006. dev critical behav. fag

8/11/2019 006. Dev Critical Behav. FAG.

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Disajikan:F.A.Gunawan Ph.D

RISK BASED BEHAVIORAL SAFETY

FOR LEADERS


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OBJECTIVES OF THIS PRESENTATION

Peserta memahami:

Cara pengembangan daftar

periksa prilaku aman & tak

aman


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KELEMAHAN

PENGENDAL

IAN

Kelemahan:

Sistem

Standar

Kepatuhan

SEBAB

DASAR

Faktor

Manusia(Personal)

Faktor

Pekerjaan

SEBAB

LANGSUNG

Prilaku Tak

AmanKeadaan Tak

Aman

INSIDEN

Kejadian

Kontakdengan

Energi

KERUGIAN

Cidera &

Kerusakaan:

Manusia

Harta

Proses

Peralatan

MODEL BIRD (1974)

PENYEBAB DASAR

BBS

Extend BBS process to cover entire accident causation chain


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Penyebab Langsung

Immediate Causes (What sub standard actions &

Conditions caused the event):Tick all applicable below and explain here:

SUBSTANDARD ACTIONS

Operating equipment without authorityFailure to warnFailure to secureOperating at improper speedMaking safety devices inoperableRemoving safety devicesUsing defective equipmentUsing equipment improperlyFailure to use PPE properlyImproper loadingImproper placement

Improper liftingImproper position for taskServicing equipment in operationHorseplay

Under influence of alcohol or drugs

Working in dangerous situation

Non-adherence to rules/standards

SUBSTANDARD CONDITIONS

Inadequate guards or barriersInadequate or improper protective

equipmentDefective tools equipment or materialsCongested or restricted actionInadequate warning systemFire and explosion hazardPoor housekeeping disorderHazardous environmental conditions

(gas, dust etc.)Noise exposures

Radiation exposureHigh or low temperature exposuresInadequate or excess illumination

Inadequate ventilation

Defective PPE


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The more specific the behaviors the bigger the impact!

Specific Vs. General

Dr Dominic Cooper C.Psychol CFIOSH

PENENTUAN CRITICAL ATRISK BEHAVIOR


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Blanko utk Pengamatan Prilaku Umum

7

No.Reg........, Daerah Kerja.........

(Beri tanda X pd kotak utk tindakan & keadaan tak aman yg diamati)

1. APD

Kepala Telinga

Mata Pernafasan

Muka dst

2. Posisi Badan

Terbentur Salah angkat

Terkait Mengangkat terlalu berat

Terjepi dst

3. Peralatan & Perelngkapan

Tdk sesuai pekerjaan Dipakai dg cara salah

Rusak / tdk layak pakai dsb

4. Alat Bergerak (Mobile Equip) & Kendaraan (Vehicles)

Bergerak terlalu cepat Salah pakai

Posisi tdk aman dsb

5. Lingkungan Kerja (Housekeeping Behaviour)

Licin Berantakan (tdk rapi)

Bocor Vibrasi

Bising dst

N0 Bahaya yg diamati

(Tindak / Keadaan Tak

Aman)

Tindak Perbaikkan

dan Rekomendasi

Tingkat

Risiko

PENGAMAT

Nama : .........

Bagian : .......

Tanda Tangan: ____________

YANG DIAMATI

Lokasi Kerja :.......

Nama :.......

Bagian :.......

Tanda Tangan:_____________

SISI DEPAN SISI BELAKANG

Pertamina, 2009.


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No.Regristrasi: ______________ Pengamat: _________________________________Tanggal: __________ Waktu: _________ Daerah Kerja_________________________

Instruksi: beri tanda X pada prilaku aman (Safe) dan tak aman (At-Risk) dan Pelindung (Barrier) yang diamati, sesuaikolom yang ada. Gunakan ruang dibawah blanko untuk mencatat aspek K3 yang lain, yang diamati, yang tidak tercantumpada blanko.

BLANKO PENGAMATAN KESELAMATAN KERJA

Kelompok Prilaku & Keadaan Aman Berbahaya Usulan PerbaikkanLingkungan Kerja

Walking/Working SurfaceHousekeepingSpill PreventionFacility Condition

Alat Pelindung DiriHand ProtectionEye and Face ProtectionHead ProtectionHearing ProtectionFoot Protection

Respiratory ProtectionBody ProtectionFall Protection

Peralatan (Tools & Equipments)Barriers and GuardsLifting EquipmentProper UseCondition

Posisi & Gerakan BadanBody PositionEyes on WorkLine of FireCommunicationErgonomics

ProsedurJob PreparationLock-Out/Tag-Out (LOTO)

MengemudiVehicle ConditionVehicle Operation

Tindakan perbaikkan yang dilakukan:


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Persentase Prilaku Aman per Daerah

Kerja


10/20TOTALFINA ELF

ANOMALIES MANAGEMENT TOOLANOMALY CARD SYSTEM


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BBS Checklist (1)

1. Working Environment

1.1 Walking /Working Surface Walk using walkway versus stepping high elevation

When working above round level, use a clean and secure ladder or work stand

Walk cautiously and flat footed through wet surface, cleaning zone and constructionzone

1.2 Housekeeping

Keep extension cords, hoses, tubing and other items in bundle and clear of walk waysto avoid trip hazard

Keep all tools and equipment in a designated area when not in use (toolbox, rack, etc.)

Collect the trash and waste in the proper places (trash bin, waste container, garbagecan)

1.3 Spill Prevention

Check and clean all drip pans to avoid spills

Remains present at all times while re-fueling chemicals, lubricant oil filling, and workover fluid loading and unloading

Check and ensure proper plug, valve, hoses, etc. before and after loading & unladingof fluid

1.4 Facility Condition

Use safe, standard and clean ladder, stair ways, walkways, platform, structure, etc.

