00194422-08 - mm x-serie en - islandsmtislandsmt.com/.../05/x-series-maintenance-manual.pdf · 3.1...

Title

SIPLACE X SeriesMaintenance Manual

Edition 02/2011 EN

All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary connections are included in subsequent editions.

Copyright © ASM Assembly Systems Technical data subject to change

ASM Assembly Systems GmbH & Co. KGRupert-Mayer-Strasse 4481379 MünchenGermany

Item no.: 00194422-08

www.siplace.com Printed by ASM Assembly Systems

Content

Table of contents

1 Introduction 71.1 Safety Instructions 71.1.1 Conventions for the Use of Safety Instructions 71.1.2 Safety Instructions for Working with Strong Magnetic Fields 81.1.3 Safety Instructions for the Power Supply 81.1.4 Safety Instructions for the Compressed Air Supply 91.1.5 Safety Instructions for Work on the Cutting Device 91.1.6 Safety Instructions for the Gantry 91.1.7 Safety Instructions for Maintenance Tasks 101.2 Preparatory Work... 111.3 Maintenance Notes 131.3.1 Minor and Major Maintenance 131.3.2 Calculation of Maintenance Intervals 141.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 141.4 Release History 151.5 Abbreviations 15

2 Overview of the Modules 172.1 Overview of X Series Machines 172.2 Overview of CPP Head 182.3 Overview of C&P20A Head 182.4 Overview of C&P6/12 Head 182.5 Overview of TwinHead 19

3 Consumables, Spare and Wear Parts, Tools 213.1 Minor and Major Maintenance for X Series Machines 213.2 Minor and Major Maintenance for CPP, C&P6/12, C&P20A and TwinHead 23

4 Minor Maintenance 294.1 Maintenance Intervals for Minor Maintenance 294.2 Maintenance Tasks for Base Machine 314.2.1 Consumables, Spare and Wear Parts, Tools 314.2.2 Preparatory Steps 314.2.3 Performing Maintenance Tasks 324.2.3.1 Checking and Cleaning/Replacing the Compressed Air Filter (if required) 324.2.3.2 Cleaning/Replacing the Head Exhaust Air Filter/X Motor Cooling 334.2.3.3 Checking/Cleaning the Cooling Air Filter/Y Axes 334.2.3.4 Replacing the Cooling Air Filter/Y Axes 334.2.3.5 Cleaning/Replacing the Filter on the Axis Unit and Computer Unit 344.2.3.6 Cleaning/Replacing the Filter on the Protective Covers (X4I Only) 344.2.3.7 Checking the Fan on the Covers and on the Machine Rucksack 354.2.3.8 Cleaning the Protective Covers 364.3 Maintenance Tasks for the Component Feed Device 374.3.1 Consumables, Spare and Wear Parts, Tools 374.3.2 Preparatory Steps 374.3.3 Performing Maintenance Tasks 374.3.3.1 Checking and Greasing the Bearing on the Component Trolley for the X Feeder Modules 374.3.3.2 Greasing the Centering Strip on the Component Trolley for X Feeder Modules 384.3.3.3 Greasing the Plunger Pins on the Component Trolley for S Feeder Modules 384.3.3.4 Removing and Preserving the Magnetic Strip on the Component Trolley for S Feeder

Modules39

4.4 Maintenance Tasks for the Conveyor 404.4.1 Consumables, Spare and Wear Parts, Tools 40

Maintenance Manual SIPLACE X Series 3

Content

4.4.2 Preparatory Steps 404.4.3 Performing Maintenance Tasks 404.4.3.1 Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table 404.4.3.2 Cleaning and Preserving the Hexagonal Shafts 414.4.3.3 Cleaning the Fixture Tape 414.4.3.4 Cleaning and Preserving the Recirculating Ball Screws of the Width Adjustment 414.4.3.5 Cleaning and Preserving the Guide Shafts of the Width Adjustment 424.4.3.6 Cleaning and Preserving the Guide Shaft of the Conveyor Sides 424.4.4 Final Work 424.5 Maintenance Work on the Gantry 434.5.1 Consumables, Spare and Wear Parts, Tools 434.5.2 Preparatory Steps 434.5.3 Performing Maintenance Tasks 434.5.3.1 Cleaning the X Axis Scale 434.5.3.2 Cleaning the Y Axis Scale 444.5.3.3 Checking and Cleaning the Magnetic Surfaces of the X and Y Axes 444.6 Maintenance Tasks for Optical Systems 454.6.1 Consumables, Spare and Wear Parts, Tools 454.6.2 Preparatory Steps 454.6.3 Performing Maintenance Tasks 454.6.3.1 Cleaning the IC and FC cameras 454.6.3.2 Cleaning the Coplanarity Module 464.6.3.3 Clean the stationary 3D sensor module 464.6.3.4 Clean the PCB barcode scanner 474.7 Maintenance Tasks for Nozzles 484.7.1 Consumables, Spare and Wear Parts, Tools 484.7.2 Nozzle Magazines - Overview 484.7.3 Preparatory Steps 494.7.4 Performing Maintenance Tasks 494.7.4.1 Cleaning/Replacing the Ceramic Nozzles 494.7.4.2 Replacing Nozzles 524.8 Maintenance Tasks for C&P6/12 Head 534.8.1 Consumables, Spare and Wear Parts, Tools 534.8.2 Preparatory Steps 544.8.3 Performing Maintenance Tasks 544.8.3.1 Replacing the Valve Plungers 544.8.3.2 Cleaning the Valve Casing on the Star 544.8.3.3 Cleaning the Valve Plunger 554.8.3.4 Replacing the Sleeves 594.8.3.5 Checking, Cleaning and Greasing the Sleeves 594.9 Maintenance Tasks for TwinHead 624.9.1 Consumables, Spare and Wear Parts, Tools 624.9.2 Preparatory Steps 624.9.3 Performing Maintenance Tasks 624.9.3.1 Cleaning the Sleeve and Nozzle Seat 624.9.3.2 Cleaning/Replacing the Additional Volume Filter 62

5 Major Maintenance 635.1 Maintenance Intervals for Major Maintenance 635.2 Maintenance Tasks for Base Machine 675.2.1 Consumables, Spare and Wear Parts, Tools 675.2.2 Preparatory Steps 675.2.3 Performing Maintenance Tasks 675.2.3.1 Cleaning the Gas Pressure Shock Absorbers on the Protective Covers 675.2.3.2 Check/replace the gas pressure shock absorbers on the protective covers 685.2.3.3 Checking the Safety Features 685.3 Maintenance Tasks for the Component Docking Unit 705.3.1 Consumables, Spare and Wear Parts, Tools 705.3.2 Preparatory Steps 705.3.3 Performing Maintenance Tasks 705.3.3.1 Function Test of Used Tape Cutter 70

4 Maintenance Manual SIPLACE X Series

Content

5.4 Maintenance Work on the Gantry 715.4.1 Consumables, Spare and Wear Parts, Tools 715.4.2 Preparatory Steps 715.4.2.1 Filling the Grease Gun 725.4.3 Performing Maintenance Tasks 735.4.3.1 Greasing and Cleaning the X Axis 735.4.3.2 Greasing and Cleaning the Y Axis 755.4.3.3 Cleaning the Linear Guides of the X Axis 755.4.3.4 Cleaning the Linear Guides of the Y Axis 765.4.3.5 Checking the Cooling Air Hoses for the Y Axis 765.5 Maintenance Tasks for C&P20A Head 785.5.1 Difference Between C&P20 and C&P20A 785.5.2 Consumables, Spare and Wear Parts, Tools 795.5.3 Preparatory Steps 805.5.3.1 Overview of Multipette 815.5.3.2 Assembling the Multipette 815.5.3.3 Filling and Setting the Multipette 825.5.3.4 Releasing the Combitip from the Multipette 825.5.4 Overview of Lubrication Points 835.5.5 Performing Maintenance Tasks 845.5.5.1 Oiling the DP Driver Bearing 845.5.5.2 Oiling the DP Segment Guide 855.5.5.3 Oiling the Z Axis Linear Guidance 865.5.5.4 Checking/Replacing the Filter Disks 875.5.5.5 Checking/Replacing the Switching Disk 895.5.5.6 Checking/Replacing the Vacuum-Conducting Parts 905.5.5.7 Cleaning the Component Sensor 915.5.6 Final Work 925.6 Maintenance Tasks for CPP Head 935.6.1 Consumables, Spare and Wear Parts, Tools 935.6.2 Preparatory Steps 935.6.2.1 Overview of Multipette 955.6.2.2 Assembling the Multipette 955.6.2.3 Filling and Setting the Multipette 965.6.2.4 Releasing the Combitip from the Multipette 965.6.3 Overview of Lubrication Points 975.6.4 Performing Maintenance Tasks 985.6.4.1 Oiling the Z Axis Linear Guidance 985.6.4.2 Oiling the Support Roller 995.6.4.3 Oiling the DP Driver Bearing 995.6.4.4 Oiling the DP Segment Guide 1005.6.4.5 Oiling the Star Bearing 1005.6.4.6 Checking/Replacing the Vacuum-Conducting Parts 1015.6.4.7 Cleaning the Component Sensor 1025.6.5 Final Work 1035.7 Maintenance Tasks for C&P6/12 Head 1045.7.1 Consumables, Spare and Wear Parts, Tools 1045.7.2 Preparatory Steps 1065.7.3 Performing Maintenance Tasks 1075.7.3.1 Cleaning the Turning Station Read Unit 1075.7.3.2 Z Axis 1085.7.3.3 Star 1095.7.3.4 Distributor (back part of head) 1105.7.3.5 Star brake 1115.7.3.6 Valve adjustment drives 1125.7.3.7 Turning station 1125.7.3.8 Vacuum Generator 1135.7.3.9 Component sensor (only DLM3) 1155.7.4 Final Work 116


Content


IntroductionConventions for the Use of Safety Instructions Safety Instructions

Introduction

1 IntroductionThis manual describes maintenance tasks for the SIPLACE® X series machines.Safety Instructions

1.1 Safety Instructions

Conventions for the Use of Safety Instructions

1.1.1 Conventions for the Use of Safety InstructionsThis manual contains notes that must be observed to guarantee your personal safety and to avoid damage to equipment. These notes are highlighted by warning triangles and are indicated as follows according to the level of risk:

DANGERNonobservance of these safety instructions may cause injury to personnel and damage to the machine!► Please observe the safety instructions in the user manual of the relevant machine for all

work!

DANGERDefinitionFor the purposes of this manual, this indicates that fatal or severe injuries or considerable damage to property will occur if this hazard warning is not observed.

WARNINGDefinitionFor the purposes of this manual, this indicates that fatal or severe injuries or considerable damage to equipment may occur if these warning instructions are not followed.

CAUTIONDefinitionFor the purposes of this manual, this indicates that minor injuries or damage to property may occur if this caution is not observed.

NOTICEDefinitionFor the purposes of this manual, this note provides information about the product or indicates a part of the manual that requires particular attention.


IntroductionSafety Instructions Safety Instructions for Working with Strong Magnetic Fields

Safety Instructions for Working with Strong Magnetic Fields

1.1.2 Safety Instructions for Working with Strong Magnetic Fields

Safety Instructions for the Power Supply

1.1.3 Safety Instructions for the Power Supply

▪ This means that some parts of the system carry potentially lethal voltages - even when switched off at the main power switch.

▪ Incorrect handling of the placement system can therefore result in fatal injuries, severe injuries or considerable damage to equipment.

▪ Measurements and maintenance work must always be carried out by appropriately qualified personnel.

▪ Always follow the applicable accident prevention and DIN regulations (particularly DIN EN 60 204, part 1) or the regulations specific to your country.

▪ Before starting any maintenance work, switch off at the main switch and disconnect the machine from the main power supply.

▪ Always secure the machine against unauthorized reactivation. If these instructions are not followed, you may be able to touch live parts, which could result in fatal or severe injuries.

Maintaining or replacing assemblies► End all placement operations on the machine.► Shut down the Windows operating system correctly, otherwise problems may occur when restarting

or data may be lost.► Switch the machine off at the main switch.► Disconnect the machine from the main power supply.► Switch off the machine and attach warnings signs to indicate that service work is in progress.

DANGERStrong permanent magnet fieldsFatal hazard: persons with active implants (e.g. pacemakers, defibrillators, insulin pumps etc.) are at risk from strong permanent magnetic fields inside the machine.Persons are risk should avoid the immediate vicinity of the machine.

CAUTIONDanger of crushingDanger of crushing for persons with passive metal implants (e.g. plates, screws).► Do not reach or lean over into the machine when the protective covers are open.► Do not bring any metal objects into the hazard area.

CAUTIONStrong permanent magnet fieldsThere is a risk that the strong magnetic fields could corrupt data on data media or check cards.► Keep sensitive data carriers away from the permanent magnets.

WARNINGHazardous Voltages!The machine is supplied with 3 x 400 V~ (or 3 x 204 V~ / 3 x 230 V~ / 3 x 380 V~ / 3 x 415 V~) ± 5 %, 50/60 Hz mains voltage.► Observe the safety instructions in the user manual during all service work!


IntroductionSafety Instructions for the Compressed Air Supply Safety Instructions

Safety Instructions for the Compressed Air Supply

1.1.4 Safety Instructions for the Compressed Air Supply

Safety Instructions for Work on the Cutting Device

1.1.5 Safety Instructions for Work on the Cutting Device

Safety Instructions for the Gantry

1.1.6 Safety Instructions for the Gantry

CAUTIONRisk of injury from compressed air!Risk of injury when disconnecting the compressed air lines.► NEVER disconnect compressed air lines while they are still pressurized.

CAUTIONProlonged interruptions to the compressed air supply can cause damage.When the machine is switched on, do not use the shutoff valve to interrupt the compressed air supply for more than 30 minutes.► If you need to shut off the compressed air system for longer, in order to carry out

maintenance or servicing work, you must switch the machine off at the main switch and disconnect it from the power supply.

WARNINGRisk of injury when working near the cutter.If you wish to work on the tape cutter, disconnect the machine from the mains supply and compressed air supply. ► Wait until the operating pressure has dropped to 0 MPa.► Always secure the machine against unauthorized reactivation.

CAUTIONRisk of injury when performing service work on the cutter.Never support the cutter on your body, e.g., on your knees or thighs. Do not place your feet under the cutter.► Wear appropriately thick protective gloves.► When removing/fitting the cutter, hold it only on the left and right, on the outside.

CAUTIONMoving the gantry can damage the placement head.When moving the gantry, observe the following:► NEVER move the gantry by pushing with your hands against the placement head.► NEVER push the gantry while the Z axis is lowered.


IntroductionSafety Instructions Safety Instructions for Maintenance Tasks

Safety Instructions for Maintenance Tasks

1.1.7 Safety Instructions for Maintenance Tasks

WARNINGDanger of burning► Never use alcohol for cleaning purposes when working in the vicinity of a naked flame or

fire.► Never spray lubricants or cleaning agents from aerosol cans in the vicinity of a naked flame

or fire.

CAUTIONEthanol► Always wear safety goggles and gloves when using concentrated ethanol to clean modules.► If ethanol should accidentally get into your eyes, rinse your eyes immediately with water.

CAUTION! SIPLACE cleaning tissueHarmful: may cause lung damage if swallowed.Do not inhale vapor / aerosol.Avoid contact with the skin. If swallowed, do not induce vomiting. See medical attention immediately and show the packaging or label.Wear latex gloves while using the cleaning tissue.

CAUTIONConsumable materialsObserve the safety data sheets for consumable materials!

CAUTIONCleaning and lubrication► Always use ethanol for cleaning – do not use solvents.► NEVER use compressed air to clean units inside the placement machine or modules.

CAUTIONDanger of cutting on the IC and FC cameraThere is a risk of cutting your fingers along the edges of the mirror.► Wear laboratory gloves as protection and avoid touching the edges.► The laboratory gloves are also required for effective cleaning (fingerprints!).

CAUTIONOnly one person must be present at each component preparation station at any given time.This is to ensure the safety of the operator and the safety of the second person. Pulling in the component trolley is a two-handed operation, so only one person can be reliably protected from the possible risks.


IntroductionSafety Instructions for Maintenance Tasks Preparatory Work...

Preparatory Work...

1.2 Preparatory Work...

Purpose and scopeBefore performing any preventive maintenance work or service work, a procedure of locking and tagging must be followed and warning signs must be attached. The procedure, when followed correctly eliminates the possibility of an employee being injured.

