03 flow mass
TRANSCRIPT
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Page 1Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupl icated, used, distributed, or disclosed for anypurpose unless authorized by Siemens.
Coriolis
Flow meters Product family introduction
Principle of operation
Product review Applications
Key product features
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Page 2Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
SITRANS F C
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Coriolis Mass Sensors :
DI 1.5
DN 4
DI 3 40
DN 50 150
Coriolis Mass Electronics:Mass 6000
IP-67 NEMA 4X
19 Rack Mount
FC070
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Page 3Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Volumetric flow can be subject to errors due to
temperature, pressure and viscosity variations.
Mass flow 0.10% error Volumetric flow2.5 - 0.25 % error
Sometimes variables are not a good thing..
$ $
$
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Product family
Principle ofoperation
Product overview
Appl ication
Key features
Overview of Coriolis Mass Flow principal
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Page 5Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Overview of Coriolis Mass Flow principal
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 6Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
High immunity against changing processconditions and vibrations is achieved withunique center block concept
Only one pipe, with no welds. Ideal forCIP applications
Safe pipe design. We use the marketsthickest pipe and offer a choice of highgrade stainless steel or Hastelloy forcorrosive applications
All Siemens sensor constructions areintrinsically safe to Class 1 Division 1meeting industrys toughest challenge
Principle of operation
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 7Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
MASSFLO - MASS 2100 DI 3 40, 1/8 1
Model 2100 tube design
Principle of operation
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 8Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Pick up 1
Pick up 2
Phase difference with zero flow
Phase difference with flow (Mass)
Pick up 2
Pick up 1
Pick up 1
Pick up 2
Principle of operation
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Drive Coil
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Page 9Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Product family
Principals ofoperation
Product overview
Appl ication
Key features
Principle of operation
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Page 10Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Product family
Principals ofoperation
Product overview
Appl ication
Key features
Principle of operation
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Page 12Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Phase Coriolis reaction Mass flow [lb/h]
Frequency Resonance Density [lb/ft3]
Temperature Liquid [F]
Volume flow Calculated Mass/Density
Coriolis mass flow meter measurement
Principle of operation
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 13Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
One Platform. Infinite solutions
MASS 6000
Exd
Wall mount
Junction box
Greater flexibility Compact or remote One type transmitter
for all sizes Industry specific sensors
and transmitters Flexible logistics
handling Quick reaction to
changing customerdemands evenafter ordering delivery
In brief: competitiveness
MASS 6000
IP 67/NEMA 6
MASS 6000
19
MASS 6000
19 wall mount
MASS 2100
DI 3 DI 40MASS 2100
DI 1.5
MC 1
DN 40 DN 150
Product family
Principle ofoperation
Product overview
Appl ication
Key features
SiFlowFC070
SITRANS FC300
DN4
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Page 14Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
MASS 6000 19
1 current, 1 dig ital, 1 relay
batch/frequency/pulse
24 V DC24 V AC/DC115/230 V AC, 24 V AC/DCPower supply
CE, cULus, ATEXCat.3 (II 3G EEx nA)
[EEx ia] IIC, DEMKOEx 99E.125729X /
UL Class 1Div. 2[EEx ia] IIC, DEMKO Ex 99E.125729XApprovals
No3-line alpha numeric LCD with backlightDisplay
SIMATIC P-BUS,MODBUS RTUProfibus PA, HartProfibus DP/PA, Hart, MODBUS RTU
Interface
Measurements
2 digital outputs,
pulse, frequency,quadrature pulse,
quadrature frequency2-stage batch, batch
1 current, 1 digital, 1 relay
batch/frequency/pulse
3current, 2 Digital, 2 relay
batch/frequency/pulse
Outputs
1digital input
start/hold /continue batch, zero-point adjust, reset totalizer 1 and 2, force/freeze outputInputs
IP20IP67 NEMA 6IP67 NEMA 6IP20 or IP66 NEMA 4 or 1Enclosure
SIFLOW FC070MASS 6000 ExdMASS 6000MASS 6000 19 (Wall mount)
Transmitters
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Mass flow, volume flow, density, temperature, fraction flow
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Page 15Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
FC 300DN4
MASS 2100DI 3 DI 40
MASS 2100DI 1.5
MC2
DN 50 DN 150
Transmitters
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 16Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
MASS 2100 DI 1.5 / 1/16 1. The meter is installed with asingle quick release clampfitting and a singlemulti-plugconnector that is fast andcost effective.
