 Fig. 24: F1 – Machine information..........................................................................................................22 Fig. 25: F2 – Production counter ............................................................................................................22 Fig. 26: F3 – Maschine einrichten ..........................................................................................................23 Fig. 27: Manual pressing/Individual functions ........................................................................................23 Fig. 28: Individual functions....................................................................................................................24 Fig. 29: Mainscreen/standard mode.......................................................................................................25 Fig. 30: Mainscreen/Master-Slave mode ...............................................................................................25 Fig. 31: Buttons ......................................................................................................................................26 Fig. 32: Hotspots ....................................................................................................................................26 Fig. 33: Drop-down box ..........................................................................................................................26 Fig. 34 Number pad................................................................................................................................26 Fig. 35 Alpha-numeric pad .....................................................................................................................27 Fig. 36: Mainscreen/master-slave mode – Buttons,...............................................................................28 Fig. 37 Main menu..................................................................................................................................29 Fig. 38 Service Menu .............................................................................................................................30 Fig. 39: Mapping of the main menu structure � access through the door-key ......................................31 Fig. 40: Master-Slave mode ...................................................................................................................32 Fig. 41: Main switch................................................................................................................................36 Fig. 42: Safety check..............................................................................................................................36 Fig. 43: Safety check acknowledged......................................................................................................37 Fig. 44: Error picture...............................................................................................................................37 Fig. 45: Main switch................................................................................................................................38 Fig. 46: Info picture – F1 Key .................................................................................................................38 Fig. 47: USB stick with key ring..............................................................................................................39 Fig. 48: USB port – USB stick is plugged in...........................................................................................39 Fig. 49: Reset Button..............................................................................................................................42 Fig. 50: START-Button ...........................................................................................................................45 Fig. 51: PFEIL-Button.............................................................................................................................47 Fig. 52: CANCEL-Button ........................................................................................................................47 Fig. 53 Button Two-Hand start ...............................................................................................................51 Fig. 54 button 08A control element ........................................................................................................51 Fig. 55 Pressing program – Descriptions Bilder sind NEU ....................................................................52 Fig. 56 Button - cancel ...........................................................................................................................58


Table of illustrations


Fig. 57 delete parameter........................................................................................................................ 64 Fig. 59 USB stick and USB-socket and cover for USB-socket.............................................................. 75 Fig. 60 Service Menu............................................................................................................................. 79


Index


9 Index

A Advanced features ........................................12 Alpha-numeric pad ......................................27 Annex ...............................................................I Automatic reference cycle .............................44

B Bahnentext ...................................................53 Basic equipment ............................................11 blowing ..........................................................16 bottom - plate.................................................10 bottom plate blowing .....................................11 bottom plate vacuum ......................................11

C Calling production data..................................42 Calling the Master-Slave mode .....................33 CAN-Bus testen.............................................92 command box ................................................11 confidentiality...................................................2 Configuration of pressing programs ..............52 Controller Operational items..........................20 controllers ........................................................9 conversions .....................................................6 Copyright .........................................................6 Covering pressing plates...............................46

D declaration of conformity .................................7 Description

Main menu – buttons 1-9 ..................................29 Description – INDUMAT Touch.....................20 Diagnosen durchführen .................................79 Digital I/O-Test durchführen ..........................79 Disclaimer........................................................5 Display contrast .............................................23 Door key ........................................................21 Drop-down-boxes ..........................................26

E edge suction ..................................................12 Edit a pressing program ................................56 Eingabefelder Numerische ......................26, 27 Elecric connection data ...............................106 electric cabinet...............................................11 electrical switch plans......................................7 Elektrische Daten - Tabelle .........................107 Emergency stop.............................................17 Emergency stop button .................................21 Error description ..........................................102 Error messages ...........................................102 Error messages during editing ......................56

expert .............................................................. 7 Explanation to delete a parameter................ 64

F fix vacuum..................................................... 16 Foot control pedals ....................................... 13 foot controlled pedals.................................... 11 Function keys................................................ 22 Functional description of pressing machines.. 9

G Glossary...................................................... 111 Granting service code access level .............. 39

H headplate coverings...................................... 23 Hinweis Betriebsanleitung Teil I und II ........... 2 holding component ....................................... 12 Hotspots........................................................ 26 How to adjust date and time ....................... 100 How to adjust the time cycle ......................... 66 How to copy a pressing program.................. 69 How to create pressing sequences .............. 74 How to create the Pressing Programs.......... 52 How to delete a pressing program................ 71 How to delete a programmed track .............. 59 How to designate a pressing program.......... 67 How to edit a pressing program.................... 55 How to lock the INDUMAT Touch controller. 41 How to set the parameter ............................. 62 How to set the parameter setting.................. 61 How to start the output-test........................... 82 How to transfer data through USB stick ....... 75 How to use the analog input-test .................. 85 How to use the analog output-test................ 87 How to use the digital I/O-test....................... 79

I Implicit Guarantee........................................... 5 Index ........................................................... 115 Individual functions .................................... 23 INDUMAT 07................................................... 9 INDUMAT Basic.............................................. 9 INDUMAT PP41.............................................. 9 INDUMAT Touch ............................................ 9 Input boxes ................................................... 26 Input-Test durchführen ................................. 81 instructed person ............................................ 7 Instructions for use ......................................... 7 iron ................................................................ 10