DescriptionWhenever it becomes necessary to isolate, control and release energy, the following procedure is to be followed.► Notify affected employees.► Switch off the machine and all additional devices. Carry out all normal stopping procedures:

⇨ Press the STOP button.⇨ Shut down the station computer. ⇨ Switch the machine off at the main switch.

► Isolate the machine from all its energy sources:⇨ Shut off the compressed air supply.⇨ Shut off the main power supply.

► Lock out the machine.⇨ Attach a lock wherever possible, e.g. to the main power switch or the motor contactor.

NOTICEAdditional safety measuresThese procedures represent the minimum lock/tag out requirements for the machine during preventive maintenance work and service work. Any additional safeguards needed to complete work safely can be specified by facilities supervision, the safety officer, the safety committee and the health department.

Example: Attaching a padlock to the motor contactor► Turn the operating lever (1) counterclockwise.► Use the screwdriver to push the locking lug (2) out of

the operating lever (1).► Secure the operating lever with a padlock (3).


IntroductionPreparatory Work... Safety Instructions for Maintenance Tasks

► Alternative: Attaching warning signsIf a machine can be locked, it must be. However, there are situations where energy isolating devices cannot accommodate locks. In these cases, the energy isolating devices must be tagged to warn employees that the machine is de-energized for servicing. The tag or label must be securely fastened, it must be placed in a position visible to all and it may only be removed by the person who attached it.

► Release of stored energy Stored energy in the compressed air supply or electrical energy in electrolytic capacitors must be released by appropriate means. ⇨ After switching off the machine, wait until the voltages and the compressed air have discharged,

so that work can be performed without any risk.► Testing the lock out.

Testing the lock out can be done simply by pressing the start button.► The following steps must be taken to restore the machine to operation.► Check the working area. Authorized employees should remove all of their tools and reinstall all safety

features.► Notify all affected employees.► Before removing even one lock or tag, inform all workers in the affected area that the machine is

going to be restarted.► Remove locks/tags► Every authorized employee must remove his own lock and shut it away.► Turn the machine on. Make sure that authorized staff check the equipment in operation to ensure

that repairs were done correctly

TestingService personnel may test circuits by energizing them briefly without suspending the Lock Out / Tag Out Procedure. This may only be done when no other work is being performed by any other person on the equipment being tested.It is extremely important that all remote start switches be tagged with the "Do Not Operate" tag to prevent inadvertent operation of the equipment during these periods.

Responsibilities▪ It shall be the responsibility of the maintenance and service personnel to make sure this procedure

is adhered to.▪ It shall be the responsibility of the maintenance and service personnel's immediate supervisor to

instruct his personnel on this procedure.▪ It shall be the responsibility of the Safety Officer with assistance from the Safety Committee, Health

Service Department, and the various managers and vice-presidents to administer the Lock Out / Tag Out Procedure.


IntroductionMinor and Major Maintenance Maintenance Notes

Maintenance Notes

1.3 Maintenance Notes

See also1.1.7 Safety Instructions for Maintenance Tasks [ ➙ 10]

Minor and Major Maintenance

1.3.1 Minor and Major MaintenanceMaintenance to production equipment is subject to underlying conditions stipulated by the production schedule and other organizational circumstances. The availability of the staff trained and authorized to perform SIPLACE maintenance also plays a role in the ability to realize maintenance work.To facilitate easier realization of SIPLACE maintenance in the daily work routine, this SIPLACE maintenance manual takes into account the degree of complexity for each maintenance task. The tasks are therefore differentiated between Minor Maintenance and Major Maintenance.

Minor MaintenanceMinor Maintenance includes simple maintenance tasks. These do not require any special training and can be performed with the help of the maintenance manual. This work is typically executed by operating personnel. Minor Maintenance is a weekly maintenance block, which can be extended on a 3 monthly, 6 monthly and annual basis, to include other tasks. The Minor Maintenance work generally takes approx. 1 hour per line, depending on the line configuration and the number of people performing the maintenance.Minor Maintenance = weekly maintenance break, simple tasks

Major MaintenanceMajor Maintenance are maintenance tasks with a higher degree of complexity. These require prior training to perform the tasks. This work is typically performed by trained operating personnel or by staff from the maintenance team. Major Maintenance is a 6 monthly maintenance block (3 monthly for C&P20 heads), which can be annually extended to include other tasks. Major Maintenance work to SIPLACE machines is often performed when major oven maintenance is performed at the line.Major Maintenance = 3, 6 monthly maintenance breaks, complex tasks

Annual maintenance tasks

6-monthly maintenance tasks


Weekly maintenance tasks

Week

Annual maintenance tasks



Week


IntroductionMaintenance Notes Calculation of Maintenance Intervals

Calculation of Maintenance Intervals

1.3.2 Calculation of Maintenance IntervalsThe SIPLACE maintenance intervals are time-based and set according to the following conditions:▪ Shift model: eight hours per shift, three shifts per day, five days a week and 50 weeks a year.▪ Real placement performance in accordance with machine specifications▪ Environmental and production conditions: see document "Conditions at Installation Site"

See also4.1 Maintenance Intervals for Minor Maintenance [ ➙ 29]5.1 Maintenance Intervals for Major Maintenance [ ➙ 63]

Adjusting the Maintenance Intervals to Actual Production Conditions

1.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions

The maintenance status is calculated from the placement cycles, temperature and operating hours. The status is shown as a progress bar (0 – 100 %).Placement cycles for maintenance intervals:▪ CPP head: 40 mill. placed components▪ C&P20(A) head: 37.5 mill. placed components

Some customers want to adjust maintenance intervals to their actual environment and production conditions. A maintenance monitor can also be accessed in the station software for some assemblies (from SW703.02).The maintenance monitor is available for the following assemblies:▪ CPP head (from SW703.02) ▪ C&P20(A) head (from SW704.xx)▪ X and Y axis (from SW703.02, SX1/SX2/DX1/DX2

only)

NOTICEMaintenance counter► After maintenance has been completed, the maintenance counter needs to be manually

reset for the assembly concerned.


IntroductionCalculation of Maintenance Intervals Release History

Release History

1.4 Release History

Abbreviations

1.5 Abbreviations

Release Changes06/2010 Revision02/2011 Revision

Abbreviations DescriptionPA Placement areaCO ComponentCOT Changeover tableCOT-i Changeover table insertC&P Collect&PlaceC&P12, CP12 Collect&Place head with 12 segmentsC&P20, CP20 Collect&Place head with 20 segmentsC&P6, CP6 Collect&Place head with 6 segmentsCPP Collect&Pick&Place headCPx Collective term for CPP, CP20, CP12 and/or CP6ESD Electrostatic sensitive deviceEMC Electromagnetic compatibilityPCB BoardP&P, PP Pick&PlaceSC Station computerTH Twin headVS Vision system


IntroductionAbbreviations Calculation of Maintenance Intervals


Overview of the ModulesOverview of X Series Machines

Overview of the Modules

2 Overview of the ModulesOverview of X Series Machines

2.1 Overview of X Series Machines

SIPLACE X4

1. Machine frame2. PCB conveyor (flexible dual conveyor)3. Extension kit on the PCB input side4. Component trolley docking unit, tape cutter, used

tape channel (4x)5. Gantry 1 with placement head6. Gantry 2 with placement head7. Extension kit on the PCB output side8. Gantry 3 with placement head9. Monitor (2x)10. Keyboard (2x)11. Gantry 4 with placement head

SIPLACE X4I

1. Machine frame2. PCB conveyor (flexible dual conveyor)3. Extension kit on the PCB input side4. Component trolley docking unit, tape cutter, used

tape channel (4x)5. Gantry 1 with placement head6. Gantry 2 with placement head7. Extension kit on the PCB output side8. Gantry 3 with placement head9. Monitor (2x)10. Keyboard (2x)11. Gantry 4 with placement head


Overview of the ModulesOverview of CPP Head

Overview of CPP Head

2.2 Overview of CPP Head

Overview of C&P20A Head

2.3 Overview of C&P20A Head

Overview of C&P6/12 Head

2.4 Overview of C&P6/12 Head

1. Star bearing2. Segment3. Front plate4. Silencer5. Linear guide for Z drive6. Component sensor (on the underside of the head)

1. Compressed air connection for 20 Venturi nozzles in the hold circuit

2. Star motor3. Pressure control valve for pickup and place circuit4. Component sensor5. DP drives (20 x)6. Star with 20 nozzles7. Component Camera8. Board for "holding circuit vacuum sensor"9. Intermediate distributor board

1. Intermediate distributor, digital (under the cover)2. Star motor3. Z axis motor4. Stepping motor5. Component camera


Overview of the ModulesOverview of TwinHead

Overview of TwinHead

2.5 Overview of TwinHead1. Module 12. Module 2, rotated by 180° compared to module 1.3. Main board on module 1 and module 24. D Axis5. Linear motor Z axis6. Z axis incremental measurement system


Overview of the ModulesOverview of TwinHead


Consumables, Spare and Wear Parts, ToolsMinor and Major Maintenance for X Series Machines

Consumables, Spare and Wear Parts, Tools

3 Consumables, Spare and Wear Parts, ToolsThe following lists contain all necessary consumable materials, wear and spare parts plus tools for performing maintenance tasks to the machine and placement heads.Minor and Major Maintenance for X Series Machines

3.1 Minor and Major Maintenance for X Series MachinesFor maintenance work to the SIPLACE X series we recommend using the "Service box for X and SX series [03079042-xx]".

Consumables Item No. Supplied in the service box

OIL Interflon Fin Super (Teflon oil) 03017760-xxSIPLACE cleansing tissue 00315253-xx XKlüberplex BEM 34-132 grease 00374565-xx XProtective latex gloves 00372972-xxRust prevention spray WD40, 400 ml 00325833-xxSheet of DIN A4 paper and adhesive tapeLint-free cloth, KM wipe 03082092-xxMicrofiber cloth for cleaning optical assembliesEthanol

Wear parts Item No. Supplied in the service box

Filter element 40 µm 03003717-xx XFilter element 5 μm HSxx / D1 / D2 / D4 / SX series / X series from March 2008 pneumatic valve [03062274-xx] (for [03060279-xx] pneumatic unit)

03050213-xx X

Replacement filter for 5 μm compressed air filter for pneumatic valve X series up to SN B089 [03004680-xx] (for [03004151-xx] pneumatic unit)

03038979-xx

Filter element for 5 μm filter (new) for pneumatic valve X series from SN B090 [03038691-xx] (for [03038058-xx] pneumatic unit)

03039182-xx

Fan unit for intake air filter 00376006-xxFelt filter RFF-92-10 (92x92 mm) (for size supplied: 1000x1500x10 mm or air filter for Y axis (120x120 mm)

03006574-xx03053286-xx

Filter unit 03003425-xxSIPLACE X4I only: Y axis air filter for 120 mm fan (for protective cover)

03053286-xx


Consumables, Spare and Wear Parts, ToolsMinor and Major Maintenance for X Series Machines

Tools Item No. Supplied in the service box

ESD wriststrap TYP.OK/WRS 00320279-xxSet of Phillips screwdriversSIPLACE OPERATOR KIT 00349303-xxScissors 00378524-xxBrush 00378523-xxTweezers 00378525-xxElectronic screwdriver, Phillips 00378527-xxElectronic screwdriver, slotted 00378526-xxVacuum cleanerWaste binOil stone / Elasto abrasive cleaning agentGrease gun with nozzle for X axis (volume applied: approx. 0.13 g) 00374564-xx XGrease gun with hose for Y axis (volume applied: approx. 0.4 g) 00374563-xx XA high-precision set of scales (recommended minimum measuring accuracy: 1 g)

Spare parts Item No. Supplied in the service box

Gas spring 560N (for hood over 2 gantries) 03036763-xxGas spring 510 N (for hood over 1 gantry) 03039170-xx


Consumables, Spare and Wear Parts, ToolsMinor and Major Maintenance for CPP, C&P6/12, C&P20A and TwinHead

Minor and Major Maintenance for CPP, C&P6/12, C&P20A and TwinHead

3.2 Minor and Major Maintenance for CPP, C&P6/12, C&P20A and TwinHeadFor maintenance work performed on the TwinHead, CPP and C&P20(A) heads we recommend using the "Starter kit for CPx and TwinHead maintenance" [03071171-03].We also recommend using additional multipettes [03078989-xx], so that the combitips do not need to be changed when lubricating multiple heads.

Consumables Item No. Supplied in starter kit

03071171-03

CPP CP20A TH CP6/12

OIL Interflon Fin Super (Teflon oil) 03017760-xx X XLint-free cloth, KM wipe 03082092-xx X X XMicrofiber cloth for cleaning optical assemblies

X X X

Ethanol X X XLubcon Thermoplex ALN 1001/00, 50ml (blue)

03078556-xx X X X

ISOFLEX Topas NCA 5051 50ml (green)

03078517-xx X X

Klüber oil GEM 1 220N 30ml (yellow) 03079640-xx X XKlüberalfa DH 3-100, 50ml (black) 03078928-xx X X XNYE Synthetic Oil 200A, 50 ml (white)(only for C&P20)

03078548-xx X X

Maintenance labels CP20 (pack of 10) 03067486-xx X X XCD marker Edding 8400 03070076-xx X X XSIPLACE cotton wool buds, lint-free 00352931-xx X X XDistilled water X X XCompressed air X X XWhiteboard cleaners, set of 10 03070074-xx X XProtective latex gloves 00372972-xx XCotton gloves virgin, size 8 00359087-xx XMicrotips medium precision applicator (cotton buds)

03020860Sxx X

ISOFLEX TOPAS, NCA 52 tin 1 kg/tube 50 g

00330850-xx X

UNISILKON L250L grease 00310259-xx X



Wear parts Item No. Supplied in starter kit

03071171-03

CPP CP20A TH CP6/12

Nozzles 20xx, 28xx According to configuration

X

Pipetten 7xx / 9xx According to configuration

X

Ceramic nozzles 20xx / 28xx According to configuration

X

Ceramic nozzles 7xx / 9xx / 30xx According to configuration

X

Filter disk assembly / CPP 03049943-xx X XHose DP / CPP 03015920Sxx X XDIN 913 - M 4 x 4-A2 (grub screw) 00323430-xx X XPipetten 10xx / 12xx According to

configurationX

Ceramic nozzles 10xx / 12xx According to configuration

X

Filter disk assembly, C&P20 03042001-xx X XSwitching disk assembly/DP C&P20 03013091-xx X XReplacement filter FE 50 03047489-xx XSilencer for C&P head 03003134-xx XValve plunger C&P6 (6 in one pack) 00351500-xx XValve plunger C&P12 (6 in one pack) 00351498-xx XO-ring for valve plunger 00359382-xx XO-ring for distributor 8*1 NBR 70 B 00201179-xx XO-ring vacuum distributor 3*1,2 NBR 70 B

00320057-xx X

O-ring vacuum generator 10*1,5 NBR 70 B

00320047-xx X

O-ring vacuum generator 14*1,5 NBR 70 B

00320048-xx X

O-ring vacuum generator 8*1 Viton 75 00350661-xx XO-ring vacuum generator 10*1 Viton 75

00350662-xx X

O-ring vacuum generator 30*1 (vacuum pump operation)

00343022-xx X

Synchroflex toothed belt 2.5 T2/90 (turning station)

00320041-xx X

O-ring turning station 16*2 E 70 B 00320043-xx XToothed belt T2/DLM1 (Z axis DLM) 00334936-xx XVacuum nozzle diameter 1.5 00319420-xx XVacuum nozzle diameter 1.0 00319423-xx XSuction plate assembly for sleeve, blue

03037984Sxx X

Component sensor protective cap 03080984-xx X



Tools Item No. Supplied in starter kit

03071171-03

CPP CP20A TH CP6/12

ESD wriststrap TYP.OK/WRS 00320279-xx X X X XUniversal head stand 00363290-xx X X X XMultipipette Plus 4981 03078989-xx X X XCombitips Plus 0.2 ml blue 03070440-xx X X XCombitips Plus 0.1 ml black 03078990-xx X X XCombitips Plus 0.1 ml yellow 03077923-xx X XCombitips Plus 0.1 ml green 03077924-xx X XCombitips Plus 0,1 ml withe (only for C&P20)