2. High immunity to noise withthe centre block, togetherwith balanced pipe loopsTogether they ensuredependable long-termstability eliminating
influences from processconditions
3. Plug & Play. Install andcommission a meter in lessthan 10 minutes
4. Single-pipe design optimizes
hygiene and safety. All oursensors consist of one singlepipe without any weldsensuring that steam or CIPcleaning can be carried outwith confidence
In industry, accurate recipecontrol means everything!
The MASS 2100 DI -1.5 isthe preferred meter forresearch and developmentand pilot-plant applicationsfor liquid or gas
measurement, whenmeasuring small quantities isCRITICAL!
1
3
4
2
Mount the
clamp
Fit the meterin the clampand tighten
Connect thepre-wiredmulti-plug
connector
Fit back plate toconverter andmeasurement
can commence
DI - 1.5
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 17Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
One pipe, no welds
Ideal for CIP applications
Choice of corrosion resistant
sensor materials
Stainless steel EN 1.4435 orHastelloy C-22
Corrosion and installation
optimized enclosureStainless steel or Hast C-22matching most environments
Product family
Principle ofoperation
Product overview
Appl ication
Key features
FC 300 DN-4
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Page 19Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Space saving sturdy design Insensitive to pipeline stresses and vibrations
Self draining in both horizontal and vertical positions Rigid, solid mounting structure Optimally oriented inductive sensors generate large
signal amplitudes Parallel S-tube design enhances accuracy and
turndown ratio
MC1 DN 50 DN 150 / 2 6
In the large sizecategory, the MC1offers the ideal fitbetween size,maximum flowcapacity and easeof installation
DN 50 - 150
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 20Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Industries
Chemical
Petrochemical Food & beverage Pharmaceutical Automotive
Refining Power & utility Industrial R&D
Fluids
Liquids Gasses
Applications
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Page 21Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
A meter for each burner:
Eight SITRANS FC MASSFLO meters, 2100series Di40s were installed. The Sensorsformed part of the block load regulation system
and each one measured the fuel fed to one of 6burners
A new power station decided to install 48 MASSFLOmeters, type 2100 Di25, one for each gas burner.
These were used to regulate the following sequencebetter then the traditional sensors :
Measure the mass flow of fuel to each nozzle
The signal is transmitted to the central, pc basedcontrol and regulation system
The air is regulated in matched with the flow for anoptimal burn
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Applications
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Page 22Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
The main purpose of the flow meter is to keep the paint flowconsistent in a control loop, and meter the amount of paint used.
MASS 6000 Coriolis with its superior performance reduced theconsumption of paint more than 30 percent.
The reduction of the response time in flow measurement makes thecontrol loop of the spray robot work faster and more accurately.
Delivering ABBs customers..
Flexibility: high performance ensures versatile applicability Increased Profitability
Robustness and reliability Paint savings
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Applications
Automated painting robots;
With automated painting robots, two parameters are crucial:
SpeedAccuracy of paint dosing
Speed increases the flexibility and profitability of the
equipment, while accuracy returns top quality results of the
end products.
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Page 23Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Can coating
Beer + CO2
Hops additive
Beer wart measurement Fraction Flow - S.G Sugared water
Alcohol content
Cooling control
CIP cleaning, monitoring and control
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Applications
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Page 24Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
The plants environment can be quite a challenge to a
flow meter as there is a great deal of vibration from
many large tools and motors.