K Knee switch bar ............................................ 16


Index


Konformitätserklärung..................................... 7

L Layout pressing machine.............................. 10 Legal information ............................................ 5 List of abbreviations.................................... 110 List of spare parts ............................................ I Lists of spare parts ......................................... 7

M Machine data ................................................ 38 Machine description........................................ 9 machine frame.............................................. 11 machine identification label ............................ 5 Machine off ................................................... 38 Main menu .................................................... 29 Manual pressing ..................................... 23, 50 Manuell Bügeln ............................................. 50 Master-Slave mode....................................... 32 Mechanic code.............................................. 94 Mechanical connection data and dimensions

................................................................ 106 Mechaniker-Code eingeben ......................... 97 Mechanisch Daten - Tabelle ....................... 107 Menu layout .................................................. 31 Modem testen ............................................... 98 Modifications................................................... 6

N non-liability...................................................... 2 Normal operation ............................................ 9 Number pad .................................................. 26

O Operation of the touch-screen display.......... 26 operational items ............................................ 9 Operational items.......................................... 10

P Parameter programmieren............................ 65 pedal ....................................................... 10, 13 pedal bar ....................................................... 15 pedal functions.............................................. 14 pedal start ..................................................... 13 piece counter ................................................ 42 Pneumatic switch plans .................................. 7 Possible error messages during the copy

process...................................................... 70 Possible parameter in figures ....................... 61 pressing plates.............................................. 11 Programme löschen...................................... 71 Programm-Editor aufrufen ............................ 55 Programmiermodus aufrufen........................ 55 Purpose........................................................... 7

Q Qualified personnel ......................................... 7

R Rating plate ..................................................... 5 reference position.......................................... 23 Release key .................................................. 21 Revision service .............................................. 6

S Safety devices............................................... 17 Safety frame.................................................. 17 Safety iron rest .............................................. 19 Safety light barrier ......................................... 18 Setting brightness ......................................... 43 Setting contrast ............................................. 43 Software version ........................................... 38 Special features and adjustments................. 48 Sprache ........................................................ 78 Star key ......................................................... 21 Step mode..................................................... 34 Structure pressing machine .......................... 10 Supplementary documents ............................. 7 switching knee bar ........................................ 12

T Table of content

pressing programs ............................................54 Table of content .............................................. 3 Table of illustrations .................................... 113 table top ........................................................ 11 tap vacuum.................................................... 16 Technical changes .......................................... 6 Technical data............................................. 106 terms of delivery............................................... I The human-mchine interface ........................ 20 Touch-screen operation – mainscreen /master-

slave mode ................................................ 28 Touch-screen operation –

mainscreen/standard-mode....................... 27 Tow-Hand start button .................................. 18 Track allocation ........................................... 53 Turn-on procedure and Safety check ........... 36

U upper plate /steam ........................................ 12 upper plate steam ......................................... 11 upper plate vacuum ...................................... 12 USB Port ....................................................... 21 USB stick....................................................... 75 USB stick – transfer data .............................. 76 Useful reference.............................................. 8

V vacuum level ................................................. 12


Index


vertical movement .........................................12 W waistband clip ......................................... 12, 16


Annex

Stand 2011.07 | Revision: 100 © Hornung GmbH INDUPRESS® & Co. KG Anhang I

10 Annex

10.1 List of spare parts

For a fast and correct processing of your order the following details should be provided:

� Machine’s order number

� Spare part type or label

� Spare part number

� Order quantity

Terms of delivery

All spare part orders are subject to the following conditions:

� Orders made by phone are only valid if confirmed in writing.

� Delivery is affected according to our general terms and conditions of business.

Notice

A detailed list of spare parts can be found in the documentation!


Annex

Page II von 121 © Hornung GmbH INDUPRESS® & Co. KG Revision: 100 | Version 2011.07

Autor: Hornung GmbH INDUPRESS & Co. KG

Thema: Betriebsanleitung Titel: Betriebsanleitung Indupress Pressing machinen – INDUMAT Touch

Dokumentenname: Betriebsanleitung_Teil_2_Maschinen_INDUMAT_Touch_v025.doc

Dateigröße: 28 MB

Anzahl der Seiten: 1 Anzahl der Worte: 21040

Stand 2011.07 Revision 100

INDUPRESS® - Industr ia l Press ing Equipment Energie- und Bügelanlagen, Pressing machinen und Tunnelfinisher Wir fertigen Tunnelfinisher, Pressing machinen, Bügeltische, Bügelgeräte und projektieren, liefern und installieren dazu komplette Dampf-, Vakuum- und Druckluftanlagen sowie die entsprechenden Rohrleitungssysteme individuell auf die jeweiligen Anforderungen zugeschnitten.

Head Office Hornung GmbH INDUPRESS® & Co. KG

Boschstraße 7 D - 63768 Hösbach | Germany

Tel.: +49 6021 / 6237 - 0 Fax: +49 6021 / 6237 - 66 Mail: [email protected] Web: www.indupress.de ©

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04 operation manual part 2 machine part indumat touch v005

Documents

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instruction manual

machine control

operation manual

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revis ion