00386155-xx X X

Silicon hose D12 L20mm 03058392-xx X XProtective hose for component sensor C&P20

03078596-xx X X

Filter disk extraction device /C&P20 03055046-xx X XLubrication application tool for star bearing CPP

03078632-xx X X

Clamping ring mount front plate CPP 03077754-xx X XAntistatic tweezers, type Bernstein 5-192

00377393-xx X X X X

Antistatic tweezers, type Bernstein 5-195

00377394-xx X X X X

TorqueVario-S screwdriver (100-500 cNm)

03078400-xx X X X X X

Bit holder for TorqueVario screwdriver 03078706-xx X X X XExtension / straight TX20 03073256-xx X X X X XExtension / straight 03043440-xx X X X X XExtension / with joint (170 x SK3) 03042635-xx XHexagon socket head cap screw driver 0.7-2

00320265-xx X X X X

Torx Allen screwdriver TX8 03080081-xx X X X XOpen-jawed spanner, size 10 XNozzle assembly type 1235 03015222-xx X XCalibration tool version 3 03010565-xx X X XCalibration tool version SST23 03034148-xx X X X XLong-nosed pliers XNozzle / Zero-point correction TwinHead (not necessary from SW705.03)

03008862-xx X X

Nozzle assembly type 518 / TwinHead 03012011-xx X XNozzle assembly type 517 / TwinHead 03012042-xx X XPipette Typ 2057 kpl. 03070280-xx X XPlastic box 48x48x19 00384335-xx X X X



Plastic box 36x36x12 00384333-xx X X XCase with inlay 03078708-xx X X X XBrief maintenance guide C&P20/C&P20A/CPP

00196606-xx X X X

Set of Allen wrenches 00376492-xx X X XSet of Phillips screwdrivers 00319064-xx XPlastic brush Dm 8 00325866-xx X X XCartridge rack 10xx(CPP, C&P20, DLM4)

03071700-xx X X X

Guiding plate 10xx/20xx long(CPP, C&P20, DLM4)

03066508-02 X X X

Guiding plate for cleaning box DLM3 03029178-xx XCleaning box for ceramic nozzles, type 10xx / long

03055736-xx X

Maintenance manual C&P20, DE 00196383-xx XMaintenance manual C&P20, EN 00196384-xx XCleaning cartridge for ceramic nozzles, type 20xx / long

03076627-xx X

Component sensor protective cap 03080984-xx XBrush 00378523-xx XAngled tweezers 00096487-xx XSPIRAL drill cylinder R.1.4 D DIN 338 00092026-xx XSpiral drill cylinder R.1.1 D DIN 338 00092020-xx XOil dispenser Z axis with STRUCTVIS GHD 7 ml

00367071-xx X

Plunger maintenance tool 03049689-xx XCleaning tools for encoder disk 03049704Sxx XSleeve cleaning device 00377260-xx XPliers for fitting plastic hose 2MS-PK-3/4

00346929-xx X

Cleaning cartridge 9xx (for DLM3, DLM4 snapping on manually)

03003183-xx X

Cleaning cartridge 30xx (for DLM4, DLM3 snapping on manually)

X

Tools Item No. Supplied in starter kit

03071171-03

CPP CP20A TH CP6/12



Spare parts Item No. Supplied in starter kit

03071171-03

CPP CP20A TH CP6/12

Hold circuit assembly C&P 20 03055424-xx XSilencer assembly CPP 03061440-xx XNozzle magazine type 20xx 03066107-xx XSilencer assembly C&P20 03043707-xx XMagazine assembly C&P20 03016831-xx XHold circuit assembly C&P20 03005123-xx XHose for vacuum DP C&P20 03013018-xx X XStar brake assembly DLM/RVC 03001653-xx XPAS-LX-12 distributor plate, complete 00368211-xx XSet of sleeves for 12 seg. head 00116113Sxx XSet of sleeves for 6 seg. head 00116114Sxx XIndividual sleeves for 12 seg. head 00350588Sxx XIndividual sleeves for 6 seg. head 00352957Sxx XVacuum generator assembly 03003236-xx XDistributor piece 00319827-xx XNozzle magazine 7/9xx (up to C&P12 DLM3)

00323044-xx X

Nozzle magazine 30xx (up to C&P12 DLM4 at DX1/DX2)

03081446-xx X


Minor MaintenanceMaintenance Intervals for Minor Maintenance

Minor Maintenance

4 Minor MaintenanceMaintenance Intervals for Minor Maintenance

4.1 Maintenance Intervals for Minor Maintenance

Basic machine

Component feed-in

Optical systems

CAUTIONFilter elementsThe maintenance intervals given for inspecting and replacing the filter elements only apply to the specified compressed air quality (see user manual). If other qualities are used, the maintenance intervals should be shortened accordingly.

Maintenance task Duration [min]

Each week

Every 3 months

Every 6 months

Every 12 months

Checking and Cleaning/Replacing (if required) the Compressed Air Filter

2 X

Clean/replace the head exhaust air filter/X motor cooling

1 X

Checking/Cleaning the Cooling Air Filter/Y Axes 1 XReplacing the Cooling Air Filter/Y Axes 2 XCleaning/Replacing the Filter on the Axis Unit and Computer Unit

2 X

Cleaning/Replacing the Filter on the Protective Covers (X4I Only)

1 X

Checking the Fan on the Covers and on the Machine Rucksack

1 X

Cleaning the Protective Covers 2 X


Each week

Every 3 months

Every 6 months

Every 12 months

Checking and Greasing the Bearing on the Component Trolley for the X Feeder Modules

2 X

Grease the centering strip on the component trolley for X feeder modules

2 X

Greasing the Plunger Pins on the Component Trolley for S Feeder Modules

2 X

Removing and Preserving the Magnetic Strip on the Component Trolley for S Feeder Modules

2 X


Each week

Every 3 months

Every 6 months

Every 12 months

Clean the IC and FC cameras 4 XClean the coplanarity module 2 XCleaning the Stationary 3D Sensor Module 2 XCleaning the PCB Barcode Scanner 2 X


Minor MaintenanceMaintenance Intervals for Minor Maintenance

Gantry

Conveyor

Nozzles

C&P6/12 Head

TwinHead

* see also maintenance display

See also1.3.2 Calculation of Maintenance Intervals [ ➙ 14]


Each week

Every 3 months

Every 6 months

Every 12 months

Cleaning the X Axis Scale 2 XCleaning the Y Axis Scale 2 XCheck and clean the magnetic surfaces of the X and Y axes

2 X


Each week

Every 3 months

Every 6 months

Every 12 months

Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table

1 X

Clean and preserve the hexagonal shafts 3 XCleaning the Fixture Tape 2 XClean and preserve the recirculating ball screws 2 XCleaning and Preserving the Guide Shafts 2 XCleaning and Preserving the Linear Guide 2 X


Each week

Every 3 months

Every 6 months

Every 12 months

Clean/replace the ceramic nozzles 2 XReplace the plastic nozzles 2 X


CP6/12

Each week

Every 3 months

Every 6 months

Every 12 months

Replacing the Valve Plungers 2/4 XCleaning the Valve Casing on the Star 1/2 XCleaning the Valve Plunger 5/11 XReplacing the Sleeves 3/5 XChecking, Cleaning and Greasing the Sleeves 20/40 X


Each week

Every 3 months

Every 6 months

Every 12 months

Clean the sleeve and nozzle seat 2 XClean/replace the additional volume filter 2 X


Minor MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Tasks for Base Machine

Maintenance Tasks for Base Machine

4.2 Maintenance Tasks for Base MachineConsumables, Spare and Wear Parts, Tools

4.2.1 Consumables, Spare and Wear Parts, Tools▪ Lint-free cloths [03082092-xx]▪ SIPLACE cleansing tissue [00315253-xx]▪ Protective latex gloves [00372972-xx]▪ Rust prevention spray WD40, 400 ml [00325833-xx]▪ Sheet of DIN A4 paper▪ ESD wristband [00320279-xx]▪ Vacuum cleaner with appropriate nozzle▪ New compressed air filter, if required:

– Filter element 5 μm [03050213-xx]HSxx / D1 / D2 / D4 / SX series / X series from March 2008 pneumatic valve [03062274-xx](for [03060279-xx] pneumatic unit)

– Replacement filter for 5 μm compressed air filter for pneumatic valve [03038979-xx]X series up to SN B089 [03004680-xx] (for [03004151-xx] pneumatic unit)

– Filter element for 5 μm filter (new) for pneumatic valve [03039182-xx]X series from SN B090 [03038691-xx] (for [03038058-xx] pneumatic unit)

▪ Filter element 40 µm (head exhaust air filter for X axis) [03003717-xx]▪ Cooling air filter Y-Achse (air filter unit for suction air filter) [00376006-xx]▪ Felt filter RFF-092-NV (axis and computer unit) [03006574-xx]▪ Filter unit - plastic grate (axis and computer unit) [03003425-xx]▪ Axial fan type 4414 FNN (covers) [03056479-xx]▪ Axis unit version 1 and 2 (center and bottom): axial fan 4414F 24 VDC [00319141-xx]▪ Axis unit version 3 (center and bottom): axial fan air vent 24 VDC [03057927-xx]▪ Fan unit for computer unit [03006602-xx] (not for BoxPC - the fan for the BoxPC is in the computer

and is monitored by this.)▪ Weak or slightly alkaline cleaning agent, if required

Preparatory Steps

4.2.2 Preparatory Steps► There must be no PCBs on the PCB conveyor for the following jobs.► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized

reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 11].


Minor MaintenanceMaintenance Tasks for Base Machine Performing Maintenance Tasks

Performing Maintenance Tasks

4.2.3 Performing Maintenance TasksChecking and Cleaning/Replacing the Compressed Air Filter (if required)

4.2.3.1 Checking and Cleaning/Replacing the Compressed Air Filter (if required)

CAUTION! Before checking or replacing the compressed air filters, you need to shut off the supply of air!► Use the machine key to open the door to the

compressed air supply, detach the cable and remove the door.

► Turn the main compressed air valve (1) clockwise. All manometers must be set to zero.

► Loosen the screw (2) , and pull out the compressed air supply.

► Place the collecting vessel under the compressed air supply.

► Open the screw (1) beneath the cover cap (2) to release the pressure.

► Pull the locking lever (1) on the cover downwards. Press the cover (2) upwards and unscrew by turning to the left (3).

► Unscrew the compressed air filter (4) and check for dirt.

► Replace the filter if it is dirty.⇨ Filter element 5 μm [03050213-xx]

HSxx / D1 / D2 / D4 / SX series / X series from March 2008 pneumatic valve [03062274-xx](for [03060279-xx] pneumatic unit)

⇨ Replacement filter for 5 μm compressed air filter for pneumatic valve [03038979-xx]X series up to SN B089 [03004680-xx] (for [03004151-xx] pneumatic unit)

⇨ Filter element for 5 μm filter (new) for pneumatic valve [03039182-xx]X series from SN B090 [03038691-xx] (for [03038058-xx] pneumatic unit)


Minor MaintenancePerforming Maintenance Tasks Maintenance Tasks for Base Machine

Cleaning/Replacing the Head Exhaust Air Filter/X Motor Cooling

4.2.3.2 Cleaning/Replacing the Head Exhaust Air Filter/X Motor Cooling

Checking/Cleaning the Cooling Air Filter/Y Axes

4.2.3.3 Checking/Cleaning the Cooling Air Filter/Y Axes

Replacing the Cooling Air Filter/Y Axes

4.2.3.4 Replacing the Cooling Air Filter/Y Axes► Remove the filter as described in "4.2.3.3 Checking/Cleaning the Cooling Air Filter/Y Axes" [ ➙ 33]

and replace it with a new filter [00376006-xx].

► Remove the protective cover from the relevant placement head.

► Loosen the fastening screw (1) on the filter casing.► Check the "filter element 40 µm" [03003717-xx] (2)

for discoloration.If you see discoloration, replace with a new one.

► Fit the filter, the casing and the protective cover for the placement head.

► Repeat these steps for the filter elements of all placement heads.

CAUTION! The main compressed air valve must be closed for this work and the manometer set to zero!► Open the wing screw on the upper side of the filter (1)

and pull it up and out.► Check the filter for dirt and vacuum if required.

► Push the pneumatic unit carefully back into the machine and fix into place with the screw provided (2).

CAUTION! Make sure that you do not pinch any cables or hoses!► Open the main compressed air valve once more (1).► Close the door to the compressed air supply.



Cleaning/Replacing the Filter on the Axis Unit and Computer Unit

4.2.3.5 Cleaning/Replacing the Filter on the Axis Unit and Computer Unit

Cleaning/Replacing the Filter on the Protective Covers (X4I Only)

4.2.3.6 Cleaning/Replacing the Filter on the Protective Covers (X4I Only)

Replacing the filters in the protective covers

► Remove the covers from the filters.► Use a suitable nozzle to vacuum the filters.► Check the filters for dirt.► If a filter is very dirty, replace with a new one.► Repeat these tasks for all eight fans.

► Vacuum the filters in the protective covers of the SIPLACE X4I from above.

► Check the filters for dirt.If the filters are very dirty, replace with new ones. (see below)

► Open the Safety Cover.► Loosen the screw (1) on the upper side of the fan.► Push the fan element up, and fold it down carefully.

CAUTION! Take care not to damage the fan connection cable!► Replace the filter with a new metal filter [03076892-

xx].► Fit the fan and screw tight.► Close the protective cover.


Minor MaintenancePerforming Maintenance Tasks Maintenance Tasks for Base Machine

Checking the Fan on the Covers and on the Machine Rucksack

4.2.3.7 Checking the Fan on the Covers and on the Machine RucksackThe machine needs to be switched on for this check.► Close the protective covers and press the Start button.

Cover fan

Fan on the axis unit

► Place a sheet of paper on the fan openings. This sheet of paper should be noticeably held in place by suction.

► If the sheet of paper is not held in place, check the fuse F1 (1) for the voltage supply in the distributor at location 4 and replace this if necessary. Check all cover fans again.If the fuse is OK, replace the defective fan [03056479-xx].

► Repeat this check for all cover fans.

► Open the cover above the axis unit (1).► Check the fan function (2) in the center of the axis

unit. Also check whether this still moves. Use a flashlight to help you if necessary. If the fan is defect, replace it.

► Check the function of the fan on the underside of the axis unit (3) by holding your hand in front of the fan. You should be able to feel a noticeable flow of air. If the fan is defect, replace it..

► Now close the cover again.► Repeat these steps for all axis units.



Fan on the computer unit

Cleaning the Protective Covers

4.2.3.8 Cleaning the Protective Covers

NOTICE! Machines with BoxPCIn BoxPCs, the fan is located in the computer and is monitored by this.► Open the cover above the computer unit.► Check the fan function (1) in the center of the

computer unit. You should be able to hear the flow of air. If the fan is defect, replace it.

► Now close the cover again.

► Check the protective covers for dirt.► Clean them with a dry, lint-free cloth, if required.► If the covers are very dirty, use a lint-free cloth and a

small amount of a neutral or weak alkaline cleaning agent.Clean the protective covers with light pressure and take care not to damage the ESD coating!

CAUTION! Selecting the right cleaning agentThe choice of cleaning agent for the protective covers must be made with particular care so as not to damage the ESD coating on the protective covers!Do not use any chemical cleaning agents. Never use acid or strong alkaline agents and avoid all ketones, esters, aromatics, halogenated hydrocarbons, etheric oils or similar.


Minor MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Tasks for the Component Feed Device

Maintenance Tasks for the Component Feed Device

4.3 Maintenance Tasks for the Component Feed DeviceConsumables, Spare and Wear Parts, Tools

4.3.1 Consumables, Spare and Wear Parts, Tools▪ SIPLACE cleansing tissue [00315253-xx]▪ Protective latex gloves [00372972-xx] ▪ ESD wristband [00320279-xx]▪ Oil stone / Elasto abrasive cleaning agent▪ UNISILKON L250L [00310259-xx]▪ Rust prevention spray WD40, 400 ml [00325833-xx]▪ Brush [00378523-xx]

Preparatory Steps

4.3.2 Preparatory Steps► Move the changeover tables out of the machine.

See also1.2 Preparatory Work... [ ➙ 11]


4.3.3 Performing Maintenance TasksChecking and Greasing the Bearing on the Component Trolley for the X Feeder Modules

4.3.3.1 Checking and Greasing the Bearing on the Component Trolley for the X Feeder Modules

NOTICEGrease the engaging pinsIf the component trolley is frequently undocked, we recommend that you grease the engaging pins.