The Siemens Mass flow adapted with built in noisefilters in the transmitter to smooth out the flow signal and
actual mass measuring to handle the ever changing
process chemistry.
Manufacturers of polyurethane foam, is dependent on an accurate
ratio of ingredients that make up polyurethane in all its different
formations.
Correct dosing is key, the demands on flow measurementequipment is heavy.
A typical plant can use 10 or more Coriolis flow sensors, per process
with many process under one roof.
Polyurethane foam is produced in an endless web thefoam bar is then cut into appropriate sizes and storedfor cooling and later final reaction
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Applications
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Page 26Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Collection of raw milk at dairy
Tanker truck distribution for delivery Milk standardization (skimmed milk and cream)
Density measurement
Cheese production
Equipment Cooling
CIP cleaning
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Applications
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Page 27Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Definition: Fraction is part of a mixture
What can be measured ?
Liquids consisting of two components (A + B)homogeneously mixed up. It can e.g. be measured how
much alcohol in volume % there is in a spirit mixture.
Other examples:
NaoH Milk/cream
Salt CoffeeSugar etc.Sulphuric acid
I.e. water-soluble, oil-soluble and similar media
What is fraction?
MASSFLO - MASS 6000 Flow Transmitter
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Applications
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Page 28Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Density
1.00.8 0.9 1.1 1.2
100%
50%
0%
Product A
100%
50%
0%
Product B
Applications
Product family
Principle ofoperation
Product overview
Appl ication
Key features
What is fraction?
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Page 29Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Benefits with Coriol is
Direct mass flow measurement (liquids, gases)
No compensation necessary for temperature/density changes
Independent of fluid characteristics
Flow profile does not affect measurement. Accuracy across the
board, no matter the flow rate or process fluid
Simultaneous determination of several process parameters
Sensor provides information about mass flow, density, temperature,
as well as volumetric flow One sensor multiple variables
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 30Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
High accuracy
Accuracies of 0.1% of reading over a wide measuring range
Wide dynamic range
Turndown of better then 100:1 enables measurements overa wide range (250, 500:1 Possable depending on flowspecs)
Low cost of ownership
Easy to install
No moving parts
Long term stability
Benefits with Coriol is
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 31Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Considerations with Coriolis meters
Limitation in sizes
Material compatibility
Pressure loss
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Page 32Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Problem: Zero Point Drift
The Coriolis meter detects a phase shift, which is falselyinterpreted as flow
Reasons for Zero Point Drift
Mechanical installation of the Coriolis meter (pipe stress and
external mechanical forces)Balancing of the system
Material expansion due to temperature changes in the process
External pipe vibrationAir or sediment collecting in the tube
Considerations with Coriolis meters
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 33Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Minimize all pipe vibrations as much aspossible!
Use flexible hose on inlet and out let
Place meter as far as possible fromvibrating items
Pulsation dampeners (Needed inconnection with pulsating Pumps if req.)
Coriolis Mass Flow Installation
Product family
Principle ofoperation
Product overview
Appl ication
Key features
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Page 34Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Avoid cross talk between sensors
Use flexible hose between sensors
Use flexible hose between manifolds
Place sensors on separate mounting
frames
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Coriolis Mass Flow Installation
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Page 35Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Self draining in horizontal and
vertical installation
Product family
Principle ofoperation
Product overview
Appl ication
Key features
Coriolis Mass Flow Installation
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Page 36Flow seminar
Siemens Indus try, Inc. 2010
This document should not be dupli cated, used, distributed, or disclosed fo r any purpose un less authorized by Siemens.
Coriolis Mass Flow
Sizes from 1/16 6
Single tube up to 1
Integrated sensor prom
Density measure to 0.0005g/cc
No up stream / down streamrequirements
0.1% accuracy
Service menu
Liquids / gas
Non-conductive fluids 1/16 1 meters are self
draining in the horizontal mode
Add on communication modules