Operate safe and standard, engine, instrument, tool, equipment, etc.


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BBS Checklist (Lanj. 2) - Example

2. Personal Protective Equipment2.1. Hand Protection

Use proper gloves to avoid exposureto electrical, cuts, burns, chemical,wire rope etc.

2.2 Eye & Face Protection

Use proper eye protection and faceprotection for the hazard i.e. goggles,face shield, safety glasses, etc

2.3 Head Protection

Wear hard hats in all industrial areas,

excepts for designated area, officeand top-roof vehicles

Use good condition hard hat i.e. notcracked

2.4 Foot Protection

Wear safety-toe boots/shoes in allindustrial area, except for designatedarea, offices and vehicles

Wear proper electrical foot protection

when necessary Wear proper chemical resistant boots

when working with chemicals/oilspills

Wear rubber safety boot whenworking in steam pad

2. Personal Protective Equipment2.5 Hearing Protection

Wear hearing protection in designated highnoise area

2.6 Respiratory Protection

Use appropriate respiratory protection whilehandling chemicals, grinding, etc.

Use appropriate respiratory protection whenatmosphere

2.7 Body Protection

Use appropriate working clothes Use welding apron while doing welding job

Use appropriate chemicals attire while handlingchemical

2.8 Fall Protection

Wear body harness and lanyard when workingon high elevation than 2 meters height withoutrailing

Use proper and safe climbing device whenclimbing (electric poles, etc)

Wear safety belt, including tail rope whileworking at racking platform


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BBS Checklist (3)

3. Tools and Equipment

3.1 Barriers and Guard

Covers moving/rotating equipment/parts

Install ladder and rail guard at 2 meter height or more from round

Cover and barricade open holes, and other hazards (use safety yellow tape, guard, etc.)

3.2 Lifting Equipment

Perform a operator check list before operating of crane/lifting equipment

Use adequate rigging tools and check prior to use (use slings shackle, tag line for lifts)

Use adequate size and design lifting equipment for the load

3.3 Proper Use

Use tool designed and sized for the work being done (pipe wrench for pipe, screwdriver

for screws, chisel for chiseling)

Use brass hammer around the well head (not a steel hammer), if gas is present

3.4 Condition

Clean tools after use (jaws and heel on wrenches and vices cleaned) Dispose of, or property repair defective tools or equipment (no wire rope with wickers)

Inspect/check for the broken tool or missing part frequently (No mushroomed, hammer-

head or chisel)


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BBS Checklist (4)

4. Body use and Position4.1 Body Position

Position body to avoid over-extension when reaching for items Get help and use proper lifting techniques when lifting, carrying, pushing, pulling and holding

heavy or oversized objects

Position hand and fingers at safe when moving, striking, hammering, spotting, etc.

4.2 Eyes On Work

Keep eyes on path and face forward when walking

Keep eyes on suspended load and un direction of movement (get help from signal/flag man ifneeded)

Use handrails when using stairs

4.3 Line Of Fire

Stand to side while opening valves and turning on line starter

Stand clear of crane load, in front of moving object and pressurized items

Stand clear while moving and pushing pipes

4.4 Communication

Keep signal man in sight when operating crane and hoist

Use proper signals and/or communication devices while operating lifting equipment

Install proper warning sins as required for specific job

4.5. Ergonomics

Use the ergonomics chairs when operating computer

Position work below shoulder height

Put our body in the ergonomic position

Adjust the panel and controls to the operations posture


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BBS Checklist (5)

5. Procedure5.1 Job Preparation

Complete hot work and/or confined space entry permit a required for the job

Complete job safety analysis (JSA) for job if required

Conduct pre job inspection (example, underground cable identification)

Conduct tail gate meeting to starting job

5.2 Lock-out /Tag-out (LOTO)

Isolate, bleed/test and lock-out/tag-out pneumatic hydraulic, electrical, mechanical

and stored energy sources before performing task

Disconnect power sources while working on machines, computers and other

equipment


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BBS Checklist (6)

6. Driving

6.1 Vehicle Condition

Conduct Pre trip Inspection (oil level, water, tire pressure, brake,

document, etc.)

6.2 Vehicle Operations

Fasten seat belt driving

Use appropriate speed for conditions (pedestrian cross, housing

complex, wet/slippery road, terrain, inter section, etc)

Walk around vehicle to ensure that area is clear before backing (no

children, other object at the back side)

Maintain following distance based on road condition, load, speed,

weather, etc.

Stop vehicle before trying to retrieve an object from floor/dash

board


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BBS Checklist (7)

BARRIERB1. Disagrees with safe practice

Thinks this way is safe Disagrees with observer on safe practice for job

B2. Personal choice and shortcuts

Aware of hazard too rush / extra work No specific safe practice defined for job Choose to work at risk for medical reasons Choose to not spend money for PPE

B3. Job Knowledge

Unaware of safe practice for specific job Unaware of risks associated with work location Unaware of risks associated with work Doesnt think a specific safe practice applies to this job

B4. Job Focus

Thinking about anything other than current task Lost focus, thinking about something else

B5. Facilities and equipment

Different design of facilities or equipment needed Proper tools or safety equipment not available

B.6. Management System

Leader supports doing the job this way Leader disagrees with safe practice Peers all do the job this way


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No.

Ref

B

Critical Safe -

UnsafeBehavior

Tingkat

Risiko

A

Activators

C

Consequences

Recommendations Notes

PENGAMAT

Nama : .........

Bagian : .......

Tanda Tangan: ____________

YANG DIAMATI

Lokasi Kerja :.......

Nama :.......

Bagian :.......

Tanda Tangan:_____________


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006. dev critical behav. fag

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