► Grease the engaging pin (1) with a SIPLACE cleansing tissue.

► Grease the hooks (2) on both sides of the component docking unit (2 on each side) with a SIPLACE cleansing tissue.

► Grease the rollers (3) on both sides of the changeover table (2 per side) with a SIPLACE cleansing tissue.

► Repeat these steps at all locations and on all component trolleys.


Minor MaintenanceMaintenance Tasks for the Component Feed Device Performing Maintenance Tasks

Greasing the Centering Strip on the Component Trolley for X Feeder Modules

4.3.3.2 Greasing the Centering Strip on the Component Trolley for X Feeder Modules

Greasing the Plunger Pins on the Component Trolley for S Feeder Modules

4.3.3.3 Greasing the Plunger Pins on the Component Trolley for S Feeder Modules

► Spray the centering strip (1) with a thin film of "Oil spray Surface Shield" [00328575-xx]. Pay close attention to the holes in the centering strip.

► Then wipe the centering strip with a lint-free cloth.► Repeat these steps at all component trolleys.

NOTICEUndocking many times► Perform this task if the component trolley is undocked on a frequent basis.

► Dock out the component trolley.► Greas the plunger pins (1) of the change over table

insert with a brush and UNISILKON L250L.► Grease the plunger pins (2) of the ODU connector on

the component trolley docking unit with a brush and UNISILKON L250L.

► Dock in the component trolley once more.


Minor MaintenancePerforming Maintenance Tasks Maintenance Tasks for the Component Feed Device

Removing and Preserving the Magnetic Strip on the Component Trolley for S Feeder Modules

4.3.3.4 Removing and Preserving the Magnetic Strip on the Component Trolley for S Feeder Modules

► Return the feeders to the feeder area.

► Clear the feeder area.► Remove any loose components from the component

feeder table using the vacuum cleaner.► (1) Use a whetstone to remove any bumps on the

magnetic rail.► (2) Preserve the feeder area using a lint-free cloth

sprayed with WD40.► Vacuum up any loose components from the tape

container and remove any unwanted stickers and adhesive tape.

NOTICEPay attention to location and connection► Make sure that each feeder is in the correct location and is connected properly.


Minor MaintenanceMaintenance Tasks for the Conveyor Consumables, Spare and Wear Parts, Tools

Maintenance Tasks for the Conveyor

4.4 Maintenance Tasks for the ConveyorConsumables, Spare and Wear Parts, Tools

4.4.1 Consumables, Spare and Wear Parts, Tools▪ Interflon Fin Super (Teflon oil) [03017760-xx]▪ Lint-free cloths [03082092-xx]▪ Ethanol▪ SIPLACE cleansing tissue [00315253-xx]▪ Protective latex gloves [00372972-xx] ▪ Set of Phillips screwdrivers▪ ESD wristband [00320279-xx]▪ Vacuum cleaner

Preparatory Steps

4.4.2 Preparatory Steps► There must be no PCBs in the machine during the following maintenance steps.► Make a note of the current conveyor width.► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized

reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 11].Performing Maintenance Tasks

4.4.3 Performing Maintenance TasksVacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table

4.4.3.1 Vacuuming the Conveyors, Conveyor Belts, Sensors and Lifting Table

CAUTIONLoose componentsLoose components on the PCB conveyor could cause faults.

► Use the vacuum cleaner to remove all loose components on and around the PCB conveyor. Pay particular attention to the areas near the lifting table, the width adjustment, the trailing cables and the conveyor belts.


Minor MaintenancePerforming Maintenance Tasks Maintenance Tasks for the Conveyor

Cleaning and Preserving the Hexagonal Shafts

4.4.3.2 Cleaning and Preserving the Hexagonal Shafts

Cleaning the Fixture Tape

4.4.3.3 Cleaning the Fixture Tape

Cleaning and Preserving the Recirculating Ball Screws of the Width Adjustment

4.4.3.4 Cleaning and Preserving the Recirculating Ball Screws of the Width Adjustment

► Apply Teflon oil to a lint-free cloth and clean the hexagonal shafts (1) in the conveyor.Alternatively you can also use a SIPLACE cleansing tissue.

► Repeat the procedure for all hexagonal shafts in the conveyor.

CAUTION! Risk of cutting!The fixing strip has a sharp edge. ► Clean the fixing strip of the width adjustment

clamping unit using a lint-free cloth moistened with ethanol.

► Clean and preserve the recirculating ball screw (1) by running a SIPLACE cleansing tissue along the thread of the screw.

► Repeat this procedure for all recirculating ball spindles on the conveyor.


Minor MaintenanceMaintenance Tasks for the Conveyor Final Work

Cleaning and Preserving the Guide Shafts of the Width Adjustment

4.4.3.5 Cleaning and Preserving the Guide Shafts of the Width Adjustment

Cleaning and Preserving the Guide Shaft of the Conveyor Sides

4.4.3.6 Cleaning and Preserving the Guide Shaft of the Conveyor Sides

Final Work

4.4.4 Final Work► Reconnect all clamps, where applicable.► Set back to the original conveyor width.

► Apply Teflon oil to a lint-free cloth and clean the bottom (1) and top (2) guide shaft of the width adjustment. Alternatively you can also use a SIPLACE cleansing tissue.

► Repeat the procedure for all width adjustment guide shafts on the conveyor.

► Clean and preserve the guide shaft (1) for the conveyor sides with a SIPLACE cleansing tissue.

► Repeat the procedure for all guide shafts on the conveyor sides.


Minor MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Work on the Gantry

Maintenance Work on the Gantry

4.5 Maintenance Work on the GantryConsumables, Spare and Wear Parts, Tools

4.5.1 Consumables, Spare and Wear Parts, Tools▪ Lint-free cloths [03082092-xx]▪ Ethanol▪ Protective latex gloves [00372972-xx]▪ ESD wristband [00320279-xx]▪ SIPLACE cleansing tissue [00315253-xx]

Preparatory Steps

4.5.2 Preparatory Steps► There must be no PCBs in the machine during the following maintenance steps.► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized


4.5.3 Performing Maintenance Tasks

See also1.1.2 Safety Instructions for Working with Strong Magnetic Fields [ ➙ 8]

Cleaning the X Axis Scale

4.5.3.1 Cleaning the X Axis Scale

CAUTION! Always use soft cloths and minimal pressure to clean the scales.Dirty scales can lead to counting errors and, as a consequence, to machine stoppages.► Clean the incremental scales (1) of the X axes with a

lint-free cloth soaked in ethanol.


Minor MaintenanceMaintenance Work on the Gantry Performing Maintenance Tasks

Cleaning the Y Axis Scale

4.5.3.2 Cleaning the Y Axis Scale

Checking and Cleaning the Magnetic Surfaces of the X and Y Axes

4.5.3.3 Checking and Cleaning the Magnetic Surfaces of the X and Y Axes

CAUTION! Always use soft cloths and minimal pressure to clean the scales.Dirty scales can lead to counting errors and, as a consequence, to machine stoppages.► Clean the incremental scales (1) of the Y axes with a

lint-free cloth soaked in ethanol.

► Clean the magnetic surfaces of the X- (1) and Y axis (2) thoroughly over their entire length. Use a lint-free cloth to remove any dirt from the magnetic surfaces. Where necessary, remove components with a non-magnetic tool.Where necessary, remove components with a non-magnetic tool.

► In the event of damage or other problems, please contact your SIPLACE Service team in Munich.


Minor MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Tasks for Optical Systems

Maintenance Tasks for Optical Systems

4.6 Maintenance Tasks for Optical SystemsConsumables, Spare and Wear Parts, Tools

4.6.1 Consumables, Spare and Wear Parts, Tools▪ Microfiber cloth for cleaning optical assemblies▪ ESD wristband [00320279-xx]▪ Cotton gloves [00359087-xx]

Preparatory Steps

4.6.2 Preparatory Steps► Switch off the machine, disconnect it from the power supply and secure it to prevent unauthorized


4.6.3 Performing Maintenance TasksCleaning the IC and FC cameras

4.6.3.1 Cleaning the IC and FC cameras

NOTICEIC- and FC cameraThis cleaning procedure is the same for IC and FC cameras, as well as for types 25 and 33.

CAUTIONRisk of cuttingThere is a risk of cutting your fingers along the edges of the mirror.► Wear cotton gloves as protection and avoid touching the edges. The cotton gloves are also

required for effective cleaning (to avoid fingerprints!).

CAUTIONVoltagesMake sure that the electrical components are not live!

► Carefully lift the upper section (1) of the IC camera up and off.


Minor MaintenanceMaintenance Tasks for Optical Systems Performing Maintenance Tasks

► Repeat these steps for all IC and FC cameras.Cleaning the Coplanarity Module

4.6.3.2 Cleaning the Coplanarity Module

Clean the stationary 3D sensor module

4.6.3.3 Clean the stationary 3D sensor module

► Clean the slanted glass (1) with a microfiber cloth.

CAUTION! Do not use any cleaning agents!► Refit the upper section of the camera.

When inserting the upper section of the camera, make sure that it is evenly seated on the bottom section and that it cannot move.

CAUTION! Take care not to damage the glass when fitting it.

NOTICE! The coplanarity module is optional.► Clean the lenses (1) of the coplanarity module with a

microfiber cloth.

NOTICE! The 3D sensor module is optional.► Clean the 3D sensor module lens (1) with a microfiber

cloth.


Minor MaintenancePerforming Maintenance Tasks Maintenance Tasks for Optical Systems

Clean the PCB barcode scanner

4.6.3.4 Clean the PCB barcode scanner

NOTICE! The PCB barcode scanner is optional.► Clean the lens (1) of the PCB barcode scanner with a

microfiber cloth.


Minor MaintenanceMaintenance Tasks for Nozzles Consumables, Spare and Wear Parts, Tools

Maintenance Tasks for Nozzles

4.7 Maintenance Tasks for NozzlesConsumables, Spare and Wear Parts, Tools

4.7.1 Consumables, Spare and Wear Parts, Tools▪ Distilled water ▪ Compressed air▪ Nozzles 20xx, 28xx, 10xx or 12xx (depending on configuration)▪ Ceramic nozzles 10xx, 12xx, 20xx or 28xx (depending on configuration)▪ Nozzle magazine type 20xx, if required [03066107-xx] (depending on configuration)▪ Magazine assembly C&P20, if required [03016831-xx] (depending on configuration)▪ ESD wristband [00320279-xx]▪ Ultrasound bath ▪ Guiding plate long for 10xx/20xx long [03066508-02] (for C&P20A and CPP) or

Guiding plate short [03029178-xx] (for DLM)

▪ Cleaning box for ceramic nozzles type 20xx/long [03076627-xx] (for CPP) or Cleaning box for ceramic nozzles type 10xx/long [03055736-xx] (for C&P20A) orCleaning box for ceramic nozzles type 9xx [03003183-xx] (for DLM)

▪ Cartridge rack 10xx [03071700-xx] (for C&P20A und CPP), if required▪ Plastic brush Dm 8 [00325866-xx]

Nozzle Magazines - Overview

4.7.2 Nozzle Magazines - Overview

NOTICEceramic nozzlesWhen using ceramic nozzles for the CPP, you require the "guiding plate 10xx/20xx long" [03066508] with function state 02.

1. Cleaning box 9xx [03003183-02]2. Guiding plate for cleaning box DLM [03029178-02]3. Cleaning box 10xx [03038368-01]4. Cleaning box 10xx long [03055736-01]5. Guiding plate 10xx/20xx long [03066508-02]6. Cleaning box 20xx long [03076627-01]7. Cartridge rack 10xx [03071700-xx]


Minor MaintenancePreparatory Steps Maintenance Tasks for Nozzles

Preparatory Steps

4.7.3 Preparatory Steps► Set the nozzles down in the nozzle changer.



Cleaning/Replacing the Ceramic Nozzles

4.7.4.1 Cleaning/Replacing the Ceramic Nozzles

CAUTIONDo not clean the nozzles in bulk!Cleaning the nozzles in bulk can damage the ceramic tips (through impact with one another or with the cleaning vessel), and/or the plastic shaft (through contact with the cleaning fluid).► Always use the the cleaning box described here!

NOTICEThese maintenance tasks are described using the example of a nozzle magazine for DLM heads.The procedure is the same for other nozzle magazines.

► Remove a full nozzle magazine from the nozzle changer. When handling a nozzle magazine which is not full, pay attention to the orientation in the nozzle changer. At the end of the cleaning procedure, make sure that the nozzle magazine is reinserted into the nozzle changer with the same orientation.

CAUTION! If you are using both plastic and ceramic nozzles in the same magazine, remove the plastic nozzles. Plastic nozzles can not be cleaned with the ultrasonic bath.

► Press the cleaning box onto the nozzle magazine.


Minor MaintenanceMaintenance Tasks for Nozzles Performing Maintenance Tasks

► Open the slide on the nozzle magazine.

► Pull off the cleaning box, together with the nozzles.

CAUTION! Make sure that the nozzle tips do not come into contact with the cleaning vessel or other metal parts.During cleaning, make sure that only the ceramic tips come into direct contact with the cleaning fluid.

NOTICE! Use the cartridge rack 10xx [03071700-xx] for C&P20 and CPP nozzles.► Fill the ultrasonic bath with distilled water. Make sure

you have the correct level. (1). Observe the following instructions:

CAUTIONFilling level for ultrasonic bath ► Only the ceramic tips may come into continuous contact with the cleaning fluid. These

should reach into the fluid by approx. 2 mm. ► The water level should not exceed or undershoot the prescribed height by more than 2 mm

as this could impair the cleaning effect.


Minor MaintenancePerforming Maintenance Tasks Maintenance Tasks for Nozzles

► Place the cleaning box with the nozzle tips facing downwards into the ultrasonic bath.

CAUTION! The nozzle magazines may not be placed into the water.The recommended cleaning time for nozzles with normal levels of dirt is 15 min.The time needed depends on the degree of dirt.

► At the end of the cleaning time, take the cleaning box out of the ultrasonic bath.

► Turn the cleaning box so that the nozzle tips face upwards.

► Place the guidance for the plastic brush into the cleaning box.


Minor MaintenanceMaintenance Tasks for Nozzles Performing Maintenance Tasks

Replacing Nozzles

4.7.4.2 Replacing Nozzles

► Apply slight pressure and move the brush back and forth to remove the partially dissolved dirt and residues.

► Blow through the nozzles with compressed air.

► (1) Remove the brush guidance.► Place the nozzles in the nozzle magazine and close

the slide (2).► Dry the nozzles with compressed air.► Place the nozzle magazine back in the nozzle

changer.

CAUTION! Reinsert the nozzle magazine into the nozzle changer with the same orientation as before (when it was removed before cleaning).

► Remove a full nozzle magazine from the nozzle changer. When handling a nozzle magazine which is not full, make a note of the orientation in the nozzle changer, to ensure correct reinsertion later on.

► Check the nozzles and replace any dirty or damaged ones.

► Place the nozzle magazine back in the nozzle changer. When handling a nozzle magazine which is not full, pay attention to correct orientation in the nozzle changer.

NOTICE! Prepare additional nozzle magazines according to the current nozzle configuration and replace the complete magazine.


Minor MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Tasks for C&P6/12 Head

Maintenance Tasks for C&P6/12 Head

4.8 Maintenance Tasks for C&P6/12 HeadConsumables, Spare and Wear Parts, Tools

4.8.1 Consumables, Spare and Wear Parts, Tools

Consumable materials▪ Interflon Fin Super (Teflon oil) [03017760-xx]▪ Protective latex gloves [00372972-xx]▪ Cotton gloves virgin, size 8 [00359087-xx]▪ Microfiber cloth for cleaning optical assemblies▪ Ethanol▪ Distilled water▪ Compressed air▪ Microtips medium precision applicators (cottonwool buds) [03020860Sxx]▪ ISOFLEX TOPAS, NCA 52 tin 1 kg/tube 50 g [00330850-xx]▪ UNISILKON L250L grease [00310259Sxx]▪ Lint-free cloths [03082092-xx]▪ Cotton wool buds [00352931-xx]

Wear parts▪ Valve plunger C&P6 (6 in each pack) [00351500-xx] or valve plunger C&P12 (6 in each pack)

[00351498-xx]▪ O-ring for valve plunger [00359382-xx]▪ Suction plate assembly DLM/R- light beige [03037984Sxx]

Recommended spare parts▪ Set of sleeves 12 segment head [00116113Sxx] or

Set of sleeves 6 segment head [00116114Sxx]▪ Individual sleeves 12 segement head [00350588Sxx] or

individual sleeves 6 segment head [00352957Sxx]▪ Nozzle magazine 7/9xx [00323044-xx]

Tools▪ ESD wriststrap TYP.OK/WRS [00320279-xx]▪ Antistatic tweezers, type Bernstein 5-192 [00377393-xx]▪ Antistatic tweezers, type Bernstein 5-195 [00377394-xx]▪ Brush [00378523-xx]▪ Angled tweezers [00096487-xx]▪ SPIRAL drill cylinder R.1,4 D DIN 338 [00092026-xx]▪ SPIRAL drill cylinder R.1,1 D DIN 338 [00092020-xx]▪ Plunger maintenance tool [03049689Sxx]▪ Cleaning tools for encoder disk [03049704-xx]▪ Sleeve cleaning device [00377260-xx]▪ Cleaning box 9xx [03003183Sxx] ▪ Guiding plate short [03029178-xx]▪ Plastic brush Dm 8 [00325866-xx]▪ For DLM4 at DX Series: Nozzle magazine 30xx [03081446-xx]


Minor MaintenanceMaintenance Tasks for C&P6/12 Head Preparatory Steps

Preparatory Steps



4.8.3 Performing Maintenance TasksReplacing the Valve Plungers

4.8.3.1 Replacing the Valve Plungers

Cleaning the Valve Casing on the Star

4.8.3.2 Cleaning the Valve Casing on the Star

NOTICEDo not touch the white capAvoid touching the white caps on the valve plungers. These are highly sensitive.► If the cap is damaged or is detaching itself from the valve plunger, replace the valve plunger

with a new one.

NOTICESegment leakyThe "Segment leaking" error message generally indicates a valve plunger that is too loose.

► Remove the valve plunger (1) and insert the cleaned or new valve plunger.Move the valve plunger back and forth several times. If it moves too easily or is stiff to move, replace the valve plunger.

CAUTION! Make sure that the valve plungers are inserted as far as the stop.

► Remove the valve plungers.► Clean the valve casing (1) using a cottonwool bud

moistened with ethanol.► Then clean all around the valve casings.► Fit the valve plunger back into place.


Minor MaintenancePerforming Maintenance Tasks Maintenance Tasks for C&P6/12 Head

Cleaning the Valve Plunger

4.8.3.3 Cleaning the Valve Plunger

► Make sure that the valve plungers are inserted as far as the stop.

► Insert the cleaned sleeves into the segments. Use a very gentle pressure to engage the sleeves to avoid damaging the retaining springs.

Greasing the Valve Plunger with the Tool

NOTICEMark cleaned valve plunger► Distinguish between the dirty and the clean valve plungers by identifying the packages

accordingly, for example.► Please also observe section "4.8.3.3.1 Greasing the Valve Plunger with the Tool" [ ➙ 56].

► Remove the valve plungers.► Wipe the valve plunger using a dry, lint-free cloth.► Check the sealing lips, the spring O-ring and the

sleeve for damage. If they are damaged, replace the valve plunger. A loose sleeve can be refitted if it is still intact.

► Grease the sealing lips extremely sparingly using a lint-free cloth dipped in ISOFLEX TOPAS NCA 52. No grease residue may visible.

CAUTION! The grooves shown in the diagram must be left grease-free. New valve plungers must also be greased before they are used for the first time.► Fit the valve plunger back into place.► Move the valve plungers back and forth several

times. If they move too easily or are stiff to move, replace the valve plungers concerned.

NOTICEError message "Segment leaky"The "Segment leaking" error message generally indicates a valve plunger that is too loose.


Minor MaintenanceMaintenance Tasks for C&P6/12 Head Performing Maintenance Tasks

Greasing the Valve Plunger with the Tool

Tools available for order▪ Head maintenance efficiency kit 220V [00383601-xx] or

Head maintenance efficiency kit 110V [00385449-xx]▪ Plunger maintenance tool [03049689-xx]▪ Cleaning tools for encoder disk [03049704-xx]▪ Nozzle cleaner 24P [03042652-xx]▪ Sleeve cleaning device [00377260-xx]

Tool parts

Tool assembly

1. Spring2. Pistons3. Cylinder

► Insert the piston into the cylinder.

► Insert the spring into the cylinder.



► Fill the cylinder with ISOFLEX TOPAS NCA 52, using the adapter (1) provided with the TOPAS.

This tool works best without air in the cylinder.If possible, make sure that no air gets into the cylinder.If air and ISOFLEX TOPAS NCA 52 gets into the cylinder, this could impair the quality of the lubrication.

1. ISOFLEX TOPAS, NCA 52State after filling the cylinder with ISOFLEX TOPAS NCA 52.

► Take the adapter off the TOPAS tube, press the air out of the TOPAS tube and attach the cylinder with a rotary movement.



Application

► After cleaning the valve plunger, hold it tight with your fingers and insert it into the cylinder, making sure that you hold it straight during insertion.

CAUTION! When you insert the valve plunger, you will feel the resistance of the tool spring. Hold the valve plunger on the sides with your fingers to support it.If you do not support the valve plunger on the sides, this could be bent and might break!

► Push the valve plunger once up to the end of the cylinder (full stroke) and then push it 4 or 5 times in and out (10 - 15 mm stroke).

CAUTION! Make sure that there is enough grease on the tool!

► Take out the valve plunger and check the result on the outside of the O-ring surface. If the surface of the O-ring shines with TOPAS, the valve plunger has been properly greased.



Replacing the Sleeves

4.8.3.4 Replacing the Sleeves

► Set the placement head nozzles down in the nozzle changer.► Open the Safety Cover.

Checking, Cleaning and Greasing the Sleeves

4.8.3.5 Checking, Cleaning and Greasing the Sleeves

CAUTIONLaboratory gloves► Do not hold the sleeves in your bare hands. Wear protective gloves when performing

maintenance tasks to the sleeve. This helps to avoid unnecessary contamination of the glass or friction wheel. This contamination could lead to malfunctions (counting errors or overswing).

NOTICESleevesWe recommend that you have a cleaned set of sleeves ready, in case you need to replace contaminated ones.

► (1) Pull the sleeve out of the head.► (2) Place the sleeves in the vessel provided.► Turn the star on to the next segment. ► Repeat these steps for all segments, until all sleeves

have been removed.► Insert the cleaned sleeves into the segments. Use a

very gentle pressure to engage the sleeves to avoid damaging the retaining springs.

► Check the foil for damage.If the foil is damaged, send the sleeve to the SIPLACE Sleeve Maintenance team.



► (1) Spray a little Teflon grease into a suitable vessel.► (2) Moisten the cottonwool bud with Teflon grease.

CAUTION! Do not spray Teflon grease directly onto the cottonwool buds with the spray can. Using a separate vessel helps to avoid excess application and consequential damage to the placement head!Always use ethanol for cleaning. Do not use white spirit, otherwise streaks will form on the incremental disk!Do not use silicon-soluble cleaning agents.► (3) Run the dampened cottonwool bud along the

groove of the anti-rotation element.

► (1) Check that the switching ring moves easily in the sleeve. The unit that is moved as a result must not stick or grate. However, if still does stick or grate, despite greasing, send the sleeve to the SIPLACE Sleeve Maintenance team.

► Repeat these steps for all sleeves.

► Remove the dirt from the longitudinal vacuum hole by turning the 1.4 mm drill bit clockwise in the hole. Turning the bit will remove the dirt from the hole.

► Use the same procedure to remove the dirt from the transverse vacuum hole using the 1.1 mm drill bit.



► Wear laboratory gloves for this step.► (1) Check the suction plate for damage. If it is

damaged, replace it.► (2) Clean the sleeve suction plate using a dry, lint-

free cloth.

► Clean the edge (1) of the sleeve with a lint-free cloth, moistened with ethanol.

► Clean the incremental disk (2) of the sleeve with a lint-free cloth, moistened with ethanol.

► Clean the sleeve shaft (1) with a lint-free cloth, moistened with ethanol.

► Carefully clean the circumference (2) of the ball catch with a cottonwool bud moistened with ethanol.


Minor MaintenanceMaintenance Tasks for TwinHead Consumables, Spare and Wear Parts, Tools

Maintenance Tasks for TwinHead

4.9 Maintenance Tasks for TwinHeadConsumables, Spare and Wear Parts, Tools

4.9.1 Consumables, Spare and Wear Parts, Tools▪ Interflon Fin Super (Teflon oil) [03017760-xx]▪ Lint-free cloths [03082092-xx]▪ Replacement filter FE 50 [03047489-xx]▪ ESD wristband [00320279-xx]▪ Long-nosed pliers

Preparatory Steps

4.9.2 Preparatory Steps► Switch off the machine and secure it to prevent unauthorized reactivation. Observe the instructions

in section "1.2 Preparatory Work..." [ ➙ 11].► Set the nozzles down in the nozzle changer.


4.9.3 Performing Maintenance TasksCleaning the Sleeve and Nozzle Seat

4.9.3.1 Cleaning the Sleeve and Nozzle Seat

Cleaning/Replacing the Additional Volume Filter

4.9.3.2 Cleaning/Replacing the Additional Volume Filter

► Spray a small amount of Teflon oil on a lint-free cloth and clean the sleeve and nozzle seat. Alternatively you can also use a SIPLACE cleansing tissue.

► Carefully blow through the nozzle.► Repeat these steps on the second TwinHead

module.

► Unscrew the filter (1).

NOTICE! If the filter is difficult to access, use the long-nosed pliers to help you. You do not need to remove the head.► Clean the filter by carefully blowing compressed air

through it.► Check the filter for damage.► If it is damaged replace it with a new one.► Screw the filter tight again.► Repeat these steps on the second TwinHead

module.


Major MaintenanceMaintenance Intervals for Major Maintenance

Major Maintenance

5 Major MaintenanceMaintenance Intervals for Major Maintenance

5.1 Maintenance Intervals for Major Maintenance

Basic machine

Component feed-in

Gantry

CAUTIONTrained personnelThese maintenance tasks may only be carried out by appropriately trained and qualified personnel.


Each week

Every 3 months

Every 6 months

Every 12 months

Cleaning the Gas Pressure Shock Absorbers on the Protective Covers

2 X

Checking/Replacing the Gas Pressure Shock Absorbers on the Protective Covers

2 X

Check the protective devices 2 X


Each week

Every 3 months

Every 6 months

Every 12 months

Function Test of Used Tape Cutter 2 X


Each week

Every 3 months

Every 6 months

Every 12 months

Grease and clean the X axis guide bearing 2 XGrease and clean the Y axis guide bearing 2 XClean the X axis linear guide 2 XClean the Y axis linear guide 2 XChecking the Cooling Air Hoses for the Y Axis

2 X



Multistar CPP head (6 monthly or after 40 mill. CO)

Speedstar C&P20(A) head (3 monthly or after 30 or 37.5 mill. CO


Each week

Every 3 months

Every 6 months

Every 12 months

Dismantle the placement head 5 X*Lubricate the head▪ Oil the Z axis linear guide▪ Oil the Z axis support roller▪ Oil the DP driver bearing▪ Oil the DP segment guide▪ Oil the star bearing

27 X*

Check/replace the vacuum-conducting parts▪ Check/replace the filter disks▪ Check/replace the DP vacuum hoses▪ Check/replace the silencer▪ Check/replace the hold circuit

17 X*

Clean the component sensor 1 X*Fit the placement head 15 X*


Each week

Every 3 months

Every 6 months

Every 12 months

Dismantle the placement head 5 X*Lubricate the C&P20/C&P20A head▪ Oil the DP driver bearing▪ Oil the DP segment guide▪ Oil the Z axis linear guide

14 X*

Check/replace the filter disks 15 X*Check/replace the switching disk 2 X*Check/replace the vacuum-conducting parts▪ Check/replace the silencer▪ Check/replace the hold circuit

6 X*

Clean the component sensor 1 X*Fit the placement head 15 X*



DLM C&P6/12 head


CP6/12

Each week

Every 3 months

Every 6 months

Every 12 months

Clean the read unit for the turning station 2/2 XZ axis:▪ Clean and grease the toothed belt▪ Clean the toothed belt▪ Clean the rollers and toothed wheels▪ Check the toothed belt for wear▪ Grease the toothed belt▪ Check the Z axis guide▪ Check the jaws ▪ Grease the Z axis guide

6/6 X

Star:▪ Clean the star and the vacuum distributor

disk▪ Grease the running surface of the star

brake▪ Clean the segments▪ Remove dirt from around the segments

3/4 X

Distributor:▪ Clean and grease the O-rings▪ Check for damage▪ Clean the distributor▪ Blow air through the distributor▪ Check the ball catches▪ Clean the seat

3/3 X

Star brake:▪ Check for damage and function▪ Wipe/remove grease▪ Fill the holes with grease▪ Grease the surface

2/2 X

Valve adjustment drives:▪ Clean the valve adjustment drives▪ Clean the disk and the space between▪ Clean the ball bearings▪ Check that the ball bearings are working

correctly▪ Remove visible dirt

2/2 X

Turning station:▪ Clean the black O-rings▪ Check the O-ring for damage▪ Check the toothed belt for damage▪ Clean the stop faces▪ Clean the friction wheel

4/4 X



* see also maintenance display

See also1.3.2 Calculation of Maintenance Intervals [ ➙ 14]

Vacuum generator:▪ Installation/removal▪ Clean the Venturi nozzles▪ Blow air through Venturi nozzles▪ Clean and grease the O-rings▪ Clean and blow through the vacuum

generator block.▪ Silencer: remove▪ Silencer: clean holes to the Venturi

nozzles▪ Silencer: check for dirt▪ Silencer: check the plastic fixtures

6/6 X

Component sensor▪ Clean the component sensor

1/1 X

Installation and removal of the head front section

6/6 X

Calibrate and measure 20/25 X


CP6/12

Each week

Every 3 months

Every 6 months

Every 12 months


Major MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Tasks for Base Machine

Maintenance Tasks for Base Machine

5.2 Maintenance Tasks for Base MachineConsumables, Spare and Wear Parts, Tools

5.2.1 Consumables, Spare and Wear Parts, Tools▪ If required, gas pressure shock absorber 560 N (for cover above 2 gantries) [03036763-xx] or gas

pressure shock absorber 510 N (for cover above 1 gantry) [03039170-xx]▪ ESD wristband [00320279-xx]▪ Set of Allen wrenches▪ If required, cover switch [03020409-xx]

Preparatory Steps



5.2.3 Performing Maintenance TasksCleaning the Gas Pressure Shock Absorbers on the Protective Covers

5.2.3.1 Cleaning the Gas Pressure Shock Absorbers on the Protective Covers

► Open the protective covers.► Wipe the sliding surfaces of the gas pressure shock

absorbers (1) clean with a lint-free cloth.► There should be no oil visible on the pistons:

otherwise replace the gas pressure shock absorbers. For removal and installation details, read the service manual for the respective machine.

► Close the machine safety covers.


Major MaintenanceMaintenance Tasks for Base Machine Performing Maintenance Tasks

Check/replace the gas pressure shock absorbers on the protective covers

5.2.3.2 Check/replace the gas pressure shock absorbers on the protective covers

Checking the Safety Features

5.2.3.3 Checking the Safety Features► Make sure that the placement system is switched on and the operating system has started up.► Make sure that "Control on" is set on the placement machine. You can tell this from the main fault

indicator.► Press the Start button.

Protective cover switch

► Open the protective cover (1).► Pull the protective cover approx. 30 cm downwards

and then release it again.If the cover does not open completely again and if there is play in the uppermost position (approx. 20 mm), replace the gas pressure shock absorbers.For removal and installation details, refer to the service manual for the respective machine.

► Pull the protective cover vertically to a position between the top and bottom positions and then release it again.The cover must stay in position without help. If it closes on its own, replace the gas pressure shock absorbers.For removal and installation details, read the service manual for the respective machine.

► Close the protective cover.► Repeat these steps for all protective covers.

► Open the protective cover (1). The other protective cover must be closed.

► The controls must switch off immediately. You will hear this clearly by the venting compressed air.

► Move the gantry in the X and Y directions. If the control does not switch off or the gantry does not move effortlessly, then the cover switch (2) may be defective. In this case, replace the cover switch. For removal and installation details, read the service manual for the respective machine.

► Check the hood switch for damage, particularly the plastic web (3) in the middle. If there is any damage, replace the cover switch with a new one. For removal and installation details, read the service manual for the respective machine.

► Check that the actuator moves cleanly and effortlessly into the switching unit. If this is not the case, align the actuator and cover switch with respect to one another.

► Repeat these steps for all cover switches.


Major MaintenancePerforming Maintenance Tasks Maintenance Tasks for Base Machine

EMERGENCY STOP button

► Check the EMERGENCY STOP buttons for damage.► Check that the control system switches off

immediately when you actuate the button. If this is not the case, contact your SIPLACE Service team.

► Repeat this procedure for all emergency stop buttons.


Major MaintenanceMaintenance Tasks for the Component Docking Unit Consumables, Spare and Wear Parts, Tools

Maintenance Tasks for the Component Docking Unit

5.3 Maintenance Tasks for the Component Docking UnitConsumables, Spare and Wear Parts, Tools

5.3.1 Consumables, Spare and Wear Parts, Tools▪ Sheet of DIN A3 paper (or 2x A4)▪ Adhesive tape▪ Scissors▪ ESD wristband [00320279-xx]

Preparatory Steps



5.3.3 Performing Maintenance TasksFunction Test of Used Tape Cutter

5.3.3.1 Function Test of Used Tape Cutter

CAUTIONRisk of cuttingObserve the safety instructions for the cutter!► "1.1.5 Safety Instructions for Work on the Cutting Device" [ ➙ 9]

► Insert a sheet of DIN A3 paper or two DIN A4 sheets attached to one another into the empty tape duct.

NOTICE! A DIN A4 sheet on its own is too short to reach the tape cutter.► Attach the sheet of paper with adhesive tape to the

empty tape duct.Make sure that there is no paper protruding upwards in the placement head travel range.

► Start the cutting process in the software► Take the sheet of paper out of the empty tape duct

again.If it has not been cut through accurately, replace the cutting blades. Please contact your SIEMENS Service team for this work.


Major MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Work on the Gantry

Maintenance Work on the Gantry

5.4 Maintenance Work on the GantryConsumables, Spare and Wear Parts, Tools

5.4.1 Consumables, Spare and Wear Parts, Tools▪ Lint-free cloths [03082092-xx]▪ SIPLACE cleansing tissue [00315253-xx]▪ Klüberplex BEM 34-132 lubricant, 1 kg tin [00374565-xx]▪ Protective latex gloves [00372972-xx] ▪ Cotton gloves [00359087-xx]▪ ESD wristband [00320279-xx]▪ Grease gun with hose for Y axis (volume applied: approx. 0.4 g) [00374563-xx]▪ Grease gun with nozzle for X axis (volume applied: approx. 0.13 g) [00374564-xx]▪ DIN71412 - A M6 lubrication nipple [03036936-xx], if required▪ Cooling air set (black) [03003704-xx] or cooling air set (white) [03030955-xx], if required▪ Set of Allen wrenches▪ A high-precision set of scales (recommended minimum measuring accuracy: 1 g)

Preparatory Steps


reactivation. Observe the instructions in section "1.2 Preparatory Work..." [ ➙ 11].► Prepare the grease gun.


Major MaintenanceMaintenance Work on the Gantry Preparatory Steps

Filling the Grease Gun

5.4.2.1 Filling the Grease Gun

► Pull back the grease gun plunger. It must lock into place.

► Open the grease gun by unscrewing the top section.► Fill the grease gun with suitable grease. Use a clean

spatula.Try to fill the gun with grease without trapping in any air pockets.

► Close the grease gun by screwing the top section back on.

► Loosen the lock on the back of the grease gun. The spring force moves the plunger forward.

► Push back the ball on the vent screw to vent the grease gun. Use a screwdriver or similar tool to help you.

CAUTION! Always vent the grease gun once you have finished greasing the machine!► Press the trigger until the grease emerges from the

front of the gun.► Remove excess grease with a lint-free cloth.

The grease gun is now ready for use.


Major MaintenancePerforming Maintenance Tasks Maintenance Work on the Gantry



See also1.1.2 Safety Instructions for Working with Strong Magnetic Fields [ ➙ 8]

Greasing and Cleaning the X Axis

5.4.3.1 Greasing and Cleaning the X Axis

► Check the amount of grease with the help of the scales. Adjust the amount of grease if necessary. When using the "grease gun with nozzle for the X axis (dosage approx. 0,13 g)" [00374564-xx], the amount of grease can be changed with a setting screw on the handle.

CAUTIONGreas all grease nipples and pay attention to the capacity!► Remember to grease every visible grease nipple on the X and Y axes! ► Use the amounts of grease specified. Too much or too little grease can damage the

bearing.

► Fill the "X axis with travel limitation" grease gun with Klüberplex BEM 34-132.

► Set the grease gun to a dosage of 0.13 g, by adjusting the screw (1) to 29 mm.

NOTICEChecking the amount of greaseDepending on the accuracy of your scales, you might need to do 10 or 100 strokes, for example, to check the amount of grease. Select the number of strokes accordingly to ensure adequate accuracy. (e.g. for a pair of scales with a measuring accuracy of 1 g: 100 strokes --> 13 g)


Major MaintenanceMaintenance Work on the Gantry Performing Maintenance Tasks

► Position the hose of the grease gun straight onto the lubrication nipple (1).

► Apply one squeeze of the grease gun (approx. 0.13 cm3 per squeeze).

► If the grease emerges from the grease nipple, then either the bearing is already full or the grease nipple is not sealed correctly. In the latter case, use a new grease nipple.

► Move the X-axis head plate approx. 30 cm. This distributes the grease.

► Repeat the pressing and moving process two more times. The correct amount of grease has then been applied.The total amount of grease (3 x 0.13 cm3 [g] in all bearings!

► Use a lint-free cloth to remove any excess grease from on and around the grease nipple.

► Repeat these steps for the other lubrication nipples (2) of the X axis. (4 per gantry)

► Repeat these steps for all gantries.



Greasing and Cleaning the Y Axis

5.4.3.2 Greasing and Cleaning the Y Axis

► Fill the "Y axis" grease gun with Klüberplex BEM 34-132 grease.

Cleaning the Linear Guides of the X Axis

5.4.3.3 Cleaning the Linear Guides of the X Axis

CAUTIONGrease all grease nipples► Remember to grease each visible grease nipple on the Y axis! There are 4 lubrication

nipples for each Y axis, one on each bearing.► Use the amounts of grease specified. Too much or too little grease can damage the

bearing.

► Position the grease gun straight onto the lubrication nipple (1).

► Apply one squeeze of the grease gun (0.4 cm³ per squeeze).

► If the grease emerges from the grease nipple, then either the bearing is already full or the grease nipple is not sealed correctly. In the latter case, use a new grease nipple.

► Move the gantry by approx. 30 cm. This distributes the grease.

► Repeat the pressing and moving process two more times. The correct amount of grease has then been applied.The total amount of grease is (3 x 0.4 cm3 [g] for each bearing!

► Use a cloth to remove any excess grease from on and around the grease nipple.

► Follow the same procedure for the Y axis lubrication nipple (2) facing towards the inside of the machine.

► Repeat the greasing process on all linear guides (2 lubrication nipples per gantry).

CAUTION! Do not use any chemical cleaning agents!Do not use additional lubricants. This may reduce the service life of the bearings.The guide rails are greased sufficiently by the guide carriage.► Clean the linear guides for the X axis thoroughly over

their entire length using lint-free cloths.► Repeat this step for all linear guides.


Major MaintenanceMaintenance Work on the Gantry Performing Maintenance Tasks

Cleaning the Linear Guides of the Y Axis

5.4.3.4 Cleaning the Linear Guides of the Y Axis

Checking the Cooling Air Hoses for the Y Axis

5.4.3.5 Checking the Cooling Air Hoses for the Y Axis

CAUTION! Do not use any chemical cleaning agents!Do not use additional lubricants. This may reduce the service life of the bearings.The guide rails are greased sufficiently by the guide carriage.► Clean the linear guides for the Y axis thoroughly over

their entire length using lint-free cloths.► Repeat this step for all linear guides.

CAUTIONBroken cooling air hosesIf the cooling air hoses are defective, the Y motor could overheat and cut out. Guide carriages and guides may be damaged as a result.

NOTICEThis maintenance task is only required up to serial number B078.

► Loose the screw (1) fastening the cover plates above the magnetic strip, which is in front of the trailing cable.

► Remove the cover plates.



► Check the cooling air hoses for damage, particularly in the vicinity of the cooling hose fixings in the trailing chain. If the cooling air hoses are damaged, replace them. For removal and installation details, read the service manual for the respective machine.

► Fit the cover plates again.► Repeat these steps for all cooling air hoses on all

gantries and replace the cooling air hoses where necessary.


Major MaintenanceMaintenance Tasks for C&P20A Head Difference Between C&P20 and C&P20A

Maintenance Tasks for C&P20A Head

5.5 Maintenance Tasks for C&P20A Head

Difference Between C&P20 and C&P20A

5.5.1 Difference Between C&P20 and C&P20A

ApplicationOnly C&P20A heads are used in SIPLACE SX/DX machines.X series machines can use both C&P20 and C&P20A heads.

Differentiation criteria

CAUTIONDo not mistake the C&P20A head with the C&P20 head, as this requires different maintenance!

NOTICEC&P20, C&P20AUnless otherwise specified, all references made apply equally to the C&P20A head and to the C&P20 head.

SX/DX-Series X SeriesC&P20 No YES

C&P20A YES YES

TypeThe C&P20A head housing has a label with the head type on it (1).The C&P20 does not have this label.

Linear guidance Z axisThe C&P20A head has a blue dot on the Z axis rotor (1).▪ Z drive assembly for C&P20 [03005155-xx]▪ Z drive assembly for C&P20A [03058631-xx]


Major MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Tasks for C&P20A Head

Consumables, Spare and Wear Parts, Tools

5.5.2 Consumables, Spare and Wear Parts, Tools▪ "Starter kit for maintenance CPx and TwinHead" [03071171-03].▪ Universal placement head mounting rack [03056231-xx]▪ Set of Allen wrenches▪ Open-jawed spanner, 10 mm▪ Brush (free of grease and solvent)▪ Lint-free cloths [03082092-xx]▪ Optics cloth/lens cloth▪ Hold circuit assembly, if required [03005123-xx]▪ Silencer for C&P20, if required [03043707-xx]▪ Second multipette, if required [00386154-xx]▪ Cotton wool buds [00352931-xx]▪ Service manual for your maschine:

SX1/SX2/DX1/DX2: [00196496-xx] (German), [00196497-xx] (English) or SX4/DX4: [00196712-xx] (German), [00196713-xx] (English) orX-Serie: [00194439-xx] (German), [00194440-xx] (English)

▪ User manual "insertion and extraction tool for filter disks, C&P20A" (item no.: 00195378-xx).You will find all key tools and consumable materials for maintenance work on the TwinHead, CPP and C&P20(A) heads in the "Starter kit for maintenance CPx and TwinHead" [03071171-03].

Segment guideThe C&P20A head has a blue line on the segment guide (1).▪ Segment guide on DP drive for C&P20 [03005109-xx]▪ Segment guide on DP drive for C&P20A [03058627-

xx]

Driver bearingThe driver bearings (1) have different item numbers:▪ DP drive driver bearing for C&P20 [03005109-xx]▪ DP drive driver bearing for C&P20A from version 02

[03058627-xx]


Major MaintenanceMaintenance Tasks for C&P20A Head Preparatory Steps

Preparatory Steps

5.5.3 Preparatory Steps

Assembling the head mount► Assemble the head mount. Read the head mount manual (German and English: [00196371-xx]).► Connect the assembly mount ESD connection to an ESD connection at the workplace.

Vacuum test► Set the nozzles for the current nozzle configuration down in the nozzle changer.► Before you begin maintenance work, perform a vacuum test. Use the calibration nozzles 2057 for

this. If vacuum value irregularities occur at certain segments, take a closer look at these during maintenance work. Note down the numbers of the problematic segments for later reference.

Removing the placement head

► Dismantle the placement head and remove it from the placement machine. Read the service manual for the respective machine first.

► Fit the placement head onto the head mount.

Multipette► Prepare the multipette. (See below)

CAUTIONESD regulations!► Always observe the ESD regulations described in the user manual.

► Fit the protective hose (1) onto the component sensor.

NOTICEFast Head Exchange► If possible, use the FHE function. This enables you to perform a brief calibration during the

subsequent installation.

CAUTIONDo not combine!Only use the combitip specifically marked for each lubricant, to avoid combining the lubricants.Contamination (combination) of lubricants can affect the service life of the bearings!


Major MaintenancePreparatory Steps Maintenance Tasks for C&P20A Head

Color-coding of dosage devices and lubricants


Overview of Multipette

5.5.3.1 Overview of Multipette

Assembling the Multipette

5.5.3.2 Assembling the Multipette

Color Lubricant ApplicationWhite White combitip

Nye Synthetic Oil 200A 30 mlDriver bearing (C&P20 only)

Black Black combitipKlüberalfa DH 3-100

Driver bearing (C&P20A only)

Blue Blue combitipLubcon Thermoplex ALN 1001/00 50 ml

Segment guide/Z axis guide (C&P20A)

1. Multipette2. Filling lever3. Dosage lever4. Reject button5. Volume setting6. Digital display

This shows the application amount. The amount applied depends on the combitip used and the current position of the volume setting.

7. Combitip

► Press the filling lever on the multipette right down and hold in position.

► Press the relevant combitip onto the multipette until it engages.

► Check whether the combitip is fitted firmly on the Multipette.

► Set the required dosage on the volume setting.


Major MaintenanceMaintenance Tasks for C&P20A Head Preparatory Steps

Filling and Setting the Multipette

5.5.3.3 Filling and Setting the Multipette► Place a cloth or similar material on your working surface so that this is not soiled with lubricant when

you set the multipette.

► Take the tip of the combitip out of the lubricant and wipe any excess lubricant off the combitip.

► (2) Set the multipette gauge to the dot on the left, next to the "1". The display should now show "1 µl".► (3) Push the application lever as far as the end stop, in the direction of the combitip.

This removes any air trapped in the combitip. The volume shown is then accurate.► Test the application volume on the cloth.

The multipette is now ready for use.

Releasing the Combitip from the Multipette

5.5.3.4 Releasing the Combitip from the Multipette► Hold the combitip over a container with the relevant lubricant or a waste bin and push the filling lever

right down. The remaining lubricant will be pressed out.► Pull the filling lever back up again.► Press the two reject buttons simultaneously. The combitip will be released from the multipette.

► Push the filling lever as far as the end stop, in the direction of the combitip.

► Dip the tip of the combitip into the relevant lubricant.► (1) Slowly push the filling lever in the direction of the

display, to pull the lubricant into the multipette.

CAUTION! Do not apply the filling lever too quickly, otherwise a strong vacuum will be created. The fluid will then be enriched with air bubbles, which can lead to inaccurate application volumes.However, the small air bubble in the upper section of the cylinder does not affect the application volume.

NOTICEFill the combitip completelyIf you do not completely fill the combitip, the display will not flash. In this case, you need to return the initial volume to the bottle and then refill the combitip.

NOTICEYou can change the volume between applications by simply turning the volume setting wheel.


Major MaintenanceOverview of Lubrication Points Maintenance Tasks for C&P20A Head

Overview of Lubrication Points

5.5.4 Overview of Lubrication Points

Z linear guide2 x 4 µl Lubcon Thermoplex ALN 1001/00 (blue combitip) per ball groove

DP segment guide2 x 2 µl Lubcon Thermoplex ALN 1001/00 (blue combitip) per ball groove at each segment

Driver bearingC&P20:1 x 1 µl Nye Synthetic Oil 200A (white combitip) per driver bearingC&P20A:1 x 1 µl Klüberalfa DH 3-100 (black combitip) per driver bearing


Major MaintenanceMaintenance Tasks for C&P20A Head Performing Maintenance Tasks


5.5.5 Performing Maintenance TasksOiling the DP Driver Bearing

5.5.5.1 Oiling the DP Driver Bearing► C&P20: For this maintenance task, use the white combitip with Nye Synthetic Oil 200A.► C&P20A: For this maintenance task, use the black combitip with Klüberalfa DH 3-100.► Set the multipette to 1 µl.

► Rotate the star three times and wipe away any lubricant which appears with the blotting paper.► Fit the removed nozzle back into place.► Remove the blotting paper.

► Rotate the star so that segment 1 can be seen in the center of the service hole.

► Carefully push a strip of blotting paper (1) under the service hole (2) between the head housing and the raceway. The blotting paper should soak up any excess oil.

► Mark the first segment by removing a nozzle.

► Position the multipette on the top edge of the locking pin and apply 1 µl of lubricant. Repeat this step for all segments.


Major MaintenancePerforming Maintenance Tasks Maintenance Tasks for C&P20A Head

Oiling the DP Segment Guide

5.5.5.2 Oiling the DP Segment Guide

► For this maintenance task, use the blue combitip with Thermoplex ALN 1001/00.

► Set the multipette to 2 µl.► Clamp the rubber hose (1) between the Z axis and

the driver of the return unit.► Mark the first segment by removing a nozzle.

► Move the segment on the Z axis rotor out as far as the end stop. Make sure that the driver bearing is in the center of the jaws.

► Apply 2 µl of lubricant to the center of each guide track (left and right side).



► Move the segment on the Z axis rotor out as far as the end stop. Make sure that the driver bearing is in the center of the jaws.

► Apply another 2 µl of lubricant to each guideway and move the segment again approx. 5 times.A total of 4 µl must be applied to each guideway.

► Move the Z axis upwards again.► Make sure that the driver bearing is in the center of the jaws.► Turn the star on to the next segment.► Repeat this maintenance task for all segments.► Fit the removed nozzle back into place.

Oiling the Z Axis Linear Guidance

5.5.5.3 Oiling the Z Axis Linear Guidance► For this maintenance task, use the blue combitip with Thermoplex ALN 1001/00.► Set the multipette to 4 µl.

► Move the segment on the Z axis rotor manually out as far as the end stop and back in approx. 5 times.

► Hold the Z axis by the rotor, in its uppermost position.► Apply 4 µl of lubricant to the outer guideway of the

rail.Make sure that the application nozzle is positioned near to the guidance trolley.



► Remove the black rubber hose between the Z axis and the driver.

Checking/Replacing the Filter Disks

5.5.5.4 Checking/Replacing the Filter Disks

Check

► Move the Z axis into its bottom position.► Apply 4 µl of lubricant to the inner and outer guideway

of the rail and move the Z axis approx. 5 times manually in and out.

► Apply another 4 µl of lubricant to the inner and outer guideway of the rail and move the Z axis again approx. 5 times manually in and out.

CAUTIONRemove rubber hoseIf the rubber hose is not removed, the head will crash!

NOTICECheck correct functionCheck that the filter disks and vacuum distributors are working correctly by checking the vacuum values in the software.

► Check the filter disks for contamination or damage.► Replace any damaged filter disks.



Replacing the filter disks

NOTICEReplacing the filter disks► Read the "User manual, insertion and extraction tool for filter disks, C&PA 20" (item no.:

00195378-xx). before replacing the filter disks.

► Use the "insertion and extraction tool for filter disks" to remove the filter disks from the 20 segments of the placement head.

► Use the insertion and extraction tool to place a new filter disk on each segment. The filter disks must engage audibly.

► Check whether the filter disk is fitted correctly. The filter disk must be fitted straight on the DP drive.



Checking/Replacing the Switching Disk

5.5.5.5 Checking/Replacing the Switching Disk

► Check whether the switching disks are damaged or broken (e.g. scratches or discoloration of the black surface). Also check whether neighboring switching disk have the same height. Differences in height are an indication of damage.

► If a switching disk is damaged, carefully remove it (1).► Use your thumb to press from below against the

segment so that the segment is not damaged when you remove it.

► Fit the new switching disk onto the segment so that the pin (3) and groove (2) engage with one another.

► Use a suitable sleeve (in this case a pen cap) to press the switching disk onto the segment.

► Also check whether the new and neighboring switching disks have the same height.



Checking/Replacing the Vacuum-Conducting Parts

5.5.5.6 Checking/Replacing the Vacuum-Conducting Parts

Checking the silencer

Checking the hold circuit

► Fit the hold circuit and silencer again by following the above instructions in reverse order. Also observe the following instructions:

NOTICECheck segments , camera optic► When checking, pay particular attention to the segments which were noticeable during the

vacuum test.► Make sure that you do not damage or contaminate the camera lens system.

► Dismantle the silencer. To do this, loosen the screw fastening the silencer and carefully lever the silencer out.

► Check the silencer for dirt.► Replace the filter if it is dirty.

► Dismantle the vacuum distributor hold circuit. ► Only loosen the three protruding fastening screws on

the hold circuit and remove the hold circuit.

► Check the seat of the hold circuit (1) for dirt.► Clean the seat with a lint-free cloth, if required.► Check the hold circuit (2) and the seal (3) for dirt and

damage. If heavily soiled or damaged, replace the hold circuit with a new one.

► Clean the hold circuit with compressed air. Make sure that no dirt gets into the Venturi nozzles (4).



Cleaning the Component Sensor

5.5.5.7 Cleaning the Component Sensor

CAUTIONThe hold circuit has a centering pin.► During fitting, make sure that the centering pin is inserted into the opposite hole in the seat

of the hold circuit, otherwise the hold circuit could be fitted at an incorrect angle (twisted by 120 degrees).

CAUTIONInstallation instructions► Make sure that the seal is inserted correctly!► Insert the silencer once more and screw it in place. The screw may only be tightened "hand-

tight".

CAUTIONBE-Sensor, cottonwool buds► Take care not to damage the component sensor prisms.► Make sure that you do not use the cottonwool buds soaked in oil from cleaning the sleeves.

Always use a new cottonwool bud!

► Remove the protective hose for the component sensor.

► Clean the prisms of the component sensor with a cottonwool bud soaked in ethanol.

► Fit the protective hose back onto the component sensor.


Major MaintenanceMaintenance Tasks for C&P20A Head Final Work

Final Work

5.5.6 Final Work

Attaching the maintenance label

Fitting the placement head► Fit the placement head back onto the gantry. Read the service manual for the respective machine

first.► Remove the protective hose for the component sensor.► Switch the placement machine on at the main switch.► Calibrate the placement head, preferably using the FHE function. Read the service manual for the

respective machine first.► For SW704 and higher only: Reset the maintenance cycle counter for the corresponding assemblies.

► Remove any label which may still be present from the placement head.

► Remove any adhesive residues and clean the area.► Attach the label and enter the date and, if required,

the meter count, depending on how you determine your maintenance intervals.


Major MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Tasks for CPP Head

Maintenance Tasks for CPP Head

5.6 Maintenance Tasks for CPP HeadConsumables, Spare and Wear Parts, Tools

5.6.1 Consumables, Spare and Wear Parts, Tools▪ Starter kit for maintenance CPx and TwinHead [03071171-03]▪ Universal placement head mounting rack [03056231-xx]▪ Set of Allen wrenches▪ Set of open-jawed spanners▪ Cotton wool buds [00352931-xx]▪ Second multipette, if required [00386154-xx]▪ Vacuum hose DP/CPP, if required [03015920Sxx]▪ Silencer for CPP, if required [03061440-xx]▪ Component sensor protective cap [03080984-xx]▪ Service manual for your maschine:

SX1/SX2/DX1/DX2: [00196496-xx] (German), [00196497-xx] (English) or SX4/DX4: [00196712-xx] (German), [00196713-xx] (English) orX-Serie: [00194439-xx] (German), [00194440-xx] (English)

You will find all key tools and consumable materials for maintenance work on the TwinHead, CPP and C&P20(A) heads in the "Starter kit for maintenance CPx and TwinHead" [03071171-03].Preparatory Steps


Assembling the head mount► Assemble the head mount. Read the head mount manual (German and English: [00196371-xx]).► Connect the assembly mount ESD connection to an ESD connection at the workplace.

Vacuum test► Set the nozzles for the current nozzle configuration down in the nozzle changer.► Before you begin maintenance work, perform a vacuum test. Use the calibration nozzles 2057 for

this. If vacuum value irregularities occur at certain segments, take a closer look at these during maintenance work. Note down the numbers of the problematic segments for later reference.



Major MaintenanceMaintenance Tasks for CPP Head Preparatory Steps

Removing the placement head

► Dismantle the placement head and remove it from the placement machine. Read the service manual for the respective machine first.

► Fit the placement head onto the head mount.

Dismantling the front plate► Dismantle the front plate of the CPP head. Read the service manual for the respective machine first.

Multipette► Prepare the multipette. (See below)

Color-coding of dosage devices and lubricants


► Fit the protective cap onto the component sensor for the placement head.

NOTICEFast Head Exchange (FHE)► If possible, use the FHE function. This enables you to perform a brief calibration during the

subsequent installation.

CAUTIONDo not combine!Only use the combitip specifically marked for each lubricant, to avoid combining the lubricants.Contamination (combination) of lubricants can affect the service life of the bearings!

Color Lubricant ApplicationGreen Green combitip

Isoflex Topas NCA 5051Star bearing

Black Black combitipKlüberalfa DH 3-100

Driver bearing

Blue Blue combitipLubcon Thermoplex ALN 1001/00 50 ml

Segment guide/Z axis guide

Yellow Yellow combitipKlüber oil GEM 1 220 N

Support roller


Major MaintenancePreparatory Steps Maintenance Tasks for CPP Head

Overview of Multipette

5.6.2.1 Overview of Multipette

Assembling the Multipette

5.6.2.2 Assembling the Multipette

1. Multipette2. Filling lever3. Dosage lever4. Reject button5. Volume setting6. Digital display

This shows the application amount. The amount applied depends on the combitip used and the current position of the volume setting.

7. Combitip

► Press the filling lever on the multipette right down and hold in position.

► Press the relevant combitip onto the multipette until it engages.

► Check whether the combitip is fitted firmly on the Multipette.

► Set the required dosage on the volume setting.


Major MaintenanceMaintenance Tasks for CPP Head Preparatory Steps

Filling and Setting the Multipette

5.6.2.3 Filling and Setting the Multipette► Place a cloth or similar material on your working surface so that this is not soiled with lubricant when

you set the multipette.

► Take the tip of the combitip out of the lubricant and wipe any excess lubricant off the combitip.

► (2) Set the multipette gauge to the dot on the left, next to the "1". The display should now show "1 µl".► (3) Push the application lever as far as the end stop, in the direction of the combitip.

This removes any air trapped in the combitip. The volume shown is then accurate.► Test the application volume on the cloth.

The multipette is now ready for use.

Releasing the Combitip from the Multipette

5.6.2.4 Releasing the Combitip from the Multipette► Hold the combitip over a container with the relevant lubricant or a waste bin and push the filling lever

right down. The remaining lubricant will be pressed out.► Pull the filling lever back up again.► Press the two reject buttons simultaneously. The combitip will be released from the multipette. The

display will be deleted.

► Push the filling lever as far as the end stop, in the direction of the combitip.

► Dip the tip of the combitip into the relevant lubricant.► (1) Slowly push the filling lever in the direction of the

display, to pull the lubricant into the multipette.

CAUTION! Do not apply the filling lever too quickly, otherwise a strong vacuum will be created. The fluid will then be enriched with air bubbles, which can lead to inaccurate application volumes.However, the small air bubble in the upper section of the cylinder does not affect the application volume.

NOTICEFill the combitip completelyIf you do not completely fill the combitip, the display will not flash. In this case, you need to return the initial volume to the bottle and then refill the combitip.

NOTICEYou can change the volume between applications by simply turning the volume setting wheel.


Major MaintenanceOverview of Lubrication Points Maintenance Tasks for CPP Head

Overview of Lubrication Points

5.6.3 Overview of Lubrication Points

Star bearing24 x 2 µl Isoflex Topas NCA 5051 (green combitip) into star bearing

DP segment guide2 x 2 µl Lubcon Thermoplex ALN 1001/00 (blue combitip) per ball groove at each segment

Driver bearing1 x 1 µl Klüberalfa DH 3-100 (black combitip)per driver bearing


Major MaintenanceMaintenance Tasks for CPP Head Performing Maintenance Tasks


5.6.4 Performing Maintenance TasksOiling the Z Axis Linear Guidance

5.6.4.1 Oiling the Z Axis Linear Guidance► For this maintenance task, use the blue combitip with Thermoplex ALN 1001/00.► Set the multipette to 4 µl.

Z linear guide2 x 4 µl Lubcon Thermoplex ALN 1001/00 (blue combitip) per ball groove

Support roller1 x 1 µl Klüber oil GEM 1 220 N (yellow combitip) on the supporting roller

► Apply 4 µl of lubricant to the left and right sides of the guide track and move the Z axis approx. 5 times manually in and out.

► Apply another 4 µl of lubricant to the left and right sides of the guide track and move the Z axis approx. another 5 times manually in and out.

► A total of 2 x 4 µl must be applied to each guide track.


Major MaintenancePerforming Maintenance Tasks Maintenance Tasks for CPP Head

Oiling the Support Roller

5.6.4.2 Oiling the Support Roller► For this maintenance task, use the yellow combitip with Klüber oil GEM 1 220 N.► Set the multipette to 1 µl.

Oiling the DP Driver Bearing

5.6.4.3 Oiling the DP Driver Bearing► For this maintenance task, use the black combitip with Klüberalfa DH 3-100.► Set the multipette to 1 µl.► Mark the first segment by removing a nozzle.

NOTICE! Lubricate via the service hole n the back of the front plate. The front plate needs to be removed for this.► Press the Z axis up to the top stop. This gives you

access to the service hole.► Insert the multipette into the service hole and apply

1 µl of lubricant to the supporting roller. ► Move the Z axis manually in and out approx. 5 times.

► Position the multipette on the top edge of the locking pin and apply 1 µl of lubricant.

► Oil all driver bearings as described above.► Fit the removed nozzle back into place.



Oiling the DP Segment Guide

5.6.4.4 Oiling the DP Segment Guide► For this maintenance task, use the blue combitip with Thermoplex ALN 1001/00. ► Set the multipette to 2 µl.Set the multipette to 2 µl.► Mark the first segment by removing a nozzle.

Oiling the Star Bearing

5.6.4.5 Oiling the Star Bearing► For this maintenance task, use the green combitip with CPP Isoflex Topas NCA 5051.► Set the multipette to 2 µl.Set the multipette to 2 µl.► Loosen the grub screw on the left side of the star bearing.► Mark the first segment by removing a nozzle.

► Pull the segment out as far as the stop.► Apply 2 µl of lubricant to the center of each guide

track (left (2) and right side (1)) and then move the segment manually approx. 5 times in and out.

► Apply another 2 µl of lubricant to the center of each guide track (left (2) and right side (1)) and then move the segment again manually approx. 5 times in and out. A total of 2 x 2 µl must be applied to each guide track.

► Move the segment back in again.► Turn the star on to the next segment.► Repeat these steps on all segments.► Fit the removed nozzle back into place.

► Position the combitip in the opening (1) and apply 2 µl of lubricant. Remove the multipette from the service opening and turn the star by 30° (= one segment) onwards. Repeat this step 24 times so that the star moves two full rotations. A total of 24 x 2 μl lubricant must be applied.

WARNING! If the star is turned on while the multipette tip is still in the bearing, the multipette could break off and damage the bearing.► Screw the lubricant distributor (2) into the opening in

the star bearing. This tool is used to evenly distribute the lubricant.

► Rotate the star 3x by 360 degrees.► Remove the lubricant distributor.► Screw the grub screw back in.► Fit the removed nozzle back into place.


Major MaintenancePerforming Maintenance Tasks Maintenance Tasks for CPP Head

Checking/Replacing the Vacuum-Conducting Parts

5.6.4.6 Checking/Replacing the Vacuum-Conducting Parts

Checking and replacing the filter disks

Checking the vacuum hoses

NOTICEVacuum test► When checking, pay particular attention to the segments which were noticeable during the

vacuum test.

► Check the filter disks (1) for dirt and damage. If a filter disk is dirty or damaged, replace it.

To remove and install filter disks, proceed as follows:► Pull the nozzle off the DP drive.► Remove the outer rubber lip of the filter disk. The

inner plastic section of the filter disk remains in the DP drive. Now carefully pull this part of the filter disk out of the DP drive with your finger nail.

► Fit the new filter disk straight onto the DP drive. The filter disk must engage audibly.

► Check the vacuum hoses.If a vacuum hose (1) is damaged or no longer airtight, replace it.Pay close attention to the following parts of the hose:⇨ (2) Level with the screw on the Single Core

Solution (SCS)⇨ (3) The area around the own segment⇨ (4) The area around the neighboring segment

► For removal and installation details, read the service manual for the respective machine.

CAUTION! When fitting the hose, make sure that this does not rub against the cap of the own or neighboring segment. Check the above mentioned areas when moving the segment in and out.



Checking the silencer

Cleaning the Component Sensor

5.6.4.7 Cleaning the Component Sensor

► Check the silencer for dirt and replace, if necessary.► For removal and installation details, read the service

manual for the respective machine.

CAUTIONPrism, cottonwool buds► Take care not to damage the component sensor prisms.► Make sure that you do not use the cottonwool buds soaked in oil from cleaning the sleeves.


► Remove the protective cap from the component sensor.


► Fit the protective cap onto the component sensor.


Major MaintenanceFinal Work Maintenance Tasks for CPP Head

Final Work

5.6.5 Final Work

Attaching the maintenance label

Fitting the front plate► Fit the front plate of the CPP head. Read the service manual for the respective machine first.


first.► Remove the protective cap from the component sensor.► Switch the placement machine on at the main switch.► Perform a reference run.► If you have replaced the vacuum hoses on the DP drive, perform a vacuum check. If irregularities

are determined during the check, contact your Siemens Service team and have them check the hold circuit.

► Calibrate the placement head, preferably using the FHE function. Read the service manual for the respective machine first.

► For SW703.02 and higher only: Reset the maintenance cycle counter for the corresponding assemblies.

► Remove any label which may still be present from the placement head.

► Remove any adhesive residues and clean the area.► Attach the label and enter the date and, if required,

the meter count, depending on how you determine your maintenance intervals.


Major MaintenanceMaintenance Tasks for C&P6/12 Head Consumables, Spare and Wear Parts, Tools

Maintenance Tasks for C&P6/12 Head

5.7 Maintenance Tasks for C&P6/12 HeadConsumables, Spare and Wear Parts, Tools

5.7.1 Consumables, Spare and Wear Parts, ToolsConsumables▪ Interflon Fin Super (Teflon oil) [03017760-xx]▪ Protective latex gloves [00372972-xx]▪ Cotton gloves virgin, size 8 [00359087-xx]▪ Lint-free cloth, KM wipe [034082092-xx]▪ Microfiber cloth for cleaning optical assemblies▪ Ethanol▪ SIPLACE cotton wool buds, lint-free [00352931-xx]▪ Distilled water▪ Compressed air▪ Microtips medium precision applicators (cottonwool buds) [03020860Sxx]▪ ISOFLEX TOPAS, NCA 52 tin 1 kg/tube 50 g [00330850-xx]▪ UNISILKON L250L grease [00310259Sxx]▪ Lint-free cloths [03082092-xx]

Wear parts▪ Silencer for C&P head [03003134Sxx]▪ Valve plunger C&P12 (6 in one pack) [00351500-xx]▪ Valve plunger C&P12 (6 in one pack) [00351498-xx]▪ O-ring for valve plunger [00359382-xx]▪ O-ring for distributor 8*1 NBR 70 B [00201179Sxx]▪ O-ring vacuum distributor 3*1,2 NBR 70 B [00320057Sxx]▪ O-ring vacuum generator 10*1,5 NBR 70 B [00320047Sxx]▪ O-ring vacuum generator 14*1,5 NBR 70 B [00320048Sxx]▪ O-ring vacuum generator 8*1 Viton 75 [00350661Sxx]▪ O-ring vacuum generator 10*1 Viton 75 [00350662Sxx]▪ O-ring vacuum generator 30*1 (vacuum pump operation) [00343022Sxx]▪ Synchroflex toothed belt 2.5 T2/90 (turning station) [00320041Sxx]▪ O-ring turning station 16*2 E70B [00320043Sxx]▪ Toothed belt T2/DLM1 (Z axis DLM) [00334936Sxx]▪ Vacuum nozzle diam. 1,5 [00319420Sxx]▪ Vacuum nozzle diam. 1,0 [00319423Sxx]▪ Suction plate assembly DLM / R light beige [03037984Sxx]


Major MaintenanceConsumables, Spare and Wear Parts, Tools Maintenance Tasks for C&P6/12 Head

Recommended spare parts▪ Star brake assembly DLM/RVC [03001653Sxx]▪ PAS-LX-12 distributor plate, complete [00368211Sxx]▪ Set of sleeves for 12 seg. head [00116113Sxx]▪ Set of sleeves for 12 seg. head [00116114Sxx]▪ Individual sleeves for 6 seg. head [00350588Sxx]▪ Individual sleeves for 6 seg. head [00352957Sxx]▪ Vacuum generator assembly [03003236Sxx]▪ Distributor piece [00319827Sxx] ▪ Nozzle magazine 7/9xx

Tools▪ ESD wriststrap TYP.OK/WRS [00320279-xx]▪ Universal head stand [00363290-xx]▪ Antistatic tweezers, type Bernstein 5-192 [00377393-xx]▪ Antistatic tweezers, type Bernstein 5-195 [00377394-xx]▪ TorqueVario-S screwdriver (100-500 cNm) (100-500 cNm) [03078400-xx]▪ Bit holder for TorqueVario screwdriver [03078706-xx]▪ Extension/straight TX20 [03073256-xx]▪ Hexagon socket head cap screw driver 0.7-2 [00320265-xx]▪ Torx Allen screwdriver TX8 [03080081-xx]▪ Calibration tool version SST23 [03034148-xx]▪ Set of Allen wrenchesl [00376492-xx]▪ Set of Phillips screwdrivers [00319064-xx]▪ Brush [00378523-xx]▪ Angled tweezers [00096487-xx]▪ SPIRAL drill cylinder R.1,4 D DIN 338 [00092026-xx]▪ SPIRAL drill cylinder R.1,1 D DIN 338 [00092020-xx]▪ Oil dispenser Z axis with STRUCTVIS GHD 7 ml [00367071-xx]▪ Plunger maintenance tool [03049689Sxx]▪ Cleaning tools for encoder disk [03049704-xx]▪ Sleeve cleaning device [00377260-xx]▪ Pliers for fitting plastic hose 2MS-PK-3/4 [00346929-xx]▪ MM greasing of valve plunger with tool [00195066-xx]▪ Cleaning box 9xx [03003183Sxx]▪ Guiding plate short [03029178-xx]▪ Plastic brush Dm 8 [00325866-xx]▪ Calibration tool version 3 [03010565-xx]


Major MaintenanceMaintenance Tasks for C&P6/12 Head Preparatory Steps

Preparatory Steps


Assembling the head mount► Assemble the head mount.

Read the head mount manual (German and English: [00196371-xx]).► Connect the assembly mount ESD connection to an ESD connection at the workplace.

Dismantle the placement head► Set the nozzles down in the nozzle changer.► Switch the placement machine off at the main switch.► Dismantle the head cover.► Dismantle the placement head and remove it from the placement machine. For removal and

installation details, read the service manual for the respective machine.


NOTICE! The component sensor is optional.If a component sensor (1) is available, loosen the two fastening screws and remove the head.The DLM4 head does not support the BE-Sensor and is missing accordingly.

► Cover the feeder area to protect the feeder modules and front part of the head.

► (1) Open the strain relief.


Major MaintenancePerforming Maintenance Tasks Maintenance Tasks for C&P6/12 Head


5.7.3 Performing Maintenance TasksCleaning the Turning Station Read Unit

5.7.3.1 Cleaning the Turning Station Read Unit

Ribbon cable (Example of X series)

► Open the clamp (2) above the two flat ribbon cables (1) and remove the flat ribbon cables.

► (1) Loosen the 4 screws (Inbus 3 mm) fastening the front section of the head and remove it.

CAUTION! Hold the front part of head firmly as you remove the screws. ► Turn the star half a revolution to avoid damaging the

valve plunger drive with the valve plunger.► Fit the placement head onto the head mount.► Remove the sleeves and place them in the vessels

provided.

► Remove one sleeve.► Clean the read unit lens with a cottonwool bud

moistened with ethanol.► Fit the sleeve back into place.


Major MaintenanceMaintenance Tasks for C&P6/12 Head Performing Maintenance Tasks

Z Axis

5.7.3.2 Z Axis

► Use a brush or cottonwool bud to clean the Z axis toothed belt (1).

► Clean the rollers and toothed wheels with a cottonwool bud or a lint-free cloth.

► Check the toothed belt for wear or damage. ► If the toothed belt is worn or damaged, replace it. For

removal and installation details, read the service manual for the respective machine.

► Grease the new toothed belt slightly with "ISOFLEX TOPAS NCA 52". Then remove excess grease with a lint-free cloth.

► (2) Check that the Z axis linear guide runs easily and without play. Please contact your SIEMENS Service team if you have any problems with this.

► Check the jaws and the raceway for damage. Please contact your SIEMENS Service team if you have any problems with this.

► Move the Z axis into its bottom position.► Clean the grooves in the miniature roller table at the

front (1) and back (2) using cottonwool buds dipped in ethanol.

► Wipe the needle of the oil dispenser clean [00367071-xx].

CAUTION! Do not force oil out of the oil dispenser. A visible drop would be too much oil.► (3) Simply place the needle immediately beside the

ball cage/bearing on the grooves of the guide rail. The action will cause sufficient oil to reach the grooves (capillary effect).

► Move the Z axis up and down several times to distribute the oil.



Star

5.7.3.3 Star

NOTICEYou will need to dismantle the front section of the head for this maintenance work.

CAUTION! Make sure that no dirt or grease gets into the vacuum channels.► Wipe the star using a lint-free cloth.► Moisten a lint-free cloth with ISOFLEX TOPAS NCA

52. Use this to grease the running surface (1) of the star brake, so that a thin film of grease is present.Remove any excess grease visible with a lint-free cloth.

CAUTION! Take care not to damage the sleeve retaining springs in the segments.Do not push the cottonwool bud into the segment as far as the retaining spring otherwise the retaining springs may be pulled out.► (1) Carefully clean the segments using a cottonwool

bud moistened with ethanol.► (2) Remove any visible dirt around the segments.

► Remove the valve plungers.► Clean the valve casing using a cottonwool bud

moistened with ethanol.► Then clean all around the valve casings.



Distributor (back part of head)

5.7.3.4 Distributor (back part of head)


► Carefully remove the distributor together with the two O-rings. For removal and installation details, read the service manual for the respective machine.

1. O-ring vacuum distributor 3*1,2 NBR 70 B [00320057-xx]

2. O-ring for distributor 8*1 NBR 70 B [00201179-xx]

► Carefully remove the two O-rings.► Clean the O-rings and then grease these slightly with

UNISILKON L250L.

► Check the distributor for damage. If it is damaged replace it with a new one.

► Wipe the distributor using a lint-free cloth moistened with ethanol.

NOTICE! The front part of the distributor (the side without the ball catch) may also be softened in ethanol.► Blow through the distributor with compressed air.► (1) Check the ball catch for ease of movement.

Replace the entire distributor if it does not move easily.

► Place the clean distributor and the lightly greased O-rings on a clean surface.



Star brake

5.7.3.5 Star brake

► Clean the distributor seat using a cottonwool bud moistened with ethanol.

CAUTION! Make sure you do not push dirt into the vacuum opening with the cottonwool buds.


► Check the star brake for damage and to ensure that it is working correctly.

► Wipe the star brake with a dry lint-free cloth. Make sure you remove all grease residues.

► Fill each of the three small holes in the star brake with ISOFLEX TOPAS NCA 52.

► Remove excess grease with a lint-free cloth.► Apply a thin film of grease to the surface of the star

brake.



Valve adjustment drives

5.7.3.6 Valve adjustment drives

Turning station

5.7.3.7 Turning station

NOTICERemove front part of headYou will need to dismantle the front section of the head for this maintenance work.

NOTICEDLM4 at the DX seriesThe DLM4 head offers only one valve drive in the placement and pick-up position.

► Clean the valve adjusting drive and wipe the space between the disk (1) and the motor mount dry with a lint-free cloth.

► Wipe the ball bearings (2) dry with a lint-free cloth.► Check that the ball bearing is working correctly. If you

have any problems, replace the valve adjustment drive. For removal and installation details, read the service manual for the respective machine.

► Remove any visible dirt.► Repeat these steps for all valve adjustment drives.

NOTICEItem-No. turning stationThe turning stations at DLM3 and at DLM4 are different.

► Wipe the black O-ring (1) for the turning station clean with a lint-free cloth moistened with ethanol.

► Check the O-ring for damage and replace if necessary. For removal and installation details, read the service manual for the respective machine.

► Check the toothed belt (2) for damage and replace if necessary. For removal and installation details, read the service manual for the respective machine.

NOTICE! The O-ring can be cleaned while still installed using a cottonwool bud moistened with ethanol.



Vacuum Generator

5.7.3.8 Vacuum Generator

► Press the friction wheel of the turning station against the spring.

► Clean the stop surfaces using a cottonwool bud moistened with ethanol.

► Detach the vacuum generator hoses.

► Loosen the two screws (Inbus 2.5 mm) fastening the vacuum generator block with the 2 vacuum nozzles (Venturi nozzles).

► Remove the vacuum nozzles.



► Carefully clean the vacuum nozzles with a lint-free cloth moistened with ethanol.► Blow through the vacuum nozzles with compressed air.► Clean the O-rings with a dry lint-free cloth (replace if necessary).► Lightly grease the O-rings of the vacuum nozzles with UNISILKON L250L.► Clean the vacuum generator block using a cottonwool bud moistened with ethanol.► Place the cleaned parts of the vacuum generator on a clean surface.

► Fit the vacuum generator and silencer. Follow the removal instructions in reverse order for installation. Also observe the following instructions:

1. O-ring 10*1 Viton 75 [00350662-xx]2. O-ring 8*1 Viton 75 [00350661-xx]3. Vacuum nozzle diameter 1.5 [00319420-xx]4. Vacuum nozzle diameter 1.0 [00319423-xx]5. O-ring 14*1,5 NBR 70 B [00320048-xx]6. O-ring 10*1,5 NBR 70 B [00320047-xx]7. Vacuum generator block

► Clean the drilled holes (1) to the vacuum nozzles with a cleansing nozzle moistened with ethanol.

Check or replace the silencer on the vacuum generator.► (1) Loosen the screw used to fix the C&P head

silencer.► (2) Check the silencer for dirt. If the silencer shows

discoloration, remove it and replace it with a new one.► Clean the O-ring (3) [00343022-xx] with a dry lint-free

cloth and then grease slightly with UNISILKON L250L. If the O-ring is damaged, replace it.

► Check the plastic fixtures for the silencer for cracks or other damage. If the fixtures are defective, replace the silencer. For removal and installation details, read the service manual for the respective machine.



Component sensor (only DLM3)

5.7.3.9 Component sensor (only DLM3)

CAUTIONInstallation instructions► Carefully screw the vacuum generator block with the vacuum nozzles tight.► Before the Venturi nozzles are refitted with the O-rings, make sure that the ethanol has

evaporated completely. If this is not the case, the O-rings could be dissolved over time by the ethanol.

CAUTION► Take care not to damage the component sensor prisms.► Make sure that you do not use the cottonwool buds soaked in oil from cleaning the sleeves.




Major MaintenanceMaintenance Tasks for C&P6/12 Head Final Work

Final Work

5.7.4 Final Work

Fitting the front section of the head► Insert the two O-rings into the back part of head.► Carefully insert the distributor into its seat.

► Turn the placement star half a step (C&P6: 30°, C&P12: 15°), fit the front part of the head and screw tight.

► Attach the ribbon cables to the appropriate connectors.► Insert cleaned or new sleeves into the segments.► Insert cleaned or new valve plungers into the valve casings.


first. ► Switch the placement machine on at the main switch. ► Let the placement head take up the nozzles again.

Test placement:► The distance between the component camera and the PCB camera can be changed by separating

the front and back parts of the head.► Carry out a test placement run to test whether the placement accuracy is still guaranteed.► If the placement accuracy is not guaranteed, calibrate the segment offset 2.

CAUTIONThe O-rings must not be seated on the distributor, otherwise they may be damaged.


Item no.: 00194422-08 ASM Assembly Systems GmbH & Co. KGRupert-Mayer-Strasse 44

81379 MünchenGermany

www.siplace.com

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